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Doc.No.AD.PM.01.01.01.

51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00

LEGEND: H: Hold Point; RW: Random Witness;W: Witness; S: Surviellance Inspection; R: Review of MTC

INSPECTION
Sampling CATEGORY Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan Agency
Contractor ADPL

1 Cement
Cement should be greater than or equal to IS:8112-1989 Min. 2% Or Every Consignment Manufacturers
5 bags Visual Test Certificates
a Grade & Week required grade & date of manufacture should W R
Whichever Observation
be less than 3 months.
is greater.
IS:8112-1990 Every batch/Truck Weighment Slip
b Weight +/- 1.0 Kg W R

Standard consistency of IS:8112-1989 1 in 5 in 250 Each Batch Test Reports


c - IS:4031-1988(Part-4) or ( Min.2%) W R (Cement)
cement
Site Lab / Ext.
IS:8112-1989 Each Batch Lab. Test Reports
d Initial & final setting time Initial time >30min Final time <600 min IS:4031-1988(Part-5) W R (Cement)

Compressive Strength of IS:8112-1989 Each Batch Test Reports


e Table No. IS:4031-1968 IS:650-1966 IS:4031-1988(Part-6) W R (Cement)
Cement
IS:8112-1989 Each Batch Test Reports
f Soundness Test. Expansion < 10mm IS:4031-1988(Part-3) W R (Cement)
External Test
IS:269-1976 Once per Source House Test Reports
g Specific gravity 3.1 to 3.15 IS:4031-1996(Part- R RW (Cement)
11)
IS:8112-1989 Each Batch Site Lab / Ext. Test Reports
h Fineness of cement < 10% IS:4031-1988(Part-2) W R (Cement)
Lab.

2 Fine Aggregate
Sourceapproval
( Gradation/Deleterious For Concrete: Zone II and for Masonry Once for
I substances/Petrographic andPlaster: Zone III/IV and Deleterious IS:383-1970/IS:2386 every For each change in source H W External lab Laboratory result
examination)-To be tested substances not more than 5%. source
at External
Testing Laboratory
to be carried out at
II Site Laboratory

- Random Each Vehicle Sand testing file


a Moisture Content nil R S

IS 383-1970 Random Each Vehicle Sand testing file


b Silt and Clay R S

IS:383-1970 Random Initially Each Vehicle later once in a Gradation File.


c Fineness Modulus FM: 2.2 to 3 for C.sand(ref. Sp. Vol. -ii) day R S Site Lab / Ext.
Lab.
IS:23861963(Part-3) Random Once in Month Sp. Gr. Of F.A.
Specific gravity & water and C.A. file.
d -- R S
absorption
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Site Lab / Ext. Revision. 00.00
INSPECTION Lab.
Sampling CATEGORY Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan Agency
Contractor ADPL

IS : 383-1970 Random Initially Each Vehicle later once in a Sand testing file
e Gradation Zone day W R

3 Coarse Aggregates

Once for
Sourceapproval ( Gradation/Deleterious substances/Petrographic External
A IS:383-1970/IS:2386 every For each change in source H W Laboratory result
examination)-To be tested at External Laboratory laboratory
source
IS:23861963(Part-1) Random Daily Coarse
a Size, Shape,and texture IS:383-1970 R S aggregates testing
file.
IS:23861963(Part-3) Random Once in Month Coarse
Specific gravity & water aggregates testing
b R S
absorption file.
Site Lab / Ext.
IS:383-1970. Random Initially Each Vehicle later once in a Lab. Gradation File.
c Gradation As per table 2 & 5 day W R

IS:23861963(Part-4) Random Once per source Coarse Agg.


<45% by wt of aggregates for non wearing IS:383-1970 testing file
d Impact Test R S
surface

IS:2386-1963 Random Coarse Agg.


<45% by wt of aggregates for non wearing (Part-4) testing file
e Crushing test R S
surface IS:383-1970
One per source
Random Coarse Agg.
<45% by wt of aggregates for non wearing Site Lab / Ext. testing file
f Abrasion test R S Lab.
surface

- Random Coarse Agg.


Flakiness and Elongation testing file
g < 30% for RCC. Once in a Month W R
Index.

4 Reinforcement Steel (Chemical Properties)

a SOURCE APPROVAL H R

IS 1786-1985 Random Primary producers like SAIL, Tisco,


RINL once in SIX months
b Carbon Max. 0.3% W R

IS 1786-1985 Random
c Sulphur Max. 0.06% W R

External Test Third Party Test


IS 1786-1985 Random house Report

d Phosphorus Max. 0.06% W R


Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE
External Test Third Revision.
Party Test00.00
INSPECTION house Report
Sampling CATEGORY Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan Agency
Contractor ADPL

IS 1786-1985 Random Others every Two months


e Sulphur & Phosphorus Max. 0.11% W R

5 Reinforcement Steel (Physical Properties)


IS 1786 Random Each consignment each dia to be Steel Test Report
checked for weight Site Lab / Ext.
a Weight Fe 415 / Fe 500 W R
Lab.

IS 1786 Random
b Ultimate Tensile Test 485 / 545 N/mm2 W R

IS 1786 Random
c Yield strength test 415 / 500 N/mm2 Each consignment each dia , W R
MTC and
1 sample for a lot size of 10 ton, Approved
approved external
IS 1786 Random 2 sample for a lot size of 11-50 ton, external lab
reports
d % Elongation 14.50% / 12.00% 3 sample for a lot size of 51-100 ton W R

IS 1786 Random
e Bend Rebend test As per IS 1786 W R

6 Water

IS 456 :2000 Random Water Test Report


Site Lab / Ext.
a pH >6 R S
Lab.

IS 3025 (Part 18) Random


b Organic 200 mg/lit R S

IS 3025 (Part 18) Random


c Inorganic 3000 mg/lit R S

IS 3025 (Part 24) Random Once per source before


d Sulphates as SO3 400 mg/lit commencement of work and R S
subsequently every six months. External Test External
IS 3025 (Part 32) Random house laboratory Report
e Clorides as Cl 500 mg/l for PCC and 2000 mg/l for RCC R S

IS 3025 (Part 17) Random


f Suspended Matter 2000 mg/l R S

IS 456 :2000 Random


Compressive Strength of
g > 90% of the cubes casted with distilled water R S
Concrete

7 CONCRETE
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
INSPECTION
Sampling CATEGORY Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan Agency
Contractor ADPL

a Source approval Branded RMC Supplier W R


Site Lab / Ext.
Random For each Grade of Concrete and Lab.
b Design Mix Approval As per IS 10262, SP23 or relevent codes IS 10262 change of source H W Design Mix File

8 SOIL TESTING
Proctor compaction test for MDD > 1.52N/mm2 IS 2720 ( Part 8 ) Random
soil samples Site
a W R
Laboratory.

Grain Size Analysis IS 2720 (part 4) Random


Site
b W R
Laboratory.
Two sample per 3000 cum Soil test report file
Atterbergs Limit LL <70, PI <25, IS 2720 (5) Random
Site
c W R
Laboratory.

Free Swell Index FSI <50% IS 2720 ( Part 40) Random


Site
d W R
Laboratory.

9 COMMON BURNT CLAY BUILDING BRICKS


Random
For Class 30 > 30N/mm2,
a Compressive Strength IS 1077:1992 W R
and for class 25 > 25N/mm2
Site Lab / Ext. Test Report
Random Lab. (Bricks)
b Water Absorption 24hrs immersion in water < 15%, IS 1077:1992 5 Samples for a lot of 2001 to 10000, W R
10 Samples for a lot of 10001 to
35000,
Random 15 Samples for a lot of 35001 to
c Efflorescence rating shall be NILL. IS 1077:1992 50000.
External Test Third Party Test
Random House Report
d Bulk Density > 2.5gm/cm3 IS 2180:1988 W R

10 Test on masonry solid concrete blocks


Random
Should meet the requirement as given in the Third Party Test
a Sorce Approval H W External
code Report

20 Blocks per 5000 blocks or part


b Dimension received W R

Random 8, blocks
4 N/mm2 (for D4 grade) & 5 N/mm2 (for D5
c Compressive Strength W R
grade)
Site Test Report
Random 3, blocks Laboratory. (Concrete Block)
d Water absorption Not more than 10% by mass IS 2185 Part1 W R

Random 3, blocks
e Block Density Not less than 1800 Kg/cum W R
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD IS 2185 Part1
ITP IN COMING STAGE Revision. 00.00
INSPECTION
Sampling CATEGORY Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan Agency
Contractor ADPL

Random
f Drying Shrinkage (DS) Not more than 0.1% by mass 6 samples per 50,000 blocks or part
recieved.,
External Test Third Party Test
3 blocks will be tested for DS and then
Random house Report
MM,
g Moisture Movement (MM) Not more than 0.09% by mass 3 reserved for repetation for this test.

11 Concrete Hume Pipe

a Source approval H W

Random
> M20 for non pressure pipes & > M25 for Third Party Test
b Concrete Grade W R
pressure pipes Report

Random Third Party Test


IS 458 / Over all length is + 1% of the total Report
c Size and Thickness W R
length
2 samples upto a lot size of 50num,
IS 458-1988 3 samples upto a lot size of 50 to 100,
Random Third Party Test
5 samples upto a lot size of 101 to 300, Third Party Report
d Three Edge Bearing IS 458 / Contract Specification 7 samples upto a lot size of 300 to 500, W R Test
10 samples upto a lot size of 501
Random numbers and above Third Party Test
e Hydro Testing IS 458 / Contract Specification W R Report

Third Party Test


At the end of 24 hrs Total Absorption < 6.5% Report
f Absorption Test W R
of the dry mass

12 Marble

Once per source Third Party Test


a Source approval H W Report

IS 1130:1969 Test Report


(Marble)
b Dimension Check Blocks +2%, Slabs +2%, Tile +4%. W R

3 upto a lot size of 25 numbers,


5 upto a lot size of 26 to 100 number,
8 upto a lot size of 101 to 200 number,
Site
c Thickness Blocks +2%, Slabs +3%. 13 upto a lot size of 201 to W R
Laboratory.
500numbers,
20 upto a lot size of 501 to 1000
numbers
Permissible number of defectives uoto a lot size of 500 is zero and above that its
d Shade W R
one

IS 1124 Random Third Party Test


Report
e Water absorption <0.4 by weight W R

2 upto a lot size of 25,


Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
INSPECTION
Sampling CATEGORY Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan Agency
Contractor ADPL
2 upto a lot size of 25,
IS: 1130-1969 Random 2 upto a lot size of 26 to 100, Third Party Test
External Test Report
3 upto a lot size of 101 to 200,
f Mhos Scale Hardness Test >3.0 W S house
4 upto a lot size of 201 to 500,
5 upto a lot size of 501 to 1000 num.
IS: 1130-1969 Third Party Test
g Specific Gravity >2.5 W S Report

13 Slab & Tiles

Once per source Third Party Test


a Source approval Report

IS 3622-1977 Test Report


In machine cut the tolerance in length and (Slabs and Tiles)
b Dimension Check
breadth shall be + 1mm
5 upto a lot size of 100 number,
IS 3622-1977 8 upto a lot size of 101 to 300 number,
13 upto a lot size of 301 to Site
c Thickness Permissible variation + 3mm
500numbers, Laboratory.
20 upto a lot size of 501 to 1000
numbers
Permissible number of defectives uoto a lot size of 500 is zero and above that its
d Shade
one

Random
Site
e Water Absorption <2.5% by weight Test Report
Laboratory.

IS 3622-1977, Random
3 upto a lot size of 100 number, Third Party Test
f Transverse Strength >7.00 N/mm2 IS 1121
3 upto a lot size of 101 to 300 number, Report
Part II External Test
6 upto a lot size of 301 to 500numbers,
Random house
Not greater than 2mm on the average and 6 upto a lot size of 501 to 1000 Third Party Test
g Resistance to Wear numbers
2.5mm for any individual specimen Report

Shall not develop signs of spalling,


h Durability IS 1126
disintegration or cracks.

14 Granite ( Source approval by third party)

Length and breadth + 2mm Site


a Dimension Check W RW Laboratory.

5 upto a lot size of 100 number,


Tolerance in thick + 1mm 8 upto a lot size of 101 to 300 number,
13 upto a lot size of 301 to
b Thickness W RW
500numbers,
20 upto a lot size of 501 to 1000
numbers
Permissible number of defectives uoto a lot size of 500 is zero and above that its
c Shade W R
one
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
INSPECTION
Sampling CATEGORY Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan Agency
Contractor ADPL

Random
d Water absorption <0.5 by weight IS 1124 W R

3 upto a lot size of 100 number,


Random 3 upto a lot size of 101 to 300 number,
Test Report
e Compressive strength >1000 kgf/sqm 6 upto a lot size of 301 to 500numbers, W R External test
(Granite)
6 upto a lot size of 501 to 1000
numbers
Random
f Specific Gravity >2.6 IS: 1130-1969 W S

15 Ceramic Tiles ( Source approval by Third Party )

Random
Length- Av + 0.8mm, Individual + 0.5mm and Site
a Dimension Tolerance IS 777 / IS 4457 10 samples in each batch W R Test Report (Tile)
Thickness + 0.5mm Laboratory.

Random
Variation from right angle shall be not more Third Party Test
b Surface Quality W R External Test
than 0.5mm per 100 mm run Report

Random
Site
c Water Absorption < 18% W R Test Report (Tile)
Laboratory.
10 samples in each batch
Random
d Modulus of rupture > 0.02 Kgf.m/cm

Random
e Scratch hardness 3 samples in each batch

Random
External Test Third Party Test
f Chemical Resistance Glazed surface shall show no deterioration. 5 samples in each batch
house Report

Random
g Frost Resistance
10 samples in each batch
Random
h Shade W R

16 Vitreous Tiles ( Source approval by Third Party )

Deviation in % of the average from the work Random Site


a Length and width IS 777 / IS 4457 W R Test Report (Tile)
size is + 0.6 Laboratory.

Deviation in % of the average from the work Random Third Party Test
b Thickness W R External Test
size is + 5 Report
Random Site
c Straightness of sides Maximum Deviation + 0.5% W R Test Report (Tile)
Laboratory.
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
INSPECTION
Sampling CATEGORY Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan Agency
Contractor ADPL

Min. 95% of tiles shall be free from visible Random


d Surface Quality W R
defects
Random External Test Third Party Test
e Stain Test R S house Report
Random
f Hradness Glazed surface shall show no deterioration. R S

Random
g Water absorption W R

Random
h Resistance to Deep abrasion Max 205 mm3 R S

17 CERAMIC UNGLAZED VITREOUS ACID RESISTING TILES ( Source Approval by Third Party )

Dimension Tolerance of + 2.5%


a W R
Site
Test Report (Tile)
Shade Permissible number of defectives uoto a lot size of 50 is zero and then upto 100 Laboratory.
b W R
its 1, and upto 500 its 2 and above 500 its 3 numbers
Gap between the inner edge of the square and
c Squareness the adjacent side of the tile shall not exceed 5 samples upto a lot size of 8, W R
1mm per 100 mm Run 8 samples upto a lot size of 9 to 25,
d Water absorption 2 % Max. 13 samples upto a lot size of 26 to 50, W R
20 samples upto a lot size of 51 to 100,
32 samples upto a lot size of 101 to
e Compressive Stregth 70 N/mm2 Min W R External Test Third Party Test
500,
50 samples upto a lot size of 501 house Report
f Flexural Strength 20 N/mm2 Min IS 4457-1982 R S
above.
g Resistance to Acid Loss in mass shall not exceed 1.5% R S
Average wear 2mm, Max, Wear on Individual
h Abrasion Resistance R S
specimen 2.5mm, Max
Site
i Warpage As per manufacturers claimed data R S Test Report (Tile)
Laboratory.
18 Paints

Source approval H W

Smooth uniform and suitable for brush Random Each Lot


a Consistency IS 101 - 1964 Cl7.4 R MTC FILE
application
IS 101 - 1964 Cl 7.1 Random Each Lot
b Drying Time : Hard Dry Not more than 8 hrs R S MTC FILE
and 7.2
Random Each Lot Manufact Lab MTC FILE
c Finish Smooth and Glossy IS 101 - 1964 Cl 7.5 R S
Between -10 and +20% of the approved
Random Each Lot
d Wet Capacity sample or the value declared by the IS 101 - 1964 Cl. 10 R S MTC FILE
manufacturer
e Colour Close match to the specified IS colour IS 101 - 1964 Cl 11 Random Each Lot W S MTC FILE
Residue on sieve, % by Random Each Lot
f 0.3 IS 101 - 1964 Cl 13 R S MTC FILE
mass Max
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
INSPECTION
Sampling CATEGORY Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan Agency
Contractor ADPL

Water Content, % by mass Random Each Lot


g 0.5 IS 101 - 1964 Cl 14 R S MTC FILE
Max.
Afetr 96 hrs air drying no visible damage or Random Each Lot
h Flexibility and Adhesion IS 101 - 1964 Cl 16 R S MTC FILE
Detachment of film
i Stripping Test Scrateches Free from Jagged edges IS 101 - 1964 Cl 17 Random Each Lot R S MTC FILE
External Test
house
Random Each Lot
j Scratch hardness No visible scratch as to show the bare metal IS 101 - 1964 Cl 15 R S MTC FILE

k Protection against corrosion Nosigns of breakdown or corrosion IS 101 - 1964 Cl 18 Random Each Lot R S MTC FILE

l Keeping Properties Not less than one year IS 101 - 1964 Cl 31 Random Each Lot R S MTC FILE

m Fastness to light To pass the Test IS 101 - 1964 Cl 12 Random Each Lot R S MTC FILE

n Salt & Spray Test Random Each Lot R S Manufact Lab

19 WOODEN FLUSH DOOR SHUTTERS (SOLID CORE TYPE) ( Agency Approval )

Dimension and Squareness Nominal thickness within + 1mm, Nominal 8 samples upto a lot size of 26 to 50,
a IS 2202 13 samples upto a lot size of 51 to 100, W RW
test width and height shall be within + 5mm
20 samples upto a lot size of 101 to
150, Site
b General flatness test < 6mm IS 2202 32 samples upto a lot size of 151 to W R Test Report (Door)
Laboratory.
300,
50 samples upto a lot size of 301 to
c Local Planeness test Depth od Deviation, 0.5 mm IS 2202 500, W R
80 for a lot of 501 above
1 samples upto a lot size of 26 to 50,
d Slamming Test No damage at the end of 50 successive impact IS 2202 2 samples upto a lot size of 51 to 100, R S
2 samples upto a lot size of 101 to 150,
3 samples upto a lot size of 151 to 300,
e End Immersion Test shall have no Delamination IS 2202 4 samples upto a lot size of 301 to 500, R S
5 samples for a lot of 501 and above
External Test Third Party Test
f Knife Test IS 2202 R S
house Report

g Glue Adhesion Test IS 2202 R S

1 sample upon production of 1000


h Impact Indentation Test Depth of indentation < 0.2mm IS 2202 shutters of same size and type. R S

20 WOODEN FLUSH DOOR SHUTTERS (CELLULAR AND HOLLOW CORE TYPE) ( Agency Approval )

Source Approval
H W

As per 8 samples upto a lot size of 26 to 50,


Dimension and Squareness Nominal thickness within + 1mm, Nominal Table 3 of 13 samples upto a lot size of 51 to 100, Site
a IS 4020 W R Test Report (Door)
test width and height shall be within + 5mm IS 2191 20 samples upto a lot size of 101 to Laboratory.
Part 1 - 150,
1983 for 32 samples upto a lot size of 151 to
b Slamming Test No damage at the end of 50 successive impact IS 4020 dimension 300, R S In house Test Report (Door)
and 50 samples upto a lot size of 301 to
workmanshi 500.
As per 8 samples upto a lot size of 26 to 50, Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP Table
IN COMING
3 of 13STAGE
samples upto a lot size of 51 to 100, Revision. 00.00
IS 2191 20 samples upto a lot size of 101 to INSPECTION
Part 1 - 150, CATEGORY
Sampling
1983 for 32 samples upto a lot size of 151 to Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan
dimension 300, Agency
Contractor ADPL
and 50 samples upto a lot size of 301 to
workmanshi 500.
c End Immersion Test shall have no Delamination IS 4020 p check and R S
the sub total
for other
test.
d Knife Test IS 4020 W R
External Test Third Party Test
house Report
e Glue Adhesion Test IS 4020 W R

f Impact Indentation Test Depth of indentation < 0.2mm IS 4020 R S

i Anti Borer R S

21 Expansion Joint Boards & Sealant ( Agency Approval )

Random One sample from each 100 sqm


a Recovery > 70% IS 1838 Part 2 R S

Random
b Compression .7 to 5.3 N/mm2 IS 1838 Part 2 R S
External Test Third Party Test
Random house Report
c Extrusion < 6.5mm IS 10566 R S

Random
d Weathering Shall show no disintegration IS 10566 R S

e Density W R

22 HEAVY DUTY BURNT CLAY BUILDING BRICKS

For Class 40 > 40N/mm2, Random


a Compressive Strength IS 2180:1988 W R
and for class 45 > 45N/mm2
Test Report
Random In House
24hrs immersion in water < 10%, (Bricks)
b Water Absorption IS 2180:1988 5 Samples for a lot of 2001 to 10000, W R
5 hrs boiling Test < 15%. 10 Samples for a lot of 10001 to
35000,
Random 15 Samples for a lot of 35001 to
c Efflorescence rating shall be NILL. IS 2180:1988 50000. R S
External Test Third Party Test
House Report
Random
d Bulk Density > 2.5gm/cm3 IS 2180:1988 W R

23 PVC INSULATED CABLES FOR WORKING VOLTAGE UP TO AND INCLUDING 1100 VOLTS

Random
a Conductor Resistance Test IS 694:1977 W R

External Test Third Party Test


House Report
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
INSPECTION
Sampling CATEGORY Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan Agency
Contractor ADPL

Random
High Voltage Test or Spark External Test Third Party Test
b IS 694:1977 W R
Test House Report

Random
Thickness of insulation and
c IS 694:1977 W R
sheath

24 POLYETHYLENE INSULATED CABLES FOR WORKING VOLTAGE UP TO AND INCLUDING 1100 VOLTS

Random
a Conductor Resistance Test IS 1596:1977 W R

Random
External Test Third Party Test
b High Voltage Test IS 1596:1977 W R
House Report

Random
Thickness of insulation and
c IS 1596:1977 W R
sheath

25 THREE PIN PLUGS AND SOCKET-OUTLETS

Random
a Visual Examination IS 1293:1967 W R

Random
b Interchangeability IS 1293:1967 W R

Random
c Efectiveness of contact < 15 millivolts IS 1293:1967 W R

3 to 60N for 5A plug, Random


d Wthdrawl Pull 4 to 80 N for 15A plug, IS 1293:1967 W R
7 to 100 N for 30A plug
Random
e Insulation Resistance (dry) > 100 megohms IS 1293:1967 W R
External Test Third Party Test
Random House Report
Insulation resistance > 2 megohms after
f Moisture Resistance IS 1293:1967 W R
moisture treatment

Random
g Temperature rise < 200C IS 1293:1967 W R

Random
h Breaking Capacity After test, voltage drop < 50 millivolts IS 1293:1967 W R

Random
< 0.5% for ceramic and 1% for moulded
i Water Absorption IS 1293:1967 W R
insulating material.

26 SWITCHES FOR DOMESTIC AND SIMILAR PURPOSES


Random
a Visual Examination IS 3854:1966 W R
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
INSPECTION
Sampling CATEGORY Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan Agency
Contractor ADPL

Random
Shall withstand ac voltage of 1500 Vfor 1 min
b High Voltage Test IS 3854:1966 W R
under specified test condition.

Random
c Insulation Resistance (dry) > 100 megohms IS 3854:1966 W R

Random
Insulation resistance > 2 megohms after External Test Third Party Test
d Moisture Resistance IS 3854:1966 W R
moisture treatment House Report

capable of carrying rated current for half an Random


Contact resistance and
e hour w/o temp. rise of any part exceeding IS 3854:1966 W R
temperature rise
250C
130% of rated current at 110% of rated Random
Over Voltage and Over
f voltage, 10times in succession at intervals of IS 3854:1966 W R
current capacity
30sec.
Random
15000 switch cycles for 5 and 15 amp. And
g Endurance IS 3854:1966 W R
10000 for 30 amp.

27 NON-INTERLOCKING SWITCH SOCKET OUTLET

Random
a Visual Examination W R
Voltage drop between terminals of switch
socket outlet and corresponding plug pin < 25 Random
b Effectiveness of contact IS 4615:1968 W R
& 60millivolts in unswitched neutral pole and
switch pole respectively. Random
Shall withstand ac voltage of 1500 Vfor 1 min
c High Voltage Test IS 4615:1968 W R
under specified test condition.
Random
d Insulation Resistance (dry) > 100 megohms IS 4615:1968 W R

Insulation resistance > 2 megohms after Random External Test Third Party Test
e Moisture Resistance IS 4615:1968 W R
moisture treatment House Report
capable of carrying rated current for half an Random
Contact resistance and
f hour w/o temp. rise of any part exceeding IS 4615:1968 W R
temperature rise
250C
130% of rated current at 110% of rated Random
Over Voltage and Over
g voltage, 10times in succession at intervals of IS 4615:1968 W R
current capacity
30sec.
15000 switch cycles for 5 and 15 amp. And Random
h Endurance IS 4615:1968 W R
10000 for 30 amp.
< 0.5% for ceramic and 1% for moulded Random
i Water Absorption IS 4615:1968 W R
insulating material.

28 INTERLOCKING SWITCH SOCKET OUTLET

Random
a Visual Examination W R

Shall withstand ac voltage of 1500 Vfor 1 min Random


b High Voltage Test IS 4160:1967 W R
under specified test condition.
Random
c Insulation Resistance (dry) > 100 megohms IS 4160:1967 W R
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
INSPECTION
Sampling CATEGORY Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan Agency
Contractor ADPL

Insulation resistance > 2 megohms after Random


d Moisture Resistance IS 4160:1967 W R
moisture treatment
External Test Third Party Test
capable of carrying rated current for half an Random
Contact resistance and House Report
e hour w/o temp. rise of any part exceeding IS 4160:1967 W R
temperature rise
250C
Over Voltage and Over Random
f PG IS 4160:1967 W R
current capacity

15000 switch cycles for 5 and 15 amp. And Random


g Endurance IS 4160:1967 W R
10000 for 30 amp.
< 0.5% for ceramic and 1% for moulded Random
h Water Absorption W R
insulating material.
29 CONDUITS FOR ELECTRICAL WIRING
Random
a Tensile Strength Pass the Test IS 3480:1966 W R

Capable of being bent without opening at any Random Test Report


b Flexibility IS 3480:1966 3 samples from each lot. W R In house
point completely. (Electrical conduit)
Random
c Crushing Strength Should show no permanent distortion IS 3480:1966 W R

30 ALUMINIUM FAÇADE

ASTM B244-97
a Anodising thickness check Random W R
(2002)
Site Test Report
b Dimension of Sections used Random W R
Laboratory. (Façade)
Weight / meter of the section
c Random W R
used

d ASTM E 283 W R
Air Infiltration Test -
e ASTM E 331 W R
Water Penetration Test ( Static ) -
f AAMA 501.1 W R
Water Penetration Test (Dynamic) -
g ASTM E 330 W R
Structural Test ( Wind load serviceability) - External Test Third Party Test
Random Once in the Design approval stage
House Report
h AAMA 501.4 W R
Seismic Racking Test ( Floor Displacement ) –
i ASTM E 330 W R
Structural Proof Load Test ( 150% ) -
j ASTM 501.4 W R
Seismic Proof Test (150-200%) -
k W R
Structural Test for Window Washer Tie Back.
31 DOOR CLOSER CONCEALED TYPE (HYDRAULICALLY REGULATED)
Performance Requirement Closing time sholud be 5 to 20 sec. Random 8 samples upto lot size of 50, Site Test Report (Door
a IS 14912:2001 W R
13 samples for lot of 51 to 90, Laboratory. Closer)
20 samples for lot of 91 to 150,
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
INSPECTION
Sampling CATEGORY Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan 8 samples upto lot size of 50, Agency
Site Test Report (Door
Contractor ADPL
13 samples for lot of 51 to 90, Laboratory. Closer)
20 samples for lot of 91 to 150,
Visual Inspection Each closer shall be supplied with one fitting
b 32 samples for lot of 151 to 280, W R
key for adjusting speed regulating screw
50 samples for lot of 281 to 500,
Surface Should be clean free from cracks, dents, burrs 80 samples for lot of 501 to 1200,
c or any other visible defects. W R
125 samples for lot of 1201 to 3200.
Endurance Test Should show no defects, failure or Leakage of External Test Third Party Test
d oils W R House Report

32 DOOR HANDLES

Dimension Upto 100mm +1mm, Random 8 samples upto lot size of 50, Site Test Report (Door
a 101 to 200mm +1.5mm, IS 208:1996 13 samples for lot of 51 to 90, W R Laboratory. Handle)
201 and above +2mm 20 samples for lot of 91 to 150,
Finish
b 32 samples for lot of 151 to 280, W R
50 samples for lot of 281 to 500,
a)Cast Type 1 Bright Stain Finish,Nickel chromium Random 80 samples for lot of 501 to 1200, Site
c Plated or Copper Oxidised or Bronze Finish for W R Laboratory.
125 samples for lot of 1201 and above
cast brass and Zinc Die cast
b) Pressed Oval Stove Enamelled Black Random
d W R

c) Pressed Half Oval Stove Enamelled Black Random


e W R

d) Fabricated Bright stain finish, Nickel plated or Copper Random


f oxidised, Bronze finish for brass handles. W R

33 Aluminium anodized to a bright , natural mat or MORTICE NIGHT LATCHES


satin finish or dyed, the anodic coating shall
Load Test Should
not function
be less thansmoothly
Grade AC 10 of IS Random 15 samples upto a lot of 200, Third Party Manufacturers
a IS 3847 : 1992 20 samples for a lot of 201 to 300, R S Test Test Certificate
1868:1982.
30 samples for a lot of 301 to 500, and Third Party
Dimension
b IS 3847:1992 40 samples for a lot of 501 to 800, W R
50 samples for a lot of 801 and above
Non Interchangeability If key of any one of the latches opens any Random 3 from a batch of 12 Latches Site Test Report
c IS 3847:1992 R S
Two Lever Latches other latch, amongst the 3 latches whole lot Laboratory. ( MNL)
shall be rejected
More than Two Levers If key of any one of the latches opens any Random 5 from a batch of 60 Latches
d other latch, amongst the 5 latches whole lot IS 3847:1992 R S

34 shall be rejected PVC HANDRAIL COVER


Heat Ageing and Exudation No exudation of plasticizer shall be apparent Random Site Test Report
a nor shall there be any change in apearance. R S Laboratory. (Handrail Cover)
Tensile Strength Test > 10N/mm2 Random External Test Third Party Test
b IS 8543 Part 4 R S House Report
Elongation > 115% Random
c IS 8543 Part 5 R S

Hardness Rockwell Hardness Number > L65 Random


d R S

Resistance to combustion The specimen shall not burn to the 25mm Random
e Mark and shall not show any flame or after R S
glow after 5 sec after the burn has been
35 FLOOR SPRING FOR HEAVY DOORS
removed.
Performance Requirement Shall not show any damage or deterioration in Random 5 samples upto lot size of 100, Site Test Report (Floor
a IS 7197-1974 R S
its working 8 samples for lot of 101 to 150, Laboratory. Spring)
13 samples for lot of 151 to 300,
Dimension and Tolerances Random Test Report (Floor
b IS 7197-1974 20 samples for lot of 301 to 500, W R Spring)
32 samples for lot of 501 to 1000,
50 samples for lot of 1001 and above.
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
5 samples upto lot size of 100, INSPECTION Site
Sampling 8 samples for lot of 101 to 150, CATEGORY Laboratory.
Testing
S.No Activity Acceptance Criteria Ref. Standard 13 samples forFrequency
lot of 151 to 300, Quality record
plan Agency
20 samples for lot of 301 to 500, Contractor ADPL
32 samples for lot of 501 to 1000,
Workmanship Shall be free from Mechanical Defects, sharp Random 50 samples for lot of 1001 and above. Test Report (Floor
c IS 7197-1974 R S
edges and other surface defects. Spring)
36 Admixture
Source Approval
a W R

Dry Material Content Within 3% of the value stated by Manufacturer External Test Third Party Test
R S House Report
Ash Content Within 1% of the value stated by Manufacturer
R S

Relative Density Within 0.02 of the value stated by Manufacturer


IS 9103 Each Batch R S

Chloride ion content Withinh 10% of the value or 0.2% whichever is


b greater as stated by the manufacturer R S

pH 7 to 8
c R S
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00

Responsibility

Store / QC In
charge

QC in charge

QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
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Responsibility

QC in charge

QC In charge

QC in charge

QC in charge
QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00

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QC in charge

QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00

Responsibility

Structural
consultant / QC in
charge

QC in charge

QC in charge

ADPL

QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00

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QC in charge

QC in charge
QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00

Responsibility

QC in charge

QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00

Responsibility

QC in charge

QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00

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QC in charge

QC in charge

QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00

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QC in charge

QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00

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QC in charge

QC in charge

QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00

Responsibility

QC in charge

QC in charge

QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00

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QC in charge

QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00

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QC in charge

QC in charge

QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00

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QC in charge

QC in charge
Doc.No.AD.PM.01.01.01.51
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QC in charge
ADANI DEVELOPERS PVT LTD ITP IN PROCESS STAGE Doc.No.AD.PM.01.01.01.52
Revision. 00.00

S.No Activity Acceptance Criteria Ref. Standard Sampling Frequency INSPECTION Testing Quality record Responsibility
plan CATEGORY Agency
Sub
ADPL
Contractor

1 Concrete (RMC)
a Compressive strength test of The individual variation should not be IS 456 : 2000 Random 1 sample for 1-5 cum, In House Cube Testing Record QC in charge
concrete cubes more than +15% of the average 2 sample for 6-15 cum,
3 sample for 16-30
cum,
4 sample for 31-50
cum, W R
4samples for 51 and
above & +additional
sample for each
50cum or part thereof
b Despatch Slip checking Should have the details like Grade of IS 456 : 2000 Random Each TM to be In house Concrete Pouring
concrete, despatch time, slum at plant etc. checked W R report

c Slump at Site IS 456 : 2000 Random Each TM to be In house


checked W R

d Temperature of Concrete at site Should be between 28 to 32 0C IS 456 : 2000 Random Each TM to be In house
checked W R

e Curing Kept constantly wet for atleast 14 Days Cl IS 456 : 2000 Random Each Exposed face of In house
13.5.1 IS 456 concrete poured W R

f Cube casting Table 11 of IS 456:2000. IS 456 : 2000 Random As per IS 456, In house
uniformly distributing W R
the number of cubes in
each TM
g Ambient Air Temperature should not exceed 400C
W R

h Permeability test < 25mm atleast IS:456-2000 Randomly Per 1000 M3 External Permeability test
W R Lab reports file

i Density > 2400 Kg/Cu.M. MD&A Randomly Per 1000 M4 In House Core log file
W R

2 SOIL TESTING

a Source identification for filling material Min. 1.52 N/mm2


IS 2720 Part 8 Random 2 Samples per 3000 In House Soil Test Report QC in charge
cum H W

b Filling and Consolidation in layers Each layer is of min. Compacted App. Drawing Random App. Drawing In House Filed Test Report
Thickness of 200mm W R

c Field Compaction Test 95 % min in Earthwork IS 2720 Part 28 & Random At every 500sqm for In House Filed Test Report
29 plinth filling W R

3 Antitermite Treatment
ADANI DEVELOPERS PVT LTD ITP IN PROCESS STAGE Doc.No.AD.PM.01.01.01.52
Revision. 00.00
S.No Activity Acceptance Criteria Ref. Standard Sampling Frequency INSPECTION Testing Quality record Responsibility
plan CATEGORY Agency
Sub
ADPL
Contractor
a Inspection of Materials IS 6313 Random In House Filed Test Report QC in charge
W R

b Preparation of solution Chemical chlorpyrifos 20EC 1.0 %, IS 8944, Random Each Lot In House Filed Test Report
Lindane 20 EC 1.0% IS 632 W R

c Application with proper dosage & Dosage between 5 to 7.5 l/m2 IS 6313 Random Each Lot In House Filed Test Report
method W R

4 PLUMBING

a Concealed PVC Checking QC in charge

b Concealed GI Checking for leakage

c GI Concealed Wrapping

d Slope for Sewerage Line.


Doc.No.AD.PM.01.01.01.53
ADANI DEVELOPERS PVT LTD ITP FINAL STAGE Revision. 00.00
S.No Activity Acceptance Criteria Ref. Standard Sampling Frequency INSPECTION Testing Quality record Responsibility
plan CATEGORY Agency
Sub
ADPL
Contractor
1 Concrete (RMC)
Honeycombing Should not be there IS 456 : 2000 All Exposed surface Site QC in charge
a W R Laboratory

Cracks Should not be there IS 456 : 2000 All Exposed surface QC in charge
b W R Concrete Repair report

Repainring Should not be there IS 456 : 2000 All Exposed surface QC in charge
c W R

2 Antitermite Treatment
Inspection of Materials IS 6313 Random Site QC in charge
a W R Laboratory

Preparation of solution Chemical chlorpyrifos 20EC 1.0 %, IS 8944, Random Each Lot QC in charge
b Lindane 20 EC 1.0% IS 632 W R Filed Test Report

Application with proper dosage & Dosage between 5 to 7.5 l/m2 IS 6313 Random Each Lot QC in charge
c method W R

3 ALUMINIUM
QC in charge
a Finish W R

QC in charge
b Air Infiltration Test 52.05 m3/hr maiximum ASTM E 283 Each Panel W R

QC in charge
c Static water penetration test Max of 15ml leakage to be observed ASTM E 331 W R

QC in charge
d Dynamic water penetration test Max of 15ml leakage to be observed AAMA 501.1 Each Panel W R
Testing Third Party Test
Random
Agency Report QC in charge
Mullion <11mm,
Transom < 5.6mm,
e Wind load servicibility test ASTM 330 W R
Spandrel Glass < 15mm,
Vision Glass < 15mm.

QC in charge
f Seismic floor displacement test No glass Fallout or Failure of components. AAMA 501.04 W R

4 FLOOR FINISH
a Joint Filling by W R QC in charge

Cement with colour pigment W R QC in charge

Adhesive Grouting W R QC in charge


External
Third Party Test QC in charge
Sealant Grout W R Test
Report
House
b Sound Test W R QC in charge

c Shade Variation W R QC in charge

d Level in floor & Toilets. W R QC in charge


Doc.No.AD.PM.01.01.01.53
ADANI DEVELOPERS PVT LTD ITP FINAL STAGE Revision. 00.00
S.No Activity Acceptance Criteria Ref. Standard Sampling Frequency INSPECTION Testing Quality record Responsibility
plan CATEGORY Agency
Sub
ADPL
Contractor
5 HVAC
QC in charge
a Commisioning
External QC in charge
Third Party Test
b Test
Report
House
QC in charge
c

6 ELECTRICAL SYSTEM
a Commisioning QC in charge
External
Third Party Test QC in charge
b Test
Report
House
c QC in charge

7 PLUMBING SYSTEM
a Commisioning QC in charge
External
Third Party Test QC in charge
b Test
Report
House
c QC in charge

8 LIFT
a Commisioning QC in charge

b QC in charge
Speed of the lift
c Capacity of the lift External
Third Party Test
Test
d Report
Jerks at landing House

e Door opening and closing time


f QC in charge
Alarm System
S.No ADANI DEVELOPERS
Activity PVT LTD Acceptance Criteria ITP FINAL GLASSSampling
Ref. Standard Frequency INSPECTION CATEGORYDoc.No.AD.PM.01.01.01.54
Testing Quality record
plan AgencyRevision. 00.00
Sub Contractor ADPL

1 Flat Tempered Glass

Mechanical Strength / Compressive Strength 69 Mpa, 703 Kg/cmsq, 10000psi ASTM C 1048-04 Random Once Daily Site
1 W R Laboratory Concrete Repair report

120 N/mmsq or 120MPa DIN EN 12150-1 Nov-


2000 W R

Bend / Bow / Warpage 4mm per meter DIN EN 12150-1 Nov- 100%
2 2000 W R

5mm per meter IS2553 part 1 1990


W R

Local Bow / corrugation / Zebra Reflection / 1.6 to 2.4mm per 300mm Length ASTM C 1048-04 1 pc of every order per shift
3 Waviness W R

.5mm per 300mm Length DIN EN 12150-1 Nov-


2000 W R

Angle must be > 35 Deg Angle of incidence of Arch


Glass as per ASTM 1036 W R
C
Angle must be > 50 Deg Angle of incidence of Arch
Glass as per ASTM 1036 W R
C
3mm per meter IS2553 part 1 1990
W R

Fragment Count Minimum counts for 3mm thick glass 15Nos. DIN EN 12150-1 Nov- 1 pc of every order per shift
For 4 to 12mm thick 40Nos, 2000
4 for 15 to 19mm thick 30Nos, W R
Max. count must be less than 400Nos,
Length of longest particlemust be less than
100mm.
Fragment count Max must be less than 400Nos IS2553 part 1 1990
abd W R
Min must not be less than 40 Nos.
Ball Drop Test Out of five pieces if one breaks then ok, IS2553 part 1 1990 1 set / 5 pcs per Day
5 If Three or more breaks then resampling required. W R

2 FLAT HEAT STRENGTHED GLASS

Mechanical Strength / Compressive Strength 24-52 Mpa, 3500-7500psi ASTM C 1048-04 Once Daily
1 W R

Minimum 70MPa EN 1863-1


W R

Bend / Bow / Warpage 3mm per meter EN 1863-1 100%


2 W R

Local Bow / corrugation / Zebra Reflection / 0.3mm per 300mm Length EN 1863-1 1 pc of every order per shift
3 Waviness W R

Fragment Count Test procedure as per clause 8.3 EN 1863-1 1 pc of every order per shift
4 W R

W R

3 INSULATED GLASS UNIT

For polyurethene Minimum 40 shore A, Once per Day or change in


1 Shore Hardness Test DIN 5350 W R
For Silicon 25-30 shore A sealant
S.No ADANI DEVELOPERS
Activity PVT LTD Acceptance Criteria ITP FINAL GLASSSampling
Ref. Standard Frequency INSPECTION CATEGORYDoc.No.AD.PM.01.01.01.54
Testing Quality record
plan AgencyRevision. 00.00
Sub Contractor ADPL

Butterfly Test ( For ensuring homogeneous


b No streaks / Bands allowed Dow Corning Manual Once per shift. W R
mixing of the sealant)
Adhesion Test (For ensuring the Adhesion /
Sealant after pealing off some portion must stickto
c Bonding between the spacer and the Dow Corning Manual Once per Day W R
the Glass and must fail cohesively.
sealant)

f
ADANI DEVELOPERS PVT LTD
Responsibility ITP FINAL GLASS Doc.No.AD.PM.01.01.01.54
Revision. 00.00

QC in charge

QC in charge
ADANI DEVELOPERS PVT LTD
Responsibility ITP FINAL GLASS Doc.No.AD.PM.01.01.01.54
Revision. 00.00

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