8 SECTION 6 - GENERAL MECHANICAL OVERHAUL CURSOR SERIES

Fitting the engine on the rotating stand

NOTE Position a suitable container below the sump to
collect the oil as it drains out of the drain plug.
Drain the engine oil by removing the plug from the oil sump.
The engine oil is highly pollutant and noxious.
In case of contact with skin, wash thoroughly with
water and detergent.
Suitably protect skin and eyes; proceed in
accordance with accident prevention standards.

Ref. No. Description Suitably dispose of the residuals and in accordance

(-) 1 Plug M22 X 1.5 with regulations.

Figure 10

223409

Secure the engine to the rotating stand 99322230 with the brackets 99361036 (1).
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 CURSOR SERIES SECTION 6 - GENERAL MECHANICAL OVERHAUL 9

DISASSEMBLY OF ENGINE AT BENCH Coolant pump alternator drive belt

(COMPONENTS AT THE FRONT) disassembly
Damper flywheel removal
Figure 13
Figure 11

166728

71702 Using a 1/2 inch square wrench (1), act in the direction of the
Lock the flywheel using the tool 99360351 (1). arrow, remove the ancillary drive belt (2).

Figure 12 NOTE The elastic belt must be replaced

after every disassembly.

Alternator removal

Figure 14

221082

Remove the damper flywheel (2) by acting on the screws (1).

Ref. No. Description

(1) 6 M14 x 2 screws

221083

Unscrew the screws (1, 2) and remove the alternator (3).

Ref. No. Description

(1) 1 M8 x 1.25 screws
(2) 1 M10 x 1.5 screws

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 10 SECTION 6 - GENERAL MECHANICAL OVERHAUL CURSOR SERIES

Alternator support removal Assembly of auxiliary parts

Figure 15 Figure 17

224063
225016

Unscrew the screws (1) and remove the alternator support Unscrew the screw (5) and remove the automatic belt ten-
(2). sioner (6).
Ref. No. Description Unscrew the screws (3) and remove the crankshaft pulley (4).
(1) 3 M10 x 1.5 screws Unscrew the screws (1) and remove the water pump (2) and
its gasket.
Electromagnetic coupling pulley removal
Ref. No. Description
Figure 16 (1) 3 Screws M18 X 1.25 X 20
(3) 6 M14 x 2 screws
(5) 1 M10 x 1.5 screw

Thermostat case removal

Figure 18

225023

Unscrew the screws (1) and remove the fixed belt tensioner
(2), undo the screws (3) and remove the electromagnetic cou-
pling pulley assembly (4).

Ref. No. Description

(1) 1 M12 x 1.75 screw
(3) 5 Screws M12 X 1.75
224067

Unscrew the screws (1, 2) and remove the thermostat cover

and relative gaskets.
Unscrew the fixing screws and remove the degasing pipe (4).

Ref. No. Description

(1) 5 Screws M8 X 1.25 X 100
(2) 2 Screws M8 X 1.25 X 50
(4) 1 Fitting M10 X1.5

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 CURSOR SERIES SECTION 6 - GENERAL MECHANICAL OVERHAUL 11

Crankshaft front gasket removal DISASSEMBLY OF ENGINE AT BENCH

(COMPONENTS AT EXHAUST SIDE)
Figure 19 Turbocharger and exhaust manifold removal

Figure 20

224068

Fit puller 99340053 (2) and take off the crankshaft seal (1). Ex-
tract the flange (3). 225021

Ref. No. Description Unscrew and remove the coolant temperature sensor (1).
(3) 8 Screws M8 X 1.25 X 16 Ref. No. Description
(1) 1 M12 X 1.5

Figure 21

221090

Unscrew the fastening screws (1) and remove the exhaust

manifold (3) together with the turbocharger (2) and gaskets.

Ref. No. Description

(1) 24 Screws M10 X 1.5 X 70

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 12 SECTION 6 - GENERAL MECHANICAL OVERHAUL CURSOR SERIES

Figure 22 DISASSEMBLY OF ENGINE AT BENCH

(COMPONENTS AT THE INTAKE SIDE
PART 1)
Disassembly of the starter motor

Figure 24

221091

Unscrew the nuts (2, 4) and detach the turbocharger (4) from
the exhaust manifold (3). remove the gasket.

Ref. No. Description

221094
(2, 4) 4 Nuts M12 X 1.75
Remove the nuts (1) from the studs.
Heat exchanger removal
Remove the starter motor (2).
Figure 23
Ref. No. Description
(1) 3 M12 X 1.75

Inlet manifold removal

Figure 25

225015

Unscrew the screws (2,3,4) and remove the complete heat ex-
changer (1) and its gasket.

Ref. No. Description

(2) 1 Screws M8 X 1.25 X 55 225038

(3) 17 Screws M8 X 1.25 X 40 Unscrew the screws (1) and remove the intake manifold (2)
(4) 4 Screws M8 X 1.25 X 45 together with the engine preheating resistor (3).

Ref. No. Description

(1) 3 Screws M10 X 1.5 X 100
(1) 2 Screws M10 X 1.5 X 130
(1) 1 Screws M10 X 1.5 X 150

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