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Abstract: Cellular structures constructed of interlocking steel sheet piles are used in marine environments as cofferdams, bulkheads,
mooring dolphins, and lock guide walls. In addition to providing safety against sliding, bearing failure, overturning, and tilting, cellular
structures must also be designed to prevent sheet pile interlock rupture, which can lead to catastrophic failure if the cell fill is lost.
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Methods commonly used to estimate sheet pile interlock tensions were developed in the 1940’s, 1950’s, and 1970’s. These methods are
based on empirical observations, and they do not explicitly account for soil–structure interactions. This paper presents the results of finite
element analyses and instrumentation measurements performed to examine soil–structure interaction effects on sheet pile tensions. The
finite-element analyses were used to compute sheet pile tensions at five instrumented cells, and the results are compared with measure-
ments. The calibrated finite-element model was then used to investigate the effects of varying cell geometry, interlock behavior, sheet pile
penetration depth, and foundation stiffness on sheet pile tensions. The instrumentation measurements provide data for estimating changes
in sheet pile tensions due to cell fill densification, cofferdam unwatering, and bulkhead backfilling.
DOI: 10.1061/共ASCE兲1090-0241共2003兲129:3共224兲
CE Database keywords: Sheet piles; Tensions; Cofferdams; Bulkheads; Instrumentation; Finite-element method.
a
k a is Rankine active earth pressure coefficient⫽tan (45⫺/2), where
2
ing. If the interlocks are tight, only small radial deflections can
occur during filling. Because lateral earth pressures reduce with
increasing radial deflection, loose sheet pile assemblages attract
Fig. 1. Cellular cofferdam for lock construction smaller lateral pressures than tight sheet pile assemblages.
Common wall sheet piles 共Fig. 2兲 react to several loadings.
During main cell filling, common wall piles bulge radially out-
arc cells. Cells are filled using hydraulic dredges, conveyors, ward like the other main cell piles. During arc cell filling, the arc
and/or clamshell buckets. During hydraulic filling, the dredge cell fill pushes the common wall back toward the center of the
slurry quickly reaches the top of the cell, resulting in temporary main cell. This reduces the net radial deflections relative to the
elevated water pressures inside the cell. With time, soil particles center of the main cell and thereby reduces common wall ten-
settle out of the slurry, and the interior water level within the cell sions. At the same time, however, tensions that develop in the arc
reaches the same level as that outside the cell. Hydraulic filling cell piles are transmitted through the wye pile and increase com-
thus prestresses the sheet pile interlocks. Filling via conveyor mon wall tensions. Instrumentation data show that the effect of
belts and clamshell buckets does not significantly raise cell water these two loadings generally results in a net increase in cofferdam
levels and, consequently, generates less radial pressure. common wall tension following arc cell filling.
The cell fill pushes radially outward against the sheet piles and
causes the cells to bulge and the interlocks to tighten. Radial Existing Design Methods
deflections and sheet pile tensions generally increase with depth
toward the mudline because cell fill pressures increase with depth.
Main Cell Sheet Pile Tensions
Maximum radial deflections and sheet pile tensions occur above
the mudline, due to the constraining influence of the foundation Existing methods for estimating main cell sheet pile tensions, T m ,
soils. Further, as the cells are filled, a portion of the fill weight is rely on the hoop stress equation
transferred by arching to the sheet pile walls. Arching reduces the
T m ⫽pR (1)
vertical and horizontal cell fill stresses.
Radial earth pressures also depend on cell fill characteristics where p⫽effective lateral earth pressure acting against the sheet
and on interlock slack 共gap within the interlocks兲 after driving. If pile wall; and R⫽cell radius. The cell fill pressure is estimated by
a large amount of interlock slack exists, the sheet piles can deflect multiplying the geostatic vertical effective stress, ⬘v , in the cell
fill by an apparent coefficient of lateral earth pressure, k
p⫽ ⬘v k (2)
Maximum main cell tensions are assumed to occur at the dis-
tance above the mudline, z, that corresponds to the location of
maximum cell bulging. Recommendations by others for values of
k and z are presented in Table 1. The recommendations by
Schroeder and Maitland 共1979兲 in Table 1 require that the engi-
neer estimate the depth to the location of sheet pile fixity using
expressions developed for estimating the response of piles to lat-
eral loads. In an attempt to simplify the Schroeder and Maitland
design calculations, Rossow et al. 共1987兲 suggest that the location
of fixity be found at the depth below the mudline where passive
earth pressures acting outside the sheet pile walls equal the active
earth pressures acting on the inside of the cell. The two methods
often produce similar results.
T cw⫽pLsecant共 兲 (3) the densification of the sand was confirmed by penetration testing,
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Table 3. Main Cell Sheet Pile Tensions Measured During Main Cell
Recent Instrumentation Data
Filling
In recent years, several full-scale cellular structures have been Location of Normalized
instrumented with piezometers, settlement plates, inclinometers, Maximum Maximum maximum heightc of
and strain gages. The writers have compiled data for 11 instru- measured of average of average maximum
mented structures, five of which were instrumented for main cell tension tensionsa tensionsb of average
Structure 共kN/mm兲 共kN/mm兲 共m兲 tensions
sheet pile tensions. Two of these five were instrumented for com-
mon wall sheet pile tensions 共Table 2兲. Detailed descriptions of Melvin Price-stage 1 0.93 0.63 4.6 0.25
the cellular structures and measurements are described elsewhere Melvin Price-stage 2 1.05 0.88 5.8 0.23
共Wissmann et al. 1995兲. The measured sheet pile tensions at the Trident drydock 1.23d 1.19d 2.7 0.11
end of main cell filling are presented in Table 3. Terminal 4 bulkhead 0.68 0.46 ⭐3.0 ⭐0.18
The fill at the Trident cells was densified with vibratory probes Long Beach bulkhead 1.03 0.82 0 0.00
a
prior to unwatering. During densification, tensions increased by Maximum of the averages of the tensions measured at each strain gauge
an average of 1.33 kN/mm 共7.6 kips/in.兲 near the location of elevation.
b
maximum sheet pile bulge. The approximate doubling of the Distance above the mudline, z.
sheet pile tensions during densification is thought to be due to the c
Distance from the mudline to the point of maximum tension, z, divided
development of excess pore water pressures generated during by the cell free height above the mudline, H.
densification. After the densification activities, tensions returned d
Maximum tensions are for ‘‘long’’ sheet piles with dredgeline elevation
to values near those measured at the end of cell filling. Although at ⫺21 m.
Table 5. Soil and Interface Element Parameter Values Selected for Cell Filling Analysis of Instrumented Cells
Melvin Price lock and dam
Parameter stages 1 and 2a Trident drydocka Terminal 4 bulkheada Long Beach bulkheada
Total unit weight 共kN/m3兲 19.3, 20.9 20.3, 21.2 18.8, 19.2 19.3, 18.4
Friction angle, 共degrees兲 35, 41 35, 0 35, 35 35, 0
Cohesion 共kPa兲 0, 0 0, 10,335 0, 0 0, 14.4
Coefficient of at-rest earth pressure, k o 0.45, 0.5 0.45, 0.5 0.45, 0.5 0.45, 0.8
Modulus exponent, n 0.5, 0.5 0.5, 0 0.5, 0.5 0.5, 0.2
Modulus number, Km 414, 1,050 414, 204,000 340, 340 414, 50
Unload–reload modulus number, Kur 828, 2,100 828, 204,000 680, 680 828, 100
Reduction factor, R f 0.8, 0.8 0.8, 0 0.8, 0.8 0.8, 0.9
Bulk modulus exponent, m 0.2, 0.2 0.2, 0 0.2, 0.2 0.2, 0.2
Bulk modulus number, Kb 107, 400 107, 48,600 155, 155 107, 50
Soil/sheet pile interface friction angle, ␦ 共degrees兲 17, 20 17, 30 17, 17 17, 10
Soil/sheet pile interface cohesion 共kPa兲 0, 0 0, 0 0, 0 0, 11.5
Sheet pile initial E-ratio, E r1 0.02 0.011 0.02 0.02
Sheet pile stiffened E-ratio, E r2 0.096 0.14 0.096 0.096
Sheet pile tension for stiffened response 共kN/mm兲 0.56 0.16 0.56 0.56
Sheet pile web thickness 共mm兲 12.8 11.6 12.8 12.8
a
Pairs of values correspond to parameters used for cell fill 共first兲 and foundation material 共second兲.
sheet pile model developed based on the results of field measure- and height, with diameters, D, of 9.1, 12.2, 15.2, 18.3, 21.3, 24.4,
ments. When these parameters were used for the Trident analysis, and 27.4 m and height, H, to diameter ratios, H/D, of 0.5, 0.75,
however, computed sheet pile tensions were lower than the mea- 0.9, 1.0, 1.1, 1.25, and 1.5. These analyses were performed for
sured tensions. Subsequently, the tight sheet pile model, which is cells on rocklike foundations using the cell fill parameter values
based on the results of laboratory pull tests, was used for the presented in Table 6. The effects of foundation stiffness on main
Trident computations reported here. cell sheet pile tensions were studied by performing eight analyses
The results of the analyses are in good agreement with the for an average-sized cell 关18.3 m 共60 ft兲 diameter, 18.3 m 共60 ft兲
averages of the instrumentation data for the Melvin Price stage 1, tall兴 on sand foundations characterized by the variable foundation
Trident, Terminal 4, and Long Beach cells. For the Melvin Price modulus numbers listed in Table 6. The influences of sheet pile
stage 2 cells, the sheet pile tensions computed by the analysis are embedment depth for an average-sized cell founded on medium-
somewhat larger than the average of the strain gauge data but
dense sand were investigated with five analyses in which the
generally within the upper bound of the instrumentation measure-
sheet pile penetration depths ranged between 0.9 m 共3 ft兲 and 15.2
ments. The analysis for the Long Beach cells included the hydrau-
m 共50 ft兲. Both the laboratory and field bilinear sheet pile load–
lic filling simulation described above. When the clamshell bucket
displacement parameter values representing tight and loose sheet
filling simulation was implemented for the analysis of these cells,
computed tensions were smaller than those measured. This obser- pile responses were implemented in the analyses. The results of
vation supports the concept of interlock prestressing during hy- the analyses are presented in Figs. 6, 7, and 8.
draulic filling. The normalized location of maximum sheet pile tension is
shown in Fig. 6 for the analyses of cells on the rocklike founda-
tion. This foundation provides restraint to cell expansion because
Parametric Studies of Main Cell Filling shear stresses at the contact between the cell fill and the founda-
Once an understanding of the model performance was obtained tion serve to inhibit lateral expansion of the cell fill, which in turn
by the analyses of the five instrumented cells, additional studies inhibits expansion of the sheet pile cell. If there were no restraint
were performed to investigate the effects of cell geometry, foun- provided by the foundation, the location of maximum sheet pile
dation conditions, and sheet pile load–displacement behavior on tension would be at the bottom of the cells. Because the founda-
the locations and magnitudes of maximum sheet pile tensions. tion does provide such restraint, the location of maximum sheet
Analyses were performed for 49 combinations of cell diameter pile tension is above the bottom of the cell. As the cell becomes
(7)
cell;
Common wall sheet pile tensions that occur in response to Kb ⫽ bulk modulus number;
main and arc cell filling, T cw , can be estimated by summing the Km ⫽ tangent modulus number;
tensions expressed in Eqs. 6 and 7 k ⫽ coefficient of lateral earth pressure;
T cw⫽T arc k a ⫽ Rankine active earth pressure coefficient;
fill⫹T wye (8)
k ⫽ recommended apparent coefficient of lateral earth
pressure for cell fill with friction angle ;
Factor of Safety k 35 ⫽ apparent coefficient of lateral earth pressure for
cell fill with friction angle of 35°;
The finite-element analyses that form the basis of these recom-
L ⫽ distance between centers of main and arc cells;
mendations for estimating sheet pile tensions were calibrated
m ⫽ bulk modulus exponent;
using average values of measured tensions, and appropriate fac-
n ⫽ tangent modulus exponent;
tors of safety should be applied to prevent interlock rupture. It can
p ⫽ cell fill radial pressure;
be seen in Figs. 5 and 9 that the maximum value of the ratio of
p max ⫽ main cell fill radial pressure at location of
the maximum measured tension to the maximum calculated ten-
maximum sheet pile tension;
sion is about 1.48, which occurs for the Terminal 4 bulkhead.
R ⫽ cell radius;
Selection of an appropriate value of the factor of safety also in-
R a ⫽ arc cell radius;
volves consideration of uncertainties in loads and capacities, as
R f ⫽ tangent modulus reduction factor;
well as consequences of failure.
R m ⫽ main cell radius;
T arc fill ⫽ component of common wall sheet pile tension that
results in response to placement of main and arc
Conclusions
cell fill;
This paper presents recommendations for estimating sheet pile T cw ⫽ common wall sheet pile tension;
tensions in cellular structures. These recommendations are based T m ⫽ main cell sheet pile tension;
on instrumentation data collected at five full-size structures and T wye ⫽ component of common wall sheet pile tension that
on finite-element analyses. Parametric studies have been per- results in response to transfer of arc cell sheet pile
formed to develop design charts for estimating the effects of cell tension through wye pile;
geometry, foundation conditions, cell filling method, and sheet z ⫽ distance from mudline to location of maximum
pile behavior on the location of maximum main cell tension and sheet pile tension;
on apparent coefficients of lateral earth pressure. These charts can ⫽ angle between axis of cellular structure and main
be used in conjunction with the hoop stress equation to incorpo- cell radius that extends through wye pile;
rate soil–structure interactions in calculating main cell tensions. ⬘v ⫽ vertical effective stress; and
Estimates for the change in tension during lateral loading and ⫽ wye pile angle.
during cell fill densification are formulated based on strain gauge
measurements collected at two instrumented cells. In addition, a
new method has been formulated for analyzing common wall References
loading. This method has been used to develop a simplified ap-
proach for estimating common wall tension that incorporates the Barker, R., Lewis, C., Oliver, W., and Mould, K. 共1985兲. ‘‘Sheetpile in-
separate effects of main cell filling, arc space filling, and the terlock connection testing program, final report—Tasks 1.1 through
transfer of arc cell tensions to the common wall. 1.3.’’ Rep. No. VPI/CE-ST-85/01, Dept. of Civil Engineering, Struc-
tural Engineering, Virginia Polytechnic Institute and State Univ.,
Blacksburg, Va.
Clough, G. W., and Duncan, J. M. 共1969兲. ‘‘Finite-element analysis of
Acknowledgments Port Allen and Old River locks.’’ College of Engineering, Office of
Research Services, Univ. of California, Berkeley, Calif.
The research presented herein was sponsored by the U.S. Army Clough, G. W., and Kuppusamy, T. 共1985兲. ‘‘Finite-element analyses of
Corps of Engineers Waterways Experiment Station. The writers lock and dam 26 cofferdam.’’ J. Geotech. Eng., 111共4兲, 521–541.
are grateful for the support of Dr. W. L. Schroeder of Oregon Clough, G. W., Mosher, R., Singh, Y., and Kuppusamy, T. 共1987兲. ‘‘Two-
State University, Dr. E. B. Kinner of Haley and Aldrich, Inc., R. and three-dimension finite-element analyses of cellular cofferdams.’’
H. Frueh and L. Jones of Shannon and Wilson, Inc., and E. Dem- Proc., Conf. Soil–Structure Interaction, Paris.