Inspection Chambers and Manholes Product Catalogue

EPIC
B2134, J3412, X71

April 2012
INSPECTION CHAMBERS Product

AND MANHOLES catalogue
FOR SEWER AND DRAINAGE SYSTEMS

IN MUNICIPAL AND INDUSTRIAL
APPLICATIONS
Solutions for Essentials

Inspection Chambers and Manholes
Content
Content
Preface ..................................................................................................................... 3
Introduction ............................................................................................................. 5
Chambers characteristics ...................................................................................... 6
In-situ testing ........................................................................................................... 9
Exemplary applications .......................................................................................... 11
Optimum model for equipping sewage network with chambers ....................... 11
Tegra Chambers Family .......................................................................................... 12
New Generation Manhole Tegra 1000 ................................................................... 20
The solution .......................................................................................................... 20
The chambers elements ....................................................................................... 25
Installation guide ................................................................................................... 30
Ladder installation guide ....................................................................................... 33
Cover solutions .................................................................................................... 36
First Generation Manhole Tegra 1000 ................................................................... 37
The solution .......................................................................................................... 37
Limited availability due to
The chamber elements ......................................................................................... 41 gradual replacement of
Installation guide ................................................................................................... 46 the offer by NG Tegra 1000.
Design solutions ................................................................................................... 48

Non-entry chamber Tegra 600 ............................................................................... 50
The solution .......................................................................................................... 50
Non-entry (inspection) chamber Tegra 425 .......................................................... 63
The solution .......................................................................................................... 63
PE DN 1000 Monolithic chamber ........................................................................... 74
The solution .......................................................................................................... 74
Chamber height adjustment ................................................................................. 79
Non-entry chambers Ø425, Ø400 and Ø315 ......................................................... 83
The solution .......................................................................................................... 83
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2 +48 61 891 10 00 +48 61 891 10 11 kontakt_pl@wavin.pl
Content/Preface
Chambers on individual order ................................................................................ 96

The solution .......................................................................................................... 96
Cover solutins ...................................................................................................... 98
Chambers for individual order – the form with additional information .............................. 99
Non-standard sockets – the form with additional information ............................... 101
Enclosures ............................................................................................................... 103
Standard requirements ......................................................................................... 103
Cover solutions .................................................................................................... 108
Cover classes ................................................................................................. 108
Installation guide for floating cover .................................................................. 109
Auxiliary materials ................................................................................................... 114
Preface
Long standing experience
Wavin is the biggest supplier of plastic pipe systems in Europe. tory of PVC pressure water pipes was established. Wavin has
The Company’s name is the combination of two key words: been present on the Polish market since 1991, when the com-
WAter and VINyl chloride. The company’s seat is located in pany became a shareholder of Metalplast – a company with its
Zwolle, a small Dutch town where in 1955 the world’s first fac- registered seat in Buk near Poznań.
Unrivalled supplier and expert in its industry
Wavin is an unrivalled supplier of plastic installation systems, ply to buildings, water transport within buildings, heating,
combining highest innovation level with wide geographic pre- sewage and drainage systems In the infrastructure industry, the
sence. The company offers the widest range of plastic pipe sys- company is an expert in outdoor water-pipe systems, drainage,
tems in the industry and is active in Building and Installation as drain systems designed for roads and bridges, storm water
well as Civils and Infrastructure markets. On the Building & management and pressure ducts for water transport.
Installation market, Wavin provides total solutions for water sup-
Reliable products, full-range offer
Our aim is to provide our clients with solutions of the highest Wavin QuickStream - system for roof vacuum drainage,
quality available. Long standing experience, access to modern Kanion gutter systems,
technologies, innovations and total commitment to our custo- perimeter drainage.
mers’ needs, guarantee that our offer includes only reliable
Civils & Infrastructural systems:
products.
PVC-u gravity sewer system,
Building and Installation systems: PP Wavin X-Stream – external twin-wall piping for gravity
PVC piping for soil and waste systems, sewage systems,
Wavin AS - low-noise sanitary system, PE piping for external sewage systems,
sanitary and heating piping: Tigris Alupex, BORplus, Hep2O, sewer inspection chambers,
INSPECTION CHAMBERS AND MANHOLES Product catalogue – April 2012

www.wavin.pl 3
Preface
pumping stations for sewage and foul water, systems for pipelines rehabilitation: Compact Pipe,
PE 100 or TS pressure system for water transport, KMR system, Neofit, TS,
PVC pressure systems for water transport, HD-PE piping used in systems for bridges and overpasses
drainage systems, draining.
systems for Rainwater Management - Wavin Intesio, Aquacell

and Wavin Q-Bic, This catalogue presents inspection chambers.
Our main priority is the highest quality
Focusing on our customers’ needs, we have chosen quality as our The laboratory applies modern research and control methods.
main priority - it provides the reliability of offered products. All Wavin & Metalplast-Buk laboratory is certified with the approval of
Wavin products comply with required standards and norms. They 2nd degree issued by the Technical Supervision Office accordant
have all necessary certificates and approvals. Every product has with ISO 9001 and ISO 14001 standards. The laboratory imple-
full catalogue documentation and our technical suppliers help to mented also laboratory quality management system complying
make the best choice. with PN-EN ISO/IEC 17025 standard.
Focusing on the quality of our products, as the first company in the We think also about the environment. Wavin implemented environ-
industry we have implemented and certified quality management mental management system complying with ISO 14001, which has
system complying with ISO 9001. The system covers all cycles of been certified by the Technical Supervision Office, confirming that
designing, constructing, manufacturing, selling, distributing and Wavin Metalplast-Buk acts in accordance with requirements of the
providing post-sale service. Environmental Law and that it puts continuous effort into increasing
the level of environmental protection.
Moreover Wavin has its own laboratory equipped with state-of-the-
art research and measurement equipment.
Awards and Prizes
High quality of Wavin products is confirmed by many awards and „Systemy Instalacyjne” (Installation systems) Readers Award in
prizes. Some of them are listed below. the category “sewage system” for WAVIN AS low-noise sanitary
system (2007).
Award for Intesio – as the innovatory solution for water resource
protection. The award was founded by Polish foundation of The prize for the best water & sewage product in “Klucz
Water Resources Protection during International Fair of Machines Sukcesu” (Key to success) awarded for PE 100 Wavin TS pipes
and Facilities for Water Supply and Sewage Systems WOD-KAN during VII Technical & Scientific Symposium WOD-KAN-EKO 2005
(2010 ). „Tytan 2005” Award for the company of the year in “Trenchless -
2nd prize for Intesio – Wavin intelligent solution for rain water technologies”: awarded by „Inżynieria Bezwykopowa” (Trenchless
management – as the best device, technology, appliance Engineering) quarterly, Polish Association of Trenchless technologies
and realized object. The prize has been awarded during the 2nd and Polish Foundation for Trenchless Technology (2005 r.).
Science and Technical Conference INFRAEKO 2009. Gold Medal of International Construction Fair BUDMA 2005
Wavin Q-Bic rainwater management system was awarded for for Azura rainwater management system (2005 r.).
providing an innovative solution in protection water resources The Gold Medal of International Installation Fair INSTALACJE
award was founded by Polish foundation of Water Resources 2002 for Tegra 600 inspection chamber (2002).
Protection during International Fair of Machines and Facilities for
Water Supply and Sewage Systems WOD-KAN (2007 ).
Three awards in the Ranking of Construction Brands (2007,

2008 and 2009) for “Kanion gutter system” in the category of
“Gutter systems”. These awards were granted during the
International Construction Fair BUDMA on basis of the results of
marketing research carried out amongst distributors of building
materials and contractors.
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Introduction
Introduction
Wavin inspection chambers and manholes are elements of floating covers, structurally connected with the hard surface,
water & sewage system (sewage, stormwater, combined sys- separated from shaft pipe through dilatation,
tems). They are made of plastic materials and supplement pla- and additionally in Tegra chambers:
stic gravity systems (made of PVC or PP). The chambers may flexible connection sockets for sewer pipes,
be connected to other types of sewage systems. Wavin inspec-
double bottom.
tion chambers and manholes are used for inspecting water
The wide range of the system components and theirs possible
&sewage networks from the surface level (inspection chambers)
configurations meet individual customer expectations in terms
and to provide the access for maintenance activities (manholes).
of equipping sewage network with chambers and proper adju-
These products are used in sewage system junctions as flow or
stment to loadings. Able to cut shaft pipes allow to install cham-
junction chambers and may operate as straight- or bend-flow
bers in various depth conditions. “In-situ” connectors (from Latin
type, junction, backdrop or water meter chambers.
“on-site”) enable assembly of additional, tight connecting pipes.
When designing Wavin chambers all the characteristic loads,
Wavin Inspection Chambers, as the only chambers available
both static and dynamic, have been taken into consideration.
in the market, fulfill the hydraulic requirements included in the
The seasonal changes of the soil and water conditions present
Danish standard DS 2379.
in our climate (ground uplift caused by freezing and ground set-
tling caused by thawing) have been also included in the con- Due to their plastic construction Wavin Inspection Chambers
struction of the chambers. and manholes have many advantageous features, such as:
The chambers have been adjusted to assembly in various resistance to aggressive media contained in sewage, ground
conditions: and vapours,
relatively light, construction, enabling installation works witho-
in various types of soil,
ut heavy construction machinery and reducing their assembly
in all installation depths used in sewer installations,
time,
by the high level of underground water (even up to 5 m of
resistance to corrosion and freezing,
column of water),
perfect hydraulic properties.
in areas loaded with heavy traffic.
The adjustment to the loadings has been achieved by using:
corrugated shaft pipe

ribbed surface structure,

www.wavin.pl 5
Chambers characteristics
Chambers
characteristics
Tegra Family Chambers

Tegra 1000 – NEW Tegra 1000 Tegra 600 Tegra 425
Chamber type manhole with corrugated pipe manhole, modular inspection, non-entry
entry diameter 600 mm 600 mm
inner/outer diameter of the Dw = 1000 mm Dw = 1000 mm Dw = 600 mm Dw = 425 mm
shaft pipe Dz = 1100 mm Dz = 1100 mm Dz = 670 mm Dz = 476 mm
chamber elements bases, SN 2 corrugated shaft pipes, bases, distance rings, cones bases, SN 4 and SN 2 corrugated bases, SN 4 corrugated shaft pipes
cones, double sockets for shaft pipes, shaft pipes
ladders
material bases PE, PP PE PP PP
shaft pipes PP+GRP ladder PE+GRP steps PP PP
diameters of PVC sewer pipes 200-500 mm 160-400 mm 160-400 mm 110-315 mm

connected with chambers
diameters of PP sewer pipes 200-500 mm 100-400 mm through transition 150-300 mm 150-300 mm
connected with chambers fittings 400 mm through transition fittings
(Wavin X-stream)
base type – straight with flow angle of 0°, 30°, depending on diameters of the – straight with flow angle of 0°, 30°, – straight with flow angle of 0°, 30°,
60° and 90° connected pipes: 60° and 90° 60° and 90°
– junction with one side inlet 90° – straight with various flow angles – junction with one side inlet 90° – junction with one side inlet 90°
– collecting with left and right inlet at – junction and collecting bases 45° – collecting with left and right inlets – collecting with left and right inlets
the angle of 90° or 45° and 90° at the angle 90° at the angle 90°
– empty bases – empty bases – empty bases – end cap for shaft pipe
ability for installing smooth wall 110-200 mm smooth wall pipes and 100-200 X-Stream by using transition fittings 110-160 mm smooth wall pipes
connections on site (in situ insert) and 100-150 X-Stream by using
transitions fittings
chambers height adjustment shaft pipe cut every 10 cm + flexible distance rings cut every 12,5 cm or corrugated pipe cut every 10 cm Corrugated pipe cut every 8 cm +
ring/cone/telescopic adapter (with flexible adjustment on ring/supporting + flexible adjustment on telescopic flexible adjustment on telescopic pipe
keeping industrial safety regulations) cone adapter, ring or supporting cone
near-surface cover elements – reinforced concrete supporting – reinforced concrete supporting – telescopic adapters ø600 – telescopic pipes ø425
rings rings – reinforced concrete supporting – reinforced concrete supporting
– TAR cones – TAR cones rings cones
– telescopic adapters (only with ke- – TAR cones – TAR cones
eping industrial safety regulations)*
cover elements: covers/covers/ PE covers – A15 covers – “-“ A15 PE covers A15 cast iron and PP covers
gratings covers – A15, B125 i D400 covers – A15, B125 and D400 A15, B125 and D400 covers A15 reinforced concrete and TAR
gratings – D400 gratings – “-“ D400 gratings covers
B125 and D400 covers
B 125 and D400 gratings
Maximum chamber depth 6m 5 m, bigger depths according to indivi- 10 m, 6 m when ground water is 10 m, 6 m when ground water is
dual recommendations depending on present present
ground and water conditions
resistance to hydrostatic lift 5 m without additional preventions (e.g. loading, placing concrete, anchoring), only correct, stable backfilling required (min. 98% SPD)
Maximum level of groundwater 5 m column of water above the level under testing process 5 m column of water above the level
as the constant load which of assembly location of assembly location
provides durability and structural
stability of the base**
6m
6m
5m
5m
guaranteed water tightness of ≥ 0,5 bar ≥ 0,5 bar ≥ 0,5 bar

chamber connections – D condition acc. to PN-EN 1277 – B and C acc. to PN-EN 1277 – D condition acc. to PN-EN 1277 for sockets
for sockets for sockets – A conditions acc. to PN-EN 1277 for elements
– A condition acc. to PN-EN 1277 – A conditions acc. to PN-EN
for elements 1277 for elements
ability of using chambers for pump tanks, measuring chambers, pressure-relief chambers pump tanks, measuring chambers, rain sediment chambers with or
other solutions rain chambers with or without sedi- without siphon
ment traps
standards, approvals, Standards: Standards: Standards: Standards:
certificates*** – PN-EN 13598-2:2009 – AT-15-8086-2009 (ITB) – PN-EN 13598-2:2009 – PN-EN 13598-2:2009
Approvals: (Building Research Institute) Approvals: Approvals:
– AT/09-2009-0189-00 (CNTK) – AT-2008-03-0565 (IBDiM) – AT/09-2009-0189-00 (CNTK) – AT-2008-03-0317
– Central Mining Institute (The Road and Bridge Research – Positive opinion by Central Mining (The Road and Bridge Research
– available for use in category Institute) Institute – available for use in ca- Institute)
IV areas affected by mining – Positive opinion by Central Mining tegory IV areas affected by mining – AT/09-2009-0189-00 (CNTK)
subsidence Institute – available for use in ca- subsidence – Positive opinion by Central Mining
tegory III areas affected by mining Institute – available for use in ca-
subsidence tegory IV areas affected by mining
subsidence
* parameters confirmed in 1000 hours tests under the pressure complying with PN-EN 13598-2.
** applying telescopic adapter for covers diminish entry diameter below 600 mm. Telescopic adapters are possible to use in ne non-entry Tegra 1000 chambers (shallow – without working room with height of
min. 1800 mm).
*** Wavin chambers as the only chambers in the market fulfill the requirement concerning hydraulics described in the Danish standard DS 2379.
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The other Wavin manholes and inspection chambers

monolithic ø1000 ø425 ø400 ø315
– NEW
Chamber type manhole inspection, non-entry
600 mm
inner/outer diameter of Dw = 1000 mm Dw = 425 mm Dw = 364 mm Dw = 315 mm
the shaft pipe Dz = 1100 mm Dz = 476 mm Dz = 400 mm Dz = 353 mm
chamber elements monolith bases, SN4 corrugated shaft pipes bases, SN 2 corrugated shaft pipes bases, SN 4 corrugated shaft pipes
Material bases PE PP (110-200) PP PP (160 and 200)

PE (250-400) PE (250 and 315)
shaft pipes PP PP PVC-u
diameters of PVC-u sewer pipes 160, 200 mm* 110-400 mm 110-200 mm 160-315 mm
connected with chambers
diameters of PP sewer pipes 300 mm 100-300 mm through transition 100-200 mm through transition 160-300 mm through transition
connected with chambers fittings fittings fittings
(Wavin X-stream)
base type – straight with flow angle of 0° – straight with flow angle of 0°
– collecting 45° – junction and collecting with right and left inlet 45°
– empty bases – end cap for shaft pipe
ability for installing smooth wall 110-200 mm smooth wall pipes and 110-160 mm smooth wall pipes and 100-150 X-Stream by using transitions fittings
connections on site (in situ insert) 100-200 X-Stream by using transition
fittings
chambers height adjustment cutting the cylindrical, corrugated cutting the shaft pipe every 8cm + cutting the shaft pipe every 5 cm + flexible adjustment on the telescopic pipe
part of the cone, cutting cone from flexible adjustment on the telescopic
shaft pipe, shorten the shaft pipe and pipe
joining again the elements (socket
connections), flexible adjustment on
the cone or supporting ring
near-surface cover elements – reinforced concrete supporting – telescopic pipes ø425 – telescopic pipes ø315 – telescopic pipes ø315
rings – reinforced concrete supporting – plastic supporting cones – reinforced concrete supporting
– TAR cones cones or plastic supporting cones cones
– telescopic adapters (only with – plastic supporting cones
keeping industrial safety
regulations)**
cover elements: covers/covers/ all standard covers with round body in cast iron and PP covers – A15 cast iron covers – A15 cast iron covers and PP covers – A15
gratings class A15, B 125 and D400 covers – B125 and D400 covers – B125 and D400 covers – B125 and D400
(reinforced concrete and with gratings – B125 and D400 gratings – B125 and D400 gratings
concrete filling) and PE cover
Maximum chamber depth 3,5 m up to 6 m in traffic loaded areas up to 6 m in non-loaded areas, up to up to 6 m in traffic loaded areas
4 m in traffic loaded areas
resistance to hydrostatic lift 2m 3 m without additional preventions (e.g. loading, placing concrete, anchoring), only correct, stable backfilling required
(min. 98% SPD)
maximum level of groundwater under testing process (according to 5 m column of water above the level 3 m column of water above the level 5 m column of water above the level
as the constant load which calculations 1 m) of assembly location of assembly location of assembly location
provides durability and structural
stability of the base***
6m
6m
6m
h
5m
3m
5m
1m
guaranteed water tightness of ≥ 0,5 bar ≥ 0,5 bar

chamber connections – B and C condition acc. to PN-EN – B and C acc. to PN-EN 1277 for sockets
1277 for sockets – A conditions acc. to PN-EN 1277 for elements
ability of using chambers for pump tanks, measuring chambers, rain water sediment chambers with or rain water sediment chambers with or rain water sediment chambers with
other solutions pressure-relief chambers, shaft entries without siphon without siphon or without siphon
for underground separators
standards, approvals, Approvals: Standards: Standards: Standards:

certificates – AT-15-8317/2010 – PN-EN 13598-2:2009 – PN-EN 13598-2:2009 – PN-EN 13598-2:2009
(Building Research Institute) Approvals: Approvals: Approvals:
– AT/09-2009-0189 (CNTK) – AT-2008-03-0317 – AT- 2008-03-0317 – AT-2008-03-0317
(The Road and Bridge Research (The Road and Bridge Research (The Road and Bridge Research
Institute) Institute) Institute)
– AT-15-7846/2008 – AT-15-7846/2008 (Building Research Institute)
(Building Research Institute) (Building Research Institute) – Positive opinion by Central Mining
– Positive opinion by Central Mining – Positive opinion by Central Mining Institute – available for use in ca-
Institute – available for use in ca- Institute – available for use in category III areas affected by mining
tegory III areas affected by mining tegory III areas affected by mining subsidence
subsidence subsidence
* available socket diameters.
** applying telescopic adapter for covers diminish entry diameter below 600 mm. Telescopic adapters are possible to use in Tegra 1000 monolithic non-entry chambers (shallow chambers – without working
room with height of min. 1800 mm).
*** parameters confirmed in 1000 hours tests carried out in under pressure according to PN-EN 13598-2.

www.wavin.pl 7
Studzienki kanalizacyjne
Advantages of applying Wavin sewer chambers
Quality control This means that media which flow through the chamber mix
Each delivery of the raw material and each product at every pro- smoothly and the so called backflow does not occur.
duction stage undergo a very strict quality control to make sure
Resistance to displacement by groundwater
that products sold on the market are fault-free and to guarantee
trouble-free operation for many years. Unique surface finishing of chambers (ribbed surface struc-
ture and corrugated shaft pipes) eliminates the use of additio-
The scope of preliminary tests and regular inspections of the
nal weight to keep the chamber in place or chamber anchoring,
production processes is adjusted to the requirements of new
even with high groundwater levels. Assembly conditions spe-
and strict European standard related to manholes and non-entry
cified in assembly manuals are sufficient to prevent any displa-
inspection chambers (EN 13598-2). Positive results ensure high
cement of chambers by groundwater. Elimination of concrete
quality of plastic chambers and manholes and guarantee their
works keeps the assembly time shorter and assembly costs
durability and technical parameters adequate for static and
lower.
dynamic loads occurring on-site.
To make sure that the quality control process is effective, in Complete solutions
1995 we introduced the Quality Management System (in line With a complete range of system components on offer, it is
with ISO 9001), and in 2000 (following the implementation of the possible to construct chambers which meet individual customer
ISO 14001 Environment Management System) we introduced expectations in terms of selection of bases, chamber heights,
the Integrated Management System. and type of chamber covers used (in compliance with the stan-
dard (PN-EN 124: 2000).
Production technology
All plastic components of sewage chambers and manholes are Versatile application
manufactured using state-of-the-art technologies of plastics pro- Chambers are made of components whose configuration is
cessing. Individual components are manufactured using the continuously developed and upgraded; therefore their users
technology of injection moulding, centrifugal casting, extrusion or can find new solutions to problems related to underground utili-
intrusion. ties and try out new applications, such as pressure-relief cham-
bers, chambers used for various network metering purposes,
Material strength neutralizing chambers, pressure relief chambers, etc.
All system components made of PP, PE and PVC are resistant
to supplied media as per ISO/TR 10358, and rubber seals com- Benefits of using the so called “floating”
ply with ISO/TR 7620. covers
So called “floating” covers recommended for Wavin manholes
Corrosion resistance and inspection chambers are solutions that have been widely
Plastic materials used in the system are corrosion-resistant. used for many years now and experience shows they positively
influence the quality of adjacent road surface. These solutions
Mechanical strength and stability
take into consideration the need to adjust chambers to chan-
All types of chambers have been tested in detailed laboratory ging ground level caused by freezing/ thawing. Expansion space
analyses for mechanical strength and tested in-situ for mate- between the cover of a chamber and its shaft provides inde-
rial performance under static loads (in the ground) and dynamic pendent operation of the shaft pursuant to changing surface
loads (roads). and ground conditions. So called “floating” covers prevent many
damages, which occur when using traditional covers.
Tightness
Chambers have also been tested for their tightness under diffe- Time-efficient and easy assembly
rent load conditions; they are able to withstand the pressure of Light system components and socket connections keep the
at least 0.5 bar as per standard requirements. assembly time as short as possible and reduce the use of addi-
tional equipment to the minimum. As chambers are small in size,
Hydraulic conditions
there is no need to extend trenches in the assembly location.
Wavin chambers are also tested for hydraulics of the wastewa-
ter flow.
All chambers meet very strict requirements of the Danish

Standard DS 2379. Tests were performed by the Danish
Institute of Technology (DTI) in Århus, Denmark.
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In-situ testing
In-situ testing
Installations and in-situ testing

Just like other elements of the sewer system, inspection cham-
bers and manholes must meet the resistance and functional
requirements defined by our customers. In order to ensure the
highest quality Wavin employs its own experience and carry out
laboratory analyses and in-situ testing.
Therefore all products undergo detailed laboratory analyses and

in-situ tests before they are launched to the market. Analyses
are handled by the central laboratory of Wavin Marketing &
Technology in the Netherlands, as well as site laboratories in
individual production facilities.
In 1980, when inspection chambers with the design based on

ø315 and o ø425 corrugated shaft pipe were launched on the Innovative as this research centre was for that time is still in
Scandinavian market, real-scale resistance tests were perfor- operation, providing results of measurements performed in exi-
med for the pilot system in Luleå, Sweden (in addition to labora- sting chambers.
tory analyses). The objective of these tests was to confirm good
On the basis of these measurements, the chart was prepared
performance of the adopted chamber design based on the cor-
presenting the performance of corrugated pipe in the ground
rugated pipe and resistance to ever-changing ground conditions
related to changes of ground conditions during the year.
during the year (vertical ground movements).
Displacement range
Skala przemieszczeń
0
Cover
24,5
P1
45,8
P2
67,0
P3
78,4
T1 T1
87,6
P4
108,6
P5
123,0 T2
T2 128,7
P6
148,5
P7
174,4 168,9
T3 P8
T3
188,4
P9
10 mm 15/12-81 20/3-82 1/6-82
223,0 Date 1/10 1/11 1/12 1/1 1/2 1/3 1/4 1/5 1/6 1/7 1/8 1/9
T4 T4
Legend
– changes in ground level due to chan-
ging ground conditions during the year
– movements of corrugated pipe

www.wavin.pl 9
In situ testing
Tests were also performed in 1997 when the production of a new with a new corrugated polypropylene pipe. These tests are also
manhole type Tegra 1000 was launched. Apart from laboratory tests part of a long-term programme, and the results generated so far are
related to resistance of individual system components, in-situ tests good.
of the pilot system were also performed in Varennes, France. As a The new chambers are tested according to the requirements of
result, data on the impact of ground static loads (including groun- the PN-EN 14802:2007 standard “Plastic pipelines. Shaft pipes
dwater buoyancy (floating) and dynamic loads on the performance of and access pipes from thermoplastics for manholes and non-entry
Tegra 1000 was compiled (tests of deformation and tightness of the chambers: analysis of resistance to the surface and traffic loadings”.
chamber).
The most recent in-situ testing is carried out in Denmark and inc-
In 2000, a pilot installation was assembled in the Buk facility to test lude Tegra 425 and ø400 chamber and in France (New Generation
the resistance of Tegra 600 inspection chambers. In this case, we Tegra 1000).
tested the impact of static and dynamic loads on the chamber base
static, as well as the possibility to compensate ground movements
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Application examples/Optimum model for equipping sewage network with chambers
Application examples
Location of inspection chambers and manholes should be tion that chemical resistance of the material of chamber compo-
determined by requirements and restrictions related to the con- nents to the transported medium is tested before use.
struction and operation of the sewer network (section 2.4 of the Wavin plastic chambers provide the best solution for easy
Polish Standard PN-B-10729: 1999), as well as by local network access to sewers both in the network and in around the house.
conditions and the user’s technical potential. They may be used both as typical inspection chambers (straight-
Examples of applications in the sewage system using Wavin or bend-flow type, junction, or backdrop) and sediment cham-
chambers and manholes are presented on the drawings. bers (gullies under gratings).
Wavin plastic chambers may be used in domestic soil & waste In networks and around the house/ house drains, it is possible
systems, rainwater drainage systems, and combined systems, to use only manholes or non-entry chambers, as well as combi-
as well as in technological industrial drainage pipes, on condi- ned systems.
Optimum model for equipping

sewage network with
chambers
Examples of Wavin recommendations for

equipping sewage network with chambers
Wavin recommendation can be applied unless the recom-

mendations of investor/operator or waterworks guidelines are
different.
Subject –providing optimal operational functionality, optimal

costs, easy, safe and clean operation.
Use preformed elements to the largest extent – i.e. chose the

network layout in which typical configurations of bases may
be used for given diameters (see table)
Manholes should be spaced minimum 100 – 150 m apart
Non-entry inspection chambers, adjusted to the equipment1)
used, should be installed every 35-40 m
In other locations complement the system with smaller non-
entry inspection chambers (e.g. diameter 315)
Chambers with depth smaller than 2m should be considered
as non-entry inspection chambers
To connect house drains use “in situ”2) connectors
As connections with active pipes, use pipe laterals
According to various operators’ opinion
In most cases a chamber is considered as accessible to equ-

1)
ipment when its inside diameter on whole height is >400 mm.

Connections with diameter equal to 200 may be connected to
2)
Tegra 600 and Tegra 1000 chambers using “in situ” connec-
tor. Connections with smaller chambers may be made with a
pipe of max. diameter of 160.

www.wavin.pl 11
Tegra Chambers Family
The family of Tegra chambers includes: 3) Tegra 600 non-entry inspection chambers,
1) First generation, Tegra 1000 manholes with modular structure, 4) Tegra 425 non-entry inspection chambers.
2) New generation (NG) Tegra 1000 manholes with corrugated shaft Detailed information on chambers are included in the table on
pipe, page 6.
First generation Tegra 1000 of modular structure
Access for widely available operational Floating covers in all classes A15 – D400 Light weight elements
equipment, safe and ergonomic access
entry for operators
Yellow steps made of GRP Option for making tight in situ con-
with anti-slip surface nections with chamber shaft (DN110,
DN160 and DN 200)
Modular elements connected with

sockets Sealed connections (between chamber
elements and between inlet/outlet pipes)
provide water tightness on the level of
0,5 bar in most severe test conditions
Corrugated: side surface, supporting

rings, bases and cones
Option for connecting with sewer pipes

from other systems:
– PVC smooth wall pipes (with solid or
Chamber elements made of PE
foamed core walls) within diameter
range 160-400 mm
– Wavin X-Stream twin wall pipes with
using adapters
Verified, ideal hydraulics compliant

with DS 2379 standard
Wide base configuration Flat, double bottom
Limited availability due to gradual replacement of the offer by NG Tegra 1000.
PHONE FAX E-MAIL

Tegra 1000 NG, Tegra 600, Tegra 425 comply with PN-EN 13598-2:2009 standard and fulfill the requirements given below.
3 x 5 m H2O
100%tightness resistance to uplift pressure durability under hydrostatic thrust
New Generation Tegra 100 (NG)
Access for widely available installation Floating covers in class A15-D400

equipment, safe and ergonomic entry
6m
5m
3m
1000/600 cone with off-centre loca-

ted entry
Height adjustment through cutting the
Tight in situ connections with shaft (in
cylindrical part every 10 cm
situ DN110, DN 160, DN200mm)
Chamber elements made of

thermoplastics (PP or PE)
GRP ladder in yellow color with anti slip

surface visible in manhole entry
Option for making connections with se-

wer pipes from various systems:
– s mooth wall PVC sewer pipes (with
solid and foamed wall) Corrugated side surface of base and
– Wavin X-Steram twin wall pipes cone
–w
ith traditional systems with using-
transition fittings
Corrugated shaft pipe.

Height adjustment by cutting shaft pipe
Within diameters range of DN200-315 every 10 cm
adjustable sockets for sewer pipes con-
nections spherical regulation in each di-
rection 7,5° possible
Manhole elements connected by soc-

kets with profiled seal. Deep socket
connections
Flat bottom with open corrugation

structure Wide base configuration

www.wavin.pl 13
Tegra 600
Floating covers in all classes Option for making tight in situ connec-
A15 – D400 tions with shaft pipe
(DN 110, DN 160, DN 200)
6m
5m
3m
Light weight of elements
Option for height adjustment
Sealed connections in chamber ele-

Access for widely available operational ments and sockets provide water tight-
equipment, safe and ergonomic access ness on the level of 5 bar even in most
entry for operators demanding test conditions
Corrugated shaft pipes
Option for making connections with

sewer pipes from other systems:
–P
VC-u smooth wall gravity sewer pi-
pes (solid wall/foamed core wall pipes
Corrugation of bases side surface
within diameter range of 160-400 mm)
– Wavin X-Stream twin wall pipes within-
diameter range of 150-300 mm
Chambers elements made of PE
Wide configuration of bases Flat, double bottom
Bases and shaft pipes fulfil the require-

ments of the new PN-EN 13598-2:2009
standard for chambers loaded with standard and adjustable
heavy traffic sockets +/- 7,5 °
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Tegra 425
Floating covers Options for making tight in situ

in classes A15, B125 i D400 connections with shaft pipe
(in situ DN 110, DN 160)
6m
5m
3m
Ability to smooth adjustment Sealed connections in chamber ele-

of chamber height ments and sockets provide water tight-
ness on the level of 5 bar even in most
demanding test conditions
Corrugated shaft pipes

Option for making connections with
sewer pipes from other systems:
–P
VC-u smooth wall gravity sewer pi-
pes (solid wall/foamed core wall pipes
within diameter range of 110-315 mm)
– Wavin X-Stream twin wall pipes within-
Chambers elements made of PP
diameter range of 150-300 mm
Profiled based socket
Corrugated side surface of bases

Standard and adjustable sockets +/-7,5°
Wide base configuration
Bases and shaft pipes fulfill requirements

of the new PN-EN 13598 2:2009 standard-
for deep chambers loaded with
heavy traffic Flat, double bottom

www.wavin.pl 15
Additional features of tegra chambers
Chamber features/characteristic Advantages Benefits
Chambers made of thermoplastic materials Light weight of chambers elements Low costs of transport and logistics
PP or PE on site without technologically advanced
Implementation of the newest achievements equipment.
in plastics processing – using the parameters Quick and easy assembly without heavy
of raw materials, the most advanced construction machinery. Additional time-
production technology and high tech solution consuming operations are limited.
in construction
Chemical resistance of plastic components Chemical resistance to aggressive substances,
(PP) in accordance with ISO/TR 10358 vapours and ground water – durability and ideal
hydraulics.
Operational costs lower than in standard systems
(rare inspection, easier cleaning)
High impact and abrasion resistance Durability and low defect susceptibility
Option for using non-ventilated covers Reduction of unpleasant smells from sewer
systems. Reduction of incidental water flow and
sand sediments in sewer system
Low surface roughness Durable elements located in frost penetration zone
Lack of absorbability and resistance High resistance parameters, durability, works

to freeze quality depends more on product features than
design and installation mode.
Prefabricated plastic elements High and reproducible quality High resistance parameters, durability, works
quality depends more on product features than
design and installation mode
Ready solutions for many sewer Shorter time needed for installation preparatory
Centres works, assembly and additional works connected
with assembly (trench drainage, roadway
occupation, etc.) and in the consequence lower
investment costs
Sealed connections between base and shaft Easy assembly Limited works requiring special installation
pipe and in sockets equipments
High quality sealing. Seals accordant with Tight system. Durable sealing
PN-EN 681 standard adjusted to sewer
applications. Chemical resistance of seals
fulfil ISO/TR 7620
Water tightness on the level of 0,5 bar. Lower infiltration of ground water, surface water
and storm water – lower hydraulic load in water
plants and pump networks. Lower operational
costs -
In pipe connections – seals with stiffening 100% water tightness for the whole sewer system
rings. (pipelines and chambers) even in tough soil and
Water tightness requirements water conditions.
fulfilled for the most demanding test Limited cases of seals slipping out/turning down
conditions – D condition (pipe deflection by during assembly.
5% and axial bending of 2°)
Profiled seal connections of chambers Tightness tests for the whole sewer system
elements. Water tightness requirements (pipes and chambers) carried out by acceptance
fulfilled for test condition B (with bending) inspection comply with PN-EN 1610 standard
what is more than standard requirements – A
condition (without bending and strain of the
elements)
Deep connection sockets for chamber Adjustment to soil conditions changing due to Limited infiltration, exfiltration and migration of soil
elements climate/weather and time particles independently on soil and water conditions
changing in time
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Wide configuration of bases Bases for changing angle of the flow in Convenient for designers and installers. Adjusted
chamber. Ability for change the flow direction to compact settlement and underground networks.
at the angle 0°-90° (both in left and right) Limited use of fittings
Side inlets at the angle of 90°
Within the dimension range of DN 200-315 More options for base configurations, Help in designing – more options for designing
adjustable sockets for connecting sewer pipe connections easier to make even by sewer system from ready elements.
pipes providing spherical adjustments 7,5° in slopes, elimination of stresses leading to Help in installation process – optimization of
each plane. crumbling of rigid pipes and leaks (oversized preparation stage and stock level, limited number
deformations and axial deflections) of fittings, help in acceptance (a.o. tightness tests),
elimination of leaks
Help in operational stage – better tightness, proper
hydraulics, low costs of operation
Option for making connections with sewer Sockets ready to connect with gravity sewer High flexibility in designing the sewer systems
pipes of various systems systems
- smooth wall PVC-u pipes (with solid
wall and foamed core) and the other
thermoplastics
- Wavin X-Stream twin wall pipes
Option for connecting with standard systems
by using transition fittings
Hydraulic conditions comply with DS 2379 Easy connection of streams, no backwater. Limited number of congestions in sewer pipelines.
standard Lower operation costs.
Flat, double bottom The impact of ground water pressure does The flow profile does not change even in tough soil
not influence the flow profile and water conditions – verified, ideal hydraulics.
Durable and resistant base structure
Help with levelling the chamber in trench Easy and reliable way of making sand bed and
backfilling
Bottom with open corrugation structure Help in assembly with using heavy equipment
Landing on the level H=D Landing is not flooded even when sewage Improvement in ergonomics and safety (manholes)
flows through the entire profile
Option for using in storm water systems
Corrugated shaft pipe. Smooth adjustment of chamber’s height by Shortened time needed for preparation for
cutting the shaft pipe. production. Adjustment to unexpected conditions
not planned/assumed at designing stage.

www.wavin.pl 17
Corrugation of shaft pipe and side surface of Ideal co-operation with soil – adjustment to At ground water level of 5 m over the chamber
base and cone changing climate conditions (freeze/thawing, bottom and by the soil compaction of 95-98% SPD
shifting ground water levels) the chamber does not require additional loading.
Resistance to hydrostatic lift. Option for applying in tough conditions unattainable

for other solutions.
Adjustment to shifting soil conditions after
increased rainfall and ground water level.
Optimized using of raw materials with keeping High resistance parameters of all elements.
high resistance parameters Backfilling and soil compaction as a factor
increasing resistance parameters, used for static
and dynamic loadings
Option for making tight connections with Ready-to-connect elements, commonly used Easy to make chamber inlets, tight connections
chamber shaft on site (in situ DN 110, DN tools for standard connections
160 and DN 200mm).
In Tegra 1000 manholes - yellow GRP steps, Ladder with high resistance parameters. Easy Improvement in safety, ergonomy and service in the
resistant to corrosive media, with antislip access to manhole, good visibility. manhole
surface, fixed in manhole according to Antislip protection. Ladder easy to climbing,
standards’ requirements and industrial safety descending, and standing on steps.
regulations Steady hand hold when climbing, descending
or standing on a step
1000/600 off-centre cone in Tegra 1000 Cone and shaft with ladder possible to rotate Cover able to locate at any place depending on
manhole in relation to base location needs (e.g in the middle of road between vehicle
traces).
Limited impact of dynamic loads on manholes and
their covers (higher durability, less noise)
Manhole entry located over the ladder Easy and safe access for service personnel
perpendicular direction
“Floating” covers in classes up to 400 Smooth regulation of chamber height Hard surfaces surrounding chambers more durable.
Less failures and defects – lower costs of
maintenance
Improved conditions for road users
Traffic loads transferred to surrounding Beneficial influence on shaft pipe durability

ground
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Present characteristics of Tegra family
Tegra chambers with adjustable sockets +/-7,5º

7,5° 7,5°
7,
5°
7,5° 7,5°
5°
7,
7,5° 7,5° 7,5° 7,5°
7,5°
45° 45°
7,
5°
5°
7,
7,5°
30° 7,5° 60° 90° 90° DN 90° DN DN
90°
7,5° 7,5° 7,5° 7,5°
7,5°
DN
DN
7,5° 7,5° 7,5° 7,5°
DN
7,5° 7,5° 7,5° 7,5° 7,5° 7,5° 7,5° 7,5° 7,5° 7,5° 7,5° 7,5°
7,5° 7,5°
SW 110 x x
XS 150 SW 160 x x x x x x
Tegra 425
XS 250 SW 250 x
XS 300 SW 315 x
Tegra 600
45°L, 45°R
Tegra 1000 NG
90°L, 90°R
XS 250 SW 250 x x x x x (L/R) x
XS 300 SW 315 x x x x x (L/R) x x

L/R – rotation possible, base can be applied with left and right inlet
SW – outlet fo smooth wall pipes L – left inlet
XS – inlet for Wavin X-Stream twin wall pipes R – right inlet
Tegra chambers with standard sockets – supplement to the offer
15° 15° 30° 30° 45° 45°45° 45°45°
45° 90° 90° DN DNDN
DN
DN DN DN DN DN
DN DN DN DN DN DNDN
Empty base x
Tegra 600
SW 400 x
SW 160 x x
Tegra 1000 (I-G) SW 200 x x x x x x
with modular SW 250 x
structure SW 315 x x x x x
SW 400 x
Empty base x
SW 160 x* x*
XS 400/SW 400 x
Tegra 1000 (NG)
XS 500/SW 500 x
Empty base x*
* based on Tegra 1000 first generation bases.
Tegra family vs standard chamber offer

Chamber XS 100/ XS 150/ XS 200/ XS 250/ XS 300/ XS 400/ XS 500/
/sockets DN SW 110 SW 160 SW 200 SW 250 SW 315 SW 400 SW 500
Tegra 1000* x x x x x x
Tegra family Tegra 600 x x x x x
Tegra 425 x x x x x
Chamber Ø400 x x x
Standard chambers
Chamber Ø315 x x x x
* Tegra 1000 with modular structure – has only SW sockets - connection with Wavin X-Stream system by using transition adapters.

www.wavin.pl 19
The solution
The solution
New Generation Tegra 1000 with corrugated shaft pipe is

the sewer manhole with inner diameter of 1 m and access
for inspection and maintenance personnel. The manhole ful-
fils the safety requirements in line with PN-EN 476 standard.
Additionally, it meets the requirements of PN-EN 13598-2 stan-
dard concerning plastic chambers installed deeply in ground in
areas loaded with traffic.
Application range:
installation depth – up to 6m,
in areas loaded with heavy
6m 6m
traffic SLW60, loading class
5m
– D400, 3m
maximum, acceptable under

ground water 5m.
NG Tegra 1000 structure consists of 5 basic elements:
base with hydraulic profile,

corrugated shaft pipe,
bases with double bottom – base with hydraulic profile in mo-
cone which diminish the manhole diameter from 1,0m till
nolithic form with factory welded bottom plate,
0,6m to allow installing cover,
bottom plate in base with profiled stiffening in form of open
ladder,
ribbing (ribbing visible under the manhole bottom),
cover.
Technical parameters according to PN-EN 13598 standard-2
and PN-EN 476
entry diameter: 600mm, height of cone cylindrical part: <

450mm,
shaft pipe inner diameter: 1000mm,
shaft pipe ring stiffness SN ≥ 2 kN/m2,
tightness of connections between manhole elements guaran-
teed: 0,5 bar – A condition,
tightness of sockets connections with pipes guaranteed: 0,5
bar – D condition,
base with perfect, confirmed with tests hydraulics reducing
cone tested in line with PN-EN 14802,
clogging, protecting against backwater and streams – undi-
ladder inline with PN-EN 14396.
sturbed flow and lack of streams accumulation by changing
flow direction and collecting sewage (positive hydraulic tests
Technical issues: results according to DS 2379),
manhole components made of PP (bases, shaft pipe, cone) dimension range of PVC-u sewer pipes connected to the
or PE (bases), manhole – 160 – 500mm,
components connected with sockets with shaped seal, Base sockets for connecting smooth wall pipes include seals
cone and base sockets depth – 20 cm, with plastic, stiffening ring
Dimension range of X-Stream sewer pipes connected to the
manhole – 160 -500mm,
PHONE FAX E-MAIL

The solution
within dimension range 200 – 315/300 mm adjustable soc- cone can be shortened in cylindrical part, socket can be cut
kets for connection with sewer pipes, integrated with base, and directly connected with base,
allow direction change +/- 7,5° in each plane,
bases with adjustable sockets for dimensions: 200, 250 and
315/300mm:
- straight bases 0°, 30°, 60° and 90°,
- with left or right inlet at the angle of 45° or 90°,
- collecting with both left and right inlets at the angle of 45°
or 90°,
adjustable sockets +/- 7,5° with using straight bases 0-90°
allow direction change of sewer line at any angle,
cone is equipped in ladder hanger,
adjustable sockets allow to install manholes in channels lo-
safe and ergonomic entry – GRP ladder,
cated in areas with big slopes,
smooth adjustment of manhole height in supporting ring
bases with standard sockets for dimensions 400 and 500
+/- 0,07m,
mm – straight 0°,
height adjustment in shaft pipe: cutting every 0,1m,
landing in base on the height H = D, not flooded when the
minimum manhole height – see page 22,
channel is in 100% filled with sewage,
backfill type, soil compaction degree: see “Installation guide –
slope of landing 4,5° towards the main channel,
New Generation (NG) Tegra 1000”,
anti slip, grooved landing surface – ,
PE and PP chemical resistance in line with ISO/TR 10358,
seal chemical resistance in line with ISO/TR 7620.
Ladder characteristic
one layer, corrugated shaft pipe, corrugation profile adjusted

to install the manhole vertically (easy ground compacting),
According to the PN-EN 14396 standard ladder installed in
inner dimension of pipe: 1000mm, outer dimension 1103mm, Tegra 1000 NG has two side stringers and is fixed permanently
manhole height adjustment possible by cutting the shaft pipe in the manhole. The ladder is tested in pulling out test and ver-
every 10 cm, tical loading test. Ladder technical parameters are higher that
shaft length can be extended by using double socket these included in PN-EN 13596-2 standard:
connection,
anchoring strength – 6kN,
double socket enables connecting first generation Tegra
maximum vertical loading – 2,6 kN.
1000 bases with NG shaft pipe and cone,
Ladder steps and stringers are made of epoxy resin reinfor-
additional connections above bases possible – in situ inserts
ced with glass fibre (GRP), dyeing in the cake into bright yellow
in dimensions 110, 160 or 200 mm,
colour.
cone changing manhole dimension from 1000 to 600 mm,
Minimum distance from the wall is 15 cm.
equipped with cylindrical, ribbed part located off-centre, ID
= 600mm, OD = 670mm, Step width – 330 cm.
Distance between steps – 30 cm.
The step cut dimensions 28,8 x 27,8.
Stair threads have longitudinal grooves which provide the anti-slip
surface.

www.wavin.pl 21
The solution
The ladder installed in NG Tegra 1000 is: steps are ergonomic and safe - well visible, safe and co-
resistant to corrosion (does not corrode in contact with nvenient by climbing up and down, it is possible to stand
sewage and vapour in sewer line), both feet on one step, the ladder step can be easily grip-
ped with hand, steps have anti-slip surface.
steps surface is not abrasive,
the upper step of ladder is visible in the manhole entry
opening,
Standards and approvals
Products in line with PN-EN 13598-2.
Technical approval issued by CNTK (Railway Engineering
Research Institute) permitting use in railway infrastructure
areas, in subgrade drainage.
Central Mining Institute acceptance for applying in areas
affected by mining subsidence (up to IV category).
Base configuration
7,5° 7,5° 7,5° 7,5° 7,5° 7,5° 7,5° 7,5°

7,5° 7,5°
7,5°
30° 7,5° 7,5° 45° 45° 7,5°

7,5° 60° 90° DN
90° DN DN
7,5° 7,5°
7,5° 7,5° 7,5°
Sockets
DN
DN
7,5° 7,5°
7,5° 7,5°
90° 90°
DN
7,5° 7,5° 7,5° 7,5° 7,5° 7,5° 7,5° 7,5° 7,5° 7,5° 7,5° 7,5°
7,5° 7,5°
SW 160 X X
X 45º L,
X 45º R
XS 200 SW 200 X X X X X X
90º L, 90º R
w przyg.
XS 250 SW 250 X X X X x (L/R)
XS 300 SW 315 X X X X x (L/R) X X
XS 400 SW 400 X*
XS 500 SW 500 X*
lack of (socket) X
* 400 and 500 base without adjustable sockets.

L/R – turning possible and use as base with left or right outlet.
Minimum heights of manhole
Base Ø200 Base Ø250 Base Ø315/300 Base Ø400 Base Ø500
H1 = 0,34 or 0,31 m H1 = 0,42 m H1 = 0,45 or 0,42 m H1 = 0,66 m H1 = 0,67 m
H2 = 1,0 or 0,97 m H2 = 1,08 m H2 = 1,11 or 1,08 m H2 = 1,32 m H2 = 1,33 m
H1 – base without cone

H2 – base with cone
The cylindrical part of cone can be cut (see cover solutions).
PHONE FAX E-MAIL

The solution
Height selection for NG Tegra 1000 elements
5 1. NG Tegra 1000 Cone – 1000/600

2. NG Tegra 1000 Seal – DN 1000
3. PP Corrugated shaft pipe of NG Tegra 1000
B
4
4. GRP Ladder for NG Tegra 1000
5. Upper hanger of ladder
1 6. Middle fixing (in manholes > 3,8m)
7. Lower clamps of ladder
8. NG tegra 1000 Seal – DN 1000
2 9. NG Tegra 1000 Base
6
H
7
Base Steps located in cone entry opening

– from on high view
Height selection for NG Tegra 1000 elements

1. Cover height A A,B,C class - 0,08m, D class - 0,12m
Top solution
height B for supporting ring = 0-0,1 m
2. Height over NG Tegra 1000 cone (A+B) B B for PAD cone = 0-0,05m
B for tel.adapter for cover = 0-0,2m
3. Height of NG Tegra 1000 cone D 0,66 m

4. Height of NG Tegra 1000 base C (see table on the next page)
5. Length of NG Tegra 1000 shaft pipe E E = H - (A+B) - 0,66 - C
6. Length of ladder depending on shaft pipe length F (see table on the next page)
7. Stringers length beside the steps 0,05 m
8. Minimum stringer distance from landing 0,05 m
Shaft pipe length (E) = manhole height (H) – cover height (A+B) – cone height (D=0,66m) – base height (C)

www.wavin.pl 23
The solution
Height of NG Tegra 1000 bases

Index Name Index Name Bases height
C [m]
3264573200 Base TEGRA 1000 straight 200/0º SW 3264573201 Base TEGRA 1000 straight 200/0º XS 0,34
3264578200 Base TEGRA 1000 collecting 45º 200 SW 3264578201 Base TEGRA 1000 collecting 45º 200 XS 0,34
3264577250 Base TEGRA 1000 left/right inlet 250 SW 3264577251 Base TEGRA 1000 left/right inlet 250 XS 0,42
3264577315 Base TEGRA 1000 left/right inlet 315 SW 3264577301 Base TEGRA 1000 left/right inlet 300 XS 0,42
Ladder adjustment to shaft pipe
Shaft pipe length (E) [m] Steps number pcs. Ladder length (F) [m] Supporting points (brackets) pcs.
4,8 18 5,23 2
4,7 17 4,93 2
4,6 17 4,93 2
4,5 17 4,93 2
4,4 16 4,63 2
4,3 16 4,63 2
4,2 16 4,63 2
4,1 15 4,33 2
4,0 15 4,33 2
3,9 15 4,33 2
3,8 14 4,03 2
3,7 14 4,03 2
3,6 14 4,03 2
3,5 13 3,73 2
3,4 13 3,73 2
3,3 13 3,73 2
3,2 12 3,43 2
3,1 12 3,43 2
3,0 12 3,43 2
2,9 11 3,13 1
2,8 11 3,13 1
2,7 11 3,13 1
2,6 10 2,83 1
2,5 10 2,83 1
2,4 10 2,83 1
2,3 9 2,53 1
2,2 9 2,53 1
2,1 9 2,53 1
2,0 8 2,23 1
1,9 8 2,23 1
1,8 8 2,23 1
1,7 7 1,93 1
1,6 7 1,93 1
1,5 7 1,93 1
1,4 6 1,63 1
1,3 6 1,63 1
1,2 6 1,63 1
1,1 5 1,33 1
1,0 5 1,33 1
0,9 5 1,33 1
0,8 4 1,03 1
0,7 4 1,03 1
0,6 4 1,03 1
0,5 3 0,73 1
0,4 3 0,73 1
PHONE FAX E-MAIL

The chamber elements
Base of NG Tegra 1000 for PVC-u sewer – SW sockets
7,5° 7,5° *
Straight – I type
DN Index α D H h L z Mat Weight
Z
(mm) (°) (mm) (mm) (mm) (mm) (mm) (kg)
200 3264573200 0 1187 535 185 1168 416 PP

DN
250 3264573250 0 1194 622 185 – 414 PE
7,5° 7,5°
315 3264573315 0 1187 647 185 1250 474 PP
7,5° * 400 3264573400 0 1194 863 188 1282 432 PE
Z 30°
7,5° 500 3264573500 0 1194 867 184 1207 396 PE
D
200 3264574200 30 1187 535 185 – 486 PP
Ø1109
Z 250 3064574250 30 1194 622 185 PE
200
315 3264574315 30 1194 622 185 397 PE
DN
H
200 3264575200 60 1194 514 185 – 420 PE
DN
7,5° 7,5° 250 3264575250 60 1194 622 185 414 PE
h Z
7,5°
* 315 3264575315 60 1194 622 185 397 PE
60°
L
7,5°
200 3264576200 90 1194 514 185 – 420 PE
250 3264576250 90 1194 622 185 414 PE
Z
315 3264576315 90 1194 622 185 397 PE
DN
7,5° 7,5°
Z *
90°
7,5°
Z 7,5°
DN
7,5° 7,5°
7,5° 7,5° Junction (left or right inlet) - T type

7,5° 7,5°
DN Index α D H1 h l z Mat Weight
90° 90° (mm) (°) (mm) (mm) (mm) (mm) (mm) (kg)
7,5°
7,5°
Z 200* 3264577200 90 1194 514 185 – 420 PE
DN
Z
7,5° 250 3264577250 90 1194 622 185 414 PE
7,5°
315 3264577315 90 1194 622 185 397 PE
DN
7,5° 7,5°
* in preparation
7,5° 7,5°
7,5° 7,5°
7,5° 7,5° 7,5° 7,5°
Collecting (left and right inlet at the angle
7,5° 45° 45°90° 7,5° of 45°) – Y type
DN DN
7,5° DN Index α D H1 h l z Mat Weight
Z
(mm) (°) (mm) (mm) (mm) (mm) (mm) (kg)
Z 7,5° 200 3264578200 45 1187 535 185 1168 486 PP
DN
DN 315 3264578315 45 1194 622 185 – 397 PE
7,5°
7,5° 7,5°
7,5°
ZZ
7,5°
7,5° 7,5°
7,5°
of 90°) - X type
DN
DN DN Index α D H1 h l z Mat Weight
7,5°
7,5° 7,5°
7,5° (mm) (°) (mm) (mm) (mm) (mm) (mm) (kg)
DN
DN
ZZ
DN
DN
200 3264579200 90 1187 535 185 1168 486 PP

7,5°
7,5° 7,5°
7,5°
°° 250 3264579250 90 1194 622 185 414 PE
90°
90° 90
90
315 3264579315 90 1194 622 185 397 PE
7,5°
7,5° 7,5°
7,5°

www.wavin.pl 25
Base of NG Tegra 1000 for Wavin X-Stream sewer – XS sockets
7,5° 7,5° *
Straight – I type
Z
(mm) (°) (mm) (mm) (mm) (mm) (mm) (kg)
200 3264573201 0 1187 535 185 1168 416 PP

DN
250 3264573251 0 1194 622 185 – 414 PE
7,5° 7,5°
300 3264573301 0 1187 647 185 1250 474 PP
7,5° * 400 3264573401 0 1194 863 188 1220 422 PE
Z 30°
7,5° 500 3264573501 0 1194 867 184 1207 374 PE
D
200 3264574201 30 1187 535 185 – 486 PP
Ø1109
Z 250 3064574251 30 1194 622 185 PE
200
300 3264574301 30 1194 622 185 397 PE
DN
H
200 3264575201 60 1194 514 185 – 420 PE
DN
7,5° 7,5° 250 3264575251 60 1194 622 185 414 PE
h Z
7,5°
* 300 3264575301 60 1194 622 185 397 PE
60°
L
7,5°
200 3264576201 90 1194 514 185 – 420 PE
250 3264576251 90 1194 622 185 414 PE
Z
300 3264576301 90 1194 622 185 397 PE
DN
7,5° 7,5°
Z *
90°
7,5°
Z 7,5°
DN
7,5° 7,5°
7,5° 7,5°
Junction (left or right inlet) – T type
7,5° 7,5°
90° 90°
7,5° (mm) (°) (mm) (mm) (mm) (mm) (mm) (kg)
7,5°
Z 200* 3264577201 90 1194 514 185 – 420 PE
DN
7,5°
Z
250 3264577251 90 1194 622 185 414 PE
7,5°
300 3264577301 90 1194 622 185 397 PE
7,5° DN 7,5°
* in preparation
7,5° 7,5°
7,5° 7,5°
7,5° 7,5° 7,5° 7,5°
7,5° 45° 45°
90°
7,5°
of 45°) – Y type
DN DN
7,5° DN Index α D H h L z Mat Weight
Z
(mm) (°) (mm) (mm) (mm) (mm) (mm) (kg)
Z 7,5° 200 3264578201 45 1187 535 185 1168 486 PP
DNDN 315 3264578301 45 1194 622 185 – 397 PE
7,5° 7,5°
7,5° 7,5°
ZZ
7,5°
7,5° 7,5°
7,5°
of 90°) - X type
DN
DN DN Index α D H h L z Mat Weight
7,5°
7,5° 7,5°
7,5° (mm) (°) (mm) (mm) (mm) (mm) (mm) (kg)
DN
DN
ZZ
DN
DN
200 3264579201 90 1187 535 185 1168 486 PP

7,5°
7,5° 7,5°
7,5°
°° 250 3264579251 90 1194 622 185 414 PE
90°
90° 9090
300 3264579301 90 1194 622 185 397 PE
7,5°
7,5° 7,5°
7,5°
PHONE FAX E-MAIL

PP 1000 Corrugated shaft pipe - SN2
L Index D1 D2 L1 Weight
(mm) (mm) (mm) (mm) (kg)
1200 3064131012 1004 1108 100

L1 L
2400 3064131024 1004 1108 100
3600 3064131036 1004 1108 100
6000 3064131060 1004 1108 100
D1
D2
Cone
ø670
Dimension Index
ø602
(mm)
104
1000/600 3264580600
640
136
845
ø1109
Double socket for Tegra 1000 corrugated shaft pipe (without seals)
Index D1 D2 L1 Weight
(mm) (mm) (mm) (kg)
3264573300
ø1201
330
Rubber seal
for NG Tegra 1000 corrugated

shaft pipe
Dimension (mm) Index
1000 3264580100
for corrugation of first generation Tegra

1000 3264572800
for cylindrical corrugated part of cone

for NG Tegra 1000
Dimension(mm) Index
600 3264572900

www.wavin.pl 27
GRP Ladder (set including bracket)
Length Index Steps number Brackets number

(mm)
1,63 3064821106 6 1
2,83 3064821110 10 1
4,03 3064821114 14 2
5,23 3064821118 18 2
Ladder bracket
Index
3064823901
Bracket= stripe + 2 string
In situ insert
Dimension Index Dy Du
(mm) (mm) (mm)
90 3064822406 90 127
110 3064822407 110 127
Du Dy
160 3064823407 160 177
200 3264556027 200 228
Drill saw for drilling opening for in situ connectors
Dimension Index F1
(mm) (mm)
110 3264945120 127

160 3264945150 177
F1 200 3264650083 228
One type for PE, PP and PVC
Telescopic adapter
Type Index D1 D2 H T Weight
D1
D2 770* 3264600250 798 774 462 400 11,0
805** 3264600400 850 805 462 400 12,0
H
* for covers with base up to Ø760mm

T
** for covers with base bigger than Ø760mm
NOTE: see note, page 36
PHONE FAX E-MAIL

Reinforced concrete supporting ring
Type Index D1 D2 H Weight

(mm) (mm) (mm) (kg)
D2
1000/680 3164931870 680 1000 150 152
D1
Main surface contains 10mm hollow with dimension of Ø770mm
H
NOTE: In Tegra 1000 NG install on geotextile layer Ø or 120mm
PAD supporting cone for standard cover with round basis
Dimension Index D1 D2 H Masa

870
D1 (mm) (mm) (mm) (mm) (kg)
615
600 3164584115 810 700 85 52
180
H
D2
950
NOTE: In Tegra 1000 NG install on geotextile layer Ø or 120mm
PE A15 class cover for corrugated shaft pipe
Type Index L L1 Dy
(mm) (mm) (mm)
A15 with closing 3264542195 180 210 600

L L1
A15 without closing 3264542190 235 270 600
Dy
Cover without closing is installed by pushing in.

Cover with closing is equipped with patented blocking mechanism.
Cast iron cover with round basis

Type Index D1 D2 D3 D4 H Weight
(mm) (mm) (mm) (mm) (mm) (kg)
A15/600/755 3164804300 755 663 638 604 80 50

B125/600/755 3164804305 755 663 638 604 80 75
D400/600/760 3164804345 760 666 638 604 115 110
D400/600/760 3164804350 760 666 638 604 115 110
– 2 bolts
A15 cover* 3164144740 1000 690 – – 40 21
* for direct assembly on the cone 1000/600
Cover with concrete filling

B125 3164804330 760 662 638 600 80 110

D400 3164804335 770 664 638 110 110
D400 3164804340 770 664 638 110 110
– 2 bolts

www.wavin.pl 29
Installation guide
Installation guide
The installation guide for NG Tegra 1000 manhole is not inten- For ease of assembling apply lubricant to the pipe socket in
ded to replace the installation regulations as stated in EN 1610. the manhole.
In all cases the requirements stated in the EN 1610 should take
NOTE!
precedence.
1. Always use professional lubricants approved for rubber seals
Before installation check all products for damage, contamination and plastics. The plumber paste must not be used.
or missing parts.
2. A
lternative lubricants should be used in dilution of minimum
Clean all sockets and seals and check that they are assembled 10 times. After installation the agents should lose their lubri-
correctly. cant properties.
Check if the configuration of the base connections is as expec-

ted (diameter, flow direction, socket configuration).
Step 3 - Base leveling
Due to its double bottom the manhole position should be sho- Level the base using standard level equipment (e.g. laser
uld be lowered by 10 cm in relation to the excavation needed for level).
sewer pipeline. Manhole light weight elements can be carried
by 2 people.
Step 4 – Other pipe connections
Install other pipe connections with the correct angle and
Step 1 – preparation fall, using a lubricant to ease assembly. The adjustable pipe
Manhole is installed from elements on the leveled, stable trench sockets enable an angular deflection of 7,5° from the centre
bottom. Remove big sharp stones. Level the bottom of the line in any direction. Adjust the pipe sockets using the cor-
trench using a suitable bedding material with a minimum layer of rect diameter pipe with a length > 1m.
10 cm. When used non-compacted material the maximum layer
should be 10 cm.
Step 5 – Stabilize base
NOTE! The excavation needed for the manhole will be deeper
than required for the pipe system.
Step 2 – First connection

To fix the manhole base during installation it as advisable to
Check the orientation of the manhole base for any flow
backfill the trench up to 20 cm above the top surface of the
direction and position of pipe sockets for the intended con-
connected pipe(s). Backfill with layers of max. 30 cm of side
nections. Either connect;
filling soil and compact carefully.
a) manhole base to a fixed pipe by pushing the manhole
onto the pipe.
b) pipe to the manhole base by pushing the pipe into the

socket of the base.
PHONE FAX E-MAIL

Installation guide
Step 6 – Cutting shaft pipe

Use corrugated shaft pipe DN 1000 to build up the man-
hole. If necessary cut the shaft pipe to the required installa-
tion height. It is possible to shorten the pipe shaft by using
an electric saw or by using a handsaw.
NOTE! Shaft pipe is cut inside corrugation in the factory. In

connection with base and cone sockets shaft pipe can be cut
in any place. In connections with using double socket shaft pipe
should be cut in outside of the corrugation, in widest place.
After cutting clean both ends from feather edges and remove
debris.
Sealing rings locations and shaft pipe cutting options – pages

32 and 33..
Step 8 – Installing cone

Assemble the sealing ring in the first complete corrugation on
the outside of the shaft pipe. Apply lubricant to the shaft soc-
ket (and seal) and install the cone, if applicable aligning the lad-
der support in the cone to the pre-installed ladder (depending
on the ladder assembly option).
STEP 9 – Shallow installation

Step 7 – Install shaft sealing ring
For shallow installations without a shaft pipe, identify the seal
groove on the outside of the cone and remove the shaft socket
by cutting below the seal groove with an electric saw or hand-
saw (see page 21).
Locate a sealing ring into the seal groove and assemble the
cone directly into the base
.
Lubricate base socket with the proper lubricant and connect
the shaft pipe with base. During installation shaft pipe should be Step 10 – Backfilling
kept perpendicular to the socket. To easy assembly lubricate a Backfill the trench evenly with layers of max. 30 cm of side and
sealing ring. back filling around the entire perimeter of the manhole. The
In double socket connections a sealing ring should be installed appropriate degree of soil compacting should correspond with
between each socket and connected elements (see STEP 6). the existing soil and water conditions and future external load.

www.wavin.pl 31
Installation guide
It is advised to compact soil at the minimum level of:
1 - 90% Proctor (SP) for non-trafficked areas,
2 - 95% Proctor (SP) for roads with limited traffic load,
3 - 98% Proctor (SP) for roads with heavy traffic load.
In the case of a high ground water level, it is advised to incre-

ase the degree of soil compacting to the minimum level of 95 %
Proctor (SP) for non trafficked areas, and 98 % Proctor (SP) for
trafficked areas.
Step 11 – Cover solution

Cover solutions - see page 36.
Cover installation guide – see page 109.
Sealing rings location and shaft pipe cutting

in various connecting options
Connection between NG Tegra 1000 elements
Cone or base socket
NG Tegra 1000 sealing ring
PHONE FAX E-MAIL

ket
Ladder installation guide
Connection between I generation Tegra 1000 base and NG Tegra 1000 shaft pipe
NG Tegra 1000 corrugated

shaft pipe
NG Tegra 1000 sealing ring
I-G Tegra 1000

sealing ring
Double socket
I-G Tegra 1000 base
Shaft pipe is cut in factory in the lowest corrugation. In connec-

tion with base and cone sockets shaft can be cut in any place.
In double socket connections shaft should be cut in widest
place (outside corrugation).
General NOTE! When cutting the ladder is required follow the rules:
Before installation check the ladder and its elements for their – cut the ladder to the required height using hand or power saw,
assembly usability and completeness and read the installation
– upper and bottom stringers should always extend 65mm or
guide and the assembly diagram.
50mm beyond the steps edge (counting from the middle of
the steps; see the assembly diagram).
Determine length of ladder
Basing on the assembly diagram determine the length of ladder,
Assembly option selection
fix points in manhole and its location depending on the man-
hole height. Ladder assembly option can be decided depending on installa-
tion conditions:
Ladder are offered in 4 standard lengths:
post-installation assembly (in Tegra 1000 installed in ground),
3064821106 T 1000 ladder L=1,63m – 6 steps
ladder pre-installed before shaft pipe installation.
3064821110 T 1000 ladder L=2,83m – 10 steps
3064821114 T 1000 ladder L=4,03m – 14 steps
3064821118 T 1000 ladder L=5,23m – 18 steps
Standard lengths can be cut to adjust the ladder to the respec-

tive manhole depth

www.wavin.pl 33
Picture 2. The picture detail – the bot- Use Picture No 4 during the operation.
tom stay position (the strip and 2nd
NOTE! If it is necessary (see assembly diagram) a second
bracket) in lower corrugation.
pair of ladder stays should be installed in the middle of man-
The stay clasping the ladder stringer
between first and second step. hole height.
2. Hanging the ladder in manhole

Hang the ladder with stays in the manhole by clicking the top
rung into the upper ladder support inside the cone.
Smooth side of the strip
Anti slip side of the strip (with grooves)

Picture 4. The detail – stays location in the stripe.
Picture 1. GRP ladder in NG Tegra 1000 manhole. Anti slip side of the strip (from the side of corrugated shaft pipe), smooth
side of the strip (from manhole inside).
NOTE! If it is required to have the first step of the ladder ne-

arer to the surface it is possible to install the ladder to the
Picture 3. GRP ladder elements: mounting bracket of the cone using the second rung (the se-
1. stringer cond installation option – see the assembly diagram).
2. step The stays installed between lower steps will be used as the
3. strip temporary ladder support.
4. stay
1 5. bracket blanking plate 3. Install and fix ladder strip
To fix the ladder stays it is necessary to enter the manhole.
Exhibit caution using the ladder until.
2 4
Ladder assembled in NG Tegra 1000

installed in ground Picture 5. The detail - upper support for the ladder – the ladder stay in-
1. Ladder stays assembly stalled the cone.
Locate the Ladder Stays between the lower and second
Slide the ladder strip through the slot in the ladder stays
rungs of the Ladder and click the stays over the stringers. Fix
and locate the joint opposite (180deg) from where the lad-
the ladder into the stays by sliding the two blanking plates in-
der is located. Turn the smooth side of the strip inwards the
to the slots located in the stays.
manhole.
PHONE FAX E-MAIL

While bending one ‘leg’ of the ladder strip inwards into the 4. Hang the ladder in manhole.
shaft locate the two ends of the strip so that the male and fe- After manhole installation hang the ladder inside the chamber by
male ends engage in the corrugation groove. Keeping fingers pressing the upper step into the upper handle in the cone and the
clear press on the bent leg until the strip snaps into the shaft stringers into the mounting brackets (see the Picture 2). When do-
corrugation. ing this locate the highest ladder step (option 1) or the second
NOTE! Since the strip is springing care should be taken whi- step (option 2) in the prepared place. The springing element gives
le bending the strip to not trap the fingers. in under the pressure and after the step is located in the prepa-
red place the support strip element partially closes the handle and
protects the ladder against accidental slipping out.
Ladder pre-installed in Tegra 1000
NOTE! If it is required to have the first step of the ladder nearer to
before shaft pipe assembly
the surface it is possible to install the ladder to the mounting brac-
1. Prepare the ladder clamp (the strip and stays).
ket of the cone using the second rung (option 2nd, see the as-
In a deep trench it is recommended to pre-install the ladder clamp sembly diagram).
in shaft pipe before the shaft with base is installed.
It is required to entry the manhole to finish the ladder installa-
First properly arrange stays on the smooth side of strip (see the tion. Care should be taken when climbing down the steps be-
Picture 4). Anti-slip side of the strip covered with rubber grooves fore the final fixing of the lower support strip. Safety corset
is installed in lower corrugation of the shaft pipe. and safety measures are recommended.
NOTE! For deep installations (>3,8m) a second support strip (the Fix the ladder by closing the support strip with bracket blanking plates
strip and 2 stays) should be installed in the middle of the ladder located in he special grooves (see the Picture 7).
height (maximum distance between ladder stays is 2,95m). If it is
necessary additional support strip can be bought as the product:
3064823901 (the strip and 2 stays).
2. Initial stage – the clamp pre-installation in the shaft pipe.
Locate the strip with stays in the right lower corrugation of the
shaft pipe (see the Picture 6), counting from the lower shaft end
(see the assembly diagram) in the way the joint is located opposi-
te from where the ladder will be fixed. Adjust spacing and location
of the stays to the ladder width.
NOTE! Since the strip is springing care should be taken while
bending the strip to not trap the fingers.
Picture 7. Fixing of the blanket plates.
Finishing the installation
After the installation in both assembly options make sure of all the
ladder elements are installed properly and the distance between
manhole upper/bottom side and the ladder is kept. The stringers
should not lean against the landing. In the first assembly option the
ladder location should not narrow the manhole entry.
NOTE! To guarantee the safety for a person entering the manhole

install the ladder in line with the installation guide requirements!
Picture 6. The support strip pre-assembled in the shaft.
3. Level the upper support strip in the cone in relation to the lower
stays in the shaft pipe.
When installing the cone (see Installation guide - step 8) adjust its
position in the way the ladder support strip in cone fits to the in-
itially installed stays. Locate the highest ladder step in the upper
mounting bracket inside the cone. The springing element gives
in under the pressure and after the step is located in the prepa-
red place the support strip element partially closes the handle and
protects the ladder against accidental slipping out.

www.wavin.pl 35
Cover solutions
Backdrop chambers
Information on backdrop chambers are on page 48.
Cover solutions
Cover solutions of manhole/chambers should be in accordance with PAD cones installed on Ø1200 geotextile sheet
the current standard PN-EN 124: 2000. This standard also presents telescopic adapters for covers
the classification of cover solutions by location. cast iron covers.
Depending on location and traffic loads the cover solutions include Presented below are typical manhole cover solutions for Tegra 1000
connections in various configurations: manhole.
A15 class cast iron or PE cover installed directly on the cone
reinforced supporting rings installed on fi 1200 geotextile sheet
cover on reinforced supporting ring cover on 600/1000 PAD cone cover solution on telescopic adapter
for cover
NOTE! Telescopic adapter reduces cover diameter below 600 mm. Class B 125 – used in footpaths and areas for pedestrians, equ-
The application is acceptable only when industrial safety rules are met ivalent areas, parking lots or any areas for parking
– when the chamber is used as non-entry chamber. cars cover (B125 class cover installed on the rein-
forced concrete supporting ring, PAD cone or the
Examples of chamber cover solutions:
telescopic adapter for cover).
Class A 15 – used only in footways and cycle tracks (A15 class
Class D 400 – used in roadways, paved road shoulders, and par-
PE cover installed on the cone or A15 class co-
king areas for all types of road vehicles (D400 class
ver installed on the reinforced concrete suppor-
cover installed on the reinforced concrete suppor-
ting ring, PAD cone or the telescopic adapter for
cover).
cover).
PHONE FAX E-MAIL

First Generation Tegra 1000 Manhole
The solution
First Generation Tegra 1000

Manhole (I-G)
Limited availability due to gradual replacement of the offer by

NG Tegra 1000.
The solution
According to the PN-EN 476:2001 standard first generation (I-G) backfill type, soil compaction degree: see “Tegra 1000 Installation
Tegra 1000 chamber is the sewer manhole with the shaft inner dia- Guide”,
meter of 1,0m. guaranteed tightness of the connections between manhole ele-
The manhole has modular structure and consists of three basic elements – 0,5 bars (A condition),
ments made of polyethylene (PE ): the base (the manhole basis), guaranteed tightness of the connections between sockets and pi-
distance rings (forming the manhole shaft) and the cone which redu- pes – 0,5 bars (B and C conditions),
ces the manhole diameter from 1,0 m to 0,64m to enable using the PE chemical resistance accordant in line with ISO/TR 10358,
cover. The cover solution is made of reinforced concrete supporting chemical resistance of seals in line with ISO/TR 7620,
ring and the cover. safe and ergonomic manhole entry.
Application area: The cone and distance rings are equipped with the ladder installed
up to the depth of 5m, in the factory. The ladder is fixed permanently and made of two side
stringers in the form of vertical plates integrated with the manhole
or heavy traffic loaded areas SLW 60 (loading class - D400),
walls. The ladder steps are produced of thermosetting resins, reinfor-
acceptable ground water level 0,5 m below surface.
ced with glass fibre (GRP) in bright yellow colour.
Technical data:
The properties of the ladder installed in Tegra 1000 are as following:
manhole chamber,
is resistant to corrosion (does not corrodes in sewage and sewer
entry diameter: 600mm,
vapours),
shaft pipe inner diameter: 1000 mm,
the steps surface is not abrasive,
shaft pipe ring stiffness SN ≥2 kN/m2,
the steps are well visible what improves operational safety,
diameters of PVC-u sewer pipes connected with chambers:
the steps have square cut with the width of 28mm and rounded
160-400 mm,
corners; the steps circuit amounts to about 102 mm which ena-
ability for installing additional connections above the base in situ
bles easy grip between the thumb and a index finger,
inserts Ø110, Ø160, Ø200,
the upper surface of the steps has longitudinal grooves which in-
standard straight bases with the flow angles of : 0°, 15°, 30°, 45°,
crease friction and protect against sliding,
90°,
the distance between steps is 25 cm, the distance between last
standard collecting bases with the both right and left inlets at the
step and manhole landing is < 25cm what provides safe and co-
angle 45°,
nvenient operation when climbing up and down the steps,
minimum height of the manhole – see page 40,
the width of the step is 30 cm, which enables to stand both feet
maximum standard height of the manhole: 5,0 m,
on it,
height above 5 m – the individual solution consulted with the pro-
minimum distance from the wall in ant point is 15 cm, what provi-
ducer depending on ground and water conditions,
des safe and ergonomic position for the feet,
flexible manhole height adjustment in the supporting ring:
the base can be installed with NG shaft by using NG Tegra 1000
+/- 0,07 m,
double socket.
height adjustment in distance rings: cutting every 0,125 m,
maximum ground water level: 5 m,
Approvals:
AT-15-8086-2009 (Building Research Institute), positive opinion by Central Mining Institute – available for use
AT-2008-03-0565 (The Road and Bridge Research Institute), in areas affected by mining subsidence (up to III category).

www.wavin.pl 37
The solution
Standard bases configuration

Base type Straight 15° 30° 45° 90° Collecting Empty base
(mm) 0° 45°
ø 160 X X
ø 200 X X X X X X
ø 250 X
ø 315 X X X X X
ø 400 X X
15° 30° 45° 45° 45°

90°
DN DN
DN DN DN DN DN DN
NOTE! In NG Tegra 1000 bases with adjustable sockets +/-7,5° sockets for connecting with smooth wall pipes and with XS soc-
within dimension range of DN 200/300, 315 are used with SW kets for connecting with Wavin X-Stream pipes.
Replacing the elements of Tegra 1000 with the modular structure by the elements of
NG Tegra 1000 manhole is shown in the table below
The elements of I-G Tegra 1000 with the modular The elements of NG Tegra 1000 with corrugated shaft Remarks
structure pipe
Bases with standard sockets
3264571000 PE Tegra 1000 straight base 160 Connect the existing bases with Tegra 1000 shaft by using double sockets 3264573300
and two Tegra 1000 seals: 3264572800 and 3264580100
3064571000 Base with Tegra 1000 socket straight 160x0
3264571200 PE Tegra 1000 straight base 200x0 3264573200 Tegra 1000 straight base 200/0o manhole
3264571800 PE Tegra 1000 straight base 250 3264573250 Tegra 1000 straight base 250/0o manhole
3264571900 PE Tegra 1000 straight base 315 3264573315 Tegra 1000 PE straight base 315/0o manhole
3264572450 PE Tegra 1000 straight base 400 3264573400 Tegra 1000 PE straight base 400/0o manhole
3264571100 PE Tegra 1000 base right and left inlet 160 Connect the existing bases with Tegra 1000 shaft by using double sockets 3264573300
and two Tegra 1000 seals: 3264572800 and 3264580100
Collecting base with Tegra 1000 socket 45o 160
3264571700 PE Tegra 1000 base right and left inlet 200 3264578200 Tegra 1000 collecting base 45o 200 manhole
3264572300 PE Tegra 1000 base right and left inlet 315 3264578315 Tegra 1000 collecting base 45o 315 manhole
3264571300 PE Tegra 1000 straight base 200 x 15 3264573200 Tegra 1000 straight base 200/0o manhole angle change range
0-15o
3264574200 Tegra 1000 straight base 200/30o manhole angle change range
15-45o
0-15o
15-45o
3264571400 PE Tegra 1000 straight base 200 x 30 3264574200 Tegra 1000 straight base 200/30o manhole
3264572100 PE Tegra 1000 straight base 315 x 30 3264574315 Tegra 1000 straight base 315/30o manhole
15-45o
45-75o
15-45o
45-75o
3264571600 Tegra 1000 straight base 200/90o SW 3264576200 Tegra 1000 straight base 200/90o manhole
PHONE FAX E-MAIL

The solution
Replacing the elements of Tegra 1000 of the modular structure by the elements of NG Tegra 1000
manhole is shown in the table below
The elements of I-G Tegra 1000 with the modular The elements of NG Tegra 1000 with corrugated shaft Remarks
structure pipe
Bases with adjustable sockets within the dimension range DN 200-315
3264673801 PE Tegra 1000 straight base 200/0o 3264573200 Tegra 1000 straight base 200/0o manhole
adjustable socket
adjustable socket
adjustable socket
adjustable socket
3264674203 PE Tegra 1000 straight base 250/30o 3264574315 Tegra 1000 straight base 315/30o manhole add two reductions
adjustable socket 315/250
Tegra 1000 straight base 250/30o manhole
adjustable socket
adjustable socket
adjustable socket
adjustable socket
adjustable socket
adjustable socket
adjustable socket
3264673800 PE Tegra 1000 collecting base 200 3264579200 Tegra 1000 collecting base 90o 200 manhole
adjustable socket
3264674200 PE Tegra 1000 collecting base 250 3264579315 Tegra 1000 collecting base 90o 315 manhole add 4 reductions
adjustable socket 315/250
3264579250 Tegra 1000 collecting base 90o 250 manhole
3264674600 PE Tegra 1000 collecting base 315 3264579315 Tegra 1000 collecting base 90o 315 manhole
adjustable socket
3264673830 PE Tegra 1000 left inlet 200 adjustable socket 3264579200 Tegra 1000 collecting base 90o 200 manhole add the plug 200
3064577200 Tegra 1000 left inlet 45 200 manhole
o
3264674230 PE Tegra 1000 left inlet 250 adjustable socket 3264577250 Tegra 1000 base left/right inlet 250 manhole
3264674630 PE Tegra 1000 left inlet 315 adjustable socket 3264577315 Tegra 1000 base left/right inlet 315 manhole
3264673840 PE Tegra 1000 right inlet 200 adjustable 3264579200 Tegra 1000 collecting base 90o 200 manhole add the plug 200
socket 3064577220 Tegra 1000 right inlet 45o 200 manhole
3264674240 PE Tegra 1000 right inlet 250 adjustable socket 3264577250 Tegra 1000 left/right inlet 250 manhole
3264674640 PE Tegra 1000 right inlet 315 adjustable socket 3264577315 Tegra 1000 left/right inlet 315 manhole
The other elements
3264572400 PE Tegra 1000 empty base Connect the existing bases with NG Tegra shaft pipe bu using double socket
3264573300 and two Tegra 1000 seals: 3264572800 and 3264580100
3064572400 Empty base with Tegra 1000 socket
3064800250 PE Tegra 1000 distance ring (0,25m) Distance rings should be replaced by shaft pipes of the suitable length. The ladders are
3064800500 PE Tegra 1000 distance ring (0,25m) ordered depending on shaft pipe length
3064800750 PE Tegra 1000 distance ring (0,25m)

3264572500 PE Tegra 1000 distance ring (0,25m)
3264572700 PE Tegra 1000 cone 1000/600 3264580600 Tegra 1000 cone 1000/600
3264572800 Rubber seal for Tegra 1000 3264580100 Tegra 1000 seal – DN 1000

www.wavin.pl 39
The solution
Adjustment of heights of
Tegra 1000 components:
H1 – usable base height depending on
its type and dimension
for ø160 base - H1= 412 mm
for empty base - H1= 604 mm
H2 – effective height of shaft ring,
H2 = 250, 500, 750 or 1000 mm
or their sum
H3 – effective height of cone,
H3 = 560 mm
H4 – total effective height of reinforced
concrete supporting ring and co-
ver; the value depends on ring type
and cover
h – the value dependent on base type
cone Minimum heights of Tegra 1000 with cone and standard

bases
Base ø 160 Base ø 200 Base ø 250 Base ø 315 Base ø 400
H1 = 972 H1 = 1010 H1 = 1060 H1 = 1112 H1 = 1112
H2 H1 H3
H2 = 1049 H2 = 1087 H2 = 1137 H2 = 1189 H2 = 1189
H3 = 1102 H3 = 1158 H3 = 1215 H3 = 1269 H3 = 1269
base
reinforced concrete stub1700/600

Minimum height of Tegra 1000 without cone
Base ø 160 Base ø 200 Base ø 250 Base ø 315 Base ø 400
H2 H1
H1 = 562 H1 = 600 H1 = 650 H1 = 702 H1 = 754
base H2 = 615 H2 = 671 H2 = 728 H2 = 782 H2 = 851
PHONE FAX E-MAIL

Manhole base with standard sockets
Straight
DN Index α D1 D2 D3 H h1 h2 Weight Z1 Z1-Z2
* (mm) (°) (mm) (mm) (mm) (mm) (mm) (mm) (kg) (mm) (mm)
160 3264571000 0 1100 1000 935 412 53 214 51 840
Z1
200 3264571200 0 1100 1000 935 450 71 214 54 840
250 3264571800 0 1100 1000 935 500 78 214 60 820
0° 315 3264571900 0 1100 1000 935 552 80 214 68 804
400 3264572450 0 1100 1000 935 604 97 214 72 650
*
Z1
200 3264571300 15 1100 1000 935 450 71 214 54 556-297
D1 Z2 315 3264572000 15 1100 1000 935 552 80 214 68 599-219
D2
D3
15°
h2
*
200 3264571400 30 1100 1000 935 450 71 214 54 438-438
H
Z1
315 3264572100 30 1100 1000 935 552 80 214 68 423-423

Z2
h1
30°
200 3264571500 45 1100 1000 935 450 71 214 54 321-490

*
315 3264572200 45 1100 1000 935 552 80 214 68 480-490
Z1
Z2
45°
200 3264571600 90 1100 1000 935 450 71 214 54 490-490
*
Z1
Junction (right and left inlet)

Z2
90°
(mm) (°) (mm) (mm) (mm) (mm) (mm) (mm) (kg) (mm) (mm)
160 3264571100 45 1100 1000 935 412 53 214 51 840-486

200 3264571700 45 1100 1000 935 450 71 214 54 840-483
Z1
315 3264572300 45 1100 1000 935 552 80 214 68 804-480

2
Z
junction
Empty base (without inlet and outlet)
(mm) (°) (mm) (mm) (mm) (mm) (mm) (mm) (kg) (mm) (mm)
– 3264572400 1100 1000 935 604 97 214 56

ślepa
* without built-in slope


www.wavin.pl 41
Tegra 1000 pressure-relief chamber base
D1 DNt DNg Index D1 D2 D3 H h1 x L

D2 (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
D3
50 160 3064673412 1100 1000 935 604 97 250 770
63 160 3064673414 1100 1000 935 604 97 250 770
H 75 200 3064673818 1100 1000 935 604 97 250 770
x
90 200 3064673822 1100 1000 935 604 97 250 770
110 250 3064674224 1100 1000 935 604 97 250 770
h1
125 250 3064674228 1100 1000 935 604 97 250 770
110 315 3064674624 1100 1000 935 604 97 250 770
125 315 3064674628 1100 1000 935 604 97 250 770
160 315 3064674634 1100 1000 935 604 97 250 770
β α
Standard 0° angle – the angle between inlet and outlet axis according to the
order (depends on the structural requirements).
L
connection of
pressure pipeline
DNt DNg
connection of
gravity outlet
Measuring chamber
D1 DN Index D1 D2 D3 H h1 a b c d
D2
D3 (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
1000 3064120001 1100 1000 935 604 97 500 250 160 200
h1
a
d
b
Shaft ring
D1 Dimension Index D1 D2 D3 H h1 Weight

D2
(mm) (mm) (mm) (mm) (mm) (mm) (kg)
250 3064800250 1100 1000 1180 250 250 21

500 3064800500 1100 1000 1180 500 250 38
H 750 3064800750 1100 1000 1180 750 250 54
1000 3264572500 1100 1000 1180 1000 250 71
h1
D3
PHONE FAX E-MAIL

Cone
D1 Dimension Index D1 D2 D3 D4 H1 H2 h1 h2 Weight

D2
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
10000/600 3264572700 695 638 1000 1180 770 560 250 133 39
H1 H2
h1
*
h2
D3
*
Z1
D4
Z1
0°
*
Double socket for NG Tegra 1000 shaft
0° pipe (without seals)
Z1
*
ZZ12 Index D1 D2 L1 Weigh

15° (mm) (mm) (mm) (kg)
Z2
ø1201 3264573300
*
15°
Z1
330
*
1
Z2 Z
30° NOTE! Use for without socket connections between I-G bases
with NG Tegra 1000.
Z2
30° *
I-G Bases with socket for connecting
Z1
with NG Tegra 1000 shaft pipe *

Z1
Z2
45° * Straight
DN Index α H h Z1
Z2
45° *
(mm) (°) (mm) (mm) (mm)
Z1 Z1
* 160 3064571000 0 612 53 840

Z1
0°
ø1201 Z2 *
165 90°
Z1
Z2
Collecting (right and left inlet)
90°
α
Z2
DN Index H h Z1
Z1
H
15° (mm) (°) (mm) (mm) (mm)
160 3064571100 45 612 53 840

Z1
*
2
Z
h1 połączeniowa
Z1
połączeniowa
Empty (without inlet and outlet)

Z2
30°
DN Index D1 D2 D3 H h1 h2
* (mm) (mm) (mm) (mm) (mm) (mm) (mm)
ślepa
– 3064572400 1100 1000 935 604 97 214
Z1
ślepa
NOTE! Use for direct connections with NG Tegra 1000 shaft.

Z2
45°
*
Z1
Z2
90°
Z1
2
Z
połączeniowa Inspection Chambers and Manholes

www.wavin.pl 43
Rubber seal
for shaft ring sockets and for cone

1000 3264572800
for the cylindrical part of cone

600 3264572900
for NG Tegra 1000 corrugated shaft pipe

1000 3264580100
Reinforced concrete supporting ring for cast iron covers with square bottom
Dimension Index D1 D2 H Weight

H
1100/700 3164931860 1100 700 150 202
D2
D1
On the upper surface there is the 10 mm groove with

dimension of 810 mm.
PAD cone for standard covers with round bottom
870 Dimension Index D1 D2 H Weight

615
600 3164584115 700 800 85 52
180
H
D2
950
NOTE! In Tegra 1000 install on the geotextile sheet
Ø1200 mm.
Właz żeliwny
Cast z podstawą
iron cover okrągłą
with round bottom for using with PAD cone
A15/600/755 3164804300 755 663 638 604 80 50

B125/600/755 3164804305 755 663 638 604 80 75
D400/600/760 3164804345 760 666 638 604 115 110
D400/600/760 3164804350 760 666 638 604 115 110
– 2 bolts
PHONE FAX E-MAIL


B125 3164804330 760 662 638 600 80 110

D400 3164804335 770 664 638 110 110
D400 3164804340 770 664 638 110 110
– 2 bolts
In situ insert
(mm) (mm) (mm)
90 3064822406 90 127
110 3064822407 110 127
Du Dy
160 3064823407 160 177
200 3264556027 200 228
In situ seal
Dimensionr Index Dy Du
(mm) (mm) (mm)
40/51 3190190040 40 51
Du Dy
50/60 3190190050 50 60
63/70 3190190063 63 70
Tools
Drill-saw for in situ inserts, universal for

PP, PE and PVC pipes
Dimension Index F1
(mm) (mm)
110 3264945120 127

F1 160 3264945150 177
200 3264650083 228
Drill saw for in-situ sealing

Dimension Index Du
(mm) (mm)
40/51 3164584117 51
50/60 3164584120 60
Du
63/70 3164584124 70
Drill (remote)
Dimension Index
(mm)
35-105 3164390034

www.wavin.pl 45
Installation guide
Installation guide
1. Manholes are installed from components 2. As the bottom of this manhole is double, its 3. For deeper trenches and on-site transport,
on levelled, stable trench bottom. Remove location site should be situated 10 cm lo- hoisting equipment should be used. Each
large and sharp rocks from a sand bedding wer than a trench prepared for pipes. The component of the manhole is fitted with
of 10 cm in the place where the manhole is weight of individual components is relative- special handles to be used for this
to be located. ly low, so they can be handled by two purpose.
persons.
4. Place the manhole base on the sand bedding prepared before and level it out. A base with 5. Next, put the shaft ring of the suitable he-
sockets and sealing rings must be connected to spigots of sewer pipes. Clean the hollow spa- ight on the base, with the socket facing do-
ce between the ribs for the fi 1000 mm sealing ring. Fix the sealing ring. wnwards. Install other shaft rings, aligning
NOTE! Before connecting the elements lubricate the rubber seals with lubricants. steps of the built-in ladder (one above the
NOTE! other).
1. Before joining the elements, rubber sealing rings must be lubricated.
2. A lways use professional lubricants approved for rubber seals and plastics. The plumber pa-
ste must not be used.
6. Individual elements can be joined using 7. When connecting system components, 8. To achieve the desired manhole height,
special assembly tools or excavator’s sco- clean the hollow space for the fi 1000 mm shorten shaft rings as required. Use a hand
op; do not forget to use a wooden pad. sealing ring and lubricate the ring. or mechanical saw.
NOTE! Rings may only be cut in marked
points, every 12,5 cm.
PHONE FAX E-MAIL

Installation guide
Installation guide (continued)
9. Install the cone in the same way as all the 10. Backfill the trench around the manhole with loose material, providing a good and even backfill of all
other components, remembering to use a free spaces around the manhole. The ground around the manhole should be compacted gradually,
piece of wood as a separator to secure in line with the technical design. The minimum required degree of ground compaction according to
plastic elements when using the excavator’ the Proctor Scale (SPD) for location in green areas is: 95%; on the road: 98 – 100%; near ground
scoop. water level above the manhole bottom: 98 – 100%. Large and sharp stones should be removed
form the surrounding area to avoid damage to the manhole outer surface.
11. Apart from the PAD cone, the manhole top is also composed of a reinforced concrete suppor- 12. An asphalt layer may be placed on top of
ting ring, supporting cone or 615 plastic cone ring and a cast-iron cover. To protect the cover the backfill. The cover body should be inte-
from sliding during subsequent works, secure it on the supporting ring with concrete or grated with the upper surface layer.
anchors
Installation of the in-situ insert
In Tegra 1000 manhole system, it is possible to connect sewer made on site where the manhole is installed. To make the join,
piping with the diameter of 110, 160 and 200 mm above the use special “in situ” connector; the task is simple and requires
base, at the level of spacer rings. These connections can be simple tools
1. Use a special crown drill to make an ope- 2. Fix the sealing ring in the opening and lu- 3. Place a special in situ socket in the
ning in the spacer ring, making sure that it bricate it. opening.
does not interfere with the connection soc-
kets of other components. Remove any
burrs and sharp edges.

www.wavin.pl 47
Design solutions
Backdrop chambers
When the sewer system with diameter up to 0,4m is to be located Due to the industrial safety rules the downpipe must be installed
within area of large level differences (the pitch between 0,5m-4,0m) it maximum 0,5m above the manhole base or directly to the outlet
is necessary to install a backdrop chamber, which can be made with socket. Connection between the chamber sewer pipes and the
the downpipe either inside or outside of the manhole. manhole shaft must be made with the "in-situ" connector (diameter:
200, 160 or 110).
In the case of Tegra 1000 manhole, it is recommended that the
downpipe connection be made by using the vertical pipe or the pipe
at the angle of 45º with the same diameter as the supply pipe.
Exemplary solutions for backdrop chamber
Tegra 1000 Pressure relief chambers
By using specially formed bases for pressure-relief chambers tom of the inlet chamber, located inside the base above its filling
combined with typical Tegra 1000 manhole components (shaft level. Gravity inlet is located behind the overflow edge. Sewage
rings, cone) it is possible to construct a chamber used as pres- from the pressure system is transported to the gravity system
sure-relief chambers for the pressure sewer system. without disturbing its flow.
Base of a pressure-relief chamber is fitted with an inlet socket Connection sockets in the base can be located on the opposite
for connection to PE pressure piping and another socket used sides or in any other way guaranteeing a change of the sewage
to connect PVC-U gravity piping. flow direction.
Inside the base, there is a separated inlet chamber, permanen-

tly filled with water. The pressure pipe is connected to the bot-
Water meter chambers, metering chambers
Tegra 1000 components may be used to construct a water-ti- If this is the case, the metering chamber with a plinth may be
ght tank where network metering or operating equipment may used as the base.
be installed.
Configuration of TEGRA 1000 water meter chamber

Water-meter chamber components Metering axis: depth of location
1,55-1,75 1,75-1,95
3064120001 TEGRA 1000 measuring chamber with a base 1 1
3064800500 Tegra 1000 shaft ring (0.5 m) 1
3064800750 Tegra 1000 shaft ring (0.75 m) 1
3264572700 Tegra 1000 cone (1000/600) 1 1
3264572800 Tegra 1000 rubber seal 2 2
Accessories for the water-meter chamber include “in-situ” connectors or seals and typical Tegra 1000 manhole cover solutions.
PHONE FAX E-MAIL

Design solutions
Cover solutions
Cover solutions of manhole/chambers should be in accordance with concrete shaft ring – dimensions: 1300/600. Cast-iron co-
the current standard PN-EN 124: 2000. This standard also presents vers and gratings with the outside footing diameter within
the classification of cover solutions by location. Presented below are 760- 800 may be used,
typical manhole cover solutions for Tegra 1000 manhole: reinforced concrete ring – dimensions: 1700/600 floor slab.
supporting plastic cone 615 – an universal solution located Version for shallow installations. Cast-iron covers and gra-
under covers. Cast-iron covers and gratings with outside fo- tings with the outside footing diameter between 760 and
oting diameter within 720-800 may be used, 800 mm may be used.
Please refer to the current price list to check whether these
accessories are available.
Exemplary cover solutions

Class A 15 – cover installed on the reinforced concrete ring or Class D 400 – cover with cast-iron cover or with 615 plastic
on 615 plastic cone used only in footways and cone used in roadways, paved road shoulders,
cycle tracks. and parking areas for all types of road vehicles.
Class B 125 – cover installed with the reinforced concrete ring
or with 615 plastic cone used in footpaths and
areas for pedestrians, equivalent areas, parking
lots or any areas for parking cars.
Type 1300/600 Type 1700/600

Type 1100/700* Type 950/600
* withdrawn solution
Type 1300/600 Type 1700/600
600 600
270
120
150
120
150
270
700 1100
1300 1700
Types of supporting rings

Universal plastic PAD cone 615 designed for use under the Due to protecting and shock-absorption features (40% of
manhole cover is a new product on the Polish market and it is energy is absorbed and dispersed) and flexible cooperation with
a lighter alternative solution for concrete and reinforced-con- asphalt surface the cone is highly reliable element of so called
crete rings. This ring is made of mixed polymeric plastic mate- “floating” covers for Tegra 1000 chamber. This element may be
rials basing on thermo-plastic materials: PVC, PE, PP and PEX. used as a support for manhole/chamber covers of classes A15
The cone is designed for: to D400.
adjusting chamber height to surrounding surface construc- Due to its dimensions it is suitable for widely used manhole/
tion and for adjusting the surface level to covers/gratings chamber covers of ø600.
levels, Reinforced concrete ring Type 1300/600 - standard solution
protecting elements of shaft pipe against damages caused for Tegra 1000 cast-iron covers or gratings of ø600.
by loads induced by traffic,
Reinforced concrete ring Type 1700/600 - for Tegra 1000
transferring traffic loads outside structural elements of a
without cone, for general-use ø600 cast-iron covers or gratings.
chamber/manhole,
Design documentation is available for Types 1300/600 and
damping and dispersing vibrations caused by traffic.
1700/600.
The cone is tested for its mechanical strength according to
standard PN EN 124 and it ensures resistance to D400, which
is confirmed by technical approval of The Road and Bridge
Research Institute.

www.wavin.pl 49
Non-Entry Chamber Tegra 600
The solution
Non-Entry Chamber
Tegra 600
The solution
7,5° 7,5°
The chamber is composed of three basic collecting bases with both right and left si-
elements: de inlets,
profiled chamber bases, side inlets are adjusted at the angle of 90º,
corrugated shaft pipes, bottom of side inlet is located higher by 3
covers (reinforced concrete supporting. cm than the main flow bottom,
Offered cast-iron covers and gratings are in PP shaft pipes of ring stiffness SN4,
7,5° 7,5° line with the standard PN-EN 124: 2000. height adjustment: cutting the corrugated
Straight/bend flow base 0° shaft pipe every 10.0 cm,
Supporting elements are approved by The
Smooth angle adjustment within the adjustment of the chamber cover loca-
Road and Bridge Research Institute (IBDiM).
range of 0° – 15° tion: depending on the cover type,
Chamber bases are made of polypropylene
7,5° 7,5° may be used with very high groundwater
as monolithic elements with an additional
level,
outer bottom and additional flexible sockets
type of backfill, degree of soil compaction:
for the connection of PVC sewer piping and
cf. “Tegra 600 installation guide",
Wavin X-stream system. Only ø400 base is
guaranteed tightness of joined system
an exception – it is offered only as straight-
components: 0.5 bar,
flow base, the direction of wastewater flow is
7,5°
not changed (fixed sockets). load class (acc. to PN-EN 124: 2000):
7,5° A15 - D400,
Straight/bend flow base 30°
use of cast- iron covers or gratings is
Smooth angle adjustment within the Application area: possible,
range of 15° – 45°
installation chemical resistance of PP components: in
7,5° 7,5° depth up to line with ISO/TR 10358,
5 m, chemical resistance of sealing rings in line
6m 6m
for areas lo- with ISO/TR 7620,
5m
aded3with
m conformity with PN-EN 13598-2
7,5°
heavy traf- positive opinion by Central Mining Institute
fic SLW 60 – available for use in areas affected by mi-
7,5° (D400 loading class), ning subsidence (up to IV category),
Straight/bend flow base 60° acceptable ground water level 5 m.
Smooth angle adjustment within the
range of 45° – 75°
Technical data:
7,5° 7,5°
(non-entry) inspection chambers,
inside sewer pipes diameter: 600 mm,
7,5° diameters of connected PVC-U sewer pi-
ping: 160 - 400 mm + “empty” base,
7,5° diameters of connected Wavin X-stream
piping 150 - 300 mm,
option for additional connections abo-
ve the base: “in situ” connectors ø110,
range of 75° – 90°
ø160, and ø200,
According to the standards PN-B-10729: adjustable connection angle of sewage pi-
1999 and PN-EN 476: 2000, Tegra 600 ping in sockets: +/- 7.5º in each plane,
inspection chamber is a non-entry chamber straight bases, wastewater flow angle: re-
with the inside diameter of 60 cm. Non-entry spectively: 0°, 30°, 60°, 90°,
chambers are also referred to as inspection junction bases with one side inlet,
chambers (ICs).
PHONE FAX E-MAIL

The solution
Base configurations
Empty
Ø 160 Ø 200 Ø 250 Ø 315 Ø 400
base
Straight-flow base 0°
(type I)
Straight- or bend-flow base 30°

(type I)

(type I)

(type I)
Junction base
(T-type)
Collecting base
(X-type)
End base
Corrugated PP pipe (dimensions: Cast iron covers and gratings class A15-
ø600/670) is offered in sections of 1.0, 2.0, D400 should be used as covers placed
3.0 and 6.0 m. If the pipe must be exten- on a reinforced concrete supporting ring,
ded, a corrugated pipe with socket should PAD cone or a telescopic adaptor.
be used (length: 3.65m) with an additional Details: see the section “Chamber cover
DN 600 sealing ring for corrugated pipes. solutions – Tegra 600".
Adjustment of height of Tegra 600 components:

H4
H1 – base effective height depending on the base type and diameter:

for ø160 base – H1 = 351 mm
H3

for blind base – H1 = 451 mm
H2
(H1 is a sum of 50% of the pipe socket diameter and

H
the value of H3 – see the base drawing in

“System components – Tegra 600")
H2 – effective height of the corrugated pipe
H3 – total effective height of the reinforced concrete ring with a cast-
iron cover
H4 – height of the cast-iron cover or grating (depends on cover class)
H1

www.wavin.pl 51
Inspection chamber base* for PVC-u sewer system – SW sockets
Straight – I type
DN Index α H1 H2 H3 H4 Weight
(mm) (°) (mm) (mm) (mm) (mm) (kg)
* 720
160 3064634251 0 646 207 271 168 21,0
674
200 3064638251 0 646 207 274 165 22,0
H2
250 3064642251 0 705 207 271 227 23,7
H1
H3
315 3064646251 0 705 207 271 227 25,8
H4
400 3064650000 0 715 207 271 237 25,5
30° * 160 3064634231 30 646 207 271 168 21,0
200 3064638231 30 646 207 274 165 22,0
250 3064642231 30 705 207 271 227 23,7
DN
315 3064646231 30 705 207 271 227 25,8
60° * 160 3064634221 60 646 207 271 168 21,0

200 3064638221 60 646 207 274 165 22,0
250 3064642221 60 705 207 271 227 23,7
315 3064646221 60 705 207 271 227 25,8
DN
160 3064634211 90 646 207 271 168 21,0
90° *
200 3064638211 90 646 207 274 165 22,0
250 3064642211 90 705 207 271 227 23,7
315 3064646211 90 705 207 271 227 25,8
DN
720 Junction (left or right inlet) – T type

* 674
90° DN Index H1 H2 H3 H4 Weight
H2

DN
160 3064634311 646 207 271 168 21,0

H1
H3
200 3064638311 646 207 271 168 23,0

H4
DN
30
250 3064642311 705 207 271 227 27,5

315 3064646311 705 207 271 227 28,7
Side inlet bottom is located 30mm above the main channel bottom.
720
674
DN
Collecting (left and right inlet) – X type
H2
DN Index H1 H2 H3 H4 Weight
DN
DN
632
H1

H3
° °
90 90 160 3064634411 646 207 271 168 22,0
30
H4
200 3064638411 646 207 271 168 24,0

250 3064642411 705 207 271 227 27,5
315 3064646411 705 207 271 227 31,6
720
674 Side inlet bottom is located 30mm above the main channel bottom.
H2
End base
H1
H3
H4
DN
200 3064638271 646 207 271 168 20

250 3064642271 705 207 271 227 22
315 3064646271 705 207 271 227 23,1
720
674
Empty base (without inlets and outlets)

H2
632 DN Index H1 H2 H3 H4 Weight

H1
H3
* without built-in
– 3064600000 715 207 451 57 20,0
H4
slope
Within the connectors range of 160-315 adjustable sockets +/-7,5°.
PHONE FAX E-MAIL

Inspection chamber base* for sewer system Wavin X-Stream – XS connectors

Straight – I type
* 720
DN Index α H1 H2 H3 H4 Weight
674
(mm) (°) (mm) (mm) (mm) (mm) (kg)
H2
150 3064634252 0 646 207 271 168 21,0
H1
200 3064638252 0 646 207 274 165 22,0
H3
250 3064642255 0 705 207 271 227 23,7
H4
30° * 300 3064646255 0 705 207 271 227 25,8
150 3064634232 30 646 207 271 168 21,0
200 3064638232 30 646 207 274 165 22,0
250 3064642235 30 705 207 271 227 23,7
DN 300 3064646235 30 705 207 271 227 25,8
60° * 150 3064634222 60 646 207 271 168 21,0
200 3064638222 60 646 207 274 165 22,0
250 3064642225 60 705 207 271 227 23,7
300 3064646225 60 705 207 271 227 25,8
DN 150 3064634212 90 646 207 271 168 21,0
90° * 200 3064638212 90 646 207 274 165 22,0
250 3064642215 90 705 207 271 227 23,7
300 3064646215 90 705 207 271 227 25,8
DN
Junction (left or right inlet) – T type

720
* 674 150 3064634312 646 207 271 168 21,0
90°
200 3064638312 646 207 271 168 23,0
H2
DN
250 3064642315 705 207 271 227 27,5

H1
H3
300 3064646315 705 207 271 227 28,7

H4
DN Side inlet bottom is located 30mm above the main channel bottom.
30
Collecting (left and right inlet) – X type

720
674 DN Index H1 H2 H3 H4 Weight
DN
H2
150 3064634412 646 207 271 168 22,0

DN
DN
632
H1
200 3064638412 646 207 271 168 24,0

H3
° °
90 90 250 3064642415 705 207 271 227 27,5
30
H4
300 3064646415 705 207 271 227 31,6

Side inlet bottom is located 30mm above the main channel bottom.
720
674 End base
H2

H1
H3
200 3064638272 646 207 271 168 20

H4
DN
250 3064642275 705 207 271 227 22
*w
ithout built-in 300 3064646275 705 207 271 227 23,1
slope
Within the connectors range of 150-300 adjustable sockets +/-7,5°.

www.wavin.pl 53
Tegra 600 pressure relief base
DNt DNg Index α H1 H2 H3 H4 Weight

DNg 720
674 (mm) (mm) (°) (mm) (mm) (mm) (mm) (kg)
40 160 3064693410 0 646 207 271 168 22
H2
50 160 3064693412 0 646 207 271 168 22
H1
H3
63 160 3064693414 0 646 207 271 168 22
H4
75 200 3064693818 0 646 207 274 165 23
DNt
PP 600 corrugated shaft pipe – SN4

L Index D1 D2 L1 Weight
D1
1000 3064116610 670 600 100 13,1

2000 3264116620 670 600 100 26,2
L1
3000 3264116630 670 600 100 39,3

L
6000 3264116660 670 600 100 78,6

*3650 3264116639 670 600 100 49,8
* with socket
In-situ insert for Tegra 600 chamber
Dimension Index DU
Dy (mm) (mm)
90 3064822406 127
Du Dy
110 3064822408 127
160 3064823408 177
200 3064823808 228
Drill saw for in-situ inserts

universal for PP, PE, PVC
Dimension Index F1
(mm) (mm)
110 3264945120 127

160 3264945150 177
F1 200 3264650083 228
Seals
for DN 600 corrugated shaft pipe
Index
3290126603
self-lubricating seal for telescopic

adapter
Index
3290695497
PHONE FAX E-MAIL

Telescopic adapter
Type Index D1 D2 H T Weight
D1
D2 770* 3264600250 798 774 462 400 11,0
805** 3264600400 850 805 462 400 12,0
H
* for covers with base up to Ø760mm
T
** for covers with base larger than Ø760mm
Type Index D1 D2 H Weigh

(mm) (mm) (mm) (kg)
D2
1000/680 3164931870 680 1000 150 152
D1
H
10 cm groove with dimension of Ø770mm on the main surface
PAD cone for standard cover with round base
Dimension Index D1 D2 H Weigh

870
615
600 3164584115 810 700 85 52
180
H
D2
950
PE cover A15 class for the corrugated pipe
Type Index L L1 Dy
(mm) (mm) (mm)
A15 without locking 3264542195 180 210 600

L L1
A15 with locking 3264542190 235 270 600
Dy
Cover without lock installed by pressing.

Cover with lock equipped with the patented blocking mechanism.
PE installation cover for the corrugated pipe
Type Index L L1 Du
(mm) (mm) (mm)
Installation cover beyond 3264431610 745

the class
Du
The cover protecting DN 600 chambers against impurities during
installation.

www.wavin.pl 55
Cast iron cover with round base

A15/600/755 3164804300 755 663 638 604 80 50
B125/600/755 3164804305 755 663 638 604 80 75
D400/600/760 3164804345 760 666 638 604 115 110
D400/600/760 3164804350 760 666 638 604 115 110
– 2 bolts
A15 cover* 3164144740 – 690 – – 40 21
* for direct assembly on the corrugated shaft pipe

B125 3164804330 760 662 638 600 80 110

D400 3164804335 770 664 638 – 110 110
D400 3164804340 770 664 638 – 110 110
– 2 bolts
Road grating, ductile cast iron, 420x620

D400 ¾ flange, hinge, bolt
Type Index AxB R H Weight

(mm) (mm) (mm) (kg)
D400 3164204600 620 x 420 340 115 57,0
F WL = 9,8 dm2
Reinforced concrete adapter for road grating

420x620 made of ductile cast iron
A-A ø765
ø410
80
Index Weight
(kg)
3164931810 71,9
A A
Sludge basket, B type, galvanized steel
Index Material D2 D1 H
(mm) (mm) (mm)
3164680020 galvanized 385 270 250

steel
Road grating, grey cast iron, 400x600, H115,

D400, 3/4flange,hinges/bolts
(mm) (mm) (mm) (kg)
D400 3164204605 600 x 400 345 115 92
F WL = 9,0 dm2
PHONE FAX E-MAIL

Reinforced concrete adapter for road

grating 400x600 grey cast iron D400
A-A ø765
ø270
25
80
(mm) (mm) (mm) (kg)
D400 3164931880 71,9

A 400 A
R1
96
Sludge basket for road grating 400x600
galvanized steel type D
Dimension Index Material

(mm)
400 x 600 3164680010 galvanized

steel
Gully - cast iron/concrete C250
Dimension Index A B h1 h2 Weight

A ø765 C250/600 3164204610 450 348 125 290 75

F WL = 3,5 dm2
B
h1
h2
Reinforced concrete adapter for gully

A-A ø765
ø460
ø350 Type Index AxB R H Weight
25
ø235
(mm) (mm) (mm) (kg)
80
C250 3164931890 70,2
35
A A
WiSludge basket, K type, galvanized steel
Index D1 D2 H Weight
(mm) (mm) (mm) (kg)
3164680015 205 260 254 2,5

www.wavin.pl 57
Installation guide
Installation guide
1. Level the bottom of the trench and remove 2. Place the chamber base on the sand bed- 3. It is recommended to backfill the trench at
large and sharp stones. Prepare a non- ding. Connect sewer piping and adjust the an- least 30 cm above the top surface of the
compacted sand bedding 10 cm high. gle of pipe connection precisely (adjustment sewer pipe. Cover with backfill and com-
range: +/- 7.5º). Level out the top of the cham- pact, layer by layer.
ber base.
4. Cut the DN600 corrugated shaft pipe 5. Fix the sealing ring delivered with the base 6. As the sealing ring fixed on the corrugated
either manually or mechanically to fit the in the lowest groove (hollow part) between pipe is profiled, its position must be in line
required height of the chamber. the outer ribs of the corrugated shaft pipe. with a drawing on the label.
7. Base socket must be cleaned and lubrica- 8. Backfill the trench layer by layer. Compact Note! Compact the ground around the cham-
ted to make the installation of corrugated layers of backfill uniformly along the entire ber gradually and in accordance with technical
pipe easier. circumference of the inspection chamber. design observing guidelines included in PN-
Soil must be compacted adequately to the ENV 1046. Be careful and do not cause the
current ground and water conditions as
ovalization of the chamber. During the assembly
well as the future external load. It is recom-
process pay particular attention to maintain
mended to compact the soil at the mini-
mum SPD level (Standard Proctor Density) density during the works (e.g. while removing
of: shoring) and after completing the chamber (se-
• SPD 90% in green areas, curing the backfill against loosening e.g. by wa-
• SPD 95% in roads with limited traffic shing out fine fractions). The method of carrying
load, earthworks must be in accordance with regula-
• SPD 98% in roads with heavy traffic tions included in PN EN 16 10:2002.
load.
In the case of high ground water level, it is
recommended to increase the degree of
soil compaction to the minimum level of
95% Proctor (SPD) for the first case, and
98% Proctor (SPD) for the second case.
PHONE FAX E-MAIL

Design solutions
Backdrop chambers
When sewer piping is installed above the level of the chamber bot- pipe above the chamber bottom by using in-situ connectors (diame-
tom, then such a solution is called a ”backdrop chamber”. Backdrop ter; 200, 160 or 110mm).
chambers with the sewer pipes diameter up to 0.40 m and the pitch When the diameter of the sewer channel is larger than 200 mm the
between 0.5 m and 4.0 m may be installed with the downpipe either connection to Tegra 600 is made according to the way shown in the
inside or outside of the chamber. For non-entry chambers instal- picture below. The downpipe may be installed as the standard back-
lations, in this Tegra 600 chamber, it is not necessary to install the drop connection as the vertical pipe or at the angle of 45°.
downpipe. Instead the sewer pipe is connected directly to the shaft
Exemplary solution of backdrop chamber
Road gratings
Components of Tegra 600 may be also used to construct gra- The outlet may be installed at any height of the corrugated pipe
tings (with or without sediment chambers). They are an alternative on the construction site, using special “in situ” connectors.
for standard concrete gratings DN 500. In order to properly connect a standard road grating (or pavement
In order to construct such gratings use so called ”empty” base grating) with a corrugated pipe use telescopic adapter for covers
instead a chamber with a pre-formed base and a grating (class with Ø770 mm flange together with reinforced concrete adapter
C250 or D400) presented in this catalogue. for road grating (or respectively for the pavement grating) – see
figures on pages 60 and 61.

www.wavin.pl 59
Tegra 600 end base

Drogowa studzienka deszczowa Tegra 600 Design solutions
z wpustem ulicznym H115 z zawiasem
klasy C250-D400 z kolnierzm3/4
Road gratings
Tegra 600 sewer chamber with telescopic adapter for covers and reinforced concrete supporting
ring and D400 class road grating
D400 road grating with ¾ flange
Ø700
telescopic adapter for road gratings with Ø770 flange 620
reinforced concrete adapter for road grating
115
360
62
H2
reinforced concrete supporting ring
92
Ø660
150
min. 30
max. 250
Ø600
400
H4
in situ insert Ø160 or Ø200
H1
sealing ring
H
sludge basket D type
Ø600 corrugated pipe
sealing ring
H3
451
Tegra 600 empty base

57
Studzienka deszczowa Tegra 600 z teleskopowym

adapterem do wlazow i zelbetowym pierscieniem
odciazającym
Tegra 600 sewer chamber orazsludge
without wpustem ulicznym
basket, H115 road grating and ¾ flange
with D400
z kolniezem 3/4 z zawiasem klasy C250-D400 D400 road grating with ¾ flange
reinforced concrete adapter for road grating

115
92
telescopic adapter for road gratings with Ø770 flange

H2
max. 250
min. 30
sludge basket D type

H = min. 865

H1 = min. 250
sealing ring for telescopic

adapter for covers
sealing ring
378
Ø200, Ø250 or Ø315 outlet

63
Tegra 600 end base
60
PHONE FAX
+48 61 891 10 00
Drogowa studzienka deszczowa Tegra 600
+48 61 891 10 11
E-MAIL
kontakt_pl@wavin.pl
z wpustem ulicznym H115 z zawiasem
Design solutions
Road gratings
Tegra 600 sewer chamber (sediment) with the C250 class pavement grating
300 150
C250 pavement grating
125
telescopic adapter for covers with Ø770 flange
300
175
H2
reinforced concrete adapter for pavement grating
92
62
max. 250
min. 30
Ø660
400
H4
Ø600
Ø160 or Ø200
in situ insert
H1
sealing ring
H
sludge basket K type
sealing ring
H3
451
Tegra 600 empty base

57
NOTE! Check the current figures in Wavin e-library.

www.wavin.pl 61
Design solutions
Cover solutions
Chamber and grating covers should be in line with the current with a telescopic adapter for covers,
standard PN-EN 124:2000. This standard also presents the with 615 plastic cone,
classification of covers by location. with reinforced-concrete supporting ring,
Presented below are typical cover solutions for Tegra 600. with reinforced-concrete supporting ring and a telescopic
Different types of cast iron covers are used depending on gro- adapter for covers.
und conditions, road foundations, and traffic load. Cover types:
cast iron cover

A 15 - D400 cast iron cover
A 15 - D400
telescopic adapter
for covers Ø770 or 850
10-15 cm
dependent on the size PAD cone with
of cover base
10-30 cm
a hollow
of 800 mm
sealing
corrugated pipe sealing

corrugated pipe
DN600
DN600
COVER WITH TELESCOPIC ADAPTER FOR COVERS

COVER WITH PLASTIC CONE
Connection with telescopic adapter for covers with 770 flange
and covers with base max. 760 mm also possible
cast iron cover

telescopic adapter cast iron cover
A 15 - D400
for covers A 15 - D400
with the body
Ø770 with the base
up to Ø760
of max 760mm
10-15 cm
reinforced-concrete
10-30 cm
ring reinforced-concrete
1000/680 ring
1000/680
sealing
(optional)
sealing
(optional)
corrugated pipe sealing corrugated pipe
DN600 DN600
COVER WITH REINFORCED CONCRETE COVER WITH REINFORCED CONCRETE RING AND TELESCOPIC
ADAPTER FOR COVERS
Note! Telescope adapters may be screwed to cast-iron covers

or gratings with 4 screws.
Class A15 – (cover, cast iron or PE cover) used only in footways, Class C250 – (grating) used only for gratings located near pave-
bicycle tracks and areas not loaded by traffic ment curbs.
Class B125 – (cover ) used in footpaths and areas for pede- Class D400 – (cover or grating) used in motorways, paved road
strians, equivalent areas, parking lots or any areas for shoulders, and parking areas for all types of road
parking cars. vehicles.
PHONE FAX E-MAIL

The solution
Non-Entry Chamber
Tegra 425
The solution
7,5° 7,5°
The chamber is composed of three basic using small number of standard bases it is
elements: possible to change direction flow in every
profiled chamber bases, angle both leftward and rightward ,
corrugated shaft pipes, connection bases with one side inlet 90°,
covers. collecting bases with both right and left si-

de inlets,
Offered cast-iron covers and gratings are in
7,5° 7,5°
line with the standard PN-EN 124: 2000. side inlets are adjusted at the angle of 90,
Straight flow base 0°
bottom of side inlet is located higher than
Smooth angle adjustment within the Supporting elements are approved by The
the main flow bottom (3.0 cm higher),
range of 0° – 15° Road and Bridge Research Institute.
PP shaft pipes of ring stiffness SN4
7,5° 7,5° Application area: (for heavy traffic areas),
installation verified, ideal hydraulics (compliant with
depth up to DS 2379),
5m, corrugated shaft pipe provides ideal co-
6m 6m
for areas lo- operation with ground – adjustable to
5m
aded3with
m changing weather conditions (freezing/
7,5°
heavy traffic thawing, shifting groundwater levels),
7,5°
SLW60 (lo-
Straight flow base 30° height adjustment: cutting the corrugated
ading class D400),
Smooth angle adjustment within the shaft pipe every 8.0 cm,
acceptable ground water level 5 m.
range of 15° – 45° adjustment of the chamber cover loca-
tion: depending on the cover type,
7,5° 7,5°
Technical date: may be used with very high groundwater
(non-entry) inspection chambers, level (5m of column of water),
inside sewer pipes diameter: 425 mm, type of backfill, degree of soil compaction:
flat bottom of the base, facilitating location cf. “Tegra 425 installation guide",
7,5°
on the trench bottom, guaranteed tightness of joined system
7,5°
ribs on the side surface of the base which components: 0.5 bar (test condition D),
Straight flow base 60°
increases its resistance to groundwater compatible with all cover classes
uplift pressure, A15-D400,
range of 45° – 75°
option to connect with pipes of various covers ended with telescopic pipes provi-
7,5° 7,5° systems, de smooth adjustment of chamber’s he-
diameters of connected PVC piping ight and ideal levelling of the cover with
100 - 325 mm, hard surface,
7,5°
diameters of connected Wavin X-stream “Floating” covers transferring loads onto
7,5° piping 100 - 300 mm, surrounding ground,
additional connections above the ba- option to use cast iron covers and
Straight flow base 90° gratings,
se possible: “in situ” connectors ø110,
Smooth angle adjustment within the chemical resistance of PP components: in
ø160,
range of 75° – 90° line with ISO/TR 10358,
straight- or bend- flow bases, wastewater
According to the standards PN-B-10729: flow angle: 0°, 30°, 60°, 90°, chemical resistance of sealing rings in line
1999 and PN-EN 476: 2000, Tegra 425 adjustable connection angle in pipes with with ISO/TR 7620, conformity with PN-
inspection chamber is a non-entry cham- faucets: +/- 7.5º in each plane, EN 13598-2 standard,
ber with the inside diameter of 42.5 cm.
Non-entry chambers are also referred to as
inspection chambers (ICs).

www.wavin.pl 63
The solutions
conformity with PN-EN 13598-2 approval for use in sewer systems: tech- Chamber bases are made of polypropyle-
standard, nical approval of COBRTI “Instal” Warsaw, ne as monolithic elements with an additional
approval for use in the right of way: tech- no. AT/2000-02-1025-01, outer bottom and additional flexible sockets
nical approval of IBDiM (The Road and Quality assurance system used on all sta- for the connection of PVC-u sewer piping and
Bridge Research Institute) -Warsaw no. qges: designing, constructing, manu- Wavin X-Stream system.
AT/2006-03-1049, Issue II, facturing, selling and distributing and te-
sting the tightness of all produced bases
(100%).
Base configurations
Ø 100 Ø 160 Ø 200 Ø 250 Ø 315

(type I)

(type I)

(type I)

(type I)
Junction base
(type T)
Collecting base
(type X)
Corrugated pipe is made of polypropylene Cast iron covers and gratings class A15-
in dimensions ø425/476 and is offered D400 should be used and installed with a
in sections 1.0, 2.0, 3.0 and 6.0 m. If the telescopic pipe.
pipe must be extended, a corrugated pipe
with double socket should be used.
H3
Adjustment of height of Tegra 425 components:
H1 – base effective height depending on the base type and diameter:

H2

H

H2 – effective height of the corrugated pipe
H3 – effective height of the cover
H1
PHONE FAX E-MAIL

Inspection chamber base for smooth-wall pipes - SW connector pipes

478
478 Straight flow base - type I
205
Du
DN Index Angle Du H1 H2 H4
205
Du
H1
[mm] [°] [mm] [mm] [mm] [mm]
H4
H1
DN 110 3011327000 0 538 582 81 296
H4
DN
30° 160 3011328000 0 570 611 85 320
H2
30° 200 3011330000 0 619 638 93 340
H2
250 3011333000 0 909 611 80 326
315 3011336000 0 1005 668 79 383
DN
DN
60° 160 3011339000 30 611 85 320
60° 200 3011341000 30 638 93 340
160 3011344000 60 611 85 320

DN
200 3011346000 60 638 93 340
DN90°
90° 160 3011349000 90 611 85 320
200 3011351000 90 638 93 340
DN
DN Junction (left or right inlet) – type T
DN Index Angle Du H1 H2 H3 H4
478 [mm] [°] [mm] [mm] [mm] [mm] [mm]
90° 478
160 3011354000 570 611 85 115 320
205
90°
200 3011356000 619 638 93 123 340
DN
205
H1
DN
H4
H1
H3
H4
DN
H3
H2
DN
Collecting (left and right inlet) – type X
H2
478
DN DN Index kąt Du H1 H2 H3 H4
90° 90°
205
[mm] [°] [mm] [mm] [mm] [mm] [mm]

DN
DN
110 3011359000 538 582 81 111 296

H1
H4
478
160 3011360000 570 611 85 115 320
90° 90° 478
H3
200 3011362000 619 638 93 123 340

205
90° 90°
H2
Du
DN
DN
205
H1
DN
DN
H4
H1
H4
DN
H3
DN
H2
H3
Inspection chamber base for Wavin X-Stream piping – XS connector pipes

H2
478 Straight flow base - type I

DN Index Angle Du H1 H2 H4
205
Du
[mm] [°] [mm] [mm] [mm] [mm]
H1
150 3011329000 0 627 611 80 326

H4
DN 200 3011331000 0 651 638 80 353

30° 250 3011334000 0 925 611 65 341
H2
300 3011337000 0 991 668 68 395

DN
DN
150 3011340000 30 627 611 80 326
200 3011342000 30 651 638 80 353
DN
60°
150 3011345000 60 627 611 80 326
720
674
720
200 3011347000 60 651 638 80 353
674
H2
150 3011350000 90 627 611 80 326

H1 H2
DN 632 200 3011352000 90 651 638 80 353

H3
90° 632
H1
H3
H4
H4
DN

478
www.wavin.pl 90° 65
05
DN
60°

DN
90°
Inspection chamber base (continuation) for Wavin X-Stream piping - XS connector pipes
DN Junction (left or right inlet) – type T

DN Index Angle Du H1 H2 H3 H4
[mm] [°] [mm] [mm] [mm] [mm] [mm]
478
150 3011355000 627 611 80 110 326
90°
200 3011357000 651 638 80 110 353
205
DN
H1
H4
H3
DN
H2
Collecting (left and right inlet) – type X
478 DN Index Angle Du H1 H2 H3 H4
DN
[mm] [°] [mm] [mm] [mm] [mm] [mm]
90° 90°
205
150 3011361000 627 611 80 110 326
478
DN
DN
200 3011363000 651 638 80 110 353
H1
H4
90° 90°
205
H3
DN
DN
H1
H2
Du
H4
DN
H3
425 PP corrugated shaft pipe – SN4

H2
Dimension Index Dy Du H1 H2
Dy /H1 (mm) (mm) (mm) (mm) (mm)
425 x 2000 3011409000 425 476 2000 –

H1 H1
425 x 3000 3011408000 425 476 3000 –
H2
425 x 6000 3011407000 425 476 6000 –
Dy
Du *425 x 3000 3011404000 425 476 3000 –
Dy *425 x 6110 3011403000 425 476 6166 6016
DN Du
*with a socket
Double socket with two seals for corrugated pipes
720 Dimension Index Dy Du L1

Dy 674
Dy (mm) (mm) (mm) (mm)
H2
425 3264652700 425 488 410

632
H1
L1
H3
H4
Du
Pipe sealing ring for corrugated and telescopic pipes
Dimension Index
Dy (mm)
425 3290954625
Bottom for corrugated shaft pipe without sealing
Dimension Index Dy H1
Dy (mm) (mm) (mm)
Dy
425 3264513585 425 140

H1
PHONE FAX E-MAIL

“In-situ” connector
Dimension Index Du
Dy (mm) (mm)
110 3064822401 127

Du Dy 160 3064823401 177
Drill saw for drilling openings assigned for “In-situ”

connector, universal for PE,PP and PVC
Dimension Index F1
Dy (mm) (mm)
110 3264945120 127

160 3264945150 177
F1
425 sediment chamber with trap
Dimension Index F1 F2 H1 H2 H3 Sediment

Dy (mm) (mm) (mm) (mm) (mm) (mm) chamber
Dy (dm3)
F1
160 3264636120 400 182 1750 655 730 60
H1 F2
H3
H2
425 sediment chamber without trap
Dimension Index H1 H2 Sediment

Dy (mm) (mm) (mm) chamber
(dm3)
160 3264636020 1750 655 60

H1
Dy
H2
Telescopic pipe with seal for corrugated pipes
Dy /H1 (mm) (mm) (mm)
425/375 3064475106 425 375

H1 425/750 3064475107 425 750
Dy

www.wavin.pl 67
PP cover of A14 class for corrugated pipe
F1
H2 Dimension Index F1 H1 H2
H1 (mm) (mm) (mm)
425 3264127869 510 46 45
The cover is installed with screws to the shaft pipe of ø315 and ø425.
Reinforced concrete cone
F2
Dimension Index Du F1 F2 H1 Weight
H1
425 3164931830 730 490 80 240 112
F1
Du
Reinforced concrete cover A15
Dimension Index F1 H1 H2 Weight

(mm) (mm) (mm) (kg)
H2 H1 425 3164931850 680 105 90 79
F1
PAD Cover adapter
installed under cover Dimension Index D1 D2 H Weight

on the cone (mm) (mm) (mm) (kg)
250 54 425 3164584108 560 453 70 11

13
65
H
17
30
15 25
D2
φ500
D1
PAD supporting cone
installed under cover Dimension Index D1 D2 D3 H Weight

13°
D2
D3
425 3164584109 770 680 509 200 39
H
D1
Light type PAD cover
Dimension Index DN D1 D2 H1 H2 Weight

Type 425 3164584110 425 500 640 50 60 22

H1 H 2
D2
D1
PHONE FAX E-MAIL

Cast-iron cover A15 with 2 bolts to be used with corrugated pipe
Dimension Index D1 H1 H2 Weight

(mm) (mm) (mm) (kg)
425 3164144700 493 36 59 19
B125 cast-iron cover for telescopic pipe – 2 screws
Dimension Index D1 D2 H1 H2 Weight

425 3164142657 532 441 145 117 42
B125/425 cast-iron round cover for telescopic pipe – 2 screws

425 3164142675 532 404 145 117 42
Sludge basket for grating, A type, galvanized steel
Index D1 D2 H Material Weight

(mm) (mm) (mm) (kg)
3164680022 270 384 265 galvanized 5

steel.
D400 cast-iron cover for 425 telescopic pipe – 2 screws

425 3164142659 532 441 145 117 53,6

www.wavin.pl 69
Road grating, ductile cast-iron 420x620 D400 for telescopic pipe
Dimension Index AxB H1 H2 Weight

H1
(mm) (mm) (mm) (kg)
H2
425 3164204620 640 x 420 115 115 86

* option for installing a sludge basket under this grate
F WL = 9,8 dm2
PHONE FAX E-MAIL

Installation guide
Installation guide
1. As Tegra 425 chambers are small in size, 2. Place the base on the sand bedding and 3. Connect pipes to the base by pressing them
they may be installed in trenches assigned level it out. You may use a level tool placed into the socket. While connecting PVC smo-
for piping without the need to widen the near the socket connected with the shaft oth-wall pipes, place seals in grooves. With
trench. Individual elements are very light pipe. X-stream PP twin-walls place the seal on the
and may be handled and installed by one pipe, between two last ribs. To facilitate as-
person. Bases are installed on levelled, sta- sembly lubricate connector pipes and seals.
ble trench bottom. As the bottom of this Connected elements should be clean and
chamber is double, its location site should free from sand and gravel. Clean them thoro-
be situated 10 cm lower than a trench pre- ughly if necessary. Connect sewer pipes ad-
pared for piping. Remove large and sharp justing the connection angle (each connector
rocks from the bottom and form a sand pipe is adjustable within +/- 7.50º in each pla-
bedding of at least 10 cm thickness. ne). If possible, assign the same adjusting
range for inlet and outlet connector pipe.
4. In order to immobilize connected sewer no- 5. Cut the shaft pipe either manually or me- 6. Fix the sealing ring delivered with the base
de it is recommended to backfill the trench chanically to fit the required height of the on the external side of the pipe between 1st
at least 10 cm above the top surface of the chamber. Remember to cut between ribs. and 2nd rib. As the sealing ring fixed on the
sewer pipe. The socket for the shaft pipe Correctly cut pipe should fit (including se- corrugated pipe is profiled, its position
should stand out above the backfill. aling) in the socket of the shaft pipe. must be in line with a drawing on the label.
7. Lubricate the internal side of the socket. 8. Install the pipe with the seal in the base. 9. Backfill the trench layer by layer (max. 30
Protect connection areas against dirt. Clean if cm) along the entire circumference of the
necessary. base.

www.wavin.pl 71
Installation guide
10. Compact layers of backfill uniformly along • SPD 95% for paved areas with limited traf- 11. If cast-iron covers with telescopic pipe or
the entire circumference of the inspection fic load, corrugated pipe are used, fix the sealing
chamber. Soil must be compacted adequ- • SPD 98% for roads with heavy traffic load. ring delivered with the pipes (for corruga-
ately to the current ground and water con- In the case of high ground water level (abo- ted pipes) at the highest groove between
ditions as well as the future external load. It ve the chamber bottom level) it is recom- the valley of the corrugated pipe. Connect
is recommended to compact the soil at the mended to adopt a stricter installation regi- the grating or cover with the telescopic pi-
minimum SPD level (Standard Proctor me and increase the degree of soil com- pe (snap-in-place mechanical connection).
Density) of: paction – SPD 95% for the first case, SPD
• SPD 90% for green areas, 98%for the second case.
Cover installation
It is recommended to use telescopic pipe longer than the struc- pull out the cover body together with telescopic pipe by using
tural thickness of surface layers, that means that seal connection a crowbar, lever the cover body up gradually at its circuit,
between telescopic pipe and shaft pipe should be located below fill thoroughly the space under cover with not compacted ma-
the hard surface. terial of the next surface layer,
When laying the surface, the last 4-5 cm of asphalt/concrete repeat a, b and c until getting the designed the surface da-
should be poured out layer by layer (minimum 3 times) in the tum – the final result should be 4-5 cm of the surface integra-
repeatable cycles: ted with the cover body “pressed” into the surface.
pour out the layer and compact it (according to the design See cover solutions – page 73 and installation guides – page
assumption) pushing the cover body in the surface layers, 109.
Installation of “In- situ” connector
In situ connectors are designed for “on-site” making additional the pipe and after the connection is completed, precisely com-
channel connections above a base (on the height of corruga- pact the soil around it, in accordance with chamber installation
ted pipe). When connections are made in existing and operating guidelines.
sewer network, dig a trench along the entire circumference of
1. Use special drill crown drill saw to cut an 2. Install a special seal in the opening and lu- 3. Such “in-situ” connector is ready to place a
opening in the corrugated pipe. Clean and bricate it. Put special “in-situ” socket in the smooth-wall, PVC sewer pipe inside it.
polish sharp edges of the opening. opening.
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Design solutions
Backdrop chambers
When the sewer system with diameter The downpipe is led as the standard back-
up to 0,4m is to be located within area of drop connection by using the vertical pipe
large level differences (the pitch between or the pipe at the angle of 45º.
0,5m-4,0m) it is necessary to install a back-
drop chamber, which can be made with
the downpipe either inside or outside of the
manhole.
In the case of non-entry chambers, in this

Tegra 425, it is not necessary to install the
downpipe. Connection can be made directly
to the chamber shaft by using in-situ con-
nector (ø110 or ø160). When the sewer sup-
ply pipe diameter is bigger than 160mm the
connection to Tegra 425 shaft pipe is made
according to the way shown in the picture.
Sediment chambers (gullies)
The shaft pipe of Tegra 425 may be also used to construct gul- The outlet may be installed at any height of the corrugated pipe
lies with sediment chambers for storm-water house drains. In on the construction site, using special “in situ” connectors.
order to do so, instead of the pre-formed base - use PP bottom, Alternatively, choose ready-to-use solution of the storm-water
a section of corrugated pipe and D400 grating presented in this presented in this catalogue.
catalogue.
It is possible to install additional sludge basket under the gully.
Chamber covers
Chamber and grating covers should be in line with the cur- classification of covers by location. Presented below are typical
rent standard PN-EN 124:2000. This standard also presents the cover solutions for Tegra 425 chamber:
cast-iron manhole-type cast-iron manhole-type

cover or cast-iron cover or cast-iron
cover made of reinforced gully D400 gully D400
cast iron cover or PPA A15 concrete or plastic plastic adapter TAR
under cover
telescopic possible support
scone made of
pipe on plastic cone
reinforced concrete plastic supporting
or plastic seal for telescopic cone TAR
the telescopic pipe
pipe
seal for
the telescopic
pipe
corrugated pipe corrugated pipe corrugated pipe corrugated pipe
Class A15 – (cover) used only in footways, bicycle tracks Class D400 – (cover or grating) used in motorways, paved road
shoulders, and parking areas for all types of road
Class B125 – (cover or grating) used in footpaths and areas for
vehicles.
pedestrians, equivalent areas, parking lots or any
areas for parking cars.

www.wavin.pl 73
PE DN 1000 Monolithic Manhole
The solution
PE DN 1000
Monolithic Manhole
The solution
DN 100 Monolithic chamber is the sewer manhole with the inner straight bases – I type, collecting at the angle of 45° - Y type,
diameter of 1 m and the access for cleaning and inspection. The empty – without outlets – 0 type,
manhole complies with PN-EN 476 standard safety requirements within dimensions 160mm and 200mm the connections, gra-
for installation place. ded 160/200 SW with spigot for socket connecting with
Application area: smooth wall pipes (after cutting in the right place),
installation depth up to 3,3 m, for 300mm XS socket connections for direct connecting with
for areas loaded with heavy X-Stream system,
traffic SLW 60 (loading class extension of the range possible – please check the current
H
D400), price list for manholes,
1m the slope of base bottom - 0°,
installation possible by maxi-
mum ground water level of 1m. manholes with straight bases may be installed on the channel
with two different positions of cone,
manholes with Y type bases may be used as manholes with
collecting bases (in sewer) or distribution ones (in the infiltra-
tion systems),
the landing in manhole base on the height of H=D – the lan-
ding is not flooded even when sewage fills the channel in
100%,
corrugated shaft structure,
inner diameter of the pipe: 1000mm, outer diameter 1103mm
manhole height adjustment possible by:
- cover height adjustment,
- cutting the cylindrical part of cone,
- cutting the shaft in fixed points and re-connecting the cone
with cut shaft by using sockets,
additional connections above the manhole base possible –
in-situ connectors f 110, 160 and 200,
The components of Wavin DN 1000 monolithic manhole: cone changing the manhole diameter from 1000 mm to
600mm, equipped with off-centre located, corrugated cylin-
manhole base,
drical part with ID = 600mm and OD = 670 mm,
corrugated shaft with the steps assembled inside,
safe and ergonomic entry – steel, PP coated steps,
DN 1000/600 cone with the off-centre located entry and for-
smooth manhole height adjustment on the supporting ring
med, corrugated cylindrical part, the socket and the steps.
+/- 0,07m,
shaft pipe height adjustment; cutting every 0,3m,
Technical parameters: backfill type, soil compaction degree: see the “Installation
manhole made of PE as the monolithic construction in rota- guide”,
tional moulding technology, PE chemical resistance in line with ISO/TR 10358,
height range: 1,45m, 2,05m, 2,35m and 2,95m – each depth seals chemical resistance in line with ISO/TR 7620.
possible within the range of 1 – 3,3 m (together with the
cover),
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The solution
Ladder steps characteristics Standards and approvals:

Products in line with Technical Approval issued by Building
Research Institute – acceptable for use in sanitary engine-
ering technical approval issued by The Road and Bridge
Research Institute – approved in areas loaded with traffic.
Covers
Depending on the manhole location and traffic loadings the
cover solution may consist of:
cast iron or PE cover, A15 class,

reinforced concrete supporting rings,
pad cones,
telescopic adapters for covers,
cast iron covers.
The steps installed in the chamber shaft and cone, made of

steel and coated with PP are designed for sewer manholes and
fulfil the PN-EN 13101:2005 standard requirements.
DN 1000 monolithic sewer manholes made of
minimum distance form the manhole wall in any place is 12cm,
polyethylene (PE)
the minimum rung width is 33cm, D4=670
the distance between rungs is 30cm, D3=600
E=120
the step cross section 28,8x27,8 provides the safe and full grip,
the upper surface has profiled, anti-slip upper surface in the form,
B=100
of protruding grate with falling grooves for water/condensate
run-off,
the back side of the steps equipped with profiled sleeve protec-
ting hands against slip, cone
C=300 cutting line
the step edges equipped with orange reflective markers ascen-

ding the step surface.
The step design provides the following properties:

H
A=100
resistance to corrosion (do not corrode in sewage and sewer
possible cutting
vapours), lines of the
manhole shaft
non-abrasive surface,
place for foots is visible in the manhole entry,
perfect safety and ergonomics – well visible steps, safe and
convenient by climbing up and down, it is possible to stand
both feet on one step, the ladder step can be easily gripped
with hand, steps have anti-slip surface.
dn
D1=1000
D2=1103
L

www.wavin.pl 75
Manholes with straight base – I type
Index Socket dn H L1 Weight

type (mm) (m) (mm) (kg)
3164781110 SW 200/160 1,45 1502 56
3164781120 graded 200/160 2,05 dla 160 77
3164781130 spigot 200/160 2,35 1238 dla 89
3164781140 200/160 2,95 200 113
H 3164770300 XS 300 1,45 1480 65
3164771140 - socket 300 2,05 1480 81
3164771315 300 2,35 1480 91
3164771420 300 2,95 1480 116
Manholes with collecting base 2 x 45° - Y type
Index Socket dn H L1 Weight

type (mm) (m) (mm) (kg)
3164781210 SW 200/160 1,45 1502 66
3164781220 graded 200/160 2,05 1502 81
3164781230 spigot 200/160 2,35 1502 93
H 3164781240 200/160 2,95 1502 118
3164772130 XS 300 1,45 1480 70
3164772230 - socket 300 2,05 1480 86
3164772330 300 2,35 1480 95
3164772430 300 2,95 1480 122
Manholes with empty base – O type
Index Socket H L1 Weight

type (m) (mm) (kg)
3164771115 – 1,45 1103 60
3164771230 – 2,05 1103 80
3164771340 – 2,35 1103 94
3164771460 – 2,95 1103 120
H
Seal
for NG Tegra 1000 corrugated shaft pipe
1000 3264580100
for the cylindrical part of NG Tegra 1000

cone
600 3264572900
PHONE FAX E-MAIL

In-situ connector
(mm) (mm) (mm)
90 3064822406 90 127
110 3064822407 110 127
Du Dy 160 3064823407 160 177
200 3264556027 200 228
Drilling saw for in-situ connectors universal for PE, PP, PVC
Dimension Index F1
(mm) (mm)
110 3264945120 127

160 3264945150 177
200 3264650083 228
F1
Telescopic adapter with seal

Type Index D1 D2 H T Masa
D1
D2 770* 3264600250 798 774 462 400 11,0
805** 3264600400 850 805 462 400 12,0
H
* for covers with base up to f 760mm

T
** for covers with base larger than f 760 mm
Seals
Self-lubricating seal for telescopic

adapter
Index
3290695497

www.wavin.pl 77
Type Index D1 D2 H Weight

(mm) (mm) (mm) (kg)
D2
D1 1000/680 3164931870 680 1000 150 152
On the main surface 10 mm hollow with dimension of Ø770mm.
H
NOTE! In DN 1000 manhole install on the geotextile
sheet Ø or □ 1200mm
PAD cone for standard covers with round bases
Dimension Index D1 D2 H Weight

870 (mm) (mm) (mm) (mm) (kg)
D1
615 600 3164584115 700 800 85 52
180
H
D2
950 NOTE! In DN 1000 manhole install on the geotextile
sheet Ø or □ 1200mm
PE cover, A15 class for corrugated shaft pipe
Type Index L L1 Dy
(mm) (mm) (mm)
A15 without locking 3264542195 180 210 600

L L1
A15 with locking 3264542190 235 270 600
Dy
Cover without locking installed by pressing in.

Cover with locking equipped with patented blocking mechanism.
Cast iron cover with round base

A15/600/755 3164804300 755 663 638 604 80 50

B125/600/755 3164804305 755 663 638 604 80 75
D400/600/760 3164804345 760 666 638 604 115 110
D400/600/760 3164804350 760 666 638 604 115 110
– 2 locks
A15 cover* 3164144740 – 690 – – 40 21
* for direct assemblyon the cone

B125 3164804330 760 662 638 600 80 110

D400 3164804335 770 664 638 110 110
D400 3164804340 770 664 638 110 110
– 2 locks
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Installation guide/Manhole height adjustment
Installation guide
General principles To support the base and landings during making sand bed-
PE monolithic manholes require good and stable support ding and during backfilling the trench, fill the spaces with
from the ground. Installation works should be carried out in lean, plastic concrete (maximum B15) or make sand bed-
line with the requirements of PN-ENV 1046 and PN-EN 1610 ding under the bases with using sand stabilized with con-
standards and industrial safety rules. crete (60 kg per 1 m 3 of sand).
Groundworks Even support at the whole surface of base with landings

Place the manhole on the non-compacted, levelled sand should be reached regardless of making the bedding.
bedding (15-20cm high). Fill the space under manhole lan- Backfill the trench with layers of max. 30cm. Backfill the
dings with sand or gravel. first layers particularly carefully to compact the soil around
and under the base.
Manhole with non-ribbed bases installed in watered grounds
(where after backfilling the trench the constant ground water
level of 1 m above base bottom is present) require concrete
reinforcement.
Manhole height adjustment
Use of cover height Manhole height adjustment by cutting the manhole shaft
The additional height of manhole depends on type and 600/100 cone is cut in the widest part – in the end of
class of cover/grating used. 1000 socket. The shaft is shortened in the rib just under
Manhole height adjustment – cutting the cylindrical part the step. By cutting 1 step the standard depth of man-
of cone hole changes by 30 cm. The re-connection of the shor-
The manhole height may be adjusted by cutting the cylin- tened shaft and cone is the socket connection with the
drical part of cone. When the PE cover A15 class is used seal (3264580100, the rubber seal 1000) installed in the
the manhole can be shortened by 20cm. If the other co- highest rib outside the shaft.
ver solutions are applied the last rib of cone must be kept
– the maximum shortening is 15 cm.
The supporting rings and cones cannot be supported by
the manhole cone
The use of telescopic adapter requires the rib for instal-
ling the seal (Note: see the information on the cover
solutions).

www.wavin.pl 79
Manhole height adjustment
Before the installation chamfer the edges of the connec- Apply the load symmetrically (side loading can tilt the
ted elements. Lubricate the seal. cone on the shaft).
When installing cone on the shaft keep the steps in The shaft can be connected with the cone before or
manhole in one line. after the manhole is installed in the ground and partially
When using the heavy equipment (e.g. excavator’ sco- backfilled
op.) remember to use a piece of wood to protect cone
edges against damage.
Cone socket
DN 1000 seal
(from NG Tegra 1000)
Manhole shaft cut

by the module
with one step (cutting only
in marked places)
DN 1000 PE monolithic manhole (the standard height). PE DN 1000 monolithic manhole assembled after cutting the
shaft:
removed manhole module with one step (about 15 cm) and

the shaft re-connected with the cone by using socket connec-
tion with seal,
manhole height reduced by 30 cm (removing one step) or by

multiple of 30 cm (removing more steps).
PHONE FAX E-MAIL

The solution
Socket connections with sewer pipes
Spigots (SW) Connecting X-Stream (XS) sockets

Depending on the needs obtain 160 or 200 spigots by cut- When connecting with smooth wall pipe system use transi-
ting graded spigots in the areas marked with the lines. After tion fittings in manhole connections:
cutting chamfer the part designed for installation. During
with 315 spogot
transport, stocking and installing protect the spigot pushed
3012320637 fitting socket X-Stream/PVC socket
in socket against scratches.
DN300/315 black
When connecting with twin wall Wavin X-Stream pipe sys-
tem join manhole sockets with sewer pipe spigot of Wavin
X-Stream.
In X-Stream socket use X-Stream seals:

3290010300 Seal for X-Stream DN 300
X-Stream seal is installed between two last ribs of the pipe
or fitting.
To obtain tight connections keep the connected elements

clean and protect them against scratching.
Cutting line for DN 200
Cutting line for DN 160
When connecting spigots with smooth wall pipes system

use the standard socket connection – slide the pipe or fit-
ting socket with the seal installed in the grow over spigot till
the resistance is obtained.
When connecting pipes with big slopes use adjustable

double sockets +/- 5,5°.
When connecting spigots with Wavin X-Stream twin wall When connecting the elements use lubricant to reduce the
pipes system use double sockets and transition fittings. forces needed in installation.

www.wavin.pl 81
Design solutions
Cover solutions
Cover solutions of manhole/chambers should be in accordance reinforced supporting rings installed on fi 1200 geotextile
with the current standard PN-EN 124: 2000. This standard also sheet,
presents the classification of cover solutions by location. PAD cones installed on fi 1200 geotextile sheet,
Depending on location and traffic loads the cover solutions inc- telescopic adapters for covers,
lude connections in various configurations: cast iron covers.
A15 class cast iron or PE cover installed directly on the Presented below are typical manhole cover solutions for Tegra
cone, 1000 manhole.
cover on reinforced supporting ring cover on 600/1000 PAD cone cover solution on telescopic adapter for cover
NOTE! Telescopic adapter reduces cover diameter below 600 mm. Class B 125 – used in footpaths and areas for pedestrians, equ-
The application is acceptable only when industrial safety rules are met ivalent areas, parking lots or any areas for parking
– when the chamber is used as non-entry chamber. cars cover (B125 class cover installed on the rein-
forced concrete supporting ring, PAD cone or the
Examples of chamber cover solutions:
telescopic adapter for cover).
Class A 15 – used only in footways and cycle tracks (A15 class
Class D 400 – used in roadways, paved road shoulders, and par-
PE cover installed on the cone or A15 class co-
king areas for all types of road vehicles (D400 class
ver installed on the reinforced concrete suppor-
cover installed on the reinforced concrete suppor-
cover).
cover).
PHONE FAX E-MAIL

Non-Entry Chambers Ø425, Ø400 and Ø315
The solution
Non-Entry Chambers
Ø425, Ø400 and Ø315
The solution
The chambers of ø425 (DN/ID400), ø400 (DN/OD400) and ø315 may be used with groundwater level of 3 m,
(DN/ID315) under standard PN-EN 476:2001 are classified as non- type of backfill, degree of soil compaction: cf. “ø400 and ø315
entry chambers. They are frequently called “inspection chambers”. chambers – installation guide",
The chambers are composed of three basic elements: guaranteed tightness of joined system components: 0.5 bar
profiled chamber bases, load class (acc. to PN-EN 124: 2000): A15 - D400,
corrugated shaft pipes, chemical resistance of components (PP, PE, PVC-U): in line with
ISO/TR 10358,
covers.
chemical resistance of sealing rings in line with ISO/TR 7620.
Application field:
Standards and approvals:
up to the depth of 6m,
approval to use in sewage networks: technical approval of The
for the areas loaded with heavy traffic SLW60 (loading class D400),
Building Research Institute – Warsaw no. AT-15-7846/2008,
acceptable ground water level
approval to use in roadway area: technical approval of The Road
- 3 m for f400,
and Bridge Research Institute - Warsaw no. AT/2008-04-0317,
- 5 m for f315 and - f425.
positive opinion of Central Mining Institute approving the use of
the product in areas affected by mining subsidence.
Technical data:
(non-entry) inspection chambers,
H3
inside sewer pipes diameter: 425, 364 or 318 mm, respectively,
diameters of connected PVC-U sewer piping: 110 - 400 mm de-
pending on the chamber dimension,
additional connections above the base are possible: “in situ” con-
nectors ø110 and ø160,
H2
built-in slope of the base bottom: 1.5%,

H
straight-flow bases, no change of wastewater flow angle,

junction bases with one side inlet: left or right (ø425 and ø315),
junction bases with two side inlets, left and right,
angle of side inlets: 45o,
height adjustment: cutting the corrugated pipe every 8.0cm
(ø425) and 5.0 cm (ø400 and ø315),
H1
adjustment of the chamber cover location: depending on the co-

ver type,
Chamber/manhole bases
Chamber/manhole bases are made as monolithic elements with piping are made of polyethylene (rotation moulding). The differen-
factory-installed seals. ces in terms of raw materials and production technologies used,
depend mainly on the design (size) of products.
Sockets for the sewer pipes of ø110 – ø200 are made of polypro-
pylene (injection moulding), while bases for ø250 -ø400 sewage
Gullies and covers
Offered gullies and covers are in accordance with requirements

of standard PN-EN 124:2000.

www.wavin.pl 83
Bases of Ø425 inspection chambers with seal
Dy Type I – PP straight-flow base
Dimension Index Dy3 H1 L1 Z F1 H2

Dy (mm) (mm) (mm) (mm) (mm) (mm) (mm)
Z L1
Dy3 110 3264583520 480 400 524 387 506 200
H2 160 3264583530 480 450 578 395 506 200
H1
Dy 200 3264581440 480 500 605 415 506 200
F1
H1, H2, L1, Z, Dy3 concern the types of I, II, III and IV.
Dy
Type I – PE straight flow base

Dy3 Dy (mm) (mm) (mm) (mm) (mm) (mm) (mm)
Z L1 250 3264585050 480 665 958 676 550 220
H2
315 3264585060 480 720 1070 760 550 220
H1
400 3264585070 480 807 1188 822 550 220
Dy
F1
Dy
Dy Dy Type II – PP junction base
(left and right inlet)
Z L1 Dimension Index Dy F1
Dy /Dy /Dy (mm) (mm) (mm)
110/110/110 3264583620 110 508
Dy 160/160/160 3264583630 160 620
F1
200/200/200 3264581540 200 720
Dy
Type II – PE junction base
Dy Dy
Dimension Index Dy F1
Z L1
250/250/250 3264585150 250 1010
315/315/315 3264585160 315 1195
400/400/400 3264585170 400 1460
Dy
F1
PHONE FAX E-MAIL

Bases of Ø425 inspection chambers with seal
Dy
Type III – PP junction base
Dy
(left inlet)
Z L1
Dy /Dy (mm) (mm) (mm)
110/110 3264583720 110 508
160/160 3264583730 160 565
Dy
200/200 3264581640 200 615
F1
Dy
Type III – PE junction base
Dy (left inlet)
Z L1 Dy /Dy (mm) (mm) (mm)
250/250 3264585250 250 740
315/315 3264585260 315 830
400/400 3264585270 400 1000
Dy
F1
Dy
Dy Type IV – PP junction base

(right inlet)
L1 Z Dimension Index Dy F1
110/110 3264583820 110 508
Dy 160/160 3264583830 160 565
F1 200/200 3264581740 200 615
Dy
Type IV – PE junction base

Dy
(right inlet)
L1 Z Dy /Dy (mm) (mm) (mm)
250/250 3264585350 250 740
315/315 3264585360 315 830
400/400 3264585370 400 1000
Dy
F1
Other chamber elements, shaftpipe and covers cf.

pages 66-70.

www.wavin.pl 85
Dy
Dy Dy
Non-Entry
D Chambers
Z L yØ425, Ø400 and Ø315 1
Dy Dy
Dy
Z L1
F1
Bases for Ø425 inspection chambers with seal

Dy
F1
402,6 Type I – straight
190 Dimension Index Du L1 H1 H2
H1 Dy (mm) (mm) (mm) (mm) (mm)
Dy 402,6
5,6 110 3011423000 514 388 303,9 11,9
190 H2 160 3011424000 562 372 355,5 17,9
Du
H1 200 3011425000 578 338 396,7 21,9
Dy
przepływowa
5,6
H2
Dy Du
º
45
przepływowa
L1
Dy
º
45
L1
402,6
190
H1
Dy 402,6 Type II – collecting
a b 190 H2
Du
H1
Dimension Index Du L1 H1 H2 a b
Dy Dy (mm) (mm) (mm) (mm) (mm) (mm) (°)
zbiorcza514
110 3011426000 388 303,9 11,9 11 1°
a b H2
Du 160 3011427000 562 372 355,5 17,9 17,9 1°
Dy 200 3011428000 578 338 396,7 21,9 21,9 1°
zbiorcza
Dy
L1
L1
Corrugated shaft pipe DN/OD 400 made of PP – SN2
Dimension Index Du Dy H1
Dy × H1 (mm) (mm) (mm) (mm)
SN2
H1 H1 400 x 2000 3064115072 400 364 2000

H2 400 x 3000 3064115073 400 364 3000
Dy
400 x 6000 3064115076 400 364 6000
Du
Dy
Du
Manchette seal
Dimension Index
418
400/315 3190221222
315
75
400
PHONE FAX E-MAIL

Seal for the corrugated pipe
Dimension Index
Dy (mm)
Dy 400 3190220400
Plug for Ø400 corrugated pipes with seal
Dimension Index
Dy (mm)
400 3064764606
Type I – PP straight base

Dy
for 315
Z L1
Dy3
160 3264583030 356 290 578 395 370 102,5
H2 200 3264581040 356 340 612 416 370 102,5

H1
Dy
F1
Dy
Type I – PE straight base
Dy3
Z L1 for 315
H2
250 3264583050 356 674 958 676 465 220
H1
315 3264583060 356 707 1070 760 465 220
Dy H1, H2, L1, Z, Dy3 concern the types of I, II, III and IV.
F1
Dy
Dy Dy
Type II – PP junction base
Z L1
for 315
160/160/160 3264583130 160 612

Dy
F1 200/200/200 3264581140 200 700

www.wavin.pl 87

Dy
Type II – PE junction base
Dy Dy
Z L1 Dy/Dy/Dy (mm) (mm) (mm)
for 315
250/250/250 3264583150 250 1010

315/315/315 3264583160 315 1195
Dy
F1
Dy
Type III - PP junction base
Dy
(left inlet)
Z L1
for 315
160/160 3264583230 160 490
Dy 200/200 3264581240 200 540

F1
Dy
Type III - PE junction base
Dy (left inlet)
Dy/Dy (mm) (mm) (mm)
Z L1
for 315
250/250 3264583250 250 740

315/315 3264583260 315 830
Dy
F1
Dy
Type IV - PP junction base
Dy
(right inlet)
L1 Z Dy /Dy (mm) (mm) (mm)
for 315
160/160 3264583330 160 490

Dy
F1 200/200 3264581340 200 540
Dy Type IV - PE junction base

(right inlet)
Dy
Dy/Dy (mm) (mm) (mm)
L1 Z for 315
250/250 3264583350 250 740

315/315 3264583360 315 830
Dy
F1
PHONE FAX E-MAIL

PVC-u SN4 corrugated shaft pipe
Dimension Index Dy Du H1
Dy /H1 (mm) (mm) (mm) (mm)
315 x 1250 3064114610 315 353 1250

H1 H1
315 x 2000 3064114620 315 353 2000
H2
315 x 3000 3064114630 315 353 3000
Dy
Du 315 x 6000 3064114660 315 353 6000
Dy
Du
Double socket for Ø315 corrugated pipes with two seals
Dy Dimension Index Dy Du L1
Dy (mm) (mm) (mm) (mm)
315 3264652650 315 325 305

L1
Du
Seal for Ø315 corrugated and telescopic pipes
Dimension Index
Dy (mm)
Dy
315 3190220315
PP* cover for corrugated shaft pipe
Dy (mm) (mm) (mm)
Dy
315 3064764600 315 90

H1 * can be used as bottom for Ø315 corrugated shaft pipes.
In situ connector for Ø315 PVC pipe
Dimension Index Du
Dy (mm) (mm)
110 3264945050 127

Du Dy 160 3264945080 177
Note! Universal drill saw for Ø400 PP pipes cf page 54.

www.wavin.pl 89
315 Sediment chamber without siphon
Dimension Index H1 H2 Sediment

Dy (mm) (mm) (mm) (dm3)
for 315
160 3064714652 1750 500 30

H1 160 3064714656 2000 900 60
Dy
H2
315 Sediment chamber with siphon
Dimension Index F1 F2 H1 H2 H3 Sediment

Dy (mm) (mm) (mm) (mm) (mm) (mm) (dm3)
Dy for 315
F1
160 3064704652 400 106 1750 400 682 30
F2
H1 160 3064704651 400 106 2000 800 982 60
H3
H2
A15 class PP cover for corrugated pipe
Dimension Index F1 H1 H2
(mm) (mm) (mm)
315 3264127842 390 46 30

400 3064764608 430 46 35
Cover fixed with screws to Ø315 and Ø400 corrugated shaft.
A15 cast iron cover for corrugated pipe
Dimension Index D1 H1 Weight

D1
H1
(mm) (mm) (kg)
* 315 3164144725 373 38 6,7

** 400 3164144720 440 40 10
* with two bolts

** with one bolt
ø315 reinforced concrete cone
F2
Dimension Index Du F1 F2 H1 Weight
H1
315 3164931820 565 365 70 240 65
F1
Du
PHONE FAX E-MAIL

A15 Ø315 reinforced concrete cover

Dimension Index F1 H1 H2 Weight
(mm) (mm) (mm) (kg)
315 3164931840 565 365 70 43

H2 H1
F1
PAD cones
Dimension Index D1 D2 D3 H Weight

13° (mm) (mm) (mm) (mm) (kg)
D2
D3 315 3164584113 570 500 370 200 19
400 3164584111 610 550 440 150 15
H
D1
PAD light type cover

315 3164584114 370 510 50 60 11

H1 H 2
400 3164584112 440 610 40 55 12
D2
D1
B125 cast iron cover for Ø315 reinforced concrete cone – 2 bolts
F2 Dimension Index F1 F2 H Weight

H (mm) (mm) (mm) (kg)
F1
315 3164142673 450 368 80 16,7
O
Ż
T
WA
W
ER
N124 I0-C
VIN
PN E
B12
ŻEL
T
ER
25
5
PN
IW
-C
B1
EN
O
I0 124
Telescopic pipe with seal for corrugated pipe
with seal for ø315 corrugate pipe

H1 315/375 3064474604 315 375

315/750 3064474605 315 750
Dy
without seal for (ø400 chamber)
315/375 30644674606 315 375

315/375 30644674607 315 750

www.wavin.pl 91
B125 cast iron cover for Ø315 telescopic pipe – 2 bolts
Dimension Index B1 D1 H1 H2 Weight

315 3164144730 355 314 130 100 18,7
B 125* Cast iron rain grating for Ø315 telescopic pipe – 2 bolts
Dimension Index F1 D1 H1 H2 Fw1 Weight

315 3164144710 355 314 130 100 2,37 18,7

* option for installing a sludge basket under the gate.
F WL = 2,37 dm2
D400 cast iron cover for Ø315 telescopic pipe – 2 bolts
Dimension Index F1 Dy H1 H2
(mm) (mm) (mm) (mm)
315 3164144658 380 320 157 142

315 3164144664 Ø402 315 135 118
D400 cast iron road gully for Ø315 telescopic pipe – 2 bolts
Dimension Index B1 x D1 D2 H1 H2
(mm) (mm) (mm) (mm)
315 3164144715 420 x 340 299 222 115

* option for installing a sludge basket under the gate.
F WL = 4,5 dm2
gaps width: 26 mm
Sludge basket for B125 and D400 type K cast iron rain gully
D2
Dimension Index D1 D2 h Material Weight

(mm) (mm) (mm) (kg)
315 3164680015 205 260 254 galvanized 2,5

h steel.
D1
PHONE FAX E-MAIL

Installation guide
Installation guide
1. As inspection chambers are small in size, 2. Place the base horizontally on the non-com- 3. Cut the corrugated shaft pipe to fit the re-
there is no need to extend trenches above pacted sand bedding 5-10cm high (levelling quired height of the chamber on the con-
the minimum trench dimensions required to layer on the trench bottom). As-dug material struction site, using a hand saw.
install sewer piping. Individual elements are may be used as the bedding, backfill and si- Remember to cut in the middle of corruga-
very light and may be handled and installed defill, provided that it meets all requirements tion hill, not in corrugation valley!
by one person. specified for sand beddings, backfill and si-
defill materials. While levelling the base out,
remember about the build-in slope of the ba-
se bottom of 1.5%. In straight-flow bases, an
arrow indicates the correct direction of sewa-
ge flow.
4. Fix the sealing ring at the lowest groove 5. Clean and lubricate the base socket. (use only 6. Backfill the chamber with a loose material;
between the outer ribs of the corrugated professional lubricates approved for rubber the material must be easy to compact.
shaft pipe. seals and plastics). Fix the shaft pipe in the Backfill layers must be uniformly spread
base socket and push home. This connection around the shaft pipe. Compact the backfill
is tight. The cap removed from the base soc- in layers (layer thickness: up to 30cm). Soil
ket must be fixed on top of the corrugated pi- must be compacted adequately to current
pe to protect it against contamination during conditions in the location, as well as exi-
subsequent work-in-progress. sting or expected external loads. It is re-
commended to compact the soil at the mi-
nimum SPD level (Standard Proctor
Density) of SPD 92% for green areas, SPD
95% for paved areas with limited traffic lo-
ad, and SPD 98% for roads with heavy
traffic loads. In the case of high ground wa-
ter level (above the chamber bottom level) it
is recommended to adopt a stricter instal-
lation regime and increase the degree of
soil compaction – one level up.
7. If cast-iron covers with telescopic pipe or 8. Lubricate the sealing ring and fix the cover.
corrugated pipe are used, fix the sealing Align the position of the top part of the gra-
ring delivered with the pipes at the highest ting or cover with the level of the surroun-
groove between the valley of the corruga- ding area.
ted pipe. Connect the grating or cover with
the telescopic pipe (snap-in-place mecha-
nical connection).

www.wavin.pl 93
Installation guide/The solution
Installation of the “in-situ” connector
In situ connectors are designed for “on-site” making additional When connections are made in existing and operating sewer
channel connections above a base (on the height of corruga- network, dig a trench along the entire circumference of the
ted pipe). pipe and after the connection is completed, precisely com-
pact the soil around it, in accordance with chamber installation
guidelines.
1. Use special drill saw to cut an opening in 2. Install a special seal in the opening and lu- 3. Such “in-situ” connector is ready to place a
the corrugated pipe. Clean and polish bricate it. Put special “in-situ” socket in the smooth-wall, PVC sewer pipe inside it.
sharp edges of the opening. opening.
Backdrop chambers
When the sewer system with diameter up to 0,4m is to be located chamber shaft by using in-situ connector (ø110 or ø160). When the
within area of large level differences (the pitch between 0,5m-4,0m) it sewer supply pipe diameter is bigger than 160mm the connection
is necessary to install a backdrop chamber, which can be made with to Tegra 425, shaft pipe is made according to the way shown in the
the downpipe either inside or outside of the manhole. picture. The downpipe is led as the standard backdrop connection
by using the vertical pipe or the pipe at the angle of 45º.
In the case of non-entry chambers, in this Tegra 425, it is not neces-
sary to install the downpipe. Connection can be made directly to the
Sediment chambers (gullies)
Elements of inspection chambers: ø315, ø400 and ø425 may Alternatively, choose ready-to-use solution of the ø315 and 425
be also used to construct gullies with sediment chambers for rain water chamber presented in this catalogue.
storm-water house drains. In order to do so, instead of the pre- It is possible to connect additional sludge basket under the gully
formed base - use PP cover/bottom, a section of corruga- (cf. pages 90 and 67)
ted pipe and grating (of B125 or D400class) presented in this
Optionally an additional sludge basket may be installed under
catalogue.
the gully.
The outlet may be installed at any height of the corrugated pipe
on the construction site, using special “in situ” connectors.
PHONE FAX E-MAIL

The design
Cover solutions
Chamber and grating covers should be in line with the current sification of covers by location. Presented below are typical cover
standard PN-EN 124:2000. This standard also presents the clas- solutions for inspection chambers:
For Tegra 425 and Ø425 chambers

reinforced concrete cover cast iron cover or cast iron grating (B125 or D400)
cast iron cover or A15 PP cover or plastic cover reinforced concrete cone or Ø 315 plastic cone possible
as supporting cone
telescopic pipe
seal Ø 425
reinforced
concrete cone
or plastic cone
corrugated pipe corrugated pipe corrugated pipe

Ø 425 Ø 425 Ø 425
For Ø400 chamber

Plastic cover cast iron cover or cast iron grating (B125 or D 400)
cast iron cover or PPA15 cover light type
reinforced concrete cone or Ø315 plastic cone possible
as supporting cone
manchette
seal telescopic
Ø 400/315 pipe Ø 315
PAD
supporting
cone
corrugated pipe corrugated pipe Ø 400

Ø 400
For Ø315 chamber

cast-iron manhole-type cast-iron manhole-type
cover or cast-iron cover or cast-iron
cover made of reinforced gully D400 gully D400
cast iron cover or PPA A15 concrete or plastic plastic adapter TAR
under cover
telescopic possible support
scone made of
pipe on plastic cone
reinforced concrete plastic supporting
or plastic seal for telescopic cone TAR
the telescopic pipe
pipe
seal for
the telescopic
pipe
corrugated pipe corrugated pipe corrugated pipe corrugated pipe
Class A15 – (cover) used only in footways, bicycle tracks Class D400 –(cover or grating) used in motorways, paved road
shoulders, and parking areas for all types of road
Class B125 – (cover or grating) used in footpaths and areas for
vehicles.
pedestrians, equivalent areas, parking lots or any
areas for parking cars.

www.wavin.pl 95
Chambers on the individual request
The solution
Chambers on the individual

request
The solution
Wavin chambers adjusted to the individual projects are made of the base can be made of plates, injected or rotomolded ele-
polyethylene (PE) or polypropylene (PP) structural pipes: ments. The base is equipped with welded connections (sockets
twin wall pipes within dimensions range DN/ID from 300 up to or spigots) designed for connecting various material pipelines (PE,
1400mm, PP. PVC-u, GRP, clay, concrete and others). The connectors can
be installed above the chamber bottom or in it. The base may ha-
corrugated pipes within dimensions range up to 425, 600 and
ve additional chamber under its bottom to anchor the chamber in
1000mm,
araeas with hogh ground water level,
spirally welded within dimensions up to 2400mm.
shaft pipe made of structural pies with dimension DN/ID 800 for
The pipes are designed for non-pressure sanitary sewer and dra-
the non-entry chambers or ≥DN/ID 800 for manholes,
inage or installation system housing (housing for water meters,
steps or ladders (only in manholes),
accessories, flaps and valves, pump stations).
manhole chimney – in manholes deeper than 3m, dimension
The solution includes:
≥600mm. The height of operating chamber is at least 1,8m.
sewer chambers – straight flow and collecting flow. Below ground chambers and tanks can be used with shafts/tops
sediment chambers, which are the manhole or inspection shafts in form of the chamber
backdrop chambers, pressure relieve chambers for flow equaliza- (without bottom) made of structural pipe and connected with entry
tion and loss of energy flow, opening of below ground tank/chamber.
chambers for installation system housing (housing for water me- For non-entry shafts dimensions of structural pipes are up to DN/ID
ters, accessories, flaps and valves, pump stations), 800mm, for entry shafts dimensions amounts to ≥DN/ID800mm.
below ground vertical and horizontal tanks,
The pipes are connected with tank roof by using connector sleeves,
shafts/tops for below ground chambers and tanks. sockets with seal or by welding methods.
Wavin sewer chambers consist of:
the chamber base made of the Wavin structural pipe with welded
flat bottom or the flow gutter (the base),
PHONE FAX E-MAIL

The solution
Fig 1. Exemplary solutions for chambers with straight base made of Fig 2. Exemplary solutions for sediment chambers made of structu-
structural pipes: ral pipes – one wall, corrugated pipes or twin wall Wavin X-Stream
pipes:
various solutions possible: angular, junction, collecting – dimen-
sions and connection angles optional, various shaft dimensions possible, various: depths of sediment
socket connections or spigots. part, dimensions and making of connectors possible,
socket connections or spigots.
Fig 3. Exemplary solution for eccentric manhole made of structu- Fig 4. Exemplary solution for chambers – horizontal tanks made of
ral pipes. structural pipes.

www.wavin.pl 97
The solution
Application fields: Manhole structure:
installation depths depends on the project needs, Shaft pipes

for areas loaded with heavy traffic, Structural, one wall, corrugated shaft pipes, twin wall X-Stream
the ring stiffness according to the rules (min. requirements), pipes or spirally welded PP or PE pipes.
in roads and other places loaded with dynamic loads up to D400 Connection sockets
class and up to the installation depth of 4 m – shaft pipes of the - Short sections of smooth wall PP or PE pipes for connections
nominal ring stiffness of SN≥2 kN/m , 2
with smooth wall pipes systems or X-Stream pipes sections,
- in roads and other places loaded with dynamic loads up to - X-Stream sockets.
D400 class and up to the installation depth of 10 m – shaft pipes The connection sockets can be by using transition fittings for
of the nominal ring stiffness of SN≥ 4 kN/m2, GRP, clay, concrete pipes.
- in non-traffic loaded areas (covers of A15 and B125 class) up to Steps and ladders
the installation depth of 2m the SN≥1,5 kN/m2 pipes are accepta- Wavin manholes can be equipped with steps made of steel cove-
ble to apply and, red with PP or PE and fixed in the manhole wall (steps in line with
- for installations deeper than 2 m the SN≥2 kN/m2 pipes are PN-EN 13101 standard) or with ladders hanged on bracket and
applied. positioned by handles (ladder in line with PN-EN 14396.
Cover solutions
Covers of manholes made for individual order should be in line with The other cover types can be used basing on commonly available
PN-EN 124 standard. For the manhole made of DN/OD 1000 one concrete and cast iron products: supporting rings (dimension lar-
wall, corrugated pipe the NG Tegra 1000 cone can be adjusted. ger than chamber shaft), floor slabs with opening for cover of the
For chambers made of one wall pipes DN/ID 425, 600 and 1000 relevant class. The cover solution is selected by the designer. When
standard Wavin covers may be adjusted (for 425, 600 and 1000 floor slab with DN600 entry is used, covers from Wavin offer may be
chambers). applied.
Installation guide
Chambers made of structural pipes should be installed on the sand The installation of cover solutions designed for Wavin chambers in
bed prepared of soil accepted for applying in the road engineering (in line with PN-EN 124 should provide safe transferring of traffic loads
line wit PN-S-02205) in line with the recommendations given in the to the loaded ground or the surface structural layers. When the
project technical specification acceptable loads are exceeded supporting ring or other solution
should be applied to spread the load properly (e.g. geotextile). The
The space around the shaft pipe and telescopic pipe (min 0,3 m
top plate should be separated from shaft pipe with the construction
from the pipe wall) should be compacted with layers ≤ 0,3 m (to
gap of the width of 5cm at least. When laying the surface protect
avoid ovalization), in line with PN-EN 1610 and PN-ENV 1046:2007.
cast iron cover against displacement (e.g. make a cavity in the plate).
Chambers should be installed according to the installation guide inc-

luded in the product catalogue “Chambers for sewer and drainage
systems” and “Wavin sewer chambers applied in the communica- To place an inquiry or individual order for chambers and
tive engineering”. sockets special order forms are used – the instruction for
making individual orders are include in pages 99-100 and
In connections with gravity and pressure systems seals and con-
www.wavin.pl.
nection fittings relevant to the systems should be used. Additional
connections can be made with applying in situ connectors. In situ
connectors for connection sockets should be installed in line with
installation guidelines for pre-fabricated chambers with relevant
dimension.
PHONE FAX E-MAIL

Inquiry/order (concerns chambers)*
Address: Place/date: ____________________________ Order No To
Wavin Metalplast-Buk Sp. z o.o.
Company: ___________________________________________ Contact person: ___________________ Dobieżyńska 43
Supply date
www.wavin.pl
64-320 Buk, Poland
Order forms
Adres: _________________________________________________________________________________
phone: +48 61 891 10 00
Phone/Fax: _______________________________ E-mail: _______________________________________ fax: +48 61 891 10 11
Investment
Please valuate/produce* the chamber of PE or PP structural pipes according to the dimensions defined in the drawing:
Ground water Inlets di [mm]/material Height [m] Angles [o]

Chamber Total A outlet A outlet
Cham- level above
dimension height H dA[mm]/ height hA[
ber No the chamber
D [mm] [m] material m] K1 K2 K3 h1 h2 h3 a1 a2 a3
bottom [m]

Scope necessary to the valuation/pricing Scope necessary to placing order

Additional equipment Bottom type
Steps Profile base
Backdrop – enclose picture Sediment bottom
Sediment Without bottom
Other
Remarks (all deviations from the standard described in the enclosure)
H – chamber height counted from base bottom or sediment

A – outlet socket
K1,2,3 – inlet sockets
hA /h1,2,3 – height of outlet socket placing hA /h1,2,3
a1,1,3 – the angle measured from A outlet to K1, K2, K3
* Delete as appropriate
Additional information for the order form is on the previous page.
* Delete as appropriate. The stamp and orderer signature are required in the order form.
99
Order forms
Additional information for chambers order form 9. To define clearly the given chamber solution inlets and outlets sho-
1. In case there is lack of data in the inquiry/order form, the cham- uld be determined by giving nominal diameter and material of the
ber material (PE or PP) is selected by Wavin company basing on pipe connected to the chamber, e.g.:
chamber connection analysis. - 160/PVC – gravity sewer made of PVC smooth wall pipes
2. Standard chamber dimensions are: 300, 400, 500 ,600, 800, 1000 - 300/XS – gravity sewer made of X-Stream PP structural pipes
and 1200 mm. According to the standard bigger diameters are al- - 150/PE/PP – gravity sewer or drainage made of other PE/PP
so available. In case of non-standard dimension order Wavin com- structural pipes
pany can offer close standard dimension. - 160 PE 100 SRD (…) PE 100 SRD pressure…,
3. In standard (according to PN-EN 476) DN ≥ 1000 mm chambers - 300/concrete
are treated as manholes. The chambers are equipped with steps 10. When the ground water is present in the place of chamber fo-
or ladders accordant to the standards respectively – PN-EN 13101 undation and its level reaches over the higher chamber inlet the
and PN-EN 14396. chamber bottom must be protected against deformation and hy-
On the customer request, within the PN-EN 476 standard requ- drostatic lift:
irements also the chambers of dimensions 800 ≤ DN < 1000 mm - sand trap chambers are protected by welding the stiffening and
and depth up to 3,0 m can be regarded as manholes. by extending the chamber wall below the bottom to anchor it in
4. Chambers with bases profiled for gravity sewer networks made of concrete
smooth wall pipes are produced of PP gravity or PE pressure pi- - chambers with profiled base are equipped with double bottom
pes with spigot outlets (SDR 17,6-21). and DN 110 mm sockets to fill the space between bottom plates
5. Chambers with bases profiled for gravity sewer networks made of and to ventilate them
X-Stream structural pipes are produced of X-Stream pipes with 11. Any derogations from the solutions described above should be
socket endings. marked in “NOTES” section.
6. Chambers wit bases profiled for gravity sewer networks made of 12. Each time when departure from requirements written in inquiry/or-
pipes other than structural or for other systems (e.g. traditional) are der form is necessary Wavin informs recipient and proposes new
produced of PP gravity or PE pressure pipes (SDR 17,6-21) with solution to be accepted.
spigot outlets enabling connections with other systems (via transi-
tion fittings like system adapters).
7. Installation rules for chamber connection sockets located above the
base:
- to connect gravity sewer system made of PVC-u, PE or PP smo-
oth wall pipes or traditional systems (concrete or clay), the PE or
PP pressure pipe spigot is used as
- the socket ending for joining sewer system via socket, double
socket or adapters (transition fittings), the fittings are not delivered
together with chamber supply
- to connect gravity sewer system or drainage system made of
structural PE/PP X-Stream pipes, X-Stream structural pipe socket
(without seal) is used as the socket ending
- to connect PE pressure sewer system, the PE pressure spigot
is used for joining with sewer system (welding or screwed fittings),
the fittings are not delivered together with chamber supply
8. Thanks its length the spigot pipe regarded as connection socket
provides the connection with sewer system through double socket
or sleeve. Longer sockets are supplied on request.
PHONE FAX E-MAIL

Inquiry/order* (concerns sockets)
Contact details: Place/date: ___________________________ Order No To
Company: ____________________________________________ Contact person: ___________________ Dobieżyńska 43
Supply date
www.wavin.pl
64-320 Buk, Poland
Order forms
Address: _______________________________________________________________________________
phone: +48 61 891 10 00
Phone/Fax: __________________________________ E-mail: ____________________________________ fax: +48 61 891 10 11
Investment:
Please valuate/produce* the ring or empty base for Tegra 1000 with sockets according to the dimensions defined in the drawing:
Inlets di [mm]/ Height

Element of Tegra 1000 Socket type Socket end Angles [o]
material [m]
No Pcs
cone Empty Ring Ring Ring Not
Long Short Chamfered K K2 Ki h1 h2 h3 a1 a2 ai
base 0,5 m 0,75 m 1m chamfered 1

supporting ring
500,700
and 1000mm
empty base
General remarks:
Distances counted from empty base bottom or from the beginning of cylindrical part of the ring.
Available socket types: short Ø250, 315, 400, 500 mm.
Sockets types Long socket: Ø250, 315, 400, 500mm. Please define the socket end type – chamfered/not chamfered.
Short for welding Notes – any derogations from the standard described in the enclosure.
Ladder (without chamfering)
short for socket connections

(chamfered)

Long for socket
connections
(double side chamfered)
Long for welding

(without chamfering)
* Delete as appropriate. The orderer stamp and signature are required in the order. Additional information for the order form is on the previous page.
101
Order forms
Additional information to socket order form 4. To determine clearly the individual customer need for the additio-
1. Additional sockets DN 250, 315, 400 or 500 are installed in the fol- nal socket pipes the following parameters/information should be
lowing parts of chambers: defined/given:
empty base and in standard supporting rings of first generation a) the element which will be welded with socket (empty base or
Tegra 1000. The sockets are produced of PE 100 SDR26 pipes ring) plus its length
(SDR 17 pipes are acceptable). The table presents possible con- b) socket dimension, its type (short/long) and its finishing (chamfe-
nection options. red/not chamfered)
Note: due to the socket connections made in first generation c) socket location, in this:
Tegra 1000 the upper edge of socket should not reach higher than - the angle of deflection between entry axis and ladder axis
13,5cm from the upper edged of the supporting ring. (concerns only supporting rings)
2. In standard connections two types of sockets can be selected: Note: in case of bigger number of sockets in empty base lowest
a) short – reaching the chamber wall located entry axis is assumed as 0°, the remaining sockets are
b) long – coming into chamber inside related to the particular entry axis
Solution with the pipe coming across the ring or the base with the - entry axis height over the upper edge of Tegra 1000 element
sockets put outside is also acceptable (for a special order). (from empty base bottom or upper edge of cylindrical part of the
3. The standard pipe ends can be adjusted to: supporting ring – behind the socket
connection with pipe socket or PVC-u fitting where the socket end 5. Each time, when it sis necessary to depart requirements written in
is chamfered and the length of short sockets spigot (on the outer inquiry/order form Wavin informs customer on the fact and propo-
side) and both ends of long sockets (inside and outside) is adju- ses solution to be accepted by the customer.
sted to the length of sockets accordant to PN-EN 1401 standard 6. Any derogation from the solutions written below should be clearly
welded connection where the end pipe is not chamfered marked in the “Remarks” column.
Short sockets Long sockets

Name 250 socket 315 socket 400 socket 500 socket 250 socket 315 socket 400 socket 500 socket
of the length of the length of the length of the length of the length of the length of the length of the length
of 260 mm of 280 mm 310 mm of 320 mm of 450 mm of 490 mm of 535 mm of 550 mm
Supporting ring Tegra 1000 (0,5m)

+ + - - + + - -
with socket
Supporting ring Tegra 1000
+ + + + + + + +
(0,75m) with socket
Supporting ring Tegra 1000 (1m)
+ + + + + + + +
with socket
Tegra 1000 PE empty base with
+ + + - + + + -
socket
PHONE FAX E-MAIL

Standard requirements
Standard
requirements
Standards related to sewer chambers
Sewer chambers are covered by the standard system PN-EN The new obligatory parameter for chambers is the acceptable level
476:2001 “General requirements for components used for gravity of underground water treated as the constant loading. The standard
sewer systems” which includes chambers of the depth of 1,25m instal- requires also new, very demanding tests of durability and structu-
led in non-traffic areas. ral integrity of chamber bases checked by the load from underground
water level declared by a producer.
Specified requirements for underground manhole and non-entry
chambers made of thermoplastic materials (PVC-U, PP and polyethy- According to the standard requirements, the tests of chambers’ dura-
lene PE) are included in the following standards:: bility and their structural integrity have to be carried out in 1000-hour
negative pressure test where the negative pressure value should be
PN-EN 13598-1:2005 Plastics piping systems for non-pressure un-
related to the declared level of underground water. The tests assume
derground drainage and sewerage - Unplasticized poly(vinyl chlori-
2 m of column of water as the minimum level.
de) (PVC-U), polypropylene (PP) and polyethylene (PE)
Part 1: Specifications for ancillary fittings including shallow inspec- Additionally, the standard requires the checking of the acceptable traf-
tion chambers fic load and tightness of connectors joining chambers with sewer
pipes (by the pipes deflection of 5% and axial deflection of 2° - tests
PN-EN 13598-2:2009 Plastics piping systems for non-pressure un-
complying the “D” condition).
derground drainage and sewerage – Unplasticized poly(vinyl chlori-
de) (PVC-U), polypropylene (PP) and polyethylene (PE) Fulfilling all requirements of the standard guarantee strength and relia-
Part 2: Specifications for manholes and inspection chambers in bility of plastic chambers in traffic conditions, with big installation dep-
traffic areas and deep underground installations which concerns ths and loading of underwater pressure.
chambers installed in depth of maximum 6 m in the areas loaded Requirements defined in standard EN 13595-2 and related to cham-
with heavy traffic. The standard describes the mechanical and ope- bers are of wider scope than requirements previously applied in appro-
rational requirements, the minimum required marking and methods val procedures (i.e. COBRTI Instal approvals or ITB approvals).
used for testing the chambers.
Until now the Wavin chambers had approvals issued by COBRTI ITB
Owing to the wide range of possible applications of chambers inc- and The Road and Bridge Research Institute. The new non-entry
luded in the standard and due to the static and dynamic loads and chambers Tegra 600 and Tegra 425 as well as Ø400 chamber inc-
the underground water pressure which affect the chambers, PN-EN luded in Wavin offer fulfil the requirements of PN-EN 13598-2 standard.
13598-2:2009 standard introduces a new operational feature. The
Tegra 600 and Tegra 425 have been already tested and positively met
producer is obliged to determine the parameter. The parameters hi-
the new standard requirements (column of water up to 5 m). The new
therto required are:
Ø400 chamber and Ø315 are adjusted to the 3m of the groundwater.
- geometric dimensions
Chambers that were subject to a limited scope of test are also availa-
- acceptable installation depth ble on the market. Comparing the scope of tests carried out on pro-
- acceptable traffic load. ducts may provide the basis for assessing the strength and operational
features of chambers.
Types of inspection chambers
Sewer chambers are elements of the sewage system and they non-entry chambers are less than 1.0 metre in diameter and
are used for periodical maintenance works in the system. are designed for above-ground operator’s work without ente-
Sewer chambers are classified by their diameter and possibi- ring the chamber.
lity of operator’s access and categorized as manholes and non- Non-entry chambers are recommended as the equipment of a
entry chambers. The latter are frequently called “inspection sewage system made of plastic pipes.
chambers”). In the above standard:: Wavin portfolio includes Tegra 1000 manholes (1 m in
manholes are at least 1.0 metre in diameter and are designed diameter) and inspection (non-entry) chambers with the
for operator access (in and out of the manhole) to carry out diameter of 315, 400, 425 and 600 mm.
maintenance and operation works inside,

www.wavin.pl 103
In terms of their functions, sewer chambers and manholes are fitted with a downpipe either inside or outside of the cham-
divided into: ber. In manholes and non entry inspection chambers it is
possible not to use downpipes.
inspection chambers – designed to carry out maintenance
works, used in combined, sanitary, and rainwater systems, Due to their design, chambers and manholes can be divided
into:
storm water chambers – installed on house drains (usually with
a sand trap) or in the network, with a grating, used in combined pre-formed – if at least the basic part of the service cham-
systems (with water closing) or rainwater systems , ber and manhole through-sewer pipes are made of pre-formed
backdrop chambers – used to connect the sewer pipes abo- materials,
ve the bottom of the chamber base. If the sewer pipes dia- monolithic - if at least the service chamber is of monolithic
meter is over 0.40 m, the sewer pipes should be constructed design.
; if the sewer pipes diameter is below 0.40 m and the level Inspection chambers and manholes presented in this
difference is between 0.5m and 4.0m, sewer pipes may be catalogue are pre-formed.
Requirements in relation to chamber dimensions
Requirements related to inspection chambers are also included in A chamber with its depth up to 3 m and diameter within the range
standard PN-EN 476:2011. of 800 mm ≤ DN < 1000 mm should be regarded as a manhole
with an access for cleaning and inspection and occasional entry of a
According to this standard an inspection chamber of inside diame-
worker equipped with a harness.
ter equal to 1000 mm is a manhole-type chamber with control and
maintenance access.
a) ≥ Ø 600
b) ≥ Ø 600
c) ≥ Ø 600
This kind of chamber should have the following dimensions:
450 max 450 max 450 max
entry diameter: 600 mm,
height of entrance section (narrowed to 600 mm) – max. 450 mm ø700
entrance channel i.e. shaft which connects operational chamber
3000
with the ground surface designed for maintenance personnel ac- max
cess should be ≥ 700 mm (it may be of 1000 mm), ≥ 1800

the depth of operational chamber i.e. this part of a chamber ≥ Ø 1000 ≥ Ø 1000 ≥ Ø 800
which is designed for exploratory activities should be of min. 1800 ≥ Ø 1000
mm.
Tegra 1000 manholes meet the above requirements.
Practical considerations indicate that when it is impossible to obtain Standards do not define dimension requirements for non-entry
a minimum of 1800 mm in the height of an operational chamber, inspection chambers. Minimal dimensions of inspection chambers
then a non-entry inspection chamber should be installed. According suitable for the equipment used, should be defined by the user of a
to the standard above, dimensions of manholes will meet national network. Wavin offer a wide range of non-entry chambers.
safety requirements.
Operational requirements
Shaft strength of manholes and inspection Tightness

chambers Furthermore, manholes should withstand internal hydrostatic pres-
According to standard PN EN 476:2001, elastic shafts of manho- sure of 50 kPa without any leakages. Non-enter inspection cham-
les and inspection chambers made of plastic and designed for use bers assigned for depths < 2.0 m should withstand the hydrostatic
under roadways, hard shoulders and parking areas should have ini- pressure equal to the pressure occurring in completely filled cham-
tial ring stiffness equal to 1,5 kN/m2. ber, while chambers assigned for depths >2 m, like manholes, sho-
uld withstand internal hydrostatic pressure of 50 kPa.
Pursuant to EN 13598-2: 2008 for deep chambers installed in areas
of heavy traffic, minimal ring stiffness of chamber’s shaft should be Manholes and non-entry inspection chambers offered by Wavin are
of SN2. suitable for the wide range of applications and meet tightness requ-
irements in pressure conditions of 50 kPa.
Shafts of Wavin chambers are suitable for large depths for heavy
traffic.
PHONE FAX E-MAIL

Requirements related to steps or ladders the step width should be larger than 300 mm,
Manholes should be equipped with steps pursuant to PN EN 13101: minimal distance from the wall in any point should be longer
2005 „Steps for manhole chambers - Requirements, marking, than 150 mm,
testing and evaluation of conformity” or they should have fixed lad- maximum distance between two brackets on the height of lad-
ders pursuant to PN EN 14396: 2006 “Fixed ladders for manholes”. der should not exceed 3000 mm,
Steps may be single (suitable for one foot) or double (suitable for the distance between ground level and the surface of the first
both feet). The distance between internal wall of a chamber and front step as well as distance between lower step and chamber
part of steps should be at least 120 mm. Vertical gap between steps bottom should be smaller than the distance between steps
should be between 250 and 350mm. consecutive.
PN EN 13101:2005 standard requires that double steps are at least Ladder installed in Tegra 1000 fulfils all the standard requirements, is
250 mm wide, while the depth of such steps should exceed 120 in line with the standard and marked with CE mark.
mm. In order to create efficient support for a shoe and provide ergo-
Requirements for conformity of pipes’ bottoms
nomic grip for a hand the width of a step profile should be of min. 20
Standard PN EN 476 defines also a parameter influencing hydraulic
mm and its perimeter not more than 14,5cm.
features – uniformity of pipes’ bottom.
Steps installed in DN 1000 monolithic manhole fulfil all the
The standard states that in connections the uniformity of pipes’ bot-
standard requirements, are in line with the standard and
toms and values of maximum tolerance must be maintained, whe-
marked with CE mark. Manholes produced from structu-
reas the value of maximum tolerance is defined by the following
ral pipes for individual order are also equipped with steps of
principles:
this kind.
nominal size below or equal to DN/OD 315 or DN/ID 300 - offset
PN-EN 13898 standard defines also requirements for ladders instal-
up to 6 mm,
led in manholes. The ladders should be in line with PN-EN 14396
nominal size exceeding DN/OD 315 or DN/ID 300 - offset 0,02x
and tested in puling out and vertical loading tests carried out by
DN but not larger than 30 mm.
parameters of:
vertical pulling out force 1 kN, Requirements related to seals

vertical loading 2 kN. Seals used in chambers should fulfil requirements of standard com-
plying with PN EN 681-1-4 “Elastomeric seals - Material requirements
According to PN-EN 14396:2006 standard the ladder fixed with two
for pipe joint seals used in water and drainage applications”. Seals
stringers should meet the following requirements:
designed for sewer application should be marked with WC symbol.
the distance between upper surfaces of steps should be betwe-
All Wavin chambers comply with the above standards.
en 250-300mm,
Compliance of plastic chambers and manholes with

Health & Safety requirements
Legally binding Regulation of the Minister of Housing and Urban Taking into consideration health & safety regulations Wavin’s
Development of 1 October 1993 on health and safety measu- offer includes:
res to be observed while using, repairing and maintaining sewage
Tegra 1000 manholes, which provide access for cleaning and
networks (Journal of Laws of 15 October 1993 No. 96, item 437)
maintenance activities,
in section 6 states that:
Inspection chambers: Tegra 600, Tegra 425, ø425, ø400 and
1. Entrance of humans to a channel of the height below 1 m is 315 designed for maintenance and exploratory activities carried
forbidden. out in a channel remotely from the ground level (using professio-
2. Cleaning the channels defined in section 1 above, or inspec- nal equipment).
ting their technical condition should be carried out using pro-
fessional equipment.
Chambers installation in sewage network
Plastic chambers are installed in sewage centers, in flow direc- necting elements which meet the European standard require-
tion bends and in channel junctions. Typical chambers range ments. Thanks modern materials properties and technically ad-
is supplemented with sewer pipes and fittings and other con- vanced equipment the sewage network can be developed by

www.wavin.pl 105
using expanded range of sewer fittings (elbows, tees, reductions, uld fulfill the general requirements described in PN-EN 476:2001
plugs, transition adapters). All the elements built in the sewa- standard.
ge system (pipes, fittings, chambers with connecting parts) sho-
Inspection chambers and manholes – operational guide
With the state-of-the art techniques of sewer systems operation,

such as::
water jetting used for cleaning purposes,

CCTV systems.
operation of networks made of plastic piping and plastic manholes or
inspection chambers is trouble-free.
Currently due to the service safety regulations (according to the EU

standards) it is recommended to carry out any networks operations
and maintenance works above the ground even though there are
manhole chambers serviced.
Chambers mechanical properties
Lp. Operational and technical features Requirements Test method

Chambers
1. Tightness in sealed (elastomer) connections between chamber No leaks and damages during and after test PN-EN 1277:2005
base and inflow/outflow pipes under the high and low pressure D condition
- test temperature: (23±5) °C In the negative pressure test:
- water pressure: 0,05 bar -0,30bar≤p≤-0,27bar
- water pressure:0,5 bar
- air negative pressure: from -0,27 to -0,3 bar
2. Tightness in sealed (elastomer) connections between chamber No leaks and damages during and after test PN-EN 1277:2005
base and the shaft pipe under the high and low pressure A condition
- test temperature: (23±5) °C In the negative pressure test:
- water pressure: 0,05 bar -0,30bar≤p≤-0,27bar
- water pressure:0,5 bar
- air negative pressure: from -0,27 to -0,3 bar
3. Resistance to surface loading (concerns manholes, telescopic No damages and cracks PN-EN 14802:2007
adapters and telescopic pipes)
Test parameters like for D class according to PN-EN
14802:2007:
maximum loading: 100kN
surrounding soil group: 1
surrounding soil compaction >98%
Chamber base
4. Oven test for PP injection moulded products – changes after Crack depths and lamination not higher PN-EN ISO 580:2006
heating than 20% of the wall thickness A Method
Test time: Temperature: 150±2°C
15min for wall thickness e≤3mm
30min for wall thickness 3mm<e≤10mm
60min for wall thickness 10mm<e≤20mm
5. Impact resistance (hard surface drop test) drop height of the No cracks and any damages PN-EN 12061:2001
base: 500mm Conditioning temperature:
(0±1)°C
6. Durability for maximum ground water level H. Test parameters: No cracks and damages (according to PN- PN-EN 14830:2007
negative pressure p= -0,1xH/R where H acceptable ground EN 13598-2:2009)
water level, R ratio characteristic for material, T – temperature
dependent on material (e.g. 80°C for PP, 60°C for PE), testing
time ≥1000 hours
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7. Structural integrity – main pipe channel deformation extrapola- No cracks and damages (according to PN- PN-EN 14830:2007
ted for 50 years in direction: EN 13598-2:2009)
Test parameters:
Negative pressure p= -0,5 bar, T temperature = 22 till 25°C,
testing time
t≥1000 hours
8. Impact resistance: No cracks and other damages influencing PN-EN 13598-2:2009
Weight type: r=50mm functionality D Enclosure
temperature T = (23±2)°C
weight mass: 1kg
drop height : 2,5 m
Ribbed shaft pipe
9. Ring stiffness Stiffness class in kN/m2≥reqired SN2 PN-EN 14982:2007
Ladder in Manholes
10. Fixing resistance to pulling with horizontal force of 1 kN No damages PN-EN 13598-2:2009
11. Steps resistance to loading with vertical load of 2kN Load deflection ≤10mm PN-EN 14396:2006
Plastic strain after unloading≤5mm B Enclosure

www.wavin.pl 107
Chamber covers
Chamber covers
Cover classes
Classification and location of covers is described in detail in the Covers of A15 class may be placed directly on the upper edge of
PN-EN 124: 2000 standard "Gully covers and manhole covers for a chamber. Locating cast-iron covers of higher classes on Wavin
vehicular and pedestrian areas. Design requirements, type testing, chambers should include the so called ”floating” solution i.e. it sho-
marking, quality control” uld safely transfer traffic load onto the ground or road structural ele-
ments. Moreover cast-iron covers and their supporting elements
Presented below are sections of this Standard referring to:
(e.g. concrete rings ) should not be based on the upper edge of a
classification of covers:
chamber. The gap of width between 3 -5 cm should be maintained
“Gully covers and manhole covers shall be classified into one of between the upper edge of a chamber and a supporting element of
the following classes: A15, B125, C250, D400, E600, F900”. a manhole/chamber.
location of covers:
The gap should be filled with non-swelling soil or assembly foam.
“Appropriate class of manhole cover or gully cover to be used de-
Elements of covers should be bond with the road surface and an
pends upon the place of installation. The various places of instal-
expansion joint should be provided between chamber shaft and
lation have been divided into Groups numbered 1 to 6. The dra-
the surface bond with a cover. It is designed that covers with rings/
wing presents "typical highway cross-section showing the loca-
cones are supported on load-bearing ground bottom or on the lower
tion of Groups and typical detail of hard shoulder showing the lo-
layer of the road base, while cover with telescopic element (pipe or
cation of the Groups”. For each group of locations, guidelines as
adopter) are supported on the upper layer of the road base.
to the recommended types of grating and manhole covers are
presented in brackets.
Selection of the appropriate type of grating and manhole covers is the
group 1
task and responsibility of the Designer.
If there are any doubts, the higher class type should be selected".
Group 1 (min. class A15)

0,2 0,5 0,5 0,2
Non-vehicular traffic, pedestrians and bicycles only.
Group 2 (min. class B125)
Footpaths and areas for pedestrians, equivalent areas, parking lots group 1 group 2 group 3 group 4 group 3 group 2 group 1
or any areas for parking cars.

Group 3 (min. class C250)
Refers only to grating covers located near pavement curbs in the
area overlapping up to 0.5m with the motorway and up to 0.2m with
the footpath for pedestrians (the area is measured from the curb).
Group 4 (min. class D400)
Motorways (also: footway and motorway systems), paved road sho-
ulders, and parking areas for all types of vehicles.
Group 5 (min. class E600)
Areas subjected to heavy wheel loads, e.g. ramps, airport runways.
Group 6 (class F900)
Areas subjected to heavy wheel loads, e.g. ramps, airport runways.
Wavin’s portfolio includes A15 – D400 class covers. All

covers offered by Wavin have all required certificates of
compliance with PN-EN 124:2000. Moreover, all suppor-
ting elements – rings and supporting cones – have adequate
IBDiM (Road and Bridge Research Institute) approvals.
PHONE FAX E-MAIL

Chamber covers
Wavin covers installation manual

(“floating”/”self-levelling” covers)
General guidelines by layer along the entire circumference of the chamber. Obtain
Proper installation of Wavin “floating” covers provides: the ground compaction required by the installation manual and
the technical design for hard surfaces. Protect backfill and
compact joint between surface and the cover solution or the
sandfill layers against washing out.
telescopic pipe,
no gaps between surface and cast iron/plastic elements, The installation manual should be treated as the general
guidelines.
support for cover on its entire surface (multi-point support for
cover). Contractor responsible for cover installation is obliged to adjust
The layer which binds cast iron elements with surface should be the installation mode to the given technical design of the road
compact, with the thickness of min. 4-5 cm. The stiff elements surface structure. He can reserve his right to change the cover
of cover solution (e.g. supporting cone) should be placed mini- installation mode and to introduce his own improvements.
mum 10 cm below the surface level. In bituminous surfaces it is However, he is obliged to keep Wavin recommendations and
recommended to replace stiff supporting elements with plastic guidelines connecting covers installation.
ones (e.g. TAR cones), which could be installed nearer the sur- Check all the elements before installation. Damaged elements
face (min 5-6 cm). must not be used.
The trench must be properly compacted before laying the road
surface – the soil around chambers should be compacted layer
Additional guidelines Note 3:

For covers which are provisionally used in not harden surface it is re-
Note 1: commended to apply the cone as the support. The joining element be-
The trench must be compacted properly before laying the road surface tween cover and the supporting cone is a concrete “cap” made of con-
– the soil around chambers should be compacted layer by layer along crete poured out on the site (the “cap” thickness amounts to minimum 4
the entire circumference of the chamber. Obtain the ground compac- cm, dimension should be minimum 15 cm larger than the cover dimen-
tion required by the technical design for hard surfaces. sion). The concrete “cap” protects the cover against damages (usually
When selecting the way of soil compaction depending on the ground brittle fracture) caused by dynamic loads. It also prevents vehicles dri-
class and equipment, it is recommended to apply PN-ENV 1046:2007. ving over the installed chambers from unexpected bumps.
To guarantee the right soil compaction degree around the chambers ap- Prefabricated, highly resistant cone is used as:
ply the means and preventive methods included in PN-EN 1610:2002 - reinforcement for provisional concrete “cap”
with annex from 2007 and PN-ENV 1046:2007. - stable element which does not tilt easily in poorly compacted soil
- the arch over backfill layers which are prone to self-compacting due to
Note 2: dynamic loads and weather/climate changes
During road surface building works, the inspection chambers do not re- Before laying the final surface the provisional concrete “cap” must be
quire supporting elements. The cover/grating installed with the telesco- removed by loosening the cover with telescopic pipe. When, after fini-
pic pipe is supported by top, structural layers of the hard surface. shing the surface, the cone protrude minimum 10 cm the upper level of
When applying the supporting cone as the cover protection against dy- the surface, it should remain in the same position (or its position is sli-
namic loads or as the arch over backfill layers (self-compacting layers ghtly corrected to be parallel to the surface). If the surface does not co-
due to dynamic loads and weather conditions/climate changes) the cover the cone with the layer of minimum 10 cm it is recommended to re-
ver is installed in line with the general guidelines mentioned above. move the cone – more shallow cover for the stiff elements is not benefi-
cial solution for the hard surface. Stiff structure/element protruding into
the upper constructional parts of surface will be an edge prone to mi-
crocrack deepen by traffic loads, migrating water and thawing
processes.

www.wavin.pl 109
Chamber covers
Laying the new hard surface in three-layer e.g.:. 25 cm of base course (road-metal or broken aggregate).
4 cm of abrasive layer,
10 cm of bituminous base (setting) layer ,
surface level
1. L
evel the upper edge of the chamber about 35 cm under the plan-
ned road surface level (on the level the upper freezeproof layer).
freezeproof layer
Compact thoroughly the soil around the chamber beginning from its
bottom part. The soil shall be compacted layer by layer (max 30 cm)
according to the chamber installation guide. Protect backfilling aga-
inst washing out in line with PN-EN 1610 and PN-ENV 1046.
2. . Mark the location of chamber on the shoulder or the curb to allow

finding chamber after covering it with asphalt.
3. C
onnect the telescopic pipe with cover/gully – place pipe’s catches
with groove in the cover body. Protect the telescopic adapter entry
with the steel plate.
surface level surface level
base layer made

of road metal/gravel
freezeproof layer freezeproof layer
4. Insert the telescopic part of the adapter or the pipe into the chamber
shaft. Use the telescopic pipe seal for the connection sealing. The se-
al must be installed inside the shaft in its higher groove. Lay the base
course made of road metal and compact it thoroughly.
PHONE FAX E-MAIL

Chamber covers
5. U
ncover the chamber, move its telescopic part up. Backfill the hollow surface level
which has formed after moving up the chamber. Thoroughly fill the
spaces under telescopic adapter or cover assembled on telescopic
pipe. Before laying the bituminous base layer lay the upper part of co-
ver in a way it is located minimum 20% over the non-compacted
layer. 10cm bituminous base layer
base layer made

freezeproof layer
6. B
efore rolling the layer protect cover and pipe by backfilling them
with sand or thin sheet. Telescopic adapter should be protected with
steel plate.
surface level
10cm bituminous base layer
base layer made

freezeproof layer
7. R
oll the asphalt layer. When the cover is already installed it should be
pressed down first by rolling its middle part without vibrations.
surface level
10cm
bituminous
base layer
base layer made

freezeproof layer
8. J ust after finishing this operation move the cover up with telescopic
pipe or telescopic adapter by using a pick or a spade.

www.wavin.pl 111
Chamber covers
9. F
ill the space under cover/telescopic adapter by using wooden scra-
pers. Fill all the empty spaces thoroughly. If it is needed supplement
the asphalt.. Material surrounding cover frame will be additionally
compacted during compacting and rolling the next surface layer.
10. . If it is required protect the cover again with steel sheet or complete
the gravel/sand layer. Put the cover on the telescopic adapter. If ne-
ede (e.g. in case of sloping pavement, big clearance between tele-
scopic adapter frame and cover body) screw the cover down to the
surface.
4 cm abrasive layer
base layer made

freezeproof layer
11. Put the asphalt surface by using road finisher.
4 cm
abrasive layer
base layer made

12. W
hen cover with telescopic pipe is used repeat previously made
operation – after the road finisher is removed from installation place freezeproof layer
the cover should be uncovered and moved up (by using e.g. a pick
or a spade) to be higher than the non-compacted bituminous layer
(min. 20% of the layer thickness).
PHONE FAX E-MAIL

Chamber covers
13. F
ill the space surrounding the protruding cover with hot asphalt
mass. All empty spaces must be filled thoroughly.
4 cm abrasive layer
base layer made

freezeproof layer
4 cm abrasive layer
base layer made

freezeproof layer
14. C
lean the cover thoroughly and roll in one plane together with the
asphalt mass. First press down the cover by rolling it in its middle
part without vibrations. After finishing the works remove asphalt resi-
dues from the cover.

www.wavin.pl 113
Auxiliary materials
Auxiliary materials
Software for chamber selection: The software includes current product and prices database. Prices
can be up-dated on line.
chamber selection and specification,
price calculation,
material specification for projects.
Wavin e-library (www.bibilotekawavin.pl) Catalogue cards for offered top solutions,

covers and cast iron gullies available in *.xls
access to catalogues, leaflets, guidelines, calculation software, fi-
and *.pdf format
les with drawings,
updated pricelists, declarations of conformity,
ability for updating software via Internet.
PHONE FAX E-MAIL

Note

www.wavin.pl 115
INSPECTION CHAMBERS Product
AND MANHOLES catalogue
Products for infrastructure systems

Our business is based on the quality of our products. Perfect systems represent perfect
quality. Intended for large-scale customers, Wavin products are based on detailed, in-
depth analyses of the requirements and needs of contractors and users. Our portfolio
includes:
PVC gravity sewer systems,
PP twinwall pipes and Wavin X-Stream fittings,
PE pressure sewer systems (external),
Chambers,
Sewage and wastewater pumping stations,
PE pressure system for water supply,
PVC pressure system for water supply,
PE pressure system for gas supply,
Drainage systems,
Azura Wavin Q-Bic rainwater management system,
Wavin QuickStream - system for vacuum roof drainage,
Pipeline renovation systems: Compact Pipe, Compact
SlimLiner, Shortlining-WIR, Neofit, Wavin TS,
HD-PE bridge drainage system,
Separators.
All Wavin products come with complete catalogue Wavin provides effective solutions for essential needs of daily life: safe distribution
documentation and support of our technical experts. of drinking water; sustainable management of rainwater and waste water; energy-
efficient heating and cooling for buildings. Wavin’s European leadership, local pre-
sence, commitment to innovation and technical support, all benefit our customers.
We consistently achieve the highest sustainability standards and ensure total relia-
Wavin Metalplast-Buk is continuously developing and improving its products;
bility of supply to support our customers to achieve their objectives.
therefore, we reserve the right to modify or change our product specifications
without prior notice. All information contained herein was prepared in good
faith and was considered up-to-date and without any reservations as at the
date when this specification was printed. This catalogue does not constitute an
offer within the meaning of the Civil Code, it only provides the information on
the product portfolio offered by Wavin Metalplast-Buk

Dobieżyńska 43
www.wavin.pl
64-320 Buk
Poland
phone: +48 61 891 10 00
fax: +48 61 891 10 11
e-mail: kontakt_pl@wavin.pl
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EPIC

B2134, J3412, X71

INSPECTION CHAMBERS Product

FOR SEWER AND DRAINAGE SYSTEMS

Solutions for Essentials

Design solutions ................................................................................................... 48

PHONE FAX E-MAIL

Chambers on individual order ................................................................................ 96

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