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A. Productivity of Loader
Example- 1 (The following example demonstrates the process for estimating loader
production)
A 4-cy wheel loader will be used to load trucks from a quarry stock pile of
processed aggregate having a maximum aggregate size of1¼in. The haul distance will
be negligible. The aggregate has a loose unit weight of 3,100. Estimate the loader
factor.
Solution
Step-2: Bucket fill factor (Table A-1), aggregate over 1 in., 85-90%, use 85%
conservative estimate
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Example 1.1
The loader in example 6 will also be used to charge the aggregate bins of an asphalt
plant that is located at the quarry. The one way haul distance from the 1¼ in. Aggregate
stockpile to the cold bins of the plant is 220ft. The asphalt plant uses 105 tons per hour
Solution
Step-3: Typical fixed cycle time (Table A-4) 4-cy wheel loader, 30 to 33 sec, use 30 sec.
Travel loaded: 220 ft, because of short distance and required time to accelerate and
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(Truck production)
Ten 25 ton/18 CY rear dump trucks with low pressure tires are available to haul a rock
dirt/gravel mixture. The wheel loader being used has a 4.25 CY bucket.
The haul and return, over poorly maintained earth, is 3 miles. It is a downhill grade of
1.25% going to the dump area. Net truck weight is 36,860 lb. Work hour efficiency is 55
minutes
SOLUTION
Truck capacity = 18 CY
Dirt/gravel mixture
Fill Factor wheel loader (Table 8.6) 100- 120%, use average 110%
Loader bucket capacity = loader bucket x Fill Factor =4.25 x 1.1= 4.675 CY
Truck capacity 18
Bucket loads 3.85
Loader bucket capacity 4.675
Bucket loads must be an integer number, Therefore use either 3 or 4 bucket loads
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For 4.25 cy bucket Table 8.9. Bucket cycle time 30 - 33 sec, use average 31.5sec=0.524
min
3 bucket loads:
2,600
Load weight Truck Volume Material unit weight 14 LCY 18.2 tn 25 tn ok !
2,000
Load time Number of bucket Cycle time 3x 0.525 = 1.58 min.
4 bucket loads:
If tire penetration is unknown Rolling Resistance (lb/ton) can be estimated from the
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3 BUCKET LOAD
Gross wt. =Load weight + Empty vehicles weight=18.43 + 18.20 =36.63 tons
Rimpull = Total Resistance payload Gross weight 60 lb/ton 36.63 ton = 2,200 lb
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4 BUCKET LOAD
Payload = Empty vehicle weight + materials weight = 18.43 + 23.40 = 41.83 tons
From table 3.1 correspondent to Rimpull of 2,510 lb, haul speed is 22 mph
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5.5%
Total Resistance = 4.25 % + 1.25% = 85 110 lb/ton
4.25%
Rimpull = Total Resistance Empty truck weight 110 lb ton 18.43 ton = 2,030 lb
3 bucket loads
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4 bucket loads
3 bucket loads
4 bucket loads
STEP 8 EFFICIENCY
55 min
Working hour efficiency (E) 0.917
60min
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STEP 9 PRODUCTIONS
3 bucket loads
The loader will control production if at least one extra truck is used.
14.025 LCY
PRODUCTION (LOADER ) = 0.917 488 LCY hr
1.58 60hr
4 bucket loads
The loader will control production if at least one extra truck is used
3 bucket loads
4 bucket loads
18 LCY
PRODUCTION (TRUCK ) = 60 0.917 8 454 LCY hr
17.426 min
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10 488 471
9 488 471
8 445 454
The rimpull is the equivalent of all resistance forces which are in opposition to the truck
Road grade
Production Issues:-
3) Based on resistance, which surface of the road offers to penetration rigid road
surface- small diameter high pressure yielding road surfaces- large diameter low
pressure
Truck safety:-
1) Conduct hazard assessment of the work everyday, and ensure operators and drivers
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EXAMPLE 3
Haul road type = smooth roadway (rolling resistance = 1.5%) (Table 4.5)
Haul material type is dry clay (loose material weight = 1480 kg/m3, bucket fill factor is
90%, excavator cycle time is 23 seconds) .The haul road from the borrow site to the
dump is 4 km uphill grade of 2%, Job efficiency is 50 minutes per hour with road legal
speed is 90 km/hr . Operators are good = 0.95. Estimate the earthmoving productivity
SOLUTION
Excavator bucket capacity = Excavator bucket Fill Factor = 1.90 x 0.9 = 1.71LCM
14.4
Bucket Loads Balanced number of buckets = = 8.42
1.71
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8 buckets
23
Load time = Number of bucket x Cycle time 8 = 3.067 min
60
Load volume = No of bucket Excavator bucket capacity 8 x 1.71 = 13.68 m3 < 14.4 m3 OK !
Load weight = Load volume Loose unit weight 13.68 x 1480 = 20,246.4 kg < Payload OK !
9 buckets
23
Load time = Number of bucket x Cycle time 9 = 3.45 min
60
Load volume = No of bucket Excavator bucket x Fill Factor 9 x 1.9 x 0.9 = 15.39 m3 14.4 m3
Use 14.4 m3
Load weight = Load volume Loose unit weight 14.4 x 1480 = 21,312 kg < Payload OK !
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ft lb mile lb ft lb km lb
1hp 550 375 1,980,000 603.504
sec hr hr hr
1kg 909.09 ton, 1miles 5280ft, 1 ton 2,000 lb, 1miles 1.60934km
For 8 buckets
42,506.4
Weight fully loaded = 22,260 + 20,246.4 = = 46.757 lton (for haul speed)
909.09
274 hp efficiency
Rim Pull(kg) =
Speed km hr
375 301
Haul Speed = 1.61 = 55.52 km/hr
46.757 70
Haul distance 4
Haul time = 60 = 4.3227 min
Haul speed 55.52
For 9 buckets
43,572
Weight fully loaded = 22,260 + 21,312 = = 47.929 lton (for haul speed)
909.09
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301 375
Haul Speed = = 33.643miles hr 54.166 km/hr
47.929 70
Haul distance 4
Haul time = x 60 = 4.4308 min
Haul Speed 54.166
22,260
Truck empty weight = 22,260 kg 24.486ton (for return speed)
909.09
Return Distance 4
Return time = x 60 = 2.667 min
Return Speed 90
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8 buckets 9 buckets
8 buckets
Truck cycle time 12.0567
Number of trucks = = 3.931
Load Cycle time 3.06
9 buckets
STEP 8: PRODUCTION
For 8 buckets
3 trucks
4 trucks
Load volume x 60 13.68 60
Production 267.62 LCM hr
Load time 3.067
5trucks
Load volume x 60 13.68 60
Production 267.62 LCM hr
Load time 3.067
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For 9 buckets
3 trucks
4 trucks
5 trucks
3 204.235 206.570
4 267.620 250.430
5 267.620 250.430
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EXAMPLE 4
Haul road type: 1 Km smooth roadway 1% grade (rolling resistance (RR) = 1.5%) + 2 Km
dirt roadway 1% grade (RR = 4%) + 2 Km sand -4% grade (RR = 10%) (Table 4.5), with 90
Km/hr legal speed. Haul material type = dry gravel (loose material weight = 1690 kg/m 3,
bucket fill factor = 95%, excavator cycle time = 23 seconds and load factor = 0.89)
(Table 4.4). Job efficiency = 50 minutes per hour = 0.83. Operators are good = 0.95
SOLUTION
31.3
Number of buckets = 11.77
2.8 x 0.95
buckets
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11 buckets
Load volume Number of buckets Excavator heaped capacity Bucket fill factor
Use 10 buckets
Load volume Number of buckets Excavator heaped capacity Bucket fill factor
10 buckets
ROAD 1:
TR = 50 lb/ton
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35454 + 44954
Weight fully loaded = = 88.45lton
909.09
375 x 535
Speed = x 1.61 = 73.037 km/hr
88.45 50
1 x 60
Haul time = = 0.82 min
73.037
ROAD 2:
TR = 100 lb/ton
35454 + 44954
Weight fully loaded = = 88.45 lton
909.09
375 x 535
Speed = x 1.61 = 36.52 km/hr
88.45 100
2 x 60
Haul time = = 3.286 min
36.52
ROAD 3:
TR = 120 lb/ton
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35454 + 44954
Weight fully loaded = = 88.45 lton
909.09
375 x 535
Speed = x 1.61 = 30.43 km/hr
88.45 120
2 x 60
Haul time = = 3.943 min
30.43
ROAD 3:
TR = 10 lb/ton
35454
Weight empty = = 39 lton
909.09
375 x 535
Speed = x 1.61 - ve speed use 90 km/hr
39 10
1x 60
Return time = = 0.67 min
90
ROAD 2:
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TR = 60 lb/ton
35454
Weight empty = = 39 lton
909.09
375 x 535
Speed = x 1.61 > legal speed use 90 km/hr
39 60
2 x 60
Return time = = 1.33 min
90
ROAD 1:
TR = 280lb/ton
Rear dumps must be spotted before dumping. Total dump time can exceed 2 minutes.
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10 buckets
10 buckets
STEP 8: PRODUCTION:
10 buckets
5 trucks 6 trucks
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2. Plan for straight line, constant speed movement to minimize the power required
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Example 5:
The purchase price is $39,500, Freight Charges is $2,000 and Installation charges is
$3,500, which it believes will have $700 estimated residual value at the end of its 5-
year life. Compute the depreciation schedule for the equipment by each of the following
methods:
a) Straight-line depreciation
b) Sum-of-years’-digits depreciation
be equal to the annual depreciation by straight line method for the above available
information?
Solution
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0 45,000
1 45,000 8,860 36,1400
8,860
2 36,140 27,280
8,860
3 27,280 18,420
8,860
4 18,420 9,560
8,860
5 9,560 700
Switch to straight
𝐁𝐕𝐭 − 𝐒 𝟑𝟔, 𝟎𝟎𝟎 − 𝟎
= = 𝟗, 𝟎𝟎𝟎
𝐧−𝐭+𝟏 𝟒
b) Sum-of-years-digits depreciation
n(n+1) 5(6)
SOD = = = 15
2 2
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Value value
0 0 0 45,000
When Book value greater than Salvage value, we are faced with a situation in which we have not
depreciated the entire cost of the asset at 4th year, hence switch to straight line
𝟐 𝟐
𝑫𝟏 = 𝟒𝟓𝟎𝟎𝟎 ∗ (𝟏 − )𝟏−𝟏 = 𝟏𝟖, 𝟎𝟎𝟎
𝟓 𝟓
𝟐 𝟐
𝑫𝟐 = 𝟒𝟓𝟎𝟎𝟎 ∗ (𝟏 − )𝟐−𝟏 = 𝟏𝟎, 𝟖𝟎𝟎
𝟓 𝟓
𝟐 𝟐
𝑫𝟑 = 𝟒𝟓𝟎𝟎𝟎 ∗ (𝟏 − )𝟑−𝟏 = 𝟔, 𝟒𝟖𝟎
𝟓 𝟓
𝟐 𝟐
𝑫𝟒 = 𝟒𝟓𝟎𝟎𝟎 ∗ (𝟏 − )𝟒−𝟏 = 𝟑, 𝟖𝟖𝟖
𝟓 𝟓
𝟐 𝟐
𝑫𝟓 = 𝟒𝟓𝟎𝟎𝟎 ∗ (𝟏 − )𝟓−𝟏 = 𝟐, 𝟑𝟑𝟑
𝟓 𝟓
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Value value
0 0 0 45,000
Value value
0 0 0 45,000
Hence, the switchover occurs in the year in which an equal or a larger depreciation
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dt
I Sn t 1
n(n 1) 2
Annual depreciation cost, by straight line method
dt
I S
n
Equate both
n 1
t
2
Hence n=years
5 1
t 3years
2
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