SAMPLE MANUFACTURING QUALITY PLAN FORMAT

Manufacturer's Dertails: CUSTOMER: DAMODAR VALLEY CORPORATION Item: M.Q.P. No.-

(LOGO OF MANUFACTURER) GALVANISED STRUCTURAL Rev. No.-
MAIN AGENCY:- PROJECT: TOWER MATERIALS Date:-

CHECK
Components/ Operation & Agency
Reference Format of
Sl. No. Description of Test Characteristic Check Type of check Quantum of Check Acceptance Norm Remarks
Documents Record
Description P V W

I II III IV V VI VII VIII IX X

1 RAW MATERIALS INSPECTION
The Fabricator shall procure all
sections and maintain a record in
MTC, co related
Structural Steel (Angle DVC A, a separate register for DVC as
Structural Steel to be procurred from DVC approved Verification of MTC, Challan/ Invoice for Challan/
1.1 Sections, Flats, Plates & All supplied Lot Specification, M B, - per Format-I.
source. In case the manufactured angle/ plate sections Documents procurement Invoice for
Sheets) IS:2062 D The QTY used in DVC's work and
are not procured from prime makers, the re-rollers have procurement
balance QTY shall be maintained
to ensure use of Billets/ Blooms/ Stabs from prime side by side.
makers as SAIL/ IISCO/TISCO/ RINL.
A,
Pack plates up to 5mm
1.2 -Do- -Do- -Do- -Do- -Do- M B, -
thickness
D
1.1.1

Two sample per Cast/

Verification/ Heat and a class of B,
(a) Test for Ultimate Tensile Strength IS:2062:2011 IS:2062 Test Reports A -
Measurement steel product irrespective D
of Cast/ Heat size

(b) Test for Yield Stress -Do- -Do- -Do- -Do- -Do- A - B,D If materials is procured from
SAIL/RINL/TISCO/IISCO/Jindal,
(c) Percentage Elongation Test -Do- -Do- -Do- -Do- -Do- A - B,D review of co-related MTC. All
original MTCs/ PO/Challan to be
submitted for verification.
Piece at room temp.
Mechanical Properties If materials is procured from re-
shall withstand
Two sample per Cast/ bending through rollers, witnessing of Mechanical
Heat and a class of 180degree to a & Chemical strength of raw
(d) Bend Test -Do- -Do- -Do- A - B,D materials preferably at re-rollers'
steel product irrespective minimum internal dia
of Cast/ Heat size as per IS:2062 with premise. The original TC of billets
both side parallel. used for conversion of the
Without cracking sections must be presented
during review.

Plates & rounds where no

manufacturer's embossing is
One sample per cast/ available, physical testing to be
V 'notch Impact Test (optional at room temperature, if heat and a class of steel
(e) -Do- -Do- IS:2062 -Do- A - B,D witnessed preferably at roller's
required for Gr. E250BR, E350BR) product irrespective of premise.
cast/ heat size

Two sample per Cast/

Heat and a class of
1.1.2 Chemical Composition Chemical Analysis Measurement IS:2062:2011 IS:2062 -Do- A - B,D
steel product irrespective
of Cast/ Heat size

All records and documents are to be submitted along with Inspection Call

LEGEND: DOC NO.- REV.-

M: Manufacturer/Re roller of Steel
Z: Manufacturer of Raw Zinc
A: Tower Manufacturer CAT-
B: Main Agency
D: OWNER (DVC)
MAIN CONTRACTOR
P:PERFORM
V:VERIFICATION
W:WITNESS APPROVED
SIGNATURE CHP: CUSTOMER'S HOLD POINT FOR DVC USE REVIEWD BY APPROVAL SEAL
BY
 MANUFACTURING QUALITY PLAN

Manufacturer's Dertails: CUSTOMER: DAMODAR VALLEY CORPORATION M.Q.P. No.-

Item:
(LOGO OF MANUFACTURER) Rev. No.-
GALVANISED STRUCTURAL TOWER MATERIALS
MAIN AGENCY:- PROJECT: Date:-

CHECK
Components/ Operation & Agency
Reference Format of
Sl. No. Description of Test Characteristic Check Type of check Quantum of Check Acceptance Norm Remarks
Documents Record
Description P V W

I II III IV V VI VII VIII IX X

Material to be free from surface defects like

Visual
lamination, rough/ jagged and imperfect edges,
1.1.3 Visual Inspection Visual observation of material visual Random IS:2062 Observation A B, D
cracks, rounded apex, deep roll marks, pipy
Record
and any harmful defects

1.1.4 Dimensional Inspection Dimensional checks of sections visual/ Measurement Random IS:808/ IS:1852 Check Records A B, D

Up to 45mm Leg Length; ±1.5mm

>45 to 100mm Leg Length; ±2.0mm

Tolerances for Leg Length of >100mm Leg Length; ±2.0% of Leg Length
(a) Leg length measurement Measurement -Do- -Do- -Do- A B, D
Angles Equal/ Un Equal Difference between Leg Length of Equal
Angles shall be limited to 75% of Total
Tolerance (Plus and Minus)

(i) Up to 50mm±1.0mm
(ii)>50 to 75mm± 1.5mm
Tolerance on width of flats Measurement -Do- -Do- (iii) >75 to 100mm ±2.0mm -Do- A B, D
(iv) >100mm 2% subject to a maximum of
6.0mm

All records and documents are to be submitted along with Inspection Call

LEGEND: DOC NO.- REV.-

M: Manufacturer/Re roller of Steel
Z: Manufacturer of Raw Zinc
A: Tower Manufacturer CAT-
B: Main Agency
D: OWNER (DVC)
MAIN CONTRACTOR
P:PERFORM
V:VERIFICATION
W:WITNESS APPROVED
SIGNATURE CHP: CUSTOMER'S HOLD POINT FOR DVC USE REVIEWD BY APPROVAL SEAL
BY
 MANUFACTURING QUALITY PLAN

Manufacturer's Dertails: CUSTOMER: DAMODAR VALLEY CORPORATION M.Q.P. No.-

Item:
(LOGO OF MANUFACTURER) Rev. No.-
GALVANISED STRUCTURAL TOWER MATERIALS
MAIN AGENCY:- PROJECT: Date:-

CHECK
Components/ Operation & Agency
Reference Format of
Sl. No. Description of Test Characteristic Check Type of check Quantum of Check Acceptance Norm Remarks
Documents Record
Description
P V W

I II III IV V VI VII VIII IX X

(b) Out of Squareness Measurement Random IS:1852 ±1⁰ Check Records A B, D

For flange less than 100mm

Reasonabley straight
(c) Camber -Do- -Do- -Do- -Do- A B, D
For flange 100mm & above
Max. 0.2% of Length
(d) Root Radius -Do- -Do- IS:808 IS: 808 -Do- A B, D

1.1.5 Weight One sample for 50MT/ Up to 3mm thick; ± 5%

Unit Weight Test -Do- IS"808/ IS:1852 >3mm thcik; +5%, -3% -Do- A B, D
(a) Tolerance For Angle Sections Section or Part Thereof over weights specified in IS: 808

Weight One sample for 50MT per

(b) Unit Weight Test -Do- IS:1852/ IS: 1730 +5%, -2.5% overweight specified in IS: 1730 -Do- A B, D
Tolerance for Plates section or part thereof

<8mm thick;
+12.5%, -5%
Thickness Tolerance For
1.1.6 -Do- Random IS: 1852 8mm-12mm thick; -Do- A B, D
Plates
+7.5%, -5%
Over 12mm; ± 5%

Up to 12mm ±0.5mm
Thickness Tolerance For Flats -Do- Random -Do- -Do- A B, D
Over 12mm-4% subject to 1.5mm maximum

Zinc Ingot MTC, A,

MTC of Zinc, Procurement supporting IS: 209
1.2 To be procurred from Hidustan -Do- Random Zn 99.99% Min procurement Z B, -
papers (Grade-99.99%)
Zinc Ltd., or Imported papers D

Chemical Composition One sample per month B,

1.2.1 Chemical Analysis Spectro Analysis IS:13229/IS:209 IS:13229/ IS:209 Test report A
(Molten Zinc) for spectro analysis D

All records and documents are to be submitted along with Inspection Call

LEGEND: DOC NO.- REV.-

M: Manufacturer/Re roller of Steel
Z: Manufacturer of Raw Zinc
A: Tower Manufacturer CAT-
B: Main Agency
D: OWNER (DVC)
MAIN CONTRACTOR
P:PERFORM
V:VERIFICATION
W:WITNESS APPROVED
SIGNATURE CHP: CUSTOMER'S HOLD POINT FOR DVC USE REVIEWD BY APPROVAL SEAL
BY
 MANUFACTURING QUALITY PLAN

Manufacturer's Dertails: CUSTOMER: DAMODAR VALLEY CORPORATION Item: M.Q.P. No.-

(LOGO OF MANUFACTURER) GALVANISED STRUCTURAL TOWER Rev. No.-
MAIN AGENCY: PROJECT: MATERIALS Date:-

CHECK
Components/ Operation & Agency
Reference Format of
Sl. No. Description of Test Characteristic Check Type of check Quantum of Check Acceptance Norm Remarks
Documents Record
Description P V W

I II III IV V VI VII VIII IX X

2 B. IN PROCESS INSPECTION (Fabrication of Tower Parts)

IS:802 Part II/ IS:7215/

(a) Straightening straightness of material Visual 100% Approved Drawing, shop IS:802, IS:7215 Check Records A B,D
sketches

Length Tolerance ± 2mm

1st Piece and every 50th The cut surface to be clean,
(b) Cropping (cutting) Dimensional Measurement -Do- -Do- A B,D
Piece reasonable square & free from
distortation

Letter size as per Proper impression and

(c) Stamping Stamping as per DVC specification Visual -Do- -Do- A B,D
Specification correctness as per sketch
Punching to be done for
thickness up to 16mm and
drilling to be done for thickness
DVC Technical more than 16mm.
(d) Punching/ drilling Diameter of holes, numbers of hole, position visual/ measurement -Do- -Do- A B,D
specification
Hole near bends to be punched/
drilled after bending

All records and documents are to be submitted along with Inspection Call

LEGEND: DOC NO.- REV.-

M: Manufacturer/Re roller of Steel
Z: Manufacturer of Raw Zinc
A: Tower Manufacturer CAT-
B: Main Agency (GE T&D)
D: OWNER (DVC)
MAIN CONTRACTOR
P:PERFORM
V:VERIFICATION
W:WITNESS APPROVED
SIGNATURE CHP: CUSTOMER'S HOLD POINT FOR DVC USE REVIEWD BY APPROVAL SEAL
BY
 MANUFACTURING QUALITY PLAN

Manufacturer's Dertails: CUSTOMER: DAMODAR VALLEY CORPORATION Item: M.Q.P. No.-

(LOGO OF MANUFACTURER) GALVANISED STRUCTURAL TOWER Rev. No.-
MAIN AGENCY: PROJECT: MATERIALS Date:-

CHECK
Components/ Operation & Agency
Reference Format of
Sl. No. Description of Test Characteristic Check Type of check Quantum of Check Acceptance Norm Remarks
Documents Record
Description P V W

I II III IV V VI VII VIII IX X

IS:802 part-II/ IS:7215/ IS:802 part-II/ IS:7215/

1st piece and every 50th B,
(e) Edge Security Dimensional Measurement Approved Drawing, Shop Approved Drawing, Shop Check Records A
piece% D
sketches sketches

For sheared edge; 23mm Min

(i) For 17.5mm dia Hole
For rolled edge; 20mm Min

For Sheared edge; 28mm Min

(ii) For 21.5mm Dia Hole
For Rolled edge; 25mm Min

(iii) For 26mm dia hole As per drawing

Tolerance cumulative and

between consecutive hole shall
Drilling & Punching Hole to 1st piece & every 50th Approved Drawing, shop be within ± 2mm and ± 1mm B,
(f) Dimensional Measurement Check Records A
Hole Distance piece sketch respectively. D
Back Mark (Gauge Line
±1.0mm)

Notching +2mm on specified length of

Flange Cut cut.Operationally shearing up to B,
(g) -Do- -Do- -Do- -Do- -Do- A
Corner Cut 8mm thick, by gas cutting for D
Bevel Cut material above 8mm thick

for member >12mm thick gas

cutting to be adopted followed
by grinding/ Machine cutting.
Tolerance on heel cutting length B,
(h) Heel Cutting -Do- -Do- -Do- -Do- -Do- A
+10mm D
Thickness after cutting:
t to t+1 (t ≤ 12mm)
t to t+2 (t > 12mm)

All records and documents are to be submitted along with Inspection Call

LEGEND: DOC NO.- REV.-

M: Manufacturer/Re roller of Steel
Z: Manufacturer of Raw Zinc
A: Tower Manufacturer CAT-
B: Main Agency
D: OWNER (DVC)
MAIN CONTRACTOR
P:PERFORM
V:VERIFICATION
W:WITNESS APPROVED
SIGNATURE CHP: CUSTOMER'S HOLD POINT FOR DVC USE REVIEWD BY APPROVAL SEAL
BY
 MANUFACTURING QUALITY PLAN

CUSTOMER: DAMODAR VALLEY CORPORATION

PROJECT: CONSTRUCTION OF 220KV GIS AT BURDWAN,

Manufacturer's Dertails:R.R. Ispat (A Unit of
Godawari Power & Ispat Alloy Ltd.),
(LOGO OF MANUFACTURER)
MAIN AGENCY:- GE T&D, Kolkata-156
TWO (02) NOS OF 220KV AIS LINE BAYS AT PARULIA S/S M.Q.P. No.-
Item:
AND PSDF APPROVED PROJECT FOR RENOVATION & Rev. No.-
GALVANISED STRUCTURAL TOWER MATERIALS
UPGRADATION OF CONTROL AND PROTECTION SYSTEM Date:-
& REPLACEMENT OF SUBSTATION EQUIPMENT OF 132/33
KV BURDWAN SUBSTATION OF DAMODAR VALLEY
CORPORATION.

CHECK
Components/ Operation & Agency
Quantum of Reference Format of
Sl. No. Description of Test Characteristic Check Type of check Acceptance Norm Remarks
Check Documents Record
Description P V W

I II III IV V VI VII VIII IX X

(1) MS Section
Cold-Section up to 75x75x6- Angle up to 10⁰
Cold- section upto 100x100x8- Angle upto 5⁰
IS:802 part-II/ IS:7215/ Hot-section above 75x75x6- Angle above 10⁰
Visual/ 100% pieces B,
(i) Bending Approved Drawing/ Shop Hot section above 100x100x8- Angle above 5⁰ Check Records A
Measurement checked (MS) Plates D
skecthes Cold up to 12mm thick upto 15⁰
Hot- Others
All HT materials will be Hot bend (both plates &
Angle)

100% for leg & X-

Arm member joints
& critical points.
Final Inspectiojn of Fabricated For others 1st
All parameters from (a) to (j) in the process visual/ All parameters from (a) to (j) in the process B,
(j) Parts piece 100% & shop drawings Records A
inspection are checked measurement inspection are checked D
(Black Stage) following
comparison
method w.r.t 1st
piece

DVC approved Drawing &

BOM.
Structure to be PROTO corrected BOM to be finalised after
assembled as per Proto Assembly check for each type of
approved dwg and structure.
PROTO
checked for dimensions, Any Engineering modification needed for special
Proto Assembly Check for each type of One structure of Assembly
(k) Proto (Model Assembly) Measurement angle size to verify arrangement will be finalised at this time and A B, D CHP
structure/ extension each Type Report, Proto
interchangeability of incorporated in the Proto corrected BOM.
corrected BOM
members etc. The agency to prepare their shop fabrication
drawing in cognisance of the proto assembly
report/ proto corrected BOM

All records and documents are to be submitted along with Inspection Call

LEGEND: DOC NO.- REV.-

M: Manufacturer/Re roller of Steel
Z: Manufacturer of Raw Zinc
A: Tower Manufacturer (RR ISPAT) CAT-
B: Main Agency (GE T&D)
D: OWNER (DVC)
MAIN CONTRACTOR
P:PERFORM
V:VERIFICATION
W:WITNESS APPROVED
SIGNATURE CHP: CUSTOMER'S HOLD POINT FOR DVC USE REVIEWD BY APPROVAL SEAL
BY
 MANUFACTURING QUALITY PLAN

Manufacturer's Dertails: CUSTOMER: DAMODAR VALLEY CORPORATION M.Q.P. No.-

Item:
(LOGO OF MANUFACTURER) Rev. No.-
GALVANISED STRUCTURAL TOWER MATERIALS
MAIN AGENCY: PROJECT: Date:-

CHECK
Components/ Operation & Agency
Quantum of Reference Format of
Sl. No. Description of Test Characteristic Check Type of check Acceptance Norm Remarks
Check Documents Record
Description P V W

I II III IV V VI VII VIII IX X

3.0 GALVANIZING

Processing
3.1 (Surface Preparation
Procedure)

Degreasing
It is acid base degreasing
Strength of solution between 5 to 15 point as
(a) solution at room to 50 ˚C Chemical chemical One sample daily IS:2629 Records A B, D
per manufacturer's recommendation
temperature which doesnot
require water rinsing

Pickling
Pickling is done in Concentration 40 to 180 Gm/Ltr.
(b) -Do- -Do- -Do- -Do- -Do- A B, D
Hydrochloric acid at room Iron content max. 120Gm/ Ltr
temperature
Rinsing
After pickling the material is
(c) -Do- -Do- -Do- -Do- pH Value 1 to 6 -Do- A B, D
washed in water tank.
(Dead Tank)

The specification of solution are kept as

Fluxing
mentioned below:
After rinsing the material is Chemical
(d) fluxed by dipping in Zinc Chemical Titration/ -Do- IS:2629 1) Temp- Room to 80 ˚C. -Do- A B, D
Chloride solution/ any suitable Measurement 2) Sp. Gravity-18 to 32 Be.
patent reagent 3) pH Value-3-5.
4) Iron Content-5Gms/ Litre (Max)

Pre Heating
After fluxing the loaded The Temperature is kept between 60 ⁰ C to
(e) material in jig is passed -Do- -Do- -Do- IS:2629 120 ⁰ C. -Do- A B, D
through pit drier chain Outlet temp of drier is 45 ⁰ C to 75 ⁰ C.
conveyor for pre-heating
All records and documents are to be submitted along with Inspection Call

LEGEND: DOC NO.- REV.-

M: Manufacturer/Re roller of Steel
Z: Manufacturer of Raw Zinc
A: Tower Manufacturer CAT-
B: Main Agency
D: OWNER (DVC)
MAIN CONTRACTOR
P:PERFORM
V:VERIFICATION
W:WITNESS APPROVED
SIGNATURE CHP: CUSTOMER'S HOLD POINT FOR DVC USE REVIEWD BY APPROVAL SEAL
BY
 MANUFACTURING QUALITY PLAN

Manufacturer's Dertails: CUSTOMER: DAMODAR VALLEY CORPORATION M.Q.P. No.-

Item:
(LOGO OF MANUFACTURER) Rev. No.-
GALVANISED STRUCTURAL TOWER MATERIALS
MAIN AGENCY:- PROJECT: Date:-

CHECK
Components/ Operation & Agency
Quantum of Reference Format of
Sl. No. Description of Test Characteristic Check Type of check Acceptance Norm Remarks
Check Documents Record
Description P V W

I II III IV V VI VII VIII IX X

DIPPING
(After drying is over the
material is dipped in molten
3.2
Zinc.
Following parameters are
controlled)

Zinc Bath Temperature

is recording is done by Displayed Records during
(a) Zinc Bath Temperature Measurement IS: 2629 450 ⁰C ± 10⁰C A B, D
graphical manner using continously dipping time
thermocouple in Zinc bath

Immersion & withdrawal

time Articles to be immersed till reaction takes place
Degree of immersion and which is indicated by stoppage of bubbling,
(b) A B
withdrawal time is decided withdrawal to be controlled so that zinc drains
based on thickness and length freeely
of material

Water Quenching
(c) (After dipping the material is Temp Max. 70 ⁰C A B
quenched in water)
Dichromating:
After quenching, material is
Strength of solution to be maintained between
dipped in Sodium dichromate IS: 2629/ DVC
(d) Strength of solution Chemical One sample daily 0.2 to 1% passivation solution (Deoxidation) Records A B
solution to avoid the white Specification
Temp. of solution should be less than 65⁰C
rust.
(Proprietory Chemical)
All records and documents are to be submitted along with Inspection Call

LEGEND: DOC NO.- REV.-

M: Manufacturer/Re roller of Steel
Z: Manufacturer of Raw Zinc
A: Tower Manufacturer CAT-
B: Main Agency
D: OWNER (DVC)
MAIN CONTRACTOR
P:PERFORM
V:VERIFICATION
W:WITNESS APPROVED
SIGNATURE CHP: CUSTOMER'S HOLD POINT FOR DVC USE REVIEWD BY APPROVAL SEAL
BY
 MANUFACTURING QUALITY PLAN

Manufacturer's Dertails: CUSTOMER: DAMODAR VALLEY CORPORATION M.Q.P. No.-

Item:
(LOGO OF MANUFACTURER) Rev. No.-
GALVANISED STRUCTURAL TOWER MATERIALS
MAIN AGENCY: PROJECT: Date:-

CHECK
Components/ Operation & Agency
Quantum of Reference Format of
Sl. No. Description of Test Characteristic Check Type of check Acceptance Norm Remarks
Check Documents Record
Description
P V W

I II III IV V VI VII VIII IX X

surface to be free from defects like bare/ black

3.3 Galvanizing Checking spots, (except when small and suitable for
visual checking visual 100% IS:2629 Records A B,D
(a) Visual checking patching) heavy ash & flux inclusions, lumps,
pimples, runs etc

Minimum value or Average coating

thickness(microns)
(b) Thickness of Zinc coating Coating Thickness Measurement 8 sample per Shift IS:4759 a) 5mm thick and over-86μ -Do- A B,D
b) Under 5mm, but not less than 2mm-65μ
c) Under 2mm, but not less than 1.2mm-48μ

Minimum value or Average Mass of coating

(gm/m² )
a) 5mm thick and over-610gm/sqm
(c) Weight of Zinc coating Mass of Zinc -Do- 3 samples/ Shift IS:4759/ IS: 6745 b) Under 5mm, but not less than 2mm- -Do- A B,D
460gm/sqm
c) Under 2mm, but not less than 1.2mm-
340gm/sqm

Material to withstand
(d) Uniformity of Zinc coating Uniformity of Coating Chemical -Do- IS:2633 4dips of one minute each without showing signs -Do- A B,D
of copper deposits

Pivoted Hammer No removal or lifting of coating in area between

(e) Adhesion of Zinc coating Adhesion -Do- IS:2629 -Do- A B,D
Test hammer impressions

All records and documents are to be submitted along with Inspection Call

LEGEND: DOC NO.- REV.-

M: Manufacturer/Re roller of Steel
Z: Manufacturer of Raw Zinc
A: Tower Manufacturer CAT-
B: Main Agency
D: OWNER (DVC)
MAIN CONTRACTOR
P:PERFORM
V:VERIFICATION
W:WITNESS APPROVED APPROVAL
SIGNATURE CHP: CUSTOMER'S HOLD POINT FOR DVC USE REVIEWD BY
BY SEAL
 MANUFACTURING QUALITY PLAN

Manufacturer's Dertails: CUSTOMER: DAMODAR VALLEY CORPORATION M.Q.P. No.-

Item:
(LOGO OF MANUFACTURER) Rev. No.-
GALVANISED STRUCTURAL TOWER MATERIALS
MAIN AGENCY: PROJECT: Date:-

CHECK
Components/ Operation & Agency
Quantum of Reference Format of
Sl. No. Description of Test Characteristic Check Type of check Acceptance Norm Remarks
Check Documents Record
Description P V W

I II III IV V VI VII VIII IX X

FINAL INSPECTION &

4.0 TESTING
(By OWNER)

The agency will submit an undertaking

along with the BOM/ proposed Packing
BOM/ proposed
(a) Readiness Undertaking 100% readiness of offered inspected Lot visual Each offered Lot BOM for Offered Lot List for 100% readiness and presence of A, B D
Packing List
the offered Lot during inspection.
(Submitted along with Inspection Call)

(i) UTS Test 2 samples for every Please refer Cl. No.-
(ii) Yield Stress Test Measurement 50MT or part 1.1.1(a), 1.1.1(b) & IS: 2062 Test Report A B,D
(iii) Percentage Elongation Test thereof 1.1.1(c)

(b) Mechanical Properties Visual/ Please refer Cl.

(iv) Bend Test -Do- IS: 2062 -Do- A B,D
Measurement No.1.1.1(d)

(v) Min. Charpy 'V'Notch Impact Test Please refer Cl. No.-
-Do- -Do- IS: 2062 -Do- A B,D
(if Applicable) 1.1.1(e)

(c) Chemical Composition Chemical Composition Spectro Analysis -Do- Please refer Cl. No. 1.1.2 IS:2062 -Do- A B,D

(i) Thickness of Zinc coating

(ii) Mass of Zinc coating
Visual/ 2 samples for every Please refer Cl. 3.3(b) to
(iii) Uniformity of Zinc coating IS: 2629/ IS:4759/ IS:6745 -Do- A B,D
measurement 50MT/ Lot 3.3(e)
(iv) Adhesion test of Zinc coating
(d) Galvanizing Test

(v) Visual Inspection visual Random IS:4759 IS:2629/ IS:"4759 -Do- A B,D

All records and documents are to be submitted along with Inspection Call

LEGEND: DOC NO.- REV.-

M: Manufacturer/Re roller of Steel
Z: Manufacturer of Raw Zinc
A: Tower Manufacturer CAT-
B: Main Agency
D: OWNER (DVC)
MAIN CONTRACTOR
P:PERFORM
V:VERIFICATION
W:WITNESS APPROVED APPROVAL
SIGNATURE CHP: CUSTOMER'S HOLD POINT FOR DVC USE REVIEWD BY
BY SEAL
 MANUFACTURING QUALITY PLAN

Manufacturer's Dertails: CUSTOMER: DAMODAR VALLEY CORPORATION M.Q.P. No.-

Item:
(LOGO OF MANUFACTURER) Rev. No.-
GALVANISED STRUCTURAL TOWER MATERIALS
MAIN AGENCY: PROJECT: Date:-

CHECK
Components/ Operation & Agency
Quantum of Reference Format of
Sl. No. Description of Test Characteristic Check Type of check Acceptance Norm Remarks
Check Documents Record
Description
P V W

I II III IV V VI VII VIII IX X

Visual & Dimensional

Inspection visual/ Please refer Cl. No. 2(a)
(e) visual & dimensional check Random Please refer Cl. No. 2(a) to 2(j) & Cl. No. 3.0 Inspection Report A B, D
For fabrication (as per Shop measurement to 2(j) & Cl. No. 3.0
sketch) & Galvanizing

The packing, storing, Bundling, Handling & All the materials

Transportation shall be as per DVC shall be packed
Specification & relevant IS, so that no damage towerwise.
visual/ is occurred to materials. The weight of
Packing, Storing, Bundling, Packing, storing & transporation of materials
5 measurement/ 100% DVC Specification Also storing should be such that no white rust Dispatch Challan A D B bundle will be
Handling, Transportation as per DVC Technical Spec/ relevant IS code
Verification occurs. 2500Kg approx.
The dispatch schedule along with packing list to All the bundles
be provided by the agency, for verification by will be strapped
the consignee. with G.I. Strip

All records and documents are to be submitted along with Inspection Call

LEGEND: DOC NO.- REV.-

M: Manufacturer/Re roller of Steel
Z: Manufacturer of Raw Zinc
A: Tower Manufacturer CAT-
B: Main Agency
D: OWNER (DVC)
MAIN CONTRACTOR
P:PERFORM
V:VERIFICATION
W:WITNESS APPROVED APPROVAL
SIGNATURE CHP: CUSTOMER'S HOLD POINT FOR DVC USE REVIEWD BY
BY SEAL
 FORMAT-I

NAME of Project: INSTALLATION OF 4TH 220/132KV, 160MVA AUTO-TRANSFORMER AT DTPS SWITCH YARD INCLUDING ITS ASSOCIATED WORKS.

P.O. No.
FABRICATOR ASHOKA TOOLD PVT. LTD
NAME OF AGENCY: ABN TOWERS AND TRANSMISSION PVT. LTD

Billet/ Bloom
CHALLAN QTY of Signature of Witness
Sl. SECTION MANUFACT MTC No. (In Date of QTY used Balance QTY
(MS/ HT) MTC No. /In voice procurement REMARKS
No. SIZE URER case of re- Testing (MT) (MT)
No. (MT)
roller)
Fabricator Main Agency Owner
1
2
3
4
5
6
7

** NOTE:- All sections after procurement and prior to fabrication shall be tested as per MQP. All records of procurement and used QTY to be maintained in register as per this format. Any
procurement lot of new cast shall be tested again as per MQP.