Professional Documents
Culture Documents
MAINTENANCE MANUAL
1 PRELIMINARY REMARKS 3
1/1 SAFETY 3
2 INTRODUCTION 6
2/1 DESCRIPTION 6
3 PERIODICAL MAINTENANCE 7
4 MAINTENANCE PROCEDURES 9
6 MAINTENANCE PROCEDURES 11
6/1 DISMANTLING 11
6/2 ASSEMBLING 13
1 RELIMINARY REMARKS
1/1 SAFETY
The informations contained in this manual must be studied and thoroughly assimilated before
undertaking any maintenance work on the equipment
WARNING Operation, maintenance and adjustments are only allowed to persons with
specific training in operation and maintenance of the equipment. Read the operating
and maintenance instructions before using or servicing the equipment.
WARNING: Before starting any maintenance operation ensure that the machine is in a
!
safe location with good safety, ventilation and lighting conditions. Ensure that lifting
equipments and pedestals are compatible with elements’ weight. Follow all the safety
instructions and ware safety protections as gloves, goggle, helmet, safety boots, ear
WARNING
protectors.
WARNING: Before any operation stabilize and fix steadily all the elements on suitable
pedestals. Stop the power packs, switch the general power breaker and the battery
switch OFF. Place a tag or a board to warn other members of the personnel that
maintenance work on the machine is in progress.
WARNING
WARNING: Pressurized oil jets could cause severe injuries. Before any operation on
hydraulic circuit, STOP the power pack and release remaining pressure in components
by operating hydraulic control levers several times. Always release the static pressure
WARNING in cylinders before disassemble them.
NEVER WORK ON AN OPERATING CIRCUIT.
WARNING: While tests are in progress, do not allow any other member of the
personnel to stand in the area surrounding the machine. Stay at the control station to
be able to stop the movement and switch off the power pack.
WARNING
CAUTION: Always use suitable tools and work in a clean place when dismantling and
assembling hydraulic components. After removing cylinders the hydraulic inlet/outlet
ports must be plugged to prevent dirt and air intrusion during operation.
CAUTION
WARNING: The operator must always wear required personal protection, such as safety
helmet, protective overall, safety boots, hearing protectors, safety goggles etc.
WARNING
WARNING: Crushing hazard: do not stay in dangerous area, for instance: central
articulation, front chassis and rear chassis.
WARNING
SAFETY
!
Always follow the WARNING marked safety instructions, and
observe caution while working.
Do not attempt any such repairs or adjustments that you do not fully
!
WARNING
understand.
Certain workstages require the use of the feed mechanism during the repair.
!
WARNING
Make sure then that:
!
WARNING
Before starting any repair-work move away from the area where you have just
drilled.
!
Use proper tools.
WARNING
!
WARNING
Always wear protective clothing, eye protection, earmuffs, safety footwear, and
other safety equipment required by the work.
2 INTRODUCTION
2.1 Description
DESCRIPTION
3 PERIODICAL MAINTENANCE
IMPORTANT: during inspection all damages must be reported immediately for correcting action.
WEEKLY OR 50H
EVERY 200 H
EVERY 600 H
4 MAINTENANCE PROCEDURES
1
• remove the bolt which fasten the flange 1,
remove the flange.
• pull up the rod driver 2. Clean it then check the
wear condition of the splines.
0 mN
5
0 mN
14 43
2
0
51
3
24
mN
50 43
2
0
51
0 mN
5 43
2
0 mN Tightening torque
5
3 Loctite
24
6 MAINTENANCE PROCEDURES
6.1 Dismantling
6 4
• remove the 4 screws which fasten the hydraulic
motor 6.
• remove the hydraulic motor assembly, keep it in
3 vertical position as shown.
Wrap it in a clean tissue or bag, make sure that
no parts are moving.
4 5
6
• inside the rear flange remove both seals 6
and 7.
6.2 Assembling
PREPARE THE FRONT FLANGE
10
11
14
12
• install both new seals 12 and 13 as shown.
• put some grease in the groove 14, install a new
"O" ring.
13
21
• Oil both rollers.
22 • Install by hand the prepared pinion. Rotate by
hand the main pinion to allowed the teeth
insertion.
• Use a plastic mallet to install the bearing into
the housing.
• Coat the contact face of the seal flange 22 with
"LOCTITE 510".
• Install the rear cover (or the water flushing
flange if used).
• Install the 4 screws, tightening torque 50 mN.
23
• Bend the seal 23 as shown to allow insertion in
the motor flange.
• Install a new "O" ring 24.
24
DETAIL
Rod driver
If installed:
replace the water seal
Drain and put new oil (0.15l of SAE15w40 Diesel
engine oil)