PREP FOR Fire Water Line PDF

PROJECT NUMBER: W912ER19C0001
CLIENT:US Army Corps of Engineers Middle East District
DOR: Tetratech
CONTRACTOR: Al-Yamama Company for Trading & Contracting.
THREE PHASE INSPECTION

PREPARATORY PHASE INSPECTION MEETING
FOR FIRE WATER LINE INSTALLATION &
TESTING (EXTERNAL WORKS)
1. Date of Inspection meeting: 19th July 2020
2. Location: Al-Yamama Site Conference room

SUBMITTAL REGISTER CONTRACT #: W912ER19C0001
TITLE AND LOCATION: CONTRACTOR:

RSLF-AC Artillery Brigade Base, Saudi Arabia Al Yamama Company for Trading and Contracting
CONTRACTOR
GOVT OR A/E REVIEWER

CONTRACTOR: SCHEDULE DATES APPROVING AUTHORITY
TRANSMITTAL#
ACTION
CLASSIFICATION
MAILED TO
PARAGRAPH #
ACTIVITY#
DATE RCD FROM OTH

DATE FWD TO OTHER
APPROVAL NEEDED
MATERIAL NEEDED
DATE FWD CONTR
ACTION CODE
ACTION CODE
SPECIFICATION TO APPR
REVIEWER
REVIEWER
DESCRIPTION OF ITEM SUBMITTED DATE OF REMARKS
SUBMIT
SECTION AUTH DATE OF DATE RCD
ACTION BY
BY
BY
ACTION FRM APPR
AL YAMAMA
DATE RCD USACE AUTH
CQC MANAGER
FROM
CONTR
31 00 00-16 Detectable Warning Tape -Buried Utilitie 2.2.2 FIO A 9-Jun-2020 F 11-Jun-2020
Technical Submittal for the Ductile iron Pipe, Fittings &

Gaskets (Potable & Fire Water Line) Material Approval.
(SADIP- AMIANTIT)
33 11 00-4 FIO 10/28/2019 11/29/2019 1/15/2020 A 12-Apr-2020 20-Apr-2020
DI Pipe
2.1.1.1.1
DI Fittings R
2.1.1.1.1
Joints Material-Push on Joints R
2.1.1.1.2
Joints Material-Flanged Joints R
2.1.1.1.2
R
33 11 00-5 Exterior Protection - DI Pipe 3.2.1.2c FIO A 14-Jun-2020 F 17-Jun-2020

Specifications
1) Excavation Work: Section- 31 00 00

RSLF Artillery Brigade Al Yamama
Eastern Province, Kingdom of Saudi Arabia
SECTION 31 00 00
EARTHWORK
08/08
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the

extent referenced. The publications are referred to within the text by
the basic designation only.
AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS

(AASHTO)
AASHTO T 180 (2017) Standard Method of Test for

Moisture-Density Relations of Soils Using
a 4.54-kg (10-lb) Rammer and a 457-mm
(18-in.) Drop
AASHTO T 224 (2010) Standard Method of Test for

Correction for Coarse Particles in the
Soil Compaction Test
AMERICAN WATER WORKS ASSOCIATION (AWWA)
AWWA C600 (2017) Installation of Ductile-Iron Mains

and Their Appurtenances
ASTM INTERNATIONAL (ASTM)
ASTM C131 (2006) Standard Test Method for Resistance

to Degradation of Small-Size Coarse
Aggregate by Abrasion and Impact in the
Los Angeles Machine
ASTM C136 (2006) Standard Test Method for Sieve

Analysis of Fine and Coarse Aggregates
ASTM C33/C33M (2018) Standard Specification for Concrete

Aggregates
ASTM D1140 (2017) Standard Test Methods for

Determining the Amount of Material Finer
than 75-µm (No. 200) Sieve in Soils by
Washing
ASTM D1556 (2007) Density and Unit Weight of Soil in

Place by the Sand-Cone Method
ASTM D1557 (2012; E 2015) Standard Test Methods for

Laboratory Compaction Characteristics of
Soil Using Modified Effort (56,000
ft-lbf/ft3) (2700 kN-m/m3)
ASTM D2487 (2017) Standard Practice for
SECTION 31 00 00 Page 1
100% Site and Facility Design Submittal
Classification of Soils for Engineering

Purposes (Unified Soil Classification
System)
ASTM D2937 (2017; E 2017; E 2018) Standard Test

Method for Density of Soil in Place by the
Drive-Cylinder Method
ASTM D422 (1963; R 2007; E 2014; E 2014)

Particle-Size Analysis of Soils
ASTM D4318 (2017; E 2018) Standard Test Methods for

Liquid Limit, Plastic Limit, and
Plasticity Index of Soils
ASTM D6938 (2017a) Standard Test Method for In-Place

Density and Water Content of Soil and
Soil-Aggregate by Nuclear Methods (Shallow
Depth)
ASTM D698 (2012; E 2014; E 2015) Laboratory

Compaction Characteristics of Soil Using
Standard Effort (12,400 ft-lbf/cu. ft.
(600 kN-m/cu. m.))
U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)
EPA 600/4-79/020 (1983) Methods for Chemical Analysis of

Water and Wastes
EPA SW-846.3-3 (1999, Third Edition, Update III-A) Test

Methods for Evaluating Solid Waste:
Physical/Chemical Methods
1.2 DEFINITIONS
1.2.1 Licensed Civil/Geotechnical Engineer
Where referenced in this Section, the Licensed Engineer is herein defined

as a registered professional engineer with a United States license or a
license accepted by the Kingdom of Saudi Arabia for the discipline
identified who is fluent in English. Acceptance of other engineering
licenses such as EUR ING (EU), or CEng (UK) shall be subject to approval
of the Contracting Officer.
1.2.2 Satisfactory Materials
Satisfactory materials comprise any materials classified by ASTM D2487 as

GW, GP, GM, GP-GM, GW-GM, GC, GP-GC, GM-GC, SW, SP, SM, SP-SM.
Satisfactory materials for grading comprise stones less than 200 mm,
except for fill material for pavements which comprise stones less than 75
mm in any dimension. A licensed geotechnical engineer shall verify
suitability of all fill material.
1.2.3 Unsatisfactory Materials
Materials which do not comply with the requirements for satisfactory

materials are unsatisfactory. Unsatisfactory materials also include
man-made fills; trash; refuse; backfills from previous construction; and
material classified as satisfactory which contains root and other organic

matter or frozen material. Notify the Contracting Officer when
encountering any hazardous material or contaminated materials is
encountered or suspected.
1.2.4 Cohesionless and Cohesive Materials
Cohesionless materials include materials classified in ASTM D2487 as GW,

GP, SW, and SP. Cohesive materials include materials classified as GC,
SC, ML, CL, MH, and CH. Materials classified as GM and SM will be
identified as cohesionless only when the fines are nonplastic. Perform
testing, required for classifying materials, in accordance with ASTM D4318,
ASTM C136, ASTM D422, and ASTM D1140.
1.2.5 Degree of Compaction
Degree of compaction required, except as noted in the second sentence, is

expressed as a percentage of the maximum density obtained by the test
procedure presented in ASTM D1557 abbreviated as a percent of laboratory
maximum density. Since ASTM D1557 applies only to soils that have 30
percent or less by weight of their particles retained on the 19.0 mm
sieve, express the degree of compaction for material having more than 30
percent by weight of their particles retained on the 19.0 mm sieve as a
percentage of the maximum density in accordance with AASHTO T 180 and
corrected with AASHTO T 224. To maintain the same percentage of coarse
material, use the "remove and replace" procedure as described in NOTE 8
of Paragraph 7.2 in AASHTO T 180. Compaction shall be performed to 95
percent of maximum density as determined herein, unless otherwise noted.
1.2.6 Topsoil
Material suitable for topsoils obtained from excavations is defined as:

Natural, friable soil representative of productive, well-drained soils in
the area, free of subsoil, stumps, rocks larger than 25 mm diameter,
brush, weeds, toxic substances, and other material detrimental to plant
growth. Amend topsoil pH range to obtain a pH of 5.5 to 7.
1.2.7 Hard/Unyielding Materials
Hard/Unyielding materials comprise weathered rock, dense consolidated

deposits, or conglomerate materials which are not included in the
definition of "rock" with stones greater than 50 mm in any dimension or as
defined by the pipe manufacturer, whichever is smaller. These materials
usually require the use of heavy excavation equipment, ripper teeth, or
jack hammers for removal.
1.2.8 Rock
Solid homogeneous interlocking crystalline material with firmly cemented,

laminated, or foliated masses or conglomerate deposits, neither of which
can be removed without systematic drilling and blasting, drilling and the
use of expansion jacks or feather wedges, or the use of backhoe-mounted
pneumatic hole punchers or rock breakers; also large boulders, buried
masonry, or concrete other than pavement exceeding 0.375 cubic meter in
volume. Removal of hard material will not be considered rock excavation
because of intermittent drilling that is performed merely to increase
production.
1.2.9 Unstable Material
Materials that are too wet to properly support the utility pipe, conduit,
or appurtenant structure.
1.2.10 Granular Material
1.2.10.1 Select Granular Material
Select granular material consist of materials that are well-graded,

coarse-grained soil that conform to the physical property requirements of
ASTM C33/C33M and conform to the following sieve analysis:
Sieve Size Percent Passing by Weight
75 mm 100
37.5 mm 70-100
19 mm 50-85
4.75 mm 30-60
30 um 10-25
75 um 0-5
The liquid limit of such material must not exceed 35 percent when tested
in accordance with ASTM D4318. The plasticity index must not be greater
than 12 percent when tested in accordance with ASTM D4318.
1.2.11 Structural Fill
Structural Fill material shall consist of predominately granular soils

that classify as GP-GM, GW-GM, GM-GC, SW, SP, SM, SW-SM, or SP-SM type
soils in accordance with ASTM D2487. All soil fill materials shall be
approved by the Engineer, have a maximum particle size of 50 mm and be
non-cemented and free from rocks, stones, and other deleterious materials
(wood, trash, debris, sharp objects, etc.) and organics, (such as roots
and vegetation). Structural Fill and Backfill shall contain no more than
12 percent by dry weight of material passing the 0.075 mm sieve size
unless otherwise approved by the Engineer.
1.2.12 Trench Bedding and Initial Backfill Material
1.2.12.1 Initial Backfill
Initial backfill consists of select granular material or satisfactory

materials free from rocks 25 mm or larger in any dimension or free from
rocks of such size as recommended by the pipe manufacturer, whichever is
smaller.
1.2.12.2 Trench Bedding
1.2.12.2.1 Trench Bedding Class I
Angular, 6 to 40 mm, washed angular stone, including a number of fill
materials that have regional significance such as slag, cinders, and

crushed stone.
1.2.12.2.2 Sand
Clean, coarse-grained sand classified SW or SP by ASTM D2487 for bedding

or backfill.
1.2.12.2.3 Leachfield Sand Fill
The fill material shall be medium sand texture defined as 25 percent or

more very coarse, coarse and medium sand and not more than 50 percent fine
sand, very fine sand, silt and clay. The percentage of silt plus one and
one-half times the percentage of clay shall not exceed 15 percent. Fill
materials with higher content of silt and clay shall not be used.
1.2.12.2.4 Washed Angular Stone
Provide washed aggregates made from clean, sound, durable particles of

natural gravels, crushed gravel, crushed stone, slag, or other approved
materials processed and blended or naturally combined. Material will be
well graded consisting of material passing through a 50 mm sieve, but
retained on a 9.5 mm sieve.
Aggregates shall be reasonably uniform in density and quality. The

aggregate shall have a percentage of wear not to exceed 50 percent after
500 revolutions as determined by ASTM C131 (EN 1097-2). The amount of
flat and/or elongated particles shall not exceed 20 percent. A flat
particle is one having a ratio of width to thickness greater than three;
an elongated particle is one having a ratio of length to width greater
than three.
1.2.13 Expansive Soils
Expansive soils are defined as soils that have a plasticity index equal to
or greater than 25 percent when tested in accordance with ASTM D4318.
1.2.14 Pile Supported Structure
As used herein, a structure where both the foundation and floor slab are
pile supported.
1.2.15 Capillary Water Barrier
Capillary water barrier consists of clean, poorly graded crushed rock,

crushed gravel, or uncrushed gravel placed beneath a building slab with or
without a vapor barrier to cut off the capillary flow of pore water to the
area immediately below. Conform to ASTM C33/C33M for fine aggregate
grading with a maximum of 3 percent by weight passing ASTM D1140, 75
micrometers sieve, or 37.5 mm and no more than 2 percent by weight
passing the 4.75 mm size sieve.
1.3 CLASSIFICATION OF EXCAVATION
No consideration will be given to the nature of the materials, and all

excavation will be designated as unclassified excavation.
1.3.1 Rock Excavation
Submit notification of encountering rock in the project. Include rock

excavation with systematic fracturing, excavating, grading, disposing of
material classified as rock, and the satisfactory removal and disposal of
boulders 1/2 cubic meter or more in volume; solid rock; rock material that
is in ledges, bedded deposits, and unstratified masses, which cannot be
removed without systematic fracturing; firmly cemented conglomerate
deposits possessing the characteristics of solid rock impossible to remove
without systematic fracturing; and hard materials (see Definitions).
Include the removal of any concrete or masonry structures, except
pavements, exceeding 1/2 cubic meter in volume that may be encountered in
the work in this classification. If at any time during excavation,
including excavation from borrow areas, the Contractor encounters material
that may be classified as rock excavation, uncover such material and
notify the Contracting Officer. Do not proceed with the excavation of
this material until the Contracting Officer has classified the materials
as common excavation or rock excavation and has taken cross sections as
required. Failure on the part of the Contractor to uncover such material,
notify the Contracting Officer, and allow ample time for classification
and cross sectioning of the undisturbed surface of such material will
cause the forfeiture of the Contractor's right of claim to any
classification or volume of material to be paid for other than that
allowed by the Contracting Officer for the areas of work in which such
deposits occur.
1.4 BLASTING
Blasting will not be permitted.
1.5 DEWATERING WORK PLAN
All work must be constructed in a suitably dry environment which includes

not constructing in unstable soils. If dewatering is requried, Contractor
shall submit procedures to accomplish any dewatering work.
1.6 SUBMITTALS
Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When
used, a designation following the "G" designation identifies the office
that will review the submittal for the Government. Submit the following
in accordance with Section 01 33 00.12 10 SUBMITTAL PROCEDURES FOR
DESIGN-BUILD PROJECT.
SD-01 Preconstruction Submittals
Dewatering Work Plan; G M/R
Shoring And Sheeting Plan; G M/R
Method Statement; G M/R
SD-03 Product Data
Utilization of Excavated Materials
Offsite Borrow
Buried Warning and Identification Tape
Opening And Drainage Of Excavation And Borrow Pits
SD-06 Test Reports
Testing; G M
Borrow Site Testing; G M
Within 24 hours of conclusion of physical tests, submit 4ea.

copies of test results, including calibration curves and results
of calibration tests.
SD-07 Certificates
Testing
PART 2 PRODUCTS
2.1 REQUIREMENTS FOR OFFSITE SOILS
Test offsite soils brought in for use as backfill for Total Petroleum
Hydrocarbons (TPH), Benzene, Toluene, Ethyl Benzene, and Xylene (BTEX) and
full Toxicity Characteristic Leaching Procedure (TCLP) including
ignitability, corrosivity and reactivity. Backfill shall contain a
maximum of 100 parts per million (ppm) of total petroleum hydrocarbons
(TPH) and a maximum of 10 ppm of the sum of Benzene, Toluene, Ethyl
Benzene, and Xylene (BTEX) and shall pass the TCPL test. Determine TPH
concentrations by using EPA 600/4-79/020 Method 418.1. Determine BTEX
concentrations by using EPA SW-846.3-3 Method 5030/8020. Perform TCLP in
accordance with EPA SW-846.3-3 Method 1311. Provide Borrow Site Testing
for TPH, BTEX and TCLP from a composite sample of material from the borrow
site, with at least one test from each borrow site. Do not bring material
onsite until tests have been approved by the Contracting Officer.
2.2 BURIED WARNING AND IDENTIFICATION TAPE
Provide polyethylene plasticor metallic core or metallic-faced, acid- and

alkali-resistant, polyethylene plastic warning tape manufactured
specifically for warning and identification of buried utility lines.
Provide tape on rolls, 75 mm minimum width, color coded as specified below
for the intended utility with warning and identification imprinted in bold
black letters continuously over the entire tape length. Warning and
identification to read, "CAUTION, BURIED (intended service) LINE BELOW" or
similar wording. Provide permanent color and printing, unaffected by
moisture or soil. Product Data for each type of tape used shall be
submitted.
Warning Tape Color Codes
Red Electric
Yellow Gas, Oil; Dangerous Materials
Orange Telephone and Other Communications
Blue Water Systems
Green Sewer Systems
2.2.1 Warning Tape for Metallic Piping and Electrical/Communications lines
Provide acid and alkali-resistant polyethylene plastic tape conforming to

the width, color, and printing requirements specified above, with a
minimum thickness of 0.08 mm and a minimum strength of 10.3 MPa
lengthwise, and 8.6 MPa crosswise, with a maximum 350 percent elongation.
2.2.2 Detectable Warning Tape for Non-Metallic Piping
Provide polyethylene plastic tape conforming to the width, color, and

printing requirements specified above, with a minimum thickness of 0.10 mm,
and a minimum strength of 10.3 MPa lengthwise and 8.6 MPa crosswise.
Manufacture tape with integral wires, foil backing, or other means of
enabling detection by a metal detector when tape is buried up to 920 mm
deep. Encase metallic element of the tape in a protective jacket or
provide with other means of corrosion protection.
2.3 MATERIAL FOR RIP-RAP
Provide Bedding material or Grout, where indicated on the drawings.

Geotextile fabric and rock as specified herein.
2.3.1 Bedding Material
Provide bedding material consisting of gravel, or crushed rock, well

graded, with a maximum particle size of 50 mm. Compose material of tough,
durable particles. Allow fines passing the 75 micrometers standard sieve
with a plasticity index less than six.
2.3.2 Rock
Provide rock fragments sufficiently durable to ensure permanence in the

structure and the environment in which it is to be used. Use rock
fragments free from cracks, seams, and other defects that would increase
the risk of deterioration from natural causes. Provide fragments sized so
that no individual fragment exceeds a weight of 68 kg and that no more
than 10 percent of the mixture, by weight, consists of fragments weighing
0.91 kg or less each unless otherwise specified by mass or size on
drawings. Provide rock with a minimum specific gravity of 2.50. Do not
permit the inclusion of more than 1 percent quantities of dirt, sand,
clay, and rock fines.
2.3.3 Grout
Where indicated on drawings, provide durable grout in voids between placed

rock composed of cement, water, an air-entraining admixture, and sand
mixed in proportions of one part portland cement to two parts of sand,
sufficient water to produce a workable mixture, and an amount of admixture
which will entrain sufficient air, as determined by the Contracting
Officer. Mix grout in a concrete mixer. Allow a sufficient mixing time
to produce a mixture having a consistency permitting gravity flow into the
interstices of the rip-rap with limited spading and brooming. Mortar
should penetrate rock for of minimum depth of 150 mm.
PART 3 EXECUTION
3.1 STRIPPING OF TOPSOIL AND DEBRIS
Where indicated or directed, strip topsoil to a depth of 150 mm unless

otherwise indicated. Spread topsoil on areas already graded and prepared
for topsoil, or transported and deposited in stockpiles convenient to
areas that are to receive application of the topsoil later, or at
locations indicated or specified. Keep topsoil separate from other
excavated materials, brush, litter, objectionable weeds, roots, stones
larger than 50 mm in diameter, and other materials that would interfere
with planting and maintenance operations. Stockpile and maintain in
locations approved by CO any surplus of topsoil from excavations and
gradings.
3.2 GENERAL EXCAVATION
Perform excavation of every type of material encountered within the limits

of the project to the lines, grades, and elevations indicated and as
specified. Perform the grading in accordance with the typical sections
shown and the tolerances specified in paragraph FINISHING. Transport
satisfactory excavated materials and place in fill or embankment within
the limits of the work. Excavate unsatisfactory materials encountered
within the limits of the work below grade and replace with satisfactory
materials as directed. Include such excavated material and the
satisfactory material ordered as replacement in excavation. Dispose
surplus satisfactory excavated material not required for fill or
embankment in areas approved by the Contracting Officer for surplus
material storage. All satisfactory material that is considered surplus in
that it cannot be used for project construction will be stockpiled on the
project site as identified in the Contractor's stockpiling plan and
approved by the Contracting Officer. If the Contracting Officer
determines it to be waste material and directs the Contractor to dispose
of it, it is the Contractor's responsibility to haul and dispose of the
subject material offsite in accordance with the regional and local
regulations and at no additional cost to the project. During
construction, perform excavation and fill in a manner and sequence that
will provide proper drainage at all times. Excavate material required for
fill or embankment in excess of that produced by excavation within the
grading limits from the offsite borrow areas from approved areas selected
by the Contractor and approved by the Contracting Officer.
3.2.1 Ditches, Gutters, and Channel Changes
Finish excavation of ditches, gutters, and channel changes by cutting

accurately to the cross sections, grades, and elevations shown on Drawings.
Do not excavate ditches and gutters below grades shown. Backfill the
excessive open ditch or gutter excavation with satisfactory, thoroughly
compacted, material unless otherwise directed by the Contracting Officer.
Dispose excavated material as shown or as directed, except in no case
allow material be deposited a maximum 1 meter from edge of a ditch.
Maintain excavations free from detrimental quantities of leaves, brush,
sticks, trash, and other debris until final acceptance of the work.
3.2.2 Drainage Structures
Make excavations to the lines, grades, and elevations shown, or as
directed. Provide trenches and foundation pits of sufficient size to

permit the placement and removal of forms for the full length and width of
structure footings and foundations as shown. Clean rock or other hard
foundation material of loose debris and cut to a firm, level, stepped, or
serrated surface. Remove loose disintegrated rock and thin strata. Do
not disturb the bottom of the excavation when concrete or masonry is to be
placed in an excavated area. Do not excavate to the final grade level
until just before the concrete or masonry is to be placed.
3.2.3 Drainage
Provide for the collection and disposal of surface and subsurface water
encountered during construction. Completely drain construction site
during periods of construction to keep soil materials sufficiently dry.
Construct storm drainage features (ponds/basins) at the earliest stages of
site development, and throughout construction grade the construction area
to provide positive surface water runoff away from the construction
activity and or provide temporary ditches, swales, and other drainage
features and equipment as required to maintain dry soils. When unsuitable
working platforms for equipment operation and unsuitable soil support for
subsequent construction features develop, remove unsuitable material and
provide new soil material as specified herein. It is the responsibility
of the Contractor to assess the soil and ground water conditions presented
by the plans and specifications and to employ necessary measures to permit
construction to proceed.
3.2.4 Dewatering
Control groundwater flowing toward or into excavations to prevent

sloughing of excavation slopes and walls, boils, uplift and heave in the
excavation and to eliminate interference with orderly progress of
construction. Do not permit French drains, sumps, ditches or trenches
within 0.9 m of the foundation of any structure, except with specific
written approval, and after specific contractual provisions for
restoration of the foundation area have been made. Take control measures
by the time the excavation reaches the water level in order to maintain
the integrity of the in situ material. While the excavation is open,
maintain the water level continuously, at least 0.3 m below the working
level. Operate dewatering system continuously until construction work
below existing water levels is complete.
3.2.5 Trench Excavation Requirements
Excavate the trench as indicated on the drawings and recommended by the

manufacturer of the pipe to be installed. Slope trench walls below the
top of the pipe, or make vertical, and of such width as indicated or as
recommended in the manufacturer's printed installation manual. Provide
vertical trench walls where no manufacturer's printed installation manual
is available. Shore trench walls more than 1.5 meters high, cut back to a
stable slope, or provide with equivalent means of protection for employees
who may be exposed to moving ground or cave in. Shore vertical trench
walls more than 1.5 meters high unless otherwise determined by
Civil/Geotechnical Engineer. Excavate trench walls which are cut back to
at least the angle of repose of the soil. Give special attention to
slopes which may be adversely affected by weather or moisture content. Do
not exceed the trench widths as shown on the plans. Where recommended
trench widths are exceeded, provide redesign, stronger pipe, or special
installation procedures by the Contractor. The Contractor is responsible
for the cost of redesign, stronger pipe, or special installation
procedures without any additional cost to the Government.
3.2.5.1 Bottom Preparation
Grade the bottoms of trenches accurately to provide uniform bearing and

support for the bottom quadrant of each section of the pipe. Excavate
bell holes to the necessary size at each joint or coupling to eliminate
point bearing. Remove stones of 50 mm or greater in any dimension, or as
recommended by the pipe manufacturer, whichever is smaller, to avoid point
bearing.
3.2.5.2 Removal of Unyielding Material
Where overdepth is not indicated and unyielding material is encountered in

the bottom of the trench, remove such material 150 mm below the required
grade and replaced with suitable materials as provided in paragraph
BACKFILLING AND COMPACTION.
3.2.5.3 Removal of Unstable/Unsatisfactory Material
Where unstable/unsatisfactory material is encountered in the bottom of the

trench, remove such material to the depth directed and replace it to the
proper grade with select granular material as provided in paragraph
BACKFILLING AND COMPACTION. When removal of unstable/unsatisfactory
material is required due to the Contractor's fault or neglect in
performing the work, the Contractor is responsible for excavating the
resulting material and replacing it without additional cost to the project.
3.2.5.4 Excavation for Appurtenances
Provide excavation for manholes, catch-basins, inlets, or similar

structures sufficient to leave at least 300 mm clear between the outer
structure surfaces and the face of the excavation or support members.
Clean rock or loose debris and cut to a firm surface either level,
stepped, or serrated, as shown or as directed. Remove loose disintegrated
rock and thin strata. Specify removal of unstable material. When
concrete or masonry is to be placed in an excavated area, take special
care not to disturb the bottom of the excavation. Do not excavate to the
final grade level until just before the concrete or masonry is to be
placed.
3.2.6 Underground Utilities
Location of the existing utilities indicated is approximate. The

Contractor shall physically verify the location and elevation of the
existing utilities indicated prior to starting construction.
The Contractor is responsible for movement of construction machinery and

equipment over pipes and utilities during construction. Excavation made
with power-driven equipment is not permitted within 600 mm of known
Government-owned utility or subsurface construction. For work immediately
adjacent to or for excavations exposing a utility or other buried
obstruction, excavate by hand. Start hand excavation on each side of the
indicated obstruction and continue until the obstruction is uncovered or
until clearance for the new grade is assured. Support uncovered lines or
other existing work affected by the contract excavation until approval for
backfill is granted by the Contracting Officer. Report damage to utility
lines or subsurface construction immediately to the Contracting Officer.
3.2.7 Structural Excavation
Ensure that footing subgrades have been inspected, approved and documented
by a licensed geotechnical engineer or by the Contracting Officer prior to
concrete placement. Excavate to bottom of pile cap prior to placing or
driving piles, unless authorized otherwise by the Contracting Officer.
3.3 SELECTION OF BORROW MATERIAL
Select borrow material to meet the requirements and conditions of the

particular fill or embankment for which it is to be used. Obtain borrow
material from Contracting Officer approved borrow areas. Contractor shall
be responsible for securing an offsite source of borrow at no additional
cost to the project which is approved by the Contracting Officer. Unless
specifically provided for within the Contract documents or at the
direction of the contracting officer, the Contractor will not, obtain
borrow within the limits of the project.
3.4 OPENING AND DRAINAGE OF EXCAVATION AND BORROW PITS
Notify the Contracting Officer 5 days in advance of the opening and

drainage of excavation and borrow pits or borrow areas to permit
elevations and measurements of the undisturbed ground surface to be
taken. Except as otherwise permitted, excavate borrow pits and other
excavation areas providing adequate drainage. Transport overburden and
other spoil material to designated spoil areas or otherwise dispose of as
directed. Provide neatly trimmed and drained borrow pits after the
excavation is completed. Ensure that excavation of any area, operation of
borrow pits, or dumping of spoil material results in minimum detrimental
effects on natural environmental conditions.
3.5 SHORING
3.5.1 General Requirements
Submit a Shoring and Sheeting plan for approval 15 days prior to starting
work. Submit drawings and calculations, certified by a licensed
professional engineer, describing the methods for shoring and sheeting of
excavations. Finish shoring, including sheet piling, and install as
necessary to protect workmen, banks, adjacent paving, structures, and
utilities. Remove shoring, bracing, and sheeting as excavations are
backfilled, in a manner to prevent caving.
3.5.2 Licensed Geotechnical Engineer
Contractor required to hire a licensed Geotechnical Engineer who speaks

fluent English to provide inspection of excavations and soil/groundwater
conditions throughout construction. The Geotechnical Engineer is
responsible for performing pre-construction and periodic site visits
throughout construction to assess site conditions. The Geotechnical
Engineer is responsible for updating the excavation, sheeting and
dewatering plans as construction progresses to reflect changing conditions
and submit an updated plan if necessary. Submit a monthly written report,
informing the Contractor and Contracting Officer of the status of the plan
and an accounting of the Contractor's adherence to the plan addressing any
present or potential problems. The Contracting Officer is responsible for
arranging meetings with the Geotechnical Engineer at any time throughout
the contract duration.
3.6 GRADING AREAS
Where indicated, divide work into grading areas within which satisfactory
excavated material will be placed in embankments, fills, and required
backfills. Do not haul satisfactory material excavated in one grading
area to another grading area except when approved by Contracting Officer.
Place and grade stockpiles of satisfactory, unsatisfactory and wasted
materials only in areas approved by the Contracting Officer. Keep
stockpiles in a neat and well drained condition, giving due consideration
to drainage at all times and stockpile requirements herein. Clear, grub,
and seal by rubber-tired equipment, the ground surface at stockpile
locations; separately stockpile excavated satisfactory and unsatisfactory
materials. Protect stockpiles of satisfactory materials from
contamination which may destroy the quality and fitness of the stockpiled
material. If the Contractor fails to protect the stockpiles, and any
material becomes unsatisfactory, remove and replace such material with
satisfactory material from approved sources at no expense to the government.
3.7 FINAL GRADE OF SURFACES TO SUPPORT CONCRETE
Do not excavate to final grade until just before concrete is to be

placed. For pile foundations, stop the excavation at an elevation of from
150 to 300 mm above the bottom of the footing before driving piles. After
pile driving has been completed, complete the remainder of the excavation
to the elevations shown. Only use excavation methods that will leave the
foundation rock in a solid and unshattered condition. Roughen the level
surfaces, and cut the sloped surfaces, as indicated, into rough steps or
benches to provide a satisfactory bond. Protect shales from slaking and
all surfaces from erosion resulting from ponding or water flow.
3.8 GROUND SURFACE PREPARATION
3.8.1 General Requirements
From the geotechnical program it was determined that the upper 5 to 6

meters of soil is composed of fine sands in a very loose condition. As a
result, any subgrade intended to support site improvements must have the
soils densified sufficiently to provide adequate support for the intended
improvements prior to commencing construction on those soils. The method
selected is outlined in the Method Statement - last revised 07 May 2019.
To demonstrate the soils have been adequately improved the Contractor
shall perform a site wide evaluation consisting of either SPT borings
and/or cone penetration soundings that yield either:
1) SPT N vales with an average value in excess of 15 and a minimum value

of 12 at depths of 2 to 6 meters below the ground surface; or
2) Cone penetration resistances, qc, of no less than 4 MPa.
At a minimum, the boring/sounding shall be performed for every 5,000 m2 of

footprint area for each building/structure/facility and no further than
200 meters apart along proposed roads. The follow-up evaluation must be
performed at least three days after the treatment. Once the required
values are achieved and approved by the Contracting Officer in writing,
work may progress with construction of the improvements.
3.9 UTILIZATION OF EXCAVATED MATERIALS
The Contractor shall coordinate with the Contracting Officer where
waste/surplus soil,if generated ,shall be disposed of. Contractor shall

be responsible for hauling and depositing the waste material in a fashion
which is approved by the Contracting Officer that shall not create a
nuisance in the future. If required to haul and dispose of soil, it shall
be in accordance with regional and local regulations at not additional
cost to the project. Waste/surplus excavated material may include
satisfactory material if it cannot be utilized for project construction or
the Contracting Officer does not designate it to be stockpiled on site,
but for wasting off-site. Reuse of Satisfactory excavated material,
insofar as practical, shall include construction of fills, embankments,
subgrades, shoulders, backfill and similar purposes. Under no condition
shall satisfactory material be disposed of without the approval of the
Contracting Officer.
The contractor shall submit a plan and procedure for stockpiling unused
satisfactory material that will be used later for project construction.
The plan shall include procedures for maintaining the stockpile and
minimizing erosion and mitigating the impact of sedimentation around the
stockpile. Satisfactory material for stockpiling and use includes coarse
rock for construction of slopes or embankments adjacent to streams.
3.9.1 Stockpiling
Contractor shall submit a stockpile plan detailing where and type of

material he plans to stockpile and how he will manage the stockpile in a
clean and orderly fashion with due attention given to drainage, sediment
control and identify an adverse impact that may be created by the subject
stockpile. Contractor shall not proceed with placing the stockpile until
plan is approved by the Contracting Officer.
Provide buried utility lines with utility warning and detectable

identification tape. Bury tape 300 mm below finished grade; under
pavements and slabs, bury tape 150 mm below top of subgrade.
3.11 BACKFILLING AND COMPACTION
First place backfill adjacent to any and all types of structures, and
compact, to prevent wedging action or eccentric loading upon or against
the structure. Prepare ground surface on which backfill is to be placed
and provide compaction requirements for backfill materials in conformance
with the applicable portions of paragraphs GROUND SURFACE PREPARATION.
Once fill has been compacted adjacent to structures, finish backfilling
and compaction further from structure by sheepsfoot rollers,
pneumatic-tired rollers, steel-wheeled rollers, vibratory compactors, or
other approved equipment.
3.11.1 Trench Backfill
Backfill trenches to the grade shown.
3.11.1.1 Replacement of Unyielding Material
Replace unyielding material removed from the bottom of the trench with
select granular material or initial backfill material.
3.11.1.2 Replacement of Unstable Material
Replace unstable material removed from the bottom of the trench or

excavation with satisfactory material suitable for the intended purpose
(support of pipe, structure, etc.) placed in layers not exceeding 150 mm
loose thickness and compact to 95 percent as herein identified.
3.11.1.3 Bedding and Initial Backfill
Provide bedding of the type and thickness as indicted on the drawings.

Place initial backfill material and compact it with approved tampers to a
height of at least 300 mm above the utility pipe or conduit/ductbank.
Bring up the backfill evenly on both sides of the pipe for the full length
of the pipe. Take care to ensure thorough compaction of the fill under
the haunches of the pipe. Except as specified otherwise in the individual
piping section, provide bedding for buried piping in accordance with
AWWA C600, Type 4, except as specified herein. Compact backfill to top of
pipe to 95 percent of ASTM D698 maximum density.
3.11.1.4 Final Backfill
Fill the remainder of the trench, except for special materials for roadways
and structures with satisfactory material. Select and place backfill
material and compact as follows:
3.11.1.4.1 Roadways, Parking Lots and Sidewalks
Place backfill and compact to 95 percent maximum density up to the

required elevation as indicated in the drawings. Water flooding may be
considered as described in paragraph titled Compaction by Flooding
3.11.1.4.2 Sodded Areas and Miscellaneous Areas
Deposit backfill in layers of a maximum of 300 mm loose thickness, and

compact it to 85 percent maximum density for cohesive soils and 90 percent
maximum density for cohesionless soils. Water flooding may be considered
as described in paragraph titled Compaction by Flooding.
3.11.1.4.3 Compaction by Flooding
Compaction by flooding with a slurry mix may be considered provided a plan

and procedure is developed by a geotechnical engineer and submitted by
same for review and approval. Plan shall consider material used, specific
procedure and testing to insure proper compaction is achieved. Plan
should outline how uniform densification can be achieved, confirmed and
backfill dewatered. Compaction flooding shall not be used where soil is
supporting a structure or utility or backfilling within 3m of a structure
or utility.
3.11.2 Backfill for Appurtenances
After the manhole, catch basin, inlet, or similar structure has been
constructed and the concrete has been allowed to cure for 7 days unless
otherwise approved by CO, place backfill in such a manner that the
structure is not be damaged by the shock of falling earth. Deposit the
backfill material, compact it as specified for final backfill, and bring
up the backfill evenly on all sides of the structure to prevent eccentric
loading and excessive stress.
3.12 SPECIAL REQUIREMENTS
Special requirements for both excavation and backfill relating to the

specific utilities are as follows:
3.12.1 Water Lines
Excavate trenches to a depth that provides a minimum cover of 0.8 meters

from the existing ground surface, or from the indicated finished grade,
whichever is lower, to the top of the pipe. For fire protection yard
mains or piping, an additional 100 mm of cover or 1000 mm in total is
required.
3.12.2 Electrical Distribution System
Provide a minimum cover of 600 mm from the finished grade to direct burial
cable and conduit or duct line, unless otherwise indicated.
3.12.3 Rip-Rap Construction
Construct rip-rap as described herein as shown on the drawings and located

in the areas indicated on drawings. Trim and dress indicated areas to
conform to cross sections, lines and grades shown within a tolerance
of 30 mm.
3.12.3.1 Bedding Placement
Spread filter fabric bedding material uniformly to a thickness of at least

75 mm on prepared subgrade as indicated. Finish bedding to present even
surface free from mounds and windrows.
3.12.3.2 Rock Placement
Place rock for rip-rap on prepared bedding material to produce a well

graded mass with the minimum practicable percentage of voids in
conformance with lines and grades indicated. Distribute larger rock
fragments, with dimensions extending the full depth of the rip-rap
throughout the entire mass and eliminate "pockets" of small rock
fragments. Rearrange individual pieces by mechanical equipment or by hand
as necessary to obtain the distribution of fragment sizes specified
above. For grouted rip-rap, hand-place surface rock with open joints to
facilitate grouting and do not fill smaller spaces between surface rock
with finer material. Provide at least one "weep hole" through grouted
rip-rap for every 4.65 square meters of finished surface. Provide weep
holes with columns of bedding material, 100 mm in diameter, extending up
to the rip-rap surface without grout.
3.12.3.3 Grouting
Where indicated on drawings prior to grouting, wet rip-rap surfaces.

Grout rip-rap in successive longitudinal strips, approximately 3 m in
width, commencing at the lowest strip and working up the slope.
Distribute grout to place of final deposit and work into place between Rock
with brooms, spades, trowels, or vibrating equipment. Take precautions
to insure penetration of mortar to a depth of 150 mm but prevent grout
from penetrating bedding layer. Protect and cure surface for a minimum of
7 days.
3.12.4 Medium Voltage Switchgear Slab on Grade
Contractor shall construct the Cast-In-Place slab in accordance with

Specification 03 30 00.00 10 Cast-In-Place Concrete (Sea Site & Facility
Package) and structural drawings. Because the specifications for the
equipment are not currently available, the Contractor shall coordinate
with the end user via the Contracting Officer the location of conduits in
the slab or other required features to be incorporated in the slab.
3.12.5 Saudi Telecommunication Company Building
Construction of features around/abutting this structure and its foundation

are to be completed per the design drawings, but the foundation and
Building are to be constructed by others. As such, the Contractor shall
coordinate the construction of the surrounding features and utilities up
to the interface with the foundation structure with the end user, via the
Contracting Officer, to insure compatibility.
3.12.6 Saudi Electric Company Inset Building
Construction of features around/abutting this structure and its foundation

are to be completed per the design drawings, but the foundation and
Building are to be constructed by others. As such, the Contractor shall
coordinate the construction of the surrounding features and utilities up
to the interface with the foundation structure with the end user, via the
Contracting Officer, to insure compatibility.
3.13 EMBANKMENTS
3.13.1 Earth Embankments
Construct earth embankments from satisfactory materials free of organic or

frozen material and rocks with any dimension greater than 75 mm. Place
the material in successive horizontal layers of loose material not more
than 300 mm in depth. Spread each layer uniformly on a soil surface that
has been moistened or aerated as necessary, and scarified or otherwise
broken up so that the fill will bond with the surface on which it is
placed. After spreading, plow, disk, or otherwise brake up each layer;
moisten or aerate as necessary; thoroughly mix; and compact to at least 90
percent laboratory maximum density for cohesive materials or 95 percent
laboratory maximum density for cohesionless materials. Compaction
requirements for the upper portion of earth embankments forming subgrade
for pavements are identical with those requirements specified in paragraph
SUBGRADE PREPARATION. Finish compaction by sheepsfoot rollers,
pneumatic-tired rollers, steel-wheeled rollers, vibratory compactors, or
other approved equipment.
3.14 SUBGRADE PREPARATION
3.14.1 Proof Rolling
Finish proof rolling on an exposed subgrade free of surface water (wet

conditions resulting from rainfall) which would promote degradation of an
otherwise acceptable subgrade. Proof roll the existing subgrade with six
passes of a dump truck loaded with 6 cubic meters of soil, 13.6 meter tons,
pneumatic-tired roller. Operate the roller truck in a systematic manner
to ensure the number of passes over all areas, and at speeds between 4 to
5.5 km/hour. When proof rolling, provide one-half of the passes made with
the roller in a direction perpendicular to the other passes. Notify the
Contracting Officer a minimum of 3 days prior to proof rolling. Perform

proof rolling in the presence of the Contracting Officer. Undercut
rutting or pumping of material as determined by the Contracting Officer to
a depth when rutting and pumping is no longer detected as determined by
the CO. Proceed then to backfill and compact fill is the necessary grades
and replace with fill and backfill material.
3.14.2 Construction
Shape subgrade to line, grade, and cross section, and compact as

specified. Include plowing, disking, and any moistening or aerating
required to obtain specified compaction for this operation. Remove soft
or otherwise unsatisfactory material and replace with satisfactory
excavated material or other approved material as directed. Excavate rock
encountered in the cut section to a depth of 150 mm below finished grade
for the subgrade. Bring up low areas resulting from removal of
unsatisfactory material or excavation of rock to required grade with
satisfactory materials, and shape the entire subgrade to line, grade, and
cross section and compact as specified. After rolling, the surface of the
subgrade for roadways shall not show deviations greater than 13 mm when
tested with a 4 m straightedge applied both parallel and at right angles
to the centerline of the area. Do not vary the elevation of the finish
subgrade more than 15 mm from the established grade and cross section.
Subgrade tolerances do not permit the thickness of subsequent layers to be
less than plan thickness, therefore finished subgrade surface shall be at
or below plan grade.
3.14.3 Compaction
Finish compaction by sheepsfoot rollers, pneumatic-tired rollers,

steel-wheeled rollers, vibratory compactors, or other approved equipment.
Except for paved areas, compact each layer of the embankment.
3.14.3.1 Subgrade for Road and Parking Lot Pavements
Compact subgrade for pavements to at least 95 percentage laboratory

maximum density and a CBR minimum of 15 for a depth of 150 mm below the
surface of the pavement unless otherwise shown.
3.14.3.2 Subgrade for Road and Parking Lot Shoulders
Compact subgrade for shoulders to at least 95 percentage laboratory

maximum density for the full depth of the shoulder.
3.15 SHOULDER CONSTRUCTION
Construct shoulders of Graded-Crushed Aggregate Base Material or as

otherwise shown or specified. Construct shoulders immediately after
adjacent paving is complete. Compact the entire shoulder area to at least
the percentage of maximum density as specified in paragraph SUBGRADE
PREPARATION above, for specific ranges of depth below the surface of the
shoulder. Finish compaction by sheepsfoot rollers, pneumatic-tired
rollers, steel-wheeled rollers, vibratory compactors, or other approved
equipment. Finish shoulder construction in proper sequence in such a
manner that adjacent ditches will be drained effectively and that no
damage of any kind is done to the adjacent completed pavement. Align the
completed shoulders true to grade and shaped to drain in conformity with
the cross section shown.
3.16 FINISHING
Finish the surface of excavations, embankments, and subgrades to a smooth

and compact surface in accordance with the lines, grades, and cross
sections or elevations shown. Provide the degree of finish for graded
areas within 30 mm of the grades and elevations indicated except that the
degree of finish for subgrades specified in paragraph SUBGRADE
PREPARATION. Finish gutters and ditches in a manner that will result in
effective drainage. Finish the surface of areas to be turfed from
settlement or washing to a smoothness suitable for the application of
turfing materials. Repair graded, topsoiled, or backfilled areas prior to
acceptance of the work, and re-established grades to the required
elevations and slopes.
3.16.1 Subgrade and Embankments
During construction, keep embankments and excavations shaped and drained.

Maintain ditches and drains along subgrade to drain effectively at all
times. Do not disturb the finished subgrade by traffic or other
operation. Protect and maintain the finished subgrade in a satisfactory
condition until ballast, subbase, base, or pavement is placed. Do not
permit the storage or stockpiling of materials on the finished subgrade.
Do not lay subbase, base course, ballast, or pavement until the subgrade
has been checked and approved, and in no case place subbase, base,
surfacing, pavement, or ballast on a muddy, spongy, or frozen subgrade.
3.16.2 Capillary Water Barrier
Place a capillary water barrier under concrete floor and area-way slabs
grade directly on the subgrade and compact with a minimum of two passes of
a hand-operated plate-type vibratory compactor.
3.16.3 Grading Around Structures
Construct areas within 1.5 m outside of each building and structure line
true-to-grade, shape to drain away from structures, and maintain free of
trash and debris until final inspection has been completed and the work
has been accepted.
3.17 PLACING TOPSOIL
On areas to receive topsoil, prepare the compacted subgrade soil to a 50 mm

depth for bonding of topsoil with subsoil where shown on plans. Spread
topsoil evenly to the thickness and elevations and slopes shown on drawing.
Do not spread topsoil when excessively wet or dry. Obtain material
required for topsoil in excess of that produced by excavation within the
grading limits from offsite areas.
3.18 TESTING
Perform testing by a Corps validated commercial testing laboratory, a

local accredited laboratory or the Contractor's validated testing
facility. Submit qualifications of the Corps or local validated
commercial testing laboratory or the Contractor's validated testing
facilities. If the Contractor elects to establish testing facilities, do
not permit work requiring testing until the Contractor's facilities have
been inspected, Corps validated and approved by the Contracting Officer.
a. Determine field in-place density in accordance with ASTM D1556.
b. Check the calibration curves furnished with the moisture gauges along
with density calibration checks as described in ASTM D6938; check the
calibration of both the density and moisture gauges at the beginning
of a job on each different type of material encountered or at
intervals as directed by the Contracting Officer whichever is more
frequent ASTM D2937, use the Drive Cylinder Method only for soft,
fine-grained, cohesive soils. When test results indicate, as
determined by the Contracting Officer, that compaction is not as
specified, remove the material, replace and recompact to meet
specification requirements.
c. Perform tests on recompacted areas to determine conformance with

specification requirements. Appoint a licensed civil engineer to
certify inspections and test results. These certifications shall
state that the tests and observations were performed by or under the
direct supervision of the engineer and that the results are
representative of the materials or conditions being certified by the
tests. The following number of tests, if performed at the appropriate
time, will be the minimum acceptable for each type operation.
3.18.1 Fill and Backfill Material Gradation
One test per 300 cubic meters for structural fill and one test per 5,000
cubic meters in general fill areas for stockpiled or in-place source
material. General fill areas are those that are not under facilities or
structures. More frequent testing will be required if a change in
material is suspected during onsite visual inspection. Determine
gradation of fill and backfill material in accordance with ASTM C136,
ASTM D422, and ASTM D1140 as applicable.
3.18.2 In-Place Densities
Structural Fill
a. One test per 100 square meters, or fraction thereof, of each lift of
fill or backfill areas compacted by other than hand-operated machines.
b. One test per 100 square meters, or fraction thereof, of each lift of
fill or backfill areas compacted by hand-operated machines.
c. One test per 60 linear meters, or fraction thereof, of each lift of

embankment or backfill for roads.
General Fill
a. One test per lift for each 4,000 square meters shall be performed
after soil improvements (Dynamic Compaction or Rapid Impact
Compaction).
3.18.3 Check Tests on In-Place Densities
If ASTM D6938 is used, check in-place densities by ASTM D1556 as follows:
Structural Fill
a. One check test per lift for each 2000 square meters, or fraction
thereof, of each lift of fill or backfill compacted by other than
hand-operated machines.
b. One check test per lift for each 2000 square meters, of fill or
backfill areas compacted by hand-operated machines.
c. One check test per lift for each 1200 linear meters, or fraction
thereof, of embankment or backfill for roads.
General Fill
a. One test per lift for each 80,000 square meters shall be performed
after soil improvements (Dynamic Compaction or Rapid Impact
Compaction).
3.18.4 Moisture Contents
In the stockpile, excavation, or borrow areas, perform a minimum of two

tests per day per type of material or source of material being placed
during stable weather conditions. During unstable weather, perform tests
as dictated by local conditions and approved by the Contracting Officer.
This section does not apply to General Fill.
3.18.5 Optimum Moisture and Laboratory Maximum Density
Perform tests for each type material or source of material including

borrow material to determine the optimum moisture and laboratory maximum
density values. One representative test per 300 cubic meters for
structural fill and backfill and one test per 5,000 cubic meters for
general fill and backfill, or when any change in material occurs which may
affect the optimum moisture content or laboratory maximum density.
3.18.6 Tolerance Tests for Subgrades
Perform continuous checks on the degree of finish specified in paragraph

SUBGRADE PREPARATION during construction of the subgrades.
3.18.7 Displacement of Sewers
After other required tests have been performed and the trench backfill
compacted to the finished grade surface, inspect the pipe to determine
whether significant displacement has occurred. Conduct this inspection in
the presence of the Contracting Officer. Inspect pipe sizes larger than
900 mm, while inspecting smaller diameter pipe by shining a light or laser
between manholes or manhole locations, or by the use of television cameras
passed through the pipe. If, in the judgment of the Contracting Officer,
the interior of the pipe shows poor alignment or any other defects that
would cause improper functioning of the system, replace or repair the
defects as directed at no additional cost to the Government.
3.19 DISPOSITION OF SURPLUS MATERIAL
It is the Contractor's responsibility to remove and dispose of all surplus

material or other soil material not required or suitable for filling or
backfilling including, brush, refuse, stumps, roots, and timber off site
in accordance with regional and local regulations at no additional cost to
the project.
-- End of Section --
Specifications
2) SECTION 33 11 00: WATER UTILITY DISTRIBUTION PIPING

SECTION 33 11 00
WATER UTILITY DISTRIBUTION PIPING

02/18
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the

extent referenced. The publications are referred to within the text by
the basic designation only.
AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS

(AASHTO)
AASHTO H-20 AASHTO HB-17 (2002; Errata 2003; Errata

2005, 17th Edition) Standard
Specifications for Highway Bridges
AMERICAN WATER WORKS ASSOCIATION (AWWA)
AWWA B300 (2010; Addenda 2011) Hypochlorites
AWWA B301 (2010) Liquid Chlorine
AWWA C104/A21.4 (2016) Cement-Mortar Lining for

Ductile-Iron Pipe and Fittings for Water
AWWA C105/A21.5 (2010) Polyethylene Encasement for

Ductile-Iron Pipe Systems
AWWA C110/A21.10 (2012) Ductile-Iron and Gray-Iron Fittings

for Water
AWWA C111/A21.11 (2017) Rubber-Gasket Joints for

Ductile-Iron Pressure Pipe and Fittings
AWWA C115/A21.15 (2011) Flanged Ductile-Iron Pipe With

Ductile-Iron or Gray-Iron Threaded Flanges
AWWA C151/A21.51 (2017) Ductile-Iron Pipe, Centrifugally

Cast
AWWA C153/A21.53 (2011) Ductile-Iron Compact Fittings for

Water Service
AWWA C500 (2009) Metal-Seated Gate Valves for Water

Supply Service
AWWA C502 (2014) Dry-Barrel Fire Hydrants
AWWA C503 (2014) Wet-Barrel Fire Hydrants
AWWA C509 (2015) Resilient-Seated Gate Valves for

Water Supply Service
AWWA C515 (2015) Reduced-Wall, Resilient-Seated Gate
Valves for Water Supply Service
AWWA C550 (2017) Protective Interior Coatings for

Valves and Hydrants
AWWA C600 (2017) Installation of Ductile-Iron Mains

AWWA C605 (2014) Underground Installation of

Polyvinyl Chloride (PVC) and Molecularly
Oriented Polyvinyl Chloride (PVCO)
Pressure Pipe and Fittings
AWWA C651 (2014) Standard for Disinfecting Water

Mains
AWWA C655 (2009) Field Dechlorination
AWWA C800 (2014) Underground Service Line Valves and

Fittings
AWWA M23 (2002; 2nd Ed) Manual: PVC Pipe - Design

and Installation
AWWA M41 (2009; 3rd Ed) Ductile-Iron Pipe and

Fittings
AWWA M9 (2008; Errata 2013) Manual: Concrete

Pressure Pipe
ASME INTERNATIONAL (ASME)
ASME B1.20.1 (2013) Pipe Threads, General Purpose (Inch)
ASME B1.20.3 (1976; R 2013) Dryseal Pipe Threads (Inch)
ASME B16.1 (2015) Gray Iron Pipe Flanges and Flanged

Fittings Classes 25, 125, and 250
ASME B16.18 (2018) Cast Copper Alloy Solder Joint

Pressure Fittings
ASME B18.2.2 (2015) Nuts for General Applications:

Machine Screw Nuts, Hex, Square, Hex
Flange, and Coupling Nuts (Inch Series)
ASME B18.5.2.1M (2006; R 2011) Metric Round Head Short

Square Neck Bolts
ASME B18.5.2.2M (1982; R 2010) Metric Round Head Square

Neck Bolts
ASTM INTERNATIONAL (ASTM)
ASTM A307 (2014; E 2017) Standard Specification for

Carbon Steel Bolts, Studs, and Threaded
Rod 60 000 PSI Tensile Strength
ASTM A47/A47M (1999; R 2018; E 2018) Standard
Specification for Ferritic Malleable Iron

Castings
ASTM A48/A48M (2003; R 2012) Standard Specification for

Gray Iron Castings
ASTM A536 (1984; R 2014) Standard Specification for

Ductile Iron Castings
ASTM A563M (2007; R 2013) Standard Specification for

Carbon and Alloy Steel Nuts (Metric)
ASTM B32 (2008; R 2014) Standard Specification for

Solder Metal
ASTM B61 (2015) Standard Specification for Steam or

Valve Bronze Castings
ASTM B62 (2017) Standard Specification for

Composition Bronze or Ounce Metal Castings
ASTM B88M (2018) Standard Specification for Seamless

Copper Water Tube (Metric)
ASTM C1433 (2016b) Standard Specification for Precast

Reinforced Concrete Monolithic Box
Sections for Culverts, Storm Drains, and
Sewers
ASTM C923M (2008b; R 2013) Standard Specification for

Resilient Connectors Between Reinforced
Concrete Manhole Structures, Pipes and
Laterals (Metric)
ASTM C94/C94M (2018) Standard Specification for

Ready-Mixed Concrete
ASTM C990M (2009; R 2014) Standard Specification for

Joints for Concrete Pipe, Manholes and
Precast Box Sections Using Preformed
Flexible Joint Sealants (Metric)
ASTM F2164 (2013) Standard Practice for Field Leak

Testing of Polyethylene (PE) and
Crosslinked Polyethylene (PEX) Pressure
Piping Systems Using Hydrostatic Pressure
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 24 (2016; ERTA 2016) Standard for the

Installation of Private Fire Service Mains
NSF INTERNATIONAL (NSF)
NSF 372 (2016) Drinking Water System Components -

Lead Content
NSF/ANSI 14 (2017b) Plastics Piping System Components
and Related Materials
NSF/ANSI 61 (2017) Drinking Water System Components -

Health Effects
U.S. DEPARTMENT OF DEFENSE (DOD)
UFC 3-600-01 (2016; with Change 2, 2018) Fire

Protection Engineering for Facilities
UNDERWRITERS LABORATORIES (UL)
UL 246 (2011; Reprint Dec 2018) UL Standard for

Safety Hydrants for Fire-Protection Service
UL 262 (2004; Reprint Oct 2011) Gate Valves for

Fire-Protection Service
1.2 DEFINITIONS
1.2.1 Water Mains
Water mains include water piping having diameters 100 through 350 mm,
specific materials, methods of joining and any appurtenances deemed
necessary for a satisfactory system.
1.2.2 Water Service Lines
Water service lines include water piping from a water main to a building
service at a point approximately 1.5 m from building or the point
indicated on the drawings, specific materials, methods of joining and any
appurtenances deemed necessary for a satisfactory system.
1.2.3 Additional Definitions
For additional definitions refer to the definitions in the applicable

referenced standard.
1.3 SUBMITTALS

DESIGN-BUILD PROJECT:
Connections; G M/R
SD-03 Product Data
Pipe, Fittings, Joints and Couplings
Valves
Valve Boxes
Fire Hydrants
Pipe Restraint
Tapping Sleeves
SD-06 Test Reports
Bacteriological Samples; G M
Hydrostatic Sewer Test; G M
Leakage Test; G M
Hydrostatic Test; G M
SD-07 Certificates
Lining
Valves
Fire Hydrants
SD-08 Manufacturer's Instructions
Ductile Iron Piping
Copper Pipe For Service Lines
1.4 QUALITY CONTROL
1.4.1 Regulatory Requirements
Comply with NSF/ANSI 14 or NSF/ANSI 61 and NSF 372 for materials for
potable water systems; comply with lead content requirements for
"lead-free" plumbing as defined by the U.S. Safe Drinking Water Act
effective January 2014. Provide materials bearing the seal of the
National Sanitation Foundation (NSF) for potable water service.
Comply with NFPA 24 for materials, installation, and testing of fire main
piping and components.
1.5 DELIVERY, STORAGE, AND HANDLING
1.5.1 Delivery and Storage
Inspect materials delivered to site for damage. Unload and store with
minimum handling and in accordance with manufacturer's instructions.
Store materials on site in enclosures or under protective covering. Store
plastic piping, jointing materials and rubber gaskets under cover out of
direct sunlight. Do not store materials directly on the ground. Keep
inside of pipes, fittings, valves, fire hydrants, and other accessories
free of dirt and debris.
1.5.2 Handling
Handle pipe, fittings, valves, fire hydrants, and other accessories in

accordance with manufacturer's instructions and in a manner to ensure
delivery to the trench in sound undamaged condition. Avoid injury to
coatings and linings on pipe and fittings; make repairs if coatings or
linings are damaged. Do not place other material, hooks, or pipe inside a
pipe or fitting after the coating has been applied. Inspect the pipe for
defects before installation. Carry, do not drag pipe to the trench. Use
of pinch bars and tongs for aligning or turning pipe will be permitted
only on the bare ends of the pipe. Clean the interior of pipe and
accessories of foreign matter before being lowered into the trench and
keep them clean during laying operations by plugging. Replace defective
material without additional expense to the Government. Store rubber
gaskets, not immediately installed, under cover or out of direct sunlight.
Handle ductile iron pipe, fittings, and accessories in accordance with

AWWA C600 and AWWA M41.
1.6 WORK SUMMARY
This section covers both the potable water and fire water distribution
systems from the water source to facilities served. For the potable water
system this includes piping and appurtenances from the municipal point of
connection to a point 1.5 m from the facility served including the fire
water tanks. For the fire water system this includes piping and
appurtenances connecting fire water tanks to the fire pump house and the
fire pump house to a point 1.5 m outside the facilities served. This
includes above grade piping at the fire water tanks and the above grade
piping running into the fire pump station and hydrants.
PART 2 PRODUCTS
2.1 MATERIALS
Provide all materials in accordance with AWWA C800 and as indicated

herein. Provide valves and fittings with pressure ratings equivalent to
the pressure ratings of the pipe.
2.1.1 Pipe, Fittings, Joints And Couplings
Submit manufacturer's standard drawings or catalog cuts, except submit

both drawings and cuts for push-on and rubber-gasketed bell-and-spigot
joints. Include information concerning gaskets with submittal for joints
and couplings.
2.1.1.1 Ductile-Iron Piping
2.1.1.1.1 Pipe and Fittings
Pipe, except flanged pipe, AWWA C151/A21.51, Pressure Class 150 for
Potable Water lines and 200 for Fire Water Lines. Flanged pipe,
AWWA C115/A21.15. Fittings, AWWA C110/A21.10 or AWWA C153/A21.53;
fittings with push-on joint ends are to meet the same requirements as
fittings with mechanical-joint ends, except for the factory modified bell
design. Provide fittings with pressure ratings equivalent to that of the
pipe. Provide compatible pipe ends and fittings for the specified
joints. Provide cement-mortar lining, AWWA C104/A21.4, standard thickness
on pipe and fittings.
2.1.1.1.2 Joints and Jointing Material
Provide push-on joints or mechanical joints for pipe and fittings unless
otherwise indicated. Provide mechanical joints where indicated. Provide
flanged joints where indicated. Provide mechanically coupled type joints
using a sleeve-type mechanical coupling where indicated. Sleeve-type
mechanical couplings in lieu of push-on joints are acceptable, subject to
the limitations specified in the paragraph SLEEVE-TYPE MECHANICAL
COUPLINGS.
a. Push-On Joints: Shape of pipe ends and fitting ends, gaskets, and
lubricant for joint assembly as recommended in AWWA C111/A21.11.
b. Mechanical Joints: Dimensional and material requirements for pipe

ends, glands, bolts and nuts, and gaskets as recommended in
AWWA C111/A21.11.
c. Flanged Joints: Bolts, nuts, and gaskets for flanged connections as

recommended in Appendix A of AWWA C115/A21.15. Provide
AWWA C115/A21.15 ductile iron flanges and conform to ASME B16.1, Class
125.
d. Sleeve-Type Mechanical Coupled Joints: As specified in the paragraph

SLEEVE-TYPE MECHANICAL COUPLINGS.
2.1.1.2 Copper Pipe For Service Lines
2.1.1.2.1 Copper Tubing and Associated Fittings
Provide ASTM B88M, Type K copper tubing. Provide AWWA C800 fittings.
AWWA C800 includes ASME B1.20.3, ASME B1.20.1, ASME B16.18 solder-type
joint fittings.
2.1.2 Valves
Provide a protective interior coating in accordance with AWWA C550.
2.1.2.1 Gate Valves 80 mm Size and Larger on Buried Piping
AWWA C500, AWWA C509, AWWA C515, or UL 262 and:
a. AWWA C500: nonrising stem type with double-disc gate and

mechanical-joint ends or push-on joint ends compatible for the
adjoining pipe
b. AWWA C509 or AWWA C515: nonrising stem type with mechanical-joint ends
or resilient-seated gate valves 80 to 300 mm in size
c. UL 262: inside-screw type with operating nut, double-disc or

split-wedge type gate, designed for a hydraulic working pressure of
1200 kPa, and have mechanical-joint ends or push-on joint ends as
appropriate for the pipe to which it is joined.
Match materials for UL 262 gate valves to the reference standards

specified in AWWA C500. Gate valves open by counterclockwise rotation of
the valve stem. Stuffing boxes have 0-ring stem seals. Stuffing boxes
are bolted and constructed so as to permit easy removal of parts for
repair. Where an indicator post are shown, provide an indicator post
flange for AWWA C500, AWWA C509, or AWWA C515 gate valves conforming to
the requirements of UL 262. Gate valves shall have ends compatible with
joining to the pipe used; push-on joint ends or mechanical-joint ends for
joining to ductile-iron pipe.
2.1.2.2 Gate Valves 75 mm Size and Larger in Valve Pit(s) and Aboveground
Locations
a. AWWA C500: outside-screw-and-yoke rising-stem type with double-disc

gates and flanged ends
b. AWWA C509 or AWWA C515: outside-screw-and-yoke rising-stem type with

flanged ends
c. UL 262: outside-screw-and-yoke type, with double-disc or split-wedge

type gate and flanged ends, and designed for a hydraulic working
pressure of 1000 kPa for portable water and 1378 kPa for fire water
lines

specified in AWWA C500. Provide gate valves with handwheels that open by
counterclockwise rotation of the valve stem. Bolt and construct stuffing
boxes so as to permit easy removal of parts for repair.
2.1.2.3 Pressure Reducing Valves
Construct the bodies of bronze, cast iron or cast steel with lead-free
bronze trim; the valve stem of stainless steel; the seat of lead-free
bronze; and the valve discs and diaphragms of synthetic rubber. Provide
flanged ends.
2.1.2.4 Valve Boxes
Provide a valve box for each gate valve on buried piping, except where
indicator post is shown. Construct adjustable valve boxes manufactured
from cast iron or precast concrete of a size compatible for the valve on
which it is used. Provide cast iron valve boxes with a minimum cover and
wall thickness of 5 mm and conforming to ASTM A48/A48M, Class 35B. Coat
the cast-iron box with a heavy coat of bituminous paint. Provide a round
head lid with the word "water" cast in the top. The minimum diameter of
the shaft of the box is 135 mm. Provide ASTM C1433 precast concrete valve
box. Provide precast concrete boxes installed in locations subjected to
vehicular traffic to withstand AASHTO H-20 loading. Manufacture precast
concrete boxes in accordance with Section 03 40 00.00 10 PLANT-PRECAST
CONCRETE PRODUCTS FOR BELOW GRADE CONSTRUCTION.
2.1.2.5 Valve Pits
Construct the valve pits at locations indicated or as required above and

in accordance with the details shown.
2.1.3 Fire Hydrants
2.1.3.1 Fire Hydrants
Provide fire hydrants where indicated. Paint fire hydrants with at least
one coat of primer and two coats of enamel paint. Paint barrel and bonnet
colors in accordance with UFC 3-600-01. Stencil fire hydrant number and
main size on the fire hydrant barrel using black stencil paint.
2.1.3.1.1 Fire Hydrants
Provide Dry-barrel type fire hydrants, in accordance with AWWA C502 or

UL 246, "Base Valve" with 150 mm inlet, 135 mm valve opening, one 115 mm
pumper. Provide Wet-barrel type fire hydrants, AWWA C503 or UL 246, "Wet
Barrel" 115 mm pumper connection, and two 65 mm hose connections.
Contractor is to confirm with the Contracting Officer that the hydrant
shall have a "base valve" with one 150 mm inlet, 135 mm valve opening, one
115 mm pumper connection and two 65 mm hose connections and the associated
as well as the thread requirements. Individually valve pumper connection
and hose connections with independent nozzle gate valves.
Provide mechanical-joint end only inlet, a except where flanged end is

indicated; with end matching requirements as specified in AWWA C502 or
AWWA C503 for size and shape of operating nut, cap nuts, and threads on
hose and pumper connections. Provide fire hydrants with frangible
sections as mentioned in AWWA C502 breakable features as mentioned in
AWWA C503. Provide fire hydrant with special couplings joining upper and
lower sections of fire hydrant barrel that break from a force imposed by a
moving vehicle.
2.1.3.1.2 Flush-Type Fire Hydrants
Provide the same hydrants as those provided for under paragraph Fire
Hydrants where flushing hydrants are indicated.
2.1.4 Disinfection
Chlorinating materials are to conform to: Chlorine, Liquid: AWWA B301;

Hypochlorite, Calcium and Sodium: AWWA B300.
2.2 ACCESSORIES
2.2.1 Pipe Restraint
Pipe restraints shall be employed anywhere internal pressures developed

can cause pipe movement including, but not limited to, bends, caps, valves
and tees or where shown on the drawings.
2.2.1.1 Thrust Blocks
Use ASTM C94/C94M concrete having a minimum compressive strength of 14 MPa

at 28 days or use concrete of a mix not leaner than one part cement, two
and one half parts sand, and five parts gravel, having the same minimum
compressive strength.
2.2.1.2 Mechanical Joint Restraint
Provide restrained joints in accordance with NFPA 24, Chapter 10.
Provide mechanical joint restraint, restraint devices with gripper wedges

incorporated into a follower gland and specifically designed for the pipe
material and meeting the requirements of AWWA C110/A21.10 or metal harness
fabricated by the pipe manufacturer.
2.2.2 Tapping Sleeves
Provide cast gray, ductile, malleable iron or stainless steel,

split-sleeve type tapping sleeves of the sizes indicated for connection to
existing main with flanged or grooved outlet, and with bolts, follower
rings and gaskets on each end of the sleeve. Utilize similar metals for
bolts, nuts, and washers to minimize the possibility of galvanic
corrosion. Provide dielectric gaskets where dissimilar metals adjoin.
Provide a tapping sleeve assembly with a maximum working pressure of 1200
kPa. Provide bolts with square heads and hexagonal nuts. Longitudinal
gaskets and mechanical joints with gaskets as recommended by the
manufacturer of the sleeve. When using grooved mechanical tee, utilize an
upper housing with full locating collar for rigid positioning which
engages a machine-cut hole in pipe, encasing an elastomeric gasket which
conforms to the pipe outside diameter around the hole and a lower housing
with positioning lugs, secured together during assembly by nuts and bolts
as specified, pre-torqued to 67.8 Newton meters.
2.2.3 Sleeve-Type Mechanical Couplings
Use couplings to join plain-end piping by compression of a ring gasket at

each end of the adjoining pipe sections. The coupling consists of one
middle ring flared or beveled at each end to provide a gasket seat; two
follower rings; two resilient tapered rubber gaskets; and bolts and nuts
to draw the follower rings toward each other to compress the gaskets.
Provide true circular middle ring and the follower rings sections free
from irregularities, flat spots, and surface defects; provide for
confinement and compression of the gaskets. For ductile iron pipe, the
middle ring is cast-iron; and the follower rings are malleable or ductile
iron. Malleable and ductile iron are to meet the requirements of
ASTM A47/A47M and ASTM A536, respectively. Use gaskets for resistance to
set after installation and to meet the requirements specified for gaskets
for mechanical joint in AWWA C111/A21.11. Provide track-head type bolts
ASTM A307, Grade A, with nuts, ASTM A563M, Grade A; or round-head
square-neck type bolts, ASME B18.5.2.1M and ASME B18.5.2.2M with hex nuts,
ASME B18.2.2. Provide 16 mm diameter bolts; minimum number of bolts for
each coupling is 8 for 150 mm and 200 mm pipe , 12 for 250 mm pipe, and 300
mm pipe. Shape bolt holes in follower rings to hold fast to the necks of
the bolts used. Do not use mechanically coupled joints using a
sleeve-type mechanical coupling as an optional method of jointing except
where pipeline is adequately anchored to resist tension pull across the
joint. Provide a tight flexible joint with mechanical couplings under
reasonable conditions, such as pipe movements caused by expansion,
contraction, slight settling or shifting in the ground, minor variations
in trench gradients, and traffic vibrations. Match coupling strength to
that of the adjoining pipeline.
2.2.4 Transition Couplings
Where transition couplings are indicated, mechanical type coupling shall

be used that are designed and properly sized to connect the two different
types of pipe. This coupling shall comply with the requirements
indicated in the paragraph titled Sleeve-Type Mechanical Couplings.
2.2.5 Flexible Couplings
Where flexible couplings are identified for differential settlement, the

coupling provided shall have the capability of deflecting
4 degrees to accommodate settlement without leaking. Otherwise, the
coupling shall be in accordance with paragraph titled Sleeve-Type

Mechanical Couplings.
2.2.6 Insulating Joints
Provide a rubber-gasketed insulating joint or dielectric coupling between

pipe of dissimilar metals which will effectively prevent metal-to-metal
contact between adjacent sections of piping.
2.2.7 Dielectric Fittings
Install dielectric fittings between threaded ferrous and nonferrous

metallic pipe, fittings and valves, except where corporation stops join
mains to prevent metal-to-metal contact of dissimilar metallic piping
elements and compatible with the indicated working pressure.
2.2.8 Water Service Line Appurtenances
2.2.8.1 Curb or Service Stops
Ground key, round way, inverted key type; made of lead-free bronze,
ASTM B61or ASTM B62; and compatible with the working pressure of the
system. Provide compatible ends for connection to the service piping.
Cast an arrow into body of the curb or service stop indicating direction
of flow.
2.2.8.2 Curb Boxes
Provide a curb box for each curb or service stop manufactured from cast
iron, size capable of containing the stop where it is used. Provide a
round head. Cast the word "WATER" on the lid. Factory coat the box with
a heavy coat of bituminous paint.
2.2.9 Valve Chamber
The valve chamber shall be precast structures constructed in accordance

with 03 40 00.00 10 - Precast Concrete Product for Below Grade
Construction and configured as indicated on the drawings. All pipe
penetrations shall be cast with watertight resilient boots or connectors
or approved equal in conformance with ASTM C923M or ASTM C990M.
2.2.10 Frames and Covers for Valve Chamber
Submit certification on the ability of frame and cover to carry the

imposed live load. Frame and cover must be cast gray iron, ASTM A48/A48M,
Class 35B, cast ductile iron, ASTM A536, Grade 65-45-12. Frames and
covers must be circular with vent holes unless otherwise noted. Size must
be for 610 mm opening. The words "Sanitary Sewer" shall be stamped or
cast into covers so that it is plainly visible. Frame and cover shall be
rated for H-20 loading.
PART 3 EXECUTION
3.1 PREPARATION
3.1.1 Earthwork
Perform earthwork operations in accordance with Section 31 00 00 EARTHWORK.
3.2 INSTALLATION
Install all materials in accordance with the applicable reference

standard, manufacturers instructions and as indicated herein.
3.2.1 Piping
3.2.1.1 General Requirements
Install pipe, fittings, joints and couplings in accordance with the

applicable referenced standard, the manufacturer's instructions and as
specified herein.
3.2.1.1.1 Termination of Water Lines
Terminate the work covered by this section at a point approximately 1.5 m

from the building, unless otherwise indicated.
Do not lay water lines in the same trench with gas lines, fuel lines,
electric wiring, or any other utility. Do not install copper tubing in
the same trench with ferrous piping materials. Where nonferrous metallic
pipe (i.e., copper tubing) crosses any ferrous piping, provide a minimum
vertical separation of 300 mm between pipes.
3.2.1.1.2 Pipe Laying and Jointing
Remove fins and burrs from pipe and fittings. Before placing in position,
clean pipe, fittings, valves, and accessories, and maintain in a clean
condition. Provide proper facilities for lowering sections of pipe into
trenches. Under no circumstances is it permissible to drop or dump pipe,
fittings, valves, or other water line material into trenches. Cut pipe
cleanly, squarely, and accurately to the length established at the site
and work into place without springing or forcing. Replace a pipe or
fitting that does not allow sufficient space for installation of jointing
material. Blocking or wedging between bells and spigots is not
permitted. Lay bell-and-spigot pipe with the bell end pointing in the
direction of laying. Grade the pipeline in straight lines; avoid the
formation of dips and low points. Support pipe at the design elevation
and grade. Secure firm, uniform support. Wood support blocking is not
permitted. Lay pipe so that the full length of each section of pipe and
each fitting rests solidly on the pipe bedding; excavate recesses to
accommodate bells, joints, and couplings. Provide anchors and supports
for fastening work into place. Make provision for expansion and
contraction of pipelines. Keep trenches free of water until joints have
been assembled. At the end of each work day, close open ends of pipe
temporarily with wood blocks or bulkheads. Do not lay pipe when
conditions of trench or weather prevent installation. Provide a minimum of
760 mm depth of cover over top of pipe.
3.2.1.1.3 Connections to Existing Water Lines
Make connections to existing water lines after coordination with the

facility and with a minimum interruption of service on the existing line.
Make connections to existing lines under pressure in accordance with the
recommended procedures of the manufacturer of the pipe being tapped and as
indicated, except as otherwise specified, tap concrete pipe in accordance
with AWWA M9 for tapping concrete pressure pipe.
3.2.1.1.4 Sewer Manholes
No water piping is to pass through or come in contact with any part of a

sewer manhole.
3.2.1.1.5 Water Piping Parallel With Sewer Piping
Where the location of the water line is not clearly defined by dimensions
on the drawings, do not lay water line closer than 3.0 m, horizontally,
from any sewer line.
a. Normal Conditions: Lay water piping at least 3.0 m horizontally from

sewer or sewer manhole whenever possible. Measure the distance from
outside edge to outside edge of pipe or outside edge of manhole. When
local conditions prevent horizontal separation install water piping in
a separate trench with the bottom of the water piping at least 450 mm
above the top of the sewer piping.
b. Unusual Conditions: When local conditions prevent vertical separation,

construct sewer piping of AWWA compliant ductile iron water piping and
perform hydrostatic sewer test, without leakage, prior to
backfilling. When local conditions prevent vertical separation, test
the sewer manhole in place to ensure watertight construction.
3.2.1.1.6 Water Piping Crossing Sewer Piping
Provide at least 450 mm above the top (crown) of the sewer piping and the
bottom (invert) of the water piping whenever possible. Measure the
distance edge-to-edge. Where water lines cross under gravity sewer lines,
construct sewer line of AWWA compliant ductile iron water piping with
rubber-gasketed joints and no joint located within 3 m horizontally, of
the crossing.
a. Normal Conditions: Provide a separation of at least 450 mm between the

bottom of the water piping and the top of the sewer piping in cases
where water piping crosses above sewer piping.
b. Unusual Conditions: When local conditions prevent a vertical

separation described above, construct sewer piping passing over or
under water piping of AWWA compliant ductile iron water piping and
backfilling. Construct sewer crossing with a minimum 6.1 m length of
the AWWA compliant ductile iron water piping, centered at the point of
the crossing so that joints are equidistant and as far as possible
from the water piping. Protect water piping passing under sewer
piping by providing a vertical separation of at least 450 mm between
the bottom of the sewer piping and the top of the water piping;
adequate structural support for the sewer piping to prevent excessive
deflection of the joints and the settling on or damage to the water
piping.
3.2.1.1.7 Penetrations
Provide cast walls with a ductile-iron or Schedule 40 steel wall sleeves

with 2" collar/waterstop for pipe passing through walls of valve pits and
structures. Seal annual space between sleeve and pipe with elasomeric
gasket/seal. If wall is existing, core wall and fill annular space
between hole wall and pipe with elastomeric gasket/seal designed for the
purpose.
3.2.1.1.8 Flanged Pipe
Only install flanged pipe aboveground or with the flanges in valve pits
unless otherwise indicated.
Unless otherwise specified, install pipe and fittings in accordance with

the paragraph GENERAL REQUIREMENTS and with the requirements of AWWA C600
for pipe installation, joint assembly, valve-and-fitting installation, and
thrust restraint.
a. Jointing: Make push-on joints with the gaskets and lubricant

specified for this type joint; assemble in accordance with the
applicable requirements of AWWA C600 and AWWA M41 for joint assembly.
Make mechanical joints with the gaskets, glands, bolts, and nuts
applicable requirements of AWWA C600 and AWWA M41 for joint assembly
and the recommendations of Appendix A to AWWA C111/A21.11. Make
flanged joints with the gaskets, bolts, and nuts specified for this
type joint. Make flanged joints up tight; avoid undue strain on
flanges, fittings, valves, and other equipment and accessories. Align
bolt holes for each flanged joint. Use full size bolts for the bolt
holes; use of undersized bolts will not be permitted. Do not allow
adjoining flange faces to be out of parallel to such degree that the
flanged joint cannot be made watertight without overstraining the
flange. When flanged pipe or fitting has dimensions that do not allow
the making of a flanged joint as specified, replace it. During
installation of set screw gasket provide for confinement and
compression of gasket when joint to adjoining flange is made.
Assemble joints made with sleeve-type mechanical couplings in
accordance with the recommendations of the coupling manufacturer.
b. Allowable Deflection: Follow AWWA C600 and AWWA M41 for the maximum
allowable deflection. If the alignment requires deflection in excess
of the above limitations, provide special bends or a sufficient number
of shorter lengths of pipe to achieve angular deflections within the
limit set forth.
c. Exterior Protection: Completely encase buried ductile iron pipelines

using Method A or B, with polyethylene film, in accordance with
AWWA C105/A21.5.
3.2.1.3 PVC and PVCO Water Main Pipe

for laying of pipe, joining PVC pipe to fittings and accessories, setting
of fire hydrants, valves, and fittings; and with the recommendations for
pipe joint assembly and appurtenance installation in AWWA M23, Chapter 7,
"Installation."
a. Jointing: Make push-on joints with the elastomeric gaskets specified

for this type joint, using either elastomeric-gasket bell-end pipe or
elastomeric-gasket couplings. For pipe-to-pipe push-on joint
connections, use only pipe with push-on joint ends having factory-made
bevel; for push-on joint connections to metal fittings, valves, and
other accessories, cut spigot end of pipe off square and re-bevel pipe
end to a bevel approximately the same as that on ductile-iron pipe

used for the same type of joint. Use a lubricant recommended by the
pipe manufacturer for push-on joints. Assemble push-on joints for
pipe-to-pipe joint connections in accordance with the requirements of
AWWA C605 for laying the pipe and the recommendations in AWWA M23,
Chapter 7, "Installation," for pipe joint assembly. Assemble push-on
joints for connection to fittings, valves, and other accessories in
accordance with the requirements of AWWA C605 for joining PVC pipe to
fittings and accessories and with the requirements of AWWA C600 for
joint assembly. Make compression-type joints/mechanical joints with
the gaskets, glands, bolts, nuts, and internal stiffeners previously
requirements of AWWA C605 for joining PVC pipe to fittings and
accessories, with the requirements of AWWA C600 for joint assembly,
and with the recommendations of Appendix A to AWWA C111/A21.11. Cut
off spigot end of pipe for compression-type joint/mechanical-joint
connections and do not re-bevel. Assemble joints made with
sleeve-type mechanical couplings in accordance with the
recommendations of the coupling manufacturer using internal stiffeners
as previously specified for compression-type joints.
b. Joint Offset: Construct joint offset in accordance AWWA C605. Do not

exceed the minimum longitudinal bending as indicated by AWWA C605.
c. Fittings: Install in accordance with AWWA C605.
3.2.1.4 Metallic Piping for Service Lines
3.2.1.4.1 Joints for Copper Tubing
Cut copper tubing with square ends; remove fins and burrs. Replace
dented, gouged, or otherwise damaged tubing with undamaged tubing. Make
solder joints using ASTM B32, 95-5 tin-antimony or Grade Sn96 solder. Use
solder and flux containing less than 0.2 percent lead. Before making
joint, clean ends of tubing and inside of fitting or coupling with wire
brush or abrasive. Apply a rosin flux to the tubing end and on recess
inside of fitting or coupling. Insert tubing end into fitting or coupling
for the full depth of the recess and solder. For compression joints on
flared tubing, insert tubing through the coupling nut and flare tubing.
3.2.1.4.2 Flanged Joints
Make flanged joints up tight, avoid undue strain on flanges, valves,

fittings, and accessories.
3.2.1.5 Water Service Piping
3.2.1.5.1 Location
Connect water service piping to the building service where the building
service has been installed. Where building service has not been
installed, terminate water service lines approximately 1.5 m from the
building line at the points indicated; close such water service lines with
plugs or caps.
3.2.1.5.2 Water Service Line Connections to Water Mains
All service line connections shall be made using DI meeting standards set
herein for water distribution piping.
3.2.2 Flushing
Perform bacteriological tests prior to flushing. Flush solution from the

systems with domestic water until maximum residual chlorine content is
within the range of 0.2 to 0.5 mg/L, the residual chlorine content of the
distribution system, or acceptable for domestic use. Use AWWA C655
neutralizing chemicals.
3.2.3 Pipe Restraint
Thrust blocks or Restraints shall be placed where internal pressures

exerted on the pipe and fittings once installed may be subject to movement
and could eventually result in the separation or failure of the pipe joint
and/or fitting joints. Restraints should be used, but not limited to,
bends, tees, capped ends, valves that when closed would not have
sufficient support from downstream piping and where indicated on the
drawings. Buried pipe that have insufficient soil embedment to resist pipe
movement or pipe that is installed above grade should be strained using
thrust blocks or restraints as applicable. Restraints may be concrete
thrust blocks or approved mechanical restraints.
3.2.3.1 Concrete Thrust Blocks
Construct thrust blocks as detailed in the drawings.
3.2.3.2 Restrained Joints
Install restrained joints in accordance with NFPA 24 and the

manufacturer's instructions where indicated or required as described in
paragraph titled Pipe Restraints. Types of restraints may include
structural welded, skip welded, clamp type harness, bell bolt harness,
snap ring harness for pipe anchorage.
3.2.4 Valves
3.2.4.1 Gate Valves
Install gate valves, AWWA C500 and UL 262, in accordance with the
requirements of AWWA C600 for valve-and-fitting installation and with the
recommendations of the Appendix ("Installation, Operation, and Maintenance
of Gate Valves") to AWWA C500. Install gate valves, AWWA C509 or AWWA C515,
in accordance with the requirements of AWWA C600 for valve-and-fitting
installation and with the recommendations of the Appendix ("Installation,
Operation, and Maintenance of Gate Valves") to AWWA C509 or AWWA C515.
Install gate valves on PVC and PVCO water mains in accordance with the
recommendations for appurtenance installation in AWWA M23, Chapter 7,
"Installation." Make and assemble joints to gate valves as specified for
making and assembling the same type joints between pipe and fittings.
3.2.5 Fire Hydrants
Install fire hydrants in accordance with AWWA C600 for fire hydrant
installation and as indicated. Make and assemble joints as specified for
making and assembling the same type joints between pipe and fittings.
Provide metal harness as specified under pipe anchorage requirements for
the respective pipeline material to which fire hydrant is attached.
Install fire hydrants with the 115 mm connections facing the adjacent
paved surface. If there are two paved adjacent surfaces, install fire
hydrants with the 115 mm connection facing the paved surface where the
connecting main is located.
3.3 WATER PROOFING
All buried or partially buried concrete structures shall have that portion
of the concrete in contact with soil shall waterproofed per Specification
07 13 53 - SHEET WATERPROOFING which consists of a coat of Bitumen primer,
sheet membrane and protection board. Should protection board not be
practical to install, alternative protection for the installed membrane
will be allowed if approved by CO.
3.4 FIELD QUALITY CONTROL
3.4.1 Tests
Notify the Contracting Officer a minimum of five days in advance of

hydrostatic testing. Coordinate the proposed method for disposal of waste
water from hydrostatic testing. Perform field tests, and provide labor,
equipment, and incidentals required for testing. Provide documentation
that all items of work have been constructed in accordance with the
Contract documents.
3.4.1.1 Hydrostatic Test
Test the water system in accordance with the applicable AWWA standard
specified below. Where water mains provide fire service, test in
accordance with the special testing requirements given in the paragraph
SPECIAL TESTING REQUIREMENTS FOR FIRE SERVICE. Test ductile-iron water
mains in accordance with the requirements of AWWA C600 for hydrostatic
testing. The amount of leakage on ductile-iron pipelines with
mechanical-joints or push-on joints is not to exceed the amounts given in
AWWA C600; no leakage will be allowed at joints made by any other
methods. Test PVC and PVCO plastic water systems made with PVC pipe in
accordance with the requirements of AWWA C605 for pressure and leakage
tests. The amount of leakage on pipelines made of PVC water main pipe is
not to exceed the amounts given in AWWA C605, except that at joints made
with sleeve-type mechanical couplings, no leakage will be allowed. Test
concrete water mains in accordance with the recommendations in AWWA M9,
"Hydrostatic Testing and Disinfection of Mains." The amount of leakage on
concrete pipelines is not to exceed 1.8 liters per 24 hours per millimeter
of pipe diameter per mile of pipeline. Test steel water mains in
accordance with applicable requirements of AWWA C600 for hydrostatic
testing. The amount of leakage on steel pipelines with rubber-gasketed
bell-and-spigot joints is not to exceed 1.8 liters per 24 hours per
millimeter of pipe diameter per mile of pipeline; no leakage will be
allowed at joints made by any other method. To stop leakage, repair
welded joints only by welding. Test water service lines in accordance
with requirements of AWWA C600 for hydrostatic testing. No leakage will
be allowed at copper pipe joints, copper tubing joints (soldered,
compression type, brazed), plastic pipe joints, flanged joints, and
screwed joints. Do not backfill utility trench or begin testing on any
section of a pipeline where concrete thrust blocks have been provided
until at least 7 days after placing of the concrete.
3.4.1.2 Hydrostatic Sewer Test
The hydrostatic pressure sewer test will be performed in accordance with

the applicable AWWA standard for the piping material or AWWA C600 with a
minimum test pressure of 1000 kPa.
3.4.1.3 Leakage Test
For leakage test, use a hydrostatic pressure not less than the maximum
working pressure of the system. Leakage test may be performed at the same
time and at the same test pressure as the pressure test.
For PE perform leak testing in accordance with ASTM F2164.
3.4.1.4 Bacteriological Testing
Perform bacteriological tests in accordance with AWWA C651 Option A. For

new water mains use Option A and obtain two sets of samples for coliform
analysis, each sample being collected at least 16 hours apart. Take
samples every 370 m plus one set from the end of the line and at least one
from each branch greater than one pipe length. Analyze samples by a
certified laboratory, and submit the results of the bacteriological samples.
3.5 SYSTEM STARTUP
Water mains and appurtenances must be completely installed, disinfected,

flushed, and satisfactory bacteriological sample results received prior to
permanent connections being made to the active distribution system.
Obtain approval by the Contracting Officer prior to the new water piping
being placed into service.
3.6 CLEANUP
Upon completion of the installation of water lines and appurtenances,

remove all debris and surplus materials resulting from the work.
-- End of Section --
CONTRACT DRAWINGS
1. IFC Drawings
2. Shop Drawings
p:\269162\127-269162-19001\cad\cad drawings\01_site design\civil\03_utilities\sa-459583--cu100pn abby.hunkler 12/19/2019 5:18 PM
B
D
A
C
[]
[]
[]
FDC
CS
GEN
FP
[]
1
MV
[]
D
D
T FP
FP
D
UGE
[]
[]
MV
FIRE PUMP HOUSE
FIRE STORAGE TANKS

FP
T FP W
[]
UGE
D
BRIGADE HEADQUARTERS
[]
SAUDI ELECTRIC COMPANY

INSET BUILDING
COMPANY BUILDING
SAUDI TELECOMMUNICATION
MV
FP
T W
[]
T
CS
D
MV
UGE
T MV MV T T MV
MV
W W W FP D W W FP W
E
E
GEN
[]
CS
MV
[]
UGE
2
GUARD HOUSE
[]
BM TT-2
T
TW
FP
BM TT-1
[]
S
FP
MV
UGE
[]
[]
WL T
FP
FP
MV
S
UGE
T
[]
D
W
[]
SCALE 1:2000
VP
LS
D
W
[]
UGE
UTILITIES PLAN
[]
CS
D
FM
GEN
FM
3
[]
OVERALL COMBINED
UGE
ET
[]
FM
FM
D
[]
L
T
W
UGE
[]
BATTALION HEADQUARTERS
FP
COMPANY
[]
L
[]
HEADQUARTERS/HOUSING
UGE
[]
[]
UGE
BM TT-3
4
[]
[]
[]
UGE
[]
106
111
127
122
117
112
107
5
108
KEY PLAN
SHOWN IN CALLOUTS/NOTES ARE IN

METERS UNLESS OTHERWISE NOTED
ALL DIMENSIONS AND/OR DIMENSIONS
GRAPHIC SCALE
114
109
DIM. NOTE & NORTH

N
110
ROYAL SAUDI LAND FORCES DESIGNED BY: DATE:

CTJ DECEMBER 19, 2019
24TH ARTILLERY BRIGADE TETRA TECH DWN BY: CKD BY: SOLICITATION NO.:
SA-459583 JWH
SJW
EASTERN PROVINCE, KINGDOM OF SAUDI ARABIA SUBMITTED BY: CONTRACT NO.:
-
SITE DESIGN US Army Corps S. PAVLOWICH

PLOT SCALE: PLOT DATE:
SHEET ID
of Engineers 1:2 12-19-19

OVERALL COMBINED
CU-100
100% SITE AND FACILITY DESIGN SUBMITTAL 12-19-19 SEP

Middle East District SIZE: FILE NAME:
UTILITIES PLAN 22 X 34 SA-459583--CU-100PN MARK DESCRIPTION DATE APPR. MARK DESCRIPTION DATE APPR.
1 2 3 4 5
KEY PLAN
APPR.
106 107 108 109 110
DATE
D
111 112 114
DESCRIPTION
117
122
APPR. MARK
127
SEP
MATCHLINE
12-19-19
DATE
SITE AND FACILITY DESIGN SUBMITTAL
DESCRIPTION
C
GENERAL NOTES
1. BUILDING SEWER OUTLET LINES ARE 100mm PVC PIPES WITH A
SEE SHEET CU-107

MINIMUM SLOPE OF 2.00% TO THE FIRST BEND UNLESS
MARK
100%
OTHERWISE INDICATED.
2. SEWER COLLECTOR PIPES ARE 160mm PVC PIPES WITH A

MINIMUM SLOPE OF 1.50% UNLESS OTHERWISE INDICATED.
12-19-19
DECEMBER 19, 2019
SOLICITATION NO.:
3. ALL SEWER MAINS ARE 200mm PVC PIPE WITH A MIN. SLOPE OF
CONTRACT NO.:
0.5% UNLESS OTHERWISE INDICATED.
1:2
SA-459583--CU-106PN
4. ALL DOMESTIC WATER LINES ARE 200mm DI UNLESS OTHERWISE
DATE:
INDICATED.
5. ALL FIRE PROTECTION LINES ARE 400mm DI UNLESS OTHERWISE
FILE NAME:
CKD BY:
INDICATED.
JWH
CTJ
S. PAVLOWICH
SUBMITTED BY:
DESIGNED BY:
6. ALL DUCTILE IRON AND COPPER PIPE ARE TO BE POLY WRAPPED
FOR CORROSION PROTECTION.
22 X 34
DWN BY:
MATCHLINE
SJW
SIZE:
7. CONTRACTOR SHALL INSTALL MECHANICAL RESTRAINTS ON ALL
B DUCTILE IRON PIPES 400mm IN DIAMETER OR LARGER PER
Middle East District

MANUFACTURER'S RECOMMENDATION.
US Army Corps
of Engineers
FIRE PROTECTION
GATE VALVE WATER LINE
p:\269162\127-269162-19001\cad\cad drawings\01_site design\civil\03_utilities\sa-459583--cu101pn brandon.goold 12/19/2019 5:28 PM
TETRA TECH
FP FP FP FP FP FP FP FP
EASTERN PROVINCE, KINGDOM OF SAUDI ARABIA

FP
ROYAL SAUDI LAND FORCES

24TH ARTILLERY BRIGADE
COMBINED UTILITIES
SITE DESIGN
SA-459583
PLAN 106
GRAPHIC SCALE
FP
MATCHLINE SEE SHEET CU-111 MATCHLINE DIM. NOTE & NORTH

COMBINED UTILITIES N
SHEET ID
PLAN 106 SHOWN IN CALLOUTS/NOTES ARE IN -
SCALE 1:400
CU-106
1 2 3 4 5
KEY PLAN
SMH-5
N: 2957105.690 ST-1
SMH-6 200 mm PVC @ 0.50% N: 2957095.244
N: 2957144.552 200 mm PVC E: 369469.869
INV = 6.622 160 mm PVC @ 1.50% RIM = 7.494 E: 369463.117
E: 369422.802 RIM = 7.622
RIM = 7.797 INV IN = 6.428 (NW)
INV IN = 6.366 (SW)
INV IN = 6.904MV
(SW) MV MV MV MV INV OUT = 6.423 (SW)
INV IN = 6.366 (NE)
S S S
APPR.
INV IN = 6.808 (W) 200 mm PVC @ 0.50% INV OUT = 6.291 (SE)
INV = 7.320 106 107 108 109 110
INV OUT = 6.733 (SE) SMH-4
160 mm PVC @ 1.60%INV = 7.170 GEN CS MV N: 2957085.302
DATE
100 mm PVC @ 1.82%
S
E: 369475.179
E
INV = 7.244
S
MV
D E
0+271 RIM = 7.293
160 mm PVC @ 1.50% 0+260 INV IN = 6.221 (NW) 111 112 114
INV = 7.308 INV OUT = 6.190 (SE)
E
100 mm PVC @ 2.00% T 100 mm FUTURE
S 200 mm PVC S
S
WATER SERVICE
SEWER CLEANOUT (TYP) INV = 6.877 0+2
MV
INV = 6.858
DESCRIPTION
FP FP FP 4 0 200 mm PVC
INV = 7.370 W W 117
FIRE HYDRANT (TYP) S
L
SMH-7
MV
N: 2957092.613
T
INV OUT = 7.40 INV = 7.350 100 mm DI 0+2
50 mm DI E: 369459.007
TYPICAL FOR BRIGADE RIM = 7.773 FP 20
HEADQUARTERS BRIGADE
INV IN = 6.841 (NW) INV = 6.516 122
HEADQUARTERS S
INV IN = 6.390 (SW) SMH-3 FP
W
INV OUT = 6.385 (NE) N: 2957050.585
APPR. MARK
150 mm DI E: 369491.867
L
S S RIM = 7.507 127
FP
T
SEP
MV
T T T T T INV = 7.370 INV IN = 5.997 (NW)
INV = 7.374
MATCHLINE
MATCHLINE
150 mm DI
MV
INV OUT = 5.966 (SE)
INV = 7.275
12-19-19
SMH-9
FP
DATE
160 mm PVC @ 1.50% N: 2957074.838
E: 369444.331 100mm DI
W
SEWER LINE (TYP)
RIM = 7.735
T
INV IN = 6.614 (NW) SEWER ALIGNMENT 1

INV OUT = 6.564 (NE)
FP
DESCRIPTION
C L L
M
FP FP FP FP FP FP
V
MV
150 mm DI
T
GENERAL NOTES
L
L
FP GATE VALVE
T 1. BUILDING SEWER OUTLET LINES ARE 100mm PVC PIPES WITH A
M
(TYP)
V
W
SEE SHEET CU-108

SEE SHEET CU-106
MARK
100%
FP
L
FP L
T

T

12-19-19
DECEMBER 19, 2019
W
SOLICITATION NO.:
MV
D
D 3. ALL SEWER MAINS ARE 200mm PVC PIPE WITH A MIN. SLOPE OF
CONTRACT NO.:
1:2
SA-459583--CU-107PN
DATE:
INDICATED.

MV
FP
FILE NAME:
CKD BY:
INDICATED.
FP
T
T
JWH
L
L
CTJ
WATER LINE (TYP)
S. PAVLOWICH
SUBMITTED BY:
DESIGNED BY:
W W FIRE PROTECTION FOR CORROSION PROTECTION.
22 X 34
DWN BY:
L L
MATCHLINE
MATCHLINE
WATER LINE (TYP)
SJW
MV
SIZE:
W

L
FP
T
T
MV
L
L
FP
US Army Corps
L
of Engineers
TETRA TECH
W
W
L
MV
MV MV MV T T
FP FP FP FP FP
T
W W W W W W
L L L L L L
STUB FOR FUTURE

L

CONNECTION (TYP) T T T
T T

T
COMBINED UTILITIES
FP
W
M
V
SITE DESIGN
L
SA-459583
PLAN 107
GRAPHIC SCALE
T
T
FP
W
A
L

SHEET ID
SCALE 1:400
CU-107
1 2 3 4 5
KEY PLAN
APPR.
106 107 108 109 110
DATE
D
111 112 114
100mm DI T
STUB FOR FUTURE
WATER CONNECTION
DESCRIPTION
(TYP) T MV 117
W
FP
T
122
T
FIRE
S
HYDRANT
0+2 (TYP)
00
APPR. MARK
FP W
T
S
FP 127
SEP
0+1
80 S
MATCHLINE
MATCHLINE
200
12-19-19
mm
DATE
FP PVC 150 mm DI
@0
0+1 S .50
60 % 100 mm PVC @ 2.00%
T
T
FP SEWER ALIGNMENT 1

S
SMH-2
0+1
MV
FP 40 N: 2956951.795
S E: 369546.930 INV = 8.030
DESCRIPTION
C RIM = 7.482
FP
0+1 INV IN = 5.401 (NW) ST-2 INV = 7.998
20 S INV OUT = 5.361 (SE) N: 2956835.101
T
FP E: 369625.662 D
RIM = 8.305
D
GENERAL NOTES
L
0+1 INV IN = 7.109 (NE)
00 1. BUILDING SEWER OUTLET LINES ARE 100mm PVC PIPES WITH A
MV
T
FP S
INV IN = 7.109 (SE)
SEE SHEET CU-109

W
INV OUT = 7.034 (SW) MINIMUM SLOPE OF 2.00% TO THE FIRST BEND UNLESS
SEE SHEET CU-107
MARK
100%
FP
0+
FP 080 SMH-1
S
S
T
N: 2956862.507 2. SEWER COLLECTOR PIPES ARE 160mm PVC PIPES WITH A

12-19-19
E: 369596.698
DECEMBER 19, 2019

L
FP 0+0 S RIM = 7.279 150 mm DI
SOLICITATION NO.:
60 3. ALL SEWER MAINS ARE 200mm PVC PIPE WITH A MIN. SLOPE OF
INV IN = 4.850 (NW)
CONTRACT NO.:
INV IN = 4.816 (SE) 0.5% UNLESS OTHERWISE INDICATED.
W
D
FP S
INV IN = 4.795 (W)
1:2
SA-459583--CU-108PN
0+0 INV OUT = 4.766 (SW) 4. ALL DOMESTIC WATER LINES ARE 200mm DI UNLESS OTHERWISE
DATE:
40
S
SEWER ALIGNMENT 2 INDICATED.
S
FP
T
0+0
FILE NAME:
CKD BY:
20 S INDICATED.
JWH
CTJ
FP FP
S. PAVLOWICH
SUBMITTED BY:
MV
DESIGNED BY:
0+000
L
T
200 mm PVC @ 0.50% S 0+040
22 X 34
DWN BY:
MATCHLINE
MATCHLINE
SJW
0+020 S
SIZE:
FIRE PROTECTION 0+000 7. CONTRACTOR SHALL INSTALL MECHANICAL RESTRAINTS ON ALL
B WATER LINE (TYP) DUCTILE IRON PIPES 400mm IN DIAMETER OR LARGER PER
STUB FOR FUTURE

LS E MANUFACTURER'S RECOMMENDATION.
SEWER CONNECTION
FP
US Army Corps
VP
WATER LINE (TYP)
200 mm PVC @ 1.24% 200 mm PVC @ 0.50%
of Engineers
T
W
CONTROL
SEWER LIFT STATION
PANEL
TETRA TECH
LIFT STATION VALVE PIT
L
MV MV MV MV MV MV MV MV MV MV MV MV
T T T T T T T T T T T
FP FP FP FP FP FP FP FP FP FP FP FP FP FP
FM
W W W W W W W W W W W W W W W
FM
L L L L L L L L L L L L L
GATE
VALVE (TYP)

T T T T T T T T T T T T T T
FM FM
FM FM

75mm SDR 26 FORCE MAINS
COMBINED UTILITIES
SITE DESIGN
SA-459583
SMH-11
PLAN 108
N: 2956834.215 GRAPHIC SCALE
E: 369623.594
RIM = 8.241
A INV IN = 6.988 (NE)
INV IN = 5.053 (SE)
INV OUT = 5.011 (NW)
DIM. NOTE & NORTH

SHEET ID
SCALE 1:400
CU-108
1 2 3 4 5
KEY PLAN
APPR.
INV OUT = 8.10 106 107 108 109 110
TYPICAL FOR BATTALION
HEADQUARTERS
DATE
D
100mm DI
T 111 112 114
T SEWER
CS CLEANOUT
MV
W (TYP)
FP INV = 8.040
DESCRIPTION
INV = 7.998 117
T
160mm PVC @ 1.50%
FP
SMH-13
W
122
N: 2956860.714
E: 369677.330
RIM = 8.425
APPR. MARK
INV IN = 7.820 (NW)
T
HEADQUARTERS
INV IN = 7.578 (NE)

BATTALION
127
SEP
INV OUT = 7.528 (SW)
S
MATCHLINE
MATCHLINE
E
FP
12-19-19
W
DATE
160 mm PVC @ 1.50%
200 mm PVC @ 0.50%
SMH-15
T
N: 2956825.976

E: 369681.713
RIM = 8.120
E
INV IN = 6.238 (SE)
DESCRIPTION
C REDUCER
FP
W
INV IN = 5.688 (NE)

INV OUT = 5.638 (SW)
GATE VALVE (TYP)
0+042 160 mm PVC @ 2.00%
S
100 mm DI 0+040
INV = 6.580
100mm DI
GENERAL NOTES
INV = 7.845 100mm DI 1. BUILDING SEWER OUTLET LINES ARE 100mm PVC PIPES WITH A
FP FP FP FP FP
SEE SHEET CU-110

INV = 8.040 W W W W W MINIMUM SLOPE OF 2.00% TO THE FIRST BEND UNLESS
SEE SHEET CU-108
MARK
100%
T T T T T OTHERWISE INDICATED.
INV = 7.416 GEN E E E E E
S 65mm DI

12-19-19
200 mm PVC @ 0.50%
75mm DI
DECEMBER 19, 2019

T
100 mm DI
SOLICITATION NO.:
INV OUT = 7.90 3. ALL SEWER MAINS ARE 200mm PVC PIPE WITH A MIN. SLOPE OF
FP
T
CONTRACT NO.:
FP
TYPICAL FOR COMPANY 0.5% UNLESS OTHERWISE INDICATED.
SEWER
ALIGNMENT 3 HEADQUARTERS
1:2
SA-459583--CU-109PN
S
DATE:
0+020
S
INV = 7.277 COMPANY INDICATED.

INV = 8.022 HEADQUARTERS/HOUSING 200 mm PVC @ 0.50%
150 mm DI STUB FOR FUTURE
FILE NAME:
CKD BY:
INV = 7.126 200 mm PVC @ 3.38% INDICATED.
JWH
CTJ
T
CONNECTION (TYP)
E
FP
INV = 8.042 INV = 7.862
S. PAVLOWICH
SUBMITTED BY:
DESIGNED BY:
INV = 7.010 FIRE HYDRANT (TYP) 100mm DI FOR CORROSION PROTECTION.
0+120
22 X 34
DWN BY:
S
MATCHLINE
MATCHLINE
S
0+080 S 0+140 S
SJW
SIZE:
S S
S S S S 0+177 7. CONTRACTOR SHALL INSTALL MECHANICAL RESTRAINTS ON ALL
S
B 0+060 0+100 0+160 DUCTILE IRON PIPES 400mm IN DIAMETER OR LARGER PER
0+000 SMH-16

E E SMH-18 MANUFACTURER'S RECOMMENDATION.
N: 2956788.037
FP
N: 2956758.170
T
SEWER ALIGNMENT #2 200 mm PVC @ 0.50%
US Army Corps
E: 369682.664
T
E: 369716.482
FP
FP
of Engineers
RIM = 8.203
W
150 mm DI RIM = 7.960
INV IN = 6.288 (SE)
INV IN = 5.753 (SE)
INV IN = 6.430 (NE)
TETRA TECH
T
FP FP FP FP FP FP FP FP FP FP
FP FP W W W W W W W W W W W
W W W
T
T
L L L L L L L L L L L L L L L
D

T T T T T T T T T T T T
FM FM FM FM FM FM FM FM FM FM FM
FM FM FM FM FM FM FM FM FM FM
D FIRE PROTECTION

WATER LINE (TYP)
COMBINED UTILITIES
75mm SDR 26 FORCE MAIN
SITE DESIGN
ST-3 WATER LINE (TYP)
SA-459583
SMH-14
PLAN 109
N: 2956806.399 GRAPHIC SCALE
FM
SMH-12 N: 2956805.676
FM
N: 2956820.117 E: 369658.945 E: 369662.565
E: 369643.811 RIM = 7.874 RIM = 7.923
RIM = 8.305 INV IN = 5.429 (NE) INV IN = 5.510 (SE)
A
INV IN = 7.265 (NE) INV IN = 5.330 (SE) INV IN = 5.510 (NE)
INV OUT = 7.215 (NW) INV OUT = 5.280 (NW) INV OUT = 5.435 (SW)

SHEET ID
SCALE 1:400
CU-109
1 2 3 4 5
KEY PLAN
APPR.
106 107 108 109 110
DATE
D
111 112 114
DESCRIPTION
117
122
APPR. MARK
127
SEP
MATCHLINE
12-19-19
DATE
DESCRIPTION
C
GENERAL NOTES
SEE SHEET CU-109
MARK
100%

12-19-19
DECEMBER 19, 2019
SOLICITATION NO.:
CONTRACT NO.:
1:2
SA-459583--CU-110PN
DATE:
INDICATED.
FILE NAME:
CKD BY:
INDICATED.
JWH
CTJ
S. PAVLOWICH
SUBMITTED BY:
DESIGNED BY:
22 X 34
DWN BY:
MATCHLINE
SJW
SIZE:

FIRE HYDRANT
US Army Corps
of Engineers
150 mm DI
GATE VALVE (TYP)
TETRA TECH
STUB FOR FUTURE
WATER CONNECTION (TYP)
FP FP FP
W W W W
L L L
WATER LINE (TYP)

FIRE PROTECTION WATER LINE (TYP)

COMBINED UTILITIES
SITE DESIGN
SA-459583
PLAN 110
GRAPHIC SCALE
DIM. NOTE & NORTH

SHEET ID
SCALE 1:400
CU-110
1 2 3 4 5
MATCHLINE SEE SHEET CU-106 MATCHLINE KEY PLAN
FP
APPR.
106 107 108 109 110
DATE
FP
D
111 112 114
DESCRIPTION
117
FP
122
APPR. MARK
127
SEP
MATCHLINE
12-19-19
DATE
FP

DESCRIPTION
FP
C
GENERAL NOTES
SEE SHEET CU-112

MARK
100%
FP

12-19-19
DECEMBER 19, 2019
SOLICITATION NO.:
INFILTRATION TRENCH 3. ALL SEWER MAINS ARE 200mm PVC PIPE WITH A MIN. SLOPE OF
CONTRACT NO.:
851,800 L
1:2
SA-459583--CU-111PN
FIRE STORAGE TANK 4. ALL DOMESTIC WATER LINES ARE 200mm DI UNLESS OTHERWISE
DATE:
FP
INDICATED.
FILE NAME:
CKD BY:
INDICATED.
JWH
CTJ
INV = 7.550
S. PAVLOWICH
SUBMITTED BY:
DESIGNED BY:
FIRE PUMP HOUSE FOR CORROSION PROTECTION.
22 X 34
DWN BY:
MATCHLINE
FP
SJW
SIZE:
250 X 400 REDUCER 851,800 L 7. CONTRACTOR SHALL INSTALL MECHANICAL RESTRAINTS ON ALL
FP
B
FR
FIRE STORAGE TANK DUCTILE IRON PIPES 400mm IN DIAMETER OR LARGER PER

W
FDC
US Army Corps
of Engineers
TETRA TECH
E
300 mm Ø DI FIRE WATER RETURN

E
FP
GATE VALVE (TYP)

T
FIRE HYDRANT
TEE (TYP)
GEN
W
E

T
WATER LINE (TYP)

CS

FP
COMBINED UTILITIES
W
SITE DESIGN
45° BEND (TYP)
SA-459583
PLAN 111
GRAPHIC SCALE
T
MV MV MV MV MV MV MV MV MV
A
D
D
D
D
D
D
FP
T T T T T T T T T
W W W W W W W W
FP FP FP FP FP FP FP FP FP
DIM. NOTE & NORTH
SHEET ID
SCALE 1:400
CU-111
1 2 3 4 5
MATCHLINE SEE SHEET CU-107 MATCHLINE KEY PLAN
MV
T
W
FP
APPR.
106 107 108 109 110
MV
T
DATE
L
D
W
111 112 114
FP
DESCRIPTION
T
MV
117
W
FP
122
T
WATER LINE (TYP)
APPR. MARK
MV
L
127
SEP
MATCHLINE
12-19-19
FIRE HYDRANT (TYP)
DATE
T
150 mm DI
FP
MV

L
DESCRIPTION
C
FP
GENERAL NOTES
L
MV
W
SEE SHEET CU-111
MARK
100%
T

FP
12-19-19
DECEMBER 19, 2019
W
MV
SOLICITATION NO.:
CONTRACT NO.:
1:2
SA-459583--CU-112PN
DATE:
INDICATED.
FP
FILE NAME:
CKD BY:
INDICATED.
JWH
CTJ
MV
S. PAVLOWICH
SUBMITTED BY:
DESIGNED BY:
L
T
22 X 34
DWN BY:
MATCHLINE
SJW
SIZE:

FP
US Army Corps
MV
of Engineers
TETRA TECH
T
FP
W
MV
150 mm DI

T

COMBINED UTILITIES
SITE DESIGN
SA-459583
PLAN 112
GRAPHIC SCALE
FP
T
MV MV MV MV MV MV MV
W
GATE VALVE (TYP)

A
T T T T T T T
W W W W W W W W W
FP FP FP FP FP FP FP FP FP
SHEET ID
SCALE 1:400
CU-112
1 2 3 4 5
FP FP FP FP FP
MATCHLINE
FP FP
SEE SHEET CU-112
FP FP
MATCHLINE KEY PLAN
W
FP
L
T
APPR.
106 107 108 109 110
MV
DATE
W
D
FP
T
111 112 114
150 mm DI
DESCRIPTION
117
W
FIRE HYDRANT
T
GUARD HOUSE LEACH FIELD
(APPROX. 4m X 5m) CS
FP
REFER TO DETAIL FOR 122
ADDITIONAL INFORMATION L L
APPR. MARK
GUARD HOUSE LEACH
W
T
FIELD DISTRIBUTION BOX INV = 7.379 127
SEP
INV ELEV IN: 6.593
INV ELEV OUT: 6.568
FP
12-19-19
L
DATE
100 mm PVC @ 2.00% INV = 7.416
100mm PVC @ 2.00%
W
SERVICE STOP

S
[] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] []
ST - 4
DESCRIPTION
L
C D
FP
N: 2956816.740
MV
E: 369150.011 D
T
RIM = 8.561
INV IN = 6.956 (SE) 25mm DI
GENERAL NOTES
W
INV OUT = 6.881 (NE) INV = 7.475
100mm PVC @ 2.00% MINIMUM SLOPE OF 2.00% TO THE FIRST BEND UNLESS
MARK
100%
FP
INV = 7.550
MV
T

12-19-19
W
DECEMBER 19, 2019

SOLICITATION NO.:
CONTRACT NO.:
FP
1:2
SA-459583--CU-117PN
DATE:
MV
INDICATED.
L
WATER LINE (TYP)
W
FILE NAME:
CKD BY:
INDICATED.
JWH
CTJ
S. PAVLOWICH
SUBMITTED BY:
DESIGNED BY:
FP
T
22 X 34
DWN BY:
SJW
SIZE:
MV
B GATE VALVE (TYP) DUCTILE IRON PIPES 400mm IN DIAMETER OR LARGER PER

W
US Army Corps
of Engineers
T
TETRA TECH
STUB FOR FUTURE
MV CONNECTION (TYP)
150 mm DI
L
T
MV

MV

L
T
COMBINED UTILITIES
W
SITE DESIGN
SA-459583
PLAN 117
GRAPHIC SCALE
A
T
MV
W

SHEET ID
SCALE 1:400
CU-117
1 2 3 4 5
UNPAVED PAVED
APPR.
CAST IRON FRAME AND
COVER: TO READ "WATER"
OR "FIRE" AS APPLICABLE
DATE
D 1000 DIA x 210 CONCRETE COLLAR
(REFER TO SPECIFICATION 03 30 1000Ø x 210 CONCRETE
00.00 10 FOR CONCRETE COLLAR (REFER TO
SPECIFICATION 03 30 00.10 CAST IRON FRAME AND
STRENGTH)
FINISH GRADE FOR CONCRETE COVER; COVER TO
STRENGTH) READ "WATER"
16 Ø HOOP REINFORCING
DESCRIPTION
16 Ø HOOP REINFORCEMENT CENTERED IN COLLAR
CENTERED IN COLLAR
ADJUSTABLE CAST IRON COMPACT SUBGRADE VARIES (SEE PLANS)
VALVE BOX MIN DIA 135
POTABLE BUILDING
VARIES (SEE PLANS)

WATER LINE
D1 FLANGED TEE WITH
THREADED BLIND FLANGE ADJUSTABLE CAST IRON
APPR. MARK
VALVE BOX MIN DIA 135 SERVICE
GATE VALVE STOP
SERVICE STOP
SEP
WATER LINE / FIRE LINE (BALL VALVE)
POTABLE
12-19-19
WATER LINE COPPER
DATE
SERVICE LINE
CONCRETE BLOCK COPPER SERVICE LINE

SUPPORT AT VALVE

50
ARCH PATTERN BASE COMPRESSION
WITH FOOT PIECE CONNECTION FOR
150
COPPER TUBING (TYP)
DESCRIPTION
C COMPACTED WASHED ANGULAR STONE NOTES:
WATER / FIRE MALE THREAD X 1. VALVE BOX NOT SHOWN FOR CLARITY
COMPRESSION 2. SEE CU-100 DRAWINGS FOR SERVICE SIZE
PROTECTION BURIED FITTING COUPLING WATER SERVICE LINE
GATE VALVE CONNECTION SECTION WATER SERVICE LINE
1 2
SCALE = NTS SCALE = NTS
CONNECTION PLAN
MARK
3
100%
SCALE = NTS

12-24-19
DECEMBER 19, 2019
SOLICITATION NO.:
CONTRACT NO.:
UNPAVED PAVED
1:2
FINISH GRADE
SA-459583--CU521DT
DATE:
SEE ROADWAY/CONCRETE
WEDGE INDICATING 100X100 LOCATOR EXISTING GROUND DETAILS FOR PAVEMENT
DIRECTION OF POST WITH WEDGE SURFACE REQUIREMENTS
INSTALLED UTILITY PAINTED BLUE AND
CAP WITH "WATER"
FILE NAME:
CKD BY:
MARKED WITH W
MARKED ON IT
BET
JSR
S. PAVLOWICH
150mm CONCRETE 300
SUBMITTED BY:
DESIGNED BY:
COLLAR
22 X 34
DWN BY:
FINISH GRADE 450mm (MIN) TRENCH WIDTH. FOR PIPES LARGER THAN 150mm,
SCJ
SIZE:
WIDTH SHALL BE PIPE DIAMETER PLUS 230mm ON EACH SIDE
B
760 (MIN)
PLACE BURIED WARNING AND

AS REQUIRED
CONCRETE IDENTIFICATION TAPE PER

THRUST BLOCK
US Army Corps
COVER
(SEE DETAIL) SPECIFICATION 31 00 00
of Engineers
END CAP
p:\269162\127-269162-19001\cad\cad drawings\01_site design\civil\03_utilities\sa-459583--cu521dt brandon.goold 12/24/2019 10:59 AM
SATISFACTORY MATERIAL
45°
MA
TETRA TECH
GATE COMPACTED TO 95% OF
X
300
VALVE MAXIMUM DRY DESNITY
(TYP ON TOP)
150 (TYP ON SIDES)
1500 PLACE TRENCH BEDDING AND INITIAL

BACKFILL AGAINST UNDISTURBED
CONCRETE SUPPORT SIDES & BOTTOM OF TRENCH TO 300
ABOVE TOP OF PIPE (MIN)

NOTE: 300 COMPACTED DUCTILE IRON PIPE WITH POLYWRAP
CONTRACTOR SHALL RESTRAIN ALL VALVES SERVING FUTURE BEDDING CORROSION PROTECTIVE FILM
CONNECTIONS TO PERMIT FUTURE EXCAVATION WITHOUT

DISRUPTING SERVICE AND MAINTAINING THRUST RESTRAINT

WHEN UNEXCAVATED.
GENERAL NOTES
WATER DETAILS
SHEET 1 OF 6
SITE DESIGN
SA-459583
FUTURE WATER WATER / FIRE MAIN 1. ALL BURIED OR PARTIALLY BURIED CONCRETE STRUCTURES
SHALL HAVE THAT PORTION OF THE CONCRETE IN CONTACT
CONNECTION TRENCH DETAIL WITH SOIL SHALL WATERPROOFED PER SPECIFICATION 07 13 53 -
A 4 SCALE = NTS
5 SCALE = NTS SHEET WATERPROOFING WHICH CONSISTS OF A COAT OF
BITUMEN PRIMER, SHEET MEMBRANE AND PROTECTION BOARD.
SHOULD PROTECTION BOARD NOT BE PRACTICAL TO INSTALL,
ALTERNATIVE PROTECTION FOR THE INSTALLED MEMBRANE
WILL BE ALLOWED IF APPROVED BY CO.
ALL DIMENSIONS AND/OR DIMENSIONS SHEET ID

SHOWN IN CALLOUTS/NOTES ARE IN -
MILLIMETERS UNLESS OTHERWISE NOTED
CU-521
UNLESS OTHERWISE
DIMENSIONS SHOWN NOTED,
ARE IN MILLIMETERS.
LINEAR
1 2 3 4 5
FIRE
HYDRANT
A
CU-522
1660
APPR.
830
BOLLARD (TYP)
CL WATER
DATE
3050 3050
D 830
920 150
MIN CONCRETE ENCASEMENT CL SEWER TYP
1660
SEWER
FIRE HYDRANT
DESCRIPTION
SEWER
CONCRETE
BOLLARD PLAN ENCASEMENT (SEE
1
MIN
MIN
450
450
SCALE = NTS NOTES)
PVC PIPE
BELL JOINT
WATER
830
WATER
APPR. MARK
610 1660
WATER CROSSING
SEP
FIRE HYDRANT
BOLLARD (TYP)
UNDER SEWER SECTION
12-19-19
A
DATE
3 SCALE = NTS CU-522 SCALE = NTS

NOTES:
1. CONCRETE TO BE IN ACCORDANCE WITH SPECIFICATION 03 31 00.00 10 CAST-IN-PLACE CONCRETE.
DESCRIPTION
C NOTE:
1. REFER TO PLANS FOR LOCATION OF HYDRANTS. 2. REFER TO SPECIFICATION 33 11 00 WATER DISTRIBUTION AND 33 30 00 SANITARY SEWER FOR ADDITIONAL INFORMATION.
2. FIRE HYDRANT SHALL BE PLACED AT LEAST 1m FROM EDGE OF PAVEMENT. 3. WATER MAINS SHALL BE INSTALLED A MINIMUM 305 ABOVE SANITARY SEWER MAINS WHEN IT CROSSES OVER THE SEWER.
3. REFER TO PLANS FOR QUANTITY AND LOCATION OF BOLLARDS. 4. DI PIPE MAY BE USED IN LIEU OF PVC CONCRETE ENCASED PIPE
5. NO JOINT SHALL BE CLOSER THAN 920 FROM CENTERLINE OF WATER MAIN REGARDLESS OF WHETHER DI CONCRETE
FIRE HYDRANT
MARK
100%
ENCASED PVC IS USED.
BOLLARD ELEVATION

2
12-19-19
DECEMBER 19, 2019
SCALE = NTS
SOLICITATION NO.:
CONTRACT NO.:
1:2
SA-459583--CU521DT
DATE:
0.5 m
PAVEMENT OR FIRE
FILE NAME:
CKD BY:
FINISH GRADE HYDRANT
BET
JSR
(PAINT RED) FROM FIRE
S. PAVLOWICH
SUBMITTED BY:
PUMP HOUSE
DESIGNED BY:
FINISH GRADE
VALVE BOX FLOOR DRAIN
22 X 34
DWN BY:
& COVER
SCJ
SIZE:
B CONCRETE FINISH

SEWER MAIN
WATER MAIN
GRADE
150
GEOTEXTILE FABRIC
US Army Corps
3000 (ON TOP AND SIDES)
of Engineers
MIN
1 m³ WASHED
p:\269162\127-269162-19001\cad\cad drawings\01_site design\civil\03_utilities\sa-459583--cu521dt brandon.goold 12/19/2019 5:41 PM
TETRA TECH
D.I. FIRE 150 D.I. ANGULAR STONE
PROTECTION MAIN TEE PLACE 31 m³ OF ANGULAR
HYDRANT
1. TRENCH DIMENSIONS ARE 1m x 1m x 1m
SERVICE WASHED STONE FOR
2. SEE SPECIFICATION "33 30 00 - SANITARY SEWER"
RISER DRAINHOLES
FOR GEOTEXTILE INFORMATION
CONCRETE THRUST
BLOCK (SEE DETAILS)
FIRE PUMP HOUSE
NOTES:
INFILTRATION TRENCH DETAIL

1. REFER TO SPECIFICATION 33 11 00 WATER DISTRIBUTION AND CONCRETE THRUST
150 GATE 6 SCALE = NTS
33 30 00 SANITARY SEWER FOR ADDITIONAL INFORMATION. VALVE
BLOCK (SEE DETAILS)

2. THERE IS NO MINIMUM SEPARATION BETWEEN SANITARY UNDISTURBED
SEWER AND FIRE PROTECTION SERVICE MAINS. EARTH GENERAL NOTES
WATER DETAILS
SHEET 2 OF 6
SITE DESIGN
SA-459583
WATER / SEWER MAIN HYDRANT 1. ALL BURIED OR PARTIALLY BURIED CONCRETE STRUCTURES
SEPARATION DETAIL CONNECTION DETAIL WITH SOIL SHALL WATERPROOFED PER SPECIFICATION 07 13 53 -
A 4 SCALE = NTS
5 SCALE = NTS
SHEET WATERPROOFING WHICH CONSISTS OF A COAT OF

CU-522
1 2 3 4 5
APPR.
13 BARS
DATE
D 45° 45°
45° MAX. MAX.
MAX. H H
H
H 230mm
DESCRIPTION
D
W W
W W
CONCRETE THRUST
APPR. MARK
CONCRETE THRUST CONCRETE THRUST BLOCK AT RISER/FIRE CONCRETE BLOCK
BLOCK SECTION BLOCK AT CAP SUPPORT AT VALVE
SEP
A HYDRANT
CU-523 SCALE = NTS 1 SCALE = NTS
2 SCALE = NTS
3 SCALE = NTS
12-19-19
DATE
A

CU-523
DESCRIPTION
C
13 BARS
13 BARS
MARK
100%
45°
MAX.
H

12-19-19
45° .
DECEMBER 19, 2019

X
MA
SOLICITATION NO.:
CONTRACT NO.:
L
1:2
W
SA-459583--CU521DT
DATE:
L
FILE NAME:
CKD BY:
CONCRETE THRUST
BET
CONCRETE THRUST
JSR
S. PAVLOWICH
SUBMITTED BY:
DESIGNED BY:
CONCRETE THRUST CONCRETE THRUST BLOCK AT VERTICAL BLOCK AT VERTICAL
22 X 34
DWN BY:
SCJ
BLOCK PLAN AT BEND BLOCK PLAN AT TEE CORNER UNDERBEND
SIZE:
B
4 5 6 7

SCALE = NTS SCALE = NTS SCALE = NTS SCALE = NTS
US Army Corps
of Engineers
TETRA TECH
BLOCK FOR HORIZONTAL BENDS AND VERTICAL UNDERBENDS CONCRETEBLOCKING
BEARING AREA FOR VARIOUS DIAMETERS (m2)
DEGREE OF BEND FORVALVESUPPORT
SIZE OF
11.25° 22.5° 45° 90° TEE/CAP SIZE OF DEGREE OF BEND
PIPE (mm) SIZE OF VOLUME
PIPE W (mm)
PIPE (mm) (m3)
L (mm) H (mm) W (mm) L (mm) H (mm) W (mm) L (mm) H (mm) W (mm) L (mm) H (mm) W (mm) L (mm) H (mm) W (mm) (mm) 11.25° 22.5° 45° 90° TEE/CAP

<160 460 353 193 663 488 328 942 673 513 1298 903 747 1298 903 747 <160 0.170 0.338 0.663 1.224 1.224 <160 360 0.030
200 582 436 236 839 602 402 1193 831 631 1815 1010 919 1815 1010 919 200 0.259 0.515 1.009 1.865 1.865 200 400 0.037

400 999 753 353 1454 1043 643 2257 1318 1036 3512 1565 1530 3512 1565 1530 400 0.752 1.517 2.975 5.497 5.497 400 600 0.083
WATER DETAILS
SHEET 3 OF 6
SITE DESIGN
SA-459583
NOTES: GENERAL NOTES
1. ALL BURIED OR PARTIALLY BURIED CONCRETE STRUCTURES
A 1. THRUST BLOCK CALCULATIONS ARE FOR POTABLE WATER, SEWER FORCE MAIN, AND FIRE WATER DISTRIBUTION. SHALL HAVE THAT PORTION OF THE CONCRETE IN CONTACT
WITH SOIL SHALL WATERPROOFED PER SPECIFICATION 07 13 53 -
2. ALL ELBOWS, BENDS, AND CAPS SHALL BE BRACED WITH 14 MPa CONCRETE THRUST BLOCKS. JOINTS SHALL NOT BE SHEET WATERPROOFING WHICH CONSISTS OF A COAT OF
ENCASED IN CONCRETE. SHOULD PROTECTION BOARD NOT BE PRACTICAL TO INSTALL,
3. PLACE AND COMPACT BEDDING AND BACKFILL PER SPECIFICATION 31 00 00 AND 33 11 00. WILL BE ALLOWED IF APPROVED BY CO.

CU-523
1 2 3 4 5
2000
100Ø CAST IRON;
PROPOSED FINISH GRADE FRAME SHALL BE
100
APPR.
SECURED TO
CONCRETE AND
SEALED WATER TIGHT
DATE
D
APPLY BITUMASTIC
DAMPROOFING
COATING TO EXTERIOR
SEE MANHOLE
300
BACKFILL WITH
STEP DETAIL
1m MINIMUM
SHEET CU-502 SATISFACTORY
DESCRIPTION
MATERIAL COMPACTED
TO 95% OF MAXIMUM
DENSITY
FLOW
2600
2000
APPR. MARK
SEP
450
200mm DI PIPE
CAST-IN BOOT FOR
12-19-19
WATER TIGHT SEAL
DATE
(TYP.)
150

SUBGRADE
DESCRIPTION
C 200mm GATE VALVE (TYP)
NOTES: PLAIN CONCRETE PIPE SUPPORT (TYP)
(SEE XS DRAWINGS)
1. CHAMBER AND COVERS SHALL BE RATED FOR H20 LOADING.
2. PROVIDE PROVISIONS AS NECESSARY TO COUNTER ANY BUOYANCY FORCE
GENERATED WHEN THE WATER LEVEL IS AT GRADE.
3. CHAMBERS SHALL BE PRECAST PER SPECIFICATION 03 40 00.00 10 - PLANT-PRECAST
CONCRETE PRODUCTS FOR BELOW GRADE OR CAST-IN-PLACE PER XS-562
MARK
100%
A SECTION
CU-524 SCALE = NTS

12-19-19
DECEMBER 19, 2019
GRAY IRON FRAME AND
SOLICITATION NO.:
COVER (H20 RATED)
CONTRACT NO.:
(760mm CLEAR OPENING)
1:2
SA-459583--CU521DT
DATE:
FILE NAME:
CKD BY:
BET
JSR
S. PAVLOWICH
SUBMITTED BY:
DESIGNED BY:
22 X 34
DWN BY:
SCJ
SIZE:
2000
B
200mm FLEX

COUPLING (TYP.)
US Army Corps
200mm DI PIPE
of Engineers
FLOW
TETRA TECH
A
CU-524
300
200mm GATE VALVE (TYP)

DOMESTIC WATER VALVE
CHAMBER PLAN
1

SCALE = NTS
GENERAL NOTES
WATER DETAILS
SHEET 4 OF 6
SITE DESIGN
SA-459583
1. ALL BURIED OR PARTIALLY BURIED CONCRETE STRUCTURES
WITH SOIL SHALL WATERPROOFED PER SPECIFICATION 07 13 53 -
A SHEET WATERPROOFING WHICH CONSISTS OF A COAT OF

CU-524
KEYPLAN:
CU-063
CU-068 CU-064 CU-065 CU-066 CU-067
APPR
R'
R'
(GATE VALVE)
E 369470.788
E 369701.9524
N 2956890.9424 CU-069 CU-070
N 2957078.3467
(GATE VALVE)
E 369472.0883
E 369659.9822
N 2957077.2731
N 2956912.9062
(GATE VALVE)
E 369472.6192 E 369659.2068 06
4.41 1
100 mm DI
FP
N 2957076.8347 N 2956918.2056
E 369658.6657 X
N2
968 .426
E 36 956905
I.EL
=6
.50
400 mm DI
CU-071
E)
(GATE VALV N 2956916.2917
FIRE HYDRANT (TYP) O O E 369657.8956 mm
DI
DATE
400
400 mm DI
mm
N 2956913.5676 400
BRIGADE D I
FIRE HYDRANT (TYP)
E 369701.9375
N 2956885.4907
HEADQUARTERS X
E 3696 897.6608
FP FIRE
(GATE V .5013
ALVE)
HYDRANT
(GATE VALVE) (TYP)
CU-072
I.EL = 6.50
150 mm DI
53
E 369463.6229
5 6
FP
T' T' N 2957068.4474
9
DI
N2
400 m
mm 1 50 m
DI
FP
(G
N E 3 AT
FP E 369670.957
N 2956847.9688
29 69 E V (GA
HEADQUARTERS
400 mm DI
57 43 AL E 3 TE VA (GATE VALVE)
150mm DI
04 9.8 VE N 2 69580 LVE)
3,7
N 2956896.309
BATTALION
(GATE VALVE)
E 369654.5136
(GATE VALVE)
4. 77 ) E 369672.0909
400 mm DI
(GATE VALVE) E 369399.0296 93 3 956 .004
N 2956896.7006
E 369653.2364
FIRE HYDRANT (TYP) 27 899 N 2956847.0327
E 369353.4142 N 2957085.8009 .86
400 mm DI
I.EL = 6.50
ELBOW UP TO
74
N 2957116.5614 150 mm DI Q I.EL
3,4
(GATE VALVE)
E)
M I.EL = 5.50
FP I.EL = 5.50 400 mm DI
FP E 369437.9135 =5
FP
.50 E 369666.6596
E 369735.7243
N 2956789.2132
E 369748.4793
N 2956778.6818
N 2956861.1542
N 2956859.0945
P
U
LV 61 E 369398.3226 N 2956842.764
E 369626.2752
E 369626.6172
1
(GATE VALVE)
(GATE VALVE)
VA 2.64 638 E 369360.565 (GATE VALVE) N 2957084.9447 N 2957052.2559 E
N 369
E 369681.6265 (GATE VALVE)
E
AT 35 5.
3 N 2957116.1199 E 369397.6909 Q 29 4 Y N 2956839.1594 E 369735.0597
GATE VALVE (TYP) E 369749.0581
DESCRIPTION
FIRE HYDRANT (TYP)
(G 369 711 N 2957085.4663
GATE VALVE (TYP) 57 45 E 369682.2863 N 2956789.7619 N 2956778.2039
E 95 04 .85
2 M E 369438.4851
P 5. 75
F1 Z N 2956833.3351
N 2956850.5217
7,
N 2957046.2693 50
L N E 369750.7309
E 369617.4963
5
37 F1 FP400 mm DI
E 369671.9751
N 2956849.2019
FP I.EL = 6.50
FP
FP
4,
N 2956776.8225
(GATE VALVE)
Y
E1
6
20 A'100 mm DI
150 mm DI
6,54
50 .5 73
400
A'
100 mm DI
5. DI E
50
R
mm
53 5.44
I.EL = 6.50
N 369 (GATE VALVE)
5.
= 3 DI
L m 29 4
L
N 2956870.6897
69 11
=
.I E 0 m 57 38 E 369749.6695
E 369593.0699
E 3 957
(GATE VALVE)
I.E
40 04 .62 N 2956777.6999
D1 N
2 4. 42
81 E 369666.2075 Z
R
I.EL (GATE VALVE)
3 N 2956842.2165 (GATE VALVE)
=5
.50
FP W W E 369735.1323 E 369730.4597
E 369625.4026
N 2956860.0974
400 mm DI
N 2956788.4924
N 2956843.7582
E 369664.3404
N 2956755.6645
(GATE VALVE)
D1
I.EL = 5.50
400 mm DI
COMPANY E 369729.8594
N 2957011.8366
N 2956754.9359
E 369441.7731
HEADQUARTERS/HOUSING
E1
ELBOW UP TO
STUB FOR FUTURE
I.EL = 5.50
ELBOW DOWN TO
N 2957112.1687
E 369319.1866
ELBOW DOWN TO
FP
FIRE HYDRANT (TYP) CONNECTION (TYP)
I.EL = 5.50
E 36 400 mm DI
N 2 9583.2
956
878 818
FP (GATE VALVE)
STUB FOR FUTURE
CONNECTION (TYP)
I.EL = 5.50
.1 - ALL DIMENSIONS ARE IN MILLIMETERS & LEVELS, ELEVATIONS IN METERS UNLESS NOTED
E 369660.2336 (GATE VALVE)
K K .771
4 (GATE VALVE) E 369730.5181
.5 - CONTRACTOR SHALL INSTALL MECHANICAL RESTRAINTS ON ALL DUCTILE IRON PIPES 400mm
4,6
E 369636.8655 N 2956787.4496 150 mm DI 400 mm DI
(GATE VALVE) N 2956754.3923
(GATE VALVE)
400mm DI
FIRE PROTECTION N 2956806.6791
I.EL = 6.50
8,02 E 369420.3775 E 369616.2229
WATER LINE (TYP)
I.EL = 6.50
N 2956985.9235 N 2956848.9794 ELBOW DOWN TO
D'
I.EL = 6.50
(GATE VALVE)
I.EL = 4.50
400mm DI
FIRE PROTECTION
O' O' FIRE PROTECTION
E 369419.2472
E 369543.4449 E 369605.3969
FIRE HYDRANT (TYP)
I.EL = 5.50 (GATE VALVE)
(GATE VALVE)
E 369821.9134
E' FIRE HYDRANT
N 2956835.8676
GATE VALVE WATER LINE
WATER LINE (TYP)
N 2956984.5544 S S (GATE VALVE) N 2956882.0086
(GATE VALVE) B' B'
E 369717.6049
N 2956740.085
(GATE VALVE) E 369779.0672
N 2956653.9555
GATE VALVE (TYP)
.3 - ALL DUCTILE IRON AND COPPER PIPE ARE TO BE POLY WARPPED FOR CORROSION
E 369198.1484 C' C' E 369776.8988
1,92
P' Q' E 369450.9104
REV.
S'
E 369158.9038 E 369387.5889 Q' V V 150 mm DI N 2956690.5018 150 mm DI
T
N 2957165.9307 N 2956689.2536
N 2957198.3426 E 369299.2423 J N 2957004.8195 I.EL = 5.50 400 mm DI N 2956958.4112 I.EL = 5.50 400 mm DI I.EL = 5.50 400 mm DI 400 mm DI
FP
400 mm DI
FP I.EL = 4.50
FP
400 mm DI I.EL = 4.50
FP N 2957088.0132 FP FP FP FP FP FP 400 mm DI
FP FP FP
I.EL = 5.50
FP FP FP 400 mm DI
FP
I.EL = 5.50
G1
E 369283.5681 E 369292.2265 E 369394.9109 (GATE VALVE) D' E 369777.5754 E 369820.9959
8,02
8,02
I1
N 2957095.3831 N 2957088.2322 N 2957004.6481
E 369659.3158
N 2956786.3379 E 369716.1082
E 369716.685
N 2956738.9701 N 2956688.695 N 2956652.8442 E'
(GATE VALVE) N 2956739.4463
T
J E 369602.9368
(GATE VALVE)
E 369635.3849
(GATE VALVE) FIRE PROTECTION (GATE VALVE) E 369843.6629
ELBOW DOWN TO
E 369658.5151 E 369821.8504 N 2956634.1287

N 2957197.7042
N 2956832.8881 N 2956806.0968 WATER LINE (TYP)

E 369156.0313
N 2956786.9991 N 2956652.1386
I.EL = 4.50
.2 - ALL FIRE PROTECTION LINES ARE 400mm DI UNLESS OTHERWISE INDICATED.

E 369408.4515
N 2956993.4681
N'
S'
.4 - ALL SECTON MARKS SEE DRAWINGS NUMBER FROM CU-041 TO CU-137

(GATE VALVE)
9
78
.3 65 P' H1 H1
APPR
78 .6
93 993
I1
6
G1
3 6
E 295
FP
IN DIAMETER OR LARGER PER MANUFACTURERS RECOMMENDATION.

I.EL = 5.50
FP
N'
DI
m
m
0
59 9 40
51 6
31. .50
2
693 99
3 6
E 295
04-03-2020
400 mm DI
18-07-2020
N 2957144.5417
E 369112.1369
E 369299.5197 E 369309.0801 ELBOW DOWN TO

I.EL = 5.50
DATE
(GATE VALVE)
FP 400 mm DI
FP
N 2956953.7549 N 2956965.3324
(GATE VALVE)
N 2957123.4894
E 369094.7548
NOTES:
150 mm DI
REVISED AS PER COMMENTS

I I
FIRE HYDRANT (TYP)
FOR APPROVAL
M' M'
DESCRIPTION
N 2956953.0821
(GATE VALVE)
E 369298.9642
N 2956954.3316
(GATE VALVE)
E 369298.8175
I
D
m
m
FP
0
40 4,2
I.EL = 6.00
FP FIRE PROTECTION WATER LINE (TYP)
N 2957119.3764
E 369051.6828
PROTECTION.
OTHERWISE.
400 mm DI
400 mm DI
(GATE VALVE)
E 369048.6082
E 369032.9787 N 2957077.0659
N 2957088.0153 E 369047.8406 (GATE VALVE)
N 2957076.1366
I.EL = 5.50
REV.
E 369035.0864 851,800 L
N 2957088.2304
I.EL = 6.00
FIRE STORAGE TANK
01
00
FP
FP
FIRE PUMP HOUSE 400 mm DI

300 mm DI
N 2956887.9162
E 369245.1589
250x400 REDUCER
400 mm DI
300 mm DI
E 369020.7009
(GATE VALVE) N 2957081.8529 (GATE VALVE)
E 369036.4242 L' L'
FDC
851,800 L
E 369237.7292 N 2956877.8352
E 369020.2094
N 2957061.5769
E 369243.4491
N 2957081.2577 FIRE STORAGE TANK
AS SHOWN
(GATE VALVE) E 369019.7179
N 2957080.6624
(GATE VALVE)
N 2956870.9075
E 369007.6602
1. REFFER TO IFC DRAWINGS FROM CU - 100 TO CU - 526

FIRE HYDRANT
N 2957064.2296 FIRE HYDRANT
150 mm DI
(GATE VALVE)
TEE (TYP) E 369035.7873
N 2957060.8059
SOLICITATION NO.:
E 369006.7621
N 2957064.9711
N 2956860.3849
N 2956870.1872
150 mm DI
CONTRACT NO.:
(GATE VALVE)
E 369237.1344
400 mm DI
MARCH 03, 2020

(GATE VALVE)
N 2956871.471
C1
E 369237.0467
E 369229.041
E 369005.669
N 2957063.6471
400 mm DI
(GATE VALVE)
PLOT SCALE:
K'
ISSUE DATE:
E 368993.6127 4,2
4,92
N 2956852.2929
N 2957049.0453
E 369214.5727
(GATE VALVE)
DI
m
0m
(GATE VALVE)
40
45° BEND (TYP) H E 369127.1312

N 2956924.4904
4,18
400 mm DI 400 mm DI I.EL = 6.00 400 mm DI

FP I.EL = 5.50
FP I.EL = 6.00
FP FP FP FP FP G
N 2956856.8478
E 368995.5108 G
E 369219.5068
H
I.EL = 6.00
N 2957033.165 K'
E 369214.4352
N 2956850.7054
(GATE VALVE)
N 2956851.7169
E 369215.2704
(GATE VALVE) ELBOW DOWN TO

E 369034.5967 I.EL = 5.50
N 2957000.893 C1
REFERENCES : IFC.DRAWING.
F F
(GATE VALVE)
E 369194.1413
N 2956827.4341
M.AYESH
4,2
FILE NO.:
N 2956826.904
E 369194.7833
CKD BY:
(GATE VALVE)
N 2956825.529
E 369194.1719
SUBMITTED BY:
DI
m
0m
15
DESIGN BY:
DRAWN BY:
FIRE HYDRANT
A0
400 mm DI
IMRAN
SIZE:
ELBOW UP TO
N 2956812.8991
E 369192.2975
I.EL = 6.00
FP
[] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] []
I.EL = 5.50
B1 B1

GUARD HOUSE
4,2
D D
US Army Corps
E E
of Engineers
400 mm DI
FP
FIRE PROTECTION LINE
INVERT ELEVATION
N 2956744.3737
ELBOW DOWN / UP
N 2956744.232
E 369134.4275
E 369135.723
(GATE VALVE)
N 2956742.1946
E 369136.8951
VALVE CHAMBER
SECTION MARKS
LEGEND:
COMPANY BUILDING
I.EL = 5.50
GATE VALVE
PROJECT DESIGNER
TETRA TECH
GATE VALVE (TYP)
DUCT IRON
C C B B
TYPICAL
150 mm DI
STUB FOR FUTURE
CONNECTION (TYP)
E 369135.1256
N 2956743.6556
FIRE HYDRANT

INSET BUILDING
3) I.EL
4) TYP
1 ) FP
2) DI
6)
5)
8)
7)

OVERALL FIRE WATER LINE

24th ARTILLERY BRIGADE
A A
SA-459583
A1 A1
* DRAWING IS COORDINATED WITH

OTHER TRADES
COORDINATION CLEARANCE
DEPARTMENT CONT. Q/C
ARCHITECT
STRUCTURAL
SHOP DRAWING
ELECTRICAL
SHEET ID
MECHANICAL
-
TELECOM
FIRE PROTECTION
CU-063
KEYPLAN:
CU-068 CU-064 CU-065 CU-066 CU-067
APPR
R' CU-069 CU-070
(GATE VALVE) CU-071
DATE
E 369470.788
R' N 2957078.3467 CU-072
E 369472.0883
N 2957077.2731
(GATE VALVE)
DESCRIPTION
E 369472.6192
N 2957076.8347
100 mm DI
FP FP FP FP FP
O O
FIRE HYDRANT (TYP)
FP
400
mm
FP
REV.
FP DI
BRIGADE FIRE HYDRANT (TYP)
HEADQUARTERS FP
APPR
FP

(GATE VALVE)
FP
150 mm DI
E 369463.6229
T' T' N 2957068.4474
04-03-2020
18-07-2020
FP
DATE
FP
(G
E
N 3 AT
NOTES:
29 69 E V
mm DI

57 43 AL
FP
04 9.8 VE
150mm DI
(GATE VALVE)
FOR APPROVAL
DESCRIPTION
E 369399.0296 4. 77 )
(GATE VALVE) FIRE HYDRANT (TYP) 93 3
400
FP
E 369353.4142 N 2957085.8009 27
N 2957116.5614 150 mm DI Q
3,4
)
M FP
I.EL = 5.50FP FP FP FP
I.EL
FP
= 5.50 FP FP
400 mm FP
DI
PROTECTION.
E
P
OTHERWISE.
V 61 E 369398.3226 E 369437.9135
FP
L
A .64 38 E
E 369360.565 N 2957084.9447 N 2957052.2559
FP
V
E 52 .36 (GATE VALVE) N 369
N 2957116.1199 Q
REV.
T
A 93 15 E 369397.6909 29 4
01
00
G
( 36 71 GATE VALVE (TYP) 57 45
FP
E 95 N 2957085.4663 04 .85
M E 369438.4851
2 P 5. 75
FP
7,
FP
N 2957046.2693 50
L N
5
AS SHOWN
37
6
4,

0 6
SOLICITATION NO.:
50 52 473 E3
5. DI .
5P0
CONTRACT NO.:
FP
MARCH 03, 2020

3 .4
F
5 N 69
.
= m
PLOT SCALE:
3 15
ISSUE DATE:
29 4
L
L 9
=
I.E 0 m 6 71 57 38
L
3
FP
.I E
40 E 95 04 .62
D1 N
2 4. 42
FP
FP
81
R
3
M.AYESH
FILE NO.:
CKD BY:
D1
I.EL = 5.50
SUBMITTED BY:
N 2957011.8366
E 369441.7731
DESIGN BY:
DRAWN BY:
A0
FP
ELBOW UP TO
FP
I.EL = 5.50
IMRAN
ELBOW DOWN TO
SIZE:
N 2957112.1687
E 369319.1866
I.EL = 5.50
MATCH LINE (CU-68)
K K
FP

FP
4,6
MATCH LINE (CU-65)

(GATE VALVE)
US Army Corps
400mm DI
E 369420.3775
of Engineers
8,02
INVERT ELEVATION
ELBOW DOWN / UP
N 2956985.9235
VALVE CHAMBER
SECTION MARKS
I.EL = 4.50
400mm DI
LEGEND:
O' O' FIRE PROTECTION
FP
GATE VALVE
PROJECT DESIGNER
TETRA TECH
FP
E 369419.2472
DUCT IRON
WATER LINE (TYP) S S
TYPICAL
N 2956984.5544
E 369387.5889 P' Q' Q'
I.EL = 4.50
E 369299.2423
N 2957088.0132
J N 2957004.8195 I.EL = 5.50
FP FP
400 mm DI
FP
FP FP FP FP
3) I.EL
4) TYP
1 ) FP
E 369283.5681
2) DI
E 369292.2265 E 369394.9109
N 2957095.3831
6)
5)
N 2957088.2322
8)
7)
N 2957004.6481
(GATE VALVE)

J

E 369408.4515
N 2956993.4681
N'
SA-459583
(GATE VALVE)
89 P'
FIRE WATER LINE

7
F P
8 .3 665
3 7 3.
6 9 99
3 56
E 29
FP N
OTHER TRADES
N'
DIFP DEPARTMENT CONT. Q/C
m
m ARCHITECT
400 9
1 5 9
FP . 5 06 STRUCTURAL
3 31 2.5 SHOP DRAWING

6 9 99
3 56 ELECTRICAL
E 29
MATCH LINE (CU-70) N MECHANICAL
SHEET ID
-
PLAN CU-064 TELECOM
SCAL 1:400 FIRE PROTECTION

CU-064
KEYPLAN:
CU-068 CU-064 CU-065 CU-066 CU-067
APPR
CU-069 CU-070
CU-071
DATE
E 369701.9524 CU-072
N 2956890.9424
DESCRIPTION
400 mm DI
FP FP
REV.
400 mm DI

E 369701.9375
N 2956885.4907
APPR
FP
04-03-2020
L = 6.50
18-07-2020
DATE
I.EFP
NOTES:

MATCH LINE (CU-67)
E 369670.957
N 2956847.9688
FOR APPROVAL
DESCRIPTION
HEADQUARTERS
FP
3,7 (GATE VALVE)

BATTALION
E 369672.0909
400 mm DI
N 2956847.0327
PROTECTION.
OTHERWISE.
(GATE VALVE) E 369735.7243 E 369748.4793
FP
E 369666.6596 N 2956789.2132 N 2956778.6818
REV.
N 2956842.764
01
00
E 369681.6265 (GATE VALVE)
MATCH LINE (CU-65)
Y N 2956839.1594 E 369735.0597
GATE VALVE (TYP) E 369749.0581
N 2956778.2039
AS SHOWN
E 369682.2863 N 2956789.7619
FP
Z N 2956833.3351

E 369750.7309
SOLICITATION NO.:
E 369671.9751
N 2956849.2019
400 mm DI I.EL FP
= 6.50
CONTRACT NO.:
MARCH 03, 2020
N 2956776.8225
FP FP FP FP FP FP FP
(GATE VALVE)
PLOT SCALE:
ISSUE DATE:
A'100 mm DI
6,54
A'
100 mm DI
I.EL
(GATE VALVE)
FP
FP
E 369749.6695
= 6.50
N 2956777.6999
Z
M.AYESH
E 369666.2075
FILE NO.:
CKD BY:
FP
N 2956842.2165 (GATE VALVE) (GATE VALVE)

E 369735.1323 E 369730.4597
SUBMITTED BY:
FP
400 mm DI
N 2956788.4924
N 2956843.7582
E 369664.3404
N 2956755.6645
DESIGN BY:
DRAWN BY:
(GATE VALVE)
A0
400 mm FP
COMPANY E 369729.8594
IMRAN
SIZE:
HEADQUARTERS/HOUSING N 2956754.9359
FP
ELBOW DOWN TO
DI
FIRE HYDRANT (TYP)
STUB FOR FUTURE

(GATE VALVE) CONNECTION (TYP)
I.EL = 5.50
US Army Corps
E 369660.2336 (GATE VALVE)
FP
of Engineers
(GATE VALVE) N 2956787.4496
E 369730.5181
INVERT ELEVATION
E 369636.8655
ELBOW DOWN / UP
N 2956754.3923 150 mm DI 400 mm DI
FP
VALVE CHAMBER
SECTION MARKS
LEGEND:
N 2956806.6791
GATE VALVE
PROJECT DESIGNER
TETRA TECH
DUCT IRON
I.EL = 6.50
ELBOW DOWN TO
D'
TYPICAL
I.EL = 6.50
I.EL = 5.50 (GATE VALVE)
FP
FIRE HYDRANT (TYP)
FP
E 369717.6049 (GATE VALVE)
(GATE VALVE)
B' B'
FP
N 2956740.085 E 369779.0672
C' C' E 369776.8988
1,92
150 mm DI N 2956690.5018
3) I.EL
N 2956689.2536
4) TYP
1 ) FP
2) DI
400 mm DIFP I.EL = 5.50FP 400 mm DI 400 mm DI
G1
FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP
6)
5)
8)
7)
(GATE VALVE) D' E 369777.5754
I1
E 369659.3158 E 369716.685

N 2956786.3379 E 369716.1082 N 2956738.9701 N 2956688.695
N 2956739.4463
(GATE VALVE) (GATE VALVE) FIRE PROTECTION

E 369635.3849

E 369658.5151 WATER LINE (TYP)
N 2956806.0968
N 2956786.9991
SA-459583
PLAN CU-066
FIRE WATER LINE

SCAL 1:400
H1 H1 I1
G1

OTHER TRADES
DEPARTMENT CONT. Q/C
ARCHITECT
STRUCTURAL
SHOP DRAWING
ELECTRICAL
SHEET ID
MECHANICAL
-
TELECOM
FIRE PROTECTION
CU-066
MATCH LINE (CU-66)
FP FP
E 369820.9959
N 2956652.8442
I.EL = 5.50
150 mm DI
E 369821.9134
N 2956653.9555
(GATE VALVE)
E 369821.8504
N 2956652.1386
E'
E'
FP
FP
FIRE HYDRANT
E 369843.6629
GATE VALVE (TYP)
N 2956634.1287
FP
CONNECTION (TYP)
STUB FOR FUTURE
400 mm DI
SCAL 1:400
PLAN CU-067
NOTES:
LEGEND: REFERENCES : IFC.DRAWING.
1 ) FP 1. REFFER TO IFC DRAWINGS FROM CU - 100 TO CU - 526 .1 - ALL DIMENSIONS ARE IN MILLIMETERS & LEVELS, ELEVATIONS IN METERS UNLESS NOTED
FIRE PROTECTION LINE OTHERWISE.
2) DI DUCT IRON .2 - ALL FIRE PROTECTION LINES ARE 400mm DI UNLESS OTHERWISE INDICATED.
3) I.EL INVERT ELEVATION .3 - ALL DUCTILE IRON AND COPPER PIPE ARE TO BE POLY WARPPED FOR CORROSION
PROTECTION.
4) TYP TYPICAL
CU-072
CU-071
CU-069 CU-070
5) GATE VALVE
6) ELBOW DOWN / UP
KEYPLAN:
TELECOM

ARCHITECT
ELECTRICAL
MECHANICAL
STRUCTURAL
7) SECTION MARKS
DEPARTMENT
FIRE PROTECTION
8) VALVE CHAMBER
OTHER TRADES
CONT.
Q/C
CU-068 CU-064 CU-065 CU-066 CU-067
ROYAL SAUDI LAND FORCES PROJECT DESIGNER DESIGN BY: ISSUE DATE:
MARCH 03, 2020
DRAWN BY: CKD BY:
SA-459583 SOLICITATION NO.:
TETRA TECH IMRAN M.AYESH
-
SUBMITTED BY: CONTRACT NO.:
US Army Corps
SHEET ID
FIRE WATER LINE PLOT SCALE: AS SHOWN

of Engineers 01 REVISED AS PER COMMENTS 18-07-2020
FILE NO.: 00 FOR APPROVAL 04-03-2020
SHOP DRAWING
CU-067
Middle East District SIZE: A0

REV. DESCRIPTION DATE APPR REV. DESCRIPTION DATE APPR
E 369156.0313
N 2957197.7042
400 mm DI I.EL = 5.50
FP FP FP FP FP FP FP FP
ELBOW DOWN TO
E 369094.7548 (GATE VALVE) I.EL = 4.50
N 2957123.4894 E 369112.1369
N 2957144.5417
FP
E 369158.9038
N 2957198.3426
FP
FP
FP
FP
FP
400 mm DI
FP
GATE VALVE
E 369198.1484
N 2957165.9307
SCAL 1:400
PLAN CU-064
FP FP
I.EL = 4.50
MATCH LINE (CU-69)

FP
FP
WATER LINE
FIRE PROTECTION
FP
400 mm DI
FP
FP
MATCH LINE (CU-64)
NOTES:
PROTECTION.
4) TYP TYPICAL
CU-072
CU-071
CU-069 CU-070
5) GATE VALVE
6) ELBOW DOWN / UP
TELECOM

ARCHITECT
ELECTRICAL
MECHANICAL
STRUCTURAL
7) SECTION MARKS
DEPARTMENT
FIRE PROTECTION
8) VALVE CHAMBER
OTHER TRADES
KEYPLAN:
CONT.
Q/C
CU-068 CU-064 CU-065 CU-066 CU-067
MARCH 03, 2020
DRAWN BY: CKD BY:
-

FIRE WATER LINE US Army Corps
SHEET ID
PLOT SCALE: AS SHOWN

SHOP DRAWING
CU-068

A1
A
A
A1
MATCH LINE (CU-071)
NOTES:
PROTECTION.
4) TYP TYPICAL
CU-072
CU-071
CU-069 CU-070
.4 - ALL SECTON MARKS SEE DRWAINGS NUMBER FROM CU-041 TO CU-138

5) GATE VALVE
6) ELBOW DOWN / UP
KEYPLAN:
TELECOM

ARCHITECT
ELECTRICAL
MECHANICAL
STRUCTURAL
7) SECTION MARKS
DEPARTMENT
FIRE PROTECTION
8) VALVE CHAMBER
OTHER TRADES
CONT.
Q/C
CU-068 CU-064 CU-065 CU-066 CU-067
MARCH 03, 2020
DRAWN BY: CKD BY:
-

SHEET ID

SHOP DRAWING
CU-072

FIRE HYDRANT
TEE (TYP)
E 369006.7621
E 368993.6127
E 369005.669
E 369051.6828
(GATE VALVE)
N 2957064.9711
N 2957049.0453
E 369020.7009
E 369020.2094
N 2957063.6471
(GATE VALVE) E 369019.7179
(GATE VALVE) N 2957081.8529
N 2957119.3764
N 2957081.2577
FIRE PUMP HOUSE
N 2957080.6624
250x400 REDUCER
45° BEND (TYP)

400 mm DI I.EL = 5.50
FP FP
FP FP FP FP FP
400 mmFPDI FP
150 mm DI
4,92
FP
FP
FDC
FP
40
0
FR
FP
m
m
DI
300 mm DI
FP
300 mm DI
FR
FP
FP
400 mm DI
400 mm
(GATE VALVE)
400 mm DI
E 369032.9787
E 369035.0864
DI
E 369007.6602
N 2957088.0153
N 2957088.2304
FP
N 2957064.2296
E 368995.5108
N 2957033.165
400 mm DI
FP FP FP FP FP
FP
E 369094.7548 (GATE VALVE)
N 2957123.4894 E 369112.1369
(GATE VALVE)
E 369036.4242
N 2957144.5417
N 2957061.5769
MATCH LINE (CU-68)
E 369035.7873
(GATE VALVE)
E 369047.8406
N 2957060.8059
E 369048.6082
I.ELFP= 5.50
N 2957076.1366
(GATE VALVE)
N 2957077.0659
K'
K'
FP
851,800 L
851,800 L
E 369034.5967
N 2957000.893
(GATE VALVE)
(GATE VALVE)
FP
H
H
FIRE STORAGE TANK
FIRE STORAGE TANK
I.EL = 5.50
FP
SCAL 1:400
PLAN CU-068
ELBOW DOWN TO
FP
C1
FP
C1
FP FP
I.EL = 6.00
FP
400
FP
FPFP
mm DI
4,18
FP
MATCH LINE (CU-70)

NOTES:
PROTECTION.
4) TYP TYPICAL
CU-072
CU-071
CU-069 CU-070
5) GATE VALVE
KEYPLAN:
6) ELBOW DOWN / UP
TELECOM

ARCHITECT
ELECTRICAL
MECHANICAL
STRUCTURAL
7) SECTION MARKS
DEPARTMENT
FIRE PROTECTION
8) VALVE CHAMBER
OTHER TRADES
CONT.
Q/C
CU-068 CU-064 CU-065 CU-066 CU-067
MARCH 03, 2020
DRAWN BY: CKD BY:
-

SHEET ID

SHOP DRAWING
CU-069

MATCH LINE (CU-69)
FP
FP
FP
(GATE VALVE)
N 2956924.4904
E 369127.1312
FP FP
I.EL = 6.00
FP
FP
FP
FP
FP
FP
400 mm DI
L'
M'
(GATE VALVE)
FIRE HYDRANT (TYP)
E 369214.5727
N 2956852.2929
FP
(GATE VALVE)
M'
I
E 369298.8175
G
N 2956954.3316
L'
(GATE VALVE)
FIRE HYDRANT
I.EL = 6.00 E 369237.0467 I.EL = 6.00
4,2
400 mm DI 150 mm DI
SCAL 1:400
FP 40 N 2956871.471 FP FP
I.EL = 6.00 FP FP FP FP FP FP FP FP FP
DI
400 mm FP FP
PLAN CU-070
0m
FP m FP FIRE PROTECTION WATER LINE (TYP) (GATE VALVE)
4,2
(GATE VALVE) DI 150 mm DI E 369245.1589
E 369298.9642
G
400FPmm DI (GATE VALVE)
I
E 369214.4352 N 2956887.9162
3
N
6
N 2956850.7054 N 2956953.0821 E 369299.5197 E 369309.0801 ELBOW DOWN TO

(GATE VALVE)
3
E 369243.4491 I.EL = 5.50

E 295
N 2956953.7549 N 2956965.3324
6
1
E 369215.2704 E 369237.1344
9 99
E 369237.7292 N 2956877.8352
1
N 2956870.1872
3 2.
N 2956851.7169
N 2956870.9075
.5 506
E 369219.5068
MATCH LINE (CU-64)
59 9
N 2956856.8478
MATCH LINE (CU-71)

E 369229.041
N 2956860.3849
NOTES:
PROTECTION.
4) TYP TYPICAL
CU-072
CU-071
CU-069 CU-070
5) GATE VALVE
6) ELBOW DOWN / UP
TELECOM

ARCHITECT
ELECTRICAL
MECHANICAL
STRUCTURAL
KEYPLAN:
7) SECTION MARKS
DEPARTMENT
FIRE PROTECTION
8) VALVE CHAMBER
OTHER TRADES
CONT.
Q/C
CU-068 CU-064 CU-065 CU-066 CU-067
MARCH 03, 2020
DRAWN BY: CKD BY:
-

SHEET ID

SHOP DRAWING
CU-070

[]
FP
[]
[]
[]
FP
[]
[]
FP
[]
[]
FP
[]
[]
FP
[]
[]
FP
[]
[]
FP
[]
COMPANY BUILDING
[]
INSET BUILDING
[]
FP
[]

[]
FP
[]
[]
FP
[]
[]
FP
E
B1
[]
C
[]
FP
FIRE HYDRANT
C
F
E
FP
(GATE VALVE)
(GATE VALVE)
E 369134.4275 E 369194.1413
G
B
N 2956744.232 N 2956827.4341
GUARD HOUSE
FIRE HYDRANT
I.EL = 6.00
4,2
E 369135.723
D
SCAL 1:400
N 2956744.3737 DI FP FP FP
PLAN CU-071
0 mm
15 FP E 369194.7833 (GATE VALVE)
G
N 2956826.904
4,2
E 369214.4352
[]
150 mm DI
I.EL = 5.50 400 mm DI 400 mm DI
FP FP FP FP FP
I.EL =FP5.50 FP FP FP
(GATE VALVE) N 2956850.7054
E 369135.1256 E 369192.2975
E 369136.8951 E 369194.1719 E 369215.2704
[]
B
N 2956743.6556 N 2956812.8991
N 2956742.1946 N 2956825.529 N 2956851.7169
D
MATCH LINE (CU-70)
ELBOW UP TO E 369219.5068
MATCH LINE (CU-072)

[]
B1
I.EL = 6.00 N 2956856.8478

[]
[]
[]
[]
GATE VALVE (TYP)
STUB FOR FUTURE

CONNECTION (TYP)
[]
[]
[]
[]
[]
[]
[]
[]
[]
[]
[]
[]
[]
[]
[]
[]
NOTES:
PROTECTION.
4) TYP TYPICAL
CU-072
CU-071
CU-069 CU-070

5) GATE VALVE
6) ELBOW DOWN / UP
KEYPLAN:
TELECOM

ARCHITECT
ELECTRICAL
MECHANICAL
STRUCTURAL
7) SECTION MARKS
DEPARTMENT
FIRE PROTECTION
8) VALVE CHAMBER
OTHER TRADES
CONT.
Q/C
CU-068 CU-064 CU-065 CU-066 CU-067
MARCH 03, 2020
DRAWN BY: CKD BY:
-

SHEET ID

SHOP DRAWING
CU-071

DATE TRANSMITTAL NO.
TRANSMITTAL OF SHOP DRAWINGS, EQUIPMENT DATA
MATERIAL SAMPLES, OR MANUFACTURER'S 33 11 00-4
4/20/2020
CERTIFICATES OF COMPLIANCE
PROJECT TITLE Artillery Brigade Base RSLF-AC Saudi CONTRACT NO. PAGE
W912ER19C0001 Page 1 of 1
LOCATION Dammam, Saudi Arabia
Item Description Variation QA Code
21 DI Pipe Yes R
22 DI Fittings Yes R
23 Joints Material-Push on Joints Yes R
24 Joints Material-Flanged Joints Yes R
SECTION III - GOVERNMENT REVIEW REMARKS
Item #21, 22, 23, 24 - Code is (R)
- Government concur with DOR statement, but pipe, fitting and connections standards changed from AWWA to ISO and BSEN
standards shall fulfill all other installation, testing, commissioning and operation requirements of 33 11 00 section.
- All product/material connected to or part of potable or fire water networks such as valves shall be in compliance with the new pipe,
fittings and joints standards.
- All previously submitted and accepted material/product under section 33 11 00 in compliance with AWWA standard shall be
incompliance with the new ISO and BSEN standard. (Fire Hydrant, polyethylene sheet), resubmit if required
The Contracting Officer's approval or acceptance of submittals is not to be construed as a complete check, and indicates only that the
general method of construction, materials, detailing and other information are satisfactory. This does not relieve the Contractor from
the obligation to furnish material conforming to the plans and specifications; will not prevent the Contracting Officer from requiring
removal and replacement of nonconforming material incorporated in the work; and does not relieve the Contractor of the requirement
to furnish samples for testing by the Government laboratory or for check testing by the Government in those instances where the
technical specifications so prescribe.
Attachment to ENG FORM 4025-R Page 1 of 1

Project : Royal Saudi Land Forces Artillery Brigade Base
Contract #: W912ER-19-C-0001
Contractor: AL YAMAMA COMPANY FOR TRADING AND CONTRACTING
Technical Submittal for the Ductile iron Pipe, Fittings & Gaskets (Potable & Fire Water Line)
Material Approval. (SADIP- AMIANTIT)
Narratives:
Specification 33 11 00 Page 06 & 07 clause 2.1.1.1.1 & 2.1.1.1.2.a/c.
Complies with BSEN 545, IS0 2531/4633/8179/4179.
Attachments:
1. Narratives.
2. Project Specifications cut sheets.
3. Variation form
4. Technical Comparison sheet
5. RFI to DOR and USACE
6. Catalogue & Dimensional Data.
7. Storage, Laying instructions.
8. Certificates (ISO/SASO/FM/WRAS/NSF for gasket/Conformity
Certificates).
Note: Pipe and fittings are manufactured as per BS-EN & ISO, complies
with WRAS for lead content requirements which is equivalent to NSF
(refer page 89-90)
and Related Materials
NSF/ANSI 61 (2017) Drinking Water System Components -

Health Effects
U.S. DEPARTMENT OF DEFENSE (DOD)
UFC 3-600-01 (2016; with Change 2, 2018) Fire

Protection Engineering for Facilities
UNDERWRITERS LABORATORIES (UL)
UL 246 (2011; Reprint Dec 2018) UL Standard for

Safety Hydrants for Fire-Protection Service
UL 262 (2004; Reprint Oct 2011) Gate Valves for

Fire-Protection Service
1.2 DEFINITIONS
1.2.1 Water Mains
Water mains include water piping having diameters 100 through 350 mm,
specific materials, methods of joining and any appurtenances deemed
necessary for a satisfactory system.
1.2.2 Water Service Lines
Water service lines include water piping from a water main to a building
service at a point approximately 1.5 m from building or the point
indicated on the drawings, specific materials, methods of joining and any
appurtenances deemed necessary for a satisfactory system.
1.2.3 Additional Definitions
For additional definitions refer to the definitions in the applicable

referenced standard.
1.3 SUBMITTALS

DESIGN-BUILD PROJECT:
Connections; G M/R
SD-03 Product Data
Valves
Valve Boxes
Fire Hydrants
Pipe Restraint
Tapping Sleeves
SD-06 Test Reports
Bacteriological Samples; G M
Hydrostatic Sewer Test; G M
Leakage Test; G M
Hydrostatic Test; G M
SD-07 Certificates
Lining
Valves
Fire Hydrants
SD-08 Manufacturer's Instructions
Ductile Iron Piping
Copper Pipe For Service Lines
1.4 QUALITY CONTROL
1.4.1 Regulatory Requirements
Comply with NSF/ANSI 14 or NSF/ANSI 61 and NSF 372 for materials for
potable water systems; comply with lead content requirements for
"lead-free" plumbing as defined by the U.S. Safe Drinking Water Act
effective January 2014. Provide materials bearing the seal of the
National Sanitation Foundation (NSF) for potable water service.
Comply with NFPA 24 for materials, installation, and testing of fire main
piping and components.
1.5 DELIVERY, STORAGE, AND HANDLING
1.5.1 Delivery and Storage
Inspect materials delivered to site for damage. Unload and store with
minimum handling and in accordance with manufacturer's instructions.
Store materials on site in enclosures or under protective covering. Store
plastic piping, jointing materials and rubber gaskets under cover out of
direct sunlight. Do not store materials directly on the ground. Keep
inside of pipes, fittings, valves, fire hydrants, and other accessories
free of dirt and debris.
1.5.2 Handling
Handle pipe, fittings, valves, fire hydrants, and other accessories in

accordance with manufacturer's instructions and in a manner to ensure
delivery to the trench in sound undamaged condition. Avoid injury to
coatings and linings on pipe and fittings; make repairs if coatings or
linings are damaged. Do not place other material, hooks, or pipe inside a
pipe or fitting after the coating has been applied. Inspect the pipe for
defects before installation. Carry, do not drag pipe to the trench. Use
of pinch bars and tongs for aligning or turning pipe will be permitted
only on the bare ends of the pipe. Clean the interior of pipe and
accessories of foreign matter before being lowered into the trench and
keep them clean during laying operations by plugging. Replace defective
material without additional expense to the Government. Store rubber
gaskets, not immediately installed, under cover or out of direct sunlight.
Handle ductile iron pipe, fittings, and accessories in accordance with

AWWA C600 and AWWA M41.
1.6 WORK SUMMARY
This section covers both the potable water and fire water distribution
systems from the water source to facilities served. For the potable water
system this includes piping and appurtenances from the municipal point of
connection to a point 1.5 m from the facility served including the fire
water tanks. For the fire water system this includes piping and
appurtenances connecting fire water tanks to the fire pump house and the
fire pump house to a point 1.5 m outside the facilities served. This
includes above grade piping at the fire water tanks and the above grade
piping running into the fire pump station and hydrants.
PART 2 PRODUCTS
2.1 MATERIALS
Provide all materials in accordance with AWWA C800 and as indicated

herein. Provide valves and fittings with pressure ratings equivalent to
the pressure ratings of the pipe.
2.1.1 Pipe, Fittings, Joints And Couplings
Submit manufacturer's standard drawings or catalog cuts, except submit

both drawings and cuts for push-on and rubber-gasketed bell-and-spigot
joints. Include information concerning gaskets with submittal for joints
and couplings.
2.1.1.1.1 Pipe and Fittings
Pipe, except flanged pipe, AWWA C151/A21.51, Pressure Class 150 for
Potable Water lines and 200 for Fire Water Lines. Flanged pipe,
AWWA C115/A21.15. Fittings, AWWA C110/A21.10 or AWWA C153/A21.53;
fittings with push-on joint ends are to meet the same requirements as
fittings with mechanical-joint ends, except for the factory modified bell
design. Provide fittings with pressure ratings equivalent to that of the
pipe. Provide compatible pipe ends and fittings for the specified
joints. Provide cement-mortar lining, AWWA C104/A21.4, standard thickness
on pipe and fittings.
2.1.1.1.2 Joints and Jointing Material
Provide push-on joints or mechanical joints for pipe and fittings unless
otherwise indicated. Provide mechanical joints where indicated. Provide
flanged joints where indicated. Provide mechanically coupled type joints
using a sleeve-type mechanical coupling where indicated. Sleeve-type
mechanical couplings in lieu of push-on joints are acceptable, subject to
the limitations specified in the paragraph SLEEVE-TYPE MECHANICAL
COUPLINGS.
a. Push-On Joints: Shape of pipe ends and fitting ends, gaskets, and
lubricant for joint assembly as recommended in AWWA C111/A21.11.
b. Mechanical Joints: Dimensional and material requirements for pipe

ends, glands, bolts and nuts, and gaskets as recommended in
AWWA C111/A21.11.
c. Flanged Joints: Bolts, nuts, and gaskets for flanged connections as

recommended in Appendix A of AWWA C115/A21.15. Provide
AWWA C115/A21.15 ductile iron flanges and conform to ASME B16.1, Class
125.
d. Sleeve-Type Mechanical Coupled Joints: As specified in the paragraph

SLEEVE-TYPE MECHANICAL COUPLINGS.
2.1.1.2 Copper Pipe For Service Lines
2.1.1.2.1 Copper Tubing and Associated Fittings
Provide ASTM B88M, Type K copper tubing. Provide AWWA C800 fittings.
AWWA C800 includes ASME B1.20.3, ASME B1.20.1, ASME B16.18 solder-type
joint fittings.
2.1.2 Valves
Provide a protective interior coating in accordance with AWWA C550.
2.1.2.1 Gate Valves 80 mm Size and Larger on Buried Piping
a. AWWA C500: nonrising stem type with double-disc gate and

mechanical-joint ends or push-on joint ends compatible for the
adjoining pipe
b. AWWA C509 or AWWA C515: nonrising stem type with mechanical-joint ends
or resilient-seated gate valves 80 to 300 mm in size
c. UL 262: inside-screw type with operating nut, double-disc or

split-wedge type gate, designed for a hydraulic working pressure of
1200 kPa, and have mechanical-joint ends or push-on joint ends as
appropriate for the pipe to which it is joined.

specified in AWWA C500. Gate valves open by counterclockwise rotation of
the valve stem. Stuffing boxes have 0-ring stem seals. Stuffing boxes
are bolted and constructed so as to permit easy removal of parts for
repair. Where an indicator post are shown, provide an indicator post
RFI NO. PAGE NO.
Request for Information Report (RFI) RFI-0024 Page 1 of 1
CONTRACT NO. CONTRACT TITLE PRIME CONTRACTOR
W912ER19C0001 NA Artillery Brigade Base RSLF-AC Saudi Al Yamama Company for Trading
US Army Corps
and Contracting
of Engineers
N0003543
Contractor's Request for Information
REQUESTED BY DATE REQUESTED POTENTIAL COST IMPACT Yes
Theodoros Stergiopoulos - March 03, 2020 POTENTIAL SCHEDULE IMPACT Yes
theo@yc.com.sa
RFI SUBJECT Ductile Iron Pipes and Fittings
SPECIFICATION SECTIONS 33 11 00
DRAWINGS
SUBCONTRACTOR
Information Requested
As per the above mentioned specs it is recommend to follow AWWA standards (Pipe, except flanged pipe, AWWA C151/A21.51, Pressure Class
150 for Potable Water lines and 200 for Fire Water Lines. Flanged pipe, AWWA C115/A21.15. Fittings, AWWA C110/A21.10 or AWWA
C153/A21.53.).
Ductile iron pipes and fittings following AWWA standards are not available on the local market, and importing them from outside will cause adverse
delay to the project.
RFI was raised to the project DOR in this regard and after review with the related codes, it was accepted to follow BESN and ISO by the DOR.
(Attached Copy)
Contractor Recommendation
AYC recommend to change the standard to be following BSEN and ISO as per the attached RFI.
The acceptance to change to the local available material with applicable standard codes will actively support to finish the project eventually.
Contractor Attachments
Document Package: March 03, 2020
RFI-0024 - RFI-M-0006.pdf
Government Response
ANSWERED BY DATE RECEIVED DATE ANSWERED
TITLE March 05, 2020 March 05, 2020
Government Response to Contractor
- Submit the proposed product data with the required information per SECTION 01 33 00.12 10, Para. 3.6 with the new required new design
analysis and drawings
We believe that the above response represents a "NO COST" clarification that does not require any adjustment to the existing terms of the
contract. If you believe that the above response represents a change to the terms of the contract, you are hereby requested to immediately notify
the Contracting Officer, in writing, prior to taking any action regarding the subject of this RFI response. If you do not provide a written notification
within five (5) calendar days, indicating your position, and providing your request for an equitable contract adjustment associated with the above
response, it will be assumed that you agree that this is a "NO COST" clarification and that an adjustment to the contract price and/or duration is
not required; in which case, we will consider this matter closed.
Government Attachments
Document Package:
March 05, 2020
RFI-0024 Response - RFI_Form.PDF
QA REVIEWER'S SIGNATURE DATE

NOTE: THE RFI SYSTEM IS INTENDED TO PROVIDE AN EFFICIENT MECHANISM FOR RESPONDING TO CONTRACTOR'S
REQUESTS FOR INFORMATION. IT DOES NOT PROVIDE AUTHORITY TO PROCEED WITH ADDITIONAL WORK. IF THE
CONTRACTOR CONSIDERS THE RFI RESPONSE A CHANGED CONDITION, PROVIDE WRITTEN NOTICE TO THE CONTRACTING
OFFICER'S REPRESENTATIVE IN ACCORDANCE WITH CONTRACT PROVISIONS.
RFI FORM
Saudi Arabian Ductile Iron Pipe
Co. Ltd (SADIP)
Ductile Iron Pipes, Fittings and Accessories
Table of Contents
1 AMIANTIT – Group of Companies...................................................................................................................... 4

2 Introduction......................................................................................................................................................... 4
3 Production Process ............................................................................................................................................ 5
4 History of Ductile Iron ........................................................................................................................................ 7
5 Mechanical Properties........................................................................................................................................ 8
6 Standard Specifications, Approvals and Certificates.......................................................................................... 9
6.1 Specifications ..................................................................................................................................................... 9
6.2 Approvals ........................................................................................................................................................... 9
6.3 Certificates ......................................................................................................................................................... 9
7 Technical Comparison ..................................................................................................................................... 10
8 Maximum Pressures ......................................................................................................................................... 11
9 Pipe Joints ....................................................................................................................................................... 12
10 Product Range ................................................................................................................................................. 13
10.1 Pipe Specifications .......................................................................................................................................... 13
10.2 Coating ............................................................................................................................................................ 14
10.3 Pipes and Joints .............................................................................................................................................. 16
10.3.1 • Pipes .............................................................................................................................................................. 16
10.3.2 • Joints ............................................................................................................................................................. 19
10.4 Socket and Flange Fittings .............................................................................................................................. 21
10.4.1 • Bends ............................................................................................................................................................ 21
10.4.2 • Tees ............................................................................................................................................................... 26
10.4.3 • Reducers ....................................................................................................................................................... 37
10.4.4 • Reducing & Capping ...................................................................................................................................... 39
10.4.5 • Straight Fittings .............................................................................................................................................. 40
10.4.6 • Flanges .......................................................................................................................................................... 42
10.5 Repair and Maintenance Pieces ...................................................................................................................... 47
10.5.1 • Couplings ....................................................................................................................................................... 47
10.5.2 • Flange Adaptors ............................................................................................................................................ 47
10.5.3 • Dismantling Joints ......................................................................................................................................... 48
10.5.4 • Collars ........................................................................................................................................................... 48
10.6 PE Sleeves ...................................................................................................................................................... 49
11 Storage and Laying Instructions ...................................................................................................................... 50
11.1 Pipe Storage .................................................................................................................................................... 50
11.2 Assembly of Push-On Joint ............................................................................................................................. 52
11.3 Assembly of Locked Joint System ................................................................................................................... 53
11.4 Pipe Laying Equipments .................................................................................................................................. 54
11.5 Polyethylene Sleeving ..................................................................................................................................... 55
11.6 Cutting Pipes ................................................................................................................................................... 58
11.7 Repair of Cement Lining .................................................................................................................................. 59
11.8 Depths of Cover ............................................................................................................................................... 60
3
1 AMIANTIT – 2 Introduction
Group of Companies
The AMIANTIT Group is a leading global industrial SADIP Saudi Arabian Ductile Iron Pipes Co. Ltd
organisation that manufactures high quality pipe (SADIP) is one of AMIANTIT Group of Companies.
systems, researches, develops, owns and licenses It was established in 1988 when a joint venture
advanced pipe technologies and provides water between AMIANTIT Group and Saint Gobain (Pont
management services. A. Mousson) was made.
• SADIP is producing ductile iron pipes in the

range of DN 80 – DN 1000 and fittings in the range
of DN 80 – DN 1600.
• SADIP is awarded ISO 9001 : 9008 since 1994 and

later won the King’s Prize for the ideal plant in 1994.
• SADIP product is complying with International

Standards, i.e. ISO 2531 & BSEN 545 & BSEN 598
and can provide customized product as per
customer request.
The group supports global infrastructure development

projects and delivers to municipal, industrial, agricultural
and energy markets worldwide.
The group has a presence in more than 70 countries,

almost 30 wholly-owned or joint venture manufacturing
facilities in the Middle East, Europe, North America and
Latin America, North Africa, the Far East, Central Asia,
the Indian Subcontinent and in Africa.
AMIANTIT’s manufacturing capabilities are supported

by technology companies and sales offices around the
globe.
Other members of the group are predominantly limited

liability companies – owned by the AMIANTIT Group
in varying percentages and operating under individual
commercial registrations.
4
4
7 Technical Comparison
Technical comparison ISO 2531, BSEN545 & ANSI / AwwA specifications

vs SADIP standard specifications
SADIP SASO ISO 2531 - 1998 BSEN 545 - 2006 ANSI / AWWA REMARKS
(REPLACES BSI 4772) C151 / A21.51
SADIP ISO 2531 BSEN 545 ANSI / AWWA REMARKS
Markings • Manufacturer’s name SASO 1020 / 1995 • Manufacturer’s name
(REPLACES • Manufacturer’s
BSI 4772) name • Manufacturer’s
C151 / A21.51 name SADIP to provide
• Nominal size • Manufacturer’s Name or/and Trademark • Nominal size • Nominal size • Country where cast additional
• Year of manufacture • Symbol of Ductile Iron • Year of manufacture • Year of manufacture • Weight markings.
Markings • Symbol•ofManufacturer’s
ductile iron name• Nominal Diameter • Manufacturer’s
(DN) • Symbolname of ductile iron
• Manufacturer’s
• Symbol name
of ductile iron •• Manufacturer’s
Class or nominalname
thickness SADIP to provide
• Nominal
• Additional markingsizeon • Nominal size
• Year of Manufacture • Nominal size 545
• BSEN •• Country where cast
Casting period additional
request • Year of manufacture • Year of manufacture
• Principal characteristics • Year of manufacture •• Weight
Year of manufacture markings.
• Symbol of ductile iron • Symbol of ductile iron • Symbol of ductile iron • Class or nominal thickness
(if necessary) • Letter’s “DI” or ductile iron
• Additional marking on • BSEN 545 • Casting period
Min. wall 4.7 mm request SASO GS 766/1997 4.7 mm 4.7 mm •• Year
Std. thickness - 5.1 mm
of manufacture ANSI/AWWA
thickness wall thickness depending •• Letter’s
Thickness class
“DI” or 53 - 6.8 iron
ductile mm wall thickness
on nominal diameter depending
Min. wall 4.7 mm presumin 4.6mm4.7 at anmmaverage 4.7 mm • Std. thickness - 5.1 mm ANSI/AWWA
on class
thickness • Thickness class 53 - 6.8 mm wall thickness
requirements
depending
Min. T. strength = 420 Mpa. - Min. Tensile Strength - 420 N/mm2 420 Mpa. 420 Mpa - 60,000 PSI (414 Mpa) on class
mechanical Elongation = 10 % - Min. Elongation after Fracture 10 % 10 % - 10 % OK
requirements
properties Upto DN 1000 - 10%
Min. T. strength = 420 Mpa. DN 1200~2600420 - 5% Mpa. 420 Mpa - 60,000 PSI (414 Mpa)
mechanical
Brinnel Hardness < 230 HB Elongation = 10 % < 230 HB for pipes 10 % < 230 HB 10 % < 230 HB -N/A
10 % OK
N/A
properties
Hydro-test (DN 100 - 300) - 60 bar (DN 100 - 300) - 6MPa (DN 100 - 300) - 50 bar (DN 100 - 300) - 50 bar (Pressure class 350) – 35 bars
Hardness (DN 350<- 600)
230 HB - 50 bar (DN 350 - 600)<- 230 5MPa HB (DN 350 - 600) - 40 bar
< 230 HB(DN 350 - 600) - 40 bar Min. for all sizes
N/A OK
N/A
(DN 700) - 35 bar (DN 700 - 1000) - 4MPa (DN 700 - 1000) - 32 bar (DN 700 - 1000) - 32 bar
Hydro-test (DN 100 - 300) - 60 (DNbar 1200 - 2000) (DN- 3.2MPa
100 - 300)(DN 1100)
- 50 bar- 25 bar (DN 100(DN 1100)
- 300) - 25bar
- 50 bar (Pressure class 350) – 35 bars
(DN 350 - 600) - 50 bar (DN 350 - 600)(ISO - 40 bar
4179) (DN 350 - 600) - 40 bar Min.
ANSIfor all sizes
/ AWWA C104/A21 - 4 OK
Cement (DN 100 (DN 700) - 35 bar (DN 100 - 300 (DN 700 - 1000)
- 300) (DN-100
32 bar
- 300) (DN 700(DN - 1000)
100 --300)
32 bar (14” – 24”) (DN 100 - 300) OK
thickness Nominal - 3.5 mm Nominal – 3.0 (DN mm 1100) - 25Nominal bar – 3.0 mm (DN 1100) - 25 bar
Nominal – 4.0 mm Min. thickness = 1.6 mm
Min. ave. - 3.0 mm (DN 350 – 600) (ISO 4179) Min. 1 pt. – 2.0 mm Min. 1 pt. – 2.5 mm ANSI / AWWA C104/A21 - 4
Cement Min. 1 pt.(DN
- 2.0100
mm - 300) Nominal – 5.0 (DN mm 100 - 300) (DN 100 - 300) (14” – 24”) (DN 100 - 300) OK
thickness Nominal - 3.5 mm Nominal – 3.0 mm Nominal – 4.0 mm (14” –24”)
Min. (DN =
thickness 350
1.6- 600)
mm
(DN 350 Min.
– 600) ave. - 3.0 mm(DN 700 – 1200) Min. 1 pt. – 2.0(DN mm350 – 600) Min. 1 pt.(DN 350mm
– 2.5 – 600) Min. thickness = 2.4 mm
Nominal Min.
– 5.01mm pt. - 2.0 mmNominal – 6.0 mm Nominal – 5.0 mm Nominal - 5.0 mm
Min. ave. - 4.5 mm (DN 1400 – 2000) Min. 1 pt. – 3.0 mm Min. 1 pt. – 3.0 mm (14” –24”) (DN 350 - 600)
Min. 1 pt.(DN
- 3.5350
mm – 600) Nominal – 9.0 (DN mm 350 – 600) (DN 350 – 600) Min.
(30”–thickness
64”) (DN = 2.4- 1600)
700 mm
Nominal - 5.0 mm Nominal – 5.0 mm
Nominal – 5.0 mm Min. thickness = 3.2 mm
Min. ave. - 4.5 mm Min. 1 pt. – 3.0 mm Min. 1 pt. – 3.0 mm
(DN 700 Min. 1 pt. - 3.5 mm
– 1200) (DN 700 – 1200) (DN 700 - 1200) (30”–
Note: 64”)
Double(DNthickness
700 - 1600)
shall
Min. thickness = 3.2 mm
Nominal - 6.0 mm Nominal – 6.0 mm Nominal – 6.0 mm be furnished upon request.
(DN 700 – 1200) (DN 700 – 1200) (DN 700 - 1200)
Min. ave.Nominal
- 5.5 mm - 6.0 mm Nominal – 6.0 Min.
mm 1 pt. – 3.5 mm NominalMin. – 6.01 pt.
mm– 3.5 mm Note: Double thickness shall
Min. 1 pt.Min.
- 4.5ave.
mm- 5.5 mm Min. 1 pt. – 3.5 mm Min. 1 pt. – 3.5 mm be furnished upon request.
Min. 1 pt. - 4.5 mm
(DN 1400 - 1600) (DN 1400 – 1600) (DN 1400 – 1600)
Nominal (DN
– 9.01400
mm - 1600) (DN 1400 – 1600)Nominal – 9.0 mm (DN 1400Nominal – 1600)– 9.0 mm
Min. 1 pt.Nominal
– 6.0 mm – 9.0 mm Nominal – 9.0 Min.
mm 1 pt. – 6.0 mm NominalMin. – 9.01 pt.
mm– 6.0 mm
Acceptable (DN 100 Min. - 300)1 pt.
- 0.6– max.
6.0 mm Min. 1 pt. – 6.0(DN
mm100 - 300) - 0.6 max.
Min. 1 pt.(DN
– 6.0
100mm - 300) - 0.4 max. • Circumferential cracks of any OK
cement cracks (DN 350 (DN
Acceptable - 600)
100- 0.7 max. - 0.6
- 300) max. (DN 100 - 300)(DN 350max.
- 0.6 - 600) - 0.7 max.
(DN 100(DN 350-- 600)
- 300) - 0.5 max. •length
0.4 max. are acceptable
Circumferential cracks of any OK
cement cracks(DN 700 (DN - 1600)
350- -0.8600)
max. max.
- 0.7 (DN 350 - 600)(DN 700max.
- 0.7 - 1200) - 0.8(DN
max.
350(DN 700-- 1200)
- 600) - 0.6 max. length are acceptable
0.5 max.
(DN 700 - 1600) - 0.8 max. (DN 700 - 1200) (DN-1400 - 1600) - 0.8
0.8 max. max.
(DN 700(DN 1400-- 1600)
- 1200) - 0.8 max. • Longitudinal cracks with
0.6 max.
(DN 1400 - 1600) - 0.8 max. (DN 1400 - 1600) - 0.8 max. •lengths equal to
Longitudinal or lesswith
cracks than
the pipe circumference
lengths equal to or less are than
acceptable
the pipe circumference are
(ISO 8179) acceptable.
Zinc 200 gm / m2 200 gm / m2 130 gm / m2 130 gm / m2 Asphaltic outside coating Outside coating
(ISO 8179)
Zinc 200 gm / m2 130 gm / m2 130 gm / m2 25 μm minimum
Asphaltic outside coating material
Outside differs
coating
Bituminous 100 μm min. at 1pt. 80 µm. Min at 1 pt. 50 μm. min at 1 pt. 50 μm. min at 1 pt. µm minimum
25 from SADIP
material differs
paint
Bituminous 120 μm ave. 100 min.*
µm min. at 1pt.100 µm. Ave. min.
50 µm. min at 70 μm. ave. min. 50 µm. min
1 pt. 70 μm.
at 1ave.
pt. min. from SADIP
paintdiameter DN 100 –120
External 118µm
mm ave. min.* DN 100 – 118 70mm µm. ave. min.DN 100 – 118 mm 70 µm. ave. DN 100min.– 118 mm DN 100 ( 4 in.) – 122.0 mm External
DN 150 – 170 mm DN 150 – 170 mm DN 150 – 170 mm DN 150 – 170 mm DN 150 ( 6 in.) – 175.2 mm diameter is
External diameter
DN 200 –DN 222100
mm – 118 mm DN 200 – 222 DN mm 100 – 118 DN mm200 – 222 mm DN 100 DN – 118200mm– 222 mm DN
DN 100
200 (( 84 in.)
in.) ––230.0
122.0mm mm External
bigger than
DN 250 –DN 274150
DN 150
250 ((106 in.)
in.) –– 282.0
175.2 mm mm diameter is
SADIP
DN 200 – 222 mm DN 200 – 222 mm DN 200 – 222 mm DN 200 ( 8 in.) – 230.0 mm bigger than
DN 300 – 326 mm DN 300 – 326 mm DN 300 – 326 mm DN 300 – 326 mm DN 300 (12 in.) – 335.2 mm
DN 250 – 274 mm DN 250 – 274 mm DN 250 – 274 mm DN 250 (10 in.) – 282.0 mm SADIP
DN 350 –DN 378300
mm – 326 mm DN 350 – 378 DN mm 300 – 326 DN mm350 – 378 mm DN 300 DN – 326350mm– 378 mm DN 300
DN 350 (12
(14 in.)
in.) –– 388.6
335.2mm mm
DN 400 –DN 429350
DN 400 (14
(16 in.)
in.) –– 442.0
388.6mm mm
DN 500 –DN 532400
DN 500 (16
(20 in.)
in.) –– 548.6
442.0mm mm
DN 600 –DN 635500
DN 600 (20
(24 in.) – 655.3
548.6mm mm
DN 600 –DN 635600
DN 700 (24
(30 in.) – 812.0
655.3mm mm
DN 700 –DN 738700
DN 700
900 (30
(36 in.) – 972.8
812.0mm mm
DN 800 –DN 842800
DN 900
1000(36(42in.)
in.)––972.8
1130.3mm mm
DN 900 –DN 945900
mm – 945 mm DN 1000 – 1048 DNmm
900 – 945 DNmm1100 – 1152 mm DN 900 DN – 9451000mm– 1048 mm DN
DN 1000
1200 (42 in.) –– 1290.3
(48 in.) 1130.3mm mm
DN 1000DN 1000mm
– 1048 – 1048 mm DN 1200 – 1255DNmm
1000 – 1048 DNmm1200 – 1255 mm DN 1000DN – 1048
1100 –mm 1152 mm DN
DN 1200
1400 (48 in.) –– 1462.0
(54 in.) 1290.3mm mm
DN 1100DN 1100mm
– 1152 – 1152 mm DN 1400 – 1462DNmm
1100 – 1152 DNmm1400 – 1462 mm DN 1100DN – 1152
1200 mm – 1255 mm DN
DN 1400
1500 (54 in.) –– 1564.9
(60 in.) 1462.0mm mm
DN 1200 – 1255 mm DN 1200 – 1255 mm DN 1200 – 1255 mm DN 1500 (60 in.) – 1564.9 mm
DN 1200 – 1255 mm DN 1600 – 1668 mm DN 1500 – 1565 mm DN 1400 – 1462 mm DN 1600 (64 in.) – 1668.0 mm
DN 1400 – 1462 mm DN 1400 – 1462 mm DN 1400 – 1462 mm DN 1600 (64 in.) – 1668.0 mm
DN 1400DN – 1462
1500mm – 1565 mm DN 1800 – 1875DNmm
1500 – 1565 DNmm1600 – 1668 mm DN 1500DN 1500 mm
– 1565 – 1565 mm
DN 1500DN – 1565
1600mm – 1668 mm DN 2000 – 2082DNmm
1600 – 1668 mm DN 1600DN 1600 mm
– 1668 – 1668 mm
DN 1600 – 1668 mm
Impacttest
Impact test 9.49 joules 9.49 joules min. N/A
min. N/A N/A N/A N/A 9.49
9.49 joules min.
joules min. OK
OK
(Upon customers
(Upon customers request) request)
* ISO 2531-2009, BSEN 545-2010 with “C” class also available
10
10
8 Maximum Pressures
The maximum pressures for SADIP pipeline components are indicated in the table below (The components are
designed to accept the following values):
Maximum allowable pressure Maximum operating pressure

Maximum site test pressure
Excluding pressure surges Including pressure surges
Values given in the table Values given in the table + 20% Values given in the table + 50%
Maximum allowable pressure

Allowable operating pressure for SADIP ductile ir ressure surge) are as follows:
Socket pipes (K9) Socket fittings

Maximum permissible pressures Maximum permissible pressures (excepting surge pressures)
(excepting surge pressures)
Non flanged fittings Fittings equipped with at least one flange
Anchored Standard/ Anchored Standard/ Anchored Standard/
Standard Triduct Standard Triduct Standard Triduct
DN Triduct DN Triduct Triduct
bar bar bar bar bar bar
80 64 64 80 64 64 40 40
100 64 64 100 64 64 40 40
125 64 64 125 64 64 40 40
150 55 55 150 55 55 40 40
200 62 44 200 50 44 40 40
250 54 39 250 46 39 40 40
300 49 37 300 43 37 40 40
350 45 30 350 41 30 25 25
400 42 30 400 40 30 25 25
450 40 30 450 40 30 25 25
500 38 30 500 38 30 25 25
600 36 27 600 36 27 25 25
700 34 25 700 34 25 25 25
800 32 20 800 32 20 25 16
900 31 20 900 31 20 25 16
1000 30 20 1000 30 20 25 16
* for high pressures please consult SADIP
All SADIP pipes and fittings are subjected to factory hydrostatic test pressure 100% as follows:
Pipes Fittings
DN bar* bar** bar* bar**

100 – 300 60 50 60 25
350 – 600 45 40 45 16
700 – 1000 35 32 35 10
* = SADIP actual test pressure
1100 – 1600 30 25 30 10 ** = ISO 2531 requirement for pressure test
! Note: Flanged pipes are hydrotested = 1.5 pressure rating
p in bar
600
500
Measured
400 bursting
pressure
300
Calculated
200 bursting
pressure
100 Maximum
allowable
pressure
DN 100 150 200 250 300 350 400 450 500 The graph shows that bursting pressure is more
than double the maximum allowable pressure.
11 11
9 Pipe Joints
The standard joints for the pipes are designed so Pipes Deflection
that contact pressure between the gasket and the
metal increases as the water pressure increases, SADIP socket – spigot joints permits angular deflection
thus a perfect seal is guaranteed. which gives the following advantages:
The rubber gasket for the pipes is standard type where • Accommodation of ground movements as shown
a triduct gasket is offered for fittings which similar to in the diagrams below.
tyton joint. These gaskets are EDPM rubber according
to ISO 4633. • Allowing adjustment while installation.
• Reducing the number of bends required.
DN DN DN DN DN
80 – 150 200 – 300 350 – 600 700 – 800 900 – 1600
5˚ 4˚ 3˚ 2˚ 1˚ 30
Permissible deflection of each joint in degrees ( )
Ground level
Contact
pressure
tact
Con ure
s
pres
Safety
ter re
Wa essu
pr
Initial Water pressure

compression
12
12
10 Product Range
10.1 Pipe
Ductile iron (socket & spigot) pipes are manufac- External Coating
tured by centrifugal process to meet in every aspect
the requirements of International standard ISO 2531, Pipes are coated externally by pure metallic zinc
BSEN 545. (minimum 99.995 purity) at a rate of 200 g/m 2 , which
represents 50 % more than the requirement of ISO 8179
The standard e ective length of the pipe is 6.0 meters. (DN 1100 mm and above 130 g/m 2 or 200 g/m 2 as per
However, 10% of the pipes can be supplied shorter than customer request).
6 meters as per ISO 2531. Zinc is then covered by 120 microns of bituminous paint
as per ISO 8179-1.
SADIP can o er any di er
Internal Coating per customer requirement.
Pipes are lined internally with Portland cement (sulphate

resistant type V). Cement is applied by centrifugal Marking
process in compliance with ISO 4179. Thickness of
cement is according to ISO & BSEN standards. The following marking is casted on each pipe
(on the socket):
SADIP can o er any di er • The nominal diameter of the pipe (DN).
as per customer requirement. • At standard pipes, the type of socket (STD).
• The manufacturer mark (SADIP).
• An indication that the casting is of the ductile iron
(2GS or DI).
• Year of casting.
…other markings on request
SADIP Ductile iron pipes specifications
Nominal Average Wall Cement Max. Mass Angular Max. depth

diameter effective thickness lining working deflection of cover with
DN length (L) e thickness pressure truck load
(mm) (m) (mm) (mm) (bar) (kg/m (deg.)* (m)
100 6 6.0 3.5 64 18.5 5.0 17.00
125 6 6.0 3.5 64 23.0 5.0 13.00
150 6 6.0 3.5 64 27.5 5.0 10.30
200 6 6.3 3.5 62 37.0 4.0 7. 40
250 6 6.8 3.5 54 48.0 4.0 6.50
300 6 7.2 3.5 49 61.0 4.0 6.10
350 6 7.7 5.0 45 80.5 3.0 5.80
400 6 8.1 5.0 42 95.5 3.0 5.60
450 6 8.6 5.0 40 113.0 3.0 5.50
500 6 9.0 5.0 38 131.0 3.0 5.30
600 6 9.9 5.0 36 170.0 3.0 5.10
700 6 10.8 6.0 34 219.0 2.0 5.10
800 6 11.7 6.0 32 269.0 2.0 4.80
900 6 12.6 6.0 31 320.0 1.3 4.70
1000 6 13.5 6.0 30 378.0 1.3 4.60
1100 6 14.4 6.0 29 440.0 1.3 4.40
1200 6 15.3 6.0 28 506.0 1.3 4.30
1400 6 17.1 9.0 28 694.0 1.3 4.10
1600 6 18.9 9.0 27 868.0 1.3 3.90
* Maximum angular deflection will not affect the sealing of rubber gasket
** AbovePipes
values based ISO-1998,
manufactured ISO-2009 values depend on “C” class
by SADIP
Pipesmanufactured
Pipes not manufactured by SADIP but can be supplied
by SADIP
13 13
10.2 Coating
Zinc coating
All SADIP pipes and fittings are coated externally

by pure metallic zinc at the rate of 200g/m2 which
represents 50 % increase over ISO standards, then
zinc is covered by a bituminous paint of 120 microns.
One of the particular features of zinc coating is its

capacity for restoring the continuity of the protective
layer at points where it is locally damaged.
The zn++ions migrate to plug the damaged area and
are then converted into stable insoluble zinc product
as shown below.
Zinc coating is considered the built in Cathodic

Protection due to the huge amount of zinc distributed
uniformly all over the pipe. The table below shows the
amount of zinc in kg per pipe km.
Pipe size (mm, in.,) Zn coating kg/km
DN 100 (4 inch) 75
DN 125 (5 inch) 91
DN 150 (6 inch) 107
DN 200 (8 inch) 140
DN 250 (10 inch) 173
DN 300 (12 inch) 205
DN 350 (14 inch) 238
DN 400 (16 inch) 270
DN 450 (18 inch) 302
DN 500 (20 inch) 335
DN 600 (24 inch) 399
DN 700 (28 inch) 464
DN 800 (32 inch) 530
DN 900 (36 inch) * 386
DN 1000 (40 inch) * 428
DN 1100 (44 inch) * 471
DN 1200 (48 inch) * 513
DN 1400 (56 inch) * 598
DN 1500 (60 inch) * 640
DN 1600 (64 inch) * 682
* 130 g/m2
14
14
PU coating (internal and external) Cement lining
One hundred percent solids plural components Cement lining is applied internally by a centrifugal
polyurethane are protecting many different structures process, in which the mortar is introduced into the
today, such as storage tanks, oil and gas piping, pipe and rotated at high speed, giving excellent
water and wastewater tank internals, bridges, ships compaction.
and other marine facilities.
The lining is then cured under controlled temperature
The products have been effective because of their and humidity giving it the optimum mechanical strength
outstanding life expectancy and performance, and also producing a very smooth surface which
resistance to aggressively corrosive environments, high reduces head losses and guarantees long-term hydraulic
abrasion resistance, low temperature curing capability, efficiency.
strong adhesion, high film build, fast application, and
compliance with the most rigorous regulations on volatile
organic compound (VOC) emissions.
Polyurethane is highly resistant against abrasion and

erosion, aggressive products such as chemicals, gases,
diluted acid, water suspended materials, water, crude oil,
swage, petroleum.
100 % solids polyurethane coatings usually consist of
two components: One isocyanate-rich solution and one
polyol-rich solution. Such a polyurethane coating film is
formed when the two components are combined: a
rapid an exothermic chemical polymerization reaction
takes place.
Cement lining is an active coating, when the pipe

is filled, the mortar gradually absorbs water, which
becomes enriched in Alkaline substances. Consequently,
it is non-corrosive when it reaches the proximity of
the metal wall. Also, cement lining demonstrated the
ability to withstand limited pipe deflection and good
performance under high top loads.
Type INTERNAL
Pipes Fittings
Standard coating • Sulphate resistant • Sulphate resistant

• Cement mortar lining type V • Cement mortar lining type V
Supplementary protection • High Alumina cement mortar • High Alumina cement mortar
• Polyurethane
Special coatings • Different kinds of epoxy • Different kinds of epoxy
(F.B.E., ceramic, coal tar, etc...) (F.B.E., ceramic, coal tar, etc...)
Type EXTERNAL
Pipes Fittings
Standard coating • Metallic zinc + bituminous paint • Metallic zinc + bituminous paint
Supplementary protection • Polyethylene sleeving (applied on site) • Polyethylene sleeving (applied on site)
Special coatings • Polyurethane • Different kinds of epoxy
• Different kinds of epoxy (F.B.E., ceramic, coal tar, etc...)
(F.B.E., ceramic, coal tar, etc...)
15 15
10.3 Pipes and Joints
10.3.1 Pipes
STANDARD PUSH-ON PIPES
DN 80 to 1000 DN 1100 to 1600
Ductile iron pipes (K9) standard type
Average Barrel Socket Average Mass

Nominal effective
diameter length e
OD ID P B L: 6 m per meter
DN L thickness
mm mm mm mm kg kg
m mm
80 6 6.0 98 101 90 168 87.5 15.00
100 6 6.0 118 121 92 189 109.0 18.50
150 6 6.0 170 173 98 243 164.0 27.50
200 6 6.3 222 225 104 296 222.0 37.00
250 6 6.8 274 277 104 353 290.0 48.00
300 6 7.2 326 329 105 410 364.0 61.00
350 6 7.7 378 381 108 465 482.0 80.50
400 6 8.1 429 432 110 517 573.0 95.50
450 6 8.6 480 483 113 575 676.0 113.00
500 6 9.0 532 535 115 630 781.0 131.00
600 6 9.9 635 638 120 739 1,018.0 170.00
700 6 10.8 738 741 145 863 1,314.0 219.00
800 6 11.7 842 845 145 974 1,614.0 269.00
900 6 12.6 945 948 145 1,082 1,920.0 320.00
1000 6 13.5 1048 1,051 155 1,191 2,268.0 378.00
1100 6 14.4 1,151 1154 160 1300 2,658.0 443.00
1200 6 15.3 1,255 1,258 165 1,412 3,036.0 506.00
1400 6 17.1 1,462 1,465 245 1,592 4,164.0 694.00
1600 6 18.9 1,668 1,671 265 1,816 5,208.0 868.00
Pipes manufactured by SADIP

16
FLANGED PIPES (FABRICATED PIPES) – WELDING OR INTEGRALLY CASTED
Flanged pipes are class K9, centrifugally cast with welded The normal gasket can be improved by steel reinforced
rovide B16.1 class
re normally EPDM elastomer rubber 125 (for cast iron). Identical to ANSI B16.5 class 150 (for
as per ISO 4633. steel).
Double flange pipe Flange spigot pipe Socket flange w/puddle
Double flange pipe w/puddle Flange spigot w/puddle Socket spigot w/puddle
Welded flanges ductile iron pipes (K9)* (centrifugally cast pipes)
Barrel Masses** of two flanges

Nominal
diameter Iron Barrel**
OD PN 10 PN 16 PN 25 PN 40
DN thickness e (K9) per meter
mm kg kg kg kg
mm kg/m
80 6.0 98 14.0 6.4 6.4 6.4 6.4
100 6.0 118 17.4 7.4 7.4 8.4 8.4
150 6.0 170 26.2 12.1 12.1 13.7 17.6
200 6.3 222 35.2 19.5 17.0 20.5 30.0
250 6.8 274 45.9 27.0 24.5 31.0 -
300 7.2 326 57.6 34.5 36.0 48.5 -
350 7.7 378 76.4 41.0 49.0 65.0 -
400 8.1 429 90.6 50.0 61.0 85.0 -
500 9.0 532 123.1 69.0 98.0 126.0 -
600 9.9 635 159.7 98.0 151.0 179.0 -
700 10.8 738 205.4 134.0 424.0 519.0 -
800 11.7 842 251.3 180.0 541.0 669.0 -
900 12.6 945 300.7 215.0 649.0 - -
1000 13.5 1048 354.3 269.0 748.0 - -
1100 14.4 1151 412.0 343.0 817.0 - -
1200 15.3 1255 474.2 409.0 936.0 - -
1400 17.1 1462 641.6 512.0 - - -
1600 18.9 1668 868.0 589.0 - - -
* These pipes can be supplied in all lengths between 0.3 m and 5.9 m, where integrally case pipe max. length is 2.5 m
Above pipes can be supplied with diferent lengths, also one or more puddles can be made.
** Dimensions of flange pipes are subject to change without prior notice.
*** The masses indicated here are average values
18
18
10.4 Socket and Flange Fittings
Ductile ir re in accordance with the PN 10, 16 OR 25 (PN 40 for diameters ≤ DN 300).

international standard ISO 2531 & BSEN 545. Fittings re class K12 except the tees which are
socket is of a triduct push-on joint. Flange joints re supplied
are dimensioned and drilled according to ISO 2531, r
Internal Coating
Fittings are lined internally with portland cement
(sulphate resistance type V) as per ISO 4179.
External Coating
Fittings are coated externally by pure metallic zinc
(minimum 99.995 purity) with thickness of 100 microns.
Zinc is then covered by 120 microns of bituminous
paint as per ISO 8179-2.
Marking
rdance with the
standard ISO 2531 & BSEN 545.
10.4.1 Bends
DOUBLE SOCKET – 90˚ BENDS DOUBLE SOCKET – 45˚ BENDS
Nominal Nominal Mass

R t Mass R t
diameter diameter kg
mm mm kg mm mm
DN DN
80 74 91 7.9 80 95 56 7.2
100 87 105 10.3 100 115 66 9.4
150 133 152 18.5 150 177 92 16.4
200 160 180 30.5 200 193 100 24.0
250 240 262 50.5 250 297 145 41.5
300 290 314 73.0 300 346 167 56.5
350 340 370 83.0 350 346 168 73.5
400 390 420 113.0 400 392 189 91.0
500 485 520 183.0 500 501 237 149.0
600 580 620 273.0 600 595 280 216.0
700 – 720 399.0 700 725 335 312.0
800 – 820 535.0 800 809 364 419.0
900 – 920 813.0 900 – 415 496.0
1000 – 1020 1045.0 1000 – 460 635.0
1100 – 1120 1253.0 1100 – 505 856.0
1200 – 1220 1663.0 1200 – 550 986.0
1400 – 1220 1949.0 1400 – 515 1273.0
1500 – 1270 2276.0 1500 – 540 1640.0
1600 – 1290 2626.0 1600 – 565 1740.0
21 21
10.6 PE Sleeves
Polyethylene sleeve 200 micron thickness (250 microns

is available you request) is supplied in accordance with
ISO 8180 and AWWA C-105.
Note: SADIP can offer any different specification or

coating as per customer requirement.
48
49
11 Storage and Laying Instructions
11.1 Pipe Storage
General Recommendations Bundling of Pipes
1. The storage area must be flat. The ground must 1. DN 300 pipes are bundled and protected with
not be marshy or unstable and it must not contain orange plugs on both socket and spigot.
any corrosive material.
2. DN > 300 pipes are not bundled
2. On arrival in storage area the goods must be
inspected and if there is any damage (degradation of
the internal or external coating), it must be repaired
before going into stock.
3. The pipes must be stocked in the respective stakes

according to diameter in accordance with a logical
stock plan. The same is applied for fittings and
accessories.
Bundle Overall Overall Average

4. It is always desirable to protect coating from the L Width Height bundle
DN compositon
I H mass
effects of weathering and prolonged exposure to
No. of beds x no of
the sun. pipes m m m m
80 3x5 6.30 0.57 0.42 1,313

5. Use shaped hooks covered with special protection 100 2x5 6.30 0.67 0.34 1,145
of plastic material or rubber, to avoid any damages to 150 2x3 6.30 0.59 0.48 1,044
the internal coating of the pipes. (See fig.1 ) 200 2x3 6.30 0.75 0.56 1,326
250 2x2 6.30 0.63 0.67 1,156
6. Wooden spacers (timbers, wedges, etc) must be 300 2x2 6.30 0.74 0.77 1,452
strong enough and of good quality.
7. Precautions must be taken when the pipes have Storage of the Gaskets
special coating.
As in ISO 4633 and 2230: Mainly the ring shall be
stored in accordance with the following precautionary
Please consult SADIP for assistance. measures:
1. Storage temperature should be below 25˚ C and

preferably below 15˚ C.
2. Elastomer rubber should be protected from light,

direct sun light and strong artificial light with a high
ultraviolet content.
3. As ozone is particularly deleterious, storage room

should not contain any equipment which is capable
of generating ozone such as mercury vapour lamps,
high voltage electrical equipment, electric motors or
other equipments which may cause electric sparks or
silent electrical discharge.
4. Elastomer rubber should be stored in a normal

position that is free from tension, compression and
Figure 1 other deformation.
The maximum period for dispatching gaskets of the

water type from the works or store of SADIP is fixed at
three years after manufacturing.
49 50
Stacking Arrangement
Pipes can be stacked in one of the three cases shown

here
Case 1 Case 2 Case 3
Max No. of layers as a function of stack formation for kg pipes
DN 80 100 150 200 250 300 350 400 500 600 700 800 900 1000
Case # 1 70 58 40 31 25 21 18 16 12 10 7 6 5 3
Case # 2 & 3 30 27 22 18 16 14 12 11 8 7 5 4 4 3
50
51
11.2 Assembly of Push-On Joint
The method described below is given as an example.

The method of making the joint and equipment used
may vary, providing of course that the principles of
assembling and recommendations specified will be
strictly observed.
1. Using a wire brush and a rag, carefully clean the 4. Center the spigot in the socket and hold the pipe
inside of the socket particularly the gasket recesses. in a position by resting it on two wedges of tamped
In particular, remove any deposits of earth, sand, etc. earth or better, gravel.
also clean the spigot of the pipe to be joined and the
gasket itself. Check the presence of the chamfer, as 5. Push in the spigot until the first mark disappears
well as the absence of any damage on the spigot of inside the socket. The second mark must still be
the pipe. (See fig 1& 2 ) visible after assembly. (see fig 6 )
2. Check the condition of the gasket and insert it into 6. Check that the gasket is correctly in position by
its recess, with the lips pointing towards the bottom inserting the end of a metal ruler through the annular
of the socket. Make sure that the gasket is correctly spigot and socket gap until it touches the gasket.
compressed all the way round. (See fig 3 ) The ruler must penetrate to the same depth around
the whole circumference.
3. Coat with lubricating paste recommended and
supplied by SADIP, the spigot end of the pipe and 7. Jointing must be done with well aligned pipes.
the exposed surface of the gasket (See fig 4 & 5 ). Make sure that the curvature after assembly does
The gasket recess must not be coated with not exceed the permissible angular deflection of
lubricating paste, except for small diameter pipes or particular joint.
fitting when problems arise on fitting the gasket.
Fig. 1 Fig. 2 Fig. 3
Fig. 4 Fig. 5 Fig. 6
51 52
11.4 Pipe Laying Equipments
Equipment for Joining Push-On Joint Pipes & Straight Fittings
Mechanical winches
• DN 150 to 300:
TIRFOR 516 winch with wire rope and protected hooks.
• DN 350 to 600:
TIRFOR 532 winch with wire rope and protected hooks.
• DN 700 & above:
2 TIRFOR 532 winches, diametrically opposite 2 wire
ropes and 2 protected hooks.
Assembly using digger bucket
Taking a few precautions, it is possible to use the

hydraulic force of the arm and bucket of a mechanical
digger to join pipes and straight fittings.
In this case:
• place a wooden batten between the pipe and digger

bucket,
• push slowly and steadily, observing the rules for pipe
joining.
Hydraulic jack winch
This method is similar to the mechanical winch (see

below). It provides excellent distribution of the joining
force as well as straight line movement of the pipe being
joined. The winches are controlled by a hydraulic unit.
The number and disposition of the winches are identical
to that for the mechanical winches.
Lever Assembly Tool: DN 80 TO 400

This equipment can also be used for piping joint.
Equipments for jointing Push-On Fittings
Mechanical winches
DN 500 and above: 3 TIRFOR 532 winches arranged

120˚ apart, 3 shackles and 6 wire ropes.
53 54
11.5 Polyethylene Sleeving
General
Polyethylene sleeving is a tubular film of low density

polyethylene slipped over and snugly fitted to a pipe
at the time of laying. It is used to supplement the basic
pipe coating (metallic zinc + bituminous paint) in certain
cases of highly corrosive soils, or in the presence of
stray currents. Standard: ISO 8180
Application
Pipes and fittings must be clean and dry before sleeving
Sleeving Preparation
Barrel sleeve
• Cut the barrel and join sleeves to the dimensions
indicated in the section (Material required &
dimensions)
• Before lowering the pipe into the trench, raise it up
and slip the pleated sleeving along the barrel.
• With the pipe supported on two wooden blocks,

spread the sleeving along the whole length of the
barrel and fit it snugly to the latter by folding it over at
Soil
the top of the pipe. The sleeving must not move
or bulge.
• The sleeving must fit in the pipes as tight as possible

(importance of the fold and ties)
• The barrel and joint sleeve overlaps must provide
total continuity of protection.
• The fold must always be made at the top of the
pipes, to limit the risk of damage during backfilling.
Adhesive tape Fastening

• Fasten the fold up with tape
• Fasten the sleeve ends to the barrel by wrapping
adhesive tape around the circumference, overlapping
the barrel sleeving junction, to give a watertight
overwrap.
Soil
• Apply intermediate fastening (plastic coated steel
wire) every 1.5 m.
• Slip on the joint sleeve.
54
55
Joint Sleeving
Joint Joint
sleeve sleeve
• Lower the pipe into the trench.
• Joint the pipe with appropriate equipment. The fold Soil
must still be at the top of the pipe
• Bring the joint sleeve over the socket and spigot.

Soil
A sufficiently large excavation must have been made
under the joint to allow satisfactory application of this
sleeve (room for tape wrapping and ties.)
Sleeving of Fittings
Standard Joint
Joint
sleeve Adhesive
• Use the same polyethylene sleeving to protect Fastening
tape
fittings. Depending on their shape, two or three
Barrel
pieces of sleeving may be necessary. Application sleeve Adhesive
must comply with the same recommendations tape
(particularly fitting the sleeving as snugly as

possible.)
Application
All socket tee dn < DN
Securing the
sleeve fold
3 plastic
coated Adhesive tapes
Bend
fastener
Final Assembly
Adhesive tape All socket tee dn < DN
(on top of barrel sleeve)
Plastic
coated
fastener
Plastic Adhesive
coated tapes
fastener
55 56
50 mm adhesive
tapes
I (flat width)
Plastic coated steel

fastening 24/10
Materials required & Dimensions
Adhesive Sleeve mass

Sleeve Tie fasteners tape per metre
Nominal Barrel Joint Barrel Joint
Diameter
Standard
triduct No./ Length No./ Length
DN locked pipe per pipe per
pipe pipe
L I Lf I LJ E
m m m m m um m m kg kg
60 6 0.315 5.7 0.315 0.70 200 4 1.8 4 1.2 0.117 0.117

80 6 0.315 5.7 0.315 0.70 200 4 2.0 4 1.6 0.117 0.117
100 6 0.315 5.7 0.315 0.70 200 4 2.3 4 1.8 0.117 0.117
150 6 0.400 5.7 0.400 0.70 200 4 2.9 4 2.6 0.148 0.148
200 6 0.560 5.7 0.560 0.70 200 4 3.6 4 3.4 0.210 0.210
250 6 0.710 5.7 0.710 0.70 200 4 4.2 4 4.4 0.263 0.263
300 6 0.710 5.7 0.710 0.70 200 4 4.9 4 5.2 0.263 0.263
350 6 0.900 5.7 0.900 0.70 200 4 5.6 4 6.0 0.333 0.333
400 6 0.900 5.7 0.900 0.70 200 4 6.2 4 6.8 0.333 0.333
450 6 1.120 5.7 1.120 0.70 200 4 7.6 4 7.6 0.437 0.437
500 6 1.120 5.7 1.120 0.70 200 4 8.3 4 8.4 0.437 0.437
600 6 1.250 5.7 1.250 0.70 200 4 9.6 4 10.0 0.463 0.463
700 6 1.600 6.7 1.600 0.80 200 5 13.6 4 11.6 0.593 0.593
800 6 1.800 6.7 1.800 0.80 200 5 15.3 4 13.2 0.666 0.666
900 6 2.240 6.7 2.240 0.80 200 5 16.9 4 14.8 0.829 0.829
1000 6 2.240 6.7 2.240 0.80 200 5 18.5 4 16.4 0.829 0.925
56
57
11.6 Cutting Pipes
Nominal
OD m n
Pipes must be cut on site as infrequently as possible diameter
mm mm mm
DN
by using disc-type cutter. Such operations, which
80 98 9 3
require particular care, must be carried out without
100 118 9 3
fail in a plane perpendicular to the pipe axis.
150 170 9 3
200 222 9 3
250 274 9 3
Before cutting, make sure that the OD of the new spigot 300 326 9 3
“cut area” is within the tolerance of the OD of the old 350 378 9 3
spigot. It’s advisable to use guage pipe for cutting on 400 429 9 3
site. Guage pipe has a special mark on the socket face. 450 480 9 3
After cutting the pipe, it is necessary: 500 532 9 3
600 635 9 3
• To restore the chamfer at the spigot end of the 700 738 15 5
800 842 15 5
cut faces of pipe.
900 945 15 5
1000 1048 15 5
• To execute the weld on site (if locked joint.)
• To repair the pipe coating and cement lining

if damaged.
Chamfer Restoration
Disc type cutters
After cutting, complete deburring is recommended.
It is essential to restore the chamfer on the cut faces
of standard pipes so as to facilitate the assembly
of the push-on joint and to prevent any damage to
the elastomer (rubber) gasket, which can result in a
leaking joint. The geometry of this chamfer must be in
accordance with the dimensions below.
An air operated saw can be used for cutting large

diameters (DN 700) (Fein machine for example).
The saw can be adapted to make the cut and chamfer
at the same time.
Execution of the weld bead (For making restrained

joints).
Equipment necessary
• Electric welding set of 130 A minimum with
welders accessories (mask gloves, wire brush,
scaling hammer, etc.) “Nickel-iron electrode
(approx. 55% nickle.)
• Supplied by SADIP on request.
• One copper guide ring per DN.
• Electric pnuematic grinding machine with
accessories.
Using the copper ring, mark the position of the weld

bead on the end of the barrel. Carefully grind an area at
least 25 mm wide at the point where the weld bead will
be deposited. (See page 16 for the position of the weld
bead)
57 58
11.7 Repair of Cement Lining
Any damages at the internal mortar lining caused

accidentally during transportation, storage, laying or
by rough handling can be repaired easily on site.
• The damaged area should be less than 0.1 m2.

• The length of the damaged area should not exceed
a quarter of pipe circumference.
• No localized pipe deformation, otherwise cut off
the damaged area.
Repair Material: Epoxy Area Preparation

SADIP will supply epoxy materials which come in two Lining repair must be carried out sheltered from frost.
packs. Its impact resistance and mechanical strength are • Rotate the pipe so that the area to be repaired is
by far more than that of concrete pipes. as close to the bottom as possible.
• Remove the damaged area and 1 or 2 cm of
surrounding sound mortar with a hammer and
Main Properties of Repair Epoxy Material: cold chisel.
Compressive Strength 490 kg/m2 • The edges of cleared zone must be vertical to
Tensile Strength 155 kg/m2 the iron surface.
Density 1800 kg/m3 • All loose particles like latence, dust, oil, grease
Usable working life 30 to 45 minutes and others must be removed prior to application with
Shelf life of product 9 months wire brush, sand paper and air blowing.
Mixing Application
Equal quantity of the two parts are to be mixed well • Trowel or other devices are to be used for the
by trowel or other mixing devices. application to meet the required level.
• Surface can be finished smoothly by the use of
Tools Needed for Epoxy Application a paint brush dipped in water and by sand paper
• Brush rubbing.
• Trowel • Where a deep recess is to be filled, it may be
• Palette knife, or sleeker. necessary to build up a layer.
58
59
11.8 Depths of Cover
Range of Possibilities
The following illustration shows the maximum and
minimum depths of cover with:
• Traffic loading
• K9 pipes
• Type 3 laying in accordance with ANSI A21-50/
AWWA C 150 Standard.
3.6
2000
3.8
1800
3.9
1600
4.0
1500
4.1
1400
4.3
1200
4.4
1100
4.6
1000
4.7
900
4.8
800
5.1
600
5.6
400
7.4
200
10.3
150
30
m
60 100
ANSI A 2150
type 3 laying
59 60
17-06-2020
25 Exterior Protection - DI Pipe Yes F

Item #25 - Exterior Protection DI pipe - Code (F)
Variation is acceptable at no additional cost/time to the government.

Project : Royal Saudi Land Forces Artillery Brigade Base
Technical Submittal for the “Poly wrap Corrosion Protective film for D.I. pipes” Material
Approval (NAPCO).
Narratives:
Specification 33 11 00 Page 14 clause 3.2.1.2.c
Note: Clear polyethylene sleeve for Ductile Iron Pipe as recommended by the
DI pipe manufacturer SADIP.
Attachments:
1. Narratives.
2. Project Specifications.
3. IFC Drawings.
4. Variance Form.
5. Technical Data Sheet.

3.2.1.1.8 Flanged Pipe
Only install flanged pipe aboveground or with the flanges in valve pits
unless otherwise indicated.

for pipe installation, joint assembly, valve-and-fitting installation, and
thrust restraint.
a. Jointing: Make push-on joints with the gaskets and lubricant

applicable requirements of AWWA C600 and AWWA M41 for joint assembly.
Make mechanical joints with the gaskets, glands, bolts, and nuts
applicable requirements of AWWA C600 and AWWA M41 for joint assembly
and the recommendations of Appendix A to AWWA C111/A21.11. Make
flanged joints with the gaskets, bolts, and nuts specified for this
type joint. Make flanged joints up tight; avoid undue strain on
flanges, fittings, valves, and other equipment and accessories. Align
bolt holes for each flanged joint. Use full size bolts for the bolt
holes; use of undersized bolts will not be permitted. Do not allow
adjoining flange faces to be out of parallel to such degree that the
flanged joint cannot be made watertight without overstraining the
flange. When flanged pipe or fitting has dimensions that do not allow
the making of a flanged joint as specified, replace it. During
installation of set screw gasket provide for confinement and
compression of gasket when joint to adjoining flange is made.
Assemble joints made with sleeve-type mechanical couplings in
accordance with the recommendations of the coupling manufacturer.
b. Allowable Deflection: Follow AWWA C600 and AWWA M41 for the maximum
allowable deflection. If the alignment requires deflection in excess
of the above limitations, provide special bends or a sufficient number
of shorter lengths of pipe to achieve angular deflections within the
limit set forth.
c. Exterior Protection: Completely encase buried ductile iron pipelines

using Method A or B, with polyethylene film, in accordance with
AWWA C105/A21.5.
3.2.1.3 PVC and PVCO Water Main Pipe

for laying of pipe, joining PVC pipe to fittings and accessories, setting
of fire hydrants, valves, and fittings; and with the recommendations for
pipe joint assembly and appurtenance installation in AWWA M23, Chapter 7,
"Installation."
a. Jointing: Make push-on joints with the elastomeric gaskets specified

for this type joint, using either elastomeric-gasket bell-end pipe or
elastomeric-gasket couplings. For pipe-to-pipe push-on joint
connections, use only pipe with push-on joint ends having factory-made
bevel; for push-on joint connections to metal fittings, valves, and
other accessories, cut spigot end of pipe off square and re-bevel pipe
1 2 3 4 5
UNPAVED PAVED
APPR.
CAST IRON FRAME AND
COVER: TO READ "WATER"
OR "FIRE" AS APPLICABLE
DATE
D 1000 DIA x 210 CONCRETE COLLAR
(REFER TO SPECIFICATION 03 30 1000Ø x 210 CONCRETE
00.00 10 FOR CONCRETE COLLAR (REFER TO
SPECIFICATION 03 30 00.10 CAST IRON FRAME AND
STRENGTH)
FINISH GRADE FOR CONCRETE COVER; COVER TO
STRENGTH) READ "WATER"
16 Ø HOOP REINFORCING
DESCRIPTION
16 Ø HOOP REINFORCEMENT CENTERED IN COLLAR
CENTERED IN COLLAR
ADJUSTABLE CAST IRON COMPACT SUBGRADE VARIES (SEE PLANS)
VALVE BOX MIN DIA 135
POTABLE BUILDING
VARIES (SEE PLANS)

WATER LINE
D1 FLANGED TEE WITH
THREADED BLIND FLANGE ADJUSTABLE CAST IRON
APPR. MARK
VALVE BOX MIN DIA 135 SERVICE
GATE VALVE STOP
SERVICE STOP
SEP
WATER LINE / FIRE LINE (BALL VALVE)
POTABLE
12-19-19
WATER LINE COPPER
DATE
SERVICE LINE
CONCRETE BLOCK COPPER SERVICE LINE

SUPPORT AT VALVE

50
ARCH PATTERN BASE COMPRESSION
WITH FOOT PIECE CONNECTION FOR
150
COPPER TUBING (TYP)
DESCRIPTION
C COMPACTED WASHED ANGULAR STONE NOTES:
WATER / FIRE MALE THREAD X 1. VALVE BOX NOT SHOWN FOR CLARITY
COMPRESSION 2. SEE CU-100 DRAWINGS FOR SERVICE SIZE
PROTECTION BURIED FITTING COUPLING WATER SERVICE LINE
GATE VALVE CONNECTION SECTION WATER SERVICE LINE
1 2
SCALE = NTS SCALE = NTS
CONNECTION PLAN
MARK
3
100%
SCALE = NTS

12-24-19
DECEMBER 19, 2019
SOLICITATION NO.:
CONTRACT NO.:
UNPAVED PAVED
1:2
FINISH GRADE
SA-459583--CU521DT
DATE:
SEE ROADWAY/CONCRETE
WEDGE INDICATING 100X100 LOCATOR EXISTING GROUND DETAILS FOR PAVEMENT
DIRECTION OF POST WITH WEDGE SURFACE REQUIREMENTS
INSTALLED UTILITY PAINTED BLUE AND
CAP WITH "WATER"
FILE NAME:
CKD BY:
MARKED WITH W
MARKED ON IT
BET
JSR
S. PAVLOWICH
150mm CONCRETE 300
SUBMITTED BY:
DESIGNED BY:
COLLAR
22 X 34
DWN BY:
FINISH GRADE 450mm (MIN) TRENCH WIDTH. FOR PIPES LARGER THAN 150mm,
SCJ
SIZE:
WIDTH SHALL BE PIPE DIAMETER PLUS 230mm ON EACH SIDE
B
760 (MIN)
PLACE BURIED WARNING AND

AS REQUIRED
CONCRETE IDENTIFICATION TAPE PER

THRUST BLOCK
US Army Corps
COVER
(SEE DETAIL) SPECIFICATION 31 00 00
of Engineers
END CAP
p:\269162\127-269162-19001\cad\cad drawings\01_site design\civil\03_utilities\sa-459583--cu521dt brandon.goold 12/24/2019 10:59 AM
SATISFACTORY MATERIAL
45°
MA
TETRA TECH
GATE COMPACTED TO 95% OF
X
300
VALVE MAXIMUM DRY DESNITY
(TYP ON TOP)
150 (TYP ON SIDES)
1500 PLACE TRENCH BEDDING AND INITIAL

BACKFILL AGAINST UNDISTURBED
CONCRETE SUPPORT SIDES & BOTTOM OF TRENCH TO 300
ABOVE TOP OF PIPE (MIN)

NOTE: 300 COMPACTED DUCTILE IRON PIPE WITH POLYWRAP
CONTRACTOR SHALL RESTRAIN ALL VALVES SERVING FUTURE BEDDING CORROSION PROTECTIVE FILM
CONNECTIONS TO PERMIT FUTURE EXCAVATION WITHOUT

DISRUPTING SERVICE AND MAINTAINING THRUST RESTRAINT

WHEN UNEXCAVATED.
GENERAL NOTES
WATER DETAILS
SHEET 1 OF 6
SITE DESIGN
SA-459583
FUTURE WATER WATER / FIRE MAIN 1. ALL BURIED OR PARTIALLY BURIED CONCRETE STRUCTURES
CONNECTION TRENCH DETAIL WITH SOIL SHALL WATERPROOFED PER SPECIFICATION 07 13 53 -
A 4 SCALE = NTS
5 SCALE = NTS SHEET WATERPROOFING WHICH CONSISTS OF A COAT OF

CU-521
UNLESS OTHERWISE
DIMENSIONS SHOWN NOTED,
ARE IN MILLIMETERS.
LINEAR
Material Submittal with Variation from Contract
US Army Corps W912ER19C0001 NA Artillery Brigade Base RSLF-AC Saudi Al Yamama Company for Trading
of Engineers N0003543 and Contracting
Date: 30 March 2020 IF ACCEPTED

POTENTIAL COST IMPACT No
POTENTIAL SCHEDULE IMPACT No
SUBJECT Poly wrap Corrosion Protective film for D.I. pipes

SPECIFICATION SECTIONS 33 11 00 Para 3.2.1.2.c
DRAWINGS
Variation as per Section 01 33 00.12 10 Para. 3.6.5
Requirement as per project specification Contractor Response

a. State the reason or purpose for proposed As the specification standard for DI pipe & fittings is
variation, substitution, or revision. changed and approved by DOR “TetraTech”.
Accordingly, the wrapping material for DI pipe is
substituted from specification standard AWWA
C105/A21.5 to the one recommended by the supplier
of DI Pipe (SADIP).
b. How does quality of variation compare with quality

of the specified item? This shall be in the form of a The proposed material is recommended by the
technical evaluation tabulating differences supplier of DI pipe (SADIP).
between the items originally specified and what is So, this material will be compatible with the DI pipe.
proposed
c. Provide a cost comparison. This shall include an No cost impact on the project.
acquisition and life cycle cost comparison. The life expectancy will be same.
d. For proprietary materials, products, systems, and The proposed material is recommended by the
patented processes a certification signed by an supplier of DI pipe (SADIP).
official authorized to certify in behalf of the
company that the proposed substitution meets or
exceeds what was originally specified.
e. For all other actions, a certification signed by a The proposed material is recommended by the
Registered Design Professional certifying that the supplier of DI pipe (SADIP).
proposed variation or revision meets or exceeds
what was originally specified.
f. Advantage to the Government, if variation is This material will be compatible with the DI pipe.
approved: i.e. Operation and Maintenance
considerations, better product, etc.
g. Ramifications and impact, if not approved No alternative available on the local market, and will
cause a delay to find and procure any other alternative
from outside the local market.
REVIEWER'S SIGNATURE DATE

NOTE:
6/11/2020
6 Detectable Warning Tape -Buried Utilitie Yes F

Item #6 - Detectable Warning Tape for Buried Utilities - Code (F)

TRANSMITTAL OF SHOP DRAWINGS, EQUIPMENT DATA, MATERIAL SAMPLES, OR DATE TRANSMITTAL NO.
MANUFACTURER'S CERTIFICATES OF COMPLIANCE 31 00 00-16
6/9/2020
For use of this form, see ER 415-1-0; the proponent agency is CECW-CE
SECTION I - REQUEST FOR APPROVAL OF THE FOLLOWING ITEMS (This section will be initiated by the contractor)
TO: Saudi Area Office FROM: Al Yamama Company for Trading and CONTRACT NO. THIS IS A:
N011F00 Contracting W912ER19C0001 NEW TRANSMITTAL
First Street, Behind Dammam Tower, PO
Box 2110
Dammam Dammam31451
SPECIFICATION SEC. NO. (Cover only one section with each transmittal) PROJECTSaudiTITLEArabia
AND LOCATION 01 THIS TRANSMITTAL IS FOR: (Check one)
31 00 00-EARTHWORK Artillery Brigade Base RSLF-AC Saudi, Dammam, Saudi Arabia FIO GA DA CR DA/CR DA/GA S
ITEM NO. CONTRACT REFERENCE FOR VARIATION FOR CE USE

DESCRIPTION OF SUBMITTAL ITEM SUBMITTAL TYPE CODE NO. OF
(See Note DOCUMENT CONTRACTOR (See CODE
(Type size, model number/etc) (See Note 8) COPIES
3) USE Instruction No. (Note 9)
SPEC. PARA DRAWING
6)
b. c. d. NO. SHEET NO.
a. g. h. i.
e. f.
6 Detectable Warning Tape -Buried Utilitie 03 - PRODUCT DATA 8 2.2.2 B Yes
Remarks from Contractor
Technical Submittal for Identification and Detectable Warning Tape for Utilities. (ELFIT ARABIA)
. Buried Warning and Identification tape (2.2)

Compliance as per the project specs paragraph- 2.2.
2.Detectable warning Tape for Non-Metallic piping (2.2.2)

Compliance as per the project specs paragraph- 2.2.2.
Note: As per specs metallic piping warning tape section 31 00 00 para 2.2.1,
due to non-availability of material in local market contractor chosen
section 31 00 00 para 2.2.2 Detectable warning tape which is alternative
higher option in the project specs.
Attachments:
1. Narratives.
2. Project Specification.
3.Variation Letter.
4. Technical Data Sheet
I certify that the above submitted items have been reviewed in detail and
are correct and in the strict conformance with the contract drawings and
specifications except as otherwise stated.
NAME AND SIGNATURE OF CONTRACTOR

SECTION II - APPROVAL ACTION
ENCLOSURES RETURNED (List by item No.) NAME, TITLE AND SIGNATURE OF APPROVING AUTHORITY DATE
ENG FORM 4025-R, JUL 2015 Page 1 of 1 REPLACES EDITION OF MAR 2012, WHICH IS OBSOLETE
Project: Royal Saudi Land Forces Artillery Brigade Base
Technical Submittal for Identification and Detectable Warning Tape for Utilities.(ELFIT ARABIA)
Narratives:
Specification 31 00 00 Page 07 & 8 clause
1. Buried Warning and Identification tape (2.2)

Compliance as per the project specs paragraph- 2.2.
2.Detectable warning Tape for Non-Metallic piping (2.2.2)

Compliance as per the project specs paragraph- 2.2.2.
Note: As per specs metallic piping warning tape section 31 00 00 para 2.2.1,
due to non-availability of material in local market contractor chosen section
31 00 00 para 2.2.2 Detectable warning tape which is alternative higher
option in the project specs.
Attachments:
1. Narratives.
2. Project Specification.
3. Compliance with Project specification.
4. Variation Letter.
5. Technical Data Sheet
Utilization of Excavated Materials
Offsite Borrow
Buried Warning and Identification Tape
Opening And Drainage Of Excavation And Borrow Pits
SD-06 Test Reports
Testing; G M
Borrow Site Testing; G M
Within 24 hours of conclusion of physical tests, submit 4ea.

copies of test results, including calibration curves and results
of calibration tests.
SD-07 Certificates
Testing
PART 2 PRODUCTS
2.1 REQUIREMENTS FOR OFFSITE SOILS
Test offsite soils brought in for use as backfill for Total Petroleum
Hydrocarbons (TPH), Benzene, Toluene, Ethyl Benzene, and Xylene (BTEX) and
full Toxicity Characteristic Leaching Procedure (TCLP) including
ignitability, corrosivity and reactivity. Backfill shall contain a
maximum of 100 parts per million (ppm) of total petroleum hydrocarbons
(TPH) and a maximum of 10 ppm of the sum of Benzene, Toluene, Ethyl
Benzene, and Xylene (BTEX) and shall pass the TCPL test. Determine TPH
concentrations by using EPA 600/4-79/020 Method 418.1. Determine BTEX
concentrations by using EPA SW-846.3-3 Method 5030/8020. Perform TCLP in
accordance with EPA SW-846.3-3 Method 1311. Provide Borrow Site Testing
for TPH, BTEX and TCLP from a composite sample of material from the borrow
site, with at least one test from each borrow site. Do not bring material
onsite until tests have been approved by the Contracting Officer.
Provide polyethylene plasticor metallic core or metallic-faced, acid- and

alkali-resistant, polyethylene plastic warning tape manufactured
specifically for warning and identification of buried utility lines.
Provide tape on rolls, 75 mm minimum width, color coded as specified below
for the intended utility with warning and identification imprinted in bold
black letters continuously over the entire tape length. Warning and
identification to read, "CAUTION, BURIED (intended service) LINE BELOW" or
similar wording. Provide permanent color and printing, unaffected by
moisture or soil. Product Data for each type of tape used shall be
submitted.
Red Electric
Yellow Gas, Oil; Dangerous Materials
Orange Telephone and Other Communications
Blue Water Systems
Green Sewer Systems
2.2.1 Warning Tape for Metallic Piping and Electrical/Communications lines
Provide acid and alkali-resistant polyethylene plastic tape conforming to

the width, color, and printing requirements specified above, with a
minimum thickness of 0.08 mm and a minimum strength of 10.3 MPa
lengthwise, and 8.6 MPa crosswise, with a maximum 350 percent elongation.
2.2.2 Detectable Warning Tape for Non-Metallic Piping
Provide polyethylene plastic tape conforming to the width, color, and

printing requirements specified above, with a minimum thickness of 0.10 mm,
and a minimum strength of 10.3 MPa lengthwise and 8.6 MPa crosswise.
Manufacture tape with integral wires, foil backing, or other means of
enabling detection by a metal detector when tape is buried up to 920 mm
deep. Encase metallic element of the tape in a protective jacket or
provide with other means of corrosion protection.
2.3 MATERIAL FOR RIP-RAP
Provide Bedding material or Grout, where indicated on the drawings.

Geotextile fabric and rock as specified herein.
2.3.1 Bedding Material
Provide bedding material consisting of gravel, or crushed rock, well

graded, with a maximum particle size of 50 mm. Compose material of tough,
durable particles. Allow fines passing the 75 micrometers standard sieve
with a plasticity index less than six.
2.3.2 Rock
Provide rock fragments sufficiently durable to ensure permanence in the

structure and the environment in which it is to be used. Use rock
fragments free from cracks, seams, and other defects that would increase
the risk of deterioration from natural causes. Provide fragments sized so
that no individual fragment exceeds a weight of 68 kg and that no more
than 10 percent of the mixture, by weight, consists of fragments weighing
0.91 kg or less each unless otherwise specified by mass or size on
drawings. Provide rock with a minimum specific gravity of 2.50. Do not
permit the inclusion of more than 1 percent quantities of dirt, sand,
clay, and rock fines.
2.3.3 Grout
Where indicated on drawings, provide durable grout in voids between placed
Material Submittal with Variation from Contract
US Army Corps W912ER19C0001 NA Artillery Brigade Base RSLF-AC Saudi Al Yamama Company for Trading
of Engineers N0003543 and Contracting
Date: 2 May 2020 IF ACCEPTED

POTENTIAL COST IMPACT No
POTENTIAL SCHEDULE IMPACT No
SUBJECT Warning Tape for Utilities
SPECIFICATION SECTIONS 31 00 00 Para 2.2.1 and 2.2.2
DRAWINGS
Variation as per Section 01 33 00.12 10 Para. 3.6.5
Requirement as per project specification Contractor Response

• State the reason or purpose for proposed As per specs metallic piping warning tape section 31
variation, substitution, or revision. 00 00 para 2.2.1, due to non-availability of material in
local market contractor chosen section 31 00 00 para
2.2.2 Detectable warning tape which is alternative
higher option in the project specs.
• How does quality of variation compare with quality Higher than the requirement
of the specified item? This shall be in the form of a
technical evaluation tabulating differences
between the items originally specified and what is
proposed
• Provide a cost comparison. This shall include an No cost impact on the project and locally available
acquisition and life cycle cost comparison.
• For proprietary materials, products, systems, and N/A
patented processes a certification signed by an
official authorized to certify in behalf of the
company that the proposed substitution meets or
exceeds what was originally specified.
• For all other actions, a certification signed by a N/A
Registered Design Professional certifying that the
proposed variation or revision meets or exceeds
what was originally specified.
• Advantage to the Government, if variation is Locally available for future maintenance.
approved: i.e. Operation and Maintenance
considerations, better product, etc.
• Ramifications and impact, if not approved Long due process to import from outside KSA
REVIEWER'S SIGNATURE DATE

NOTE:
Email : elfitksa@elfitarabia.com
fr.ILf'"[TARAtsIA Web : www.elfitarabia.com
P.O.BOX: 4118.Kingdom Saudi Arabia, Riyadh. TEL: +966 (ll) 4043633 FAX: +966 (f l) 4024S86
TECHNICAL DATA SHEET OF DETECTABLE TAPE LAMINATED ROLL
Product Name Detectable Warning Tape (metallic)

Material Structure PeUAlfoil/LDPE
Total Thickness 100 Microns
Thickness variation 100+l-7% As per international standard

Material Polvethvlene
Properties unit Test Method Specification Tolerance
Physical Properties
w dth mm CFP-1 150mm +l-1
Repeat mm CFP-1 continuous

Thickness mtcrons CFP.2 100 microns +l-70h
GSM glm2 CFP-1 135 +l-7%

Density(pet) G/cm3 CFP-1 1.41 =l-2
Density(Foil) G/cm3 27 std
Density(HDPE) G/cm3 0.94 std
Mechanical Properties
Tensile Strenqth LW / CW Kglcm2 ASTM-882-97 300/250 Not Lower
Bond Strenqth qi1 5mm CFP-4 150 Not Lower
Detectable Capacity 920mm
Thermal Properties
Heat Resistance OC cFP-11 Pass Ink heat resistance
Chemical Properties
Sulphate 5% No effect
Chlorate 5% No effect
Alkali 10% No effect
Soap 10% No effect
Other Properties
RoIIWUOD Meters/Feet NA 1 000feet o.k.
Core lD mm NA 76 Standard
Note: lmprinted Warning message is "buried" or Encased to prevent ink rub-off, and is
impervious to acids, alkalis and otherdestructive elements found in soil. -. .:.- ;
:l
Dear Sir,

Please find the attached Datasheet & Tape Artwork.
/

METHOD STATEMENT & CHECKLIST
MOS FOR INSTALLATION
Project: Artillery brigade base RSLF-AC
Project No: W912ER19C0001
Title: METHOD STATEMENT FOR EXTERNAL FIRE

MS #: MS-AYC-RSLF- 00 WATER LINE & DOMESTIC WATER LINE Date: 13-JUNE-2020
Rev #: 0
METHOD STATEMENT FOR EXTERNAL FIRE

WATER LINE & DOMESTIC WATER LINE.
➢ Contract #: W912ER19C0001
➢ Client: M/s.US Army Corps of Engineers Middle East District
➢ Design of Record: M/s. Tetra Tech
➢ Contractor: M/s. Al Yamama Company for Trading & Contracting
Rev. Date Status/ Prepared by Checked by Reviewed by Approved by

Modification Field Engineer HSE Manger CQC Manager Project Manager
As Per latest
00 06/11/2020 Spec updated
Joefrey L. Castillas Shahabuddin Ahmed Afroz Theodoros
Ansari Stergiopoulos
Date Date Date Date


Rev #: 0
TABLE OF CONTENTS
1. Purpose
2. Scope
3. References
4. Definitions
5. Material Approvals
6. Subcontractors Approvals
7. Shop Drawing Approvals
8. Equipment
9. Tools
10. Human Resource
11. Pre-Start and Safety Precaution
12. Construction Sequence
13. Specific Training / Induction to be given for Executing the Activity

(If required)
14. Welfare Arrangements
15. Communication and Sign-off
16. Attachments

Rev #: 0
1. PURPOSE
This document defines the methodology, sequence, control measures, safety, quality control requirements
and equipment intended to be used for installation of external works Fire Protection Water Line &
Domestic Water Line Artillery brigade base RSLF-AC, Saudi Arabia” project as per the project
specifications and other relevant reference documents.
2. SCOPE
The scope of work described in this method statement is applicable for installation of ductile iron pipes and
fittings, associated with “Artillery brigade base RSLF-AC, Saudi Arabia”.
3. REFERENCES
• Project Specification
1) Para 3.1; Section 33 11 00 Water Utility Distribution Piping
• Project Specification Section 3.2 INSTALLATION
• Approved CQC Plan (Submittal Transmittal # 01 45 00.00 10-1.1)
• EM 385-1-1 - USACE Safety and Health Requirements Manual
• Project Contract Drawings
• Approved Accident prevention Plan (APP)
4. DEFINITIONS
• Client: USACE Middle East
• COR: Contracting Officer Representative
• AYC: Al Yamama Company for Trading & Contracting
• HSE: Health Safety & Environment
• SSHO: Site Safety Health Officer
• CQC: Contractor Quality Control
• AHA: Activity Hazard Analysis
• ITL: Independent Testing Laboratory
• APP: Accident Prevention Plan
5. MATERIAL APPROVALS
• Ductile iron pipe, fittings and accessories.

• Polyethylene Sleeves/Poly warp
• Warning tape.

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7. SHOP DRAWING APPROVALS
• Contract Drawings (IFC)

• Piping plan for Fire Protection water line.
• Piping plan for Domestic water line.
• Sections and standard drawings.
8. EQUIPMENT
1. Boom truck
2. Flat bed Trailer
3. Mobile crane
9. TOOLS
1. Measuring & levelling tools

2. Surveying Instruments
3. Hand tools for installations
10. HUMAN RESOURCES
The Project Manager is responsible for the general overall execution of the project. He shall ensure the
availability of all plant and equipment available for the progress. Co-ordinates with safety and quality
managers to ensure the works are carried out in safe and related quality procedures.
The Site Superintendent shall be responsible for the overall construction activities at the site, including
quality and production. He ensures the implementation of method statement, AHA and ensures that all
involved site construction personnel are aware of this method statement, IFC drawings and shop drawings
are followed. He shall ensure that the execution of work shall be carried out in a safe manner. He shall be
responsible for over-all direction, monitoring coordination and control of all the construction activities and
ensure activities area accomplished as per the construction program.
The Field Mechanical Engineer shall ensure that the works are carried out according to the design,
approved shop drawings and procedures. He shall be responsible on behalf of the contractor to coordinate,
check and follow up the work with relevant parties and ensure that proper sequence of activities is followed
in order to achieve target completion. He shall ensure that safe work practices are followed for all work
under his care.
The CQC Manager has overall responsibility and authority for the administration of all CQC Program
related to activities. He shall ensure that the works are carried out according to the quality plan, contract
documents, approved drawings and procedures. He shall ensure the effective implementation of three
phase inspection system for the quality and safety of each definable features of work (DFOW). He shall
ensure the effective quality control sub-contractors and suppliers to correspond with the quality plan. He
shall review and coordinate submittals and approvals for contractor furnished materials and equipment,
conduct tests, and follow-ups of subcontractor's work as required ensuring compliance with contract plans
and specifications.
The CQC Engineer shall ensure that the works are carried out according to the quality plan, contract
documents, approved drawings and procedures. He shall ensure the requirements of three phase
inspection system for the quality and safety of each definable features of work (DFOW) are met using AHA
and checklist. He shall co-ordinate with the contracting officer for inspection and testing of each DFOW. He

Rev #: 0
shall ensure the materials and test are conducted as per the requirement of contract plans and
specifications.
The Site HSE Manager shall monitor and implement all HSE related issues. He shall ensure that all
necessary requirements regarding health, safety, environmental concerns, risk assessments are met and
adhered to. The SSHM all permits and authorization are on hand, he shall ensure the effective
implementation of project Accident prevention plan and Activity hazard analysis are effectively implemented
for each definable features of work.
The Site safety health officers shall be responsible to conduct work site inspection related to safety and
to ensure that the activities are performing as per USACE procedures, standards and other related
standards. He shall maintain all relevant valid documents related to the activity and involved equipment’s.
He shall lead HSE communication with workforce to encourage reporting of incidents including near-miss
incident, hazard identification, risk management and emergency preparedness. He shall investigate and
report all reportable accidents/incidents to contracting officer and safety manger with recommendation to
improve control measures for prevention of the recurrence. He shall be the authority to stop the site
activities due to an existence of unsafe condition. He shall ensure that all personnel are attended HSE
induction prior to the site assignment and strictly following HSE regulations.
The Foreman/Supervisor shall be responsible for the direct execution of works involved in the excavation
and backfilling process according to the plan and shall directly control and give instruction to the working
personnel. He shall also ensure that works are performed with proper tools/equipment, PPE and good
housekeeping around the working area and that all equipment has been safety checked and reported to
SSHO.
The Competent person for shall be responsible for correct installation procedure for all piping works. He
shall inspect the task each time beginning of work and shall be aware about the hazards related to
installation.
11. PRE-START AND SAFETY PRECAUTIONS
• All works shall be performed as per the approved Accident Prevention Plan,
• Engineers /SSHO shall ensure that PPE is mandatory for all personnel, PPE consist of safety boots
or shoes, safety helmets, safety gloves and coveralls. Other PPE’s requirements shall be
determined as the work proceeds with any foreseeable hazards and risks.
• Ensure the completion of preparatory phase inspection prior to start of work.
• Ensure to obtain installation permit from the contracting officer representative prior to start the
excavation.
• Prior to commencing an activity all the personnel’s involved shall be given site safety inductions by
SSHO’s. A daily Tool box talk and method statement briefing shall be given regarding the safe
working practices and procedures to be followed.
• Edge protection shall be provided for all sides of trench including safe access and egress prior to
start pipe laying/installation

Rev #: 0
• In the event of an accident notify the SSHO manager/Superintendent and CQC manager. Notify the
Contracting officer as necessary and investigate the accident and a report shall be completed by the
investigation team.
• Ensure necessary shop drawings, tools, materials, equipment and manpower required for the work
to be on site.
• Other PPE’s requirements shall be determined by Activity hazard analysis as the work proceeds
and other anticipated excavation hazards.
• Coordinate with Safety Manager / SSHO regarding the risks associated to the activity.
• Barricade the area, provide basic need for facilities & hygiene for people viz. shelter, toilet, drinking
water.
• In case of storm or rain De watering shall be done using centrifugal dewatering pump (diesel
pumps) with 3” suction pipe and then the water shall be discharged into the retention pond away
using 2” discharge hose.
12. CONSTRUCTION SEQUENCE
12.1 AREA PREPARATION
• This Method Statement is general for all external works piping Fire water line, Domestic water line
and sewer water line.
• Permit shall be obtained from COR prior to commencing the activity.
• Equipment’s and vehicles involved for pipe laying and installation shall be checked by transport
department to ensure the suitability for the task.
12.2 SITE SET UP

• Dust monitoring will be carried out in close proximity to the activity area and to ensure noise and
dust levels are kept within an acceptable limit.
• Dust survey will also be undertaken to ensure generated airborne contaminants remain within the
limits. Construction team to ensure that dust mitigation measures will be carried out by means
water spraying in all unpaved access road and surfaces that potentially generates dust from vehicle
movement.
12.3
Pipe laying and installation for Domestic & Fire Water Line
• The surveyor shall establish the line of piping as per the approved IFC drawings verified by the Field
engineer and QC Engineer.
• Prior to the commencement of activities operatives involved must be briefed about the safe way of
work.

Rev #: 0
• Workers shall stand away from equipment swing area and vehicle movement area while unloading
the pipe, fittings and accessories.
• Construction team shall ensure that adequate access and egress will be provided and ensure all
sides of trench will be appropriately barricaded with guard rails at least 1.6m from the edge of
excavation. Warning signs to be posted to restrict unnecessary access /unauthorized movements of
personnel.
• If the trench reaches the depth of 1.2m the reaches area shall be gas tested prior to each shift.
(excavation plan)
• Proper facilities for lowering sections of pipe into trenches shall be provided.
• Before lowering the pipe into the trench, raise it up and slip the pleated sleeving along the barrel.
• The sleeving must fit in the pipes as tight as possible; the barrel and joint sleeve overlaps must
provide total continuity of protection.
• Pipe, fittings and accessories shall be unloaded into the trench using mobile crane or boom truck.
• Prior to installation all fins and burrs from pipe and fittings shall be removed.
• All pipe, fittings and accessories, shall be clean up and maintain in a clean condition before placing
it in position.
• Pipe shall be cut cleanly, squarely, and accurately to the length established at the site and work into
place without springing or forcing.
• Blocking or wedging between bells and spigots is not permitted. Lay bell-and-spigot pipe with the
bell end pointing in the direction of lying.
• Pipe shall be grade in straight lines to avoid the formation of dips and low points.
• Pipe shall be supported at the design elevation and grade and shall be secure firm and uniform
support. Wood support blocking is not permitted.
• Pipe shall be laid so that the full length of each section of pipe and each fitting rests solidly on the
pipe bedding; Recesses shall be excavated to accommodate bells, joints, and couplings.
• Use the same polyethylene sleeving to protect fittings. Depending on their shape, two or three
pieces of sleeving may be necessary. Application must comply with the same recommendations
(Particularly fitting the sleeving as snugly as possible).
• Trenches shall be free of water until joints have been assembled.
• Open ends of pipe shall be temporarily close with wood blocks or bulkheads at the end of each work
day.
• Pipe shall not be laid when conditions of trench or weather prevent installation. Provide a minimum
of 760 mm depth of cover over top of pipe.
• The pipe will be installed & tested without valves.
• The testing will be repeated again after the installation of the valves.
• After installation pipes shall partially backfill and all joints shall remain open for the testing.

Rev #: 0
• Hydrotest, Backfilling, valve installation and its testing will be discussed in separate method
statement.
• The backfilling will be done leaving the valve area open (approx. 4 metre area will remain open)
12.5 INSPECTION
• The CQC Engineers shall ensure that the inspections are completed in accordance with the project
specification Quality control requirements. They will conduct random inspections as per the
requirements to verify compliance with the specification and design drawings.
• They shall ensure that the latest revisions of approved drawings/ documents will be used on site by
the Site Construction Team.
• Any discrepancies found during an inspection will be immediately communicated to the Construction
Superintend/Field Engineer for rectification and compliance with specified requirements.
Discrepancies should be rectified prior to the CQC Engineer’s final inspection and USACE
concurrence.
13. SPECIFIC TRAINING / INDUCTION TO BE GIVEN FOR EXECUTING THE WORK (IF REQUIRED)
(All employees) Engineer, Supervisor, Foreman, Labors, SSHO

Equipment/Vehicle Movement hazards
for the job.
Confined space Hazards
for the job.
Activity Hazard Analysis
for the job.
14. WELFARE ARRANGEMENTS
1No. Toilet per 20 employees
AYC shall provide: 2Nos. Water coolers (cold with ice) - Shall be Replenished
regularly and as of demand.
1No. Rest Shelter / Tent
I have read the site-specific Method Statement, Activity Hazard Analysis and all supporting documentation
for my task or had it explained to me. I fully understand its contents and confirm that I shall adhere to all
instructions contained within. I agree that NO ATTEMPT shall be made to carry out any other works not
detailed on this Method Statement. Furthermore, I agree to abide by all site rules and shall stop work and
report any site conditions that have potential to cause injury, accident or ill health to myself or others.
PRINT Name Job Title Signature Date


Rev #: 0

Rev #: 0
16. ATTACHMENT
1. Fire water line plan complete plan.

2. Domestic water line complete plan.
MOS FOR TESTING
METHOD STATEMENT FOR HYDROSTATIC
PRESSURE TESTING OF FIRE AND POTABLE
MS #: MS-AYC-RSLF- 00 PIPELINE Date: 18-JULY-2020
Rev #: 0

PIPELINE
➢ Contract #: W912ER19C0001
➢ Client: M/s.US Army Corps of Engineers Middle East District
➢ Design of Record: M/s. Tetra Tech
➢ Contractor: M/s. Al Yamama Company for Trading & Contracting
Rev. Date Status/ Prepared by Checked by Reviewed by Approved by

Modification Field Engineer HSE Manger CQC Manager Project Manager
As Per latest
00 07/18/2020 Spec updated
Shahabuddin
Ronillo A. Ros Ahmed Afroz Saleh Selim
Ansari
Date Date Date Date
Rev #: 0
TABLE OF CONTENTS
1. Purpose
2. Scope
3. References
4. Definitions
5. Material Approvals
6. Shop Drawing Approvals
7. Equipment
8. Tools
9. Human Resource
10. Pre-Start and Safety Precaution
11. Test Sequence
12. Specific Training / Induction to be given for Executing the Activity

(If required)
13. Welfare Arrangements
15. Attachments
Rev #: 0
1. PURPOSE
To ensure that hydrostatic testing for underground pipes are carried out in safety manner, in accordance
with good working practices, in compliance of project specification and requirement of scope of project and
intended to provide general application guidance and application establish control during hydro test and
final acceptance of pipe works within required system.
2. SCOPE
The scope of work described in this method statement is applicable for testing Ductile Iron pipes and fittings
installed for Firewater and Potable water line of Artillery brigade base RSLF-AC, Saudi Arabia.
3. REFERENCES
Project Specification Section 33 11 00 “Water Utility Distribution Piping”
• Item 3.4 “Field Quality Control”

▪ item 3.4.1.1 Hydrostatic Test
• Project Contract Drawings
• AWWA C600 “Ductile Iron Mains and Appurtenances”
• NFPA 13 : Standard for installation of fire sprinkler system
4. DEFINITIONS
• Client: USACE Middle East
• AWWA : American Water Works Association
• AWWA C600 : Installation of Ductile Iron Mains and Appurtenances
• NFPA : National Fire Protection Association
• PSI : Pound per square in. (unit of pressure)
• KPA : Kilopascal (unit of pressure)
• Bar : Bar (unit of pressure)
• COR: Contracting Officer Representative
• AYC: Al Yamama Company for Trading & Contracting
• HSE: Health Safety & Environment
• SSHO: Site Safety Health Officer
• CQC: Contractor Quality Control
• AHA: Activity Hazard Analysis
• APP: Accident Prevention Plan

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5. MATERIAL APPROVALS
• Ductile iron pipes and fittings
6. SHOP DRAWING APPROVALS
• Contract Drawings (IFC)
7. EQUIPMENT
1. Tanker for filling the line to be tested

2. Pump
8. TOOLS
1. Test Manifold with accessories (Valve, Check Valve ,PRV , Gauges, Pressure Hose)
2. Hand tools for tightening accessories and fittings
9. HUMAN RESOURCES
The Project Manager is responsible for the general overall execution of the project. He shall ensure the
availability of all plant and equipment available for the progress. Co-ordinates with safety and quality
managers to ensure the works are carried out in safe and related quality procedures.
The Site Superintendent shall be responsible for the overall construction activities at the site, including
quality and production. He ensures the implementation of method statement, AHA and ensures that all
involved site construction personnel are aware of this method statement, IFC drawings and shop drawings
are followed. He shall ensure that the execution of work shall be carried out in a safe manner. He shall be
responsible for over-all direction, monitoring coordination and control of all the construction activities and
ensure activities area accomplished as per the construction program.
The Field Mechanical Engineer shall ensure that the works are carried out according to the project
specification,design, approved shop drawings and procedures. He shall be responsible on behalf of the
contractor to coordinate, check and follow up the work with relevant parties and ensure that proper
sequence of activities is followed in order to achieve target completion. He shall ensure that safe work
practices are followed for all work under his care.
The CQC Manager has overall responsibility and authority for the administration of all CQC Program
related to activities. He shall ensure that the works are carried out according to the quality plan, contract
documents, approved drawings and procedures. He shall ensure the effective implementation of three
phase inspection system for the quality and safety of each definable features of work (DFOW). He shall
ensure the effective quality control sub-contractors and suppliers to correspond with the quality plan. He
shall review and coordinate submittals and approvals for contractor furnished materials and equipment,
conduct tests, and follow-ups of subcontractor's work as required ensuring compliance with contract plans
and specifications.
The CQC Engineer shall ensure that the works are carried out according to the project specifications,
quality plan, contract documents, approved drawings and procedures. He shall ensure the requirements of
three phase inspection system for the quality and safety of each definable features of work (DFOW) are
met using AHA and checklist. He shall co-ordinate with the contracting officer for inspection and testing of
Rev #: 0
each DFOW. He shall ensure the materials and test are conducted as per the requirement of contract plans
and specifications.
The Site HSE Manager shall monitor and implement all HSE related issues. He shall ensure that all
necessary requirements regarding health, safety, environmental concerns, risk assessments are met and
adhered to. The SSHM all permits and authorization are on hand, he shall ensure the effective
implementation of project Accident prevention plan and Activity hazard analysis are effectively implemented
for each definable features of work.
The Site safety health officers shall be responsible to conduct work site inspection related to safety and
to ensure that the activities are performing as per USACE procedures, standards and other related
standards. He shall maintain all relevant valid documents related to the activity and involved equipment’s.
He shall lead HSE communication with workforce to encourage reporting of incidents including near-miss
incident, hazard identification, risk management and emergency preparedness. He shall investigate and
report all reportable accidents/incidents to contracting officer and safety manger with recommendation to
improve control measures for prevention of the recurrence. He shall be the authority to stop the site
activities due to an existence of unsafe condition. He shall ensure that all personnel are attended HSE
induction prior to the site assignment and strictly following HSE regulations.
The Foreman/Supervisor shall be responsible for the direct execution of works involved in hydro testing
activity according to the plan and shall directly control and give instruction to the working personnel. He
shall also ensure that works are performed with proper tools/equipment, PPE and good housekeeping
around the working area and that all equipment has been safety checked and reported to SSHO.
The Competent person for shall be responsible for correct installation procedure for materials and
accessories needed for the hydro test. He shall inspect the task each time beginning of work and shall be
aware about the hazards related to installation.
10. PRE-START AND SAFETY PRECAUTIONS
• Engineers /SSHO shall ensure that PPE is mandatory for all personnel, PPE consist of safety boots
or shoes, safety helmets, safety gloves and coveralls. Other PPE’s requirements shall be
determined as the work proceeds with any foreseeable hazards and risks.
• Ensure the completion of preparatory phase inspection prior to start of work.
• Ensure to obtain Hydro test permit from the contracting officer representative prior to start the test.
• Prior to commencing an activity all the personnel’s involved shall be given site safety inductions by
SSHO’s. A daily Tool box talk and method statement briefing shall be given regarding the safe
working practices and procedures to be followed.
• In the event of an accident notify the SSHO manager/Superintendent and CQC manager. Notify the
Contracting officer as necessary and investigate the accident and a report shall be completed by the
investigation team.
• Ensure necessary shop drawings, tools, materials, equipment and manpower required for the work
to be on site.
Rev #: 0
• Other PPE’s requirements shall be determined by Activity hazard analysis as the work proceeds
• Coordinate with Safety Manager / SSHO regarding the risks associated to the activity.
• Barricade the area with Signage “Ongoing Hydro test” shall be placed on the test area covered
• Provide basic need for facilities & hygiene for people viz. shelter, toilet, drinking water.
11. TEST SEQUENCE
11.1 HYDROTEST PREPARATION
• Permit shall be obtained from COR prior to commencing the activity.

• Equipment’s and vehicles involved for hydro test procedure shall be checked by transport
department to ensure the suitability for the task.
• Test manifold must be tested prior of usage by applying 1.2 times the maximum test pressure
requirements. Test manifold shall be calibrated by third party testing company.
• Pressure Gauges must be calibrated prior to use. Calibration interval shall not exceed thirty (30)
days and calibration certificate shall be made available to inspection personnel prior to
commencement of pressure test. A minimum of two (2) pressure gauges are required for the test
system. One pressure Gauge shall be on the test manifold and the other on the test system.
• Pressure Relief Valve shall be calibrated, dated and tagged within two (2) weeks prior to pressure
test. Pressure relief valve is to set to relieve 5% above the hydro test pressure.
• Hydro test procedure is in accordance to project specs referring to AWWA C600 and NFPA 13.
• Prior to pressure testing, all joints shall be exposed and cleaned properly, and the rest of the length
will be backfilled with suitable material up to 300mm above pipe to serve as a support or
counterforce during the hydro test.
• Blind flange with ½ in. nipple provision will be used on both ends of the pipe to be tested. One end
with vent nozzles at highest point and the other end as a drain and connected to the Test manifold.
• Field Engineer should make sure that all joints are exposed and free of sand prior to start of
pressure test.
11.2 HYDRO TESTING PROCEDURE
• Potable water shall be used for hydro testing and will be injected to the pipe line to be tested
through a water tanker.
• During the filling of water, the vent shall be open to remove the air accumulated during the water
filling. (AWWA C600)
• AYC to pressure test Fire water up to 200 PSI in accordance to NFPA 13 while Potable water line
will be tested 1.5 times the operating pressure in accordance to AWWA C600.
Rev #: 0
• During the pressurization, proper control shall be observed and AYC to do 10 minutes hold time
after reaching 50% of the test pressure. During this time visual check will be done by Site
Supervisor /Field Engr. And CQC to check if there are any visible leaks occurred.
• After preliminary check of leaks, the pressure shall be increased in steps with at least 10 minutes
hold at each step to permit inspection for leaks and weaknesses. The pressure shall be increased to
the required test pressure in steps no greater than one fifth of the test pressure after the preliminary
check at the 50% Test pressure. Further pressurization shall not be continued until weakness have
been repaired and leaks have been stopped.
• The test pressure shall be hold for 2 hours as per (NFPA 13 & AWWA C600).
• Test pressure shall not vary by more than +/- 5 psi (34.5 kPa) for the duration of the test. (NFPA 13
& AWWA C600).
• During this stage, a keen visual inspection shall be done to monitor any leak on the system.
• Site Supervisor/Site Engineer to monitor if there is changes in pressure during the test duration.
• Testing allowance defined. Testing allowance shall be defined as the quantity of makeup water that
must be supplied into the newly laid pipe to maintain pressure within 5 psi (34.5 kPa) of the
specified test pressure after the pipe has been filled with water and the air has been expelled.
Testing allowance shall not be measured by a drop in pressure in a test section over a period of
time (AWWA C600)
• Testing allowance. No pipe installation will be accepted if the amount of makeup water is greater
than that determined by the following formula. (NFPA 13 & AWWA C600)
• Pressure test acceptance criteria is after reaching to the required test pressure and no leaks or
pressure drop within the criteria have been observed in the test duration.
• Should a test fail, locate the area of leakage and replace the leaking part with a new one, or repair
the line using an approve fitting by manufacturer.
• After pressure testing has been successfully completed and accepted by client, the following
procedures shall be observed.
Rev #: 0
✓ Do not depressurized the system by loosening bolts in the flange, release the
pressure slowly on the vent to depressurize the system, then slowly remove water
from the drain nozzle.
✓ Properly release the water and don’t allow water to flood the tested area, it’s a best
practice to provide dewatering pump/suction pump to remove water from the trench.
✓ Properly keep and secure all test materials and accessories for the succeeding tests.
11.3 INSPECTION
• The CQC Engineers shall ensure that the inspections are completed in accordance with the project
specification Quality control requirements. They will conduct random inspections as per the
requirements to verify compliance with the specification and design drawings.
• They shall ensure that the latest revisions of approved drawings/ documents will be used on site by
the Site Construction Team.
• Any discrepancies found during an inspection will be immediately communicated to the Construction
Superintend/Field Engineer for rectification and compliance with specified requirements.
Discrepancies should be rectified prior to the CQC Engineer’s final inspection and USACE
concurrence.
12. SPECIFIC TRAINING / INDUCTION TO BE GIVEN FOR EXECUTING THE WORK (IF REQUIRED)

Equipment/Vehicle Movement hazards
for the job.
Confined space Hazards
for the job.
Activity Hazard Analysis
for the job.
13. WELFARE ARRANGEMENTS
1Nos. Toilet per 20 employees
AYC shall provide: 2Nos. Water coolers (cold with ice) - Shall be Replenished
regularly and as of demand.
1No. Rest Shelter / Tent

Rev #: 0
I have read the site-specific Method Statement, Activity Hazard Analysis and all supporting documentation
for my task or had it explained to me. I fully understand its contents and confirm that I shall adhere to all
instructions contained within. I agree that NO ATTEMPT shall be made to carry out any other works not
detailed on this Method Statement. Furthermore, I agree to abide by all site rules and shall stop work and
report any site conditions that have potential to cause injury, accident or ill health to myself or others.
PRINT Name Job Title Signature Date

Rev #: 0
15. ATTACHMENT
1. IFC for Combines Utilities

2. AWWA C600
CHECKLISTS
INSPECTION CHECKLIST
Project Name Artillery Brigade base RSLF-AC DOR Tetra Tech
Client US army Corps of Engineer's Contractor Al-yamama company
Checklist Title Checklist #
Related Dwgs
Inspection date & time Works location ACCEPTED REJECTED
S.No ACCEPTANCE CRITERIA Reference Spec PASS FAIL REMARKS
Fire/Domestic Water Line Installation
Terminate the work covered by this section at a point approximately 1.5 SECTION 33 11 00
1
m from the building, Clause 3.2.1.1.1
Do not lay water lines in the same trench with gas lines, fuel lines, SECTION 33 11 00
2
electric wiring, or any other utility. . Clause 3.2.1.1.1
Do not install copper tubing in the same trench with ferrous piping
materials. Where nonferrous metallic pipe (i.e., copper tubing) crosses SECTION 33 11 00
3
any ferrous piping, provide a minimum vertical separation of 300 mm Clause 3.2.1.1.1
between pipes.
SECTION 33 11 00
4 Remove fins and burrs from pipe and fittings.
Clause 3.2.1.1.2
Before placing in position,clean pipe, fittings, valves, and accessories, SECTION 33 11 00

5
and maintain in a clean condition. Clause 3.2.1.1.2
Before lowering the pipe into the trench, raise it up and slip the pleated Manufacturer's
6
sleeving along the barrel. Instruction Manual
With the pipe supported on two wooden blocks, spread the sleeving
along the whole length of the barrel and fit it snugly to the latter by Manufacturer's
7
folding it over at the top of the pipe. The sleeving must not move Soil or Instruction Manual
bulge
Provide proper facilities for lowering sections of pipe into trenches.

SECTION 33 11 00
8 Under no circumstances is it permissible to drop or dump pipe, fittings,
Clause 3.2.1.1.2
valves, or other water line material into trenches.
Cut pipe cleanly, squarely, and accurately to the length established at SECTION 33 11 00
9
the site and work into place without springing or forcing. Clause 3.2.1.1.2
Replace a pipe or fitting that does not allow sufficient space for SECTION 33 11 00
10
installation of jointing material. Clause 3.2.1.1.2
SECTION 33 11 00
11 Blocking or wedging between bells and spigots is not permitted.
Clause 3.2.1.1.2
Lay bell-and-spigot pipe with the bell end pointing in the direction of SECTION 33 11 00
12
laying. Clause 3.2.1.1.2
Grade the pipeline in straight lines; avoid the formation of dips and low SECTION 33 11 00
13
points. Clause 3.2.1.1.2
Support pipe at the design elevation and grade.

SECTION 33 11 00
14 Secure firm, uniform support.
Clause 3.2.1.1.2
Wood support blocking is not permitted.
Lay pipe so that the full length of each section of pipe and each fitting
SECTION 33 11 00
15 rests solidly on the pipe bedding; excavate recesses to
Clause 3.2.1.1.2
accommodate bells, joints, and couplings.
SECTION 33 11 00
16 Provide anchors and supports for fastening work into place.
Clause 3.2.1.1.2
SECTION 33 11 00
17 Make provision for expansion and contraction of pipelines.
Clause 3.2.1.1.2
SECTION 33 11 00
18 Keep trenches free of water until joints have been assembled.
Clause 3.2.1.1.2
At the end of each work day, close open ends of pipe SECTION 33 11 00
19
temporarily with wood blocks or bulkheads. Clause 3.2.1.1.2
Do not lay pipe when conditions of trench or weather prevent SECTION 33 11 00

20
installation. Clause 3.2.1.1.2
Provide a minimum of 760 mm depth of cover over top of pipe. SECTION 33 11 00

21
Clause 3.2.1.1.2
No water piping is to pass through or come in contact with any part of a

SECTION 33 11 00
22 sewer manhole.
Clause 3.2.1.1.4
Where the location of the water line is not clearly defined by dimensions
on the drawings, do not lay water line closer than 3.0 m, horizontally,
from any sewer line.
a. Normal Conditions: Lay water piping at least 3.0 m horizontally from
sewer or sewer manhole whenever possible. Measure the distance
from outside edge to outside edge of pipe or outside edge of manhole.
When local conditions prevent horizontal separation install water piping
SECTION 33 11 00
23 in a separate trench with the bottom of the water piping at least 450 mm
Clause 3.2.1.1.5
above the top of the sewer piping.
b. Unusual Conditions: When local conditions prevent vertical

separation, construct sewer piping of AWWA compliant ductile iron
water piping and perform hydrostatic sewer test, without leakage, prior
to backfilling. When local conditions prevent vertical separation, test
the sewer manhole in place to ensure watertight construction.
Provide at least 450 mm above the top (crown) of the sewer piping and
the bottom (invert) of the water piping whenever possible. Measure the
distance edge-to-edge. Where water lines cross under gravity sewer
lines, construct sewer line of AWWA compliant ductile iron water piping
with rubber-gasketed joints and no joint located within 3 m horizontally,
of the crossing.
a. Normal Conditions: Provide a separation of at least 450 mm between
the bottom of the water piping and the top of the sewer piping in cases
where water piping crosses above sewer piping.
b. Unusual Conditions: When local conditions prevent a vertical SECTION 33 11 00

24
separation described above, construct sewer piping passing over or Clause 3.2.1.1.6
under water piping of AWWA compliant ductile iron water piping and
backfilling. Construct sewer crossing with a minimum 6.1 m length of
the AWWA compliant ductile iron water piping, centered at the point of
the crossing so that joints are equidistant and as far as possible from
the water piping. Protect water piping passing under sewer piping by
providing a vertical separation of at least 450 mm between the bottom of
the sewer piping and the top of the water piping; adequate structural
support for the sewer piping to prevent excessive deflection of the joints
and the settling on or damage to the water piping.
REMARKS:
Al Yamama Co. / Third-Party AYC
Construction Department representative QC Engineer
Work is Complete and Ready for Inspection: QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
INSPECTION CHECKLIST
Project Name Artillery Brigade base RSLF-AC DOR Tetra Tech
Client US army Corps of Engineer's Contractor Al-yamama company
Checklist Title Checklist #
Related Dwgs
Inspection date & time Works location ACCEPTED REJECTED
S.No ACCEPTANCE CRITERIA Reference Spec PASS FAIL REMARKS
Fire/Domestic Water Line Hydro test
1 Test Pressure shall be 200 psi as per NFPA 13. NFPA 13
During the filling of water, the vent shall be open to remove the air
2 AWWA C600
accumulated during the water filling.
During the pressurization, proper control shall be observed and the hold
3 time shall be 10 minutes after reaching 50% of the test pressure. During Method of Statement
this time visual check will be done.
After preliminary check of leaks, the pressure shall be increased in

steps with at least 10 minutes hold at each step to permit inspection for
leaks and weaknesses. The pressure shall be increased to the required
4 test pressure in steps no greater than one fifth of the test pressure after Method of Statement
the preliminary check at the 50% Test pressure. Further pressurization
shall not be continued until weakness have been repaired and leaks
have been stopped.
NFPA 13/ AWWA

5 The test pressure shall be hold for 2 hours
C600
Test pressure shall not vary by more than +/- 5 psi (34.5 kPa) for the
6 Method of Statement
duration of the test.
Manufacturer's
7 visual inspection shall be done to monitor any leak on the system.
Instruction Manual
No pipe installation will be accepted if the amount of makeup water is

greater than that determined by the following formula.
NFPA 13 & AWWA

8
C600
REMARKS: PASS ____________ FAIL_____________
Al Yamama Co. / Third-Party AYC

Construction Department representative QC Engineer
Work is Complete and Ready for Inspection: QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
CONSTRUCTION PLAN
a) AHA Installation
b) AHA Testing
Activity Hazard Analysis (AHA)
Activity/Work Task:
FIRE & DOMESTIC WATER LINE Overall Risk Assessment Code (RAC) (Use highest code)
INSTALLITION.
Project Location:
US ARMY, RSLF DAMMAM Risk Assessment Code (RAC) Matrix
Contract Number:
W912ER19C0001 Probability
Date Prepared: Severity
19/07/ 2020 Frequent Likely Occasional Seldom Unlikely
Prepared by Catastrophic E E H H M
AHSON SAMAD – HSE ENGINEER Critical E H H M L
Reviewed by Marginal H M M L L
AHAMAD AFROZ – CQC MNR Negligible M L L L L
Notes: (Field Notes, Step 1: Review each “Hazard” with identified safety “Controls”. Determine
Review Comments, etc.) RAC (See above)
Probability: likelihood the activity will cause
a Mishap (near miss, incident or accident).
Identify as Frequent, Likely, Occasional, RAC Chart
Seldom or Unlikely.
E = Extremely High
Severity: the outcome if a mishap occurred. Risk
Identify as Catastrophic, Critical, Marginal,
or Negligible. H = High Risk
Step 2: Identify the RAC (probability vs. M = Moderate Risk
severity) as E, H, M, or L for each “Hazard”
on AHA. Annotate the overall highest RAC L = Low Risk
at the top of AHA.
Job Steps Hazards Controls RAC

1.New workers on the job site 1. No safety orientation performed 1 All employees should undergo safety L
2. No PPE's induction training prior to performing any
3. Hazard not identified or work on the job site; records will be kept
Communicated to workers on site.
4. Incorrect Work procedure starts 2 Wear all required PPEs according to job
work without any safety requirement viz. safety helmet, safety
precautions. shoe, safety glass, reflective vest, hand
5. Poor Supervision. gloves, dust mask.
3 Supervisor will ensure that the workers
have the necessary PPE’s to perform their
activities.
4 Conduct toolbox talk (to brief the job
related hazard) before starting the work.
This will be the responsibility of
supervisor.
5 Work should be carried out under direct
supervision of competent foreman or
engineer.
6 Site Safety officer has to monitor the
activity to identify the unsafe act & unsafe
condition.
2. Survey 1 Heat Stress 1 Wear appropriate PPE including long M
2 Skin Problem sleeve clothes.
3 Snake, bit, Scorpion 2 Safe manual handling, particularly while
carrying survey equipment.
3 Watch your step when traversing broken
or stony ground.
4 When encountering any wild life remain
a safe distance from the fauna and report
immediately.
5 Survey vehicle is to have first aid kit and
a mobile phone for emergency.
3. Mobilization of Heavy 1 Defective or damaged equipment & No 1 Inspect the equipment as per the H
Equipment. pre-inspection done. checklist prior to work start.
2 Non certified operator 2 The operator should possess SAG
3 Parking area not identified / obstruction operating license.
4 Traffic accident / property damage. 3 Vehicle Should be parked in designated
5 Blind spot area.
6.Visibility 4 Provide trained flagman for controlling
the traffic.
5 Follow approved traffic control plan.
6 Follow speed limit 20 km/h inside site.
7 Provide proximity Device for each heavy
equipment.
8 Reverse alarm and Revolving beacon
Light in operable condition.
4.Excavation Work 1 Damage to underground and other 1. Take work permit prior to work start. H
existing utilities /utilities not marked and 2. Pre-excavation checklist need to be
identified on the As-built drawings. filled before the activities start
2 Excavation wall collapse / Cave-in. 3. Identify the underground utilities by
3 Fall of person into excavated pit available drawing & underground utility
4 No Access & Egress scanner or detector.
5 Inhalation of dust 4. Mark the location of any known or
6 Personnel struck by Moving equipment suspected underground utilities
and damage to property. 5. Prior to commencement of work
7, Visibility personnel shall be informed about the
8.Troppling of Dump truck into excavated identified Utilities.
pit 6. Mechanical excavation is not allowed
9) Water accumulation within 3M (10ft) from known underground
10) Fall person during Night hours utilities.
11) Toxic Gas 7. Provide proper sloping or benching or
shoring according to the soil classification
8. Excavated soil should be kept at least 2
m away from the edge of excavated pit
9. Provide barricading 1 M away from the
excavated pit to restrict unauthorized
entry of person.
10. Provide inspected ladder for access
and shall fixed properly at least 1M above
the top landing point.
11. Ladder shall be spaced at least every
15M (50ft) along a trench.
12. Dust control by the use of water truck
to continuously spraying the area.
13. Workers shall be provided with 3M N-
95 dust mask and safety glass.
14. Heavy equipment shall be kept 2m
away from the edge of excavation
15. Provide hard barricading & warning
signage’s "Deep Excavation".
16. Flagman to control the movement of
vehicle.
17. Provide dewatering pumps if
required.
18. Post reflective warning signs &
warning lights.
19.Follow the procedures for confined
space entry for excavation greater than
1.2 m ( 4ft)
Deep.
20. Gas test should be conduct before
entering inside the excavation.
21.Trained flagman /Banks man shall be
utilized to assist operators in their
operation
22. All heavy equipment shall be
equipped with proximity device and
flagman with personal device to liaison
with operator.
5. Installation of fire & Domestic 1) Slip & trip 1) Only trained personnel with relative H
water systems/installations. 2) Fall of Material experience shall be allowed to handle this
3) Property Damage work
4) Personal Injury 2) all field personnel will use appropriate
PPE for their tasks.
3) Appropriate Safety sign boards,
barriers shall be provided.
4) Follow safe manual handling while
shifting materials.
5) Tools appropriate to the task being
undertaken are chosen and used
according to safe working practices.
6) Follow safe lifting operations while
laying the pipes into pit before installation.
7) Shall maintain good housekeeping
around work area.
6) Manual Excavation 1) Personal injury. 1) Provide proper PPE like Hard hat, H
2) Slip ,Trip Safety shoes, Safety goggles, hand
3) Dust inhalation gloves, cover all, high visible vest Dust
4) Access and Egress mask.
2) Provide proper and correct tools.
3) Provide proper barricading around
excavation area.
4) Provide ladder at intervals.
5) Provide good work place
7.Confined Space Entry 1) Toxic Gas 1.1) Gas test shall be performed by H
trained gas tester in all level of confined
2) No Access & Egress space i.e. at point of an entry, bottom, mid
3) Untrained person and top level.
4) Poor Supervision 1.2) Oxygen content, flammable and toxic
5) Lack of Oxygen and presence of gas reading shall be:
a) Oxygen: concentration is b/w 20.0% -
hazardous airborne. 23.5%
6) Faulty Gas detector b) Flammable gas: less than 5% of the
LEL.
c) CO is at below 35 parts per million (
PPM)
d) H2S is at or below 10 PPM.
1.3) Gas test shall be performed and
recorded:
Prior to entry
a) After breaks or other interruption in
the work.
b) If condition of confined space have
changed.
c) At periodic interval (e.g. every 2 hours
)
1.4) Take confined space Entry permit
from SA approved permit issuer.
2) Tripod system should be used for
rescue purpose.
3 ) Only Confined Space trained person
is allowed to enter inside CS
4 ) Trained Standby men and Entry
supervisor should be available until the
completion of work
5.1) Mechanical Ventilation ( air blower )
shall be used to ensure the removal of
hazardous
airborne contaminants
5.2) Wear Self Compressed Breathing
Apparatus ( SCBA) if required
6) Use calibrated gas detector.
8. Heat Stress Procedures 1) Heat Stroke 1) Avoid working indirect sunlight when M
possible
2) Dehydration 2) Working in color part of the day if
3) Sunburn possible
3) Stay hydrated
4) Take frequency breaks
5) Drink plenty of water
6) Wear long sleeve clothes and long
pants
9. Housekeeping 1 Slips, trips and fall injuries 1 Stack and contain empty bags, M
2 Environmental Damage Container for rubbish, remove rubbish and
disposed in approved area.
2 To use poly thin bags and disposed
them to specified locations.
3 All unwanted or residual material will be
picked and disposed at waste container.
4. Remove all soil pile from work place.
10. Emergency 1 Injury to person 1 Work should be take place under direct H
2 De-hydration due to Excess heat supervision of competent engineer &
3 Suffocation safety officer.
2 Emergency vehicle & certified first aider
will be readily available in site.
3 First aid kit should be available with
sufficient medicines.
4 Drink plenty of water & take rest during
excess heat.
5 Supervisor should be trained on BLS &
First aid.
6 All person should be trained on the
emergency response procedure
7 Rescue team should be readily
available.
8 Emergency Contact Number should be
displayed on site.
11. Environmental 1 Dust Inhalation 1 Spray water to minimize the dust. M
2 Heat Stress 2 All personnel in the region must wear
3 Bad Weather(Sand, Storm and Heavy appropriate dust mask.
rain) 3 Drink plenty of water or hydration drink.
4 Take frequent break.
5 Wear hat and light color cloths.
6 Stop the work in time interval and take
rest in shaded area.
Rev Date Prepared by HSE Checked by: Reviewed by: Approved by Project
Superintendent CQC Manager Manager
00 19 July Engr.Ahson Samad Engr.Isravel Engr.Ahmed Afroz Engr.Saleh Selim
2020 Subbunadar
Activity Hazard Analysis (AHA)
Activity/Work Task:
HYDRO TEST FOR Overall Risk Assessment Code (RAC) (Use highest code)
DRINKING/FIRE WATER LINE
Project Location:
US ARMY, RSLF DAMMAM Risk Assessment Code (RAC) Matrix
Contract Number:
W912ER19C0001 Probability
Date Prepared: Severity
20/07/ 2020 Frequent Likely Occasional Seldom Unlikely
Prepared by Catastrophic E E H H M
AHSON SAMAD – HSE ENGINEER Critical E H H M L
Reviewed by Marginal H M M L L
AHMED AFROZ – CQC MNR Negligible M L L L L
Notes: (Field Notes, Step 1: Review each “Hazard” with identified safety “Controls”. Determine
Review Comments, etc.) RAC (See above)
Probability: likelihood the activity will cause
a Mishap (near miss, incident or accident).
Identify as Frequent, Likely, Occasional, RAC Chart
Seldom or Unlikely.
E = Extremely High
Severity: the outcome if a mishap occurred. Risk
Identify as Catastrophic, Critical, Marginal,
or Negligible. H = High Risk
Step 2: Identify the RAC (probability vs. M = Moderate Risk
severity) as E, H, M, or L for each “Hazard”
on AHA. Annotate the overall highest RAC L = Low Risk
at the top of AHA.
Job Steps Hazards Controls RAC

1.New workers on the job site 1 No safety orientation performed 1 All employees should undergo safety induction L
2 No PPE's training prior to performing any work on the job
3 Hazard not identified or site; records will be kept on site.
Communicated to workers 2 Wear all required PPEs according to job
4 Incorrect Work procedure starts requirement viz. safety helmet, safety shoe,
work without any safety safety glass, reflective vest, hand gloves, dust
precautions. mask.
5 Poor Supervision. 3 Supervisor will ensure that the workers have
the necessary PPE’s to perform their activities.
4 Conduct toolbox talk (to brief the job related
hazard) before starting the work. This will be the
responsibility of supervisor.
5 Work should be carried out under direct
supervision of competent foreman or engineer.
6 Site Safety officer has to monitor the activity to
identify the unsafe act & unsafe condition.
2. Survey 1 Heat Stress 1 Wear appropriate PPE including long sleeve M
2 Skin Problem clothes.
3 Snake, bit, Scorpion 2 Safe manual handling, particularly while
carrying survey equipment.
3 Watch your step when traversing broken or
stony ground.
4 When encountering any wild life remain a safe
distance from the fauna and report immediately.
5 Survey vehicle is to have first aid kit and a
mobile phone for emergency.
3. Preparation A. Lack of work and safety • An approved test procedure shall be H

instruction available at the site prior to
A. Work and safety guideline B. Failure of work planning commencing the test.
B. Work execution C. Failure to clean • Review and follow this AHA and it
C. Pipe line D. Confusing the test pipe should be kept at the work location.
D. Tools and equipment line • Execute the job in a safe manner.
E. Test medium - water E. Defective and • Establish the job sequence.
F. Testing equipment’s inappropriate • Leader of task should control the job in
G. Area Protection F. Incorrect rate of accordance with the job steps.
H. Arranging of supervisory temporary gasket • Before commencement of the test, the
Staff. G. Malfunctions of pressure pipeline should be cleaned properly.
I. Communication gauge and relief valve. • The test pipeline should be marked or
J. Completion of preparation H. System failure of manifold tagged properly.
• Inspect and make sure the function of
required tools and equipment’s before
bringing the job site.
• Select suitable tools and equipment’s
accordingly.
• Gasket pressure rate should be holding
out with the test pressure rate.
• Check the manufacturer’s rating
specifications for all gaskets before
placing on it.
• Pressure gauge and relief valve should
be calibrated and tested and its records
are needed to keep at job location.
• Adequate capacity is required for the
relief valve to protect overpressure.
• The plant process engineer or
instrument engineer shall approve the
relief valve set pressure.
• The relief valve shall be tested within
two week prior to the pressure test.
• Gauge and relief valve calibration
interval shall not exceed one month.
• Manifold system shall be
hydrostatically tested in accordance
with the procedure and isolation valve
shall be provided between the hydro
test pump machine and the equipment
being tested.
• Work related fitting items such as
gasket, coupling, Teflon tape etc.
should be kept at site spare before
starting the job.
• Standard water hoses should be used
for test purpose and its spare keep at
work location.
• Whiplash arrestor should be provided
to all joints of hoses.
• Adequate supports to be provided for
the testing equipment’s to prevent
movement due to the pressure.
• The test area shall be protected by
barricade.
• Provide warning signboard.
• Assign standby man.
• Utilize a proper level of staffing,
including experience to ensure safe
operations.
• Effective communications are required
to coordinate with involved employees
to control and to avoid misleading.
• Use the work procedures and this AHA.
• Coordinate with the site safety/ssho
officer.
4. Water filling • Make sure the proper function of pump H

1. Failure of pump before bringing at the work location.
2. Unrestrained water filling • Follow the manufacturer’s instructions.
3. If there is leaks • Place the pump and secure firmly for
4. Over pressure the stability.
• Set the connection properly.
• Assign experienced pump operator.
• Water to be filled step by step.
• Ten minutes hold at each step to check
leaks.
• Do not disturb the pipe line or
equipment during the pressurization.
• Stop the hydro test and bring the
pressure to zero level before
attempting the repair.
• At any reason do not try to repair leaks
on the pressurized pipe or equipment.
• Arrange the system according to the
test requirements.
• Protect the over pressure by relief
valve.
• Relief valve shall be provided with
adequate capacity to control the over
pressure.
• A bleed valve shall be provided on the
test manifold to control the over
pressure.
• Two pressure gauges shall be installed
in the test system. One on the test
pump (manifold) and another one is on
the system being tested.
• An isolation valve shall be provided
between the pressure testing manifold
and the system being tested.
5. De-pressurizing, after 1.Breaking the approval • Temporary hose connections shall be H

completion of the hydro-test method provided to the existing OWS line for
(Water disposal) draining the waste water.
• Do not open the outlet rapidly.
• Opening the outlet to be increased in
accordance with the reducing of
pressure.
• Do not dispose wastewater to local
areas.
6. Scaffolding platform. 1. Failure of stability • Obtain appropriate work permit. H

2. Falling from heights • Scaffolding construction must be
supervised by certified supervisor.
• SSHO should inspect the scaffold
platform.
• Review and follow the requirements of
safe scaffold systems and EM 385book.
• Follow the tagging system.
• Wear full body safety harnesses
7. General Items, essential part of 1. Slips and Trips • All activities are required work permit. H
this work. 2. Electrical risk • Assign a qualified/Competent work
3. Danger area permit receiver to receive the work
1. Work permit 4. Plant Emergency permit.
2. Personal Protective • Acquire appropriate work permit.
Equipment (PPE) • Work permit issuer and receiver shall
3. Housekeeping conduct jobsite inspection before
4. Portable power tools & issuing the work permit.
Equipment’s • Follow the instructions / requirements
5. Area protection of work permit.
• Work permit receiver should monitor
the work in accordance with the work
permit system.
• Any unsafe act or any changing of
conditions the work permit receiver
should stop the work pull back the
work permit and immediately inform to
the work permit issuer.
• Work permit issuer and receiver shall
conduct jobsite inspection before
closing the work permit.
• Safety helmet, safety glass, gloves,
safety shoes, coverall and full body
harness with shock absorber and
double lanyard.
• Housekeeping should be done time to
time.
• Unwanted materials should be
removed from the job site.
• All the tools and equipment should be
kept in proper place after the use.
• Portable power tools are to be a
maximum 120 volt.
• Portable power tools are to be
protected with a GFCI.
• Provide proper grounding system.
• Review and follow the contents of this
AHA with all assigned personnel.
• Nobody is allowed to work the inside
the barricaded areas. The ground level
area should be protected with
barricade and sign.
• All employees should follow the
emergency response procedure.
8. Housekeeping 1 Slips, trips and fall injuries 1 Stack and contain empty bags, Container for M
2 Environmental Damage rubbish, remove rubbish and disposed in
approved area.
2 To use poly thane bags and disposed them to
specified locations.
3 All unwanted or residual material will be picked
and disposed at waste container.
4. Remove all soil pile from work place.
9. Emergency 1 Injury to person 1 Work should be take place under direct H

2 De-hydration due to Excess heat supervision of competent engineer & safety
3 Suffocation officer.
2 Emergency vehicle & certified first aider will be
readily available in site.
3 First aid kit should be available with sufficient
medicines.
4 Drink plenty of water & take rest during excess
heat.
5 Supervisor should be trained on BLS & First
aid.
6 All person should be trained on the emergency
response procedure
7 Rescue team should be readily available.
8 Emergency Contact Number should be
displayed on site.
10. Environmental 1 Dust Inhalation 1 Spray water to minimize the dust. M
2 Heat Stress 2 All personnel in the region must wear
3 Bad Weather(Sand, Storm and appropriate dust mask.
Heavy rain) 3 Drink plenty of water or hydration drink.
4 Take frequent break.
5 Wear hat and light color cloths.
6 Stop the work in time interval and take rest in
shaded area.
Rev Date Prepared by HSE Checked by: Reviewed by: Approved by Project
Superintendent CQC Manager Manager
00 20 July Engr.Ahson Samad Engr.Isravel Engr.Ahmed Afroz Engr.Saleh Selim
2020 Subbunadar

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PROJECT NUMBER: W912ER19C0001

CLIENT:US Army Corps of Engineers Middle East District

CONTRACTOR: Al-Yamama Company for Trading & Contracting.

THREE PHASE INSPECTION

1. Date of Inspection meeting: 19th July 2020

2. Location: Al-Yamama Site Conference room

TITLE AND LOCATION: CONTRACTOR:

GOVT OR A/E REVIEWER

DATE RCD FROM OTH

Technical Submittal for the Ductile iron Pipe, Fittings &

33 11 00-5 Exterior Protection - DI Pipe 3.2.1.2c FIO A 14-Jun-2020 F 17-Jun-2020

1) Excavation Work: Section- 31 00 00

The publications listed below form a part of this specification to the

AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS

AASHTO T 180 (2017) Standard Method of Test for

AASHTO T 224 (2010) Standard Method of Test for

AMERICAN WATER WORKS ASSOCIATION (AWWA)

AWWA C600 (2017) Installation of Ductile-Iron Mains

ASTM INTERNATIONAL (ASTM)

ASTM C131 (2006) Standard Test Method for Resistance

ASTM C136 (2006) Standard Test Method for Sieve

ASTM C33/C33M (2018) Standard Specification for Concrete

ASTM D1140 (2017) Standard Test Methods for

ASTM D1556 (2007) Density and Unit Weight of Soil in

ASTM D1557 (2012; E 2015) Standard Test Methods for

ASTM D2487 (2017) Standard Practice for

Classification of Soils for Engineering

ASTM D2937 (2017; E 2017; E 2018) Standard Test

ASTM D422 (1963; R 2007; E 2014; E 2014)

ASTM D4318 (2017; E 2018) Standard Test Methods for

ASTM D6938 (2017a) Standard Test Method for In-Place

ASTM D698 (2012; E 2014; E 2015) Laboratory

U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)

EPA 600/4-79/020 (1983) Methods for Chemical Analysis of

EPA SW-846.3-3 (1999, Third Edition, Update III-A) Test

1.2.1 Licensed Civil/Geotechnical Engineer

Where referenced in this Section, the Licensed Engineer is herein defined

1.2.2 Satisfactory Materials

Satisfactory materials comprise any materials classified by ASTM D2487 as

1.2.3 Unsatisfactory Materials

Materials which do not comply with the requirements for satisfactory

material classified as satisfactory which contains root and other organic

1.2.4 Cohesionless and Cohesive Materials

Cohesionless materials include materials classified in ASTM D2487 as GW,

1.2.5 Degree of Compaction

Degree of compaction required, except as noted in the second sentence, is

Material suitable for topsoils obtained from excavations is defined as:

1.2.7 Hard/Unyielding Materials

Hard/Unyielding materials comprise weathered rock, dense consolidated

Solid homogeneous interlocking crystalline material with firmly cemented,

1.2.9 Unstable Material

1.2.10 Granular Material

1.2.10.1 Select Granular Material

Select granular material consist of materials that are well-graded,

Sieve Size Percent Passing by Weight

1.2.11 Structural Fill

Structural Fill material shall consist of predominately granular soils

1.2.12 Trench Bedding and Initial Backfill Material

1.2.12.1 Initial Backfill

Initial backfill consists of select granular material or satisfactory

1.2.12.2 Trench Bedding

1.2.12.2.1 Trench Bedding Class I

Angular, 6 to 40 mm, washed angular stone, including a number of fill