Professional Documents
Culture Documents
In s t a ll
を io n P IP n n in 。 In w t m o 0 n s
な
2, 3
足
F le n d e 「ま ま i A.
M a i n mn 近 in e w
占 こ 2V 46
wArtsilA 46
wArtsilA nsd
CORPORATION
お]001
嚴"
5 が 6巧
Aik • irm 一
,か•がr
© Chがk 化e がb of mなhanical站d dasticalなoppers.
去
Lon わかが日 al alignmeが:Chanが the length of distanび!)i だc けos.10) or
remove the washers.
Vertical off化Us immedia化け aftな inslallin長化e rubbな ele证なu か12で mm. 了he value
し60 mm is reached about af化r three wがks (oil and watな in 化e engine).
Angular alignmな!し
See c日upHn巨 manufacturers drawiii呂 and hstructiems-
^Cemが巧.Penxdtted valuだ continuous か forRaのが11 are radial15 mm and axial14 mm.
f For rigid mourned e打由打c, the recommended alignment values are smallな.
ろ 9,^ ^:::^(么
UU^iQ
S;脱な3イ,〇〇
じ
り例。^ j
が:公 、
お 1。
グ
バノ
斗 み•
み.イイ.o 嘴
Marine ¥ IdM S ド
Project Management
け巳
Tapani Karinkanta/TYR 13 Novembが 20日0
ず成^パりくぞ义c な
•知.
FLENDER6の,が3
Dear Sir,
Enclosed we send you tour (4) copies of the following drawings for
updating the "Installation Planning Instructions" for the above
mentioned oroject:
Chafer /
Drawing 4V50L9別 2 rev. a
Drawing 3V50LS536 rev. -
Chaりtび11
Best Regards
WARTSILA FINLAND OY
Marine
Tapani Karinkanta
Project Manager
タげぶs戸
The foHowmg documents or pages in IPI has been revised:
FiendがWなむAG
Attn. Mr Manke
グげで,的f
UrUer der Herrenbriicke 2
弦Kc ((uが乙,u乙, •—ぃ l{
巧が9 LUBECK -,|C しI ,.
Germany 心いI kろ/-Uり!t'f \ Inぃみ,
• t /广/ •たぶ(,
'‘!叫! し,む
Iしむ!トじI b又!いん
が'/、/ト 5
Paが:
2じ)
Yours おむhfully
'an レ rがund
ana |er. Projects
General informaわon
CONTENTS
ス3 Gene巧I WECS 2000 7-2
0. Genがal iがormがion 0-1 Y2k 7-3
0.1 Technical specifications 0-1 Power supがy 7~3
0.2 Fuel specけic3 むons 0-1 Precautions 7-3
0.3 Recommendがわns ねr operがion 0-2 7.4 Speed measuring 7-4
Restrictions わr load acceがance 0-2 0.5 Sががyががem 7-4
0.4 InsねIIがion of 化e engわe General 7-4
0.5 Paiがわg S ね rting 7-4
0.6 Symbols
Sapping 7-5
0.7 Shipyard かawわが sut)jeな化 apfxoval Start Blocking 7-6
Shutdowns 7-6
1.Fuel oil system 1-1 Load Reduction 7-7
1.1 Iがemがsys怡m 1-1 0.6 Alarms 7-7
1.2 External fuel feed system 1-1 General 7-7
1.3 Equipment included in WNS scope of supがy 1-1
Common Engine Alarm 7-8
1.4 FlwI feed syがem. heavy fuel 0りがFO) 1-1 RM-failure 7-8
General 1-1 W巨CSねリure 7-B
Day tank, heavy fuei 1-2 Miscellaneous outputs 7-8
Suなion St巧inが,HFO syがem 1-2 0.7 Monitoring and alarm sensors 7-8
Feed pump, HFO sys おm 1-2 WECS signal processわg 7-8
Pressure control valve of the fuel feed pump,
Senso巧わr 巧mote monけoring and alarms 7-9
HFO sys 化m 1-2 0.8 Modbus Communわがion Unk 7-9
Fuが consumpむon mがer, HFO syがem 1-2 Safがy couがer 7-10
De-aががion ねnk, HFO syがem 1-3
0.9 WECS block diagrams 7-10
Circulating pump, HFO system 1-3
0.10 Inがrumeががion 7-13
Heater, HFO system 1-3
Local Display Unit 7-13
Automatically cleaned fine filter, HFO system 1-4
Meter page 7-13
Viscoおmがが,HFO system 1-4
The history page 7-13
し eak fuel ねnk, clean fueし HFO system 1-4
Status pages 7-14
Leか fu がねnk, dirty hjel, HFO がstem 1-5
Fuが feが unit, HFt> sysおm Backup instruments 7-14
1-5
巨mがgency stop button and switches 7-14
Day ねnk, diesel fuel 1-5
1.5 Tranおer and sepa巧がng syがem 1-6
0.11 SpeedcontのI r-M
0.12 曰ectricpre-luかicがわgpump 7-14
System components 1-6 0.13 Prかeがer 7-15
么 Lubricがing oil system 2-8 0.14 Sなnd-bypumps 7-,5
2.1 Iがernが syがem 2-8 0.巧Mo化us 7-16
2.2 External system 2-8 Modbus RTU protocol 7-16
2.3 Eq山pment included in our scope of supply 2-8 PがkeねわModbus 7-17
2.4 Recommended data of equipment not inc'luded in Error Codes 7-19
our scope of supply 2-9 Update ねiい0 MCU 7-20
General informaむon
General information
UST OF DRAWINGS
0.!-! Drawing:巧〇9が9. Spec•がcation り一/
0.!-2 Drawing: Teじfmiじ。! d"!a みげ Fhnder 682, 6が(!2000 kW ; 500 Rド!、い 0-1
0.! -3 Drawing: Design purume化rx()f a り、ilUuy syaiem.s 0-1
0.!-4 Drawing: 4V(パF0089, Tyf>iccd sけudure borne noise levds り一/
OJ -5 Drawing: 4V9が0090, Noise levels 0-1
0.1 ィ Drawing:むhcmst noise data for W!2V46 0-1
0.2-1 Drawing: 4V92A07&4, MDOfLFO Quality requiremeがs り一/
0.2-2 Drawing: 4V92A076.;, HFO Quality reciuiremenじ 0-1
0.3-! Dr过wing: 4V9‘;!J)539,0peraれngjhldかr CP-propeller 0-2
0.3-2 Drawing: 4VのA048し WかじiUi が performance package 0-2
0.4-! Drawing: fV58技2268, Engine か过wing. Wかじリな I2V46 0-3
0イ-2 Drawing: 3V69C024し Cnmkshaji Dkumces, V-engines 0-3
0イ-3 Drawing: RecmnniendaiionsかrWV46 service areas and!ホing arm打がmのus 0-3
0イ-4 Drawing: 3V69C0/93, Space requirement for ovぴhaul of main components 0~3
0^-5DrQwmg:4V69C0253,Ufiingarran^mentforTC.ABBTPLowrhaiiling 0-3
0イ-6 Drawing: !V58C0!99, D なign かawing for service pUuforms 0-3
0ィ-7 Drawing: 4V83D0I78, Lifting of entries 0—3
0.6-! Drawing: List ofsymbols 0—3
1.1-! Drawing: 4V69Eが50,1ががnal scheme 1-1
1.2-1 Drawing: 3V76F5S01,Fuel system l-I
し2-2 Drawing: 4V92G007し Fuel oH viscosity-化mpびature diagram !-!
Dr幻ィレ•リ2C/'りり72, VわCOぶZ/y C0内Vが‘w.on ぷロがロw I-J
し3-1 Drawing: 7YF 2M6.5.4, Duplex filtび Boll 友 Kirch 2.06.5.4.2が.500 DN 80 1-1
1.3-2 Drawing: Type 4.36.2, Diかrential pressure indicators for filters /_/
2.!-! Drawing: 4V69ががし!がびncil scheme 2-8
2.2-1 Drawing: 3V76E377S, Lubricating oil system 2-8
2.2-2 Drawing: 4V92A0670, Luhriccition oiし requiremeがs and oil quality 2-8
2.3-I Drawing: 46 97 00, Low pressure accumulator 2-8
2.3-2 Drawing: 3V35UI!2, Luhe oil damper arrangement to external pホing 2-8
2.3-3 Drawing: 4の5U860-2, Low pressure accii饥u!(U〇r 2-8
2.3-4 Drawing: 4V35LIS60-2, Filling system 2-8
2 J-5 Drawing: TYP 2.05.5, Duplex fUter. DN 200 2-8
2.3-6 Drawing: TYF 430.2, Differential pressure corUact indicWor 2-8
2.3-7 Drawing: 7A0272. Fillがfcombinaむon w,iみ oU 化eatment TYP 6.6!.!.7 GR20 2-8
2 J-8 Drawing: MS-23876, IMO-pump unit 2-8
2.3-9 Drawing: IMG pump calculation 2-8
2J-!0 Drawing: !MO drivぴ.叩がiJU:(けion 2-8
2.3-11 Drawing: A!か-しaval f,!cife !ieuf ピ文changer ‘specがco!ion 2-9
2.3-12 Drawing: Mじ-BFMん Plate heat exchanger 2-9
2.3-13 Drawin呂:4V34し0076, Thermostat valve NS じ0, 57で,dimensional ske化h 2-9
3.1-I Drawing: 4V69E8352, Internal scheme 3-1
3.2-! Drawing: 3V76H-り87, Smning air system 3-1
-I Drawing: 4VがEが53, fがび打a! scheme 4-1
4.2-! Drawing: 2V76Cがが,Cooじng wcitび system 4-1
ん之-z Drawing: 4V92A0765,民aw watび quaじty and approved cooling wa化r additives 4-1
4.3-1 Drawing: JOOj, Motor-three-way ccmtrol valve 4-1
4.3-2 Drawing: !(H从し Three-point conけoHび 4-1
4.3-3 Drawing: 4の4L0076, Thがmostatic valve NS け0 4-1
4.4-! Drawing: 3V760f757, Air separator 4-2
5.3-! Drawing: 4V69Eが5ん fn化mal scheme 5-!
5.7-J Dr幻wing: ~f\''60U0I6, Inst, of exh. gas heUow, turbochargers with round gas outlet 5-2
5.7-2 Drawing: ~fV6りB005j-し Double bellows far exhaust gas pipe 5-2
5.7-3 Drawing: 4V37C1579-しん Watぴ feed unit for turbine and compr. washing 5-2
CORrORAnON
General information
General information
General informがion
0•
GENERAL INFORMATION
0.1
Technical specけicaがons
Main 色ngine 12V46C
DWl
Number qer shi 区 4
Conむnuous rating, max. (derateか 12000 kW
Engine speed 500 rpm
Direction of rotation ^lookina at flywheel) clockwise/counter clockwise
Overload capad 化 none
Fuei consumption acc.わ旧0 3046/1 without engine 172 g/kWh ± 5%
driven pumps, at nominal speed (85 % load}._______
Lower calorific value of fuel が700 kJ化g
Class け ica む on ABS
0.2
Fuel specけicがions
The engine accepじ without any load limitation むel according to ISO 8217:1996 (E)
にO-F-RMH 35.
Fuel quality requiremerits according U):
0.2-1 Drawinも 4V92A076ん MDO/しFO Quality requiremerUs
0.2-2 Drawinを 4V92A0763, HFO Qualhy requirements
General information
General informaむon
0.5 Painting
巨ngin巳 colour 民Aし5015
Turbocharger Thermal insulation covered by stainless steel (no paint).
0ぶ Symbols
The followin呂list shows symbols used in our drawings:
0.6-1 Drawing: Liなが巧mbols
SPECIFICATION
NO. 3709439
Date
〇3 July 2000
民巨VにION
〇5Ju か2000
P民OPULSION EQUIPMENT
CしんSSmCATlON
The engine and equipment Usbd below will meet 化e Kquireのents of A目S in わrcG
比e date of quotation. CeれぶaUes w山 be submiUed accordin巧 to 化e daだぶcation
at
requireniGnts.
Technical Data
Ambient conditのns
The engine(s) and 比G auxiliai7 equipmeiH are desi巧ned for the わUowing ambわnt
conditions:
Max山lum ambient air tempera山re がて
Maximum barometriじ pressure 100 げa
Maximum relative humidity 60 %
Maximum じ00ling vviUer lemperaluro aflしM. cenlralじooler(s) 36 〇C
Technical particulars
En巧ine designation 12V46C
Number of cylinders 12
Cylinder じonfi};uration V-forin J
Cぶinder bore 化0 mm
Cy じnder stroke 58日 mm
Swept volume %,4 dm3/cyUiitler
Mean piston speed at engine speed as below え7 m/s
Bmep at max.じonし ralin巧 26,1 bar
Maん conし nUin巧(wci*) 12000 kW
Engine speed 500 rpm
Direction of rotation 2xCW 2
2xCCW 2
spec げ ication
WARTSILA NSD Vyさか瞄 NSD Finland Oy
CORPOWION Marine
The above values are based on a lower じalorぶじ value of at least 42.700 kj/kg and
according to にO 3046-1.
了he 山e aiul equipmerU below is dし巧iパm、d for fuel Vおcosily 0い80 c:St/50 de巧• 〇C
み
LubricaUng Oil ConsumpUon
Specific lubricatin巧 0 りじonsumption al max.じonUnuous 0,5 巧/kWh
rated power
Tolerance 0,2 巧/kWh
Item
Qけ
Exhaust p,as waste gate
HT-walor pressure
た
LT-vva【er pressure
Charド,e air pressure
Fuel oiJ temperature
しube oilにmperuturc
HT-water tempenUure
LT-water temperature
Charge air tomperoluro
History page:
The history puRe shows Lhe しU化t events of ルじ onれ山e (engine staけed/がoppeん
alnrms, shutdowns etじ.)In じase of aliirm or shuldovvn also Ihe sensor code and
sGl poinl りmil are displayed.
WARTSILA NSD
接 spec げ ication
CORPORATION yvさけ$il3NS0 Finland Oy
Marin 白
Backup instruments
In addiりon to LDU ルere are following backup instrumのんs iiiLiependent from
rest of the system:
*1
— En がne speed
- HT cooUn巧 water temperature
— しubriじatin巧 oil pressure
Signals to and from external sysU?ms arじし'omwc化d いル6 trentral unit MCU.
The WヒしS cominunicatGS wUh ex化rnal systeins via a Modbus serial link. Modbus is
がantiani def山ed by Modicon Im:. In ルe W巳CS syなem 比e RTU-mode of Modbus is a
used.下he physicalじonneじtion is aorordu、巧 Lo the 4-wire 民S-485 standard.
— 巳 lecho
pneumaU じ ovej*spe しi(j trip, operiUin に uiciopendendy ofthe Rovenor,
controlled by the exlernal speじd measurin巧 system
Ac山ator for electroniじ speed governor
Electnc-hydrauliじ aじ山ator, make Woodward PG-EG,
cormeじtion to external clectronkrspeじd じontroi imU
or Gquivalenし for
En巧inc speed sensor for connocLion U) exLerrml deじtroniし’ speed COがrol unit
Q
1.1.8 Inslrumenta り on
Thermome化rs with proleclinK wells J
p. Fuel oil before enかw
しubriじaUn巧 oil before enがne
しubriじatin巧 oil after enたine
- CooUn巧 water before enバine, hiけh UnnpenUuro dreuit
- Coolin巧 vviUer after いiiRino, hiバh IcwpenHure circuit
- CooUn巧 vviUer afler lurhocharかM., hij,,h lempenUure circuit
- CooじHR water bじfore chi)り,•い air coolei*, low temperature circuit
- Coolin巧 water afler charか,air じoolじr,low temperature circuit
- Coolinた water aRer oU coolei., low temperature じiivuU
- 〇、ar},,e air aflor clwr}、,o air じook、r
spec げ ication
WARTSILA NSD CORPORATION
Marine
1.1.10 Suna 打 es
Flywheel with fastening, bolts
Matin巧 flanges for pipし’ comwcりons
Saおty valves in each じyじnder
Indicator valves on cy山idcr heads
.Electrically operated lurninp, device
— Tumin巧巧ear consistinバ of oleじU.iじ motor and reduじLion 巧ear which is
enp’a巧ed to the flywheel vviLh a manual lever.
Safety valves 山 crank case
Drivin巧 mediariおm for the GnAuw driven pumps
Vibration damper in case needed
The necがsUy of V化rulion damper is deじided by 山e torsional vibration
calculations.
1.3•日 m(5unting
Item Qけ
2. AUXILIA民Y SYSTEMS
3. SPAREPA 民 TS
3.1.1 Spaび parts for main engine
ん TOOLS
4.1.1 Tools for engine
Tools for the enR山e accoriUnだ lo endか;。d tools list T3709が].
5. ADDITIONAL ITEMS
5.1.1 Lifting tool
しLAuir tool for liHin巧 Ihし‘じnj;inじ durin): IransporしUit)n- The じftui巧 tool supplied with
tわe engine shall be rじturned wUhin 8 vvいじks iiHor insしillation. If the じfUn巧 tool is not
returned we will invoii:い th。cost of Lho UrUnド looし
7. STA民T-UP SUPPORT
7.1.1 E び ctor/Superintendent
Wiirtsilii NSD w山 pのviiJe a rじprじsGnlaUvG of Lhe above ロlentioned category for 4
visit(s) and maxirnuiii 70 uiiin liays. Truvulliii},, iiniJ 1〇も;。巧 are hiclucled
Torsional vibration measurements on board Ihe first vessel will be carried out durin巧
sea かial
Time in excess of number of days sUpulaltid and Ume exじeed山巧 the nor丘、al working
time of 55 houi*s spread over six (が workin巧 days and exceedin巧わn (10) hours per
day will be charged extra.
We prがuuie that our poだonnel will only he employed for じonsuUing and supervising
purpoがs 山じormeじlion wれh this asおれnmenし Tedinical documen化tion in form of
drawings, specifioUions elc that miれht be necessary for the execution of 出e order
shall be supplied by you on demand.
For checkiji巧 the insUllnlion, Iho rじquirじd Lime shall be disposable befoi*e sねr加g up
the engine. Durin巧ルis time, no oLher major jobs may bo Roin巧 on in the engine room
and no vveldin巧 or spray painUn}; may be done above or next to the engine, unless o
agreed by our reprがenしHive.
Our personnel is to take no responsibility for ihe cn巧いw room and other equipment in
conneじりon with sea Inaし insleud llio し-hiof L‘nたiiu’er responsible for the vessel is to be J
present at the expense and on the iiiHiiUivぃ of the buyer.
下he yard must advise Wiirlsiに NSD iU レiist two り)weeks in aiiviinじe about 比e exaけ
Ume for Ihe above mentioned servk.ぃ visiし
8. DOCUMENTATION
8.1.1 Installation Specがic Engine Docmm>n【atioii
Four sets of drawings and inslrucLions necessary for your instiillaUon work of tho
equipment included ぃ1 our supply will bじ providじd four weeks aむer we have received
from the customer the docuuKM、ls and iiislruじLions neじded for preparin巧比G
drawings a.m.
起 speciT に a1:ion
WARTSILA NSD COR■のllA"ON VVさけさiは NSD Finland Oy Marine
み
spec げ ica1:ion
WARTSILA nsd C0W»0)IAT10M Wかが尚NSDFれぉndOy Marine
••,••••む〜••一 こ•ぃ < s • . . •
9. OPTIONS
9.1.1 Boostermodule with thermal 0り heateだ 2
See enclosure for Feedei*boosLer AMB-M % TT dated 24ル May-2000.
WARTSILA46
Combustion air system
ccc
0
Ambient air tempera山re, maん 45
0
Air tempがatu巧 aけが air coolが 40...70
0
Aiパemperature aむが air cooler, alarm 75
Fuel system
b b
a as s
广
Pressure before injection pumps, nom
r
Pressure before injection pumps, alarm 4
t t
c c
Injecがon viscosけy, HFO 16-24
Injection visc:osity, MDO/MGO, min. 2.8
43284850308050085
Lubricating oil system
Pressure before engine, nom. bar
Pressure before engine, alarm bar
Pressure before engine, stop bar
P巧ssu巧 aむer main oil pump, max. bar
化
Suction Hft abilけy of buりt-on pump bar
Preluoricating pressure, nom. bar
Prelubricating pressure, alarm bが
d
c6
6
Pressu巧かop over luかicaむng 0り coolが
8
bar
7
2
3
5
Temperature before engine, nom. で
Tempががure bek)re engine, alarm で
rempががu巧 after engine, abo山 で
円けer fineness, nom. (automaむc fine fiけer) morons
Absolute mesh size, max. (automaむc fine むけer) microns
Fiけer fineness, nom. (safety むけe〇 microns
6 o•o
Absolute mesh size, max. (safety fりter) microns
円けが differential pressure, alがm bが
.
Oil consum[Dむon (100〇/〇 loが),わし +0.3 g/kWh g化Wh
High わmperature cooりng wa化r syがem
2
2
b b b
8
4
3
r rr
2
1
50
5
3a でで
ん
7
8
Tempがatu巧aけがcylindがs,ががm
bbb b b
3
r3
1
r3
タり H
60
60
50
イり
31.5 63 125 250 がり 1000
巧
1/3 octave band cent广e Frequency/Hz
WARTSILAEQ[^[1L
^yyppi VASA
@ り MED
Suhde TYPICAL STRUCTURE
が
TYPE
SCALE
Lp/dB
140
J20-f
I }4
!り
C
100-h
00 +
60 +
40-f
ク0 +
0
31.5 63 リS ク50 SO日
F广equency/Hz
WARTSELAEOr^T^ り CW
rドと
VA5A
化
I—而e SCALE ' •
I _
NOISE LEVELS
Wが巧!しA D!E5EL OY A
TURUN KH0A5 TURKU FACTORY \P〇in〇t
WRKU . FINしAND Iが/GM巧 た9
换イWN. 30 11 93 PTV to【
{MEASURES
Tork.
01 12 93 JA5 Kokoonp.piir. ドi,尸.
CHKD. ASSEMBLY DRG.
攸の, 0冉G. 4V93F0090
OJ。の 化さ Korvoo
SUPERSEDES \n〇 MvutOS
4
2 川/■が
た乂りAリ死/OGじE Data FO良乂JにW6
•/-LfcDOLXrR
6た/6を芝)
Preがure dB がが
Centre frquencv (Hz}
meas. point 1 meas. point 2 meas. point 3 Averaae.point 1/2/3
20,0 130.3 127.2 133.0 130.8
25.0 140.5 137.8 145.4 142.4
31.5 143.5 140.3 142.7
143.6
40.0 146.9 147.3 146.7 147.0
50.0 130.1 132.8 131.4
130.8
63.0 125.7 132.6 131.9 131,0
80.0 136.5 133.9 133.7 13ん9
100,0 134.7 140.7 133.2 137•百
125.0 134.0 132.7 133.0 133.2
160.0 137.4 134.2 133.1 135.3
200,0 140.2 129.9 121.3 135.9
250.0 128.0 126.9 120.2 126.1
315.0 124.6 12し9 122.2
117.3
400.0 124.2 117.6 124.7 123.1
500.0 127.5 125.9 129.4 127.8
630.0 130ぶ 130.9 128.4 130.2
800.0 129.4 130.2 129.7 129.8
1000,0 126ぶ 126.5 126,7
126.6
1250.0 127.3 127.6 127.2
126.8
1600.0 127.3 125.4 126.9 126,6
Point 1,2,3 巧たrs わ diffrent mがsurement points insicje the がhaust aぉがpeline
ぶe巧's
ししCド
2) The allowed min. fuel viscoおty before 化e engine depends on 化e fue! injection pumps used in
the specげic engine type..
3) Beわre engine
pfopofty が wansな NSD Finland Oy and かall oof be copied, shown Of communicated ゎ
Subtitle
Product 化が party without the consent oHhe
Made
1.10.1998 A. Frants Page Document No. Rev.
W20, W化 Apprv。
W46, W64 26.10.1998 M. Laurりehわ 1の 4V92A07の
The W自けsりさ NSD diesel engines are designed and developed for conがnuous
rがuction in 化e rがed output‘ operation, without
,on heavy fuel oり 〇HFO) wi化化e 化りowing properties:
Fuel property
Min./ma ん Limけ Unけ
Viscosity, max.
max. 55 cSt/100で
730 がt/50で
7200 がc. RI/100F
Density が15 で
max. 日.991 g/ml
円ash poわt, Pensky-Maけens
60 で
Pour point, uppが
-winter qualけy
max. 30 で
-summが quaりty 30
Con巧cJson Gがbon 巧sidue (MCFi) max. で
max. 22 % mass
Ash content
Waitが max. 0.20 % mass
max. 1.0 % volume
Wがが5*
max. 0.3 % volum巨
Sulphur content
max. 5.0 % mass
Vanadium content
max. 600 mgルg
Sodium content
max. 100 巧
Sodium content が の
mg/kg
max. 30 mg/kg
Alumわium +ぷりcon conおが
max. 80 mgルg
Alumわium + Sリわon COがent
max. 15 mgルg
Asphaけenes
rrm. 14 〇/〇 m が s
ToねI sediment potenむal
max. 0.1 % mass
CCAI-index
870
Table 1. HFO qua!けy 巧quirements
1. 010 provided Uie fuel treがmeが system
can remove wがが and solids.
じノ Sodium COがributes to hot COびosion on exhaust valves when combined wれh high vanadium
COがent. Sodium also conがbates strongly to foufing of 化e exhaust gaさ tuホine blading at high
load. The aggressiveness of the fuel depends not only on its proportions of sodium and
vanadium but also on 化e tota! amouが of asb. Hot corのsion and deposな formaがon is, however,
also inおuenced by other ash cons がtuents.け is therefore dffficuけ to set strict lim れs based only on
the sodium and vanadium content of the fuel. Also a fuel wなh /ower sodium and vana苗.um
contents Uian specぶed above can cause hot corのsi-On on
engine components.
3) Provided cons化が speed and
>50〇/〇 わがわg of engわも For opersti’on
low had CCAf な60. on variable speed and/or
5) Before engine
舶T5IしAがC
0巧RATING FIELD FOR CP-PROPEしぶR 'D
BOO
RANGE FOR TEMPORARY
C
(PERAUON ONし Y
700
600 H-
400
300
NOM!NAし PROP. CURVE
LOAD UM!T CURVE
200 I巧
100
WARTSiLArenr^T^
Warts!し〇 Dieseし
Dieseし Technoiogy
International しtd Ou Toiminta-aしue
VAA5A - HNUm
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46C SCALE
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fork.
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SUPERSEDES
\DP6.
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Rev.
3
2
WARTSILA 46 PERFORMANCE PACKAGE
1.3,1.2 Increasing load successively from 0 to 100 %MCR over a certain time.
Losing 0 -> X%
Emergency loading: < 10%
Normal loading: <3%
Losing 0 -> X%
Emergency loading: <5s
Normal loading: <2s
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2110.01.01 STEERING GEAR SB
Ruderanlaqe Stb
2110.01.02 ELECTRO HYDR PUMP 1 FOR STEERING GEAR SB
Elektr-Hydr.-Pumpe 1化r Ruderanlage S化
2110.01.03 ELECTRO HYDR PUMP 2 FOR STEERING GEAR SB
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2140.02.02 BEARING BUSH P
Lager Buchse _Bb
2140
3850
5720
Reserveteile f. HM 1
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6110.02.01 MAIN ENGINE 2 WARTSILA 12V46C 12.000 kW 165000 TURBOCHARGER
6110
|2x12000kW ぶ 00/ lixPTOab. 1920KW
6210ぶ*I ぶ1 DOUBLE REDUCTION GEAR 1
Do 睐el -Untがsetzungsq が riebe 1
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6310.01.04 HYDR PUMP 2 FOR CP-PROPELLER SB
Hydr.-Pumpe 2 f日r Vがが.-Propeller S化
6310.01.05 POWER PACK TANK SB
Hydr.-Einhelt f.Verst.Prop.Anlaqe S化.
巧 310.01.06 OIL HEADER TANK SB
Hochtank f.Verst.Pのp.Anlaqe S化.
が10ぶ2ぶ1 CP- PROPELLER P 4 BLADES
Ve巧tellqropeller Bb. max. 0 5200
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が30.01•的 INTERMEDIATE SHAFT 2, SB
IZwischenwelle 2, Stb
的30.01ぶ4 INTERMEDIATE SHAFT 3. SB
Zwischenwelle 3, S化
的30
6340
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Poん 己enennuna Anz. し ieferant Type Lおが ung’GroBe Best.Nr. Gewicht Bemerkung
6350.0ん01 STERN TUBE SEALING FORWARD, P
Stevenrohrabdichtunq vom, Bb
6350.05.01 STERN TUBE BUSH AFT, SB
Stevenrohriau化uchse hint. Stb
6350.0も 01 STERN TUBE BUSH AFT. P
Stevenrohriau化uchse hint. Bb
6350.07.01 STERN TUBE BUSH FORW, SB
Stevenrohriaufbuchse vorn Stb
6350.0も 01 STERN TUBE BUSH FORW, P
Stevenrohriaufbuchse vorn Bb
635え01ぶ1 LUB OIL FILLING PUMP FOR STERN TUBE SB |at)t. 4 m,/h
Schmierかpumpe 化r Stevenのhr S化
6352.02.01 LUB OIL FILLING PUMP FOR STERN TUBE P |at>t. 4 が/h
SchmierolDumpe fur Stevenrohr Bb
两5も01.01 STERN TU己E GRAVITY TANK 1
Hochtank 1 f日r•み evenrohr
を356.0え 01 STERN TU己E GRAVITY TANK 2
Hochtank 2 fiir Stevenrohr
635も 03.01 STERN TUBE SEAL INBOARD OIL HEADER TK 1
Ausgleichtk.1 fur Stevenrohrabdichtunq , innenbords
635も0ん01 STERN TUBE SEAL INBOARD OIL HEADER TK 2
Ausqleich化.2 化r Stevenのh巧bdichtunq , innenbords
がが.05.01 STERN TUBE SEAL OUTBOARD OIL HEADER TK 1
Ausqleichル.1 fur Stevenrohrabdichtunq , auf3enbords
两56.06ぶ1 STERN TUBE SEAL OUTBOARD OIL HEADER TK 2
Ausgleichtk. 2 fur Stevenrohrabdichtunq , auBenbords
6350
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Poを Benennuna Anz. Lieferant Type Le おtung,Grろ Be Best.Nr. iGewIcht Bemerkuna
6370.01.01 MARINE SHAFT JOURNAL BEARING STB 1
Wellentraqlaqer 1 Stb
6370.02.01 MARINE SHAFT JOURNAL BEARING P 1
Wellentraqlaqer 1_Bb
6370.03.01 MARINE SHAFT JOURNAし BEARING STB 2
Wellentraqlaqer 2 Stb
6巧0.0ん01 MARINE SHAFT JOURNAL BEARING P 2
Wellentraqlager 2 Bb
6370.05.01 MARINE SHAFT JOURNAL BEARING STB 3
WellenUaqlaqer 3 S化
が70.0も01 MARINE SHAFT JOURNAL BEARING P 3
Wellentraqlaqer 3 Bb
的70ぶ7.01 BULKHEAD STUFFING BOXES SB 1
Schottabdichtuna 1 Stb.
6370.08.01 巳ULKHEAD STUF円NG BOXES P 1
Schottab か chtunq 1 Bb.
6370.0え 01 BULKHEAD STUFFING BOXES STB 2
Schottabdichtuna 2 Stb.
6370.10.01 BULKHEAD STUFFING BOXES P 2
Schottabかchtunq 2 Bb.
6370.11.01 己ULKHEAD STUFFING BOXES STB 3
Schottabdichtuna 3 Stb
6370.1么01 BULKHEAD STUFFING BOXES P 3
Schottabdichtung 3 Bb.
の70•け.01 MARINE SHAFT ARRESTING DEVICE. SB
7\/611611か6の36, S化
6370.1ん 01 MARINE SHAFT ARRESTING DEVICE. P
Wellenbremsら Bb
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ITEM COMPONENT QTY MAKE TYPE CAPACITY 3RDER-NC WE の HT kg REMARKS
Pos. Benennuna Anz. Ueferant Type Leistun み Gr65e Best.Nr. Gewわ ht B 色merkuna
6370
Diesel/Gene 巧わ r Aqp巧qが1
が10.01.02 SPARE PARTS F. AE 1
■ running HFO
Reservetelle f. Hi-Di 1
6510ぶえ01 DIESEL/GENERATOR SET 2
Diesel/Generator Aagregat 2
6510ぶえ02 SPARE PARTS F. AE 2 RUNNING HFO
Rがerveteile f. HレDi 2
6510.0 ん 01 DIESEL/GENERATOR SET 3
Diesel/Generator Agareqat 3
が10ぶん02 SPARE PARTS F. AE 3
Rがerveteile f. Hi-Di 3
6510
がが.01ぶ1 EMERGENCY & HARBOUR GENERATING SET abt.1000 kVA, ALTERNATOR INCL
Abgaskessel 1,HM 1
6610ぶえ01 EXHAUST GAS BOILER 2, ME 2
I abt.1000 kW
Abqaskessel 2, HM 2
6610.0 ん 01 EXHAUST GAS BOILER 3. ME 3 |at)t. lOOOkW
Abgaskessel 3, HM 3
6610ぶん01 EXHAUST GAS BOILER 4, ME 4 law.1000 kW
Abgaskessel 4, HM 4
Se おぶ Datei:Maschli1 Stand:08.05.00
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6610
6620
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7122.12.01 PREHEATING COOLING WATER PUMP 2 FOR AE
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Tube-Type
7123.06.01 HT FRESH COOLING WATER PREHEATER 2 FOR ME
HT-K加Iwassか-Vorwるrmが 2 化r HM
HT.Kiihlwasがr-Vorwさrmが1巧rHレDi
HT FRESH COOLING WATER PREHEATER 2 FOR AE Tube-Type
712え0ん01
HT-K日hlwががr - Vorwるrmか 2 fOr Hi-Di
7123
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Schwerol - Seoarator-Modul _2
7131.02.02 PREHEATER 2 FOR HFO PURIFIER 2 la化 7000 L/h
Vorwるrmer 2 f白r Schwer6l-Separator 2
7131.02.03 FUEL PRESSURE FEED PUMP 2 FOR PURI円ER 2
K巧ftsわff- Zubr-Pumoe 2 化r Seoががor 2
7131.03.01 HFO-PURI 円 ER-UNIT 3 labt. 6500 L/h
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7134.10.01 FUELOIL 円LTER 2 FOR AE abt.が/h
Kraftstoffiけer2 化r AE Meshsizeこ mm
7134.11.01 FUEし OIL DUPしEX FIしTER FOR EMERG: FEED PUMP a化がか
Kraftがoff-Duplexfiltが化r Not-Kraftstoffzubrinqerpumpe Meshsize: 0で35mm
7134
7139 ぶ1.01 FUEL OIL UNIT COMPL: FOR ME 1 AND MEj^ |abt. 3000 L/h
Kraけがoff-Modul komi^lett f白r HM 1 und HM4
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71が.02.03 FUEL PRESSURE FEED PUMP FOR ME 3
Kraftがofr- zubr.-Pumpe f日r HM _3
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Poん Benennunq^ Anz. Liefe 巧 nt Type Lelstunタ,G か Be 己 est.Nr. Gewicht Bemerkuna
7141.04.03 LUB OIL PURIFIER ME DELIVERY PUMP 4
Zubr.Pumpe 化r Schmie巧I - Sep .HM 4
|abt.1500 L/h
7141.05.01 LUB OIL PURI円ER1 FOR AE
Schmierか-Sepa巧化r 1巧r Hi-Di
7141
Schmie间pumj)e 2 化r HM 2
|Stand*by Pump
71が.03ぶ1 しUBOlし PUMP 3 FOR ME 3
Schmierolpumpe 3 fur HM 3
のがぶん01 LUB OIL PUMP 4 FOR ME 4 Starがby Pump
Schmier^jpumoe 4 化r HM 4
7142
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Benennunq Anz. Lieferant Lei が uru[,G か Be Best-Nr. Gewた ht Bemerkun狂
Poん Ty苗
7144.10.01 しUB OIL DOU日LE SAFETY FIしTER 2 FOR ME 2
Schmier6l - Sわherheit-Doがel川化r 2 f. HM 2
7144.11.01 LUB OIL DOUBLE SAFETY FILTER 3 FOR ME 3
Schmier6l-Sわheホeけ-Do祀elfilterS f. HM_5_
714ん1え01 LUB OIL DOUBLE SAFETY 円LTER 4 FOR ME 4
Schmierか-Sわheホeit-Dop日elfilter 4_f. HM_£
7144
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DRWG NO : 006の-7000-R001 DEPART : AP/KMR
Zeichng. Nr.: Abお ilung
Written 日Y ; Hぶかiitt
LIST OF MACHINERY EQUIPMENT
Gezeichnet ; G.Manns
Liがe der maschinenbauHchen Aggregate
ITEM COMPONENT QTY MAKE TYPE CAPACITY 3RDER-NC WEIGHT kg REMARKS
Poん Benennuna Anz. Lieferant Type Leistung’GroBe Best.Nr. iCiewicht Bemerkunq
7151ぶ7ぶ1 SILENCER 3 WITH SPARK ARRESTOR FOR AE 3
Schalld^mofer 3 mけ Funkenfるnqer f白r Hi-DI 3
7151
AnlaBluft - KomjKessor 1
のの•0么01 STARTING AIR COMPRESSOR 2 1200 m3/h. saobar
Anla间uft - Komq巧ssor 2
のの.0ん01 EMERGENCY AIR COMPRESSOR 巧m3/h 30でじが
Noレ AnlaBluft - Kompressor
7162
Haupt.-AnlaBluftbehる Iter 1
7165.0 么 01 MAIN STARTING AIR RECEIVER 2 5000しけが 30ぶbが
Haupt.-AnlaBluけbehをけer 2
7165ぶえ01 STARTING A旧 RECEIVER FOA AE 100outer 30でりが
AnIがluftbかるItが化r Hi-Di
71がぶん01 STARTING AIR RECEIVER FOR EMERGENCY DIESEL 1400 Liter 撕で bar
7182
HUしL NO : 00が2
Bau Nr.:
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Seiten
Aktiengeseリ schaft
DRWG NO : 006の-7000-R001 DEPART : AP/KMR
むichng. Nr.; Aがみlung
Wriけ即 BY ; Hぶchiitt
LIST OF MACHINERY EQUIPMENT
Qezeichnet : G.Manns
Liste der maschinenbaulichen Aggregate
ITEM COMPONENT QTY MAKE TYPE CAPACITY DRDER-NC W日GHT kg REMARKS
|cewわ ht
Poん Benennunq Anこ Liefe 巧 nt Type Lei が ung’GroBe Best.Nr. Bemerkung
7183.01.01 lOVERPRODUCTION COOLER 1(DAMP COOLER)
日 beroroduktionsk 曰 hter 1
7183.02.01 lOVERPRODUCTION COOLER 2 (DAMP COOLER)
Uberqroduktionsk 白 hi が 2
7183
HULL NO : 006の
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43
Aktiengesellschaft
DRWG NO : 00682-7000-R001 DEPART : AP/KMR
むtehng. Nr.: Abteilung
Written BY : H.Schutt
LIST OF MACHINERY EQUIPMENT
Gezeわhn が;G.Manns
Liste der maschinenbaulichen Aggregate
ITEM COMPONENT QTY MAKE TYPE CAPACITY 3RDER-NC WEIGHT kg REMARKS
Poん Benennung Anz. Lieferant Type しeistunq,Gr扫 Be 己 est.Nr. Gewi か t Bemerkunq
7222.01.01 BILGE PUMP 1 1200 m3/h 2.0 bar
LenzDumpe 1
7222.02.01 BILGE PUMP 2 |200 m3かと0 bar
しenzDumpe 2
722么的.01 BILGE PUMP 3 1200 m3かえ0 bar
Lenzpumpe 3
7222.0ん 01 ENGINE ROOM BILGE PUMP 15 m3/h み0 bar
Masch.-Raum Lenzpumpe
7222.0も 01 BILGE EJECTOR FOR CHAIN LOCKER
しenzejector f扫r Keけenkasten
722么0も01 BILGE EJECTOR FOR CHAIN LOCKER
しenzei吟tor f 白r Kettenkasten
7222
HULL NO : 006の
Bau Nr.:
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43
Aktiengesellschaft
DRWG NO : 00682-7000-R001 DEPART AP/KMR
Abteilung
Zeichng. Nr.:
Written BY : H.Schutt
LIST OF MACHINERY EQUIPMENT Gezeichnet : G.Manns
Liste der maschinenbauUchen Aggregate
ITEM COMPONENT QTY MAKE TYPE CAPACITY 3RDER-NC WEIGHT kg REMARKS
Poん 日enennung Anz. Lieferant Type しeistung,Gr扫 Be Best.Nr. Gewicht Bemerkung
7232
Druckhaltepumpe 化r Drucktank
7242
Seおぶ5 Dがも:MaがhiけStanな08.05.00
* COMPONENTS IN DRAWG
HULL NO : 006の
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Aktiengesellschaft
DRWG NO : 006の-7000"ROOI DEPART AP/KMR
むichng. Nr.: Aがみlung
Written BY : H.Schiitt
LIST OF MACHINERY EQUIPMENT Gがeわhnet : G.Manns
Uがe der maschinenba山ichen Aggregate
ITEM COMPONENT QTY MAKE TYPE CAPACITY DRDER-NC W曰GHT kg REMARKS
Pos. Benennun幻 Anz. Lieferant Type Leistung’GroBe Best.Nr. Gew わ ht Bemerkunq
72の.01.01 DRAIN PUMP 1 FOR BILGE WELL (LOWER CAR DECK)
Entleerungspumpe 1 f白r しenzbrunnen (unteres Autodeck)
のの•の.01 DRAIN PUMP 2 FOR BILGE WELL (LOWER CAR DECK)
EntleerunqsDumpe 2 f白r しenzbrunnen (unteres Autodeck)
728え0ん01 DRAIN PUMP 3 FOR BILGE WELL也OWER CAR DECK)
Entleerunqspumpe 3 -f白r しenzbrunnen (unteres Autodeck)
7282
Frischwasser - Erzeuaer 1
7511.02.01 FRESHWATER GENERATOR 2 175 が/24 h
Frischwasser - Erzeuqer 2
7511.0 ん 01 FRESHWATER GENERATOR 3 |75 mV24 h
Frischwasser - Eロeuger 3
7511.0ん 01 FRESHWATER GENERATOR 4 175 が/24 h
Frischwasser - Erzeuqer 4
7511ぶ 5.01 CHEMICAL DOSING EQUIPMENT 1
Chemikalien-Dosi がqerる11
7511.0 も 01 CHEMICAL DOSING EQUIPMENT 2
Chemikalien-Dosierqerat 2
7511.07.01 CHLORINATING-UNIT FOR EVAPOR. WATER min 2ppm
heedpumps
Chlorierunqsanlaqe 化 r FW-Erzeuaerwasser 2001
7511
HULL NO : 006の
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43
Aktiengesellschaft
DRWG NO ; 006の-7000-R001 DEPART : AP/KMR
Zelchng. Nr.: Abteilung
Writt饥 BY ; H ぶか iitt
LIST OF MACHINERY EQUIPMENT Gezeiかnet : G.Manns
Liste der maschinenbaulichen Aggregate
ITEM COMPONENT QTY MAKE TYPE CAPACITY 3RDER-NC W田GHT kg REMARKS
Poん Benennunq Anz. Lieferant Type Leistunq,Gr扫 6e Best.Nr. Gew わ ht Bemerkung
7512.03.01 HEATING WATER CIRC. PUMP 1 FOR FW GENERATOR 1
hteizwassが-ZirkulがわnsjDumqe 1 fOr FW Eロeugが1
7512
HULL NO : 006の
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43
AWiengesellschaft
DRWG NO ; 00682-7000-R001 DEPART : AP/KMR
Zeichng. Nr.; Abteilung
Written BY ; H.Schutt
LIST OF MACHINERY EQUIPMENT
Geがiかnが:G.Manns
Liste der maschinenbaulichen Aggregate
ITEM COMPONENT QTY MAKE TYPE CAPACITY DRDER-NC WEIGHT kg REMARKS
Poん Benennun幻 Anz. Lieferant Type Lei が ung,Gr6Be Best.Nr. Gewわ ht Bemerkunq
7522.03.01 WARMWATER CIRCULATING PUMP 1
Wがmwasser - UmwるIzpumpe 1
7522.04.01 WARMWATER CIRCULATING PUMP 2
Warmwasser - UmwるIzpumpe 2
7522.05.01 WARMWATER CIRCULATING PUMP 3 |6 が/h 0ぶ bar
Warmwasser • UmwるIzDumpe 3
7522
Warmwasser -日e巧けer
7523ぶえ01 CALORIFIER 100 kW
Warmwasser - Bereけer
75の•0ん01 LOCAL DRINKING WATER FOUNTAIN 1 FOR ER-SPACES
Ortl.Trinkwasser • KGihlが1 f日 r MR-Bereiか
7523ぶん01 LOCAL DRINKING WATER FOUNTAIN 2 FOR ER-SPACES
Ortl.Trinkwassが-K日hiが 2 化r MR-Bereich
7巧3.05.01 LOCAL DRINKING WATER FOUNTAIN FOR UPPER DECK
Ortl.Trinkwassが-KiihlがのrOberdがk
7523ぶも01 LOCAL DRINKING WATER FOUNTAIN FOR MAIN DECK
Ortl.Trinkwasser- K日hler f白rHauptdeck
7523
HULL NO : 00が2
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Aktiengesellscha け
DRWG NO ; 00682-7000-R001 DEPART : AP/KMR
Zelchng. Nr.: Abteilung
Written BY : H.Schiitt
LIST OF MACHINERY EQUIPMENT
Gezeichnet ; G.Manns
Liste der maschinenbaulichen Aggregate
ITEM COMPONENT QTY MAKE TYPE CAPACITY 3RDER-NC W 曰 GHT teg REMARKS
Poん Benennunq Anz. Lieferant Type Leistunみ GroGe Best.Nr. lGwi かt Bem色 rkunを
7524.04.01 CHLORINATING EQUIPMENT FOR BUNKERED FW
Chlorinierunqsanlaqe 巧r qebunkertes FW
7524.05.01 CHLORINATING EQUIPMENT F. POTABLE FWTO ACCOM.
Chlorinierungsanlaqe 化r Saniほト FW
|stand by
7524.06.01 CHLORINATING EQUIPMENT F. POTABLE FW TO ACCOM.
Chloriniemnqsanlaqe f白r Sanけar- FW
7524
HULL NO : 00が2
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Aけiengesellschaft
DRWG NO : 006の-7000-R001 DEPART ; AP/KMR
Zeichng. Nr.; Abteilung
Writt刖BY : Hぶか白け
LIST OF MACHINERY EQUIPMENT Gezeiかnが:G.Manns
Liがe der maschinenbaulichen Agg巧gがe
ITEM COMPONENT QTY MAKE TYPE CAPACITY 3RDER-NC W日州T kg REMARKS
Benennuna Anz. Lieferant Type Leistung’GroBe Best.Nr. Gewicht Bemerkunq
Pos.
7532.03.01 GREASE SEPARATOR EMPTYING PUMP 10 m»/h
Fettabscheider- Entleerunqspumpe
7532.04.01 GREY WATER PUMP STATION 1 かtぶ5がか
Grauwasser-Pumpstation 1
7532.0ん02 GREY WATER PUMP STATION 1 DにCHARGE-PUMP 1
G 巧 uwasse ト Pumpががわ n 1 Entleerungspumpe 1
7532.04.03 GREY WATER PUMP STATION 1 DISCHARGE PUMP 2
Grauwasse ト Pumpがが ion 1 Entleerunqspumqe 2
7532.05.01 GREY WATER PUMP STATION 2 abt.25 m*/h
GwiiwasseトPumpががbn 2
753え05ぶ2 GREY WATER PUMP STATION 2 DISCHARGE PUMP 1
Grauwasser-Pumpstation 2 EnlleerunqspumDe 1
巧32.05.03 GREY WATER PUMP STATION 2 DISCHARGE PUMP 2
Grauwasser-Pumpががion 2 EntleerunqspumD_e 2
7巧2.0も01 DOSING PUMP 1 TO TREATMENT PLANT
Dosierpumqe 1 fur Au化e の itunqsanlage
巧お.0も02 DOSING PUMP 2 TO TREATMENT PLANT
Dosierpumpe 2 f白r Aufbereけunqsanlage
7532.07ぶ1 CHEMICAL DOSING UNIT 1
Chem化alien-Doお erunq か Einheけ1
巧の.07.02 CHEMICAL DOSING UNIT 2
Chemikalien-Dosierungs-Einhelt 2
巧32.07.03 CHEMICAL DOSING UNIT 3
Chemikalien-Dosierunqs-Einheけ 3
7532
HULL NO : 00682
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43
A け iengesellschaft
DRWG NO ; 00が2-7000-R001 DEPART : AP/KMR
Zelchng. Nr.: Abteilung
Written BY : H.Schiitt
LIST OF MACHINERY EQUIPMENT Gezeichnet : G.Manns
Liste der maschinenbaunchen Aggregate
ITEM COMPONENT QTY MAKE TYPE CAPACITY DRDER-NC WEIGHT kg REMARKS
Pos. 已enennunq^ Anz. し ieferant Type Leistunみ GroBe Best.Nr. Gewわ ht Bem色 rkunを
7534
Jechn.-Frischw. Pumpe 2
7542
Klima-Naかeホむが1
HUしし NO : 00682
Bau Nr.;
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43
Aktiengesellschaけ
DRWG NO ; 006の-7000"ROOI DEPART : AP/KMR
Zelchng. Nr.; Abteilung
Written BY : H.Schutt
LIST OF MACHINERY EQUIPMENT
Gezみホ nが:G.Manns
Liste der maschinenbaulichen Aggregate
|REFRに MACHIN
7561.01.01 DOMESTIC REFRIG COMPRESSOR 1
Kompressor 1 fur Proviantk 白 hlanlaqe I ROOM
7561ぶ 2.01 DOMESTIC REFRIG COMPRESSOR 2
Kompressor 2 化r Pのviantk日hlanlaq£
巧かぶん01 DOMESTIC REFRIG COMPRESSOR 3
Kompressor 3 化r Pのviaがkuhlanlaqe
75がぶん01 DOMESTIC REFRIG COMPRESSOR 4
Kompressor 4 Kir Proviantk白hlanlaqe
HULL NO : 00が2
Bau Nr.;
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Aktiengesellschaけ
DRWG NO ; 00682-7000-R001 DEPART ; AP/KMR
なわhnかNr.: Aがみlung
Written BY : H.Schutt
LIST OF MACHINERY EQUIPMENT
Gezeiかnet : Gぶanns
Lis化 der maschinenbauりChen Aggregate
ITEM COMPONENT QTY MAKE TYPE CAPACITY 3RD巨 R-NC W曰GHT kg REMARKS
Poん 巳enennuna Anz. Lieferant Type Leおtun江GかBe Best.Nr. G)ew わ ht Bemerkung
7561.05.01 AIR COOLERS FOR REFRIGERATED ROOMS
しuftk白hler in K日hirるumen
7561
团 lgewasser-Schaumpumj)e
巧7ん01.01 GARBAGE CHUTE FOR DRY GARBAGE
fiutsche f. Trockenm白II
757も 01.01 SLUDGE OIL PURIFIER 1 2001か PUMP ROOM P
Schlammolseparator 1
12001か
7575.02.01 SしUDGEOIL PURI円ER2 I PUMP ROOM P
Schlammolseparator 2
巧7も01.01 CONTAINER FOR DRY-GARBAGE 3 jeach appのX.10が
Container f扫r Trockenm 曰リ
7570
HULL NO : 00が2
Bau Nr.:
FLENDER WERFT LUBECK PAGES 43
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Aけiengesellschaft
DRWG NO : 00が2-7000~R001 DEPART : AP/KMR
Zelchng. Nr.; Abteilung
Writt飢 BY : H ぶchOtt
LIST OF MACHINERY EQUIPMENT
Ge巧iか nが:G.Manns
Liste der maschinenbaulichen Aggregate
ITEM COMPONENT QTY MAKE TYPE CAPACITY DRDER-NC WEIGHT kg REMARKS
Poん Benennun幻 Anz. Lieferant Type Leistung’GroBe Best.Nr. Gewわ ht Bemerkun注
758ん0么01 PH/ FREE CHLORINE ANALYSING AND DOSING EQUIPMENT
PH/ f巧i CWoranalyse - und Dosiereinheれ
7580
Seお:34 Datei:Mがかり1みand:08.05.00
* COMPONENTS IN DRAWG
HULL NO ; 00682
Bau Nr.;
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Aktiengesellschaft
DRWG NO ; 00が2-7000~R001 DEPART : AP/KMR
Zeichng. Nr.: Abtも lung
Written BY : H.Schiitt
LIST OF MACHINERY EQUIPMENT
Gezeichnが;G.Manns
Liste der maschinenbaulichen Aggregate
ITEM COMPONENT QTY MAKE TYPE CAPACITY 3RDER-NC W 曰 GHT kg REMARKS
Pos. Benennuna Anこ Liがe巧nt Type LeおtunみGr扫Be Best.Nr. iGewicht Bemerkung
7842.01.01 ENG WORKSHOP WORK BENCH
Werkbank Masch.Werkstatt
7842.02.01 PURIFIER CLEANING TABLE
Reinigunqstisch 化r Sepa巧toren
78が.0义01 BENCH FOR VALVE PRESSURE CONTROL
Abstellbank DusenabspriじVOかchtunえ
7842
HULL NO ; 00682 43
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なおn
DRWG NO : 006の-7000-R001 DEPART : AP/KMR
Zeichng. Nr.: Abteilung
Writt如 BY : aSchiitt
LIST OF MACHINERY EQUIPMENT
G 的eiか nが:G.Manns
Liste der maschinenbaulichen Aggregate
ITEM COMPONENT QTY MAKE TYPE CAPACITY DRDER-NC W 日 GHT kg REMARKS
Poん Benennung Anz. Lieferant Type しe おtung,Gr扫 Be 己 est.Nr. Gewわ ht Bemerkung
7846.02.01 ULTRASONIC CLEANING SYSTEM
U け raschall-ReiniqunqsanIa祀
78が
Werkbank E - Werkstatt
7847.02.01 TABLE DRILLING MACHINE D13 mm
Tischbohrmaschine
78が.0え01 TABLE GRINDING MACHINE |2x D150 mm
iTischschle けmaschine
7847
HULL NO : 00682
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43
A け iengesellschaft
DRWG NO ; 006の-7000~R〇〇1 DEPART AP/KMR
Zeichng. Nr.: Aがみlung
Written BY ; H.Schutt
LIST OF MACHINERY EQUIPMENT
Gezeichnet ; G.Manns
Liste der maschinenba山ichen Aggregate
ITEM COMPONENT QTY MAKE TYPE CAPACITY 3RDER-NC W曰GHT kg REMARKS
Pos. Benennung Anこ Li がerant Type し eistung,GroBe Best.Nr. Gew わ ht Bemerkung
7852.14.01 FO FEED PUMP ROOM FAN . EXHAUST
Brennst.-Zubrinqerpumpen -Raum し白れer, Abluft
HUしし NO ; 00682
Bau Nr.:
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Aktiengesellschaft
DRWG NO : 00が2-7000~R001 DEPART ; AP/KMR
Zeichng. Nr.: Abteilung
Writt饥BY : Hぶか扫打
LIST OF MACHINERY EQUIPMENT
Gezeichnet : G.Manns
Liste der maschinenbaulichen Aggregate
ITEM COMPONENT QTY MAKE TYPE CAPACITY 3RDER-NC WEIGHT kg REMARKS
Pos. Benennung Anz. Ueferant Type Leistunq,GroBe Best. Nr. Gewわ ht Bemerkunq
i7852.2も01 FAN FOR ENGINE STORE . EXHAUST
し曰けer f白r Maschinenlager, Abluft
7がえ29ぶ1 FAN FOR ELEKTRIC STORE . EXHAUST
しOfter f白r E-Lager, Abluけ
7がえ30ぶ1 FAN FOR AIR KOMPRESSOR ROOM .SUPPLY
し ufter f白r Kompressorraum, Zuluft
785么31ぶ1 FAN FOR FUEし VALVE TEST ROOM ’ EXHAUST
し白fter f白r Testraum der Brennstoffventile, Abluft
785えの.01 FAN FOR WELDING PLACE,EXHAUST
し白れer f白r Schweのplatz, Abluれ
7化えがぶ1 FAN FOR EMERGENCY GENERATOR ROOM . SUPPLY |SiaTM3.by
し白fter f白r Notdieselraum , Zuluけ
785么3ん01 FAN FOR STEERING GEAR ROOM
し日fter f 白r 円udermaschinenraum
7が2名も01 FAN FOR DRENCHER CENTRAL
し白fter f扫r Drencher-Zentrale
785么3も01 FAN FOR SPRINKLER CENTRAL
し白 fter f 曰r Sprinkler-Zentrale
巧巧.巧.01 FAN FOR PIPE-TUNNEL
し日れer f白r円ohrtunnel
7852
HULし NO ; 00682 43
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DRWG NO ; 00が2-7〇〇〇~R〇〇1 Aktiengesellschaft
DEPART : AP/KMR
むichnみ Nr.: Abtみ lung
Written BY : H.Schutt
LIST OF MACHINERY EQUIPMENT
Gezeichnet ; G.Manns
Liste der maschinenbaulichen Aggregate
ITEM COMPONENT QTY MAKE TYPE CAPACITY 3RDER-NC WEIGHT kg REMARKS
Poん Benennuna Anz. Liefera nt Type Leistung,Gro(3e Best.Nr. |Cew わ ht Bemerkunq
7911.02.02 BOW THRUSTER HYDR POWER UNIT 2
Hyか.Aagregat 2 f. Bupstrahlruder 2
7911.03.01 STERN THRUSTER 1400 kW
Heck が巧 hiruder
7911.03.02 STERN THRUSTER HYDR POWER UNIT
jjyか.Aqgreqが f. Heckがrahlruder
7911
Seおづ9 Datei:MおかIi1みand:08.05.00
♦ COMPONENTS IN DRAWG
HULL NO : 006の 43
Bau Nr.;
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Aktiengeが llschaft
DRWG NO : 006の-7000~R001 DEPART : AP/KMR
Zeわhng. Nr.: Abteiiung
Wrm饥BY : KSか日け
LIST OF MACHINERY EQUIPMENT
Ge巧ichnet : G.Manns
Liste der maschinenbauりChen Aggregate
79引
HULL NO : 00682
Bau Nr.:
FLENDER WERFT LUBECK PAGES
Sおten
43
Aktiengesellschaけ
DRWG NO : 00682-7000-R001 DEPART ; AP/KMR
Zeichng. Nr.: Abteilung
Written BY : H.Schutt
LIST OF MACHINERY EQUIPMENT Gezeichn が;G.Manns
Liste der maschinenbaulichen Aggregate
ITEM COMPONENT QTY MAKE TYPE CAPACITY 3RDER-NC WEIGHT kg REMARKS
Poん Benennuna Anz. Lieferant Type Leistung,Gr66e Best.Nr. Gewicht Bemerkuna
7961
7990
HULL NO : 006の
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43
Aktiengesellschaft
DRWG NO ; 006の-7000-R001 DEPART ; AP/KMR
Zelchng. Nr.: Ab似 lung
Written BY : Hぶか日打
LIST OF MACHINERY EQUIPMENT
Gezeiかnが;G.Manns
Liste der maschinenbaulichen Aggregate
9111
HULL NO ; 00682 43
Bau Nr.:
FLENDER WERFT LUBECK PAGES
なお。
DRWG NO : 00682-7000-R001
Aktiengesellschaれ
DEPART ; A P/KM R
Zeichng. Nr.: Abteiiung
Written BY : Hぶか。け
LIST OF MACHINERY EQUIPMENT
Gezeichnet : G.Manns
Liste der maschinenba山ichen Aggregate
ITEM COMPONENT QTY MAKE TYPE CAPACITY DRDER-NC WEIGHT kg REMARKS
Poん Benennuna Anz. し ieferant Type Leistung’GroBe Best.Nr. Gewicht Bemerkung
9120.0 も 01 TRANSFORMER 1 FOR GALLEY
Traわ1化rKOかe
9120 ぶ 7.01 TRANSFORMER 2 FOR GALLEY
Trがo2化rK白かe
9120 ぶ 8.01 TRANSFORMER 3 FOR GALLEY
Trafo3 fur Kuche
9120ぶえ01 TRANSFORMER 4 FOR GALLEY
T rafo 4 f日 rK白Che
9120.10.01 TRANSFORMER 1 FOR REFER RECEPTACLES AND CARAVAN
It rafo 1化 r K白 histeckdosen und Caravans
Required service area for overhauling both cylinder head and piston-connecting rod assembly
(not at 化e same ume) is approximately 8...10m2.
For overhauling more than one cylinder, an additional area of about 4m 2 per cylinder is
i^equired. This area is u化d for Ujmporary sU)ring of dismantled parts.
C 巧 C
OjO-
////
で
/
4
4
InsuLatlon
巧y
Uj
、\/uろL 〇/と
pipes
も み
づ 立
J Kosomaa 11/01/00
C4
2. CyLinder Liner
4 4
ム2 ムタ し4
3. Cy Unde广 bead
み选 H1 H2
J Kosomaa で
4
Required hook height vertically above (Tankshaft when ovげhauling main parts
H
づ {>
占
屈.团.四:
J Kosomaa 11/01/00 6
<0
G H
O o £>
づ
I
—
おE 应
巧
J Kosomaa 11/01/00
Vertically
5 7 4 5 18
Main deck girders, approx.
I I
Bridge crane, free height above hook. approx.
Hook height vertically above crankshaむ,しSIり
1 o 1
From crankshaむ cenわr to oil sump boUom (2
Distanぴ from oil sump め tanktop (3
Double bottom, approx.
Total from b过se line to main deck, approx: 8.0
Transveけe也
meれes
Transverse travel of hook on each side,TT3 (4 2.3
Free width transversely beyond hook on each side (X8
Transverse free width between joillars/bulkheads etc, approx: 6.2
Transversely
metres
Transverse travel of hook on operating side of enginも TT3 < 2 3.5
Transverse travel of hook on rear side of engine. TTl (3 1.9
Free width transversely beyond hook on each side, a^rox. 0ぶ
Transverse free width between pillars/bulkheads etc, approx: 7ぶ
to なgi(なdinallv _ — _ _ —
metres
Min hook travel from crankshaむ flange Awards free end of 比e engine < 4 0ぶ
Max hook travel from crankshaれ flange towards free e打d of the engine け 10ぶ
To化1 longUuがnal travel 9ぶ
0 Allows U扣ng parts from re站 side of engine in vertical poリtion ovが exhauな maniわ!d insuladon boん Lifting
strategy LSI is applied for cylinders in the operating side and NLl for cylinders in the rear side of engine.
(2 Covers landing area
on Operating おde が the engine (TT3), part of which also がじ as storage space of
emergency spare parts. Assumed that next to engine hot box is 800mm wide grating, unsuitable for landing
heavy parts.
(3 Allows lifting of connecting rod big end halvな(TTl).
(4 Longれudinal travel covがs all cylinかrs and camshaむ dnvmg gear. Also built-on pumps at free end of 比c
engine are covered.
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2400 20巧
direction of removal moy be freely ------- 〇
C hosen
Maintenance pしotFo广m supports to be Located
C
between the cr'onkcose cover's, min 200 mm
Minimum ove广bauし inq_Jieiqhts か0巧 the engine bLock to faciしitote
广emovaし of the —し〇16广〇し side screws
3) Overhau
a) 0ンe广
し禮し
sidewards
01 pipes
b) 0ンe广 insuLationbox
2) Overbouしing aiong the engine CL 扫
a) over the voLve gear coders
b) vaし ve gear covers r'emovsd
3) Ove广bauし ing a Long the engine CL WARTSIL^EO^iy
(ho广 izonta し posit ion) ^/が巧化ィDIKEし
yartsiio TURUN Tか0巧-WRがりCT 贿y\ !arkei mp ien OS I en
o) over the voしve gear COンがs Vが TUmi- FINLAND
haaLaus
b) va し ve gear covers removed Suhde
SCALE /••が ◎ご MED
なsけか
UN!巧一 か SPACE REQUIREMENT 巧R
Aしし dimensions incしude min 20mm Fo广 〇し〇〇广〇〇€6 26 06 96 PTV OVERHAUL OF MAIN COMPONENTS
Tork. Kが.pi ir [Pilr:
ご 03 06 99 MSS JJL 027058 iDra^ina updated 议ド•びが
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weight weight
Engine Amin A Iff) in 公 Cm in Clmin の E か 的
12Vが 4490 1400 2120 1300 40 8810 550 の75
16Vが 4850 巧50 2460 巧00 140 now 890 3511
WVが 4850 1550 2460 巧りり 140 12210 890 3511
©
Wりrt:siLり N5D
Go广por'Qtton N05T0JろRJE5TELMみ
FINし AND A郎了PL TURBOAHTIMEN HU0け00N
Techno しoau
\Product
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MADE 化/之巧がI が55/5〇ae广St广0讯 がけ.ロ/が FOR TC. A郎 T化 0V巧HAULING
CHKD 13 12 1999\ VMH/HiLakori \DRG.
4V阴 C0253
\5CALE \N0. \NO.
APPD 13 12 1999\ JJし/しeppanen 1:WO m. Rev.
ALTER
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LIFTING OF ENGINES
VASA V46
Sco. Dr. 27 11 89 BNt
M5/1が \DRG. 4VのD0178
[NO.
gene广0し sign
9み Water, oiL and condensate
sepor'Qtor', 96〇〇广幻し sign
Air distr'ibutor
がなを Spr ing-Looded over'Fいw
straight, angしe
な Compr'essor
しocoし temp, gouge
感 下emper'otur'6 sensor
Automatic Fiしter with by-pass Fiしter
@ し oca し pr'Qssure gouge in
mstr'ument pane し on engine
み Separator
感 Pr'essur'e swi tcb, shut—down
⑥ Pressure transmitier
ぐ Flow meter
感 DiFFer'enti0し pr'essu广e indicator
Viscosimeter
\xな) D i FFer'ent i 0し pressur'e sw i tch
感 しeveし switch
a 13 09 % _MDa _JSH DH359 Dr'owinq updated
Pvm. TekijO Hyv. ILmoitus no SeLvitys
\REV. DATE MADE APPVD. MEMO NO. _ EXPLANA nON
WARTSILAEOBgaL
s
化 /’がク
WDFI-M
List of SLjmboしs
Moot tori
ぶ Project Guide Vasa 32
ENGINE _ VASA
Piirt.
20 08 9S MDg /广.
DRAWN.
Suhde
\no 4V92A0549
Sivu \DR6.
\APPVD. 20 08 96 5JH SCALE PAGE a.
\NO.
Installation Planning Instructions
Main 巨ngines
4 X12V46C
Fuel かI system
General
A pressurized fuel feed syst;em is U) be inなailed in HFO inがallations. The over pressure
in the sys化ms prevenじ化e formがion of gas and vapour in the rがum lines from the
engine.
The heavy fuel pipes shall be properly insula化d and equipped with trace heating. It has
U) be poな化le to shuレがf 也e heがing of 化e pipes when running wi化 MDO (化e tracing
pipes to be grouped toge化er according to 化eir use),A打y provision to change 化e type
of fuel during operation sho山d be designed U) obtain a smoo化 change in fuel
化mperaUire and viscosity. When changing from HFO to MDO or gお oil t:he viscosity が
化e engine sho山d be above 2.8 cSし and not 过rop below 2.0 cSt even during short
transient conciitionん In certain applicがions a cooler may be necessary.
Fuel り system
0
The tank and pumps should be placed SO tiiat a posけive リatic pressure of 0.3 — 0.5 bar is
obtained on the suction side of the pumps.
Fuel かI system
In a むnが mesh size than 25 iim is specified,比e aiUomatic む1化r muリ be placed bがween
the feeder pumps a円d the deaeration tank to avoid clogging of the filter mesh due to
びacking of 化e fueし
Fuel 0り system
Mode of operation
Two separaU)rs, boUi of 化巳 same sizも should be inがailed. The capacity of one separaにr
to be sufficient for t;he total fuel consumption. The 0比er (なand-by) separator should
also be in operation all化e time in paralld. For pure cHstillate fueし a separate purifier
should be installed.
System components
Sealing tank,heavyかel
The settling tank should normally be dimensioned to ensure fuel s叩がy for mi打.
24 operating hours when filled to maximum. The tank should be designed to provide 化e
most efiicient sludge and water rejecting effect. The tank is to be provided with a
heating coil and should be well insulated.
To ensure constant 化mperaUire in 比e separator,化e sけtling tank 化mperature should be
kept as constant as possible. The 化mpなature in 化e sがtling tank should be bがween 50 -
70〇C.
The min. level in the settling lank should be kept as high as possible. In this way the
化mpera化re will not decreがe U)〇 much when むりing up wUh cold bunkな.
A suetわn filter sho山d be fitted to pro化な化e fbed pump. The filter should be equipped
with heがing jackが in case 化e insはRation place is cold. The filter can be ei化er a duplex
fiUer wれh change ovな valves or two sep址ate simplex fibers. The filter can be ehher a
duplex niter that air suction cannot occur, fineness 0.5 mm.
Feed pump
The use of a high 化mpei*a山re resktant sci^ew pump is recommended. The pump should
be separa化 from 化e separator and electrically driven.
Fuel かI system
Design data:
The pump should be dimensioned for 化e ac山al hel quality and 化commended
throughput through the separator. The flow rate through the separators should, however,
not exceed 化e maximum fuel consumption by more 化an 10%. No control valve should
be used【0 reduce 化c flow of 化e pump.
Operating pressure, max. 5 bが
Operating temperature _ 100 で
ViscosけY for dimensionin曰 of eし motor 1000 cSt
Preheater
The prehea化r is normally dimensioned according to 化e pump capacUy and a given
sealing lank temperature. The healer surface temperature must not be too high in order
to avoid cracking of the fuel.
The heating should be aiUomatically controlled たr maimaining 化e むeHempながure
wUhin ± 2。し.The recommended preheating 化mpei'a山re for heavy fuel IS 98〇C.
Design data:
The required minimum capacity of t;he hea化r is:
m(l/h)xt(〇C)
P ルW)=
1700
m =capacity of the separator feed pump
t =化mperature rise in hea化r
For heavy fuels t = 38°C can be used, i.e. a sなtling tank 化mperature of 60。〔. Fuels
having a viscosity higher than 5 cSt at 50°C need preheating before the separator.
Separator
The fuel oil separator should be sized according to 化e recommendがわns of 化e
separator maker- Based on 过 sepamtion ゎ打化 of 23 h/day, the nominal capaci巧 of the
separator can be estimated acc. to the following formula:
24 P(kW)
Vnom(l/h)=
A
P ■ total engine output
A = %-ratcd capacity of the separator as given in the table below:
Fuがviscosけ以cStが50。む A (%ィated caoacけvi
700 巧
380 25
180 30
For MDO (max. viscosity 11ぶt at 50〇C) a flow ra化が 80% and a preheating
化mperature of 45〇C are recommended. The flow ra化s recommended for 化e separator
for the grade of fuel in use are not to be exceeded. The lower the flow rate, the better the
efficiency.
Shdge tank
The sludge はnk should be j)laced below 化e 化parators as close お possible. The sludge
pipe should be continuously hlling without any horizonは1 parts.
0りが) (/がの
05
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感
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の
06
07
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CW) CM) 0りイイ) C W3A)
©
WOrtsU り N5D
担 FinLand Oy INTERNAL SCHEME
VSMOSILANSD I'ur'ku Foctor^y FUEL SYSTEM
り7
(ALSO WGtOLY MOUNTED》TO REOuCe PRESSURE 14 4がかMf/C "いび Kiが
け パがが/ザの?
PEAKS. "が
巧 OVEfffiOV VALVf "が
け "が
01 げがfveしUNKj CけAN Fueし
te iむでれれリり/々けれれ 八成
巧
PfieSSUK CONTffOL W が YAR0
20
COOL 巧 YAPO
内 的
04 04 \
[
%
I
抑、‘ 脚 12
'わor
[か》グがSがか尸
M〇 /わが
い>历press♦づ0げ
h 巧
巧
17 む Vかな"。が5ロ
FlnLond 〜
Mo广 me
FUEし SYSTEM
か0かcf
12V46 ◎ロがロ I \urns m 巧 FLender 682, 683
パク。/り。/Uわがタ レ义r•がC
Iバパも がががM
|CW| MががW \D^
TKK / KorinkOfHo
\app〇\
WがぶM AMし / MかdeU
\XAL£ W.
一/■
3V7S巧801 々い
Thit ar^tho 1$ tM or^o^rtu かけ•け な^
WかW w,W. W'CCCW い 0 か'rtf り■•【h〇ut t一 一i f一
Pvm. Jek I JO I Hyv. ILmoi tus no Setvitys
Iがド. DATE MADE APPVD. MEMO NO. Eげし ANATION
2000
X^PROX. PUMPING UhTD
1000
600 ら
700 cSt at 50•の
400 ミ00巧tが50* C—
300
一(hinihum storagT ^ にが ~l3fje〇 cSt at 50* 0
200
目 おかW/fW/Wだが巧"Wf)
wo
80
が
又で?
5ロ
イり
WISCOSTW)- —
30 けだ。が)I ~
25 (fuel PUMPSy*
文
が
)6 のの IV/y/A職 么 玄。
/AVZ/TVZ^
囊闘 姐因
ロ
囚ロ
/イ
じ ■! ミミ
!0
ジ
8
7 M cS【がが•り
ら Wr
詞
5
詞 间
宝St// 1)c5(
cScがが•巧•一 0^
到
0¢ が*^)___ 间 n
で
EXAMPしE: A FUEし 0!し yけH A VISCOSITY OF 380 cSt a) AT 5がC 巧)
り
OR 80 cな AT 目0•€ 化)MUST 巳E PREHEA巧D TO り5-130*C の-E)
目EFORE ThE FUEし INJECTION PUHPS, TO 觀でが)AT THE CがmUFUGE
AND TO MIN!MUti 40*C (の W THE STORAGE TANが. THE FU化 0!し MAY
NOT 日E PUfiPABしE BELOW 3SX 州).
TO 0日U!N TEMPERATURES FOR W巧RMBHATE VISCOSIT!巧, DRAW A し!NE
FROM THE KNOWN V巧COS!TY/TEMPERATURE POINT IN PARAししEL TO THE
NEAR巧T V巧COSけY/TEMP巧ATURE し!NE !N DIAGRAM.
EXAMPしE: KNOWN V巧COSけY 目0 cな AT 50*C (K). THE FOLしOWING CAN
既 READ AしONG THE DOT巧D U化 V!SC0S!TY AT 8<rC , 20 cSし
TEMPERATURE AT FUEし!NJECnON PUMPS 74-目7,C, CENTRIFUGING
TEMPERATURE 目6,C, MINIMUM STORAGE TANK TEMPと巧ATURE 巧*C.
CONVERSION FROM VARWS CURRENT AND OBSOしETE VISCOSITY UNけS TO
CENT!STOKES CAN 日E MADE W DIAGRAM 02-53. THE DIAGRAM SHOULD
BE USED ONしY FOR CONVERSION OF VISCOSITIES AT THE SAME
TEMPERATURE. 了HE SAME 了EMPERATURE SHOUしD 了tiEN BE USED WHEN
ENTERING THE VじCOSm/TEtiPERATURE POINT INTO THE DIAGRAM 02-52.
2000
1000
I •I
600
1^■■■■画—I
400 ■ ^■1
■■1
300 ■ ■1
■■1 3
§^m\
100 B! フ.
巧
80
60 ス
50
40
30
25
20
16
/ィ
12
W
5
8
ク 20
6 e JO が が 5り/りり 200 AOO 600 WOO
•Enが er
* I ' I ' I ■I I I ■ ■ ■ • I • 1
が ぶ
が so 80 ,00 200 400 600 1000 2000 4000 BOOO 10000
Sec. Soi^Lt Universal
YksikkO
VISCOSITY CONVERSION DIAGRAM
UNU WD5F-M
Moottori
ENGINE _ VASA 22, 32
\DRAWN. 12 11 91 パみ no
Muutas
Aし巧R
みw.
APPVD. 12 n 9J しEL
! Suhde
をCAしE
Sivu
PAGE
\DRG.
\N〇. 4V92G0072
麵呼l&kir CH FILTERBAU GMBH
TYP2.06.5.4
03.03.99
POS.1 丘 RE
CD
如 tfh\ rffai A
..之
Q O
==ニf
Li_
Q ト^み
--Q
て づ
S 0
a
o
18l A
0G
RS 山
S な 60
O J の M
£ RS巨NTしE巨RUNG
6 drain
vioange
S SIE己AUSBAU
OISけOUNTING Or THE FIしT巨R巨しEM巨NT
demontage OU PANIER
\L づ GEWE目EEINSTECKKERZEN-巨INSAT之
FIしTER-CARTR【〇GE INSERT
EしEMENTS X 曰OUGIES
h
づ MANTELSIEB
MUしTIMANTし£ F!しTER EしEMENT
PANIER A MANTEAUX
イ RINGSIEB
RING FIしTER ELEMENT
PNl B巨TRIE目SUE巨ERDRUCK FIしTERRAUM PANIER ス ANNEAUX
IN 白AR 白El 120〇C G巨HAEUS巨 GG25. GEGOSSEN
WORKING PRESSURE,FIしTER COMPARTMENT CORPS GG25< CASTEO
IN 日AR AT じ〇〇C CORPS GG25, MOUしに
PR巨SSI ON OE SERVICE. CHAM目RE OE FILTRATION
EN BAR POUR 120〇C AししGEMEINTOしERAN2巨N DIN 71巨8—s 9
PN2 白E下RIEBSUEBERDRUCK H巨[ZRAUM TOしERANCE DIN 7168— •9
TOし巧ANCE DIN 71G8- •9
IN BAR BE! 200〇C
WORKING PRESSURE, HEATING COMPARTMENT POS.1 DRUCKAUSGしEICH
IN BAR AT 200®C EOUAし【之AT I ON OF PRESSURE
PRESS I ON DE SERVICE* CHAM曰R巨 DE CHAUFFage むUlLI曰RAGE OE PRESS I ON
EN BAR POUR 200〇C
AUF WUNSCH , ON REQUEST, SUR OEMan'Oに
配STEしし化I SPIEL TYP 0G 0 DN POS.2 DIFFERENZDRUCKANZEIGER
ordering EXAMPLE
2.06.5.4 ぷ司150可阿 DIFFERENCE PRESSURE 【NOICATOR
EXEMPしE OE COMMANOE 【NO!CATEUR OE 0 IFF.OE PRESS ION
DN GEW. WAU
0G 0 I =N2 A B C oO e F H h 0K け sRS _しTR.
250 65 80 13己 と25 130 175 195 己80 と5 520 320 250 と80 130 C1/2 曰5 2■が
巧5 ジ00
500 80 100 \0 U 155 695 巧0 420 210 840 50 550 350 500 ■I目0 510 150 200 么5 68 80 G1 130 2.17
265 500 白0 100 10 U 165 270 685 150 と20 210 8と0 S5 6白5 M5 500 220 〇と0 150 270 80 65 160 G1 195 2.32
SUBJECT令0 alterations AENOERUNGEN VOR目巨HAしTEN! MODIFICATIONS 祀が む RV S
□UPしEX FIしTER □OPPELFIしTER 2.06.5.4 FILTRE DOUBLE
Type 4-36.1
描綿;置 Type 4.36.2
Type ん46-1
Typeんが-2
'•.ぶ-パ-丈
が
Dがぴがion & ApPりのtion
Build-up 0 けがががむal—P巧 ssur〇efthP
across the Filter is a measure of the
of contaminaむon on 化e fiけが
degree
elemenUs).
The BOししDiけがenりalががsu^e Inか
r'が or is ruqg が,compactand
SesignecUo aり ow the cond け ion ot the
fiけがVmenUが0 beか瑞點語
SseAsS;!^靴鑑。n馬
or as alarmでon化がん
SKir 諸綱靴式^
がe占如owingforoPがが…gや巧置ご
p?〇 160 bars. On both types the
品nqer is heldわ.ながPOが,。。b若"
soring. As differential-pressure rise
品h increasing contamina—t班心ロ _ __________________
〇.STereiSDffsCp^wag3ai:?Sveh;f 刪細がm が main Coがのけanel
推就端?郑罕觸私2説s説豁s?器心
瓣器点ぶ綿離化畜诞誌雜;: as
氏eが appear in 化e windows of かe ミ(efSぶひなが加tialがessure indi-
wtn me wndows show aii-red t.e
Sum value of the Sns'^Ltion of approp
’echnical Data
.4.36.1 ’翻.がぶ,, ん作1;
瞧,繼:; .お-,靖狂
みが.2 ;
がぶ
か 編 la
ニ謀:' ザ1/.ご:换.た
殻;; 總崖
m •^.がぶ-,?ー;-
凛雜
.献奉闕菊飯
おも瞬儀
三も^;-、=•
ペ:が游\
蠻誦圓
遺
mm
giw
95 96 95 96
3 ;言
IT) だ
な 倚
r 巧 ns
る
93 ravv BJZl f
93
*40,51 —50 — ^-40,5づ O)
50 —J
—120 し
么2 E)ctがnal sysわm
A proposal fbr the ext:ernal sys化m is shown in:
2.2-1 Drawing: 3V76巨3778, Lubricating oil sys化m
The requirements and ot_her data for l;he lubricating 0りs and t:he approved system 0りs 过re
listed in 化e following document as well as in the Inジruction Manual.
2.2-2 Drawing: 4V92A0670, Lubrication oil, requirements and oil quality
Note that these engines have TPL 73 turbochargers which have a common lubricating
oil with 化e engine.
しuかicating 0り system
Suction Stainer
If necessary, a suction s化ainer comple化d by magnがic bars can be fitted in 化e suction
pipe to protect 化e lubricating oil pump.
The suetわn strainer as well as 化e suction pipe diame化r should be amply dimensioned
to minimize the flow resistance.
Fineness 0.5-1.0 mm
Provided wけh dけferential pressure alarm
り6
QoT)ト ■«>-- (7り/め
りイ H每h 07 •O
⑩
H (7^
風 £L 風 Iク
08 09 タ4-
H食H 化
(203)ト の 05
風®^^し
W
く> 02
06
だ だ な 巧 巧 だ に だ
706 701 700
V 7の , 702,
CM)ト
の
祕資資§ ^績直减。4111
202An h <0■
01 可 c=—(クのィ。)
ィ(之り巧の
O
C
EしECTfUCAし INSTRUMENTS
©
MパsiLり N5D
Finland Oy INTERNAL SCHEME
n
WtueRICAHNC 0
SEPAf^A rod PUMP
!し RUMP V心巧/とぶ
け H£A 巧R
UPO
TARO
け XPAffA TOR YARD
16 16 Mけ かがかかt MW YARP
SLUGが 0化 UNK
U成
化 CffANKCA だかfパ,
rneff YAW
t? CONOENSA 巧巧AP
81しが 01 TAfiO
かがが Vか巧化ふ
te
16 の巧
P05
coNNei が化
〇 が;
ujee o!L !NL ら T 〇H?〇〇
I 202 しぶ
0化ひパけr
77 か2$0
0〇^\ \06 203
Loee ウ/L W。が/ザか/がV化rr ONJOO
りグ 例 ?04
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Marine
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みりかcc !2m ◎ ロが〇| w/巧 巧 FLender 巧2,が3
パイだI
がり7ぶが パりロ/りが化が0 4义ド. 0R0
がりI ががががI TKK / Karinkonta \PAG£
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thorn ftcr a third oe^tu wUP^t th^ caumj •'い
◎ Wartお怕 NSD
c) Corporation 1.2 しubricaむng oil system
Finland
wartsilA nsd
Technology
1.23 しubrication 0り,Requirements and oil
This doc
quality
is the property of WSrtsお NSD Corp. and shall neither be copied, shown
or communicated 化 a third party wUhouUhe consent ofthe owner.
をUWけle Product Made の.9.1997 I JUE/J.Ervasti Page i Document No Rev
WARTSILA が Appd. 1巧)4V92A0670
民EQUIREMENTS 狂 0比 QUALITY
Viscosity
AルaじnityげN)
The requii*ed lubricating oil alkalinity is tied わ t;he fuel spedだed わr 化e engine, which お
The oils muが conねin enough aging inhibitors and aがi-foaming additiveん Tui*bine oils
are
suitable.
Oil quantity in turbocharger (ABB turbocharger, VT民,with roller bearin呂s with iWernal
lubricating oil system):
Engine Uれが
Wむわiな6L46 7.7
Wむt:おお8L46 7.7
Wむtsiほ 9L46 巧ぶ
W扣おほ:12Vが 2x7.7
W扣わiお16V46 2x7.7
Wartsila 18V46 2x15.8
The new がneration TPL and EGT tuホocha巧6だ will be lubricaわd due わ engine LUBE oil
system.
Speed governor
For the speed governor both turbine and normal syがem oil can be used.
Oil quantity in speed governor:
Engine Li打es (approん)
WミけおおL46 2
Wartsila V46 7
Addなivが
The oils should contain additives that give good oxidation sねbility, corroおon protection,
load carrying capacity, neutralisation of acia combustion and oxidation rがidues and
should prevent deposit formation on internal engine parts (piston cooling gallery, piston
ring zone and bearing surfaces in particular).
Foaming characteristics
Fresh lubricating oil should meet the following limib for わaming わndency and stability,
accoi*ding わ化e ASTM D 892-92 t:がt mがhod:
Sequence I: 100/0 ml
Sequence II: 100/0 ml
Sequence III: 100/0 ml
◎ WさけおIさNSD
Corpo 巧む on 1.2 しubricaむng oil system
Finland
WARTSILA NSD 1.23 Luかicaむon oil, Requiremeがs and oil
Technology
quality
This doc is the pのperty of Wi化i!3 NSD Corp. and shall neither be copied, shown or communicated 化 a third party vvけhout the のnsent 〇いhe
owner.
Subtitle Product Made の.9.1997 IJUE/J.Erv が ti Pがe I Document No Rev
WARTSILA 46 Appd. 3脚 4V92A0670
If gas oil or marine cHesel oil is used as fuel,a lubricating oil wUh a BN of 10-22 お
recommended to be use过.However, an approve过lubricating oil with a BN of 24-3日 can also
be used/ が the desirea わwer BN lubricating oil brand is not included in Table 1.
Table 1.
Appのved sysわm がIs - fuel caわがriが A and も recommentded in 化e firが place おがs oil or
marine diがel oil insねnations:
Today's modern trunk piston diesel engines are stressing the lubricating oils heavily due to
a.o .low specific lubricating oil consumption. Also in呂ress of reおdual fuel combushon
products into the lubricating oil can cause deposit formation on the surface of certain engine
components resulting in severe operating problemん Due to this many lubricating oU
suppliei"s have developed new lubricating oil formulations wけh beけer fuel and lubricating
oil compatibility. The lubricating oils mentioned in Table 2 are representing a new
dがergent/ dispersant additive chemおtry and have shown good performance in Wミけおお
engines. These lubricating oils are recommended in t:he むrst place in ordが to reach full
service intervals.
Table 2.
AureKa XT がが SAE40
/
Fina
CATEG.
Sわllano S が0 SAE40 30 んもC
Sわllano S 440 SAE40 40 んB,C
Stella打0 S 455 SAE40 55 Aぶ,C
Mobil Mobilgard が0 SAE40 30 んもC
Mobilgard 440 SAE40 40 んB,C
Mobilgard 50 M SAE40 50 んB,C
Mobilちard SP 巧 SAE40 55 んもC
Shell Ai'gina T 40 SAE40 30 A,B,C
Ar呂ina X 40 SAE40 40 んB,C
Argina XL 40 SAE40 50 んもC
Texaco Taro 30 DP 40 SAE40 30 んもC
Taro 40 XL 40 SAE40 40 Aぶ,C
Taro 50 XL 40 SAE40 50 んB,C
Table 3.
Beわ!:e uおng a lubricating oU not lisi:ed inTables 1-ん the engine manuおcturer muが be
contacted. Lubricating oils that are not approved have to be tested according to engin
e
manufacturei*'s procedureん
Page Document No Rev
6の 4VのA0670
cStが100て
Shell Madrela AP が 68 ん5 94
c:St が100 て
BP Enersyn TC-S 68 68 ん5 98
Eけ が
Barelf SM 7ん8 1.4 147
Mobil Rams SHC 1026
6ん8 10.4 144
Shell Corena AS 68
67ぶ 10.1 145
0
等
マ た
一
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0
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Wartsiia Diesel
SeLvi tys
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2/2
Dieseし Technology International しtd Oy Mata し apaineakku
VAASA - FINLAND
Tuote Suhde ◎じがり Iイ
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46 SCALE
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UNITS か
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DN125
DN200
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safety Fiしte。
DN200 忙 Wかなno NSD
Corporation Voi te し uoijyvaimentimen asennus
VMi^OAfCD FINLAND
Technoioau _ ulkopuoLiseenputkistoon
3V35L3112
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AIR ESCがE
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RS ENTlEERUNG G11/2
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vioance
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DISMOUNTING THE FIしTER ELEMENT
O^MONTAGE DU PANIER
GEGEN AUFPREIS ,AT EX了RA CHARG£_
MVEC PR IX EXTRA ♦S=0 BEI MANTELSIE日
BY MUしTIMANTしE-ELEMENT
戶OS. t ORUCKAUSGしEICH POUR しES PANIERS ス MANTEAUX
EOUAしI之ATION OF PRESSURE
EOUIU日RAGE 日E PREだ ION だHAEUなびGOSSEN
CASTED CASING^
P0S.2 DIFFERENZORUCKAN艺EIGER
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DIFFERENCE PがSSUが
【NOICMOR ALLGEMEINTOLERANZEN OIN ISO 2768—•
INOICATEUR OE DIFFERENCE TOしEかNCE 〇!N ISO 27が-r
OE.PRESS ION tolerance OtN [SO 27B8--.
0Q DN PN/ 0〇 け 0 巧 VOし.:EW
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500 70 么00 650 2*35 235
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750 [995 [650 20 G5
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520 750 250 10 270 1215么3と '32 525 95 17201160 5日5 、巧01010 巨8 が0 とら0 23 巧が25 90 2,2 化U10
—
SUBJECT TO ALTERATIONS AENOERUNCEN VORBEHAしTEN! MODIり CAT IONS RESERVEES
Type 4.46.1
Type 4.46.2
閒terbciu GmbH
Types and Usage が DけおreがiaI-Preがure Indica化巧
wけhout w けh contaなs
•.,去.i. *. contacた
Application/Medium type of contact type of connector for
''が’‘’.- electrical wiring
make ma巧飞)reaて
Type Type conねct conもな
Uiかiのわng 〇", 4.36.1 ん 36.2 1 X 1 X 戶g 13,5
蒲y翼輝!
1 X
ん36ぶ.2 2x Haがng p化g type R 15 M Pg 13ぶ
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-ん46,1.ミ.' ん 46.2 X lx 1 xPg13,’5
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み'.
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m-mmmm mrnm 餐考ぶ0..
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95 96 95 96
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P-O.B.14 20, 0.501 Kerpen . Siemensstr. 10-K D-50170 Kerpen. Germa,
【ロ 111け DW >■■■ ■%■■■ 〇■! 江
Tel. 49 (0) 22 73/56 2-0. Telex 888 061 boll Fax 49 (0) 22 73/56 2 2 23
\S^ Pilterbau GmbH
BOLL & KIRCH FILTERBAU GMBH
Z40271
6.61.1 GR.20
07,09.98
SIE0AUS目AU
dismounting the Sieve
Oe^ONTACC DU PANIER
AUSTRITT ON200
outlet
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Driver specification
Da化 of calculation
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2000•07-04 Raija Kajakka
p.
Dover file V し8
144 賴 721
Hot side
Fluid Cold sidn
Density 0り SAE 40 Water
k がm3 876.9
Specific heat capacけy 988.9
Thがmal conduなivity kJ/(kg*K) 2.02
4.17
W/(m*K) 0.124 0ぶが
Viscosity」nlet
Viscosity.outlet が 20ぶ 0.618
cP 38.0 0ぶ71
h
Volume flow rate
m
でで的
Inlet tempががui*e 170.0 270.0
Outlet temperature 79.3 43.0
^
63.0
く
Pressure drop 47.4
99.5 61.3
WKの向が
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M.T.D. 1375
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95.5
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Duty margin
37.4
民eし direcがons of むuids
Number of plates Countercurrent
巨ffecむve plates 156
Number of passes 154
巨xtension capacけy
31
戶(ate material / thickness
Sealing material AISI 304 / 0.が mm
Connection material N 巨R CLfP-ON NBR CLIP-ON
Connection diameter Unlined Unlined
Nozzlな orientaが on mm 150 150
S1->S2 S4 <- S3
•essure vessel code
"ange rating SA
Design pressure DIN
bがg ん0 8.0
Test pressure
ba 巧 1CM
1CU
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で110.0 110.0
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\REV. DATE hade APPVD. MEMO NO.一 Eがし ANATION
a 08 08 92 TJI HVし 320031592 MEASURE ADDED
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FOR MIXING APPLICATIONS PR巧5 し 055 . g。ら。イ。
PS I I bar
3。
COLD C 巧 13 0.9
HOT
INLET INLET 1K6 0.8 2" ENGLER
WJ5 0.7
WATER
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CONTROLLED TEMPERATURE OUTLET 7,25 0.5
5,8 0. A
4,35 0.3
FOR D!V巧G!NG APPUCAT!0N5
么5 0.2
し巧 り./
HEAT C 巧 か
EXCHANGER PASS
90 135 WO 225 270 315
A 396,3 792,5 り88,日 FLOW mS/h
巧んイ 990,5 1386,9
go し/min
CONWOしけD TEMP巧ATU化!NげT
!ND巧ENDENT OF MOUNTING P05!T!ON
T) NOM!N化 TEMP巧ATURE
Starting air consumption per start is presented in Technical data sheet in section 0.
08\
16
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Finland Oy INTERNAL SCHEME
V^TTSaANSD
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WPS CかHEこ。ONS かな
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0) 01
CONNECT!かが、,
如A -CO佩RES託0 A!R TO C化INDE9S FOR
STARTING AND SiOW-WRNING
@
CONNECTION 302,
風I •がィ々77A6 500がびWダ脚¢0脚W
• Pueし PW STが C 化 INOERS
-がART INC Fueし LIMITER
• PIしor A!R FOR starting, SL〇V-WffN!NC
cm) ィWががVがが
•りが々ダびりW/Pがバびががかiり
CONNECTION 303:
• CONTROL A!ft TO 0化 M巧T X巧CTOR
の の
-CH) connection 3,,,
04 • control AIR TO !が CONV巧巧R FOR
Vパ巧イイだ/がが
-CONTWL A!R TO CMARCe AIR か-PASS
VAし ve げ WUU€0
り5
-WR目IN£ AND CWAESSが CしEANtNG UNパ
FLOOR
03 ®
u
04
i〇 Wか t:sU〇 NSD
EXTERNA し
"ntand Oy
COMPR巧SED AIR SYSTEM
Marine
Product ◎ごがり
32 Vが w/ロ 巧
FLender 682, 663
パイ化I のががが MDg / 0か化がg ィ义rびが
3V76H3387
\SCALE が
\w.
ががI 03 07
2000 A/H / MoideU
々い.
化けかか,9び^ドAfがrけao巧0 CがP.がかCU 〜バ^ー CWiM, the一
4
Inがallation Planning Insかuctions
Main Engines
4x 12V46C
Flenciec 6の,6の
WARTSILA NSD
CORPORATION
ん1 Inおrnal syがem
The irUemal sys化m of t:he engine is shown in 化e following drawing:
ん1-1 Drawing: 4V69巨8353, IrUemal scheme
The sys化m consisじ of two separat;e circ山じ:
• High たmpera化re (HT) circuiし which in addけion to 化e jacket cooling, includes 化e
first stage charge air cooling.
•しow 化mperaUire (しT) circ山し which includes second sはge charge air cooling and
lubricating oil cooling (the lubricating oil cooler is, however, externally mounted).
The LT- t:henno別がic valve has a I;empei'ature conじol based on 化e charge air
化 mperaUire.
Raw wa化r quality and approved cooling wa化r additives according to 化e following
document
ん2-2 Drawing: 4V92A0765,民aw wa化r quality and approved cooling wa化r additive
The vent pipe of each engine should be drawn to the tank separately, continuously rising
and each vent pipe should have its opening below t:he wa化r level in 化e tank to prevent
unnecessary oxidation.
The make up pipe from 化e expanおon tank to 化e cooling waぉr circuit should have at
least four times the cross sectional area of the engine vent pipes all together.
Fresh wa化r ceがral cooler
The fresh water cooler can be of either tube or plate type. Due to the smaller dimensions
the plate cooler is normally used. The fresh wa化!• cooler can be common for sevぴal
engines, also one independent cooler per engi打e is used.
Dimensioning according to "Design paramなers of auxiliary sys化ms,,,sectわn 0.
HT- wcUer preheatiれg pump
Deお秘 data:_________
CapacけV 19.2 m^/ h 1^が engine
P 巧 ssure 0ぶ bar
Air sep幻rがor
The return pipe from 化e engine is to be provided with an air がpara化r, see 化e ex化mal
cooling water diagrams. Attached recommended construction of air separator.
ん4-1 Drawkig: 3V76C"4757, Air separator
W幻ぶ fe 片 eロ/ recovery
The waなe heが of 化e HT-circuit may be used for fresh water productわn, central
heating, tank heating etc. In such cases an additional thermostatic valve should be
inがailed for by-passing of the central cooler. Wi化化is valve 化e HT-water flow l:hrough
heat recovery can be increased. The sが point of 化is valve should be slightly below the
engine inlet temperature at full load.
Note!
The heが打ow in Uie cooling wa化r is affeUed by 化e ambient condiUons. The available
heat is reduced due to leakages in 化e 化ermostatic valves, flow to 比e expansion tank
and radiation losses from the piping. This CO打esponds to approximately 70% of 化e
values in the Technical Data tables, as these are given for cooler dimensioning purposes
(vaりd in tropical conditions).
か D化set ENGINEyが巧ILミ。パ6
UMTSHa
が HT-AIR COOL巧 Vがな/い•
が LT-AIR cooけR W々巧/U
04 on COOLER wが巧むぶ
巧 Ht-THERMOSTATIC VALVE. 9J*C Vか巧/い•
が ル THeRMOSTATIC VAし VE W々巧"イ
07 HT>CIRC成ATtNG PUMP YARD
が LT-CIRCULAtING PUfが TARO
の PRE巧AT巧,TがMAL OIL YARD
PREHWが PUMP
!0 YARD
巧AT RECOWRY
// YARD
け THERMOSfATIC VMyら,SO*C YARD
け CENTRAし COOLER !OOX ♦ !OOX YARD
14 EVAPORATOR PUMP YARD
巧 eがANSI ON Jが化 YARD
巧 がが/が
\7 FHERMOSTAriC VAしVE FOR なWMし COOし巧,お,C YARD
巧 SEA UA TER PUMP YARD
巧 FRESH WATER PUMP YARD
ぶ MJX!し!ARY EQUIPMENT YARD
16
6 ぶ DRAIN TANK
巧 rRANSFEfi PUMP
// •QM) TP がが'
\^3sdD i ; PIPE CONNECTIONS が化
爱
$
りイ(JT^i
2
リ が/ HJ-Wrが化ET ON200
3A
み イが H!-WA!eR OU化ET DN200
Q
り/ がイ H7-WA 巧R Am がNT
窜が白 •ロ
18
THE DRAIN LINE FROM CONNECTION 4り SHOULD
HAVE A CONTINUOUS SしOPE DOWNWARDS TO THE
XM) COOLING UAJER DRAIN TANK.
17 T惟 VENT PIPES 5H0UしD HAVE A CONTINUOUS
き SLOPE UPWARDS TO T惟なPANS I ON TANK.
ご
08\
り7
n) (n: 10
クタ巧)の
is
20
© yOrtsiiQNSD
公 FInLpnd Oy
WifTTSlANSD Marine
COOLING WATER SYSKM
IProdfJCt 4 MじV化 ◎ご*〇| W/巧 か FLender 682, 683
W4化 のりクタWa MDg / DohLberg ト义rひが
01 の
公 V V
公 V ウ
を_婿' そ" C
CW) GTT) 0りイイ) 。/がっ 〇りる
QSD fィ5ィ/) rィ凤
©
WOtHsU り NSD
Finしand Oy INTERNAL SCHEME
W^RTSILANSD
OMMMDI
下u广ku F曰ctor'y COOLING WATER SYSTEM
W20, 32, 32LN, 32LNGD, W3ん 34SG, 32DF, W46 AND W64 ENGINES.
Raw waおr quality to be used in the dosed cooling water circuits of engines has to
meet the following specification.
Property
Limむ
曲 min. 6.5
Hardness max.10 °dH
Chlorides
max. 80 mg/I
Sulphates max.150 mg/1
In order to prevent corrosion in the cooling wat:er syst:em, the instructions of right
dosage and concentration of active corrosion inhibitors should always be followed.
The information can be found in the ねble below.
Notだ For some products the recommended minimum and maximum are
1わわd in the ねble abovも Since the amount of active corrosわn inhibitorも especially
nitriteも is decreasing during the service of the enginが,化e engine manufacturer
recommends to sねれ the dosage h*om the upper level.
C) Page Document No Rev
4(4) 4VのA07 が
The ElysaU)!* can not be uがd ifglycol is used in t:he cooling water sys化m. The Elysおor
must be inリailed so 化at 比e wa化r inlet bmperature !;〇 t;he 巨lysator does not exceed 120 〇C
and that the inlet temperature does not exceed 6 bar (abs.). One Elysator unit has to be
inがailed to each separat:e cooling wa化r circuit and t;he right type muな be cho化n according
U) t;he volume of each cooling wa化r sys化m.
The ElysaU)r muな be drained at kaな once a week in order to remove deposi じむom t:he
bottom of the equipment. The service interval of the Mg anode is minimum three years.
However, it is important to follow continuously 化e functionin呂 of 化e Elysator. Frequeが
operation of 化e engine will render 化e circulation rate of coolin呂 wa化r 化のugh 化e
巨lysがor.
If 化6 engine is not in service for a longer period of time, water circulぉion in 化e closed
cooling water circuit can be slow and a special attention has to be paid to that corrosion of
化e sys化m wiH not occur in such
cases.
The じな of the 巨lysator 巧pes along with the corresponding water 打ows through the 巨lysator
and 比e maxmium waわr volumes ca打 be found in 化e 化ble below.
50 5-10 10
100 10-20
30
260 20-が 70
(ur BESI
hand operation for
2
< dimensions
Techntsche Oaten
technical dates
Werkstoffe
i. materials
0 0N65 250
hand (SG25 - GGC40
body 0—Sn已z10
G—CuSn曰z 10
cone 1- り05
Cu が N; 10
syndic
い305
為 SteMornneb
K octualor
220V. 50 60トこ
Supply other voUoges
request
0d IP65
;こUoo system
Alle し e’tungen 1.5mm I
all nes 1.5mm i
〇 I eリ ungspr;nzip
A dividing prinzip
Mischprinzip
rruxunq principle
inu6 — Kennzahlen beachげn'
note index of flow dierection!
Miご
i
Z寺
—ご
:
-4《
友
is
"
Klemmplon 解 トpホ
connection diagram わわ时 わわりり
11
栏
Abmessunoen in mm
aimensions in
1お
ON 00 公p weignt
HI H K 巧 Kvs bar PN octuator HA
50 >65 I 230 じ0下化0 M
17Q I じ5 38 Z5~
65 185 r 290' 130 to 0.9kN 19 120
5凸5 t7Q 145
80 200 310 155
60 2.5 to 2.0kN 32 170
63己 20日145 96 2 10 170
100 220 350 2-OkN 39
175 655 20 己
125
M5 150 3 10 な献 49 170
250 400 175 700 205 145 225 2 10 55 170
150 285 460 225 4.5kN
735 205 tが 350 10 88 170
200 340
270 か5
4.5kN
20己188 680 200
250 395 r 730 205 t 188
10 8kN 130
270 855 1020 200
10 8kN 165
知denjnqen notice!.
mod け i广 ot;on wiけ hQki
岛日 ERG 4-
SIEBERT 0「Gipunkr「Ggle「
BREMEN トhree-point coni*roller
_ _E0R
^SI
7? Teかnisかe Oat en
いchnic曰1d曰ト曰
s
SoUwertem- AnschtuOspannung
teUFT cndst ellungsanzeige
voU age
set point end position indicator
I
adjuster ??0V. LS 6化?
てかer
之(ha い er £m / Aus tronsmi い er
O Switch on / 0い Wider り andsthermomり
の e广
Ni 100 nach DIN
SけaUer
—L Aufo' / H日nづ
swtch Qufo. / hond resistance thermometer
Nt m 曰〔しto OIN
Temperafur Taster Temp steigf -XuOeけ FuhrungsgroOe
""ush
D bottom bei EOR 102
(sfw erfan む(ger
empe广afure increase oufe「setpoint by EOR
insfrumenf
1日ster Temp raiu の?
O-IOV entsp けか en Absenkung
of temp- 5 Uか bottom
indicaN- - emperature decre日se bis 20*C e(ns ト ellba
ion 0-10V correspond to
广educing
?•〔
up to Z0**C adjustable
'
—Ausg 曰 ngsleistung
power output
のQX-巧OVA
0广 ei.punkfreがが /—J^rが-point confrot
er —Ausgangsspannung
Sommelolarm
voUoge output
しけいs广-cotかr 220V
Ausgang 'Tofzone
-=Kontakt fOr
ciCiOere SoUwert-
耳ニごご担 veronderung
〔ontaci" f. outside seト00inト ch 曰 nomc
2. FijhLer bei E日P. の2
2nロ tronsmけte「 by EOR t02
ム
220V
50い0ゎ
O
max. 60W
し 20mA
10000
イ1 pnoo
I_____ woo
イ1 pnoo
y .Mi 100
Zum Eiasfell
en des
Tn und Xp Pofis
らnschub hefQusziehen
^efesfigungswinkel
for
' adjusting of KabeleinfGhrung
clamping the von links
Tn 日nd Xp potentiometers Tofelousschnitt
cabel input from
pull the inserf panel cuf-ouf
化e leい side
W~]
>
过
の
'苗
ち
U©i
m
3ム -o.s
68
Pvm. Tek! jQ Hyv. ILm〇!tus no 5ei tys
佐が. かだ MADE APPVD. MEMO NO. EXPLANA nON
ご 08 08 92 JJl HVし \ 32Dの15の \MEA5URE ADDED
¢23
ぶ•が
(0,グ)
C广 ^ B
ニ、が
(•
5へ
me X
マ 01)
巧 &乂
T0T Tgr
A
cn
施 がこ
482 伯0
(20")
色285
(1し 2.)
INSTALLATION 489
(19,3-)
FOR MIXING APPUCAT!〇N5 PRESS. LOSS がら。4。
P5l I bar
3
COLD C 已 HOT 13 0.9
INLET INLET
1し6 0.8 2^ ENGLER
W,巧 り.?
WATER
も7 0.6
CONTROししED TEMP巧ATURE OUTしET 7,2弓 0.5
ろ巧 0.4
FOR DIVERGING APPLICATIONS んJ5 0.3
スタ 0.2
し巧 り./
HEAT
EXCHANGER
◄ ■店 だ
BY
PASS
30 !35 180 225 270 315
396,3 792,5 1188.8 FLOW m,/h
巧んイ 990,目 1386,9
CONTROしけD TEMP巧ATURE WしFT
aoi/mm
INDEPENDENT OF MOUNTING POSITION
T) NOM!N化 TEMP巧ATURE
化TER
NG PIP.
EXPANSION TANK
Leikkous
c
SECTION
ちI
min 2xDN
Leikkous
5 -が
SECTION
FしOW STA目!じER
む woバsUO NSD
Finland Oy
ILMA5EPARAA TTORI
Marine
AIR 巧PARATOR
か0かC(
Vが ◎じがりI w/な 巧
パィ化1 ^0 02 200〇\ JOPし/し 6no パけ•な?ff
3V7SCが57
如り 佩 が
\APf>0\
wのがが 16 / 6st IfS V-
りぃ
A
5
Installation Planning Instructions
Main Engines
4 X 12V46C
Fiendがが2, 6の
WARTSILA NSD
CORPORATION
W沾SI化 NSD supplies the expansion bellows which must be mou打たd directly to the
outlet flange of the turbocharger. After the flexible bellows, the shipyard should enlarge
化e exhauが呂as pipe si之e big enougn in order to meが化e toは1 back pressure
requirement of 0.03 bar at full engine load.
Exhaust gas pipe should be むnnly supported immedia化ly after 化e expansion bellows to
avoid loading the turbocharger with ex!;ema] forces.
5.7-1 Drawing: 4V60L1016, Insし of exh. gas bellow, turbochargers wi化 round gお 011tlけ
5.7-2 Drawing: 4V60B0053-I, Double bellows for exhaust gas pipe
Water feed u 打U for turbine and compressor washing,1 pc
5.7-3 Drawing: 4V37C1579-し..も Wa化r ^ed unit for 化rbine and compr. wがhing
5.7-4 Drawing: 4V37C1573-1.. .3, TC-washing unit
5.7-5 Drawing: 4V37C8155, Turt)〇 char呂な cleaning sys化m
Charge air cooler cleaning unit,1 pc
5.7-6 Drawing: 3V37 目0003, Cleaning equipment for charge air cooler
Angularexhau^a(kiW^onTCoutlet(DN600,K%8pcs
(60M) (607^
\D
C
し6りかつ (6d?A)
S^TEM COMPONENTS
が
ELECTRICAL INSTRUMENTS
©
担 Wりrt:sUQ N5D
FinLand Oy INTERNAL SCHEME
W^RTSOANSD Tur'ku Factory
EXHAUST GAS AND COMBUSTION AIR SYSTEM
Product 12V46 ©りがロ lUni ts
のの 巧 INSTALLATION
Mode けり7クりりりI XAHA/HavoLa UsLy. drg. FLENDER 682, 683
Chkd 25 08 2000\ HiH/HarJu Page \Drg.
1た0么6
\no. \no. 4V69E8354
Appd Of 09 2000 5HS/Su i s tor^an to
Rev.
かawing is the prop^ty of WかtsUO HSO Corp.
か々U-Wither い coplw. shown nor communicated to thIni potty without th^ consent of ch0
4 :^ © Wartsila NSD
INSTALLATION OF
WARTSILA NSD
Finland Oy
TURBOCHARGERS
Marine gas OUTじ下
This documeni is Ihe がoperly が warts化 NSD Finland Oy
and かall not be copied.かown or communicalod to a
化が party wrthoutihe conseni
Subtitle Produヴ がりie Owner.
Made
JPW がぶ.1998 Page Document No.
Rev.
/^pprvd
MLo 30.9. 1998 1の 4V60L1016
广 ixed point
E xp Q n s i 〇 n cone
Flexible bellow
TPし Allおがs
Naが er 047 057 [ 067
297 357
INSTALLATION PROCEDURE
1)
なe engine or がnがaむng set should be instaりが in its final posけion beゎ巧
pipes are connected. any external
2) Remove the protective cover from the exhaust
ca巧fuUhが no chrt かops imo 化e turbochargが. gが outlet on the tu「boかarge「. Be
み Check the flow direction from 化 e dimensional かawing of 化e bellow and instaりれ on the
turbocharger, using the correct g过sket between the flanges.しubricate the threads of
the screws wUh heat resis佔nt がease and tighten In a diagonal sequence.
Note!
Do not remove 化e supports between the flanges oMhe beり0W|
procedure has been completed and the exhaust qas unりI 化6 installation
がpe has bがn rigけly fjがd.
Page Document No Rev
2 口) 4V60L1016
a
4) Make a temporary pのtection cover and place け between the bellow むange and the
smallがり ange of ホ e expansion cone. The thickness of 化 e cov が should be equal to 化 e
thickness of the gaskeし which wりI be instaりed between the flanges latが.Prefがably
make 化e cover sりghtiy largが than the flange diametが.
が Install the expansion cone on the beりow wけh the pのtecりon covが between the flanges.
Connect the flanges tempo巧川y wけh a number of screws. Use a suftici則t numbが of
sぴews to ensure that 化e flanges a「e pulled toge化が propがly.け化e beりow is aligned in
a horizontal or 川ted posけion, temporary suppoけing of the expansion cone and the
bellow is needed during 化e inがaliaりon.
が Mount the countがむ ange to the larg が flange of 化 e expansion cone, using the correct
gasket between 化 e りanges. Use a sufficient numbがか screws to ensu 巧化 at 化 e
flanges are pulled together properly.
の Align the exhaust gas pipe to the counter りange. Do not force the expansion
any direcむon. cone in
I Noお!
The exhaust gas outlet が a むexibly mounted engine w川 usually be displaced due to 化e
torque reacむon as the load increases. In some cases け is necessary to compensate fo「
the torque reaction by instaりing the exhaust gas pipe wけh an inけiat lateral obset. Thus,
け the engine is flexibly mounted, WSrtsりa NSD sfiould be contacted for further
instruc む ons.
In the case of a flexibly mounted genががing set. wWch has a common base ががら化ere
is no lateral displacement due to the torque reaction.
が Anchor the exhaust gas pipe to the ship structure as close as possible to the flange of
the expansion cone. The supports must be made very rigid in o「dが to prevent vib巧tion
and movement of the exhaust gas pipe.
10) Remove 化e expansion cone and clean 化e exhaust gas がpe from slag and particles
developed during 化e welding. Remembが to keep 化e eがry into 化e tuホocha巧が
cover色 d.
11)Remove 化epのtecむon cover and instaり the expansion cone wけh 化e appropriate
gaskets.
13) Lubricate 化e 化巧がs of all screws wけh heat resistant grease and tighten In a diagonal
sequence.
60 mm 60 mm
6
を szrjiu
〔ク
を ¥
か NUM能R OF HOぶ弓
FLANGKBOREDACC. TO D!N 巧Cn Nの,5
Fq=A)(!ALRATE
Fi =しATERAし RATE
ITEM D1 D ぐ ゴ か わ
用の
Ft I yElGHT MATERIA し
Fa
のの 巧の の巧 N/mm
N/mm か N0
N5 600 755 70S 20 20 700 80 80 65
2 NS 700 860 00608005301
810 26 24 20 700 105 150 98 0060B00S3O?
3 N5 800 975 920 30 み I 20 700 I 120_ 220 U6 00608005303
4 N5 900 1075 W20 30 24 20 700 ぃ35 305 0060800530^
5 N51000 130
1175 1120 30 28 レり 700 し/が」が/ /イり 0060600530^
ぶ1
5
N 一るち A
!
ス
§
20
1/
15
IV
を
JO
1 V1 W
ク !0
20 30 40 50 60 ?り
80
± AX!Aし MOVEMENT IN mm
4^ © WかなUd NSD
Corporation Veden sySttSyksikkS
>AMtTSlLANSD
FINし AND tur'bi inin
covoMm
Techno し ooL/ ja komp广essorin pesuuDA
が ©りパが \UN!TS
\Product
mm か MT巧巧ED UNIT
HADE 02 05 98 JMO/Mur to r
イ义 .併お FOR TURBINE AND COMPR. WASHING
CHKD 12 06 98 VMH/Hi Lakari WRG.
\5CALE \NO. Wり. 4V37C157W
APPD 15 06 98 JJし/しeppanen 1/4
Lk in
mu广I Tuuしetusventf: i i し
SHIMMER JCH VENTiしAT!ON VALVE I しma (siScan)
A!R (!N) G U?
980 382
O ©
entt.
Jok.
CONTR. VALVE •-«««)
FOR AIR 5UPPし) O Q>
り
遠 が
づ 39
«〇— •
Ves i (uLos) 追
C
WATER のUT) G2 1
Ohjausventt•
Ve den jakeiu—
CONTR. viし が
FOR WATER SUP化 Y
立
488 199
Ves i (siSoon)
yATER (IN) G1
立
で
迂
012/^
1010 15
1040
R37C0008
◎
4^ Wりrt:sU〇 N5D
Corタ。广。と/0/7 Veden syotcoyksikko
vv^rtsoAnsd
FINLAND
Tecbnoしogy tu广bf min Ja kompresso广in pesuun A
\Product が @ CD Med \UNI T 5
m な yATER FEED UNIT
MADE 04 OS 撕 JMO/Murto イ化ド.り/?G FOR TURBWE AND COMPR. WASHING
CHKD \DRG.
12 06 98 VMH/HiLが ari
I A/り. 4V37C1573—2
\5CALE
Wり.
APPD 15 06 98 JJし/し eppanen 1:w
2/4 Rev.
his drawing is the propがty of warじUa 促〇 Corp. and shaU nei化*r be copied.
third party without the consent of the
Vede Sttoyksikk5 turbi inin Ja kompressor'i
m pesuun
WATER UNIT FOR TUR目!NE AND COMPRESSOR WASHING
Moot tor in み評/. Abd i n みyppi\ Sol Lion koko 5y〇 ttSyks, kytk. mootし が Mater iaaU
ENGINE TYPE TC TYPE
nro
TANK SIZE ENGINES CONN. TO UATER FEED UNIT MAT NO
6/12V46 T化73 20し 0037C 巧巧01
2 6/12V46 TPし 73 20 L 2 — 4 0037C 巧巧02
J 8/9し 46 TPL 77 20し 0037C157903
4 8/3しが TPし 77 20 L 2-4 0037C 巧の04
5 W/WVが TPし 77 40 L 0037Cl 5巧05
6 W/18Vが TPし 77 40し 2-4 0037Cl 5 巧OS
◎
W3rt:siLd NSD
Gor'po广otion Veden syottoyksikko
FINLAND turb! min ja kompressorin pesuun
Techno しoQu
\Product
46 ©り Med UN!TS mm か yATER FEED UNIT
25 OS 9日 イ义ド.ロ/お
MADE
JMO/Mur to FOR TURBINE AND COMPR. WASHING
CHKD 12 06 9目 VMH/HiLokori \D^.
\5CALE がり. Wり. 4 V37Cl 579-3
APPD !S 06 98 JJし/しeppらnen 3/4
—Rev^
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ごredact Dがa Sheet 00813-0100-4360
Model 1151
面
Model 1151 Alphaline
Pressure Transmitters
30VEN ROSEMOUNT^
aLUE AND PERFORMANCE
• Ve巧atile apがcがion: Ranges fmm 0—0.5
inHgO to も 000 psig (1.24 kPa to 41370 kPa)
• Easy maintainance and upg巧deabfility wけh
so的-staお,p!ug-in circuけ boards; adjustable
damがng; and local span and zero
adjuがmeがs
• Compact, rugged, construeむon わr easy
inがa!!a むon ancHong-lasting performance
• Smart, analog, or low-power e!目がroかcs にむt
almoがevがy apがわがわn
• Over 30 years of proven Rosemount quality
and technology
ROSEMOUNT
FISHER.R日なM叫NT ’Managing The Process おtter
Plsnt 化 b
Model 1151 Model 1151 Alphaline® Pressure Transmitters
APPLICATIONS
Lのd Wires Model 1151 Pressure Transmitters are available in a
variety of configurations 化r difTerentiaし flow, gage,
absolutも vacuum, liquid leveし and specific gravity
measurement applications. The transmitter model
number, determined from the ordering information
Sensing Diaphraqrr tables, speciiies available features such as pressure
ranges, outputs, and materials of construction that
Rigid Insulation are basic to each transmiれer. Add化ional options,
such as accessories, certifications, and special
Oil Fill manufacturing procedures are also available
<
Isolating
Diaph 巧 gm
2 OPERATION
During operation, the isolating diaphragms and fill
を
—fluid on the high and low sides れansmれ the process
円GURE 1.Cのss Section が化e Rosemouが S-CeH," Sensor.
pressure to the oil fill fluid. The fluid in turn
transmれs the process pressure to a senお打呂 dia
phragm in the center of the 8-が 11 sensor The
sensing diaphragm functions as a stretched spring
INTRODUCTION element that deflects in response to differential
Thお prodiK:t data sheet hi邑hhghts Rosemount® pressure across れ(in GP かa打smitters, atmospheric
Model 1151 differentiaし absolute,邑age, and high-line pressure is transmitted in a like manner to the low
pressure transmitter features and options. For side of the sensing diaphragm). In AP tiransm化ters,
information about the draft range,じquid level a reference pressure is maintained on the low side.
transmitterも transm化ters w化h remote seals, and The displacement of the sensing diaphragm, a
additional information on smart transmitters, refer to maximum movement of 0.004 in. (0.10 mm), is
their respective data sheets referenced on the back proportional to the pressure. Capacitor plates on
page of this data sheet. both おdes detect the poおtion of the senおng
diaphragm. The differential capacita打ce between 化e
sensing diaphragm and the capac化or plates is
converted electronically to an appropriate current,
INDUSTRY-LEADING PERFORMANCE V oltage, or digital HART® (Highway Addressable
2
lodel 1151 Model 1151 Alphaline® Pressure Transmitters
OPTIONS
The following sections describe a variety of available
B3 円が B巧ckが化r 2-in. Pipe Mounting
options fbr the Model11目1 Transmi化er
These options perm化 greater appじcation 打exit)リ化y. • Bracket for vertical mounting of transmitter on
2-in. pipe.
DrainA/ent '感
Plug 感
Flange
已〇けs
Flange
Adapter
Bolts
這
Process Flange
Flange Adapter
芯
4
Rosemount Inc.
3.75 3.87
巧の
巧5》 P
が 2ぶ巧
巧の
<
送
<
2ぶ八
白の; 品
_
巧の
,2ぶ巧
巧の
U
【12の 5ぶ巧
y
,き
V 6 1 9 L Sで
を
(71H (1が》
0 ISO
NOTE
Dimensions a巧 in inches (millimががS).
の
FIGURE 3. Mounting Bracket 0がion Codes 目1.B4, and B7.
3.75 3ぶ7
(95) 巧が
< 9山0品
Mounting Holes
0.375 (10) Diameter
uご
.t
一
2.81 (71)
<5S
Typical
2ぶ1(71)
• ご
1.40 (46) Typical
一
2.81(7
Typical
t
ご
Vご
1.40 么6巧
巧の
(36)
9で0
NOTE
Dimensions are in inches (millimeters).
IS C
円GURE4. Panel 0がion Coかs B2 and B5.
え1な
、 巧4)
1.62
(41)
8.0
(203)
、2.81
(71)
の 9山
----
0
I S U品 U ごS
•
H ISO
で一巧
NOTI
Oil itions are in Inches (millimeters).
FにURE 5.円at Mounting Bracket Oがion Codes B3. B6. and B9.
5
Model 1151 ModeM151 Alphaline®P 巧 ssureTransm けters
ぞ
Static pre lure maximum limits 3,000 p»sig.
5 1 9 U .S I
Wetted matWials are availabl/ that comply © Wetted
O-rings
wi化NACE^^R01-7が90). /
V。
Available onl八/Uh Ranges居 3, 4, and 百.
For integral orift^e selecti和, FIGURE 10. Flange Exがoded View.
see わoduが Dat為heet 06813-0100-4686.
S ね ndard: ----------- -
W2 Buna N
W3 Ethylene-Propylene
W4 Afl が。)
W5 Copper 0-ring for Vacuum Service
(Nonwetted - Model1151LT only)
へ
\ OPTIONAL W6 Spring-LoadedTeflon*
3-YALVE MANIFOLD Contains a Hastelloy spring that is in contact
w化h the process 打uid. Consult factory if
Haがelloy is unacceptable.
Procedures
standard Conむguraむon
Unless othenv巧e speciHed, transmitter will
be shipped as follows:
I w Engineering Units: mH‘2〇
MODEL 1195 INTEGRAI 石 4 mA: 0
ORIFICE ASSEMBLY 20 mA: Upper Range Limit
m Output: Linear
ザURE 9. Model 1151 wけh Man化Id and Model Soれware Tag: Blank
/ 1195 In侣gral 0がわe. Customer may spedか the above 化ems at no
charge. Software tag (8 characters) is left
blank unless specified.
(V 作がicable only わ 0がice が巧mbi治s wけhout piping.
(2) 'or enhがcedがalingpeかrnianが below 0 でト18 で),consuけねcto
8
,odel 1151 Model 1151 AlphaHne®P巧ssu巧 Transmitte巧
TABLE 2. Rangeability.
TA目LE 3. Model り51 Transmittが Ranが Availabilか by Model (URL = Upper Ranが Limit).
R がが Code Moか 11巧1 Rangが(URL) DP OP/GP/Seals AP
3 30 inHsO (7.が kPa) NA NA
150 inHgO ロ 1.08 kPa)
5 巧0 inH2〇 (化6.4 kPa)
6 loopお巧89 ぶ kPa)
300 p もに,068 kPa) NA
8 1.00Opも巧ぶ95 kPa) NA NA NA
9 3,000 pもに0,684 kPa) NA NA NA NA NA
0 6.000 psi (41.369 kPa) NA NA NA NA NA
12
Rosemount Inc.
SPECIFICATIONS
Current Consumpがon Undが Normal ope巧ting
Condけions {しow Power Only)
Functional Specけications Output Code L
Service 1.5 mA clc.
しiq山d, gas, and vapor applications. Output Code M
Ranges
2.0 mA dc.
See Table 3 fbr ranges. Minimum span equals the Span and Zero
upper range じmit (URし)divided by rangedown. Output Code S ^
Kangedown varies w化h the output code See Table 2. Span and zero may be accessed w化h local
Outputs adjuがments or remotely through a HAHT-
compatible In化Wace.
----- Code ら Smart
4一20 mA dc, user selがtable 化r Unear or square 0山put Codes も G,んし and M
root output. Digital process variable superimposed Span and zero are continuously a(ijustable.
on 4—20 mA signaし available to any host that Zero Elevation and Suppression
conforms 化化e HAKT pr〇1:ocoし
Output Codが S, E, and G ^------
Code E, Analog Zero elevation and suppression must be such that
4—20 mA dc, linear w化h process pressui*e. the lower range value is greater than or equal to
Code G, Analog the (-URL) and the upper i*ange value is Iがs than
10-50 mA ac,じnear with process pressure. or equal化化e (+URL). The cal化!■がed span must
be greater than or equal to the minimum span and
Code ん Analog less than or equal to the maximum span.
4-20 mA dc, square root of differential input pi*eがui*e
between 4 and 100% がinput.じnear wれも differential Output Code J
input pressure between 0 and 4% of input. Zero is adjustable up to 10% of■化e calibrated flow span.
Code し,しow/ Power Output Code L
0.8 to 义2 V dc. linear with process pressure. ZenD is adjustable ±10% of U区L and span is
adjustable fVom 90 化100% of URし
Code M, Low Power
1 to 5 V dc, linear with process pressure. Output Code M
Zero is adjuなable ±50% of'URL and span is
Power Supply adjuなable fVom 50 to 100% of URし
p]xternal power supply required. Transmitter
operates accordin呂 to the following requirements;
--------- Output Codがも E, J 12 化が V dc wHh no load.
Output Code G 30 to 85 V dc w化h no load.
Output Code し 5 れ12 V dc.
Output Code M 8 to 14 V dc.
Where;
Code Rmaxもが如Pがy化化が(Vs)
12 45 0 1650 Rl = 43.5(Vs-C)
12 45 0 1650 Rl = 50(Vs_ 12)
Tempe巧tu巧 Umけs
Model 1151AP
Electronics Operating 0 psia to 2,00日 psia (0 化巧.79 M化)wkhout
Code S ■^(Uo 化5 叩(-40 to 85 で). damage to transmitter*. Operates within
Code E -40 to 200 〇F (-40 れ 93 〇C). specifications from 0 psia to the upper range limit
CodeらしM -20 to 200 叩(-29 化 93 で). of the transm化ter
Code J -20 to巧0で(-29わがで). Model 1151GP
Sensing Element Operating 0 psia か 2,000 p‘sig (Otx)1ん 79 MF*a) for ranges to
1,000 psi巨(ん90 MPa), 4,日00 psig (31.02 MPa) fbr
---------- ►Silicone 川I -4(Uo の0 叩(^0 わ104 で). 化e 3,600 psig ロ0ぶ8 ^Pa) ranが,and 7,500 psig
わ ertfiU tUo 160叩(—18 わ 71で). (日1.71 MPa) for the 6,000 psig (41.37 MPa) rangち
Storage w化hout damage to the transm化ter Operates
---------- ^ Code S -6(Uo 化日叩(-51 to 85 °C). w化hin specifications from 0ぶ psia (3.45 kPa) to the
CodがららしM -60化巧0叩(-51化じ1〇C). upper range limit of the transmitter.
Code J -6CU0 180 で(-5Uo 82 で). Model 1151LT
TABLE 7. Flanが P巧ssure Ratina
TABLE 6. Fill 円uid Specifications.
13
Model 1151 Model 1151 Alphaline® Pressure Transmitters
Output Code J
Zero Error = ±0.2% URL per 100 叩巧6 〇C)
Time constant continuously adjustable between Total巨iTor = ±(0.2% U民し + 0.18% of
minimum and 1.0 second. span) per 100 〇F; For Range 3, double 化e
stated effects. For other ranges and
Output Codes し M
transmitters follow analog temperature
Damping is fixed at minimum time constanし specifications (Output Code E).
Modem 51LT
Output Code ら G,し and M
Time constant continuously adjustable between [-20化200。ドト29化93でリ
0.4 and 2.2 seconds wれh silicone oil fill, or 1.1 and
2. / seconds w化h inert fill for 打ush models and
For Ranges 4 through 0
electronics codes E or G. Zero Error = ±0.5% URL p(3r 100 ®F.
Tot:al Error = ±(0.5% URL + 0.日% of cal化の1:ed
Turn-on Time span) per 100 叩;double 化e e 航な fbr Ranがえ
Maximum of 么0 seconds w化h minimum damping. Output Code J
しow power output is wれhin 0.2% of steady state The total output effect, whether at zero or full
value w化hin 200 ms aれer application of power. scale, including zero and span errors is ±1.5% of
URL per 100 叩巧6 で).±2.5% of URし per 100 叩
formance Specけications 巧6 °C) fbr Range 3.
(Zeの-based cおわrated ranges, reお巧ロ〇6 condけions, silたone 0リ fill,
316 SST isolating diaphragms—) がatic P巧ssure Eけect
Accuracy DP Transmitte巧
tput Code S Zero 巨"or
±0.25% of URL for 2ぶ00 psi (13790 kPa)
Ranges 3 through 8, DP and GP transmけte巧;
for Range 4 and 5 or ±0.5% for other ranges
Ranges 4 through 7, HP transmitters
correctable through rezeroing at line pressure.
±0.1 of cahbrated span for spans fVom 1:1 to
Span Error
10:1 of U民し Between 10:1 and 15:1 of URし Correctable to ±0.25% of input reading per
1,000 psi (6895 kPa),or U) ±0.5% for Range 3.
accura巧=± 0.02 鬥-0.1
vspan ノ
% of caじbrated span For Output Code J, the span error is
correctable to ±0.125% of output reading per
AN o化er 巧nges and t巧nsmけte巧 し000 psi, or 化 ±0.巧% fbr Range 3.
±0.巧% of calibrated span.
Output Code S, square root mode
14
Rosemount Inc.
HP Transmitters
Zがo Error Physical Specけications,
±2.0ヴ。of URL for 4,日00 psi (31027 kPa), Sはndard doがiguration
correctable through rezeroing at じ打e pressure. Wetted Mががiais
Span Error Isolating Diaphragms
Correctable to ±0.25% of input reading per 316しSST, Hastelloy C-のも MoneしがIcl-plated
!、000 psi(689日 kPa). Moneし or Tantalum. See ordering table for
For Output Code ん the span error is availability per model type.
correctable to ±0.125% of output reading per D巧in/Vent Valves
1,000 psi. 316 SST, Hがtelloy C, or Monel. See ordering 化ble
V化巧むon巨がeけ for availabil化y per model typも
0.05% of U区L per g 化 200 Hz in any axiん Process Flanges and Adapters
Plaおd cai*bon steel,316 Sお',Hぉteiloy C,
Power Supply Effect or
Monel. See ordering table for availability per
Output Codes S, E, G, and J model type.
Less than 0.005% of output span per volt.
WeUed 0-rings
Output Codes し M V化on® (other materials also avaりable). W化h gold-
Output shift of less 化an 0.05% of URL
for a 1 V power supがy shi化. plated Monel diaphragms (diaphragm Code _の,
special打uorocarbon 0-rings are supがied.
Load Effect
Non-wがted Materials
Output Codes S, E, G, and J
No load effeな other than the change in power Fill Fluid
Silicone oil or inert 巧11.
supplied to the transmitter.
Boけs and Bolting 円ange (GP and AP only)
Output Codes し,M Plated carbon steel.
Less than 0.05% of URL effect for a change in load
むow 100 kり U) mfln化e ohms. Electronics Housing
Low-copper aluminum. NEMA 4X.
Short Circuit Condけion (しow Power Only)
No damage to the transmitter will result when the Cover O-rings
output is shorted to common or to power supply Buna-N.
positive (limit 12 V). Paint
Polyurethane.
EMI/RFI Eけect
Output shift of less than 0.1% of span when tested to Process Connections
SAMA PMC 33.1 from 2(Uo 1000 MHz and for field 1ム—18 NPT 0打 2.125-in.巧4-rrmi) centがs on flanがs
strongU化 up to 30 V/m. (Code J is 0.1% offlow span.) for Ranges 3, 4, and 5.
Mounわng Position Efteけ ソ4_18 NPT on 2.18んin.巧6-mm) centers on flange
なro sh化 of 叩化1 inHsO (0.25 kPa). Range 3 for Ranges 6 and 7.
transmitters w化h Output Code J should be installが1 ソ4—18 NPT on 2.2日0-in.(己7-mm) centers on flanges
with the diaphragm in the vertical plane. for Range 8.
W化h liquid level diaphragm in vertical plane, zero shift 1/2-14 NPT on adapt:がs.
of up to 1 inH‘2〇 (0.お kPa). Wi化 liquid ievel diaphragm
For Ran呂es 3, 4, and 5, flan邑e adapters can be
n horizontal plane, zero shift of up to 5 inH‘2〇 (1.25 rotated to give centers of 2.0 in. (51 mm), 2.125 in.
Pa) plus extenおon length on extended u打iじ.All zero 巧4 mm), or 2.2150 in.巧7 mm).
shifts can be calibrated out. No effect on span.
巨leけheal Conneけions
V2-I4 NPT condu化 wれh screw terminals and
i打tegral test jacks compatible w化h miniature
banana plugs (Pomona 2944, 3が0, or equivaleiit).
The HA^IT Hand-Held IrUerface connections
过re
fixed to the terminal block on smaけ transm化ters.
15
ModeMISI ModeM151 Alphaline® Prがsure Transmけわrs
Transm けter
Mがが Circu け ry
Housing 化is Side
9ロ M
o9 X
^ 2 a
Wired-on Tag
Standard)
Nameplate
1.625
Terminal Connections (41)
this Side
,/4—18 NPTon
Va—18 NPTfor
Side Drain/Vent
り…で へ
D 巧 in/Vent
Valve
cianges for Pressure (Optional Top
or Boけom) 3ぶ9
onnection wけhout
巧4)
Flange Adapters
Blank Flange
10 □
Vi-14 NPT Used on
on Flange AP and GP
Adapters Transmitters
3.375
巧がTable) げか Flanges Can
Range Distance **A" Center Be Roねおd
Flange
R加が 化なnter Adapter 4.5
(114)
inches
さ
3,ん5 2.125 54
0 8ご ご
NOTE
6,7 2.188 56
_
Dimensions are in 8 么巧0 57
inches (mUlimete巧)'
9 2.281 58
TLgu
0 2.328 59
Terminal Eyeleじ
6-Cell Sensing
Module
Blank Flange
たr AP and GP
ミ
2 V l.s u
ORDERING INFORMATION
TABLE 12. ModeM 151 Diけがential, High Linも G巧e and Absolu化 P巧ssu巧 Transmittがs. — = Not Applicable •= Applicable
Transmitter Type わeleが onが DP AP
-------►1151DP Differential Pressure Transmitter
1151HP Diffe巧ntial P巧ssu巧 Transmftter tor High Line P巧ssu巧s
1151GP Gage Pressure Transmitter
1151AP Absolute Pressure Transmitter
MATERIAけ OF CONSTRUCnOが"
Code 円 anges/Adapte巧 Drain/Vents Diaphragms 円H H山d DP HP GPt巧 AP®
52 Niかel-platが Cがbon Steお 316 SST 316LSST Silicone
53 Nickel.plated Carbon みeel 316 SST Haがelloy C-276 Silicone
54 Niかel-plががCがbon Sおel 316 SST Monel Silicone
55 NiかがでIががCarbon Sおel 316 SST Tan は lum S り icone
56 Nickel-pla化d Carbon Sおが 316 SST Gold-pla化dルれnが Silicone
12 CがmkmvplががCがbon Sおel 316 SST 316LSST Silicone
316 SST 316 SST 3 けL SST Silicone
23 316 SST 316 SST Haがelloy Cぶ 76 Silicone
24 316 SST 316 SST Monel Silicone
25 316 SST 316 SST Tan は lum Sりたone
26 316 SST 316 SST Gold-がated Mone/ Sりわone
が3) Hastelloy C Haががoy C-276 H化怡Iloy C-276 Sりわone
34 Hastelloy C Haがelloy C-276 Mone! Silicone
35 Haががloy C Haがelloy C-276 Tantalum Silicone
(り Boけs and conduけ plugs are plated carbon steel.
巧)On GP and AP Uansmiけがs.わe lowづide flange is pla化d caめon sおが.
For a sな inlessづおがわwぷide むangも order process connectわn Oがわn Code D6.
(3) Thがe selがtions meet NACE mががiai 巧commendがわns pが MR 01-75.
20
TABLE じ.にontinued).
MATERIALS OF CONSTRUCTのがリ
Code Flanges/Adapters Oraln/VentsDIaph 巧 gmsFill Fluid DP HP
36 Hが化lloy C Haがelloy C-276 Gold-plがが Monが Silicone
43 Monel Monel Hがtがoy C-276 Silicone
44 Monel Monel Monel Silicone
巧 Monel Monel Tan ね lum Silicone
46 Monel Monel Golもががed Monが Silわone
7ゴリ 316 SST Hastelloy C-276 Hastelloy C-276 Silicone
のロ> Nickel-がated Caホon Sおel Haがelloy C-276 Haがelloy C-276 SiHcone
5A Nわkel-plated Carbon Steel 316 SST 3 けL SST Inert
5B Wかel-plがが Cがbon Steel 316 SST Haがelloy C-276 Inert
5C Nickel-ががed Carbon Sおel 316 SST Monel Inert
5D N わkeレが ated Carbon Steが 316 SST Taが alum Inert
1A Cadmium-plがが Carbon Steel 316 SST 316LSST Inert
2A 316 SST 316 SST 3化L SST Inert
2B 316 SST 316 SST Hが怕Iloy Cが6 Inがt
2D 316 SST 316 SST Tantalum Inert
3がみ Hastelloy C Haがe化y C-276 Ha がelloy Cぶ 76 Ineけ
3D Hasteifoy C Haががoy C-276 Tan は lum Inert
4B Monel Monel Haががoy C-276 Inert
4C Monel Monel Monel Inert
4D Monel Monel Tan ね lum Inert
7がの 316 SST Hastelloy C-276 Haがelloy C-276 Inert
8がみ NiかかplatがCがbon Sおが Haがelloy C-276 Haがelloy C-276 Inert
Mounting Brackets (Optional - Select One) DP
B巧かet. 2-ia Pipe Mount
己2 己raかが.Panel Mouが
B3 B巧かが,Flat, 2-in. Pipe Mount
B4 B1 Brackが w/Series 316 SST Bolじ
己5 B2 Brackが w/Sehes 316 SST Bolじ
B6 己3己巧ckがw/Sがiが316 SST Bolts
己7 316 SST B1 Bracket with 316 SST Bolts
B9 316 SST B3 目 raかが wけh 316 SST Bolは
Mete巧(optional • seleけ。ne)
M1(41 Analog Sealら Linear Meter, 0-100%
Mジ Anがog Scale. Square Root Mがer, 0-1的% 円ow
M:3W Analog Scale. Linear Mがが.Special Scale
MがI しCD Mがが.Linear Mがが• 0-100%, Usが Selecはble
Mかお Analog Scale, Squaw Root Mがer,1-1 〇V
しCD Mがが,Lineが Mがが.SpeciiSl Configu巧tion
Mが■ しCD Mがが Squa巧 Root Mがが,0-100% Flow
MがI LCD Mがか Square Root Mがer, 0-1(W
(1)Bo/(s andconduf’f がugs a巧 p/afed caホon sおお.
(み On GPand AP むansmiけがs.かe lowづide リange おがatedcarbon steお.
For a stainless-steel low-side flange, order process connections Option Code D6.
础
(み Thがe selがtions meが NACE mがが 巧commendがions pが MR 01-75.
(4) Not available with Output Codes し or M, or Opむon Codes Zx, V2, or V3.
巧)Nが available wけh Ouりut Codがふし M. or 0がon Codが Zx, V2, or V3.
(か Nが available wけh Output Coかs らし M. or 0がわn Coかs Zx, V2, or V3.
{の Nが avaiiabie wi化 Output Codes G.よし M. or Oがわn Codが Zx, V2, or V3.
21
THIS PAGE WILL BE REPLACED BY DRAWING OF
7.1 Gen が al
Overall system
The engine is equipped with 化e Wミrtsilを Engine Coがrol Sys化m (WECS) 2000. WECS
is a microprocessor-based syst:em used for moniU)ring and corUrol of l:he engine. It is
developed for the engine and designed for harsh environment.
The following documeiUs show t;he imerface of 化e engine wれh 化e ships aiuomation
sysl:em;
7.1-1 Drawing: 4V50L98 じ,Block / imerconnecdon diagram. Mおn engine.
7.1-2 Di^awing: 3V50し9527, WECS and DWI general arrangement
7.1-3 Drawing: ! V50L8308, WECS main contro化ox A1 construなion
7.1-4 Di^awing: 3V50しが28, WECS main contro化ox A1 wiring diagi*am
7.1-5 Drawing:IV50L9652, WECS local control unit A2 construction
7.1-6 Drawing: 3V50し9534, WECS local coritrol unit A2 wiring diagram
7.1-7 Drawing: 3 V51L3314,しocal coritrol unit A2
7.1-8 Drawin呂:3V50し9536, WECS / SCU. Wiring diagram
7.1-9 Drawing: 4V50し9537, Modbus code list
7.1-10 Dewing: 3 V50し9417, Cleaning device わr Uirtnne and compressor. Cabling diagram.
7.1-11 Drawing: 3V50しが35, Dがice liが I2V46
7.1-12 Di^awinも 3V50L953化 WECS がnsor list. 12V46 wi化 WECS
CORPORATION
Coがrol and monitoring syがem
as
CAN RS-485
巧Sgg ロUダ
む
Log お Cont のI Local Relay Main Di が rib 山 ed Sensor
Panel wi化
Display Mod 山 e Control Control Multiplexer
backup
in が rumen 化 Unit Unit Unit Unけ
ComponのじがWECS (巧gリ
All sensors on the engine are connが化d U)化e DCU’も SMU’も Relay Module (RM) or
Local Control Panel (LCP). The exact structure of the system depends on the cylinder
configuration. The おgoals U) and from 化e ex化mal sys化m are connが化d to 化e A1 unit
on 化e engine. An exception is 化e Speed Governor signals 化at are conneなed to t;he
Speed Control Unit (SCU).
For more dがails, see 化e project specific wiring diagram.
Y2k
The da化 is handled in Uie MCU (Main Control Unit) of the WECS 2000 by a dedicated
microcircuit. Tliis microcircuit supports years lYom 1993 t_o 2100. The dがe informがion
is handled with four digUs in 化e sys化m. Consequently YEAR 2000 will not cau化
pのblems in WECS 2000.
Power supply
Three power supがy lines shall be connec化d to WECS as shown in トig 2. The main
supply feeds the WECS units, while the backup supply only feeds stop related functions
in 化e 艮day Mod山e‘
Technical requirements
• Main supply: 24 V DC / 5 A (18-32 VDC), UPS, max. ripple 500 mVp-p
• Backup supply: 24 V DC / 3 A リ8 - 32 VDC),UPS, max. ripple 500 mVp-p
Note!
UPS = Uniがerrup化d Powな Supply
The OV is common for 化e Main and Backup supply.
It is recommended l;hat 化e supplies are galvanic isola化d from other equipmenし The
supplies shall be in accordance with the classification society requirements.
Yard connexions
WECS powぴ supply (Fig 2)
Preca 山 ions
The WECS 2000 conはins circuit boards 化at are がnsitive both to damage by
electroがadc discharge (ESD) and mechanical damage.
Therefore, the following precautkms can significantly reduce the risk of sys化m failure
or malflinction of 化e WECS:
• Protect MCU, DCU and SMU components against moisture and uncleanness by
using moisture proof covering during storing at yard/site. If exposed to humidity
during these sta呂es, the compone打じ must be carefully dried.
• Avoid ESD to WECS units
• Locate the communication cables between engine and control panels as far away as
poss化le, at leaリ 300mm, from power and high volはge cables. If 化is is not poだ化le,
pull the commimicがion cables in grounded s化el conduiじ.
• Make sui*e 出e engine is well grounded,not conneなed to exたmal sys化ms and 化at
the WECS IS swhehed off before inがallation work is done near the enginた This is
especially important before electrical welding is done in t:he vicimty of 化e enghie.
• Power-on of l;he WECS muが not be done until a WSrtsiほ NSD Service Engineer has
checked and approved the cabling/connections.
The fbllowing hardwired signals are available from t;he speed meぉuring functわn:
• Engine running 0山puし poteがial free contaな(closed = running)
• Overspeed indication switch outpuし po化ntialむee contaな
(closed = ovなspeed limit reached)
• Engine spだd output,4 - 20 mA for engine spがd 0 -が0 RPM,max. load 400 Q
• Tuホochargが A spだd outp山,4 - 20 mA for Uiかochargな spがd 0 - 30000 RPM,
max. load 400 Q
• Tui"bocharがr B spがd outpuし 4 - 20 mA for 化!*bochargが spがd 0 - 30000 RPM,
max. load 400 Q , (V-enginだ only)
• Engine speed pulse outpuし po化がial free opto connection,0 - 347 Hz for engine
speed 0 - 650 RPM.
General
The safety sys化m is impIemerUed in 化e soれware of 化e WECS. In addition,化ere is
some redundant safeけ funcれons in the Rday Module. The safety sys化m can be splれ
into five major parts:なarting,sU)pping,がart blocking, shutdowns and load reduc:tion
requなじ.
Sね rting
Normal start of the engine
The engine is started remo 化ly via 化e remo 化が art input or in local control by the
START pushbutton on the engine.
Note!
The engine will not start after a shutdown, before either local or remote reset pushbutton
is presがん
The following hardwinid signals are available to/from 化e s化rting function:
• Input
づ remote start inpuし po化ntial free pulse contact req山red ト2s), (closed = start)
• Outputs
づ indication output: ready for start, potential free opto connection (closed =
ready)
づ indication outpiU: sはけ failure, potential free opto connection (closed =
hilure)
Stopping
The engine is sのpped remo化ly Vお化e remotie sU)p input or in local control by pressing
化e STOP buUon on 化e engine. Manual sU)p can also be done by Uiming 化e stop lever
into the stop position.
The following hardwired signals are available to/from the stopping function:
• Inputs
づ remote sU)p input, po化ntial free pulse coiUact required (〜2s), (cloがd =がop)
づ remo化 reset shutdown input,potential free pulse contact required ト2s),
(closed = reset)
=> emergency shutdown, potential free contact required, (closed = shutdown)
=> ex化mal shutdown 1input, po化ntial free comact required, (closed =
shutdown)
づ shutdown override inpuし potential free contact required, (closed = override),
りf used)
づ exたmal shutdown 2 input, pot:ential free conはct required, (closed =
shutdown)
• OiUpu じ
=> indicadon output;: shutdown,po化ntial free oが0 connection (clo化d =
shutdown)
engine stop/sh山down output,po化打tial free COがaな(closed = stop/shutdown)
Nがe!
“Engine stop/shutdown output" is always closed when the stop signal is acむve, while
“indication output shutdown" only is closed when an automatic shutdown has occurred.
CORPORATION
Sねけ Blocking
An e打gme なart is bk)cked by t:he following conduions:
engine is already running
low pre-lubricating oil pressure
turning gear engaged
sU)p lever in sU)p position
locaレremote switch in local position (blocks 化e remote リart)
♦ local/remote switch in remote position (blocks 化e local リart)
The following hardwired signals are available to/from the start blocking function:
• input
=> external start blocking 1 input, potential free contact required, (closed = start
blocked)
づ ex化malなart blocking 2 inpuし poおntial free comact required, (clo化d =
start
blocked)
• output
indication outpiU: local control moお,pcnential free op»to connectわn (closed
=local mode)
No化!
If a なart blocking is active,れ is not poss化le to start 化e engine. On 化e Modbus
communたadon link an alarm is i*aised for each active がart blocking.
Shutdowns
The sensors used for shutdown are of analogue type, and the shutdown levels
are
clefinが in the WECS soれware.
The shutdown is laにnmg, and a shutdown resが hが to be given before it is possible 化
re-リart. NaUirallん before 化is 化e reぉon of 化e shutdown muな be invだtiga化d. The
reason of any shutdown will be indicated on the Modbus communication link to the
external systems.
Engine shutdowns
The number of shutdow打s will vary depending on t;he apがicatio円.Condれio打s cauおng
shutdown are specified in the MODBUS list.
N(He!
All shutdowns except Overspeed and Emergency Shutdown can be suppi"eMed
by the shutdown override input.
Shutdown backup system
Some shutdown むnations of 化e WECS are backed up in 化e Relay Module, which is
an
independent hardwired system. These functions are:
•low lubricating oil pressure safety trip *
• high HT wa化r 化mperaUire safety trip 幸
• overspeed trip
Load Reduction
The number of load reductions will vary depending on the application. Conditions
causing load reduction request are specified in 化e MODBUS list
The following hardwired signals are available from load reductわn functわn:
• output
づ indication outp山:load reduction requesし po化ntial free opto connection
(clo化d = request load reduction)
Nene!
The ex化mal control sys化m or 化c power management sysl:em should reduce l;he load
demand on the engine. If the load reduction is not made automatic, an alarm should be
nised requesting 化e opei*ator U) manually reduce 化e load.
7.6 Alarms
Gen がal
The alarm settings are documeiUed in 化e Modbus lisし An alarm condition activates 化e
following:
• The measu化d value is shown mverte过 oiUhe しDU
• An alarm message is shown on the history page of 化e LDU
• On the Modbus the alarm bit is set to value 1
• Common engine alarm is activated
No化!
WECS shall not be CO打sidered as an alarm system. The local LDUづcreen can be used
only to monitor the current status of the WECS. The Modbus link shall always be
connected to 化e ship’s alarm & monむoring system,where laにhi打g and acknowledge of
alarms shall be handled.
If preferred and where applicable,化e alarm & monitoring sys化m can read 化e analogue
address only (see the Modbus list). The alarms must then be generated in the alarm &
monitoring instead, preferably at the set points indicated in the Modbus list. Choosing to
generate the alarms tnis way also allows the end-user to change the alarm parameters in
化e alarm 皮 monUoring sys化m (else only possible by Wおじリa NSD enginがr at 化e
engine).
RM-ねりリ巧
The 民M-failure signal from 化e 民elay Module is activaわd when:
• Power supply to the WECS system is missing
1.mおn supply
2. backup supply
• Fuse is burned
l.Fl-F5
• Cable is broken on
1.Lube oil switch
2. HT water swUch
3. Energized sU)p solenoids
• output
=> RM むilure, po化ncial free contact (open = alarm)
WECS ねilu巧
The hardwired WECS failure is activated げ one or more が化e WECS units (DCU or
SMU) is not sending measurement values to t:he MCU.
• output
づ WECS failure, po化ntial free 〇f)to connection (open = alarm)
Miscellaneous outputs
The following hardwired signals are available
づ load switch (def. at 100% load), po化ntial free 〇が〇 connection (open =
alarm)
=> speed swi化h 3, configurable set-poim, potentialむee opto conneなion (closed
=limit reached)
=> speed switch 4, configurable set-point, potential free opto connection (closed
=limit reached)
For yard connections to/fVom 化e WECS 2000, see 化e project specific wiring diaがam.
Main ぐtanHa"H
Control Standard Modbus
Unit
(MCU) ■Standard Modbut
Oがion Mnnhu<
Oがion Modbus
Ootiof^ Modbus
Qがわn Modbus
standard delivery) or as a redundant MODBUS link to the ホips alarm & monitoring
system.
For hrlher informatわn, see 化e dedica化d MODBUS section in 化e end of 化is chapt:er.
Safety counter
The saたty coun化r coimts from 1 to 1000 (Modbus addreな 30098 for し-engine an过
30143 for V-engine). Aftぴ value 1000 it begins again from 1.O打e step はkes
approximately 5 seconds. Notice thが poll delay on 化e Modbus link causes an additional
fluctuation on s化p time. See also Fig. 4.
1000
83 min
The correct operation of iJie couiUer proves 比at 比e essentialはsks (safety,がale and
mat;hematics) of 化e WECS woi'k propなly.
If 化e courier:
• stops for more than 10 seconds
or
• value is greater than 1000
or
• value is less than 1.
an alarm should be raised by 化e alarm syなem.
External shutdnvi1
Fxtffnal なAft Hnrk ]
Yard
An overview of avaリable hardwired output signals is shown in Fig 6. There are two
types of ON/OFF output signals: potential free contacts and potential free opto
connections.
ゾ
グ
ク
Yard connections
Opto 巧lay
24 VDC 24 VDC
公 0V
0 V
Yard connection
7.10 Inがrumenねtion
Meter page
The me化r page is divide过 into two different sub windows:化e mel:er window and the
message window.
In 化e me化r window the parame化rs are shown as graphical mel;er images with
explanatory text and exact numerical value below the meter. Abnormal values are
shown in inverted colours.
The foりowing values are shown on 化e mがer pagむ
• the engine speed
• the load balance of the cylinders
• Fuel oil pressure, inlet
• Lube oil pressure,inlet
• Starling air pressure, inlet
• HT-water pressure, inlet
• LT-wa化r pressui"e, inlet
• Charge air pressure, inlet
• Fuel oil bmperaUii'e, inlet
•しube oil bmperaUire,inlet
• HT-water 化mpなature, 0山let
•しT-wa化r ^mpera化re, inlet
• Charge air temperature, inlet
The load balance of 化e cylinders is shown as おmperaUire deviatわn for each cylinder
from t:he average t;empera化re of all cylinders.
The message window is the bottom part of the display area. The window shows the
status of the engine.
Status pages
There are always several status pages. The number of pages varies depending on the
number of sensors in the WECS. One status page shows either all connections to
a
specぶc SMU/DCU or valuだ of logical sensor groups Uke for example main bearing
化 mpei*a化 res.
Backup instruments
In addition to 化e LDU 化ere are a number of backup instruments independent of the rest
of the system.
Three instruments are located adjacent to the LDU:
• engine spがd, (SI 174)
• HTcooling watがわmp,CAC inlet (TI431)
•山 Dncating 0り press, engine inlet (PI201)
7.13 P巧heがが
Preheatin呂 of 化e cooling wa化r is preferably COがのlied automatically.
For automatic starting and stopping of the circulating pump, a potential free contact to
化e pre-heat;er is available.
• output
=> Preheater , potential free contact (closed = start circ.pump)
If pressure drops below a pre-set level when the en呂i打e is running, WECS activates the
standby output. 24VDC is fed to the standby pump starter, and the standby pump should
be started. An alarm on 化e MODBUS is i"aiがd. The がar化r is not included in Wiltsリ过
NSD scope of supply.
When the pressure is raised to normal level by the standby pump, both the standby
output and alarm from WECS are reset, thus meaning no latching of the o.utput(s) is
done in WECS. Latching must be done in the standby starter and alarm system
respectively. The 化がon for 化e pi*なsure drop should be inveがiga化d as soon as
poが化le.
Stop of the standby pump should ALWAYS be a manual operation. Before stopping the
standby pump, the reason for the pressure drop must have been investigated and
rectified
The following hardwired signals are avおlable for リandby pump coritrol:
• oiUput
=> high cooling water standby pump, 24VDC supply when pump should start
づlow cooling wa化r sはndby pump, 24VDC supply when pump should がart
づlubricating oil sはndby pump, 24VDC supply when pump should がart
In accordance with classification requirements, the standby pump output and the
MODBUS alarm is 化iggered in case of a sensor failure.
7.15 Modbus
The communication bがween t:he ex化mal monUoring and alarm-sys化m and 化e WECS
is done via Modbus communication link. Modbus is a standard defined by Modicon
primarily for use in induなrial applicatkms. See also Fig 8.
Modbus is a binary daね transたr protocoし In 化e WECS 化e Modbus serial link is used
for getting measurement data and ながus information from 化e MCU to 1;he ex化mal
monitoring and alarm. Additionally 化e Modbus communication link can be use过 lor
controlling 化e engine through 化e MCU 侣.g.がarting and stopping 化e engine).
Yard connections
Modbus (Fiも 8)
The MCU always funcdons as a slave in a Modbus nがwork, i.e•化e (Hesel automation
syがem is always 化e mぉ化r. The physical connecれon is なandard 4-wi巧民S-48:d wれh
optical isolation at the MCU side. The used baud rate is 9600 baud.
The WECS 化1111115 exception response in case of an りlegal query. This kind of situation
may occur が化e mas化r uies to use function that is not supported by 化e WECS. I’hc
exception response is formed according to instructions given in Appendix A of the
"Modicon Modbus Protocol Reference Guide".
Note!
The commands fbりow 化e "Modicon Modbus Prol;oco] Refei^ence G山お’’,PI-M良US-
300 民ev. D,March 1992. A mispriが on page 113 ホould be noticed. The reference
guide sは化s in secUon ‘‘Placing 化e CRC in に化e Meがaが’’化が"When 化e 16-bit CRC
(2 8-bit bytes) is transmiUed in 化e messagも化e low-ordぴ byte will be transmitおd firsし
followed by【he high-order byte”. It should be 化e 0化な way around, i.e. “When 化e 16-
bU CRC (2 8-bit by化s) is transmiued in t_he message,化e high-ordび by化 will be
transmiued む rs し followed by 化 e low-order by 化’’.For examplもが化e CRC value is
1241 h なの001 0010 0100 0001).
12 41
Packets in Modbus
Modbus packets are binary. The packets are recognized with delays in communications.
A maがぴinitiates all communication,化e slaved can send dおa only when reques化d.
A し5 charac化r delay means 化が化e packet was iがerrupt;ed and should be discarded by
recipients. A 2.5 character delay means that the next character starts a new packet.
Mess凸ge format
The general message format is described below.
Poll mだS3gc:
01 slave address (id)
03 function code
parame 化rs
FF CRC high byte
FF CRC low by1:e
Reがy message
01
slave address, same as in the poll message
03 function codも same as in 化e poll message
data
FF CRC high by化
FF CRC low byt:e
Two by化 binary numbなs are 化nt HIGH BYT巨打民ST.
Sequence 1:
Time (ms) From To
0 30001 30125
500 10001 1のが
11001 1じ加
12001 1の加
1000 30126 3の50
1500 10001 10巧0
11001 11250
12001 1の加
2000 30001 301巧
aso.
The bus 1S approximately 5っ-60% loaded when analog addresses are read once every 2
seconds and Dinary addresses once every second.
Sequence 2:
Timeけ巧) From I〇
0 30001 300お
330 10001 1の加
11001 11250
12001 1の50
833 30086 30170
1160 10001 10250
11001 11250
12001 じ2加
1660 30171 30巧0
1990 10001 1の加
11001 11巧0
12001 じ2即
2490 30001 300が
aso.
The bus IS approximately ご:)-60% loaded when analog addresses are read once
every z.49 seconds and binary addresses once everv 0.83 seconds. Update rate of
analog blocks mav also varv.
In 化e sequence 2 比e update frequency IS lower for analog addreがes and higher for
binary addressだ化an in 化e 化quence し Messagだ are also sho打が in 化quence 2,
which is good in case of failed transmission. The purpose of this example is to show
that in every projec:t t;he correct update rate muな be carefully inveなigがe过 for all data
blocks. This is 化e only way to guaraiUee safe and optimたed communicatわn.
Error Codes
The analogue value is set to error code va山e, if 化eだ is a failure in 化e measuremenし
The error code value is always leが than -900• On analog Modbus addresses which
are
scaled in 化e MCU and divided in 化e ex化mal sys化m,化e e打or code value differs from
化c values shown below, because 化e error code va山es are not multiplied in the MCU
(じも error code -906 may be -90.6 in 化e eがemal sys化m). Three bがた error けpes are
explained below.
WARTSILA nsd
4x Wがsりさ12V46C
CORPORATION
Updがeねり化MCU
Whenever the measured value is not updated within 60 seconds the data item status is
set to OlD_VALUE. If the data item has never been updated, the status is set to
DEFAULT-VALUE. In bo化 cases an e打or code is updated to 化e data れem. The
e打or
code is calculabd according to 化e formula:
己打or code = -(900 + value of 化e data item).
Measurement faり on SMU Board
Error Explanation Action
code
-901 Power error Disconnect all sensors (or
Reolace SMU board)_____
-902 A/D-conve け er error Reolace SMU board
-903 Sh けいeqister error Reolace SMU board
-904 Connection error Replace SMU board
-905 Sensor short error
Check sensor and cabling
-906 Sensor break error
Check sensor and cabling
-908 Temperature reference error Reolace SMU board
-909 Overflow error
Check sensor and cabling
-910 Underflow error Check sensor and cabling
-911 ち^-pのmがのr
Replace SMU board
-912 Hardware error or no measurements done yet Replace SMU board
Communication なり on DCU/SMU-link
Error Explanaむ on Action
code
-1000 Timeout before reply received Chがk configjuration, RS4が and
SMU board
-1001 Checksum error in the received message けがのr code is 巧peated,巧place
SMU board
-1002 STX not わund in 化e sねけ frame or dがa leng化 け error code is repeated, replace
is zが0 SMU board
-1003 Dがa むeld is 化0 wide
け error code is repeated,巧place
SMU board
-1004 Measured value out of measurement range
_ Check COがiquration and sensor
-1005 The 巧suけ is nが a floating p〇jが numbが けがのr code is 巧peated, replace
SMU board
-1006 The dけfがence bがween two consecutive Check conむgu巧tion and sensor
measurements is too biq___________
-1007 Fおled to hけiaiise SMU Chがk RSが5
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TURBOUNIT LOCATION
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IPro^fjCt imm DIAGRAM
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ORC.
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GENERAL TOLERANCES KANNA TIN 巧
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8 5
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51
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52 52
P
44
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70
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20 20
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2A VDC*
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2 2
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4 4
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6 ぞ
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39 24 VDC* F抓の3 DISCRETE !NPUTS
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n3 31 31 Cし的E の DECREASE
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が
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〇 woパsU。NSD
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74
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^I -
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り 69
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70 かi 恆- Oidiaui
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ENGINE SPEED
ENGINE SPEED TO ECR が Ouc^c
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巧- Output
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Finland Ou WEC5 / がU
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峰じ*0 巧
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WIRWG DIAGRAM
!NSh 化ENDER NB 朗2,说3
巧が?tw ^义グ.かC
Ml m/RondeU '
CHK〇\ 09 to XO〇\
CUSTOM巧 CABLING CHK/KronLund \SCALe
06 n 200〇\ パS/Sけれ化が0
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S5 3V50L9536-5 - 巧が
Modbus communication link
Communicがion speed: 9600 bauds
Commands in use: 02, 04 and 05 _
Communication mode:_RTU ______
Physical mterface: Rもが5 4-wi巧
Tme
ExDlan が ion
Code Name Sensor code and signal name
BL
lype
Alがm blockinが X =おarm is blocked ががandst川;value blocking むme after start.
Signal type
Range / Unけ §|pnal range and unけ
Set points - Alarm Set qoint for alarm condけion
Set Doints - Stop Set point for stop / shutdown condiがon
Set DOints -しred. Sが point for load 巧duけion 巧quest condけion
Modbus addresses - Anaし On analog adかesses がOxxxJ iがeqer value muけiplied by Scale Is shown
Modbus addresses - Alarm On alarm addresses (10xxx[0=normal and 1=alarm ON
On stop addresses {11xxx、_0=normal and 1=stop ON
On load reduction addresses f12xxx[0=normal and 1 load reduction request ON
Scがe Scale factor for analog addresses fSOxxx)__________
Alarm cond. Condけion for alarm / stoo/ load reducがon activation
MAIN
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ENGINE 1
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Finland Oy 化EAN!NG DEVICE FOR TUR日!NE AND
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Code
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Max Min
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伯日S 5W0 / OSl日!080 の冉 スり 100/off, shut down,わorか/尸eヴ bock-uQ【り冉バ
51F000805
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\30 \PT 274 煎!CATION OIL P惟なUREム Wanfoss
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Equipment SeけI巧
化 or Manufocture Type Rang^ Dim Remarks Mot No
Code E抑pm^t Max M/n
A? \HT COOUNG MATER OUTしET 巧fiPERATUREム \AmoC 巧-ぶ て no \^n/oFf.-Shut down 007890309
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P/N,s 8280-505
8280-506
MANUAL 02845B
WARNING
Read this entire manual and all other pubUcations peバaining to the work to be
performed before installing, operating, or servicing this equipmenし Practice all
plant and safety instructions and precautions, Failure 化 follow instruなions
can
cause personal injury and/or propげか damage
The engine, turbine,or other 巧pe of prime mover should be eq山pped with
overspeed (overtemperature, or overpressure, where applicable) shutdown an
device(s), that operates 化tally independently of the prime movが control deviceお)
to pro化ct agおnst runaway or damage to the enginら turbinも or other type of
prime mover with poss化le perso凸al injury or loss of life should the mechanicaレ
hydraulic governor(s) or electric COがrol(s), the actuator(s), fuel control(s), the
driving mechanism(s), the Unkaが(s), or the coiitroUed device(s) fail.
CAUTION
CAUTION
Contents
CHAPTE民1 GENERAL INFORMATION,
Introduction
Application
Droop/Isochronous • 29
Operating Modな ...... 30
Normal Use for Each Mode 30
Fuel Limiters
31
Start 公 Maximum Fuel Limiter 31
Charge Air Preがure Limiter 31
Torque Fuel Limiter............. 31
Fuel Limit Indication............ 31
Fuel Limit Shift..................... 32
PID Control友 Actuator Output.........
32
Run/Stop &. Alarms ......................
32
Modbus® Communications & Contraし
33
Analogue Outputs ..........................
34
Control Options ...........................
34
Operator Interface ...........................
35
Configure Values Liな...........................
38
Service Values List ...........................
39
Configure & Service Descriptions..........
44
Configure ........................... 44
Service ........................... 49
Modbus® Communications Addreが List 80
Boolean Writes........................... 80
Boolean Reads............................ 80
Analogue Reads.......................... 81
Analogue Writes......................... 81
ii
Manual 0ががB
£pmen じ
iv
Manual 0ながB
Goicrai Informminri
ChがおM
General Informaむon
IiUroduction
This manual describes the *723PLUS Droop/Isochronous Con吐0し p/n’s の80-505 & 8280-
506, for use in single or tandem propulsion systems.
Application
The control 化intended for use in prop山sion systemも where 化e
engine is directly coupled
to the mechanical drive of the propeller shaft
The control provides dosed loop speed control,wi化 a torsional filter and notch (band-
stop) filters to help to eliminate the problems caused by low frequency oscillations due
わ
en呂ine inertias and flexible couplings.
Start and maximu皿 fuel limiters are provided, as well as a charge air pressure limiter
based on 出e 4~20mA Charが Air Pressure inp化 and a Torque Limiter.
The control can be configured for asymmeがG bad sharing. The load 油aring between 化e
two controls is offsが by a certain amount* determined by 化e 4-20mA inp山 bias.
Both 化rial ports リ2 & Jリ are available for Modbus® communications using RSの2,
民Sの2 or 民S485. Engine control parameters
can be monitored, and certain control
functions sent to the control via the Modbus®.
2
Manual 028が B
723化US nrs
Chaがが2
723PLUS DCS
NOTICE; This controlling device is intended to be put into service only upon
incorporation into an engine prime mover system 化が itself has met the requiremenじ of
the above Directive and bears 出e CE mark.
Hand Held れogrammer (Figure 2-2), part number 9907-205, can be used for adjusting 化e
723PLUS control setpoints/parameters. It plugs into the J1 serial port of the control.
723PLUS Conlroけpecifications
Part Numbers:
Note:に80-505 & 8280-506 are both capable が扭订 & ServUnk communications がる
the J1 po比 The part number only reflecじ比e defa山t mode of access to the control.
3
Z23PLUS DCS
Manual 0巧がB
Power Consumption
40W nominal
Dがtal1叩utsが)
8mA at 24Vdc
Analogue Inputs (4)
4-20 mA or 1-5 Vdc
Analogue Outputs (3)
-がto +105で(-巧ぬ+221で)
Humidity
95%が%で
EMI/RFI Susceptibility
Approvals
4
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Manual 02845B
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6
M扯ual 028がB 巨Icctrostatic Discharge A
s
Chがおr 3
Electrostatic Discharge Awareness
2. Avoid the build-up of static electricity on your body by not wearing clothing made
of syn化etic maたrialん Wear cotton or cotton-blend ma化rials as much ぉ poが化le becau化
these do not store static electric charges as much as synthetics.
3. Keep がastic, vinが,and styrofoam ma化rials (such plastic or styrofoam cups, cup
as
holders, cigarette packages, cellophane wrappers, Vおyl books or folders,がおtic bottles,
and {plastic ash trays) away from the control, and the work area お much
as poss化le.
Eilectrostatic Discharge Awarene.ss
Manual 028が B
8
Manual 028がB
の3PLUS Instajlatirm
Chがおr 4
723PLUS Instaりaむon
Scope
This chapKr contains installation mstmctions たr the 7のPLUS control,
Power
requirements, environmental precautions, and location considerations are included に help
you determine 化e beなlocation わr the control. Additional information includes
unpacking instructions, electrical connectio打s,and mstallatio打 checkout procedures.
Unpacking
Before handlin呂 the controし read Chapter 3,巨lectrostatic Discharge Awareneな.\^一
Be
careflil when unpacking the electronic control. Check 出e control for おgns of damage such
as bent panels, scratches, and loose or broke打 parts. If any damage is found, immediately
notify 化e shippな.
Power Requirements
The high-voUage Vぴsion of the 7なPLUS Digital Speed Control requires a voltage ^____
が 90 化150 Vdc. The low-voltage version requires a voltage のurce が18 U)40Vdc.
source
Maximum power consumption is 40 Watts for both high 公 k)w voltage modek.
CAUTION
NOTE
CAUTION
9
723PLUS Installation Manual 02845B
Locaだon Conおderations
Electrical Connections
Shielded Wiring
All shielded cabお muが be twisted conduなor pairs. Do not attempt 化山i the braided
s山eld. Allおgnal lines should be shielded 化 pi"event poking up stray おgnals from
adjacent eq山pment Connect the shields to the nearest chasおs ground. Wire exposed
beyond the shield should be as short as poが化k, not exceeding 50 mm (2 inches). The
0出er end of the shields muな be left open and insulated from any other conductor. DO
NOT shielded おgnal wires along with other wires carrying large currents. See
Woodward application note 5053んの倘 Con/ro/ m のがかり加〇 Gove/TH'rig みがだ所5 for
more information.
Where shielded cable is required, cut 也e cable to 比e dが iredlength and prepare 化e cable
as instructed below.
し Strip outer insulation from BOTH ENDもな posing 化e braided or spiral wrapped
shield. DO NOT CUT THE SHIELD.
3. PuU inner conductor's) out of 也e shield.び the shield is the braided type,twiな it to
prevent fraying.
10
Manual 028がB
X23PLUS InstaJlafinn
Power supply output must be low impedance (for example, directly from batteries). DO
NOT powな化e control from high-voltage sources with reおがors and
zenなtiiodなおがries
wi化 the control power input. The 723PしUS control contains
switching power supply
wmch requires current su 巧e (around 1 Amがわ start properly. a
CAUTION
To prevent damage to the control, do not power a low-voltage control from high-
voltage sources, and do not power any control from high-voltage sources with
resistors and zener diodes in series with the power input.
民un 也e powぴleads directly from 也e power のurce t:o 化e control. DO NOT POWER
OTHER DEVICES WITH LEADS COMMON TO THE CONTROL. Avoid long wire
lengthん Connect the poお live (linり to terminal1 and negative (common) to terminal 2. . _
A
protection device such as a fuse or MCB (rated 4 Amps for the Low-Voltage control and 2
Amps for the ffigh-Voltage control) should be connected to prevent damage to the control.
If 化e power source is a battery, be sure 化e sysたm includな an alternator or 0化な battery-
charging device.
If poss化k, do NOT turn off control powな as part of a normalホutdown procedure. Leave
the con吐ol powered except わr service of the system and extended periods of disu化.
CAUTION
Do NOT apply powな to the control at this dmじ Applying power may damage the
control.
CAUTION
To prevなIt damage to the en呂ine, apply powぴ to the 723PLUS control at least
twe打ty five (25) seco打ds prior to starting 化e engine. The control muな have time
to
complete its power up diagnostics ana become operational,
Do not start the engine
unless both the green POWER Oに and CPU OK inがcators
0打化e 7巧 PLUS control
covな come 0打,because test failure turns 0げかe output of 化e control.
11
で3PしUS Installation
Manual 028がB
Connect 化e load ホaring linだ directly わ those of ano化ぴ 723PしUS of the same
designation, or to the appropriate terminals of another Woodward unit, for isochronous
load sharing. U化 a shおIded twisted-pair cable. The shield should be connected
continuously between controls, and grounded at one end only.
Connect a magnetic piclcup (MPU) to terminals 11 and 12 (speed sensor #1). If required,
connect a second MPU to terminals 13 and 14 (speed sensor #2). Use shielded wire for all
speed sensor connectionん Connect the shield to the chassis. Make sure 化e shield has
continuity 化e entire distance 化出e speed sensor,and make sure 化e shield is insulated
from 3ll othぴ conducting surfsees.
WARNING
The number of gear keth is used by the ccmtrol 化 convert pulses from the speed
sensing device to engine rpm. To prevent possible serious injury from an overspeeding
engine, make sure the control is properly programmed to convert the gear-tooth
into engi凸e rpm. Improper conversion could cause engine overspeed. count
CAUTION
じ
Manual 028がB
223PLUS Installation
The actuator wires connect UUerminals 21(+) and 22ト).U化ホielded wires wi化化e
shield connected わ chassおが化e control.
Discrete inpuじ are 化e switch inp山 commands に化e 723PLUS Control. The discreむ
inputs may be powered from the 723PLUS Control’s own Discrete Input Power. In this
casら terminals 37 & 38 sho山过 be jumpered, fhis connecじ化e control’s common の the
discrete input common. Terminal 39 化en suppliな 24Vdc U)化e discreた inpuじ.Since
this aux voltage is not iisolated from other control arc山ts,use only isolated contacts (dry
or おgnal voltage rated) for 化e cliがrete circuお.DO NOT POWER ANY OTHER
DEVICESWrmTHEDISCRETEINPUTAUXVOLTAGESOURCE,
If the discrete input voltage (24 Vdc) is supplied from an なtemal source, connect 也e
voltage source negative (_) to たrminal 37. Then nm the voltage source poおむve (+) to 化e
appropriate switch or relay contact and then to the corresponding discrete input
No化:There will be no connectiorUo terminal 38 わ this
case.
Analogue Inputs
Analogue かeed Setting (Terminals 41/42/43)
Ra浊化ゴだon Sensor (Tげminals 44/45/4の
Charge Air Pressure (Terminals 47/48/49)
Synchrophaser Bias/Asymmetric Load Share Bias (Terminals 50/51/52)
Use shielded twisted-pair cable to connect to terminals 42(+) & がト),45(+)皮 46(-), 48(+)
& が(-)and 51(+) & 52(-). Ensure thが a かmper is installed betwがn terminals が & 5 し
CAUTION
To prevent po巧化た damage to 出e control or poor control performance resulting
from ground loop problems, we recommend using currenレ100p isolators if the
723PLUS control's analogue inputs and outputs are used w地 non-おelated devices
(common ground system). A number of manufacturers offer 20 mA loop isolators.
Consult Woodward Governor Company for further information.
Termination
For RS-422, termination かQuid be located at the receiver when one or more transmitters
are connected to a sinがe receiver. When a sinがe transmitter わ connected to one or more
receiveロ,termination should be at 出c rcceivei* farthなt from the transmitter.巧gu巧 4~1 is
an example.
13
723PLUS Installation
_Manual 028がB
RS-422
RS-422
Rt i:み
Ry :
Rt
___i_
A 这
MASTER SLAVE
SLAVE
For 民S-485,たrmination should be が each e打d of the cable. ぴ化打ninatio打 can \ be located
が the end of a cable, put れ as close
as pQ化化le to 化e ends.巧gure 4-2 わ an example.
RS-485
Rt も
を
MASTER SLAVE
SLAVE
の巧2-21
び you don I know if a master can put iじ transmitter into a high-impedance state, terminate
化e line as shown in Figure 4-し It does not hurt の termina化 the line even when れ,s not
needed as in 化e case of 化e HMI operator interface.
14
Manual 028がB
の3PLUS Installation
む
たぶじ 咕
<jRXD . ;0>
C-tlS-.
式
RECOMMENDED KiOC
CABI
け
02S46>22
Figure 4~3. 723PUJS が-232 Connがtion 巧gure 4•もの3化US RS-422 Connがtions
wi化 optional termination at receiver
じ か
す 味♦
之
<1 な
JL
〇rN£R
1X0 Ml
方/ (4000 F OCV
0巧が>23
Figure 4~5. 7リPLUS 民S~485 Connections wi化 巧gure 4~6. 723PLUS RS*422 Connections
optional termination with optional termination at
transmitter
The RS-422 and RS-485 specifications state that a ground wire is needed if 出ere is no
other ground path between units. The preferred method to do this わ to include a separate
wire in 出e cable 化at connecじ化e circuit grounds toge化er Connect 化e shield to earth
ground が one point only. The alternate way た化 connect all circ山t grounds to 化e shield,
and 也en connect 化e shield to earth ground が one point only.ぴ化e latter me化ocHs used,
and there are non-isolated nodes on the party line, connect 出e shield 化 ground
at a non-
isolated nodら not an isolated nodた Figures 4-7 and 4-8 illustrate these cabling
approachな.
Note; No打-isolated nodes may not have 这おgnal ground avadable•び signal ground お 1101
available, use the alternate wiring scheme in Figure 4-8 with the signal ground connection
removed on those nodes only.
け
ロリ)しUS Installation
Manual 028がB
SQ SG SG
rh
5C
乎
SHIELD TWISTED PAの WIRING SK3NAL GROUND
02752-24
SG 斗 SG SG I
rh
X X て
Note: The signal ground connection is not required げおgnal ground is unavailable.
The network may be wired directly from I/O module to I/O module, as shown
9, or 化e I/O modules may be connected to 化e network vi in Figure 4-
Vお stubs as in Figure 440. The
network must be terminated at both ends
16
Manual 028がB
723PLUS Installafinn
TERMINAL BLOCKS
02845—07
The cable used for 化e netwoホ will affect 化e overall system performance wi化 respect to
distance, stub length, and total number of nodes supported on a single channel. Echelon®
recommends the use が UL Level IV, 0.3が (22 AWG) twisted pair cable for the
network bus as defined in UL*s LAN Gable Certificatio打 Program, UL documc打t number
200-120 20 M/ll/91
1? Use only recomniended shielded twisted pair cabling for the LonWorks^*^
network.
Correct cable is available from Woodward, Belden,
or 0化ぴ如ppliなs providing an
equivalent cable.
Belden
PO Box 1980
Richmond,IN 47375
a) 317 9 のな00
17
723PLUS Installation
Manual 028が B
P/N
Dcscri ロtio打^__________________
9207 PVC 0.52 mm? (20 AWG) shielded. NC Type Cし2, CSA Cert
PCC
FT 1.
89027 Teflon 0.52 min2 (20 AWC}いhielded,Plenum
VC巧わn. NEC 了ype
CMP, CSA Cが.FT 4
YR2がの PVC 0.325 mm2 ロ2 AW(3) shおIded.
Y〇2がが Plenum 0.325 (22 AW巧 shielded.
2? Maximum cable length is 150 metres for operating temperatures between -20 and 55
degrees じ and 50 metres for operating temperatures between -40 and 55 degrees C.
3? Stubも or wiring dropん connecting intermediate devices to 化e main cable are limited to
300 mm in length.
I凸化rnal Jumpers
The 7のPLUS control has ten, twoposition internalかmpers リP民1 throuが JPR20)
located 0凸化e top of 化e printed circ山t board.びれ is necessary わ chanが any かmper り
match the CO打trol requiremenじ,and suits the nature of 也e software, be sure 化 read
Chapter 3, Electrostatic Discharge Awareness.
Ensure that 也c power to the control わ switched off, before removing 化e cover. Using a
small pair of tweeze巧,carefully remove 化e appropriate かmper and reがace れ securely
ovが化e proper two connectors (see Figure 4-11).
18
Manual 028 がB
^ 7の化US Installがirm
JPR13 &JPR2
actuator output #1 0-200 mA, single
JPR13 及 JPRl
actuator output #1 0-20 mA, single
•IP民14& JPR2
actuator output 杜1 0-160mA, tandem
•IP艮15 友 jrpR3
actuator output #2 0-200 mA, sinがe
■TPRじ皮化民4 actuator output #2 0-20 mA, single
JPR16&JPR3 actuator output #2 0-160mA, tandem
本
JPR5&JP民17 speed sensor #1 proximity switch
JTPR6 友 JPR18 speea sensor #1 magnetic pickup
19
の
p
が
u
s
の
n
s
a
5
B
u
l
_
V
Mp
®
000
西
0.
o
o
-
q ?
-
I
^
邮 0 瓜
がれ
JPR7 _
CS3 roa
JPR!がW
tssa
o JPR け _
p
む
がRけ JPR20
砂 巧
^msjf^www 0te0 胃 S
優) /ih gnd
20
2
5 4 c
3 と
RかのON SU化S OFかなTS
T?Cv REV WCT REVISIONS g
I 玉 T
玄 REV LCTTCff RESCRIPT のN mL 区PPROVCd 00
NEW mmr 07.98 R.8. な
D 09.98 TTe; 巧
D
1.Shielded wires ore twisted ipoirs, wけh shield grounded ot
terminols ond shielded coble to one end only. Keep unかielded lenがhs Of wire bがwee"
preferobly no more thon 70mm. When mounting control to bulkheod.
use the grounding stud 化 ensure ,proper grounding.
2. Shields must not be grounded ot:any externol point unless otherwise noted.
巧
Fi 3
6. Discrclc; inputs ぴけ;sololed い om other circuits and moy be powered by け、e voHoqe oulpul from YB3- 39 (?り V
l)C) Iろ0パng Ihe jumper In ploce. Input current is normoりy 10mA per input into 2210 Ohms
PLUM W
is〇i〇りon Qかが山eけ.
i〇. Speed inputs set for Mognetic Pickups.
B
U.Inlcfnol powか supply provides DC isoloUon betwがn
the power source ond aり other inputs ond oulpuls.
12.1 ON tがmin日tion jumper (け required).
13.しON wiring should be in oc己ordonce with the deloりs set out in
化e relevant 723PしUS ApがCOいon monレot (con
olso be found In 02746 -723PLUS Hardwore Monuol).
THmO化CTANの化N c 伽
がNftwiM か(け WOODWARD GOV巧NOR (uXl LTD
MfACC rMHCS AM&Ate
CCHftAl tOa^ANCtl CNCINC AND rUff かN【かみSION /
A
•THrS りRAVriNG OR AKT «け
■ROOOCTめN or け SMALL Nが ,0 K な wcaricc M
がAHOAtO な—1け
PRO
approved!
R.B. 06.98
—RCADINC が RKSHW.CNCUNO
9【がりCOT TMC
W11H0 rOR EXW
uakUTACTUW
巧WR祈でミミな•なW"けT 9280-506 6280-506 MATけlAレ CMCC が 0
DIAGRAM-PLANT WIRING
WOOOWAの GOVtRNOg COWAMY ON【がげS R.6. 06.98
7なPLUS PROPUl_Sl〇N CONTROL A
か 0みか AWけ•がC Oft RびがOUCTIOH rOK use, IN A の80—SOS
S280—505
だ
DRAWN R.B. 05.98
WMfcUL MAWMけ AS50CIATI0 WtTM COO巧 OH なm:r がXT がCL むNAl LEVむ
F"0R WARTSILA NSD
化 RM?かの OR TtMDCRのれ WOOOWARO COY け NOR CAD OPR. ft.9. 05.9S かな COOC 々【MT HO.
COがAN丫 OR OM Of rrs か巧IかAかu•巧がMovco,, APPUCATlON がMOVAL 目
9974—566
SCALE Twt. Ism ぴ T
、:2 た
21
o
己
723PLUS Installがon
とlanuaJ 028が B
c;
re.
CONTROし SUPPLY VOLTAGE
近也打—づ\66
2
i
16 40 VDC
CN
4 JOR ( SHUTDOWN) AしARM
s C —
NO - MINOR ALARM
0巧CRETE 0UげUTS
6 C Iろ
FUEL LIMIT IN〇ICATI〇N/R£A〇r TO Cし0S[ CLUTCH
NO- -
98
A
10 た しOAO SHARfNC しINES
m
J1
I 巧"2 COMMUNICATION PORT (HANDHCし0 T[RWINAし/SびVUNK)
0
之を 10
企snoNo zolsindo
TS2
XN8
SなED SENSOR INPUT #】
IM之 <1 d 環 菱
3
2
重
」
-SPEED SENSOR INPUT #2
RACK POみ T のN
5 ACTUATOR POSITION
8
しOADしEm %
6 ANAしOCUE OUTPUTS がび0 ,】
sl/doo
4-20 mA SPぴD #2
8 SELECTABLE
ENGINE SPEED
ミ のだ
FUEL UMfT LがEX
含
20 PのLがEL
21 ACTUATOR OUTPUT _ SPEED RびERひCC
<5
0 - 200 mA
22
23
24
しON NETWORK TO OTHび TANDEM フ23
25
己
26
LON NETWORK TO SYNかROPHがび
27
1
(
、 .さ な ク己 芝 立 am
26
乂 n丈02企
(Note 12}
Q
ミ 1ON3‘3a-ISX 50-Q己
目3
T29ト么
イト
)
RUN/STOP
且
30
ピ イト WC«だE がUD/LOAD
31 OECREA なが KD/LOAD
sTUに CLUTCH ENGAGのゾ
U>00
35 UNしOAO V H DISCRETE INPUTS
ィ»»
0 N V 】巧N5
54 JSOCHRONOUS/DROOP X
G
35 nが0 がびD/rUEL LIMIT かIロ^
ど
2 を
aさ
44
45 RACK POSITION SCNSOR
46 4-20mA OR !-5V
47 ト ANAしOGUC INPUTS
企0 」
4-12-20mA
一 山 :ェ
山 WS
ぐ スゴ さ い
<
22
Manual 028がB_
723F*しUS Installation
With the installatjon complete, carry out the following checkout procedure before
beginning set point entry or initial start-up adjustments.
し Visual inspection
A. Check the linkage between the actuator and fliel metering device たr loosenなs or
bhiding. Reたr to the appropriate actuator manual, and Manual 25070, けWc
ijovernor Installation Guide for additional information on linkage.
WARNING
Check for grounds by measuring the resistance from all control terminals
to chassis All
terminals なceがたrminals 2 and 38 should measure infini化 resわはnee (也e resおはncc of
terminals 2 and 38 depends on whether a floating or grounded power source is used). If a
resistance less than infinite is obtained, remove the connections from each tenninal
one at
a time until the resistance is infinite. Check 也e line 化at was removed last to locate 化e
fault.
23
の3PしUS Installation
Manual 028が B
24
Manual 02845B
System E)escrintinn
Ch叩おr 5
System Descripむon
Engine Speed
Speed Sensine
The control has two speed sensing inputs, and may be configured for torsional filterinも for
smoo出er operation with soft coupUngs, or high おgnal select, givin呂 speed sensing
redundancy should one signal faiし If the torsional niter has been selected, the speed
sensors sho山d be positioned on e恤er side of 化e CO叩ling; sensor 掉1 on 化e engine side,
and sensor #2 on 出e reduction gear side.び the high おgnal select is utilised, then both
speed sensing devices should be located on the same speed sensing disc.
Each speed se円sor input has a failed speed detection device, wi化 an override function
which わ active during engine start-up. The Alarm 拌1 and Alarm 抱 LED,s located on 化e
723PLUS control, give indication when either input has failed, (LED #1
-なnsor # し LED
#2 - Sensor #2). Speed sensor #2 failure detection iIS
overridden until the clutcn is closed,
and the Sが2ドロttむりv/yZOみpがodhasehpsed.
び the torsional filter わ e打abled, failure of either speed sensor will res山t in the activation of
the Minor Alarm, and control w出 continue wi化 0打e speed おgnal. The か邸Gom
Mwむかむ•か■ will be switched in to decrease the 户れが〇パわ化z/ Gam value. If high おgnal
select is chosen, failure of 过 speed がnsor will also give continued control w她 one speed
signal, and the Minor Alarm will be activated (relay output #2).
The option わ available の disable 也e Minor Alarm if one speed
化nsor failも for がtuations
where only one speed sensor is utilised. The Alarm LED on the front panel of 比e
723PLUS will still illuminate if no speed signal is sensed, but the Minor Alarm will
activate. not
Failure of bo也 speed sensors will initiate a shutdown,whereby the COロtrol will drive the
actuator ou年ut to 0%, and 化e Major Alarm will be activated.
25
System Descriptin
Manual 028がB
n
WARNING
び比e engine has been ホutdown by 化e 723PLUS COがrol duパ0 bo化 speed がnsors
failing, do NOT attempt 化 staけ the e凸gine until the fa山ts have been located and
rectified. Failure of the pickups can only be detected whilst the engine is running,
iぶ• the signal must already exist for 化e failure か化ction 化 operaU;. If 化e 723PLUS
cannot detect engi凸e speed during start-up,化e actuator output will go to maximum,
poss化ly driving the engine irUo an overspeed condition. The engine sho山d be
eq山pped wれh an addUional overspeed shutdown device that operates toねIly
independently of this con化ol,to protect against runaway d过mage to 化e engine,
with poss化k personal injury or loss 〇nげe. or
Oyerspecd Protection
The control may be configured to shut the engine down,when an overspeed is detected
(Ovだnspeec/ 7V【p level exceeded), or to enable a pulse め decrease 也e actuator level, in
order ゎ help force 化e engine below 化e trip level;
When the engine speed exceeds the り巧eed TVわlevel, the control will force the
actuator output to a level determined by the Aefuaかr ■0だc だも in order to help brin呂 the
engine speed down. Tlie actuator is forced to this level until the engine speed falls below
the りVが■巧?どな/ j np level, and then for a furthな period de化rmined by ジだ Ac化幻わ/■。どc
户wわた巨ach む扣e an overspeed occurs,れ is counted,and once the counter reaches 化e
Overspeed Count level, the engine will be shutdown. The overspeed counter is reset to
zero each time the engine is stopped, or after 化〇 がだぶだ/ りが^/ period has expired,
after 化e first ove巧peed 化 counted, whichevな
occurs sooner.
Note: If the かか•がeのf Cロ"が parameter is sが U) ‘ r, the engine will be shutdown the first
time an overspeed is detected.
WARNING
The engine should be equipped with an additional overspeed shutdown device, that
operates totally independenUy of this control, to protect against nma件ay or damage
to the engine, with poss化le personal iがury or loss of life, should this coiUroけail.
Speed Filtering
ぴ enabled,化e torsional filter can be used to help preveが山e control fro讯 reacting 化
torsionals across a flexible coupling. This works by * averaging* out the speed sensing
signals from ei化な side of 出e coupling,al化ough 化わ can be weighted more heavily to one
side化抑化e o化ぴ,by adjusting化eぶe似りr Weなか.
For sysたms wi化low frequency 〇細11辽妃巧 modな due 化 en呂ine & system inertias, and
flex化le couがingも which can become difficuじ化 controし three Notch/Band-Stop Filters
are provided. These filters can reduce 化e おgnal transmisおon through 也c control, by
reducing the がgnal gain が the resonant frequency, and hence preventing the con的1 from
reacting わ化CSC unwanted frequencies.
26
Manua! 028がB Svs化m Dcscriptinn
There is one filter on each of the two speed sensor inputs, and then a 比ird on the 0山put
from 化e にrsional fiher/high signal select bus, before 化c engine speed signal reachな化c
Pの controller.
Speed Control
Engine Start
When 化e Run/Stop contact is selected to run, the speed reference is at /ぶe Speet/. The
reference will then remain が idlら until the engわe speed exceeds the /ぶがが幻がゴ
speed, at which time the speed reference will ramp わ a level, depending on 化e sta化 of 化e
Digital/Analogue Speed Setting and 出e Fixed Speed contaな inpub;
•びかがtal mode is selected,the speed reference will ramp fo Ra化d みeecf が the
Acが/が幻む‘onががもprovided出が化e tuneable parameたrがだ/ 7V?巧ロ似y /内D/ぞis sが
TRUE. The idle-to-rated ramp may be interrupted by momentarily closing the Decrease
contact input If the 巧が了り巧がかf わz Dな parameter is FALSE,化e control will remain が
/ぶe みがも until an incrcase/decrease command お given. ♦B
Closing 化e I归crease contact will raise 出e speed reたrcnee towards the 於のa’mwm みeed が
the /noの€c 巧がe #/, and closing 化e Decrease contact wilHowが the speed towards 化e
Minimum Spがd at the Inc/Dが RcUe が.
• If analogue mode is selected,化e speed reference will ramp to the speed determined by
化e 4-20mA Analogue Speed Setting inputs at 也e Acce/が■幻む-0打パがに Fur比が speed
adjustmenじ can then be made by increasing or decreasing 化e Analogue Speed
Setting, and 化e reference will alter at 化e A/iaわがe 巧幻fe #人
び fixed speed お selected, the speed rcfびence will ramp わ化e Fixed みeed,ぶ化e
ACCだた/•幻む〇巧巧口た.Furthな adjustmenじ ca打化en be made using the Increase/Decrease
contact inputs, as above.
Digital Output #3 may be configured 化 give a clutch ready to close signal. This relay
output may also be configured as normally open, or normally closed.
For a single engine application (iぶ• one engine on one shaft), or for the first engine of
tandem application りぶ.two enginな on one shaft) start-up,化e clutch ready to close signala
わ activated when the en呂ine speed reaches the C7m化/1 /n みecみ V-化e C/m化/z 扔 Wi’nみw.
For the second engine start-up of a tandem application,化e output is activated when 化e
engine speed reaches the speed of the first engine (transmitted via the LON), +/- the Clutch
In Window.
The outp山 remains activated imtil the clutch engaged conはct input is closed.
27
System Description
Manual 028がB
Droop Control
To opera化 in Droop mode,the Isochronous/Droop
contact input must be selected に
Droop mode.
If in digital speed setting modら closure of 化e 虹crease contact will cause the speed
化たrence to increase が出e Inc/Dec 民aた#2,化びefore causing 化e engine 化 take on load
(が avaUabお),when in paralleし or increase speed げ running alonた
Cわsure of the Decrease contact will cause 出e speed reference U) decrease at 化e Inc/Dec
Rale #2, therefore causing 化e engine to shed load が posおb的,if running in parallel
decrease speed if running alone,
,or
For a single engine apがication,化e control will keep 化e engine が the speed reference,
whether sが by 化e 4~20mA Analogue かeed Setting inpiit,
or by 也e cHgital
Increase/Decrease CO打tact inputs, as the load is increased/decrcased.
ぴ the Rack Poisition Sensor input おgnal should fail whilが in isochronous
load sharing,
the control will continue to share load, with k)ad based on the actuator outpu し Once the
fault is rectified,and 化e signal fa山t resがおi化な automatically or by using 化e Modbus®
民eseか化e control will switch back to using 化e load input
ぶ
Tandem Isochronous
For tandem propulsion systems,the first engine connected in isochronous mode will
28
Manual 028がB
System Description
maintain constant engine speed (unleな the speed reference is adjusted),ぉ the load is
increased/decreased. When the second engine お connected, the load is inびeased/decreased
at 化〇 がロぉ,until比6 load sharing between the two engines is equal. Any changes in
system load will then affect both engines equally.
In order to achieve isochronous load sharing, bo化 engines muな follow 化e same speed
reference. Therefbre, via the LON, bo出 uniじ communたate their speed reference に each
0化er. Each unit will then select the highが of 化e two references, therefore bo比 will be
controUing using the same reference.
If 化e option for asymmetric わad sharing is selected,化e 4-20mA bias sho山d be inp山
one control of the pair only. When 化e inp山 bias is set to 12mA, the k)ad sharing betweento
化e two controls will be equal. If adjusted above 12mA,化e load on the engine accepting
the inp山わ decreased, whilst the わad on 出e other engine is increased. Adjustment below
12mA is vice versa.
f。厂 も if the bias is input to engine 拌1,and adjusted to 16mA, and thご total system
わad おが 50% capacity; the 16mA equates to a difference of 50% load, therefore engine #1
will have 25% load,and engine 約 w化 have 75% bacL If the input was adjusted to 20mA,
engine #2 would have all of the load, whilst engine #1 would have
zero load - 20mA
equates to a 100% load difference.
Whilが出e load sharing is unbalanced,わad changes reflected equally on bo化 engine,
hence retaining the same load difference between the two engines.
の3/* 思:のnp/だ,ifengine がload - 25%,engine #2 load - 75%, and 20% sがたtn load L
IS
removed, engine #1 k)ad •15%,畑gine #2 load - 65%,he已cc retaining 化e 50% k)ad
difference.
The control provides fimetion for a山0 soft unloading of 也e enginた The Unload
contact
should be ck)sed (momentarily) when 也e control is i isochronous load sharing. The
m
engine load w出化な1 be ramped down が the C/nわのf 巧。わ,until the C/nわ化/ TVか
reached. Alternatively, the load can be ramped to a level, which is a percentage of the load
level at which the Unload command was issued. This can be achieved by setting the
parameter Se, % の!わ化献Iぞ TRUE,細d setting Urtわのi % が%レ?化f to the かsired level.
The unloading ramp may be stopped, if necessary, by momentarily closing the I__Increase
contact The control will the automatically ramp back into isochronous load sharing.
Droop/Isochronous
For base loading of one machine againな the other, it is po巧化le to switch one machine iiUo
droop mode, whilst 化c 0化な re mains in isochronous mode. Wha化ver speed setting mode
each unな is selected to, both w ill be forced into digital mode, wi化化c Incrcasc/Decrcase
29
Svs化m Descriがわn
Manual 028がB
Op げating Modes
Following is a table, which shows the mode of operation of each
machinら depending on
how each machine is selected to operaた.
Definmons of terms:
Dな【.化/ Droop Co打trol operates in droop mode and responds only to digital
Increase/Decrease CO打tact input commandん
Digital Isochronous: -con的1 operates in isochro打ous load sharing, wi也 speed reference
adjusted only by digital Increase/Decrcase contact input commandん
Amz/りぶwe のrりりp Control operates in droop mode and responds only 化 adjustment of the
4-20mA analogue reference input
D巧ital Isochronous • -Control operates in おochronous load sharing,wi出邓eed reference
adjusted only by the 4-20mA analogue reference input.
30
Manual 028がB System Dcscrintirm
Fuel Limiters
Start & Maximum Fuel Limiter
The 况。バ风だ/ L/wむ,for limiting overfuelling or flooding during engine start-up わ active
whe打化e engine わ started. This limit わ derived from a four point curve, to give flejdbility
of the limiti打g level at differc打t engines speeds, as the en呂ine is started
When the PID takes control, the ぶなパド!だ/。m/f is switched out^ and the がの:I•のM/n ドwe/
ムむわ switched in, until the neが time 化e engine is started.
A four point curve provides fuel limiting based on 化e 4~20mA Charge Air Pressure
input signal. This limiter is only active once the C山tch Engaged contact is closed, and the
たム£)だむy period has expired.
A four point curve provides fuel limiting based on 化e engine speed おgnal. This limiter iIS
only active once 化e C山teh Engaged contact is dosed.
31
System Description Manual 028が B
Each fuel limiter is fed iiUo a Low Signal Select bus, the output of which servだ to limit
the actuator, should the Pの output increase !:〇 也at level.
If configured, when 化e conはct input is closed,the fuel limit leveし output from 比e LSS
bus is increased by a value determined by 化e fwe/ ぶみが/%.
The dynamics can be multipじed individually by a m山tiplier, which わ based o打 the speed
derivative. As 化e absolute value of the derivative exceeds a sがlevel (according 化 a two-
point curve), the P, I & D terms can be increased/dccrcased, as the derivative value furthぴ
increaseん This option can be chosen instead of 出e Gam Ratio function, but may be used in
conjunction with the Gain Slope function.
32
Manual 028がB
Svs化m DcscかHn n
Major Alarm:
The Major Alarm will be activated when the engine is shutdown by the 7のPLUS control:
•け山e Ovがががゴ 7> か level is exceeded, whe打 immediate shutdown is enabled, O民が
the りVがががゴ C■りwが level is reached、if 化is fimcむon is enabled instead. (See 比e
Overspeed Protection section earlier in 化]is chapt;er)
• if both speed sensor inputs should fail
•が speed sensor #1 should fail whilst 比e c山tch is dis-engaged
The relay contact will be opened continuously, unkss
L 化e option わr 户aわど A/arm is
selected, in which case, the contact will be opened for 比e 戶wむe Aわ;7K 7Ywら and win 化en
be re乂losed.
Mi凸or Alarm:
TheMinorAlarmwinbeactivaled:
if one speed signal fails
if 也e Rack Positio凸 Sensor input fails - below 1mA, above 22mA
争 u the Charge Air Pressure input fails - below 2mA, above 22mA
It 化e Analogue Speed Reおre凸ce input fails - below 2mA, above 22mA
if 化e Synchrophasげ Bias input fails - below 2mA, above 22mA
if the Modbus® serial commimications have failed
if 化ere is a fault on 化e LON
民ectificatio打 and reset of 化e fauん w姐 reset 化e Minor Alarm.
33
System Description
Manual 028が B
Analogue Outputs
Through the 723PLUS 4-20mA analogue outputs, it is possible to monitor any three of the
following (4mA & 20mA setpoints configurable):
•艮ack Pos山on (mA)
• Actuがor Position (%)
• Engine Load (% )
• Speed Input #1(rpm)
• Speed Input 抬(rpm)
• Engine Speed (rpm)
• Rid Limit Level (%act 饥 %load)
• PID Level (%)
• Speed Reference (rpm)
Control Options
The following options are available wi化化e 7のPLUS
Propulsion Control, all
configurable via the operator mterface:
• Digital O/P #3 configurable for Fuel Limit 虹dication or C山tch Ready to Close.
Diおtal O/P 拌3 is also configurable for normally open or normally closed.
• The Run/Stop contact input may be configured such 化が化e contact is closed に民un,
and opened 化 Stop,instead of 化e defau山 open to 民un, 010se 化 Stop.
• The Isochronous/Droop contact input may be configured such that the contact is
opened for Isochronous, closed for Droop, instead of the default, open for Droop, close
for Isoch.
The Analogue/Digital contact input may be configured such 化at 化e CO打tacUs opened
for Digital, closed for Analoguら instead of the default, 010が for Diおね!,open for
Analoguた
Digital I/P #7 configurable for Constant Speed Selがtion or Fu过 Limit Shi化
The 01巧tal output for the SD Alarm configurable for normally
open or normally
closed, for the healthy condition.
The aigital output for the Minor Alarm configurable for normally open or normally
dosed, for 化e healthy condition.
The Synchrophascr Bias can be input to 化e control via 化e hardwired inputs
or via the
LON.
Analogue input #4 may be configured for 化e Synchrophasが Bias or Assymetric Load
Share Biが.
The Overspeed is configurable for immediate shutdown,or !:〇 p山se the actuator down,
to keep 化e engine running.
34
Manual 0ながB Sが化m PcがripUnn
Operator Interface
The parame化rs wi比in the control may be con打gured and monUored using either a Hand
Hela Programmが,or uおng the ServLink Servが and Graphical Usな Interface (more
details of this can be found in Chapter 8 - Setpoint Programming).
Each が也e two part numbers,828(M05 & 8280-506 can be switched between the 陆TT
and Servlink, Vお a tuneable,ei化び in 化e opなator in化rface or 化e HHT. When 化e swiにh
is madも比ere is a delay of 30 seconds before the control actually swishes
over.
However, whichever is selected by the tuneable, when the power to the control is switched
off, and 出en back on again, the communications wり1 be re-selected to 比e Default Mode,
which is HHT for 8280-505, and ServLink わr 8280-50も for a period of 30 secondん After
this period,the control will switch to the mode defined by the tuneable iVfoi/e お the
HHT/ServUnk menu.
35
5 5
ミ
6 4 3
S tem Desenp
2
36
FUNCTION SYMBOL
SIGNAし fしOW D
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LSS
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I/O SYMBOLS
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Sys化ni Description
Manual 02845B
MODBUS J3
2 1
MODE いo2
SLAVE ADDRESS n 〇 2が
CONFIGURE
ENABLE CALIBRATION FALSE False to True
ENABLE AIRI/P FALSE Palがめ True
ENABLE I/P #4 FALSE Falが to True
ENABLE LOAD I/P FALSE False to True
TANDEM NODE#
SYSTEM NODE#
SINGLE PROPULSION? FALSE False to True
CONTROL OPTIONS
DK5 0/P が CL CLOSE FALSE False め True
OPEN LT TO RUN? TRUE P&lがめ了me
OPEN TO SEL DIGITAL FALSE False の True
OPENTOSELKOC FALSE P江Ise の 了me
Dの I/P #7 FL SHIFT FALSE Palse の 了rue
SD ALARM NO? FALSE False の True
MINORR ALARM!NO? FALSE Pslse め 了me
LONS YNCHROPHASER? FALSE Falがの 了rue
ENABLE LOAD OFFSET? FALSE P江1化の了rue
OVERがEED SD? TRUE FalがのTme
RELAY O/P #3 NO? •B TRUE P这Iseめ了扣e
CONF MODBUS I/P’S
DROOP/ISOCHRONOUS FALSE Palsc to 了rue
DIGITALMNALOGUE FALSE Falが to True
START/STOP FALSE False to True
UNLOAD FALSE Falが to True
RESET FALSE False to True
INCREASE/DECREASE FALSE False to True
38
Manual0なが目
System Dcscrintion
DISPしAV ANALOGUES
ENGINE SPEED (Monitor)
SPEED REFERENCE (Monitor)
ACTUATOR POSITION (Monitor")
ENGINE LOAD (Monitor*)
ANALOGUE REFERENCE (MonkoiO
D民00P BIAS (MonitoiO
SYNCHROPHASER BIAS (Monitor)
CHARGE AIR PRESSURE (Monitor)
SYSTEM LOAD % (Moniのり
FUEL LIMIT ACT % (Moniに!■)
FUEL LIMIT LOAD % (Monitor)
CHARGE AIR mA (Monむ01*)
ANALOGUE REF mA (Monitor)
RACK SENSOR mA (Monitor)
DISPLAY B OOLEAN S
LOAD)SHARIN (Moni め!•)
ANALOGUE SELECTED (Monitor)
ANALOGUE ACTIVE (Monitor)
DIGITAL SELECTED (Monitor)
DのITAL ACTIVE (Monitor)
CLUTCH IN (MonitoiO
SD ALARM (Monitor)
MINOR ALARM (Monitor)
NEAR FUEL LIMIT (Monitor)
DYNAMICS #1
IDLE PROP GAIN 肖1 0ぶ 0ぶ1 to 10.0
RATED PROP GAIN #1 0ぶ 0ぶ1 to 10.0
IDLE INT GAIN 化) 0.5 0.01の10ぶ
RATED INT GAIN #1(Us) 0.5 0.01 to 10ぶ
のLE SD氏#1
10.0
RATED SDR #1 0.01 to loao
lao 0.01 to loao
ENABLE DERIV DYN FALSE False め True
DYNAMICS #2
IDLE PROP GAIN #2 0ぶ 0.01 to 10.0
RATED PROP GAIN #2 化が 〇ぶ1to10ぶ
IDLEINTGAIN#2。お) 0ぶ3 0.01 to 10.0
-RATED INT GAIN #2 り/s) 化が 0.01 to 10.0
IDLE SDR #2 1ん55 0.01 to loao
RATED SDR #2 1んが
PROPGAIN MULTIPLIER 0.01 to loao
し0 0.01 to し0
DYNAMICS #3 〜
IDLE PROP GAIN #3 0.35 (XOI 化10.0
RATED PROP GAIN #3 化が 0.01 to 10.0
のLEINTGAIN が(1/s) 0 ぶ3 O.OUo m.o
RATED INT GAIN がりた) 化が 0.01め10ぶ
IDLE SDR ##3 10.0 0ぶ I to 100.0
RATED SDR #3 10.0 0.01 to 100.0
39
System Dcscrinfin n
Manual 028がB
DYNAMICS #4 巧
IDし目P民OP GAIN冉4 0.35
RATED P民OP GAIN #4
0.01 の 10.0
0.35 0.01 に 10.0
IDL目 INTO AIN が(1/s) 0 ぶ3 0.0 Uo 10.0
RATED INT GAIN #4 り/s)
IDし臣SD民冉4
0ぶ3 0.01の10.0
14.55 0.0 ぃ〇 100.0
民ATED SD 民#4 が 0.01 のloao
P民OPGAIN MULTIPし取R 1.0 0.01にし0
GAIN SLOPE
LOADBKPT#! 50.0
MULTI化圧R #1
(%) 0.0 の110.0
L0ADBKPT#2
し0 0.01化10.0
(%) 100.0 0.0 no.o
に
MULTIPLIER 胎 1.0 0.0 ぃ〇 10.0
GAIN RATIO
ERROR WINDOW #1 如m) 100.0 0.0 to 100.0
GAIN RATIO #l
し0 〇ぶ to 10.0
巨区RO民 WINDOW #2 (rpm)
10.0 0.0 わ100.0
GAIN RATIO #2
2ぶ 0.0 化10.0
目RROR WINDOW #3 (rpm)
10.0 0.0 化 loao
GAIN RATIO #3 2.0 0.0 to 10.0
ERROR WINDOW #4 (rpm) 10ぶ 0.0 に100.0
GAIN RATIO #4 2.0 0.0 to 10.0
DE民IV DYNAMICS
PDERIV BKPT#1 (rpm/s) 500,0 0.0 い〇5〇ao
P MULTIPLIER #1 1.0 0.0 い0 10.0
P DERIV BKPT #2 (rpm/s) 500.0 0.01 t〇5〇ao
P MULTIPLIER #2 1.0
I D巨RIV BKPT 冉1 0.0 Ho 1(X0
(rpm/s) 500.0 0.01 to 500.0
I MULTIPUE民が 1.0 化01 to10ぶ
I DERTV BKPT 拾 (rpm/s) 500.0 0.01 t〇5〇ao
I MULTEPL圧民#2 1.0 0.01 to 10.0
D D目RIV BKPT 冉1 (rpm/s) 500.0 oxn to 500.0
D MULTIPUE民が 0ぶ I to 10.0
1.0
D DERIV BKPT #2 (rpm/s) 500.0 0.01 t〇5〇ao
D MULTEPLER #2 1.0 0.0 い0 10.0
ENGINE SPEED
FILTER #1 FREQUENCY (Hz) 16.0 0.01 to 化.0
FILTER#! QFACTOR 0.707 0.707 to 25.0
FILTH民抬 FREQUENCY 脚 16.0
FILTER #2 Q FACTOR 0.0 n〇 16.0
0.707 0.707 to 25.0
FELTE民杜3 FREQUENCY がり 0.01 to 化.0
FILTER #3 Q FACTOR 1も0
巨NABLEFILTER が
0.707
FALSE
0,7のto 25ぶ J
Falが to True
SENSOR WEIGHT 0.5 (UUo し0
TWO SPEED SENSORS? TRUE P江1がtoてrue
SS#2 FAULT OVRD DLY が 5ぶ 0.0 to 5.0
CLUTCH DELAY (s)
CLUTCH IN SPEED かが
OX) 0.0 to 30ぶ
500.0 0.0 の 2000.0
CLUTCH IN WINDOW (rpm) 10.0 0.0 to 100.0
SPEED REFERENCE
IDLE SPEED (巧m)
400.0 0.0 の 2000.0
MINIMUM SPEED (rpm) が0.0 0.0 化 2000.0
MAXIMUM SPEED (rpm) 795.0 0.0 to 2000.0
円XED SPEED (rpm) 750.0 化0 to 2000.0
40
Manual 028が B
System Deseriがioロ
RACKS巨NSO民 mA#l)
7.0 4.0 め 20.0
しOAD%#けwl〇い'ぃ 0.0 0.0 to 100.0
RACK SENSO民 mA #2 ん0に2化0
え0
LOAD %が;えいぃ’.い.J/W占 こ' - な.0 0.0 わ100.0
RACK SENSOR mA #3 Iし0 ん0 to 20.0
LOAD % がみV ■ノ イ
5ao 0.0 の loao
RACK SENSOR mA 持4 13ぶ ん0の20.0
L〇AD%#4 ト.-.*:> 75.0 0.0 化 100.0
RACK SENSO民 mA #5 じ.0 ん0の20.0
.か户タ h しOAD %がドた‘ /’つ
た loao 0.0 化100.0
NO LOAD ACT % け.0 0.0 to 100.0
FULL LOAD ACT % 75.0 〇.〇ゎloao
ジ DROOP (%) 4.0 0.0 to け.0
LOAD FILTER (Hz) 2.0 0.05 わ100.0
LOAD SHARING
し OAD SHARED巨しAY (s) 2.0 0.0 to 30.0
LOAD RATE (%/s) 5.0 0ぶに1000.0
UNLOAD RATE (%/s) 20.0 0.0 to 100.0
UNLOAD TRIP LEVEL (%) 10ぶ 0.0 化 no.o
LOAD GAIN 5ぶ 0.0 to 20.0
LON LOAD SHARING? FALSE Falがに True
SEL % UNLOADING FALSE Palse to 了rue
UNLOAD % OF %LOAD •B 0ぶめ110.0
4ao
START/MAX LIMITER
START FUEL LIMIT XI(中m) 0ぶ 0ぶ化 2000.0
START FUEL LIMIT Y1(%) 25ぶ o.oto loao
START FUEL LIMIT X2 (rpm) 300.0
START FUEL LIMIT Y2 げ) 0.0 to 200ao
50.0 0.0 to 100.0
START FUEL LIMIT X3 (rpm) 0.0 め:2〇oao
4〇a〇
START FUEL LIMIT Y3 (%) 50.0
START FUEL LIMIT X4 (rpm) (U)t〇 loao
500.0 (XO to 200ao
START FUEL LIMIT Y4 (%) 50X)
MAXIMUM FUEL UM打(%) 0.0 わ 100.0
100.0 0.0 に100.0
NEAR FUEL LIMIT % 0.0 〇.〇り!oao
FUEL LIMIT SHIFT % loao -100.0 to 100.0
C 打G AIR LIMITE R
CHG AIR PRESS @4mA かar) 0.0 0.0 to ん0
CHG AIR PRESS @20mA (bar) 6.0 化0 to 6.0
CHG AIR PRESSURE A かar) 0.0 0ぶ to 6.0
LOAD % A 50.0 ao to 150 ぶ
CHG AIR PRESSURE B (bar) 1.0 0.0 の 6.0
LOAD み B 50.0 0.0のけ0.0
41
System Dcscriptinn
Manual 028が B
zふ
CHG AIR PRESSURE C (bar) 0.0め6ぶ
o o
しOAD % C
0.0いけ0.0
r
CHG AIR P民EがURE D かar) 0.0に氏0
しOAD % D
0.0 に150.0
ENABLE LIM DELAY (s) 0.0に60ぶ
riirs
TORQUE LIMITER
巨NGINE SP巨ED A (rpm) 0.0 の 2000.0
LOAD % A 0.0 to じ0.0
ENGINE SPEED B 伸m) 0.0 化 2000.0
LOAD % B 0.0 to じ0.0
ENGINE SPEED C (rpm) 化0 to 20〇a〇
LOAD % C 0.0にじ0.0
ENGINE SPEED D (rpm) 0.0 to 2000.0
LOAD % D CKOtoけ化0
RUN/STOP
RUNDOWN TIME (s)
s歷
0.0 化 300.0
PULSE/CONT ALARM Falがに True
ALARM PULS巨 TIME (ジ
s
し0 to 30.0
OVERSPEED
OVERSPEED TRIP (巧m) 860.0 化0 の 2000.0
ACTUATOR DEC PULSE (s) 0.2 0.02 わ 5.0
ACTUATOR DEC LEVBL (%) 20.0 0.0 め 100.0
OVERSPEED COUNT 100 0 to 100
RESET OSPD DELAY (mins) 0.1 0.0 to 1440.0
ANALOG O/P CONFIG
ANALOGUE OUTPUT #l 1 to 10
ANALOGUE OUTPUT #2 6 い010
ANALOGUE OUTPUT #3 I to 10
RACK0/P@ 4mA 4.0 0ぶ to 22.0
RACK O/P @ 20mA 20ぶ 0.0 to 25ぶ
ACT PCS O/P @ 4mA 0.0 0.0 to 100.0
ACT POS O/P @ 20mA 100.0 0ぶ to 100.0
ダ。LOAD O/P @ 4mA 0.0 0ぶのじ0.0
帝 LOAD O/P @ 20mA 100.0 0.0 の 120.0
SPEED 1 O/P @ 4mA 0.0 0.0 to 2000.0
SPEED I O/P @ 20mA 1000.0 0.0 to 2000.0
SPEED! O/P @ 4mA 0ぶ 0.0 to 2000.0
SPEED2 O/P @ 20mA 0.0 化 2000.0
SPEED O/P @ 4mA 100ao
0.0 0.0 to 2000.0
SPEED O/P @ 20mA 1000.0 0.0 め 2000.0
LIMIT O/P @ 4mA 0.0 0.0 化 100.0 さ
UMTT O/P @ 20mA 120.0 0.0 to 130.0
Pの O/P @ 4町A 0ぶ 0ぶ to 100.0
PID O/P @ 20mA 100.0 O.Oto I50X)
SPD REF O/P @ 4mA 0.0 0.0 to 2000.0
SPDREFO/P@ 2t0mA 1000.0 0.0 化 2000.0
LIMIT O/P ACr/LOAD? FALSE Fa]がめ True
HHT/SERVLINK
BAUD 9 I to 10
MODE 2(1) 1 to 2
MODBUS J2
HARDWARE CONFIG 2
BAUD RATE 5
42
Manual 0ながB
Svs化m Description
43
System Description Manual 028が B
PASSCODE
ENGINE SPEED
MAXIMUM 取#2 This parameter allows tunin呂 of the speed sensing al呂orithm,わ
obtain the optimum resolution for sensing speed. It is
important 出が the following instructions for tuning 出ese
parame化巧お adhered 化.The Maximum Hz should be
calculated based on bo化 the minimum and maximum
44
Manual 0ながB Svs化m Description
controlling speeds;
(Maximum Speed X Pulse/Rev X 1.3)/60 c A
(Minimum Speed x Pulse/Rev x 4)/60 = B
If B > A 化en uが A お the Maximum Hz. If B < A then use B
as 也e Maximum Hz, provided 化at 巨 is greater then 1.1 X
Overspeed Tnp Frequency.び noし then contaU Woodward
Governor for further assistance.
Calculate separa化ly for each speed senのr input,が Pulses/艮ev
#1 & Pulses/Rev #2 are different.
FINAL DRIVER
ACTUATO民 mA @ 0% This お出e value of the current output to the actuator when the
control calls for 0% fuel(leな化an minimum stop).
For example; 10mA for direct acting がtuator, 180mA for
だve巧 e 过ctin呂 actuator.
ACTUATO 艮 mA@ 100% This is 化e value of 化e curreが output 的比e actuator when 化e
control calls for 100% fuel (greater than maximum stop).
For example: 180mA for 过irect actin呂 actuato。10mA for
reverse acting actuator.
REVERSE ACTING? If this parameter is selected false (for a direct acting actuator
ou中ut),when 化e control issues 泣 shutdown,化e actuator output
will be driven immediaたly 化 0mA (which 巧 normally less 化an
the 0% fuel position). This works with the actuator driver
,as
additional protection during an engine shutdown.
For a reverse acting actuator output (selected true),this
additional protection is not available, and 化ぴefore this action
will not occur.
WARNING;ぴ this parameter is がlected CalsCj but 化e
actuator is con色gured for reverse acting, the actuator
output will be driven to 0mA (max 化0り during an engine
shutdown.
Note: To configure the control actuator output for direct or
reverse acting,化e Actuator mA @ (VI00% muな be correctly
set-u{), taking into account^ 也e type of actuator supplied (direct
or reverse).
MODBUS J2
45
をが化m Description
_Manual 028がB
SLAVE ADDRESS This seじ the nがwork ad过ress for J2. This will always be set to
1 for PoiiU-to-Pomt communにaUons.
MODBUS J3
CONFIGURE
巨NABLE AIR 1/P If selected falsも will override the failed がgnal detection of 化e
char呂e air preがlire and disable 化e charge air pressure
limiter".
ENABLE I/P #4 ぴ化t fal化,出en any alarms genびated from analogue input #4
will be overridde打.This parameter should be sが false げ打either
the synchrophaser bias nor 化e asymmetric わad sharing bias お
being utilised.
46
Manual 028がB System Dcscriptinn
must be addressed 3 or 4.
SINGLE PROPULSION? Should be selected true for control of a single engine on a shaft.
It should be selected たIse for tandem sys化ms,しe. where two
engines are operating on each shaft.
CONTROL OPTIONS
DK3 0/P が Cし CLO化 ぴ true, cli巧は1 output #3 will be configured to activa化 when 化e
C山にh Ready to Cわse logic is tn化.If なIse,化en 化is 0山put
will activate when 化e Fuelしimiting logic is true.
OPEN TO SEL DIGITAL ぴ set tniら cl巧ital input #8 will be configured open to select
ciigital speed setting modも dose for analog!!た 0化なwisら in 化e
default state (false),比e input will be close for digital,open for
analogue.
OPEN TO SELISOC び化t tniら d巧ital input #6 will be configured open 化がlect
おochro打ous modら dose for droop. Othenvisら in the default
state (false),也e inp山 will be clo化 for isochronouも open for
droop.
DK} FP が FL SHIFT If set truら closure of cligital inp山#7 will shift 出e む el limit
levelも by a certain (tuneable) amount
If sが falが,closure of chgital input #7 will select 化e fixed speed
level, (and hence cUgital speed setting mode).
SD ALARM NO? びがt truら the SD Alarm output^ (digital output #1)will be de
energised in 化e heal化y state むぶ• contaな open).
び set falが,when 化e alarm state is heal化y,也e output is
energised
NUNC氏 ALARM NO? び set tniら the Minor Alarm output^ (digital output #2) will be
de-energised in the healthy staたみた contact open).
びがt false、when the alarm state is heaUhy, the ou中ut is
energised
ENABLE LOAD OFFSET? ぴ set tniも analogue input #4 will be configured for the
asymmetric load sharing bias, whereby the load sharing
between a pair of engines is offset by an amoimt determined by
the 4-20mA input If set false,化e input will be configured for
47
Sys化m Dcscripむon Manual 028が B
OVERSPEED SD? び selected truも the control will shut the engine down ,as soon
as an oveだpeed is detected. If selected false, the actuator
decrease pulse logた will be effective ins化ad, when
an
overspeed is detected.
RELAY 0/P が NO? If sな truも digital output #3 will be energised when 化e function
is aなivated,細过 de-energised when the functioロ is not
activ过ted.
48
Manual 028がB
System Description
Service
DISPLA Y ANALOGUES
SP巨ED REFERENCE This is 化e rpm 巧ゎ巧11が,after the か00p hが been taken iがo
account, if in droop mode, or taking into account the error bias
if in isochronous mode. This also includes 化e synchrophaser
bias (が used), (rpm)
ANALOGUE REFERENCE This iIS the speed reference demanded by the 4-20mA input.
(rpm)
SYNCHROPHASER BIAS This value is 化e bias on 化e speed reference, due to the effect
of 化e synchrophaser, either by 化e analogue input, or via the
LON. (rpm)
CHARGE AIR PRESSURE This わ the value が化e 沈arge air pressure input.かar)
SYSTEM LOAD % This parameter displays the current system load leveし
determined お化er from the analogue load sharing lineも or the
LON linな,depending on which me化od has been selected for
isochronous load sharing.
FUEL LIMIT LOAD % This is the lowest ftid limit level, expressed as % わad.
CHARGE AIR mA This わ the value of the charge air pressure input to the control.
(mA)
ANALOGUE REF mA This is the value of the analogue speed reference input to the
control. (mA)
49
System Description
Manual 028がB
DISPLAY DOOLEANS
LOAD SHARING This value will be TRUE' when the control is in isochronous
load sharing modた
ANALOGUE SELECTED This value will be TRUE' when the control is selected for
analogue speed se打ing mode.
ANALOGUE ACTIVE This parameter will display T艮UE, if the analogue speed
setting is aなive.
DIGITAL SELECTED This value will be TRUE* when the control is 化lected for
digital speed setting mode.
DK5ITAL ACTIVE This paramなぴ will disがay TRUE,げかe diおtal speed 化tting is
active.
MING 民 ALARM This value will be TRUE* when the Minor Alarm is activated.
NEAR FUEL LIMIT This value will be TRUE’ when 山e Fuel Limiting Indication is
过ctivated.
DYNAMICS 择1
のLE PROP GAIN が This parameter seじ the Proportional Gain term at Idle Speed,
when the clutch is open, and 也c Fixed Speed conねct input ii IS
open. At speeds between idle & rated, the proportional gain
term is increased/decreased linearly between the two setpoints.
PID proportional gain adjustment for 化e dynamics gain.
Increasing 出e P terra increases the gain, a value for P 化at is too
large will cause oscillation,if P is too small the offset from a
transieが will be too large. The gain 化tting varies wi化化e
engine speed:
Note: Below idle speed,也e proportional gain will remain at
化e Idle Prop Gain level.
RATED PROP GAIN が This parameter seじ化e Proportional Cain 化rm が Rated Speed,
when 化c clutch is open, and 化e Fixed Speed conはct input お
open. At speeds betwがn idle 皮 rated,化e proportional gain
化rm is increased/decreased linearly between 化e two setpoinじ.
PID proportional gain adjustment for the dynamics gain.
Increasing the P term increases the gain, a value for P 出が is too
50
Manual 028がB
System Description
の LEINTGA1N#1 This parameter sets the Imegral Gain term お Idle Speed, when
the clutch is open, and the Fixed Speed contact input is open.
At speeds between idle & rated,the integral gain term is
increased/decreased linearly between the two setpoints.
PH) hitegrator ra化 adjustment for 化e dynamicも affecじ kW
recovery rate after a transient. A value for the I term that is
large will chan呂e the ac山ator current slowly and speed will
too
take a long time to return U) sが speed after a tranおenし giving
overdamped response. If the I term is too small the actuator
current will move too fast and speed will overshoot and
response will be underdamped. (1/s)
Note: Below idle speed, the integral gain will remain が化e Idle
Int Gain level.
RATED INT GAIN #1 This parametな sets 化e Integral Gain 化rm が民ated Speed,
when the clutch is open, and the Fixed Speed contact input is
open. At speeds between idle & rated, the integral gain t;enn is
'びeased/decreased linearly between 化e two setpoints.
in
PID iiUegrator ra化 adjustment for 化e dynamicも affects kW
recovery rate after a transient A value for the I term that is too
large will change the actuator current slowly and speed will
take a Ion呂 time 化 return to sが speed after a transient^ giving
overdamped response. If the I term is too small the actuator
current will move too fast and speed will overshoot and
respon化 will be underdamped. (1/s)
Note: Above rated speed,化e inたgral gain will remain が比e
Rated Int Gam level.
mLESD民#1 This parameter sets the S.D•民• term が Idle Speed, when the
clutch is open, and 化e Fixed Speed contact input is open. At
speeds between idle & rated,出e S.D.R. term わ
increased/decreased linearly between the two setpoints.
PID derivative ratio adjustment for the dynami な.S が the
amount of derivative (or lead) action the control will have.
Increasing 出e derivative ratio value above 1 will decrease 也e
derivative function giving the control a PI type action. A value
too lar呂e will make the system less responsivじ A value too
small will make 化e sがtem oscillate, and cannot be
compensated for w加化e proportional gain or 化e integrator
rate.
Note: Bek)w idle speed,化e S.D.R* will remain が化e Idle
S.D.にlevel.
51
System E)cscrintinn
Manual 028が B
ENABLE DERIV DYN び加e,化e Gain Ratio function w化 be swれched out, and the
Derivative Dynamics function will be switched in. Both
functions are multiplying, and will work on whichever
dynamics is switched in at the time (#1 or #2). The Gain Ratio
mu山plies 化e Proportional Gain, bぉed on the speed error,
whilst the Derivative Dynamics multiply all three PID terms
(individually tuneable), based on the rate of change of engine
が eed.
Example:
P Multがiがの一
Proportiona]
Gain Multipliが
P Muinplier #1
Speed Derivwive
DYNAMICS 稱2
IDLE PROP GAIN #2 This parameter sets the Proportional Gain term at Idle Speed,
when 化e 加化h お dosed, and 化e Fixed Speed contaな input is
open. At speeds between idle & rated, the proportional gain
term わ increased/decreased linearly between 化e two setpoints.
PID proportional gain adjustment for the dynamics gain.
Increasing the P term increases the gain, a value for P that is too
large will cause osciUation, if P IS too small the offset from
a
transieが wHl be too large. The gain setting varies wi化化e
engine speed:
Note: Below idle speed, the proportional gain will remain が
the Idle れop Gain 1かel.
52
Manual 02845 B
Svs化m Description
RATED PROP GAIN #2 This parameter sets the Proportional Gain term at Rated Speed,
when the clinch is closed, and 化e Fixed Speed contact input is
open. At speeds between idle & rated, the proportional gain
化rm IS のcreased/decreased linearly between the two setpoints.
PID proportional gain adjustment for the dynamics gおn.
inercasing 也e P term increasだ化e gain, a value for P 化が is too
large will cau 化 oscillaむ on,げ P is too small the offsがたom a
transient will be too largじ The gain sがting varies wi出 the
engine speed:
Note: Above rated speed, the proportional gain will
remaの at
the Rated Prop Gain level.
のLEINTGAIN#2 Thお parameter sets the Integral Gain term at Idle Speed, when
the clutch is dosed, and 也e Fixed Speed contact input is open.
At speeds between idle & rated,the iiUegral gain term is
reased/decreased linearly between the two setpoinじ.
PID integrat:or ra化 adjustmeが for 化e dynamics, affecじ kW
recovery rate after a transient A value for the I term thが is too
large will change the actuator current sわwly and speed wiU
take a long time に return 化がt speed after a tranおe打 呂iving
overdamped response. If the I term is too small the actuator
current will move too fast and sp>eed will overshoot and
response will be underdamped. (1/s)
Note: Below idle speed,化e integral gain will remain が the Idle
Int Gain level.
RATED INT GAIN 抱 This parameter seじ化e 扣たgral Gain term at Rated Speed,
when 化c 加化h is dosed, and 化e Fixed Speed
contact input is
open. At speeds between idle & rated,化e integral gain 化rmわ
虹creased/decreased linearly between the two setpoints.
PID integrator rate adjustmeが for 化e dynamicも affecじ kW
recovery rate after a transient A value for 化e I tenn 化が is too
large will change the actuator current slowly and speed will
take a long time to return to set speed after a transient^ giving
overdamped response. If 化e I term is too small化e actuator
current will move too fast and speed will overshoot and
rcspo打se will be u打derdamped.(1た)
Note: Above rated speed,化e integral gain w化 remain がthe
Rated Int Gain level.
のLE SD民#2 This parameter sets 化e S.D.艮.term が Idle Speed, when the
clutch is closed, and the Fixed Speed contact input is open. At
speeds between idle & rated.也e んD.R. term is
incrcased/dccrcascd linearly between 化e two setpoints.
PID derivative ratio adjus加ent for 化e dynamicん S が the
amount of derivative (or lead) action the control will have.
Increasing the derivative ratio value above 1 will decrease the
—
derivative function giving the control a PI type action. A value
too large wなI make the system less responsivた A value too
53
System Description
Manual 028が B
DYNAmeS #3
のLE PROP GAIN #3 This parameter seじ the Proportional Cain term at Idle
Speed,
when 化e clutch is open, and the Fixed Speed contact input _____is
closed At speeds between idle 友 rated,化e pのportio曰al呂ain
term is increased/decreased lineariy betwee打化e two setpoinじ.
PID proportional gain adjustment for 化e dynamics gaL..
Increasing the P term increases 比e gain, a value for P 也at is too
lar呂e will cause oscillation,ば P is too small the offset from -
的nおなIt will be too large. The gain sietting variだ wi化化e
a
engine speed:
Note; Below idle speed, the proportional gain will remain が
化e Idle Prop Gain level.
RATED PROP gain が This parameter sets 也e Proportional Gain term が Rated[Speed,
when 化e clutch is open, and 化e Fixed Speed conなな input is
dosed. At speeds between kile & rated,化e
proportional gain
term is increased/decreascdlinearly between 化e two setpoin化.
PID proportional gain adjustment for 化c dynamics gain.
虹creasing 化c P term increases 化c gain, a value for P that is too
large will cause oscillation,げ P is too small the offset from a
Iranおent will be too large. The gain がtting varies wi化化e
54
Manual 0なが B
Svs化m Description
engine speed:
Note: Above rated speed,化e proportional 呂ain will
化ロ131ロ at
化e 民がed Prop Gain level.
の LE INT GAIN が This paramebr 化ts 化e Integral Gain 化rm at Idle Speed, when
the clutch is open, and the Fixed Speed contact input is closed.
At speeds between idle & rated, the integral gain term is
increased/decreased linearly betwee打 the two setpoints.
PID integraU)r 巧化 adjustment たr 化e dynamicも affects kW
recovery 巧た after a transient A value for 出じ I term 化at is too
large will change the actuator current slowly and speed will
take a わng time to re扣m to sが speed after a transient, giving
overdamped response. If the I term is too small the actuator
current will move too fast and speed will overshoot and
Kspo打se will be underdamped. (1/s)
Note: Beわw idk speed, the おtegral gain will remain at the Idle
Int Gam level.
RATED INT GAIN が This parameter sets the Integral Gain term が民ated Speed,
when the clutch is open,and 化e Fixed Speed contact input is
closed. At speeds between idle & rated, the integral gain term is
mereased/dccreased linearly between 比e two setpoints.
PID integrator ra化 adjustment わr the dynamicも affecじ kW
recovery rate after a tranおenL A value for the I term 化が is too
large will change the actuator current slowly and speed will
take a long time 化 return to sが speed after a transient,giving
overdamped responsたぴ the I term is too small化e actuator
current will move too fast and speed will overshoot and
response will be underdamped. (1/s)
Note: Above rated speed, the integral gain will remain at 化e
Rated Int Gain level.
IDLE SD民が This parameter sets the んD•民.term が Idle Speed, when the
clutch is open, and 化e Fixed Speed conはct input is closed. At
speeds between idle & rated, the S.D.R. term is
increased/decreased linearly between the two setpoints.
PID derivative ratio adjustment for the dynamiな• Set the
amount of derivative (or lead) action the control will have.
Increasing the derivative ratio value above 1 will decrease the
derivative ftinction giving 化e control a PI type action. A value
too large will make the system less responsive. A value too
small w化 make 化e system oscillate, and cannot be
compensated for wi化化e proportional gain or 化e integrator
rate.
Note: Below idle speed,化e 义D.R. will remain が化c Idle
S.D.R. level.
RATED SD民#3 This parameter seじ化e S.D.に term at Rated Speed, when the
dutch わ open, and 化e Fixed Speed conはな input is closed. At
speeds between idle & rated, the S.D.R. term is
55
System Description
_?^^anual 028が8
DYNAMICS U4 •B
のLE PROP GAIN #4 This parameter seじ the Proportional Gain term が Idle Speed,
when 化e clutch is closed,and the Fixed Speed contact input is
closed. At speeds between idle & rated, the proportional gain
term is increased/decreased linearly between 化e two setpoints.
PID proportional gain adjus肺ent for 化e dynamics gain.
Inぴeasing 化e P たrra increasな比e gain, a value for P 化が is too
large w化 cau化 osc化ation,げ P is too small化e offsが from
a
transient will be too large. The gain setting varies with the
engine speed:
Note: Below idle speed,化e proportional gain will
remain at
也e Idle Prop Gam level.
RATED PROP GAIN #4 This parameたr 化ts 化e Proportional Gain term が Rated Speed,
when 化e clutch is dosed, and 化e Fixed Speed contact input is
closed. At speeds between idle & rated, the proportional gain
term is increased/decreased linearly between 化e two setpoinじ.
PID proportional gain adjustment for the dynamics gain.
Increasing the P たrm mcreasな化e gain, a value for P 化がわ too
large will cause oscillation,ir P is too small the offset from a
transient will be too largた The 呂ain setting varies wi化化e
engine speed;
Noた:Above rated speed,化e proportional gain will remain が
化e Rated Prop Gain level.
のLE INT GAIN #4 TTiis parameter seじ化e 虹tegral Gain term が Idle Speed, when
出e clutch is closed, and the Fixed Speed contact input is
closed. At speeds between idle & rated, the integral gain term is
incrcased/dccreased linearly between 化e two setpoinじ.
PID integrator rate adjustment for the dynamics, affects kW
recovcry rate after a transient A value for 化e I term 化at わ too
large will change 出e ac扣ator current slowly and speed will
take a long time to return to set speed after a IranおenU giving
overdamped response.び化e I term is too small化e
actuator
current will move too fast and speed will overshoot and
response will be underdamped.り/s)
56
Manual 028がB Svs化m Dcscripりon
Note: Below idle speed, the imegral gain will remain at 山e Idle
Int Gain level.
RATED INT GAIN #4 This parameたr seじ比e Integral Gain term が民ated Speed,
when 化e cliUch is closed, and 化e 巧xed Speed CO打tact input L IS
closed. At speeds between idle & rated, the integral gain term is
increased/decreased linearly between the two 化tpoinじ.
PID integrator rate adjus肺ent for 化e dynamics,affects kW
recovery rate after a transienし A value for the I term 化が is too
large will change the actuator current slowly and speed will
take a long time to return to sが speed after a transient, giving
overdamped responが.If 化e I term is too small 化e actimtor
current will move too fast and speed will overshoot and
response will be underdamped. (1/s)
Note: Above rated speed,化e integraJ gain will 巧main at 化e
Rated Int Gain level.
のLE SD民#4 This parameたr 化じ化e 义D.R.化rm が Idle Speed, when the
cliUch is closed, and the Fixed Speed contact input is closed. At
speeds between idle & rated, the S.D•民. term is
increased/decreased linearly between 化e two がtpoinじ,
PID derivative ratio adjus怖ent for 化e dynamicん Set 化e
amoimt of derivative (or lead) action 出e control will have.
Increasing 比e derivative ratio value above 1 will decrease the
derivative function giving 化e control 汪 PI type action. A value
too large will make 化e system less responおve. A value too
small will make the system oscillate, and cannot be
compensated for wi出化e proportional gain or 出e integrator
rate.
Note: Below icile speed, the 义D.R. will remain が化e Idle
S.Dぶ.level.
RATED SD民#4 This parameter seじ也e S.D.R* term が Rated Speed,when the
clu化Ms closed, and 化e Fixed Speed conはな input is closed. At
speeds between idle & rated, the 义 D.民. term is
increased/decrcased linearly between 化e two setpoinじ.
PID derivative ratio adjus佈eが for 化e dynamicん Set the
amount of derivative (or lead) action 化e CO打的I will have.
Increasing 化e derivative ratio value above 1 will decrease 化c
derivative function giving the control a PI type action. A value
too large will make 也e system Iなs responsive. A value too
small will make the sがtem oscillate,and cannot be
compensated for wi化 the proportional gain or the integrator
巧化.
Note: Above rated speed,化e S.D.民.w山 remain at 化e Rated
S.D.R. leveし
57
Syなem Dcscrimion
Manual 028が B
GAIN SLOPE
Muいiがicrが
Proportわnai
Gおn
Multiplier
Multiplier #1
Engine Load
LOAD BKPT#1 This is the load breakpoint associated with M山tipliが#r,わr
the curve set up to calculate a proportio打al gain m山tiplier,
which わ dependeが on 出e engine わad. At loads between poinじ
#1友抬,化e multiplier is increased/decreased linearly between
化ese two points.
For values of k)ad at* or less than, breakpoint 杜し the multiplier
will be がが’.
58
Manual 028がB Svs化m Descripむon
GAIN RATIO
Gain
Error
Ratio Window
Proportional
Gおn
Multiplier
1.0
Speed Error
巨民RO反 WINDOW #1 This value is 化e magnitude が a speed error が which 化e
control automatically switches 化 fast respon化,whilな化e
clutch IS open, and 化e Fixed Speed contaな inp山 is open. The
control uses the absolute value of speed error, to make this
switch.
GAIN RATIO が This 化ts 化e ratio of 化e gain setting at steady staたに化e gain
がtting during tranおent conditionも whilst 出e clutch is open and
the れxcd Speed CO打tact is op畑.The Gain 民atio operates in
conjunction wi出 the Error Window and Proportional Gain
adjustmenじ,by multij)lying the Proportional Gain setpoint by
化e Gain Ratio when the speed error is greater 化細也e Eiror
Window. This makes the control dynamics fast enough
to
minimise engine speed overshcx)t on start-up and to reduce the
magnitude of speed error when loads are changing. This allows
a lower gain が steady sはte for better stability and reduced
steady-state actuator linkage movemenL
The Gam 民atio function わ过isabled, if the Derivative Dynamics
are enabled, and vice ve巧ん
GAIN RATIO #2 This sets the ratio of the gain setting が steady state 化 the gain
setting during tranおent conditions, whilst 化c clutch is ck)sed
and the Fixed Speed contact is open. The Gain Ratio operates
in conjunction with the Error Window and Proportional Gain
adjustmenじ,by multiplying 化e Proportional Gain setpoint by
the Gain Ratio when 也e speed error is greater than the Error
Window. This makes the control dynamics fast enough
to
minimise engine sp>ccd overshoot on start-up and to reduce the
59
むs化m Description
_ManuaJ 0ながB
GAIN RATIO が •B
This sets the ratio of 化e gain settin呂ぉ steady state to 化e gain
setting during tranおent 001iditionも whilst the c山tch is open and
也e 巧xed Speed contaな is closed. The Gain Ratio opera化s in
CO打jimction wi化化e Error Window and Proportional Gain
adjustme打じ,by multiplying the Proportional Gain setpoint by
the Gain Ratio when the speed error is greater 化an 化e Error
Window. This makes 化e control dynamics fast 畑ough to
minimise engine speed overshoot on start-up and の reduce 化e
magnitude of speed e打or when loads are changin呂.This 扯ows
a lowな gain が steady sはte for better stab化ty and reduced
steady-state actuator luixage movement
The Gain 民ado function is disabled,ば化e Derivative Dynami
cs
are enabled, and vice vena.
ERRO民 WINDOW #4 •B This value is the magnitude of a speed error at which the
CO打的1 automatically switches to fast response, whilst the
clutch お closed, and the Fixed Speed conねな input ^closed.
The control uses the absolute value of speed error, !;〇 make this
switch.
GAIN RATIO #4 This seじ出e ratio of the gain setting が steady state ね the gain
setting during 的nおなIt CO打ditions, whilst 化e clutch is closed
and the Fixed Speed contact is closed. The Gain Ratio operates
in conjunction with the Error Window and Proportional Gain
adjustments, by multiplying the Proportional Gain setpoint by
化e Gain Ratio when the speed error is greater than the Error
Window. This makes 化e control dynamics fast enough 化
minimise en呂ine speed ove巧hoot on start-up and に reduce 化e
magnitude of speed error when loads are changing. This allows
a lowび gain お steady state for better stabili巧 and reduced
steady-state actuator linkage movement
Tlie Gain Ratio function is disabled,が the Derivative Dynami
cs
are enabled, and vice ve巧a.
DERIV DYNAMICS
60
Manual 028がB
Svs化m Dcscriphon
61
Svs化m Description
Manual 02845B
FILTH民#2 Q FACTO民 For speed おgnal #2, this parameter adjusじ比e attenuation of
化e おgnal frequency, filtered by 化e bandィtop filter,
The
minimum value of 0.707 results in zero attenuation, and as 化e
value is increased, the attenuation iIS increased, and 化e range of
frequencies affected broadens.
FILTH民#3 QFACTO民 For filter #3, this parameter adjusts the attenuation of the signal
frequency, filtered by the band-stop filter. The minimum value
of 0,707 res山ts in zero attenuation, and as the value __ is
increased, the attenuation is increased, and 化e range of
frequencies affected broadens.
TWO SPEED SENSORS If selected false, the minor alarm relay will not be activated,
should a speed sensor input fail. The A1
of 比e 723 however, will still illuminate,aim LED on the front
as 化e failure お
continuously detected. The purpose of 化is parame化r, is 化
prevent the minor alarm activating, when only one speed
pickup is used.
な#2 FAULT OVRD DLY This paramがer se化 the time for which failu巧 of the second
speed jjickup is ovびridden if 也c torsional filter is selected,
wh畑出e cluにh engaged contact is closed. The timび starts
62
Manual 028がB System Description
CLUTCH DELAY This value is the delay after which 出e control receives the
c山tch enga呂ed contact input closed, before certain control
functions can operate - this is in place in order to ensure that the
clu化h is actually engaged before swむching お化 isochronous
mode,enabling 也e torsional filter etc. (s)
SPEED REFERENCE
MINIMUM SPEED This is 化e loweが rpm value 化 which the speed reference
may
be driven by closing the Decrease Speed/Load CO打はct input
(rpm)
MAXIMUM SPEED This お the highな t rpm value to which 也c speed だference may
be driven by closing the Increase Speed/Load contact input.
如m)
ACCELERATION RATE This is the rate が which the speed reference ramps from Idle
Speed’ わ Rated Speed’,if the D墙tal/Analogue contact is
closed, or from Idle Speed' to the analogue reference, if the
Digital/Analogue cx)ntact is open, (rpm/s)
63
System Description
Manual 028が B
FIXED SPEED RATE This is the rate が which the speed reference is ramped to the
Fixed Speed* level, and fixed speed is selected (contact
terminal 35 closed), (rpm/s) on
のLE/RATED SWITCH The speed reference will start to ramp to 化e Rated Speed’ __
the analogue reference, when 化is switch speed is exceeded. orIt
■ recommended that this parameter is tuned to a value slightly
IS
lowぴ化an 化e Idle Speed,.(rpm)
REM REF @ 4mA This お化e value of 也c analogue speed reference which will be
set in the control when 化e input is 4mA•如m)
REM REF @20mA 投OC This is the value が化e analogue speed reference which will be
sが in 化e control when 化e input is 20mA and 巧OC is
selected.
The two 20mA values (ISOC & DROOP) required to
mmmuse 化e chanが in speed if 化e running mode is switched
from DROOP 化技OC whilな the Analogue speed reference し
IS
m u化. If the droop reference is set higher 化an 化e isoc
reference by the number of RPM 化が the speed た drooped by
for a given load,げ化e mode お changed が化がload,化e speed
change will be zero. A speed change will occur if the mode is
switched at any 0化がload.
Hint To avoid a speed diangら switch to DIGITAL control
be虹re 浊anging mode, from)
REM REF@20mA DROOP This is 化e value of 化e analogue speed reference in RPM which
will be set in the control when the input is 20mA and DROOP
is selected, (rpm)
64
Manual 0ながB Svs化m Dcscriがion
ENGINE LOAD
RACK S巨NSO民 mA #1 For scaling 化e rack position sensor input,化is sets 化e mA level
corresponding 化化e percentage load level sが by Load % #r.
RACK SENSO民 mA #2 For scaling the rack pos山on sensor input* 化is sets 也e mA level
corresponding の也e percentage わad level set by Load % #2,.
LOAD % #2 For scaling the rack positio円 sensor inputs 化is sets 化e % load
level correspondin呂把化e milliamp inp山 set by R过ck Sensor
mA#2’.
RACK SENSO民 mA が For scaling the rack poおdon sensor input, this sets the mA level
corresponding to the percentage load level set by Load % #3*.
LOAD % が For scaling the rack position sensor inputs 比is sets 出e % load
level correspo打ding り化e milliamp input sが by Rack Sensor
mA 指、.
RACK SENSO氏 mA #4 For scaling 出e rack position senのr input* this sets 也e mA level
corresponding to the percentage load level set by Load % #4*
LOAD % #4 For scaling the rack pos化on sensor inputs this sets 也e % load
level corresponding to the milliamp input set by Rack Sensor
mA#4’.
RACK SENSO民 mA が For scaling 出e rack position sensor inp化 this 化ts 化e mA level
corresponding to the percentage load level set by Load % #5*.
LOAD % #5 For scaling 比e rack pos山on sensor inputs this sets the % load
level corresponding to the milliamp input set by Rack Sensor
mA #51.
FULL LOAD ACT % This value is the actuator % output at full load.
DROOP This is the % of the current speed reference by which the speed
reference is drooped from zero to Ml load. (%)
LX)AD FILTER This is the fil化r value. This value should not need to be
が
System Description
Manual 028が B
しOAD SHARING
LOAD SHARE DELAY For the first engine on line,this is the time period for w打にh the
control will delay switching into Isochronous Load Sharing,
after the CliUch engaged contact is received. Otherwise, if it is
the second engine on line,化e control will be switched irUo load
sharin呂,after the Cluにh Delay’ period has expired, (s)
UNLOAD RATE This is the rate at whにh the control decreases the わad,when
using the auto unload function in isochronous load sharing
modじ(%/s)
UNLOAD TRIP LEVEL This is 化e load levelわ which 化e control will unload the
engine, when the auto unload function is used in isochronous
load ホarinを(%)
SEL % UNLOADING If set TRUE, when 化e Un わad command is issued (when the
control is isochronous load sharing), the load will be ramped
down to a leveし which is a percenねがが也e originaHoad level.
66
Manual 028が B
System Description
START/MAX UMITER
Example:
Fuel Limit
Level
100rpm 250rpm
Engine Speed
Note; X4 muが be > X3 which muな be > X2 which muが be
>X1.
START FUEL LIMIT XI For the four-point start fuel limit curve, this p
arani<eter defines
the engine speed level XI,が which 化e fliel limit is sが化a
Iがel determined by Yし At engine がeeds above XI,化e むel
limit level is increased/decreased linearly between Y1色 Yん
and below XI,the fuel limit curve is extrapolated with respect
の化e curve defined between XしY1 and X2,Y2. (rpm)
START FUEL LIMIT Y1 For the four-point start fuel limit curve, this parameter defines
the fuel limit level Yし pertainm呂化 the engine speed XI• (%)
START FUEL LIMIT X2 For 化e four-point start fuel limit curvも this parameter defines
the engine speed level X2,が which the ftiel limit is set 化 a
level determined by Y2. At en呂ine speeds below X し比e fuel
limit level is increased/decreased linearly between Y2 & Yし
and above X2, the fuel limit level is increased/decreased
linearly between Y2 & Y3. (rpm)
START FUEL LIMIT Y2 For 化e four-point start fuel limit curve,this parameter define
化c fuel limit level Yん pertaining 化化e engine speed X2. (%)
START FUEL LIMIT X3 For 也e four-point start ftiel limit curve, this parameter defines
化c engine speed level X3,が which 化e fuel limit is set to a
level determined by Y3. At engine speeds below X3,出e fuel
limit たvelIS increased/decreased linearly between Y3 皮 Y2,
and above X3, the fuel limit level is increased/decreased
linearly between Y3 & Yん(rpm)
START FUEL LIMIT Y3 For 化e four-point start fuel limit curvも化is parame化r defines
化e fuel limit level Y3, pertaining to the engine speed YX. (%)
START FUEL LIMIT X4 For 出e four-point start fiiel limit curve,侃5 parameter defines
化c engine speed level X ん at which 化e ftid limit is set to a
67
Syskm De化riptinn
Manual 028がB
START FUEL LIMIT Y4 For 化e four-point start fuel りmit curve,化is parameter defines
化e fuel limit level Yも pertaining to 岀e engine speed Xん(%)
MAXIMUM FUEL LIMIT This is the maximum % actuator output during normal engine
operation. This limit should normally be set just above the
output at full load. The start fuel limit is switched out, and the
maximum fuel limit is switched in, once the PID contrailが has
taken control for 3 seconds. (%)
FUEL LIMIT SHIFT % This た 化e amount of bias 化が will be applied to 化e むel limit
levelもげ化e Fuel Limit Shift contact input is closed (terminal
35-がな!がled). (%)
Load しimit
Level (%)
Note; Chg Air Press D muな be > Chg Air Press C which
muな
be > Chg Air Press B which muな be greater 化an Chg Air Pre
ss
A.
CHG AIR PRESS @4mA This お化e value of 化e charge air preがure inpuしが4mA.(bar)
CHG AIR PRESS @20mA This is the value of the charge air preがure inputs at 20mA.かar)
CHG AIR PRESSURE A This parameter configures the charge air preがurc for point A,
of the charge air fuel limiter curve, (bar)
68
Manual 028が B Svなem Dcscripり。n
LOAD % A This parameter configures the わad % fbr point A, of the charge
air fud limiter curve.
CHG AIR PRESSURE B This paramけer configures 山e charge air pだなure for point 目,
of the charge air fuel limiter curve, (bar)
LOAD % B This parameter configures the load % for point B, of the charge
air fuel limiter curve.
CHG AIR PRESSURE C This parameたr configures 化e charge air pre化ure for point C,
of the charge air fuel limiter curve, (bar)
CHG AIR PRESSURED This parameter configur"es the charge air prがsure for point D,
of the charge air fuel limiter curve, (bar)
ENABLE UM DELAY •B
This is the period for which enabling the charge air じmiter i
IS
delayed, once the clutch is engaged/generator cb aux is closed.
TORQUE UMITER
D
C
Load Limit
Level(呢)
A
69
System Description
Manual 028が B
ENGINE SPEED B This is 化e engine speed が which the acuiator 0山put is limited
to a level eq山valenuo the load defined by Load % B’.(rpm)
LOAD % B This is the level to which the わad is Hmiled, when the engine
speed is at Engine Speed B*.
The わad limit level is increased/decreased linearly between
poinじ A & も and B & C. (%)
巨NGINE SP巨巨D C This is the engine speed at which 化e ac山ator output is limited
to a level equivalent to the load defined by Load % C\ (rpm)
RimSTOP
RUNDOWN TIME After a shutdown,侃s お the period for which 化e engine speed
muな be bdow 350Hz, before the control wUl recognise the
‘run, command, (s)
PULSE/CONT ALARM ぴ selected tniも也e major alarm will be activated for 化e 'Alann
Pulse Timei if a shutdown condition occurs. If false,化e alarm
will remain la化hed, until化e next わin' command is received.
alarm PULSE TIME び iPulse/Cont Alarm, is selected truら this is 化e period for
which the major alarm わ activated, (s)
OVERSPEED
OVERSPEED TRIP This value seじ比e speed が which the engine is considered by
化c con 阶1,to be overspeedin呂.
If 化e 'Overspecd SD?| parameter is set true,化c engine will be
70
Manual 028がB
Svs化m Description
RESET OSPD DELAY When an overspeed first occurs, a dmが is started. Once this
timer reaches 化e *Rなet Ospd Delay* time, the overspeed
counter わ reset to zero, (mins)
See description for 'Overspeed Trip',
ANALOGUE OUTPUT #1 Th巧 sclecじ the analogue value required through output 巧し
化rminals 15 在 16.
Output scanned/updated every 20ms.
1-Rack FNDsition (4~20 input)
2-Actuator Poおtion (%)
3-Percentagc Load (%)
4-UnfiItercd Speed #1(rpm)
5-Unfiltercd Speed #2 (rpm)
6-Enginc Speed (Filtered) (rpm)
7-Fuel Limit (%)
8-PID Level側
71
System Descriptinn
Manual 028が B
ANALOGUE OUTPUT #2 This selecじ化e analogue value required through output #2,
terminals 17 & 1ん
See above for selection numbers.
Output scanned/updated every 80ms.
ANALOGUE OUTPUT #3 This selecじ化e analogue value required through oiuput #3,
おrminals 19 & 20.
See above for selection numbers.
Output scanned/updated every 801ns.
RACK 0/P@ 4mA This sets the analogue output level at 4mA repre化nting the
Rack Sensor input
This value is 化anned/updがed every 40mん
RACK O/P @ 20mA This sets 化e analogue output levelが 20mA representing the
Rack Sensor input.
This value is scanned/upd过ted every 40ms
ACT POS 0/P@ 4mA This sets the analogue output levelが 4mA representing
actuator position.
Th化 value is scaimed/updated every 20mん
ACT POS O/P @ 20mA This sets 化e analogue output level at 20mA representing
actuator position.
This value お scanned/updated every 20mt
% LOAD O/P @ 4mA This sets 化e analogue output levelが 4mA representing
percentage bad.
This value kscanned/updatedeverySOms.
% LOAD O/P @ 20mA This sets the analogue output level at 20mA representing
percentage load.
This value is scanned/updated every 80mん
SPEED 1 O/P @ 4mA This sets the analogue output level が 4mA representing
unfiltered speed through input #1.
This value is scanned/updated every 20ms,
SPEED 1 O/P @ 20mA This sets 化e analogue output level at 20mA 忙presenting
imfiltered speed through inp山#1.
This value is scanned/updated every 20mん
SPEED2 O/P @ 4mA This sets the analogue output level at 4mA representing
unfiltered speed through input #2.
This value is scanned/upKiated every 20ms.
SPEED2 O/P @ 20mA This sets 出e analogue output level at 20mA representing
72
Manual 028が B System Description
SPEED O/P @ 4mA This seじ the analogue output level at 4mA representing engine
speed (filtered).
This value is scanned/updated every 20ms,
SPEED O/P @ 20mA This sets the analogue output level at 20mA representing
engine speed (filtered).
This value is scanned/updated every 20mん
LIMIT O/P @ 4mA Th巧 sets 化e analogue output levelが 4mA representin呂 the ftjel
limit level, which can be represented as an actuator output, or
load level.
This value is scanned/updaled every 80ms.
LIMIT O/P @ 20mA This sets 化e analogue output level at 20mA represen山ig 出e
fuel limit level, which can be represented as an actuator output,
or load level.
This value is scanned/updated every 80ms.
PID O/P @ 4mA This sets 化e analogue output levelが 4mA repKsenting 化e PID
level.
This value is scanned/updated every 20ms-
PID O/P @ 20mA This seじ化e analogue output level at 20mA representing 出e
Pの1がeし
This value is scanned/updated every 20ms.
S PD REF O/P @ 4mA This seじ也e analogue output level が 4mA representin呂化e
speed reference.
This value is scanned/updated every 20ms.
SPD REF O/P @ 20mA This seじ化e analogue output levelが 20mA representing 化e
speed reference.
This value is scanned/updated every 20mん
LIMIT O/P ACT/LOAD? The analogue output representing fuel limit leveし can be
expressed as a % load,or % actuator leveし If this parameter is
falsも化e output will be in 化rms of load, 0化erwise が tniら化en
will be represented as an actuator %.
HHT/SERVUNK
73
System Description Manual 028 がB
MODBUS J2
BAUD RATE This value sets the 过esired baud rate for the J2 port; an integer
number in the range 1 to / is to be used representing: 1-1200,
2=1800, 3=2400, 4=4800, 5=9600, 6=19200, 7=38400. The
preferred baud rates are 9600 底19200. If 化e chosen baud rate
is %400,出en bo化 J2 and J3 muが be set identical.
STOP BITS This value sets 化e desired number of st:op bits for the J2 port;
an integな mimber in the range 1!;〇 3 is to be used repKsenting:
1-1, 2=1.5, 3=2.
PARITY This value sets the dなired parity for the J2 port; an integer
number in the range 1化 3 is !:〇 be used representin呂:l*=OFF,
2=ODD, 3=EVEN.
ENABLE。ALARMS If set false, communicatio打s errors from the J2 port are ignored
by the controし otherwise if set ttuら a communications error
will activate the minor alarm.
MODBUS J3
BAUD RATE This value 化ts the desired baud rate for the J3 port; an integer
number in 化c ran呂e 1 to 7 is to be used representing: 1—1200,
2—1800, 3-2400, 4-4800, 5-9600, 6-1の00, 7-38400. The
prefびred baud rates arc 9600 反19200. If the chosen baud rate
is 38400, then both J2 and J3 muが be set identical.
STOP BITS This value がts 化e desired number of sU)p biじ for 化e J3 port;
74
Manual 02845B Syがcm DcscripUon
PA 民nr This value sets the desired parity for the J3 port; an integer
number in the range 1 to 3 is to be used representing;1=0FF,
2=ODD, 3=巨YEN.
巨NABLE J3 ALARMS If set false, communications errors from the J3 port are ignored
by 化e conか0し 0化envise が set truら a communications error
will activate the minor alarm.
CALIBRATION
AIR 1/P OFFSET If U IS nece巧aiy to calibrate the Char呂e Air Preが山で inputs
adjustment of this parameter will alter the offset
To calibraた the inputs set the mA 化 zero, and ensure 化が化e
control is measuring zero. If not^ adjust the offset until it doeん
Then set 化e mA input to 20mA. Ens山で化at the control is
measuring 20.び not^ adjuが出e gain untilれ doeん Return 化e
mA input 化 zero, and check 化at the control is still measuring
zぴ〇• If not^ repeat the calibration process.
75
System Description
Manual 028がB
化e cal化巧tion process.
LOAD I/P OFFSET If it is neceがary to caUbra化 the 民ack Posれion Sensor input,
adjustment of this parameter will alter the offset.
To cal化ra化化e input, sが化e mA 化 zero, and ensure 化at 化e
control is measuring zero. If not, adjust the offset until it does.
Then set the mA input め 20mA. Ensure thが the control is
measuring 20. If not, adjuな化e gain until it doeん民etum 化e
mA input !;〇 zero, and check that 化e control is still
measunng
zero. If not, repeat the calibration process.
MANUAL LOAD OUT? For calibratin呂化e load outp山わ化e load ホaring lines, if this
is sが tniも adjustme打t of the Load Out Sが,parameter is
allowed.
LOAD OUT SET If 也e Manual Load Out’ is 化t tn化,this parameter will adjuな
化e value outp山化 the load sharin呂lineも for the purpose of
calibration. The Close LS Relay* parameter should also be sが
tniら in ordな to do化也e load sharing relay, and allow 化e
output signal onto the load sharing lines.
WARNING: For the purpose of calibration of the load sharing
lines I/O, the load sharing connections to 細y other uniじ should
be disconnected, and this should be carried out with the engine
stopped. Forcing a voltage onto the load sharing lines, whilst
still connected 化 other わad sharing units, will have a
detrimental effect to the load sharing and frequency of the
system.
ぶ
76
Manual 02845 B Svs化m Descriがion
LS LINES GAIN This is the gain parameter for calibration of the load sharing
lines input to the control.
LS LOAD OFFSET This is the offsけ paramけer for cal化ration of the load level
output to the load sharing lines.
To calibrate this output,sが to truも化e parameters Close LS
民elay, (to manually close 化e load share relay) and Maiuiai
Load Out?’(to allow the load level out to 化e load sharing lines
to be manually set), and ensuire that thぴe are no connections to
terminals 9 & 10.
Adjuな化e Load Out Sが•化 zが0, and using a calibrated
voltmeter, check 化が化e volta呂e measured across terminals 9
狂10 IS zero. If れ is 打ot^ adjuな化e offsが化rm. Then adjuな化e
Load Out Sが t;o 1000, check 化e voltage aび0な terrninals 9 底
10, which should measure 3V. If れ过oes nol^ 也en adjuな the
gain. Take the Load Out Set’ back 化 zero and measure 化e
voltage, if it does not read zero, repeat the calibration process.
The offset and gain terms 化e number of l)its representing
the load out に the わad share linな,for 化aling 化e output of 化e
digital/analogue converter.
LS LOAD GAIN This is the gain parameter for cal化ration of 化e load levd
output to the load sharing lines.
AN 0/P #2 OFFSET This parameter is the offset term, for calibration of analogue
output #2 (terminals 17 & 18).
If it is neceなary わ calibrate the output^ set the parameter
^Analogue Output #2* (in menu *ANAJj〇G 0/P CONFIG*) to
10. Then adjuが化e ’An O/P Calibration, term 化 zero, and
measure the current from output #2. If れ is not zero,化en adjuな
也e offset term. Then adjuが化e,An O/P Calibration, term to 20,
and check 化e current again.び it does not read 20, then adjuな
the gain term. Return to zero, and check again, and work
through the calibration process again if necessary.
AN O/P #2 GAIN This parameter is the gain term, for calibration of analogue
77
Svs化ni Description
Manual 028が B
AN O/P #3 OFFSET This parameter is the offset tcmi, for calibration of analogue
output #3 けerminals 19 & 20).
If it is necessary to cal化ra化化e output, sが化e paramがer
’Analogue Output #3 ’(in menu ♦ANALOG O/P CONFIG*) to
10. Then adjuが化e ’An O/P Cal化巧tion’ term to zero, and
measure 出e current from output 掉3.び it is not zero, then adjuが
化e offsな term. Then adjuが化e ’An O/P Cal化ration’ term to 20,
and check 化e current again. If it does not read 20, then adjust
the gain term. Re扣m 化 zero, and check again, and work
throu巨h the calibration process again if necessary.
AN O/P #3 GAIN This parame化r is the gain term, for caHbration of analogue
output が(terminals 19 底 20).
MINOR ALARM
ANALOG REF I/P FLT If TRUE is dkplayed, a fauじ exists wi化比e analogue speed
setting inpuし i.e. less 化an 2mA, greater &an22mA.
CHG AIR I/P FLT If TRUE IS displayed, a fault exists with the charge air pressure
inpiU, iぶ•less than 2mA, greater than 22mA.
SYNCH BIAS I/P FLT If TRUE is aisがayed, a fault exists wi化化e synchrophasな bias
input, or the asymmetric load sharing bias input (whichever is
configured for use), i.e.leが化an 2mA, greater 化an 22mA.
RACK SENSO 民]/P FLT If TRUE is disがayed, a fa山t なists wi化化e rack position
sensor input, i.e. less than 1mA, greater than 22mA.
SS FLT - TF ENABLED If TRUE, a speed sensor failure has occurred, when the clutch
is dosed, and the U)rsional打Iter is enabled.
MODBUS J2 FLT ぴ TRUE is displayed, a fault has been detected on the J2 serial
communications port (MODBUS).
78
Manual 028がB System Description
MAJOR SD ALARM
BOTH SS FAILED If TRUE is displayed, bo化 speed sensors have failed, causing
化e engine !;〇 be shutdown.
FUEL LIMITING
TO民QUE UMITE民 If TRUE,化e t:orque limiter is within the Near Fuel Limit’ value
of the actuator output.
CHG AIR LIMITER If TRUE,化e charge air preだuだlimiter is w地in the Near Fuel
Limit,value of the ac山ator output.
START/MAX UMITER If TRUE, the start or maximum fuel limiter is within the Near
Fuel LimU,value of 化e actuator output
79
Svs化m Dcscripti。’
_Manual 028が B
Boolean Writes
Boolean Reads
Addr Description
1:0001 *MAJOR/SHUTDOWN ALARM*
1:0002 ♦MINOR ALARM*
1:0003
1:0004
1:0005
1:0006 OVERSPEED - SD
1:0007 BOTH SPEED SENSO民S FAILED - SD
1:0008 SPEED SENSOR FAIL, CLUTCH OPEN - SD
ANALOGUE REF I/P FAILURE - MINOR
1:0010 CHARGE AIR PRESSURE SENSOR - MINOR
1:0011 SYNCHROPHASE民!/P - MINOR
1:00 じ SPE巨D S巨NSO民 FAILURE - MINO民
1:0013 RACK POSITION SENSOR FAILURE - MINOR
1:0014 LON #1 FAULT - MINO民
1:00 け LON #2 FAULT - MINO民
1:0016 COMMS に FAULT - MINOR
1:0017 COMMS J3 FAULT - MINOR
1:0018 SPEED SENSO艮 FLT, TF ENABLED - MINO民
1:0019 LOAD SHARING
1:0020 fALOGUE SELECTED
1:0021 lALOGUE ACTIVE
1:0022 DIGITAL SELECTED
1:0023 DK3打AL ACTIVE
1:0024 CLUTCH ENGAGED
1:0025 NEAR FUEL LIMIT
1:0026 READY TO CLOSE CLUTCH
80
Manual 028がB System Description
Analogue Reads
Addr Description
3:0001 ENGINE SPEED (rpm)
3:0002 ENGINE SPEED#] (rpm)
3:0003 巨NGINE SPEED #2 (rpm)
3:0004 SPEED REFERENCE (rpm)
;3:0005 % LOAD
3:0006 ACTUATO民?OSmON (%)
3:0007 FUEL LIMIT (ACTUATO 民%)
义0008 FUEL LIMIT (LOAD %)
3:0009 PID OUTPUT (%)
3:0010 SYSTEM LOAD %
;3:0011 LOAD SHARE ERROR
3:00 じ SYNCHROPHASER BIAS (rpm)
3:0013 DROOP BIAS (rpm)
3:0014 SPEED REFERENCE BEFORE BIASES
义00け CHARGE AIR PRESSURE (bar)
Analogue Writes
Addr Description
4:0001
81
Svs化m Description
Manual 028がB
82
Manual Revision History
All modiむcations made to 化is manuaし shice 化e last revisわn of the manual are marked t:o
the left hand side by a 化ick black line.
WOODWARD
Eng的 Turbomachinery, and Hydra山た Turbine Controls
PO Box 3800 ロ800 North Wilson Avc), Lovdand CO 805巧-3800. USA •机one (970) 663-3900 • Fax (970) 962-7050
E-mail and Worid Wide Wか Home Page—http:/Avww.woodwarcLcom
Regis化red 円rin
ISO 900 リ 994/Q900 リ 994
Ccrtificale QSR-36
DUTCH COUNCIL
FOR CERTIFICATTON
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8
InsねNation Planning Instruなions
Flenかf6の,6の
4 X Warlsi惜12VがC
8.1 Foundation
The foundation should be as stiff as possible in all directions to absorb the dynamic
forces caused by the engine among others.
Engine foundation design is presented in:
8.1-1 Drawing:2VWA012^hmcipleoffkxAlemountingV-engines
Torque variation
To巧ue variation が W沿tsila じV46C!,500 RPM
Load [〇/〇] Freq. [Hz] MxfkNm] F巧q. [Hz] M*【kNm] — Fwq.【Hz】—Mx [kNml
100 25.0 86.7 50.0 78.7 75.0 22.2
0 25.0 5ぇ4 50.0 17.0 75.0 5.6
8.4 Alignment
Heat expansion among several 0化er facにrs has to be taken into consideradon when
aligning 化e engine and power transmissわn line.
See document 83.-1 Chap化r 3.
General information about the alignment procedure is given in the attached instruction:
8.4-1 Drawing: W扯おほ12V46 Alignment histructk)ns
8.6
Flexible pipe connections
As the main engines will be mounted on flexible elements, all pipe connections must be
flexible, which means 化at neiliier grating nor ladders may be fixed to t;he engineん
The service life of the flexible hoses depends to a great extent on the connections being
properly installed.
Following instructわns for 化e inがallation should be observed:
• The pipe sho山d be firmly fastened on the huU おde れxed close U> the connection.
Hexible hoses should not be shortened, welded, bent or reshaped. Inがaliaりon data
given in the dimensional drawings should be followed. See also the enclosed
instruct わn ん
• Assembled hose should not be twis化d or streにbed. A slight sag is pi*eferred.
8.6-1 Drawing: 4V60L0895, Inなr•わr mounUng of flex, hose for wa■化r oil and おr conne なions
The necessary 打exible hoses will be delivered including one spare hose for each type
according to 化e following Hsむ
8.6- 10 Drawing: 3V36G010え Hose for TC-wおhing unit (sが also chapter 5)
ん6-11 Drawing: 4V60巨饼じ乂 Flexible hose for crankcase vent, pipe
8.6- 12 Drawing: 4V60目0053, Double beりows for けhaust gお p)ipe (sが also chaがな巧
See also installation instructions
8.6- 13 Drawing: 4V60L0414, Mounting of flexible hose for crankcase ventilation
ん6-14 Drawing: 4V60L〇Mj, Inなallation mstrucむons for flexible pipe connections
8^-15Drawing:4V60L0514,In^allationinstructionsfor0exibIepipeconnec:tion
ん6-16 Di'awing: 4V60L0515, Inジallation instructions for flexible pipe connectk)n
^6-17Di*awing:4V60L0516,In^aIlationinstrucdonsfornejdblepipeconneU]ions
ん6-18 Drawing: 4V60L0519, Inがallation instructわns for flexible pipe connecUons
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GENERAL REQU!化MENT5
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wArtsilA nsd
COWX^UTON
Wさけが尚NをD円niand Oy
SAO / MAKO
December 22,1999
WA 民TSILA 12V46
Alignment instructions
—resUienけy moun化d engine
-rigid mounted gearbox
k:\mako\sao\A169,70-5199
Wるrt,"a NSDFinland
「 Oy
Sは ■armわ!>katu 45 Tel. +35822643111
FIN 20810-I Turku Fax +358 2 234 24巧 Registがed In Finland No. 4妨 942
Finland R巧iががed Office: Vaasa
心
WARTSILA NSD
SAG / MAKO D がember 22,1999
1.Cold alignment
-Temperatures
Following temperatures are as basic.
k :、扣かがmo\AJ6え70-5】99
4 ^
WARTSILA nsd
CORPORATION
Crankshaft positk)n to the gearbox inp山 shaft, viewed from the gearbox
Right rotating engine Left ro化ting engine
Engine Engine
=し6 mm + 0,4 …0 =し6 mm + 0,4 …0
AG, Gearbox
Gearbox
AX = 0,16 ±0,2
AX = 0,16±0,2
Exhaust bellow viewed from the 巨xhauが bellow viのved from the
gearbox gearbox
ram し2 mm
Engine
Engine
k:\mako\sao\A169,70-5199
4
wArtsilA nsd
CORr〇RATK>N
Move the shafts 化 direUion of the elastic coupUnも the clearance of 化e thruがbearings
are
zero.
In this position the distance between gearbox flange and the coupling connection face i
the flywheel is 化e mounting lenがh of the coupling +0,5 in
(化e drawing of flexible
coupling).
Angular Alignmeが
The place for rubber/s化el chock iIS machined. Enclosure drawing of the
machining 化ol.
Inがall rubber element 6 and diがance peaces (3). Measure diがance between
cover top and foundation.
Height of s化el chock に:
(A-10が mm.106 is 化e CO讯preぉed rubbな height - 2 mm (creep)
MeasuK A is the distance from upper part of the cover to machined ship
foundation. "{2ら1^化 TO。に^た川り6^長
/ 4リ4^し〇>// .
Machine 化e steel chock for every rubber element.
Install化e chock and bolt (dがail B, D). Tight 比e bolt M36 化 ship 化un(おtion
T = 700Nm.
In detaり A and C of 化e drawing 仪621^20 and 1¥がし1の1 the plate (5) must
ins化11 above chock. /レら弓iし I らGS
ん Tranverse a
凸d longitudinalがoppers.
/Vらろしjらら5
Drawing IVがLIの0 aid 1Vが)L1621, details E, F and G.
Measure the correct height oi side-and longitudinal stopper bracket, .
cut extra
length from bracket. Between rubbぴ i*ail and side/longiUidmal brackが is
10 mm
がeelplがた
Tight the bracket to rubber rail, weld 出e brackがs to ship foundation. Welding
thickness is the plate thickness. Remove the 10 nun plates between rubber rail and
sideAongitudmal brackets.
k :\mako\sao\A]が,70-5199
心
5.
Checking of en呂ine alignment
-lower the engine with adjustin呂 screws on rubber elements
-check alignment 如d correct if neceなary
-make marks for the fiUure alignment measuring points and
measure
dktances asked in sheが‘‘elastical mountinも ahgnment measuring."
k:\rnかがsa〇\AIが,70-5199
6
WARTSILA NSD
SAO / MAKO December 22,1999
As in point 5 of 化お paper.
k:咖ako\sao\AIが,70.5199
^Muutos Pvm. Tek I jO \ Hyv. ILmo! Cus no 5eL
がだ/?. DATE MADE APPVD. Ml'MO NO. |— tys
explanation
a 23 03 99 MJL 5/1り の長0巧 \5r
awinq updated
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を
© 、目
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FinLand Ou
W^RTSOANSD RUBBER BEFORE TIGHTENING
eCMMON 了u广ku Factor'^
A
\Product
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HADE 07 08 1997\ \ASLKDRG
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CHKD 07 08 巧97 Pイが \DRG.
MJL/LevoLo \5CALE
APPD 07 08 1997\ SAo/Aho U2.5
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1/J
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Rev.
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Index
1.Iがroducむon 2
2. General 2
2.1 Main components 2
2.2 Working ore!が 3
2.3 Foundation 4
3. Det が mination of the cold alignme がむ gures 5
3.1 Thermal expansion 5
3.2 Disがacemeが of geailDOx sha巧s in operがing con过tion 5
3.3 Creep of rubber elements 5
3.4 Transverse displacement of a resiliently mounted engine 6
3.5 Oけset of shafts and offset of exhaust pipe 6
4. Inがaliaむon 8
ん1 P巧vious work and main componeがs 8
4.2 Work がeps 9
4.2.1 Preparations and alignment procedure 9
2(24)
1.Introduction
This instruction applies to the installaむon of a「esiliently mounted V46 main engine, using
steel chocks under the rubber elements. The steel chocks are がxed to the foundaむon wけh
M36 boけs. M36 threaded holes in the foundaむon top plate are acceptable instead of nuts
below the top plate for fastening of the chocks. The engine is connected to a rigidly mounted
reducむon gear.
The purpose of the instru州on is to give guidelines on how to conduct ホe installation 0いhe
色ngin色.
The installation specけic drawings must be followed regarding the location of dけferent element
types etc.
え Gienがal
2.1 Main components
The mounむng arrangement comprises the foりowing major components, see がg. 5, 7 and S:
1) Fixing rails.
The わXing 巧りs are mounted to 化e engine feet on delivery of the engine,
み Supporting rubbが elemeがs.
The rubber elements are to be mounted to the むXing rails by the shipyard after aりgnment
of 化6 engine ancHnがallがk)n が steel chocks undが化e rubbが elemeがs. Necessary
screws, washers, distance sleeves, plates etc. are included in the delivery.
み Steel chocks undが the suppoけing rubbが elemeがs.
The がeel chocks ai*e 化 be manuねけured by 化e shipyard aれが alignment oHhe engine
and machining of 化e top plate undが化e chocks. M36 boけs and nuts れr fastening of the
chocks shall be supplied by the shipyard. A tool for machining of the top plate under the
steel chocks is avaりable as an opむon. The machining tool allows a maximum disねnee of
85 mm between the foundation and 化e fixing raり.whりe M36 x 150 boじs a"ow a ohoごk
height of max. 70 mm, assuming a top plate thickness of 50 mm and nut fixing of the bolts.
Page Document No. Rev.
3 ロみ
え2 Woかing order
1) Aりgn the gearbox to the propeller shaft and tighten the holding down boけs of the gearbox.
み Determine the desired cold alignment むgures. The shipyard is to obtain installaむon specけic
instruなions for equipment which is in their scope of supply.
み Align the engine by using jacking screws, or hydraulic jacks. There are threaded M30
holes in the engine feet for the jacking screws. Jacking screws or hydraulic jacks are not
p のvidedby WARTSILA.
Send the recorded coupling alignment and crankshaft alignment readings to
WARTSILA fo「comment before proceeding wけh the insねNation work. _________________________
4) Install the flexible elemeがs in 化e coupling,け not insねlied.
が Machine the foundation top plate under the steel chocks. The machining tool is optionally
avaりable. A pneumaわc hand tool (かiving motor) wけh a MORSE 5 chuck is requi巧d to
かive the machining tooし The pneumatic hand tool is to be pのvided by 化e shipyard.
か Manufa幻u巧 and insねり化e steel chocks under the supporting rubbが elements.
の Cut 化e buけがかackeね to 化e coirect height and weld them to the foundation at the correct
distance from 化e corresponding brackets on the わxing 巧ils.
か instaり the supporting rubber elements in the がXing raりs.
The rubbが elemeがs must be pのtected from oil, 0りy watが and fueし _
巧 Release 化e jacking sびews and check 化e coupling aりgnmeが.Coirect,け necessary.
Also check and 巧cord 化e びankshaft alignmeが.
10) Inがall Uie vertkial buffが elemenわ.
11)InsねII 化e rubbが elements in 化e side and end buけe巧.
12) Record the verticaし transverse and longけudinal alignment. Also record the coupling
alignment again. Mark out 化e date が insねNation and 化e date が化e aりgnmeが check on
the measurement records.
13) Install 化e covがs ovが化e fixing 巧ils and buけがs.
14) Let the engine rest on 化e rubbが elemeがs for a few days before lining up pipe
connections.
15) The engine must always be staけed and commissioned by a wARTSILA represenねtive.
Page Document No. Rev.
お2が
2.3 Foundation
The foundaむon should be sむけ in aり directions to absorb the dynamic forces caused by the
engine. Especially the foundaむon of the propeller thrust bearing けhe reduction gear) should
be dimensioned so 化at deformaわons are avoided. A 巧commended foundation design for
V -engines is shown in 々か/. The machining too し which is used to the m 吕chine the
foundation top plate under the rubber elements, permけs 召 maximum distance of 85 mm
between the わXing 巧il and 化e top plate, see がg. 75.
5りお
Normally the thermal expansion of various parts must be calculated in detail for installaむons
wけh rigidly mounted engines. The aim is to determine the displacement of the engine
crankshaft and the gearbox input shaft respecむvely and then compensate for the dけference
by insta川ng the engine wけh a certain 0けset to the gearbox in cold condけion. The acceptable
radial 0がset is however many がmes larger than the thermal expansion for flexible couplings
化at a巧 used toge化が wけh res川ently mounted engines. The time dependent c巧ep が化e
rubber elements is also much larger than the thermal expansion.
け is therefore acceptable to align the engine so that the engine crankshaれ and the gearbox
input shaft are on the same leveし when there is no oil tank beneath the engine foundaむon.
When 化がe is an oiUank beneがh 化e 化undがion,化e engine should be aligned so 化が化e
crankshaft is abo山 0.4 mm lowが化an 化e gearbox input shaft.
Likewise is acceがable to neqlect the 化がmal expansions in transvがse direction.
細iこa•的.Hi
Where: AHj= Vertical expanおon of the part conおdered, (mm)
Hi = Height of 化e part considがed, (mm)
ATj = Tempががure differ*ence, ambient working わmp. (D〇 )
a 1.2 X 10—5 わr がeel and a = 0.9 -1.1X 10‘5 化r caが iron. Coe怖cient of
thermal expansion,(1/ °C ).
The gearbox shafts will be displaced due to reaction forces from the force むansmiけed by the
gears in operaむon. These displacements wけhin the bearing clearance can be neglected for
a
resiliently mounted engine.
3.3 C巧epがmbbがelem州化
The hおght hom 化e 化undがion 化化e cmnkshaft centerline will deぴease wけh わme due 化
creep が化e rubbが elements. The びeep wりI inぴease 化e compression by approx. 40〇/〇
during the first 6 months. After this period the creep rate will be considerable slower and け
wi りねke several yea巧 un川化 e initial compi*ession has increased by totally 60〇/〇.け is
化e巧わ巧s山ねble化わsねII化6 engine wけh aぴeep compensがion化がCOびespondsわabout
40〇/〇 of 化e inけiai compression. The 巧commendeii creep compensがion K is indieがed on
page 1 in tnis inがruction.
Nがe!
The rubbが c巧ep wりI be ねken iが0 account and compensated for, when 化e height 0いhe
steel chocks undが化e Nexible elem飢ts is detがmined.け should 化がefore not be included
in 化 e calculations that determine 化 e de かed cold alignme がむ gures for 化 e coupling.
Page Document No. Rev.
6(24)
The exhaust gas outlet が化e engine wHI also be 过splaced. The 巧commended t巧nsvがse
0がsがが化e exhauが pipe is化e indicated Y2 valuち which can be ねund on page 1 in 化is
instrucがon. See /■み.4. Normaりy the Y2 value is only 1-2 mm, or in praなice negりgible.
The posけion of 化e exhaust pipe in rel如on to 化e engine exhaust gas outlet is 川usむated in
fig, 4. The Y2 value is indicated on page 1.
Page Document No. Rev.
7じ4)
F/-g. 3 Vertical and transversal 0がset of the shafts, when viewing from the gearbox. Engine
supported by jacking sぴews, rubbが elements not instaりed. Y1 value on page 1.
(IVがし0723)
円g. 4 T巧nsvがsal 0おがが化e exhauががpe がzが0 engine load, when viewing かom化e
gearbox. Y2 value on page 1.(1V46L0723)
Page Document No. Rev.
が2が
4 In がallation
4.1 Previous work and main components
The gearbox must be aりgned to the propeller shaft ancMixed to けs' foundaむon before the わnal
alignment of the engine.
円みら 7and S show the dけおrent componeがs of 化e mouがing arrangement.円か 5, 7 and 8
also define the terms, which are used for the components in this instruction.
The むXing 巧ils for the rubbが elemeがs are mounted to the engine feが on delivery 0いhe
engine. The rubber elements and the covers are not installed.
另 の伞
—'下ミ古
130
H0
回因r
hixing rail
End Si〇e Vertical Supporting
buf f e广 buffer buffer' elements
F/‘g.7Componenb,sideview.(iV46L〇72^
ん2 Woかがeps
ん2.1 Arrange rigid supports at each corner of the engine for the horizontal alignment.け can be
useful to have 化ese supports Insねりed al巧ady when 化e engine is lowがed onto the
foundation. Brackets wけh adjusむng screws (e.g. M30), welded or boけed to the foundation
are s山table for this purpose. The supports are only needed during the alignment of the
engine and should be removed aれが that the aりgnment has been completed.
ん么2 Mount 化e hub 0いhe flexible coupling ね化e gearbox input shaft.
ん么3 しift in the engine onto tりe foundaがon using the providecMiけing gear. The lifting beam is
pのvided by WARTSILA, but 化e shipyard must have suけable and appのved steel wires.
See
た白• 9.しower the engine on temporary chocks of a suけable height, taking into account the
Page Document No. Rev.
10(2*4)
esむmated distance between the foundaむon and the fixing rail, when the engine is in けS’
final posけion, see /■か 7反
ん2.4 InsねII jacking sびews for 化e vertical alignment. Thがe are 化readed holes for M30 jacking
sc巧ws in the engine feet between each of the M42 boけs, which hold 化e わXing rail to the
engine わが,がe 行か 7and 反 Suiねble jacking sc巧ws ai*e M30 X 140 DIN 931-8ぶ.The
jacking screws are to be provided by the shipyard.
ん2ぶ Prepare the engine for cranking. Remove preservaむon bags from crankcase and camshaft
departments, connect the cables to 化e turning gear, arrange oil and powが supply to 化e
p巧luかication oil pump, open 化e indie如on valves on all cylindがs e化.Refが to 化e
relevaが insねりation drawings.
ん么6 Align 化e engine in relaむon to the geaホox by means 0いhe jacking sびews in 化e engine
feet and the arranged means for alignment in horizontal diredion.け necessary, place
chocks under the jacking screws to keep the free length of the screws below the engine
わが short, in ordが to prevent bendわg が化e screws
Hyかaulic jacks a巧 mo巧 convenient 化an the jacking sc巧ws for liれing 0いhe enginら in
particulaMf larger adjustments are necessary. Jacking screws must however sむII be used
to ensure that the alignment is maintained during the instaりation work. Liけing wけh
hydrauりc jacks is illusむated in 巧g. /0 and y 7. Hydraulic jacks and りfting plates etc. are not
suppliが by WARTSILA
4.2.7 Move the gearbox input shaft towards the engine wけhin the bearing clearance. Align the
engine so 化at the disねnee between 化e mounわng surface on the engine flywheel and the
Pがe Document No. Rev.
11(24)
flange of the coupling hub on the gearbox shaft is equal to the installation length of the
flexible couがing + 0.已 mm, including posおble intermediate rings. Refer to 化e inがaliaわon
manual of the flexible coupling for detaりed instrucむons.
MIらX 一!}!、,弓リ-K弓
」n: W PLAT sづGW
FIXING
rail
SぶVE
しIC Jがく
r□しNがTiON
户yり Uftingwけhhydrauりcjacks.(IVがL0723)
ん么8 Clean the coupling flanges and other mounむng suけaces from rust protecむng agent and
insねり two dial indicato 巧 as shown in わかに.The instruction manual of 化 e flexible
CO叩りng should be toりowed regarding special notes, e.g. whethが化e flexible elements
should be mounted during alignment control or not. This determines whether the dial
indicators are to be mounted on the gearbox side, or on the engine side. The bracket for
Page Document No, Rev.
12(24)
the dial indicators (け used) must be made rigid in order to avoid deflecむons that would
distort 化e readings.
GEAR SHAFT OR
GENERATOR SHAFT
—H
CRANKSHAFT
B
DIAL INDICATORS
The reducむon gear and the engine are then turned and readings are taken at four diけerent
posけions 90。apart. Record the readings on a measurement record. (Sample
measurement record aけached).
The shaれs shall be turned in one directわn only, since 化e shaft might move slightly in
radial direction wけnin the bearing clearance and also move in axial direcむon due to the
helical gears,け the sense of rotation is changed. Turn the shafts in the roねむng direcわon of
化e engine.
Dial in址cator "A" shows け化e engine is out of ceがが(巧dial displacement) and dial
indicator "B" shows whe化が the cent がり ne of 化6 engine is in parallel wけ h the ce がer line
0いhe reduction gear (angular displacement). Coirect 化e alignment uがil desired
aりgnm刖t figures a巧 obねined.
4.2.10 Check 化e c巧nkshaft alignment accor过ng to the pのcedu巧 below. AH measuremeがs are
化 be r*ecorded on 化e Oankshaft Alignment Measurement Record, whわh is supplied by
Wをrtsりさ NSD (sample copy attached). It is important that all data in the document is
recorded.
1) Turn the crank of the むrst cylinder near the bottom dead center (BDC) and tけ the
transducer to the center marks in the crank webs. The crank should be in such a
position that the shaft can be rotated almost a full turn in the rotating direction of the
engine, wけhout removing the transducer. Turn the crankshaれ unむI the distance
between the transducが and the connecむng のd is as small as possible, but be ca巧ful
to not make them touch.
み Press "Reset" on 化e measuring unけ.
Page Document No. Rev.
13(2 が
3) Adjust the transducer to a reading somewhere between +0.500 and -0.500 and press
"Zがが on 化e measuring unけ.
4) Read 化e deflecむons when turning the びank to 化e 巧ar side, top dead ceがが(TDC),
opがating side and BDC. RecorcHhe 巧adings in 化e form "Oankshaft Alignmeが".
Observe 化e labeling of 巧adings (A|B,C,D and E), see 巧み 74, and the sense of"+"
and During 化e measuring pのcedure 化e engine should be turned in けs normal
sense of roねむon only.
5) Repeat this procedu巧 wけh 化e 0化が cylindがs.
6) Following limけs of misalignment are がated for an engine が ambient tempera山re.
a) On化esamec巧nk•化ediけerence between twodiamがrically opposed 巧adings
must not exceed 0.30 mm. Realignment is necessary,け this limけ is exceeded by
mo巧化an 0.02 mm.
が On two adjacent c巧nks,化e かけがence between two coiresponding readings must
not exceed 0.15 mm.円ealignment is necessary,け this limけ is exceeded,
c) Readings on the same crank should generally not exceed ± 0.30 mm.
Page Document No. Rev.
14(24)
The reading at posけion C can be increased in posけive direction by releasing the jacking
screws or hyかauりc jacks thが are located benea化化e particular c巧nk.
When measuring the corresponding hot engine aりgnmeが values, the tempがa山re level of
the cylinder block and crankcase has to be recorded. The cooling of the engine block will
cause a わme dependent bending to 化e c巧nkshaft and thus obstru幻 a 巧りable
measurement. The misalignmenUeadings in a hot engine must thがefore be compared to
existing values fのm the same engine undが similar condけions.
Note!
The cold alignmeが fのm 化e ねctory test runs shall not be used as an ideal refがence
for the cold alignment because the type of foundaむon is dけferent and け is also a very
temporary arrangement where care is only taken to ensure a safe test run.
4.2.11 Send the 巧corded coupling alignment and ぴankshaけ alignmenUeadings to wArtSILA
for comment before pのceeding wけh 化e insねIIがion work.
4.2.12 Measure the distance between the foundaむon and the むxing rail around the whole engine.
Staけ化e machining of 化e foundation at 化e locがion whがe 化e disねnee is largest,
following the procedure described below.
Nがe!
Chocks of dけferent height must be manufactured,け the dけference in height between
the わxing raり and the foundaむon exceeds 5 mm for cTifferent locaがons around the
engine. A pのtocol which clearly indicates the locaむon of each type of chock must
then be mqde and each chock should be marked wけh けs' locaむon.
About the machining tool:
The machining 化ol comes wけh face mりling bはs, a 032 mm dr川,a 038 mm d川し a M36
化read ねp and disねnee sleeves of dけおrent length. The 032 mm かill is intended for holes
that are to be threaded and the 038 mm drill is for clearance holes, when nuts are used.
A pneumatic hand tool (driving motor) wけh a MORSE 5 chuck is required to opがate the
machining tooし The pneumatic hand tool is to be pのvided by 化e shipyard.
Procedure
1. Insert 化e MORSE 4 manかel into the chuck at the lowが end of 化e spin幼e, see
がg. 75. Remove the end piece from the mandreしけむtted. Fasten the face mHling bけs
to 化e spin幼e wけh two M8 X 55 sockが screws.
么 Fasten the machining tool to 化e fixing 巧り wけh four M16 sびews. Remove any 化ick
paint from the mounむng surfaces around the boけ holes before ねsterling the tooし
Distance sleeves must be used between 化e machining tool and the fixing 巧り to
adjust the distance between the machining tool and the foundaがon. Distance sleeves
of dけferent lengths are supplied wけh the tooし The maximum distance between the
foundがion and 化e mounむng flange of 化e tool is 160 mm, see fわ 7反
3. Attach a pneumaむc hand tool to the MORSE 5 mandrel at the upper end of the
spindle and arrange a steady suppoけ between 化e engine block and 化e handle 0いhe
pneumatic hand tool to prevent the tool from turning. An inadequate support can
lead to serious injury.
ん Sねけ化e pneumがic hancHool and slowly おed 化e milling わol downward by 山rning
the handles clockwise. Machine until the handles have been turned about 1/3 turn
and 化en check 化e result. Turn up 化e りmけe「againが化e upper part of 化e わol befoi*e
turning up the spindie to check the machining resuけ.The surface must be machined
over the whole cutting area of the tool, but do not machine more than necessary.
Page Document No. Rev.
巧にお
When the tool is cutting over the whole area, secure the limder in け5' current posKion
wけh the locking screw. Do not adjust the limけer aけer this, unむI the top plate has been
machined at aり locaむons whがe chocks of 化e same height are to be insねlied. The
Hmけが wりいhen ensure 化at the distance between the fixing 旧il ancHhe machined
suけace will be the same for all chocks of the same height.
5. Remove the tool and move け to the next locaむon. Use the same distance sleeves,
when fastening the tool again.
6. Machine 化e top plate until the turning uppが sleeve of 化e tool is against 化e limけer,
which is locked in けs’ posけion on the lower sleeve. Repeat this for aり rubber
elemenた.
7. Disassemble the tool from the むXing raり and remove the face milling bけs and the
manかeし
も Inがall a 032 mm d川I in the MORSE 4 chuck at 化e lower end of 化e spindle,け化e
holes in the top plate are to be threaded. A 032 mm drill is suppりed wけh the tooし
Otherwise use a 038 mm drill.
9. Turn up the upper part of the tool suけiciently, so that the dr川 wNI be able to reach
thのugh 化e foundation top plate. Adjust the limけが of 化e machining tool downward,
out of the way.
10. Fasten 化e tool to 化e fixing rail again. Select disねnee sleeves of a suけable length.
け necessary, combine diがance sleeves of dけおrent leng化ん
4.2.13 Install one of the supporting rubber elements,see わり.7and y反 Refer to the installation
specけic かawing for details, e.g. the type of washがs, or distance sleeves, which are to be
insねNed between 化e mounわng plate of the rubbが elemeが and 化e fixing raiし In case the
mounting atrangemeが also includes 2-のw rubber elements, do not use one of 化ese,
because a f川ing plate is 化en required between 化e rubbが element ancHhe steel chock,
see fig.17.
17(24)
4.2.14 Measure 化e distance between the machined suけace 0いhe top plate and the uppが
suけace of the rubber element mounting plate,しe. fわe わe/gわin 行g. 75. Calculate the
steel chock height as foりows:
+ Heightんsが巧g.巧.
牛Creep compensation, K on page 1,see also section 3.3.
-Compressed height of rubber element, C on page 1.
=Height of chock
4.2.15 Manufacture steel chocks of the calculated height from a 0160 mm round steel bar, see
わか 79. Height tolがance +/- 0.3 mm. The matがiai can be the same as in the foundaむon, or
e.g. FがIOC.
4.2.16 Fasten the chocks for the suppoけing rubber elements to the foundaむon wけh one M36
sびew pが chock. Refが to the insねりがion specけic かawing regarding the possible use and
location of 2-のw rubbが elements. An ad油tionai plate is normally used undが 2-のw rubber
elemenじ.The addけional plate is named が/わg ががe in わり.77‘ Install these plates at this
point,け such a「e used. Make sure to install the correct chock in case choclis of dけferent
height are used.しubricate the threads wけh oil ancHighten to 700 Nm.
4.2.17 Instaり the M36 studs for the vertical buけers. Refer to the installation specけic drawing for
化e correな locがion oUhe vertical buけがs and check whe化がわりing piがes are 化 be
insねNed. Instaり the 川ling plate on top of the chocks,け such are used. Fix 化e chock to 化e
foundation with a nut on the がud, sがれg. 7and れg. 2ひ Hold the がud with a 20 mm
spanner and tighten the M36 nut わ 700 Nm.
巧g.がみがIか0か.Height tolがanが
+/-0.3mm. (4VがC0503)
Page Document No. Rev.
19(24)
4.2.19 Measure the distance between the foundaむon and the むXing「ail and cut the brackets for
化e side and end buけがs to 化e correct height. Grind 化e edges to achieve Stのng bevel
welds later on. Height of side and end buけer brackets:
20(24)
4.2.20 Insert a 10 mm steel plate between the buけer bracket and the corresponding bracket on
化e fixing raiし Tighten 化e parts 化gがhが wけh a pair of screw clamps. The rubber elements
should not be installed at 化is pかが.Weld 化e bracket to かe foundaむon, see わかぶ.
ん 2.21 Remove the 10 mm steel plate, which was used to used to achieve the correct clearance
between 化e buけが bracket and the coiresponding かacket on 化e fixing rail.
4.2.22 Weld all buffer brackets to the foundation before insねlling any of the rubbが elements.
4.2.23 Install the suppoけing rubber elements. Refer to the installation specけic drawing regarding
the locaむon of each rubber element type. An addけional plate is normaりy to be installed
under 2-の w rubb が elements, see point 4.2.16 and わり./7. Insert the rubb が eleme が into
化e わxing 巧り and ensure 化at 化e element is ceがered by 化e head か the M36 boけ化at
fastens the chock to 化e foundaむon. Make sure to instaり化e correな washがs or disねnee
sleeves between 化e mounting plate of the rubbが element and the fixing rail, see 的.76
and 77. Install the four Ml6 fastening screws ancHighten evenly. Tightening torque
170 Nm.
ん 2.25 Check the coupりng aりgnmeが and the crankshaれ aりgnment Correct け necessary.
Downward adjustment is aかieved by adding washがs between the わxing raり and the
mounting plate of the rubber elements, see washer in fig.17. Upward adjustment should
preferably be done by adding shims under the rubber elements, see fig. 23. The static
compression of the rubber elements wりI increase wけh むme due to rubber creep.け is
therefore convenient,け the alignment can be corrected after a ceけain period in service by
巧moving 化e washがs between 化e fixing raり and 化e mounting plate が化e rubbが
elemeがん
ん么26 Install the veけical buけer elements. The vertical buけer element has a threaded M36 center
hole, see 咕 24. Turn down 化e vertical buけが element on 化e M36 stud uがり the
clearance between the vertical buけer element and the supporting element is 2...3 mm,
see がg. 20. Apply /_ocがe みの on 化e M36 がud juが above 化e vertical buけが element.
Install the M36 nut and tighten け against the vertical buけer element. A pair of big jaws is
required to hold 化e buけer element while lightening 化e nut Tighten 化e nut to 500 Nm and
check that the clearance is s川I correct aれer the むghtening.
Page Document No, Rev.
2U24)
む含7
M3ら
O
3とG
Would any of the buけers have a precompressed vertical buけer element according to わり.
25, pのceed as foりows:
-Install only the supporting rubber element at first. Shorter M16 screws must be used
instead of the studs. Remember to Install the washers between the fixing raり and the
mounむng plate of the supporting rubber element.
-Adjust 化e round plate on 化e stud unがI 化6 clea巧nee between 化e plate and 化e
mounting plate 0いhe supporting rubbが element is correct, see お.25. The correct
clea巧nee must be obねined form 化e insねりation specけic かawing.
-When the plate is correctly adjusted on the stud, apply Loctite 242 on the stud and
むghten 化e M36 nut against the plate. A pair of big jaws is 巧qui巧d to holcMhe plate whりe
むghtening the nut. Tighten the nut to 500 Nm and check that the clearance is still correct
aftertheWghtening.
-Replace 化e M16 screws, which wがe used to tempo巧川y ねsten 化e supporting rubbが
element, wけh 化e M16 stuか.
-Inがall 化e 巧maining parts in 化e correct ordが according わ化e inがaりがion かawing and
むghten the M16 nuわわ1の Nm.
Page Document No. Rev.
22(2が
s
s M
t 3
三oこ
)6
M
广as:e广つg
pi 巴 te
ご '
0 0*1wu- 1山 ^
Guic, Washer*
Distance
d lo j
一で
sleeve
Vertical stopこe广
ele~e パ
Nut M3ら
Plate w th M36 :
reao
Wasいe广
SuDpo广tir-こ
/ ら2
N
户/g. 25 Vertical buけer wけh 3-「ow rubber element and supporting 6-row rubber element.
(1乂が1_0の3)
—£
1----- :—
4.2.27 Measure 化e clearance between 化e buけer b巧ckets at each cornが of the engine, see
むり.2反 Also measure the veけical distance between the foundaむon and the わXing rail
next
to each side buけが.RecorcHhe measured values on a measuremeが巧cord for future
refがence (sample measurement record aけached). Maか out the measuring poiがs.
4.2.28 Install the rubber elements in the side and end buけers. Refer to the installaむon specけic
drawing regarding the locaむon of each rubber element type. Insert the rubber element into
the buけer かacket and ねke ca巧 to insねいhe correct distance sleeves between the
mounむng plate of 化e rubbが element and the buパが brackeいee かg. 27. Insねり the four
6 ねstening sびews ancHighten evenly. Tightening torque 170 Nm.
Would any of the buけがs have two rubbが elemeがs and a centが stud accor过ng to
むか 27, pのceed as follows:
-InsねII only the innが rubbが elemeが aHi巧t. Shorter Ml 6 screws must be used instead of
the studs.
-Push the M36 stud firmly against 化e bracket on 化e わxing 巧り and adjusUhe plate on 化e
stud unわI the clea巧nee between 化e plate and 化e mounむng plate of 化e rubbが element
is correct, see /■か 27. The correct clea巧nee must be obねined form 化e insねnation
specけic かawing.
-When the plate is correctly adjusted on the stud, fasten け in a jaw vice and lock け in
place wi化化e M36 nut. Apply Loが/おみりon 化e 化reads and tighten to 500 Nm.
-Remove 化e innが rubbが element again and insねり化e 6 studs.
-Inがall all paけs in 化e correct order according to 化e inがallがion かawing and Ughten 化e
M16 nuts わ170 Nm.
4.2.29 Check the coupling alignment again and record the values on a measurement record
(sample measurement record aけached). Also measure and record the veけicaし
longけudinal and transversal alignment again, as In point 4.27. Correct the alignment,け
necessary. Coirect 化e alignment by ad灶ng/removing shims or washがs,け necessary
(ref. 4.2.25).
4.2.30 InsねII 化e round covが plates in the ceがが holes が化e supporting rubber elements.
4.2.31 InsねII the covがs ovがホe fixing 巧りs ancHhe buffがs. The covがs at 化e cornがs of 化e
engine only fけ at the correct corner. Place out aり covers and check that they fけ before
fastening any of 化e cove巧.The covがs are to be fastened wけh M8 X 1目 sc巧ws and
corresponding washがs. Screws and washがs are included in 化e delivery. Each わXing 巧り
cover is to be fastened wけh 6 to 8 screws. The covers over the buけer brackets are to be
ねstened wけh 4 screws each.
Holes must be かilled and 化readed in 化e fixing 巧り and buけが brackets for the M8
fastening screws. Drill 06.8 mm holes through the cover plate to a depth of 13 mm in the
わxing rails and buけe「brackがん Thread 化e holes わ a depth of 11 mm and inがall the M8
screws.
4.2.32 Let 化e engine rest on the rubbが elements for a few days before lining up pわe
connections.
4.2.33 The vertical, longけudinal and transversal alignment should be checked every second
mon化 during 化e fi巧t year of opががion, later every 目 mon化s (ref. 4.2.27, fig. 26). Also
check 化e clearance が化e b帥がs けig. 20,おg. 25, fig. 27). The coupりng alignment should
be checked every 6 months. Record the measured values on the special measurement
records.
Gearbox type: Twin わ sinがe out lJ Sinがe in sinがe out □ NOTE: Plea巧 indicate location of indicator. Position:1□ or 2 □
Clu 化 h: Engaged □ Disengaged
□
Al化ma化r: □
Ship unloaded □
Ship loaded □
Enq. Number(s) Radial indicator 巧adings / Posけion (Indicator A) Axial indicator 巧adings / Posけion (Indicatぴ B)
2 3 4 5 3 4 5
2
Readings in 1/100 mm
Remarks (specially regarding ship loading and sun con址tわnが:
Date of installaむon:
Date of measurement
Place: Name:
Wさrtsiは NSD Finland Oy P.O. Box 252 (Tarhaaj如tie の Telecop. + 貼8 6 356 巧巧 Tel. +368 6 3270
Service. Vaasa FINぶ5101 Vaがa, Finland Telecop. +3说6 3が巧が Telex 74251 wva sf Service
WがsりさNSD円niand Oy P.O. Box 50 巧tるlarminkがu 45) Telec叩.+3が2 264の巧 Tel. +358 2 264 3111
Service. Turku 円 N-20811 Turku■円 nl が d Telecop. +358 2 264 3410 Telex 62381 wdser sf
Engine section Engine type
46
CRANKSHAFT ALIGNMENT
ENGINE CONNECTED TO: ENGINE INSTALLED ON: ENGINE CONDITION:
Engine cold Engine warm
Aけがnかor S 化 el か ocks Engine running continuous^ bef. indicating
Cylinder No.
‘こ'
2 3 4 5
6 9
A
己
C
Turn 化e びankshおt in 化e D
normal runnina di巧なion. E
□ Crankshaけ not turne曰 in All 巧3がロ98 わ1バ00 mm, don't neglecい0 川I in all inわrmがion !
normal running direchon
0.35 2 3 4 5
6 8 9
0.30
0.25
0.20
0.巧
0.10
0.05
0
0が
0.10
0.16
0.20
0.25
0.30
TT\_ 0.35
R)lわwing limits Of misaligmeがs are がdted for an engわe が ambieが temperatu巧
が On め e same ぴanんれe difte巧nee be かedn two diametricany opposed 巧adings muが nが exceed 0.30 mm. Reが ignmeniis
necessary H 化is Umft お ©XC8がJed by mび© 化an 0で2 mm.
b) On two adjacent crankも化6 ditfe巧nce between two correspondわg reaejings muが rx)t exceed 0.15 mm. Realignment is necessary iHhお limit 1$ exceeded
NO了ら in a hot engioe th6 corresponding values must be based on experiences from the particulが installation
Dがe of insねIIがion:
Date of measurement
Place: Name:
W过rtおIる NSD 円niand Oyi Service Stもがmiかがu 45 SF-20810 Turku, Finland
Tel +お8-2-2643111 Telex 62640 wdt お Tel が opier +3 が-2-2342419
MEASUREMENT RECORD
Alignment of resiliently mounted W46
し=しong け udinal
T = I巧nsve 巧al
In addけion to 化e dがe and 化e おmpががure が化e engine, の
also indわがe whがhが化e coupling alignmeが has been
V = Vが ical
checked at the same time.
Measurement values in mm
WARTSILA 12V46
W4み俩锅£?林が说Oy
Stかがmわkatu 45 Tel. +358 2 264 3111 Regis化red In Finland No.が5.942
Fれ +358 2 234 2419 只egiががed Office: Vaasa
Finland
心 2
The following maintenance and service inspecUons are recommended to be carried out by
respons化le personnel.
A CONTINUOUS
To がarantee the i^eliable operation がthe engines the following 化 be noted during normal
operation.
Follow ccmtinuously the ovなall vibration levels of the engines to see whether there
are rapid changes or abnorma山にs in the operがk)n.
ali呂nment of coupling
• on cylindぴ is 化tally c山 0だ
K 巧 16 え 70-5199
WARTSILA nsd CORPORATfON
n AT CERTAIN INTERVALも
Item
B2…6 Two mcmths interval during 化e 缸St がar of operation,1がぴ 6 moがhs interval
1.2 Others
Please reたr to maintenance and service instruなions of coupling manufaなurな.
I打 case the measured values d瓶r more than 2 mm from 化e original figures
recorded by ongmal alignment the following checks to be made:
K:\s169.70.5199
4
WARTSILA nsd
CORPORATION
2.3 Visual control of elastical elements at the same time with 2.1 to note mechanical
chemical damage of the elements or
3.1 Check air gap between element (rubber and solid stoppers) and raft for
vertical/horizontal stoppers, and if necessary add or take away shims or machine 化e
distance sleeve shorter, or turn the stopper element to correct distance.
B.4. FITTINGS
4.1 Boじ5 between e打gine frame and intermediate raft, size M42 are eq山pped wi化
hydraulic nut
れetenskm the bolts by hyかaulic 化ol at 700 bar. Hyかaulic 化ols are delivered with
engine.
4.2 Tightening U)巧ueis of 化e hexagon screws are depending on size and quality of
screws, table of the torque's is enclosed. Use oil lubrication^ ^ = 0,14.
6.1 Check 化e construcdons of engine frame,raft and longitudinal rails against ci'acks
and deformations.
K:ぶ169,70-5 け9
WARTSILA NSD CORPORATION
CHEMICALも
When handling chemicals and oils and when making welding operation in 化e
machinery room the elements should be all the time protected.
1节じ elemeiits are made of natural rubber and they are sensitive against certain
chemicals and oils and overheating.
Pおase study carefully the list of harmflil chemicals to be avoided. Mineral oils such as lube
oil belong to 化e cがegory U which is worst in this respect.
In case the elements are contaminated the following attempts to be carried out immediately:
OVERHEAT:
continuously below 60 C。
never above 80 C®
In case of fire in the machinery room check always elements and alignment
D. REMOVAL OF ELEMENT
民emove bolts from raft and element, all four bolts が same time to prevent
bending of boじ5- See alignmeが instructions.
K:间 6え70-5199
6
に INSTALLATION OF ELEMENT;
F. ALIGNMENT:
Drawing 4~V49LQ1の(UVも化 J のJ
See alignmeが instruなわns.
Vertically alignmen む Change the length of distance piece or remowing of washers. Use of
chimes between foundがion and rubber element is also poss化le.
Check the gab of mechanical and elastical stoppers.
Vertical offeet is immediately alter installing the rubber element abt 2ぶ miTL The value
し60 mm is reached about a巧er three weeks (oil and water in the engine).
Angular alignmeが.
See coupling manuもなurers drawing and inslnK:tk)ns.
K:巧Iが.70-5け9
心
longitudinal:5,0 mm ± 0,5
We ask you 化 follow 比ese instructk)ns 化 reach 化e best poss化le alignmeがが fiillわ ad.
K:\SI69.70-5199
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HUBBER ELEtffn
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の vm SJAfCMfio a» Wなか乂 AUl 6?•乂
7939 Jaos かがか•!而/A のかr n\
MODULE
:4646H013300 JSL 长かな心の mm____ ^FFRIAL Sn>
f化Landみ Joustava
8611 r'わ fがCory Kuale•temenUt
12V46 区じか —巧 IBLE HOUN TING
Wl^ OTJOMXAHA/ uar.oK RUBBER ELEMENTS. K ィ T 化/WW£M7
巧がみ句と$H/H〇r… SCMf
r/,ぷ
てfIV的LW巧
77 //
— T T
マ け,スS Ay-
D
Kuvanesitusonskemaattinen.
Kumien kor^eudet vaibteしevot
tapouskohtaisesti.
X)
-DISTANCE PしATE w!しし BE ASSEM日しED UNDER THE SUPPORTING RUB化R EぶMENTS FOR THE
ENGINE AFT巧 ONE 化AR USE 日AがD TO ALIGNMENT COWROし AND TO CRE巧 OF RU郎巧.
-NUMBER OF PしATES ARE R化ATING TO THE ENGINE AND INSTALLATION.
- PしATES W!しし BE PACびD 5EPARA 巧し Y.
乂
00化Lの巧00 KUM!化がENTIN Vか!しEVY
D!5T.化 ATE FOR RUBがR 化がが T 化LO巧5 0.4
かと Osa \Ameen koodi Oso tai aine Aineen Lootu R. /VaLw
ITEM\
/Vorの/.,/p//r\ /oinenormi pa i no
PCS \tiAT巧lAL CODE PART OR MATER!Aし STANDARD OR MAT巧!AしQUAし GR. /NET
NO. DRAWING ____ /MAWmし STD
yeiGHT .
D
@ り MED
總/ VASA Suhde
1:5 Kum ie しement in \/aし i しevyn
46 SCALE
Wが'rs!しろDIESEしOY asennus A
TURUN TEHDA5 TURKU FACTORY Painot
Timu - FWし AND WEIWTS か ASSEMBLY OF DISTANCE PLATE
\DRAyN.
Tank.
17 10 94 JHe Mi tot
MEASURES
Kokoonp.piir.
FOR RUBBER ELEMENT 1/2
17 W 94 tr.
4V閒L0138-1
A No
CHKD. A55EMBL Y DR6. no
17 W 94 別り Korvoo ロ/?G.
\PPVD. SUPERSEDES _ \N0. Muutos\
4 之
ALTER
Kuvan esi tus on skemaatt inert.
Kumien korkeudet vaihteLevat
tapauskohtaisesti.
を 田 mzi
c
r+H-, i+hf,
が
X)
-DISTANCE 化ATE W!U BE AS5EM目ぶD BETW巧N 化E END AND THE S!DE RUBB巧 E化MENTS
FOR THE ENGINE がTER ONE 化AR Uが BAぶD TO ALIGNMENT CONTROし AND TO CREEP
OF RU郎巧.
-NUMBER OF PしATE5 ARE R化AUNG TO THE ENGINE AND INSTALLATION.
-Pし ATE5 W!しし BE PM:がD がPARATEし Y.
乂
00がLの巧00 ^KUMI ELEMENT IN VaLILEVY
が5T. PLATE巧R RUB目巧EしがENT - 4VがLの55
0.4
KpL Osa [ィ/neen 的od/. Osa toi aine A meen Lootu R./Vo し m
Normi, pi in. /〇!〇6〇〇广阳i pa i no
ITEM- \MA 巧R!Aし CODE
PCS PART OR MA ぴRIAL STANDARD OR MAT巧!AL QUAし が.//だr
NO. DRAWING _ /MAT巧!AL STD WE!がT -
©じ MED
^yypp> VASA Suhde Kumieしement in v〇しiしevyn
TYPE 1:5
46 SCALE
General:
Installation;
時
STRETCHED
TWI STED
CDRRCCILY installed
Figure 1
-When extがnal pipe are aリgned to the engine, (he extがnal pipe shall
be fastened
by tack welding protecting the flexible hose against heat and weld splash.
Remove the flexible hose before final welding of the external pipe.
P巧e Documcnl No. Rev.
2 口) 4VG0し0的5
Fastening:
a) Flange connection:
-Put the nut and ring on the pipe and fasten け finger tight
-Push the pipe to the bottom of the internal cone of the stud and prevent
化e hose trom turning while りghtening the stud.
The external pipe shall be anchored to the steel structure of the engine
のom wけh pipe clamps as close as possible to the flexible hose. Observe
that the clamping must be very rigid in aり direcりons in ordが to prevent
vib巧むon and movement of the flexible hose connection.
@ しetkun voLmistu巧SIvS DD.MM.YY
Dm OF MrnjFAcmm OF HOSE AS5EHBL Y
;が 700
が00 LeUunh’rist:in,^ABA-0S5
/703c/
LamposuoJaLetku, Puroi aか-051 HOSE CいMP,巧A目い0巧
THがMAしかホし0 nose, PYがjAa- 的
051
巧
/
o
が
w^WWWWWwwwxwwwwwwwXwwwwwwwWV^WWWWW^W'^^
Letkut しaippa:
HOSE:
Flaws;
HyvSksyUy tioimittaja: H!-FしEX OY w-化がりド. Tyyppi: 8巧0-20
がPROVED SUPf>L!ER
HI-化け OY. TY巧:8!50-20
Poimutettu monikerrostefしonLetku NimeUiskoko:日の2
COfmjGA 巧0 MUし T!-し AY巧巧化ON HOSE
NOtm化 SIZE; DN32
C
Tyypp i t 6850-020 PaineLuokka: PN25/PN40
TYPE: 8850-020
NOMINA し PR巧SURE; PN巧/PN40
Nimeiiiskoko:11/4" I广toしaippa tosotiivisteeしし5
NOMINAL SIZE: ! 1/4^
Suurin kSyttSし5fupなiLa +200 で しAP巧0 FしANGE HIW GAが£T
wArtsilAeo^il
TWPP,’ War巧!しA
@りがD
が Sりhか 1:2 Letku
sc化£ poLttoaineputkeLLe DN32
ジ 21!2 98 州り JJL r織離匿しOY
_ D25050 片OSタりをかteづocc. ■(〇 广69…>€のがな TlfiKU FACrOffy
ぶの巧 JMO JJL 了をSt pressure T巧れ1. F!がANp み :
I ,no HOSE
c の/イイ5 み.• ._H〇s し 5x... Piii'し が/かび タ
6 29 !2 95 JMO JLE 口ぶが 0ががのXし5 AD,漏 28 09 95 JMO Ml tot
FOR FUEL PIPE DN32 レ
0 巧 10 95 RMし JLE 011723
巧AWN. ぷりタ巧 ががW巧 ••
TEXT CHANGED Tort. なわかV.
3V3が00のd
JOP ASSeMBt, r 〇f>c.
パレi/tゥj Pym,
Mjfv. CWD.
iLIEL T.kijS
ザ Umoi tu5_
no >«ぃ,.£凶
飞 の 生が ぷが巧 \DfiG
ML
APP\
A A n n
IKi KJ
IKj
D2
LI Dl
林
Z = NUMBER OF HOLES
POS D Dl
02 の 7 ALLOWED MOVEMENT AUOWD FORびS
お イA7が \LA FERAL ィん い;■.
N5 25 N/mm
!05
ffS 85 14 /イ N/mm
? NS 32 135 !40
4 3.2 ± 15
t目 ジ 17
WO 18 4 /公 3>6 よ/之
NSが
±15 巧
S 135 ISO ! 10 16 巧 イ5
4 J巧 クイ イタ
< N5 50 160 165 !25 巧 巧 ん/ ± 12
5 N5 65 165
4 んク t 23 t n 巧 5り
185 /イ5 16
4 W ん5 ±23 i II が 55
6 N5 60 !75 200 160 巧 だ 20
7 8.2 ±23
± 10 巧 no
NS 100 /タり 220 180 巧 タ
巧 N5 125
20 え4 i 23 i 10 108 136
200 250 210 18 巧
タ N5 150
22 は之 ±23 /公 !50 347
230 285 240 22 巧 22 じ,! ± 33 365
JO N5 200 250 340 295 i 8 !eo
!!
N5 250
22 12
24 なタ ±35
i 6 !90 378
255 395 350 ぶ 12 26 26,3 よぶ 260 639
12 N5 300 ィが i 6
285 400 ぶ 12 26 ぶ *35 t 6 226 1766
00519-0179
2 りり6け-り/0り
*-; CONNECTIONS FOR ON 200-300 ACC.:TO DIN 巧0し NPW
3 りがけ-り/か
CONNECTIONS ACC‘ TO DIN 巧0!,NPW
00619- 0182
5 006J9- 0183 WRNA日げ5TE化化ANが5
ら 0り6巧-り/タイ T巧 T PRE巧URE 25 bar
7 00619- 0!目5 MAX. WORKING TEMPERA iURE ! W〇C
巧 りり6け-り/が MATERIALS
タ 00り 9- 0187
STANDARD:目EU0W5 し化4!
10 がおけ-り/タ6
II 006が 0207
FLANGES 5C 37-2
12 00619- 0280
Ch.
3! 07 90 化
\DftG.
\N〇. 4V50B0051 グ
IがK. MADE
bいDATE
APPVD. memo no. explanation
8 06 96 JOPし Id D22A30 \rOLERANCE CHANCED
T•し
ク
C B
た e D3
ミ句 问
も
A
+7 ®
-3 02
z = NUMおR OF HOし ES
P05 D パ
D . り/
の. D3 0イ ぶか Z M!N.目END. WEIGHT TEST PRESS,
RADIUS/mm か
DN 32 32. I bar \
400 HO 100 が 43.3 4 300 イ• / 60
2 ON 40 イり./ 400 150 !W 18 52.3 づ /< 360
3 ON 50 50. / イ.9 12
400 165 )25 !8 68.6 4
4 W 420 己9 60
DN 65 65. I イりり J85 MS 18 83.6 A 16
5 DN SO 495 )2
80.2 イりり 200 160 18 Wl.7 巧
ら W 615
DN 100 100.2 500 220 180 W 72777 巧 f2
? DN 125
W 825 /り.片 12
巧
125.2- 500 250 2J0 18 /が.0 8 18 1125
ON ISO !50.2 600 2イり
13.8 12
285 ぶ I 176.2 巧 18 1400 17.? 12
POS AししOWED
Fし AWE A Fし厲e目
MOVががT COLLAR C HAT. NO
LATERAL
±15 OIN 2巧5 St37-2 DIN 2656 St3?-2 D!N 2656 505
2 ±12 〇lN 2633 5t3?~2 00が目00930!
D!N 2673 5。7-2 DIN 2573 St37-?
3 巧 〇lN 2635 St3^ OOSOBO09302
4
ロ/かぶが5。巧 DIN 2656 5t35~
0060BOO9303
±7 DIN 2633 5t37^
0!N 2673 St37-2 D!N 2673 SC37-2 0050日009304
5 よ5 DIN 2633 5。巧 ロ/かぶのSt37-2
ら D!N25735t3?-2
i7 PIN 2633 St3巧 D!N 2573 St3巧
0060BOO9305
D!N 2673 5t37~^
7 巧 DINぷ33 St巧与 00608009306
0!N 2巧3 5t37-2 D!N 2573 5t37-2
5 が DIN 2633 5t37~2 00608009307
0!N 2673 5t37-2 D!N 2673 5。7-2 0060己009308
*〜/rty /* CA*
4V60B0093 わ
Rev.
POf'ty •fithoijt <一 oグ c一 ウー
IがK. DATE MAD6 APPYOAjiEfiO NO.
explanation ____
6 08 06 98 JOPし Id Dの的0 tolerance chanWd
Xしの) ち
DW巧巧-St を
ウ
哪
0
L2
+7
し1立
P05 0 か. の。 しな
QX し2 MIN. BEND. WEIGHT TEST PRESSURE
f^ADlU5/mm
反 イ.之 虹 bar
!! .0 250 が 90 0.10 12
2 JO Q.2 13.9 285 が 90 り.;5
3 !2 10.2 15.9 285
12
イ5 105
A 15 12,2 18. 4 0. 20 12
515 イ5 120
5 18 0.35 12
W.2 23.5 5/5 巧
ら 150
の 20.2 28.5 360
0.40 60
55 !95 0. 50
28 25.2 3^.5 360
12
巧 55 195 公が 60
35 技2 の.3 360 55 300 0.90 J2
POS AししOWED
MAT. N0
MOVががT
しAT巧Aし
±14 00608009501
2 よ巧 006080095OP
3 よ/5 00608009501
4 巧0 0060600950^
5 パロ
00608009SOS
ら り3 QP60B009506
7 ±12 00608009507
巧
±7 00608009508
バイん KMPERAWRE:
+ !20。0 ロが。い FOR f20-300
(パ目-572*F) MAX A化OWD WORKING
PRESSURE TO 目E REDUCED 目Y
けA巧R!Aし HOSE: 20%.
A!引 32! (XWCrNiTi 189)
COVER: 併。り/W巧5 5rびげ
曾 yortsiしQ NSD
F化X!Bし E HOSE
Finland Oy
___ Mar ine FOR. STARTING AIR,
\Pr〇duct FRESH WATER AND 0!し P!巧5
05 03 9か目d /目。かLund ロイが \DRG.
◎肉AM爲區/區Ldil區(LA區區L F◎巧_时◎了の7ATT屋肉.
D3
し2 D2
U D1
Z = NUMBER OF HIXE5
の
OD
け
’
二
庄
ODO c~L0
Co
二30IS き二三
0O-P
を
ご
日)的
/ をs
r
00
lYtSfH
け
/ を
玄
cl
/
P
し
しetku:
HOSE:
UUm做祀U!T!N;
HALE THREAD STUD:
LaippOi HyvSksytty toimittaja: 1^!ィし0( OY
れィかが: APPROVED 5UPPLJEP
HuvSk巧tty toimi ttaja: HI-化が OY
HI-FLEX or. Tyypp ミ: 9855 + 4168 APPROVED SUP化 IER
Tiheapoimuinen r'uostumacon kokoinetoしLiLetku
Ml-化むOY. TY巧; 9把5 ♦ 4 !S8 fine 屯DED STA!化巧5化しがTAU HOSE
Haponkestavaa twasta, avalnvaiiししろ
NimelUskoko, DN32/DN50 acid-proof 5TE化,y!TH U!DW AぴOSS れATS
Tyypp i: UNHI
wPaineLuokkat
饥臟5/だ,口の之/抓互り
Pm〇/9NW
TYPE: UNH!
NimeUiskoko: Dの2/DN50
':9680
9680
NOHINAL PRE巧URE: PNWがNぶ NOMINAL SUE: DN32/DN50
Ni met Liskoko: DN32/DN50
NOMINAし SIび:
Intoしaippo tasotiivisteeiiS DN32/DN50
しが巧DれANGE u!Th GA5びr
MaUriaaU: A!S! 3W
MAT巧lAし AI5I 3!S
ド/7¢もり/Wぶが
REF■巧かび;DIN 2巧6 21-能80-0S0AJNti!-050巧巧5-050*"6S-050 いし 0 0のが0! 09の、
2 G2 リ5 巧I /が /巧 巧 /イ Jm 8
21-沉80-0巧/UNM1-0お巧 报S-のみ4ぶ8-032い!. 0 りのがり/ロ90/ Gい" 100 巧\ 巧 140 巧 !2
Im
Merkinto/MARKING MAT巧I化 cooe ロso A DP B づ ご む な
Suurin kSyttSし5mpな i し〇 +50,C ITEM
Mけ .0巧RAf!NG 巧MP巧ATURE 巧0 *C
む WかtsUQ NSD
W«RTSLANSD
Corporation Letku
FINLAND
Max, tyopa/ne W bar ~ Techno しoqy AhtimenpesuyksikoUe
MAX. OP巧aTING P巧55URE W bor かウかCf
が ◎じ你りI w/巧 巧 HOSE
’WがI りタの,巧a VA T/Teravc レぶrがG
FOR TC-WASHWG UNIT レ
Koepaine 2 X max. tyopoine \CHK〇\ tB 03 t99e\
TOし/しindが,が
巧ST PR巧SUが 2 X MAX.が巧AT!NG PR巧SURE
3V3が 0109
\SCAL£ \w
W.
\appd\
8
巧り•? /巧ff JJし/し epponen 1,2 みy,
6 ,•巧,ぃ分グがみ0, 心々W 〜,
I パwtos] Pvm.
k TER.\ りイだ
fork. /ImoiCus I み £ W £ys
CHKO. HEHO NO. Mikrof.
ゴ 24.06. 66 \ ME EXPLANAXION
CAChORM/lNG mCROF.
e 25 n 86 ME Iバイだ々巧rスジが•ロ
// 09 69 460033389Fl\ POS NOS 4 AND 5 ADDED
9 29 04 92 遺 曲 320016492 MAX. PRESS. CHANGED W
h !6 06 92 HVし 320031592 MEASimS 歷ED
を芝しP化お.
30 JO 92 PM5 JRe <6D029692Fl\ POS 6 ADDED
之///が 崎 ERo 012002 Text •Supが ied か/ the Shi牲pr'd.
k 09 02 96 ALe A 5m 012500 odded
POS. J ADDED
i
た
た
POS. D
WEIGHT MATERIAL NO
か
TEST PRESSURE:
!2 bar
MAX. SERVICE TEMP.: + !50*C
MATERIAL:
NITRILE RUBBER-RAYON-CHLOROPREBE
SPECinCAffON: RUBBER
60830
Ch. 23 04 6! JOB
\〇RG.
\N〇.
4V60巳0029 k
D
Pipe
(>solV
I
rm)
c
0マ
0
むexibしe hose
4V60B29
S公 S L
Dieseし engine
connection 701 だ
@ じ MED
Tyyppi VA5A Suhde
TYPE
SCALE
1:5
MOUNTING OF 化 EX IBぶ HOSE
OY Wか T5!U A 目
VAASAN TEHDAS VASA FACTORY Painot FOR CRANKCASE VENT I し AT I ON A
ぶ?./り-が Hi tat
\ORAWN. HHa MEASURES
Tank. Kokoonp.pi ir.
CHKD. 30. !0-87 がC A55EH8L Y DRG.
松;似 09. n.9〇 JOB KorvoQ \DRG.
4V60L0414
SUPERSEDES \N〇.
A 2 ALTER
(イ)
|>
Engine exhaust outlet
イろ
1 Pipe cLomp
2 Fiexihie pipe 巴onnection
ぞ J Engine Frame
r /
WSTAししATWN PROCBXJRE
し The gener曰ting set (〇广 engine) sbouしd he instaしLed in i ts
finaipositionbefor'e
ony externaし pipes are connected.
2. Fasten the Fiexihie pipe connection to the connection on the
engine according
to the Foし Lowing proceduf'e.
2. ! IF there is a counter Fしange, remove it.
2.2 Fasten the fixed fしanqe of the FLexibLe pipe connection to the engine side with
。曰asket between the fLanges.
2.3 OiL t:he t:hreads of 化e screws and nuts, fit atし
screws and tighten untiし finger
tight.
スイ
Tighten screws in o crosswise sequence using a socket wrench. Inc广ease the
tightening torque groduaLUi unCiL the FinaL torque is acheived.
义 Connect the free end of the fiexibie pipe connections to the externaし piping.
3.! The fLange of the extemai pipe should be in Line with the fLange of the engine.
No twisting, compression or elongation of the fLexibしe pipe connection is aししowed*
しe. it shouしd fit between the Fしanges in a str'aightpositionwithoutreshaping.
ALign the externaし pipe and weしd the counter' Fしange on to the pipe.
3.2 Bolt the swivel flange side oF the FLexibie pipe connection to the FL曰nge
of the external pipe os desc广化ed in item 2.
イ. Anchor^ the exter^naL'.pipe to the steeLstructur'eoftbesbipcLosetotbefiange-
Observe that the pipe ciamping must be ve广y rigid in cruder to prevent vibration
and movement of the fLexibLe pipe connection. Most probしems with bursting of
the fLexibLe connection originate Fr'om poor^cLamping.
ふ
The fLe>a‘b しe pipe connection 历us t be p广0 tec ted From externa し mechanica し
damage-
Ther'e must be enough space abound the れexibie
pipe connection for 广eguしar
supervision and maintenance.
-EZ
I
mm
を
ミ‘ (イ) ぶな
INSTAししATION PROCBXJRE
1.The generating set (or engine) sbouしd be instaししed in its Finaし position befor'e
any externoi pipes 〇广6 connected.
2. Fasten the fiexibie pipe connection to the engine acco广ding to the foiiowing
procedure. ALL stud coupLing parts shouしd be しubr'icated with engine oii.
2.! Remove the nut From the stud coupLing of the engine and put it on the pipe end of
fしexibしe connection-
2.2 Remove the ring F广om the stud coupUng of the engine and sUp it over the pipe
end of F Lex ibie connection 4 V60B0009 wi Ch the むれ1〇〇6广 end out wards against the
bottom of the stud coupLing.
2.3 Screw the nut with Fしexitしe connection and ring manuaiiy to the stud coup Lin。
untiL finger tight.
2.4 Push the pipe of the fiexibしe conaection against the bottom of the intcrnaL
cone
of 化e fitting body,
2.5 fiar'k the posi tion of the pipe as weLi as the nut wi th a ma广ker' pen,
2.6
——Tighten the nut 1!/2 tu广n whiLe the pipe ispreventedfromturning,
义 When the FLex it) ie pipe connection is Fitted to the engine, connect the externoL
pipe to the end of the FLex ihLe pipe provided wi th the stud coup Ling- The stud
coup Ling on the FiexibLe pipe is sim!しan to the stud coupし ing on the engine*
i,e. a seamless steei pipe accor'ding to DIN 2391/c wiしL fitdir'ectiytothestud.
The tightening procedure is the same os outUned in item 2.
IF seamLess steeL pipe isn’t aval LabLe an adapter piece wi th a suitab しe outer
diameter can be welded to shipyards pipe in o^der to rit the stud coupling of
the Fiexibしe pipe connection- Miしd steeし(St 35) isr'ecoimended.
The FLexibLe pipe connection shouLd be 阳ounted in o st^ロigbt position aLtbough
some bending r^adiousisaiiowed.
The FLexibie connection shouLd be protected against external mechanicai damage.
The shipyo广ds pipe sbouしd be Fixed witb suitabLe pミpe ciafnps close to the
fiexibie connection in o^der to pr'event vibration and movements,
INSTALLATION PROCEDURE
し The gener'ating set Cor engine) shouid be instaiied in its finaし position before
any externaし pipes 〇广〇 connected.
2. Remove the counter fLange From 化e engine connection. Fit t:he FLexibLe pipe
connection tempor^ariLy,
义 The FLexibie pipe connection sbouしd not be exposed to oxioif し〇1〇广〇し
or angular
deFiection. Aiign the exter'nal pipe in o广der to achieve this.
3.1 The counter^ Fionge sbouid have o smooth seaし ing surface against the rubber coしLor
ond the inner が伽6(:6广 oF i:he FLonge shouLd not be しQ巧er thon the inner diometer
of the ^ubbe广 compensator•
3.2 Fix U)e fiange by smaしし tack weidings at threepointsoroundthepipe.
Take care not to the heat the fionge. Protect the njbhe广 against weid spLasb.
3.3 Remove the FLexihiepipeconnection,
ん WeLd the FLange to the pipe and Let i t cooL down before proceeding.
5. Fasten the fしexihie pipG connection to t:he connection of the engine accordino
to foししowino procedures
5.1 Both fしanges oF the fLexibie pipe connection
are swiveし fianges which means it can
be instoUed with eUher one of the Ft曰nges to the engine•
5.2 OiL the threads oF 化色 boLts and r>ut:s, fit ait boLts the head
on the compensator
side and the nut on t:he pipe side and tighten unりi finが广 tight.
No gaskets orを needed between the FLanges as the rubbe广 COLLa广 is squeezed
in between the fLanges.
5.3 Tighten the nuts in a diagonal sequence with o w广ench on the outside wbiLe the
boit head is heしd Firmiy on the inside. Take 〇〇广6 not to damage the r^ubber
beUows wi tb 化e too し*)
6. Fasten the other side of the Fiex化ie pipe connection in the some wou as desc广《bed
in item 5.
7. Anchor^ the exter'noL pipetothesteeistructureciosetotheFiange.
Observe
that the pipe ciamping must he vet'y rigid in 〇广づ6广 to pr'event vibration and
のovement of the fiexibie pipe connection. Most pr'obしems witb bursting or^iainate
ド广〇而 poor cLamping,
目. The Fiexibie pipe connection must be ド广〇16〇1色づ From extemai mechonicai damage.
了here 历ust be enough space ot'ound the fLexibしe pipe connection Fo广 regular
supen/IS I on and maintenance. The 广リ化色。part must not be painted.
INSTALLATION PROCEDURE
し The generating set (or engine) should be ins tailed in i ts Finai posi t ion before
any externaし pipes ar^e connected.
么 ィいタn the externaし pipe to the pipe oF the engine. No axial,とoteroi
anguiar' deFし ection oF the れ ex ibie pipe connection is a しし owed- or
乂 InstaU 化e fLexibLe pipe connection simpLy by supping it
over the flange Less
pipe ends.
ん Tighten 化e HexibLe pipe connection to the pipes using bose cLamps.
5. Anchor^ the exterviaし pipe cしose to the Flexibie pipe connection.
な. 13 02 9! か9 4V60L0519
9
Installation Planning Instructions
FlencJec 6の,6の
4 X Wるrtsりさ12V46C
WARTSILA NSD CORPORATION
ENGI\E
W 12V46 AS MAIN ENGINE No. T3709431
(unrestricted service)
Code Description
なy / Insねllatio
APPUCATION: PAGE
DATE REVISION'
3(4)
MARINE 14]unc 2000
ENGIMH
W 12Vが AS MAIN 巨NGINE No. T3709が1
(unrestricted service)
Code Description Qty / Installation
Miscellaneus tools
84の11 Deflection gauge for crankshaft
863001 Limiter for fuel rack movement 2
が4050 Hydrauじc tension cyじnder
8が020 Checking device for cylinder
の7020 Mounting device
の7040 しever for draw of overspeed trip
が7㈱ Mounting device for screw M20
の7の8 Unive巧al puUer
846160 レuiding mandrel for assembly of seal of HT-pipe
の0008 Torque wrench 40-200 Nm
820009 Torque wrench 150-800 Nm
の0の0 Torque wrench 日-50 Nm
の1005 Eye bolt sぴew MIO 2
的1002 Eye bolt sぴew Ml2 2
の:1006 Eye bolt screw M16 2
の3002 Shackle A 0,4 2
の:3003 Shac:kle A 0,6 2
的3004 Shackle A 1,6 2
の3005 Lifting bend 500 kg 1500 mm 2
860170 Air operated hydraulic unけ
861143 Sealing sがわ r hydiraulig t:001 M9Cbc6
tools list
WARTSILA nsd CORPORATION wartお设 NSD 円niand Oy Marine
APPL に/VriON PAGE
DATE RKVISION 4(4)
MARINE 14June 2000
ENGINE
W 12Vが AS MAIN 巨NGINE No. T3709が1
(unrestricわd service)
Code Description Qty / Installation
FOR_CYLINDER HEAD
が//が Pin For tightenina oF
250 0.6
nuts H90x6
390
が//が Hyか.tightemng
90.0 A
device For nuts M弓0夏5 で
832 001
巧
Lifting tool For
cyUnder' head
20.5
580
395
592
台 0 y〇r化 U〇 化D
Finland Oy hamtenonce toots
Mor ine
VJ^rrStANSD
12Vが
• 999いOg / DohlbがQ
/ /口
15が/でがisが。
4V92K0425-1
CODE D巧CfUPTWN OUTし! NE WEIGHT QTY PER
NO
お SHIP
120 つ
が公りロ/ FeeLen gauge For r
0. 04
voLve 〇1色〇广〇〇〇色
208
808 001 T-wr'ench for 广
厂 0.5
indicator VOし ve
■ ISO
0165
ORC
2/13
NO
4V92K0の5-2 r
— ___ 々•,.
CODE OE%R!PT!ON
OmUNE yEIGHT 。けが/?
NO か SHIP
0165
400
I
かりりの しapp. tooし for storting 3 スイ
vaしve seaし.surface
380
250
が5の/ で
しけting toot For
么り
rocker arms 句
33d
J7J
620
860 WO HyかauLic pumpCWOO bar)
30.0
with hoses
号 賢
W3、
僧之/rりが5-ん
CODE DESCRIPTION ourし!NE WEIGHT OTY PER
NO
か SHIP
FOR P じ TON
835 001 しけting tooし W o L g
11.5
■ "I ^
イイり
•がり
心.
1
835 002 Guide しever For
piston ossembiy 1.2
4^ タ
4V92K0425-4
CODE DESCRIPTION OUTLINE WEIGHT QTY PER
NO か SHIP
307
が//之り
Hydr'ouUc tightening 巧 S.6 2
device (H42) A
167
110
が/りぷ
Pin For tightening 0.05
of nuts
H6
803 00f で
Moun し/di smoun し dev ice 1.5
For screw H42
90
1660 740
接
ふ7ゴI
4VのKO の5 - 5
CODE D巧CR!PT!ON OUTLINE WEIGHT 。厂ド戶が
NO
か SHIP
660
ミ 1060
イが
836 039 Yoke For Ufting of
16.0
cylinder Liner
城
O
PA な fORC
4VのKOの5-6。-
M?. NO
S/J3
CODE りだ饼が77 ロ//
OUTし!NE WEIGHT QTY PER
NO
か SHIP
巧-イ巧
がなり/之 Inside mi〇。〇の〇じ〇广 For 0.6
cyし1〇づ色广しiner
で
FOR MAIN BEARING
803 004 Mounting device for §1 し5
side screws (M55)
タ7
IR な
が/りり/ Turning tooL 化5
巧
A
68
/ぶ.を 13日 3
570
660 050 HydrauUc pump り 50 bar) !5.0
with hoses
fB /が5
3
が//りり Hyか.tighし devke for
eW5
!3.0 2
nut:s 015目) 画〇岛— で
接
7/13\ 4V92K0425-7
CODE DESCRIPTION OUTLINE WEIGHT QTY 巧R
NO
か SHIP
が/りりタ で
Distance sLeeve For イ•イ 2
hyか.cy Linder
0120
130
巧3
780
1300
636 041 Transport device
P K P 16.0
into cr'ankcase
す
想
FOR W化CTWN EQUWMFNT
806 056 Specioi key O 义5
技 4VのKO の5-8
がブI
CODE D巧CRIPTWN OUTUNE WEIGHT 。厂ドが/?
NO
か SHIP
ぶ/りロイ
しifting tooし for 匿
么り
injection pump
百
目お0が yi thdr.dev. For
inj.pump spindie 4.3
を
t
356
含
664 00 J
Testing device For 飞 13.0
nozzle equipment
b'
/な
785
FOR CAMSHAFT
の4 053 しocking device For 〇 ロI o H.O
camshaft
PA な OfK
4^
4VのKOの5-9 -
NO. NO
がJ
CODE DESCRIPTION OUTLINE WEIGHT OTY PER
NO か SHIP
700
834 010 MounLdeviceFor 70.0
camshaft bear ino A
1024
645 020 ComsbaFt mounting device 30,0
可
回
の5
かが"/か/ィ
も
FOR LUBRICATING PUMP
た0 T
MISCELLANEOUS TOOl ^
6が;// De Fし ec t i on gauge ん3
for cr'onkshaFt
uyi3\
4V92K0 の5-W-
CODE DESCRIPTION OUTLINE WEWHT QTY PER
NO
か SHIP
223
が7りが しever'Fo。d广Qw of 沮
2.5
overspeed trip
1500
58
-化0
m.
975
の0 010 wrench
IS- Nm a 0.6
300
技 4V92K0 の5-U-
;ぶ7J|
______ — ___ 々•,
CODE DESCR!PT!ON
OUTUN目 WEIGHT QTY PER
NO
か SHIP
FOR rURBOCHARGFR
865 002 A日B TPしの
with 广〇ししing 66〇广!〇95 25.0
公 ドしが
w
4VのKOの5-13
^MRIS-MARIN 巨 Reference sheet No; 75H 14004
Valve Grinding Machine type 7目H
R
CP
3.3
o
終慾资
32 1.1 23 Z5
71
I し■し し 一
な
3.1 到味
12
6.1
3.2
心
2.1 75H ゎr WARTSILANSD
WARTSILA 46
2.4 p〇6 paけ No
qtv
m STANDARD SUPPLY
»fMt CQUtWyiCMT ■
2.5 しc 旧1 chuck 1496
3.3 SpeciaT'QfWfiing wheel 17/1373
7.1 Dial gauge 79B01
7.2 Holder for dial gauge 87
尸ACKINO
CMRIS —MARINE AB
Subject to change without prior notice.
CMRIS-MARIN 巨
Refがence sheが No: HON 140p1
Honinq and Deglazing Machine type S
い
Ml
5.1
12 NV5
NV6
6.2 8.1
9.1
8.2
6.1
ら2
2.1
に HON 巧po S 31/4みLB1わr WARTSILA NSD
WARTSILA 46
6.3 i化
£
pan No
がV
11 AMMRO SUPPLY
05 巧 SO
112
1
tfi
2 4 2 1
Guide support 05/8693
Guiding tube, upper 0 己/61 3
3 3
id
PACKING
CMRIS —IVIARINE AB
Subject lo change wけいut prior notice
Pa け no. QTY Description Paけ no. QTY Description
111018 Shim
111024 Upper part of connecting rod
113013 Piston ring set
:[が:180 Injection pump, complete
161の6 O-ring for injection pump
巧0101 O-ring わr fuel disれ化lUor housing 2
16の 50 Main injection pipe, complete
1が151 Pilot injection pipe, complete
167035 High pressure connection
1200が O-ring for high pressure connection
120064 0-ring for high pressure connection
1001巧 Bearing bush for intermediate gear 2
131017 Thrust bearing
犯9001 Spare parts わr TPL 巧(HZTLが13がRl,R2)
己0の巧 Spare parts for WECS system
CODE DESCRIPTION OUTUNE WEIGHT QTY PER
NO か 5H!P
.しこ 766 つ
WO 004 5/de screw M56 り.5 2
虹
が5
WO 089 Round nut Mお for 7.が 2
side screw 0 0 0 0 0 飞
を
ぶ
‘5_こ !0!4
100 092 Mam bea广mg SC广ew M90 3 59.0 2
I
ダけ7
WO 091 Round nut M90 for 8.2 2
mam bearing scr^ew
0 0
O
© V。尸な "。wり
Finland Oy
Spare Parts
Marine み。。。69,~~?0■
W12Vが
yM〇e\〇2 09 19的\jiD。/ Dか比がg
、/マ
Iのの;555 SOK / KarLsson 4V92U239-1
CODE DESCRIPTION OUTLINE WEIGHT QTY PER
NO か SHIP
220—
WO 096 Main beor'ing sheしし upper 10.0
25
100 112 Th广ust bearding haしf 12.4 4
の/り
100 WO CyUnder' Liner 1じ0.0
飞
技
2/? ’ 4V32L1Z39-2。-
______ R%v.
CODE DESCRIPTION OUTLINE WEIGHT Q 下 Y PER
NO か SHIP
1082
白^
816
0519.5 3
124 030 Cyし inde广 head gasket 0,5
1590
100 094 CyUnder head screw M90 u: つ 89.0 2
が37
WO 091 Round nut M90 for 目.2 2
cyUnde广 bead screw で
0 0 0
o
ロ
W32
120 009 Exhaust vaive seat ring 2.7 4
が80
676
121 020 !niet vaLve, compしete 25.0 2
PAGE DRG.
NO. HO.
4V^L1239-3。-
3/?
CODE DESCfUPUON OUTUNE WEIGHT Q下Y PER
NO か SHIP
-162
123 015 Starting VOLve, compしete 么イ
厂
O
左
154.5
125 010 Safety 么ve, compしete 1.2
495
167 001 Injection vaしve, compしete 17.0 の
fry
290
167 145 Piしot injection vaしve 3,8 12
compiete
5
を
PAが
4VのLIの9-4
NO.
4^
4/F
CODE DESCRIPTION OUTUNE WEIGHT QTY PER
NO お SHIP
613
113 025 Piston 207.0
ち
己
?—
で
/リりM Gudgeon pin 103,5
立 n
ぶ
374.5
0222
で
川004 しower' po广t of conn.广od
にI
日 え
695
4^
5/? 4V92L1239-5 r
CODE DだCRIPUON OUTLINE WE!州T QTY PER
NO か SHIP
で
165 180 Injection pump, comp Lets 90.0
过 りI
0 O 〇
旬
6り
<Uy勺
0320
100
WO 115 日ea广 ing bush For 7.6 2
•1が8广の6がate gear
0208
10
公 PAGE び?e.
4VのLIの9-目。-
NO. NO.
ORG.
NO.
4VのUZB9-7。こ.
7/?
贷Wさけお陪NSD
杉 Corporation Varaosat A目B TPL73 ahむmeりe
Finland
wArtsil^ nsd
Technology
SPARE PARTS FOR A己曰 TPし73 TC
ホe proper け of WiirlsiU NSD Corp, and shaH neither be の pied, shown or のmmunicaled to a third pがけ w け ho山 ibe conseni ofthe owner.
This doc is
11.3 E)(temalsysおm
The ex化mal syなem of 化e Direct Wa化r Injection sysわm is shown in かawm呂:
11.3-1 Drawing: 3V27A0015, Wa化r Injection. Flender 6の,683.
External system consists of low pressure and high pressure water modules. In this
inなallation two diesd engines are using a common low pr料sure modulも but each
engine has its own high pressure module.
Piping
The fast opening and closing of the high pressure needle in conjunction with the flow
fu化 gener*a化s high and low frequency pulses in 化e high preだure system. The ex化mal
piping has 化ei*efore to be firmly secured 化化e ships struc化re to avoi过 V化ratio打 and
mけal化tigue. Special care ought to be taken in bends, where both ends of 比e bends are
U) be secured. The mus should be of self locking type or similar to prevent unscirewing
due to vibrations.
DWI wががp巧むけが
The prenlter shall be mounted between the fresh water supply tank and each low
pressure water module. The filter prevents foreign particles entering DWI circulation.
Design data:
• Double fil化r (2 pcs)
• Fresh wがが flow 5 ぶ m3/h 化のugh 化e むIter
• Mだh な}im (abs.)
• Equipped with differential pressure alarm
11.4 Conむolandmonけoringsysおm
General layout of the DWI electrical connections is presented in drawing:
I し4-1 Drawing:1V50L9538, Wa化r injeclJon syがem. Cabling diagram for two engineん
The water injection syがem on 化e engine is con化oiled by E5 uniし which is built on the
engine. The internal and external wiring of E5 unit is presented in drawings:
11.4-2 Drawinも 3 Vうりし953え Wa化r injection sys化m. In-pulse unit E5 (CW rotatinか Wiring
diagram.
n.4-3 Dniwinも 3V50じ)540, Wがが injection syshm. Inすuke unit E5 (CCW rotatinか Wiring
diagram.
The wa化r injection modules are conlTOりed by A6 units, which are separately mourued
in the engine room. Electrical connections are preserUed in drawing:
11.4- 4 Drawing: 3V50し954し Wa化r injection sys化m. Control unit A6. Wiring diagram.
Iの
Fし OW FUSE P巧り/
01 UATER PRESSURE
02 INJECTION VALVE © T巧UA. . FしOW FUSE TEMP巧ATURE
FCV弓り A..化 ECTFUC RAIL VA し VE
PIPE CONNECTIONS
◎ Wりrt:snd N5D
Finland Oy INTERNAL SCHEME
V^2^^RTSILANSD 了u^ku Factor'u DIRECT WAT巧! N化CT ION SYSTEM A
Product 12V46 ©じ佑■ロ が INSTALLATION
Cs
Mode n 07 2000 \Asiy.drg. FLENDER 682, 683
XAHA/Havoia
ひ)たづ 25 08 2000
u IScaZe \no.
护 g.
\no.
I 化け drowtng /
Appd 01 09 2000 5HS/Suistoranta 4 V69E8355 a
Rev.
s the pf'opが of yか'け• LQ nSD Cが'f>.び>d shoLL net が be copied•かow
CO巧mumcoced to o third party wi chout かe consent of the
CO^. TYPS か化 D巧がしENGINE
cooe
cw
5
Lf^. り/似斯 立巧
ffeTlPN FROM ^PyH 0!Ni巧3 立巧
巧■ク RETURN LINE
mL
'がぶ 巧巧
み
dZD
w方3
か 分*fかがr かが巧タ 巧/5
ク巧
がが!
I乂ミ!
〜:しE’
かがぶ毛 Wタ
ぷ■ク
HIGH PRESSURE
m TER MODULE (M)
タ、J 化0广
28 ■ 2 PH ぶ#ィ 43L/mm
がf5打fW/化
WAT巧 iN TO Tが S巧TEM
巧■ク
FRESH UA TER
PRび!しTER 28 ■ 2
5 ムム
j._r
HIGH PRESSURE
m TER MODULE
L〇y PRESSURE (ZZD
5 MA TER MODULE
A
PH
28 ■ 2 々 20 * 4
PL X
3. Sbor
90L/min [M
〇 Wかじno NSD
Finland Oy Water Injection
Mo广ine
FLender 682, 683
@じがり 巧
{Product
yi2V46 \ums
Iパイが クク;ウスW JSNY / Nyby 化r DRC
kがりI !ク7 ,ク TKK / Korinkanta \DM
Iィがo| ク7 ;りぶ议? /ジ
\SCAiE
w. w. りり/5
/ (5s£ 也
Direcわ‘on B / Suunta B Fron1~ 到de / けusivu Dl化cHon A / Suunta A
@
の 〇
Pressure
がじがし--
タタり
890
な
0
0 O
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fify
弓0 l/min (运 3,5bar) WPM-0005
Nimellistuo け 0 Padmitfapiirus tus Generdt Tolerances なa/e Product Assembly Description
LPWM^2-5-A
Max working press Wiring Diagram 設-りのタ
3/5 bar Hyかaulic〔ircu!f Dia弓ram and
Max. tybpaine S郎kokaavio Wafer Injeけion
Assembly 台rt引おNSD Oy
Pressure media IV"がが
Max. +50〇C Project Work number Drawn by Jf(e Replaces Replaced by
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Piping mががおI
AISI316
Projekti
FけND巧が2
Tyonm おrainnumero
50205-2 m巧-2
Dがe
23.10.2000 ◎ Drawing Nro
Page
Putkis 十0 m3 十eriaali FけNDERが3 5Q206-2 10U20-2
Checked by
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MS
QP
Weight
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kg
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18 WLAOOOOOS Hose assembly Hvtar DIN-2022-けN
Letkuascnneima
17 WVE-PRV0002 Pressure controller Samson Type 44-6-1
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16 |\VHO-MM0()02 Painemit 化 ri
WKP-0002Tank 320 1
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Water Injection Hydraulic Circuit Diagram
________ W3けsり3 NSD
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k&k.Danoryhmifi
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わ odiKt/Tuott Asfcmbly njitlyy Description / PUruituben rUm•かi
LPWMが-5-A
Water Injection Hydraulic Circuit Diagram
Wartsiほ NSD
JK
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2410.2000
Dnwlng No. / Piiriutusnumero
Checked by MS 、Vatけ Hydra山ics
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level 1:FULL Water Injection Wiring Diagram
LEVEL 4: EMPTY FILTER. PRESSURE DIFF. WちけsおりSD
tank, level-control
Replaces RがIがed by
Drawn by fvjj
Date
001016 □M Drawing Nr0
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Weight
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cm 1
1000 か,,
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P001
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6が^ UけynnSt
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HPWM 2-43/18.5VS-5-A
HydrauHc Circuit Diagram
Wartsiほ NSD Ov
Drawn
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Ditc 17.10.2000 Dnwing Nq. / PUruftuinuinero
【げWM 2-4;5/18.5Vん5-A
Hydraulic Circuit Diagram
Wartsiほ NSD Ov
Driwn
Rcpiacts Rがaetd bv
Date 17.10.2000 Driwln^ No. / PUruitianumero
Checked by Weight/Mufi Water Hydraulics
Approved by
J«J Vfsi h.vd 円山 iルk a
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INLET PRESSURE くPUMP) PRESSURE DIFF. (FILTER) VALVE-CONTROL (V001) Hyt■日r Prか 50205 日nd 50206
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Finland Oy WATER IN化CTION がSTEM
W^TSEANSD Turku Foctoru POW巧 UNIT G1
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INSTALLATION
Made 27 05 98 JPR/Ruuskanen \AsLy.drg.
51ETAS 1187-1189
Chkd 27 OS 98 PEJ/Joし VOS 吹タ.
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