SEN00321-01 50 Disassembly and assembly

18. Supply pump assembly 3) Remove water pump assembly (3).

1) Remove oil tube (1)
2) Remove supply pump assembly mount-
ing bolt (2).
3) Remove supply pump assembly (3).

4) Remove housing (5) from water pump (4).

19. Corrosion resister and filter head assembly

Remove corrosion resister and filter head
assembly (1).

21. Oil cooler (rear side)

1) Remove oil manifold (1).
2) Remove oil cooler (2)
a Remove the oil cooler (front side)
after removing the supply pump drive
case.
20. Water pump assembly
1) Remove block (1)
2) Remove water connector (2).

6 12V140E-3 Series
50 Disassembly and assembly SEN00321-01

22. Plate and block 25. Head cover

Remove plates (1) and (2) and block (3). Remove head cover (1).
a Repeat the same procedure on every cyl-
inder up to removal of the cylinder head
assembly.

23. Fuel tube

1) Remove fuel tube (1).

26. Rocker arm assembly

1) Loosen locknuts (1) and then loosen
adjustment screws (2) fully.
a Make sure that the valve tension is
not applied to the rocker arm and thus
it is free to move.
2) Remove rocker arm assembly (3).
a Record the parts installation positions
using a tag to avoid confusion in the
later assembly.

24. Oil level gauge and oil filler tube

1) Remove bracket (1) and then remove oil
filler tube (2).
2) Loosen the sleeve nut at the base and
then remove oil level gauge (3).
3) Remove bracket (4).

3) Remove air intake rocker arm (4), spacer

(5) and exhaust rocker arm (6) from rocker
shaft (7).

12V140E-3 Series 7
SEN00321-01 50 Disassembly and assembly

27. Push rod 2) Insert a small L-bar [1] under the fuel con-
Remove push rod (1). nector and pry out fuel injector (2) slowly.
a Do not grip the solenoid valve at the
top of the injector to pull off the injec-
tor.

28. Injector harness

1) Remove injector terminal mounting nut (1)
and clamp mounting bolt (2).
2) Push connector (3) into the cylinder head 30. Crosshead
and remove injector harness (4). Remove crosshead (1).

29. Fuel injector 31. Cylinder head assembly

1) Remove holder mounting bolt (1). 1) Remove the water tube.
2) Lift off cylinder head assembly (1).
4 Cylinder head assembly: 25 kg

8 12V140E-3 Series
50 Disassembly and assembly SEN00321-01

a When removing the cylinder head

assembly without removing the fuel
injector, be sure to prevent its interfer-
ence with the floor surface since the
injector tip protrudes through the bot-
tom of the cylinder head.

32. Oil pan

1) Support the front and rear side of oil pan
(1) with block [1].
2) Remove all oil pan mounting bolts.
3) Separate the gasket sealant.
4) Lift the engine and then remove oil pan
3) Remove the cylinder head gasket.
(1).
4 Oil pan: 90 kg
4) Disassemble the cylinder head assembly
according to the following procedure.
1] Using tool B, compress the valve
spring to remove cotter (2).
2] Remove upper seat (3), outer spring
(4), and inner spring (5).

33. Suction pie and under plate

1) Fix under plate (1) temporarily using sev-
eral oil pan mounting bolts.
2) Remove stay (2) and then remove suction
3] Remove lower seat (6). pipe (3).
4] Raise the cylinder head and remove
valve (7).

12V140E-3 Series 9
SEN00321-01 50 Disassembly and assembly

3) Support under plate (1) using jack [1]. 36. Breather

4) Remove the bolts used for temporary fix- Remove breather (1), blowby pipe (2) and
ing and then lower the jack carefully to plate (3).
remove under plate (1). a Remove the plate on the left bank alone.
4 Under plate: 25 kg

37. Thermostat case

34. Relief valve 1) Remove water outlets (1).
1) Remove relief valve (1). 2) Remove thermostat case (2).

2) Install the engine again to tool A. 3) Remove thermostat (3) from thermostat
case (2).
35. Alternator bracket
Remove alternator bracket (1).

10 12V140E-3 Series
50 Disassembly and assembly
38. Front engine hanger
Remove front engine hanger (1).
39. Thermostat housing
1) Remove coolant temperature sensor (1).
2) Remove thermostat housing (2).
40. Accessory drive
1) Remove pulley (1).
2) Remove accessory drive (2).
3) Disassemble the accessory drive accord-
ing to the following procedure.
1] Pull off hub (3) and then remove
thrust plate (4).
12V140E-3 Series
SEN00321-01
2] Remove shaft (5), thrust plate (6) and
gear (7) as a unit.
3] Remove gear (7) from shaft (5).
4] Pull off oil seal (9) and bushing (10)
from housing (8).
41. Flywheel assembly
1) Lift and secure flywheel assembly (1).
2) Remove the mounting bolt.
3) Separate the bolt from the crankshaft
using forcing screw [1].
4) Lift off flywheel assembly (1).
4 Flywheel assembly: 130 kg
11