Lean6™ Leanmap.

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Six Sigma for Excel Saturated Design of Experiment (DOE) Navigating to Results

1. Start: Experiment Setup 2. Enter Input Parameters

Process Glass-tube manufacturing Main Factors -1 +1 Unit
Item Dr15-180 A Temp 780 850 degree-C
Response Diameter after joining process B Pressure 1 1.5 bar
Name Enter Name C Time 60 90 minutes
Date 1/1/2020 D Amount Low High (relative)
E Catalyst 200 150 mg
3. Run Trials F Feeder 1 2 mm
G Thickness 0.03 0.04 inch

Thickness
Pressure

Catalyst
Amount

Feeder
Temp

4. Enter Response Data Statistics

Time
Trial

Diameter after joining process Stats MSE

24-1 A B C D E F G Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 Y10 Ybar S Num Den
1 850 1.5 90 High 150 2 0.04 198 190 194 6 32 1
2 850 1.5 60 High 200 1 0.03 203 200 202 2 5 1
3 850 1 90 Low 200 2 0.03 250 190 220 42 1800 1
4 850 1 60 Low 150 1 0.04 172 170 171 1 2 1
5 780 1.5 90 Low 150 1 0.03 183 199 191 11 128 1
6 780 1.5 60 Low 200 2 0.04 181 180 181 1 1 1
7 780 1 90 High 200 1 0.04 94 100 97 4 18 1
8 780 1 60 High 150 2 0.03 99 100 100 1 1 1
Y(-1) 142.0 146.9 163.1 190.6 174.8 165.1 178.0 Y-dblbar = 169
Y(+1) 196.6 191.8 175.5 148.0 163.9 173.5 160.6 Factor Effect Graph S-bar = 9
dY 54.6 44.9 12.4 -42.6 -10.9 8.4 -17.4 250.000
12.000 MSE = 248
MSB 17903.3 12082.6 918.8 10901.3 709.6 420.8 1811.3
F 72.1 48.7 3.7 43.9 2.9 1.7 7.3 10.000
200.000
S(-1) 4.2 12.2 1.2 14.0 12.4 4.8 14.1
8.000
S(+1) 12.9 4.9 15.9 3.2 4.8 12.4 3.0 150.000 A=Temp
Column C
dS 8.7 -7.2 14.7 -10.8 -7.6 7.6 -11.1 6.000 B=Pressure
Column D
100.000 C=Time
Column E
4.000
D=Amount
Column F
50.000
2.000 E=Catalyst
Column G
Column H
F=Feeder
0.000
-1 0 Column I
11
G=Thickness
-1 0

5. Report Strength (dY:grey) and Variation (dS:white) by Factor

60
12 A=Temp
B=Pressure
Strength of Main Factors dY dS
40
10 A=Temp 54.6 8.7
B=Pressure 44.9 -7.2
20
8 C=Time 12.4 14.7
C=Time
D=Amount ### ### F=Feeder
E=Catalyst ### -7.6
0
6
F=Feeder 8.4 7.6
G=Thickness ### ###
E=Catalyst
-20
4 A=Temp
B=Pressure
C=TimeD=Amount
E=Catalyst
F=Feeder
G=Thickness
G=Thickness
-1 142.0 146.9 163.1 190.6 174.8 165.1 178.0
-40
1 196.6 191.8 175.5 148.0 163.9 173.5 160.6
2
D=Amount

-60
0
 2
D=Amount

-60
0