Professional Documents
Culture Documents
51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
LEGEND: H: Hold Point; RW: Random Witness;W: Witness; S: Surviellance Inspection; R: Review of MTC
INSPECTION
Sampling CATEGORY Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan Agency
Contractor ADPL
1 Cement
Cement should be greater than or equal to IS:8112-1989 Min. 2% Or Every Consignment Manufacturers
5 bags Visual Test Certificates
a Grade & Week required grade & date of manufacture should W R
Whichever Observation
be less than 3 months.
is greater.
IS:8112-1990 Every batch/Truck Weighment Slip
b Weight +/- 1.0 Kg W R
2 Fine Aggregate
Sourceapproval
( Gradation/Deleterious For Concrete: Zone II and for Masonry Once for
I substances/Petrographic andPlaster: Zone III/IV and Deleterious IS:383-1970/IS:2386 every For each change in source H W External lab Laboratory result
examination)-To be tested substances not more than 5%. source
at External
Testing Laboratory
to be carried out at
II Site Laboratory
IS : 383-1970 Random Initially Each Vehicle later once in a Sand testing file
e Gradation Zone day W R
3 Coarse Aggregates
Once for
Sourceapproval ( Gradation/Deleterious substances/Petrographic External
A IS:383-1970/IS:2386 every For each change in source H W Laboratory result
examination)-To be tested at External Laboratory laboratory
source
IS:23861963(Part-1) Random Daily Coarse
a Size, Shape,and texture IS:383-1970 R S aggregates testing
file.
IS:23861963(Part-3) Random Once in Month Coarse
Specific gravity & water aggregates testing
b R S
absorption file.
Site Lab / Ext.
IS:383-1970. Random Initially Each Vehicle later once in a Lab. Gradation File.
c Gradation As per table 2 & 5 day W R
a SOURCE APPROVAL H R
IS 1786-1985 Random
c Sulphur Max. 0.06% W R
IS 1786 Random
b Ultimate Tensile Test 485 / 545 N/mm2 W R
IS 1786 Random
c Yield strength test 415 / 500 N/mm2 Each consignment each dia , W R
MTC and
1 sample for a lot size of 10 ton, Approved
approved external
IS 1786 Random 2 sample for a lot size of 11-50 ton, external lab
reports
d % Elongation 14.50% / 12.00% 3 sample for a lot size of 51-100 ton W R
IS 1786 Random
e Bend Rebend test As per IS 1786 W R
6 Water
7 CONCRETE
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
INSPECTION
Sampling CATEGORY Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan Agency
Contractor ADPL
8 SOIL TESTING
Proctor compaction test for MDD > 1.52N/mm2 IS 2720 ( Part 8 ) Random
soil samples Site
a W R
Laboratory.
Random 8, blocks
4 N/mm2 (for D4 grade) & 5 N/mm2 (for D5
c Compressive Strength W R
grade)
Site Test Report
Random 3, blocks Laboratory. (Concrete Block)
d Water absorption Not more than 10% by mass IS 2185 Part1 W R
Random 3, blocks
e Block Density Not less than 1800 Kg/cum W R
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD IS 2185 Part1
ITP IN COMING STAGE Revision. 00.00
INSPECTION
Sampling CATEGORY Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan Agency
Contractor ADPL
Random
f Drying Shrinkage (DS) Not more than 0.1% by mass 6 samples per 50,000 blocks or part
recieved.,
External Test Third Party Test
3 blocks will be tested for DS and then
Random house Report
MM,
g Moisture Movement (MM) Not more than 0.09% by mass 3 reserved for repetation for this test.
a Source approval H W
Random
> M20 for non pressure pipes & > M25 for Third Party Test
b Concrete Grade W R
pressure pipes Report
12 Marble
Random
Site
e Water Absorption <2.5% by weight Test Report
Laboratory.
IS 3622-1977, Random
3 upto a lot size of 100 number, Third Party Test
f Transverse Strength >7.00 N/mm2 IS 1121
3 upto a lot size of 101 to 300 number, Report
Part II External Test
6 upto a lot size of 301 to 500numbers,
Random house
Not greater than 2mm on the average and 6 upto a lot size of 501 to 1000 Third Party Test
g Resistance to Wear numbers
2.5mm for any individual specimen Report
Random
d Water absorption <0.5 by weight IS 1124 W R
Random
Length- Av + 0.8mm, Individual + 0.5mm and Site
a Dimension Tolerance IS 777 / IS 4457 10 samples in each batch W R Test Report (Tile)
Thickness + 0.5mm Laboratory.
Random
Variation from right angle shall be not more Third Party Test
b Surface Quality W R External Test
than 0.5mm per 100 mm run Report
Random
Site
c Water Absorption < 18% W R Test Report (Tile)
Laboratory.
10 samples in each batch
Random
d Modulus of rupture > 0.02 Kgf.m/cm
Random
e Scratch hardness 3 samples in each batch
Random
External Test Third Party Test
f Chemical Resistance Glazed surface shall show no deterioration. 5 samples in each batch
house Report
Random
g Frost Resistance
10 samples in each batch
Random
h Shade W R
Deviation in % of the average from the work Random Third Party Test
b Thickness W R External Test
size is + 5 Report
Random Site
c Straightness of sides Maximum Deviation + 0.5% W R Test Report (Tile)
Laboratory.
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
INSPECTION
Sampling CATEGORY Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan Agency
Contractor ADPL
Random
g Water absorption W R
Random
h Resistance to Deep abrasion Max 205 mm3 R S
17 CERAMIC UNGLAZED VITREOUS ACID RESISTING TILES ( Source Approval by Third Party )
Source approval H W
k Protection against corrosion Nosigns of breakdown or corrosion IS 101 - 1964 Cl 18 Random Each Lot R S MTC FILE
l Keeping Properties Not less than one year IS 101 - 1964 Cl 31 Random Each Lot R S MTC FILE
m Fastness to light To pass the Test IS 101 - 1964 Cl 12 Random Each Lot R S MTC FILE
Dimension and Squareness Nominal thickness within + 1mm, Nominal 8 samples upto a lot size of 26 to 50,
a IS 2202 13 samples upto a lot size of 51 to 100, W RW
test width and height shall be within + 5mm
20 samples upto a lot size of 101 to
150, Site
b General flatness test < 6mm IS 2202 32 samples upto a lot size of 151 to W R Test Report (Door)
Laboratory.
300,
50 samples upto a lot size of 301 to
c Local Planeness test Depth od Deviation, 0.5 mm IS 2202 500, W R
80 for a lot of 501 above
1 samples upto a lot size of 26 to 50,
d Slamming Test No damage at the end of 50 successive impact IS 2202 2 samples upto a lot size of 51 to 100, R S
2 samples upto a lot size of 101 to 150,
3 samples upto a lot size of 151 to 300,
e End Immersion Test shall have no Delamination IS 2202 4 samples upto a lot size of 301 to 500, R S
5 samples for a lot of 501 and above
External Test Third Party Test
f Knife Test IS 2202 R S
house Report
20 WOODEN FLUSH DOOR SHUTTERS (CELLULAR AND HOLLOW CORE TYPE) ( Agency Approval )
Source Approval
H W
i Anti Borer R S
Random
b Compression .7 to 5.3 N/mm2 IS 1838 Part 2 R S
External Test Third Party Test
Random house Report
c Extrusion < 6.5mm IS 10566 R S
Random
d Weathering Shall show no disintegration IS 10566 R S
e Density W R
23 PVC INSULATED CABLES FOR WORKING VOLTAGE UP TO AND INCLUDING 1100 VOLTS
Random
a Conductor Resistance Test IS 694:1977 W R
Random
High Voltage Test or Spark External Test Third Party Test
b IS 694:1977 W R
Test House Report
Random
Thickness of insulation and
c IS 694:1977 W R
sheath
24 POLYETHYLENE INSULATED CABLES FOR WORKING VOLTAGE UP TO AND INCLUDING 1100 VOLTS
Random
a Conductor Resistance Test IS 1596:1977 W R
Random
External Test Third Party Test
b High Voltage Test IS 1596:1977 W R
House Report
Random
Thickness of insulation and
c IS 1596:1977 W R
sheath
Random
a Visual Examination IS 1293:1967 W R
Random
b Interchangeability IS 1293:1967 W R
Random
c Efectiveness of contact < 15 millivolts IS 1293:1967 W R
Random
g Temperature rise < 200C IS 1293:1967 W R
Random
h Breaking Capacity After test, voltage drop < 50 millivolts IS 1293:1967 W R
Random
< 0.5% for ceramic and 1% for moulded
i Water Absorption IS 1293:1967 W R
insulating material.
Random
Shall withstand ac voltage of 1500 Vfor 1 min
b High Voltage Test IS 3854:1966 W R
under specified test condition.
Random
c Insulation Resistance (dry) > 100 megohms IS 3854:1966 W R
Random
Insulation resistance > 2 megohms after External Test Third Party Test
d Moisture Resistance IS 3854:1966 W R
moisture treatment House Report
Random
a Visual Examination W R
Voltage drop between terminals of switch
socket outlet and corresponding plug pin < 25 Random
b Effectiveness of contact IS 4615:1968 W R
& 60millivolts in unswitched neutral pole and
switch pole respectively. Random
Shall withstand ac voltage of 1500 Vfor 1 min
c High Voltage Test IS 4615:1968 W R
under specified test condition.
Random
d Insulation Resistance (dry) > 100 megohms IS 4615:1968 W R
Insulation resistance > 2 megohms after Random External Test Third Party Test
e Moisture Resistance IS 4615:1968 W R
moisture treatment House Report
capable of carrying rated current for half an Random
Contact resistance and
f hour w/o temp. rise of any part exceeding IS 4615:1968 W R
temperature rise
250C
130% of rated current at 110% of rated Random
Over Voltage and Over
g voltage, 10times in succession at intervals of IS 4615:1968 W R
current capacity
30sec.
15000 switch cycles for 5 and 15 amp. And Random
h Endurance IS 4615:1968 W R
10000 for 30 amp.
< 0.5% for ceramic and 1% for moulded Random
i Water Absorption IS 4615:1968 W R
insulating material.
Random
a Visual Examination W R
30 ALUMINIUM FAÇADE
ASTM B244-97
a Anodising thickness check Random W R
(2002)
Site Test Report
b Dimension of Sections used Random W R
Laboratory. (Façade)
Weight / meter of the section
c Random W R
used
d ASTM E 283 W R
Air Infiltration Test -
e ASTM E 331 W R
Water Penetration Test ( Static ) -
f AAMA 501.1 W R
Water Penetration Test (Dynamic) -
g ASTM E 330 W R
Structural Test ( Wind load serviceability) - External Test Third Party Test
Random Once in the Design approval stage
House Report
h AAMA 501.4 W R
Seismic Racking Test ( Floor Displacement ) –
i ASTM E 330 W R
Structural Proof Load Test ( 150% ) -
j ASTM 501.4 W R
Seismic Proof Test (150-200%) -
k W R
Structural Test for Window Washer Tie Back.
31 DOOR CLOSER CONCEALED TYPE (HYDRAULICALLY REGULATED)
Performance Requirement Closing time sholud be 5 to 20 sec. Random 8 samples upto lot size of 50, Site Test Report (Door
a IS 14912:2001 W R
13 samples for lot of 51 to 90, Laboratory. Closer)
20 samples for lot of 91 to 150,
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
INSPECTION
Sampling CATEGORY Testing
S.No Activity Acceptance Criteria Ref. Standard Frequency Quality record
plan 8 samples upto lot size of 50, Agency
Site Test Report (Door
Contractor ADPL
13 samples for lot of 51 to 90, Laboratory. Closer)
20 samples for lot of 91 to 150,
Visual Inspection Each closer shall be supplied with one fitting
b 32 samples for lot of 151 to 280, W R
key for adjusting speed regulating screw
50 samples for lot of 281 to 500,
Surface Should be clean free from cracks, dents, burrs 80 samples for lot of 501 to 1200,
c or any other visible defects. W R
125 samples for lot of 1201 to 3200.
Endurance Test Should show no defects, failure or Leakage of External Test Third Party Test
d oils W R House Report
32 DOOR HANDLES
Dimension Upto 100mm +1mm, Random 8 samples upto lot size of 50, Site Test Report (Door
a 101 to 200mm +1.5mm, IS 208:1996 13 samples for lot of 51 to 90, W R Laboratory. Handle)
201 and above +2mm 20 samples for lot of 91 to 150,
Finish
b 32 samples for lot of 151 to 280, W R
50 samples for lot of 281 to 500,
a)Cast Type 1 Bright Stain Finish,Nickel chromium Random 80 samples for lot of 501 to 1200, Site
c Plated or Copper Oxidised or Bronze Finish for W R Laboratory.
125 samples for lot of 1201 and above
cast brass and Zinc Die cast
b) Pressed Oval Stove Enamelled Black Random
d W R
Resistance to combustion The specimen shall not burn to the 25mm Random
e Mark and shall not show any flame or after R S
glow after 5 sec after the burn has been
35 FLOOR SPRING FOR HEAVY DOORS
removed.
Performance Requirement Shall not show any damage or deterioration in Random 5 samples upto lot size of 100, Site Test Report (Floor
a IS 7197-1974 R S
its working 8 samples for lot of 101 to 150, Laboratory. Spring)
13 samples for lot of 151 to 300,
Dimension and Tolerances Random Test Report (Floor
b IS 7197-1974 20 samples for lot of 301 to 500, W R Spring)
32 samples for lot of 501 to 1000,
50 samples for lot of 1001 and above.
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
5 samples upto lot size of 100, INSPECTION Site
Sampling 8 samples for lot of 101 to 150, CATEGORY Laboratory.
Testing
S.No Activity Acceptance Criteria Ref. Standard 13 samples forFrequency
lot of 151 to 300, Quality record
plan Agency
20 samples for lot of 301 to 500, Contractor ADPL
32 samples for lot of 501 to 1000,
Workmanship Shall be free from Mechanical Defects, sharp Random 50 samples for lot of 1001 and above. Test Report (Floor
c IS 7197-1974 R S
edges and other surface defects. Spring)
36 Admixture
Source Approval
a W R
Dry Material Content Within 3% of the value stated by Manufacturer External Test Third Party Test
R S House Report
Ash Content Within 1% of the value stated by Manufacturer
R S
pH 7 to 8
c R S
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
Responsibility
Store / QC In
charge
QC in charge
QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
QC in charge
Responsibility
QC in charge
QC In charge
QC in charge
QC in charge
QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
Responsibility
QC in charge
QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
Responsibility
Structural
consultant / QC in
charge
QC in charge
QC in charge
ADPL
QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
QC in charge
Responsibility
QC in charge
QC in charge
QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
Responsibility
QC in charge
QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
Responsibility
QC in charge
QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
Responsibility
QC in charge
QC in charge
QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
Responsibility
QC in charge
QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
Responsibility
QC in charge
QC in charge
QC in charge
QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
Responsibility
QC in charge
QC in charge
QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
Responsibility
QC in charge
QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
Responsibility
QC in charge
QC in charge
QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
Responsibility
QC in charge
QC in charge
QC in charge
QC in charge
QC in charge
Doc.No.AD.PM.01.01.01.51
ADANI DEVELOPERS PVT LTD ITP IN COMING STAGE Revision. 00.00
Responsibility
QC in charge
QC in charge
ADANI DEVELOPERS PVT LTD ITP IN PROCESS STAGE Doc.No.AD.PM.01.01.01.52
Revision. 00.00
S.No Activity Acceptance Criteria Ref. Standard Sampling Frequency INSPECTION Testing Quality record Responsibility
plan CATEGORY Agency
Sub
ADPL
Contractor
1 Concrete (RMC)
a Compressive strength test of The individual variation should not be IS 456 : 2000 Random 1 sample for 1-5 cum, In House Cube Testing Record QC in charge
concrete cubes more than +15% of the average 2 sample for 6-15 cum,
3 sample for 16-30
cum,
4 sample for 31-50
cum, W R
4samples for 51 and
above & +additional
sample for each
50cum or part thereof
b Despatch Slip checking Should have the details like Grade of IS 456 : 2000 Random Each TM to be In house Concrete Pouring
concrete, despatch time, slum at plant etc. checked W R report
d Temperature of Concrete at site Should be between 28 to 32 0C IS 456 : 2000 Random Each TM to be In house
checked W R
e Curing Kept constantly wet for atleast 14 Days Cl IS 456 : 2000 Random Each Exposed face of In house
13.5.1 IS 456 concrete poured W R
f Cube casting Table 11 of IS 456:2000. IS 456 : 2000 Random As per IS 456, In house
uniformly distributing W R
the number of cubes in
each TM
g Ambient Air Temperature should not exceed 400C
W R
h Permeability test < 25mm atleast IS:456-2000 Randomly Per 1000 M3 External Permeability test
W R Lab reports file
i Density > 2400 Kg/Cu.M. MD&A Randomly Per 1000 M4 In House Core log file
W R
2 SOIL TESTING
b Filling and Consolidation in layers Each layer is of min. Compacted App. Drawing Random App. Drawing In House Filed Test Report
Thickness of 200mm W R
c Field Compaction Test 95 % min in Earthwork IS 2720 Part 28 & Random At every 500sqm for In House Filed Test Report
29 plinth filling W R
3 Antitermite Treatment
ADANI DEVELOPERS PVT LTD ITP IN PROCESS STAGE Doc.No.AD.PM.01.01.01.52
Revision. 00.00
S.No Activity Acceptance Criteria Ref. Standard Sampling Frequency INSPECTION Testing Quality record Responsibility
plan CATEGORY Agency
Sub
ADPL
Contractor
a Inspection of Materials IS 6313 Random In House Filed Test Report QC in charge
W R
b Preparation of solution Chemical chlorpyrifos 20EC 1.0 %, IS 8944, Random Each Lot In House Filed Test Report
Lindane 20 EC 1.0% IS 632 W R
c Application with proper dosage & Dosage between 5 to 7.5 l/m2 IS 6313 Random Each Lot In House Filed Test Report
method W R
4 PLUMBING
c GI Concealed Wrapping
Cracks Should not be there IS 456 : 2000 All Exposed surface QC in charge
b W R Concrete Repair report
Repainring Should not be there IS 456 : 2000 All Exposed surface QC in charge
c W R
2 Antitermite Treatment
Inspection of Materials IS 6313 Random Site QC in charge
a W R Laboratory
Preparation of solution Chemical chlorpyrifos 20EC 1.0 %, IS 8944, Random Each Lot QC in charge
b Lindane 20 EC 1.0% IS 632 W R Filed Test Report
Application with proper dosage & Dosage between 5 to 7.5 l/m2 IS 6313 Random Each Lot QC in charge
c method W R
3 ALUMINIUM
QC in charge
a Finish W R
QC in charge
b Air Infiltration Test 52.05 m3/hr maiximum ASTM E 283 Each Panel W R
QC in charge
c Static water penetration test Max of 15ml leakage to be observed ASTM E 331 W R
QC in charge
d Dynamic water penetration test Max of 15ml leakage to be observed AAMA 501.1 Each Panel W R
Testing Third Party Test
Random
Agency Report QC in charge
Mullion <11mm,
Transom < 5.6mm,
e Wind load servicibility test ASTM 330 W R
Spandrel Glass < 15mm,
Vision Glass < 15mm.
QC in charge
f Seismic floor displacement test No glass Fallout or Failure of components. AAMA 501.04 W R
4 FLOOR FINISH
a Joint Filling by W R QC in charge
6 ELECTRICAL SYSTEM
a Commisioning QC in charge
External
Third Party Test QC in charge
b Test
Report
House
c QC in charge
7 PLUMBING SYSTEM
a Commisioning QC in charge
External
Third Party Test QC in charge
b Test
Report
House
c QC in charge
8 LIFT
a Commisioning QC in charge
b QC in charge
Speed of the lift
c Capacity of the lift External
Third Party Test
Test
d Report
Jerks at landing House
Mechanical Strength / Compressive Strength 69 Mpa, 703 Kg/cmsq, 10000psi ASTM C 1048-04 Random Once Daily Site
1 W R Laboratory Concrete Repair report
Bend / Bow / Warpage 4mm per meter DIN EN 12150-1 Nov- 100%
2 2000 W R
Local Bow / corrugation / Zebra Reflection / 1.6 to 2.4mm per 300mm Length ASTM C 1048-04 1 pc of every order per shift
3 Waviness W R
Fragment Count Minimum counts for 3mm thick glass 15Nos. DIN EN 12150-1 Nov- 1 pc of every order per shift
For 4 to 12mm thick 40Nos, 2000
4 for 15 to 19mm thick 30Nos, W R
Max. count must be less than 400Nos,
Length of longest particlemust be less than
100mm.
Fragment count Max must be less than 400Nos IS2553 part 1 1990
abd W R
Min must not be less than 40 Nos.
Ball Drop Test Out of five pieces if one breaks then ok, IS2553 part 1 1990 1 set / 5 pcs per Day
5 If Three or more breaks then resampling required. W R
Mechanical Strength / Compressive Strength 24-52 Mpa, 3500-7500psi ASTM C 1048-04 Once Daily
1 W R
Local Bow / corrugation / Zebra Reflection / 0.3mm per 300mm Length EN 1863-1 1 pc of every order per shift
3 Waviness W R
Fragment Count Test procedure as per clause 8.3 EN 1863-1 1 pc of every order per shift
4 W R
W R
f
ADANI DEVELOPERS PVT LTD
Responsibility ITP FINAL GLASS Doc.No.AD.PM.01.01.01.54
Revision. 00.00
QC in charge
QC in charge
ADANI DEVELOPERS PVT LTD
Responsibility ITP FINAL GLASS Doc.No.AD.PM.01.01.01.54
Revision. 00.00