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Materials & Streams Report June 2, 2020

for EtOH9_5 - CFB - SPD base

1. OVERALL PROCESS DATA

Annual Operating Time 7,920.00h


Unit Production Ref. Rate 47,574,623.97gal(STP) MP/yr
Cost Basis Annual Rate 47,574,623.97gal(STP) UPRF/yr
Operating Days per Year 330.00
MP = Total Flow of Stream 'Product'
UPRF = Total Flow of Stream 'Product'

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2.1 STARTING MATERIAL REQUIREMENTS (per Section)

Amount
Needed Gross
Molar Mass
(MT Mass
Section Starting Material Active Product Yield Yield
Sin/gal( Yield
(%) (%)
STP) (%)
Pretreatment (none) (none) UPRF)
0.00 Unknown Unknown Unknown
Fermentation (none) (none) 0.00 Unknown Unknown Unknown
Distillation (none) (none) 0.00 Unknown Unknown Unknown
Utilities (none) (none) 0.00 Unknown Unknown Unknown
Hydrolysis Cellulose Glucose 0.00 89.07 89.07 89.07

Sin = Section Starting Material, Aout = Section Active Product

2.2 BULK MATERIALS (Entire Process)

MT/gal(STP)
Material MT/yr MT/h
UPRF
Air 2,416,954 305.171 0.051
Amm. Sulfate 645 0.081 0.000
HP Steam 237,600 30.000 0.005
Hydrolase 2,091 0.264 0.000
RO Water 1,487,587 187.827 0.031
Stover 749,074 94.580 0.016
Water 1,333,359 168.353 0.028
TOTAL 6,227,310 786.276 0.131

2.3 BULK MATERIALS (per Section)

SECTIONS IN: Main Branch


Pretreatment
MT/gal(STP)
Material MT/yr MT/h
UPRF
HP Steam 237,600 30.000 0.005
Stover 659,974 83.330 0.014
Water 923,239 116.571 0.019
TOTAL 1,820,812 229.901 0.038

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Fermentation
MT/gal(STP)
Material MT/yr MT/h
UPRF
Air 446,833 56.418 0.009
Amm. Sulfate 645 0.081 0.000
Water 12,257 1.548 0.000
TOTAL 459,735 58.047 0.010

Distillation
MT/gal(STP)
Material MT/yr MT/h
UPRF
Air 1,088 0.137 0.000
TOTAL 1,088 0.137 0.000

Utilities
MT/gal(STP)
Material MT/yr MT/h
UPRF
Air 1,969,034 248.615 0.041
RO Water 1,487,587 187.827 0.031
Stover 89,100 11.250 0.002
Water 29,700 3.750 0.001
TOTAL 3,575,421 451.442 0.075

Hydrolysis
MT/gal(STP)
Material MT/yr MT/h
UPRF
Hydrolase 2,091 0.264 0.000
Water 368,163 46.485 0.008
TOTAL 370,254 46.749 0.008

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2.4 BULK MATERIALS (per Material)

Air
MT/gal(STP)
Air % Total MT/yr MT/h
UPRF
Fermentation (Main Branch)
P-17a 2.72 65,723 8.298 0.001
P-17b 13.93 336,749 42.519 0.007
P-18b 1.84 44,361 5.601 0.001
Distillation (Main Branch)
P-23 0.05 1,088 0.137 0.000
Utilities (Main Branch)
P-27 81.47 1,969,034 248.615 0.041
TOTAL 100.00 2,416,954 305.171 0.051

Amm. Sulfate
MT/gal(STP)
Amm. Sulfate % Total MT/yr MT/h
UPRF
Fermentation (Main Branch)
P-16 100.00 645 0.081 0.000
TOTAL 100.00 645 0.081 0.000

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HP Steam
MT/gal(STP)
HP Steam % Total MT/yr MT/h
UPRF
Pretreatment (Main Branch)
P-8 100.00 237,600 30.000 0.005
TOTAL 100.00 237,600 30.000 0.005

Hydrolase
MT/gal(STP)
Hydrolase % Total MT/yr MT/h
UPRF
Hydrolysis (Main Branch)
P-12 100.00 2,091 0.264 0.000
TOTAL 100.00 2,091 0.264 0.000

RO Water
MT/gal(STP)
RO Water % Total MT/yr MT/h
UPRF
Utilities (Main Branch)
P-28 100.00 1,487,587 187.827 0.031
TOTAL 100.00 1,487,587 187.827 0.031

Stover
MT/gal(STP)
Stover % Total MT/yr MT/h
UPRF
Pretreatment (Main Branch)
P-1 88.11 659,974 83.330 0.014
Utilities (Main Branch)
P-26 11.89 89,100 11.250 0.002
TOTAL 100.00 749,074 94.580 0.016

Water
MT/gal(STP)
Water % Total MT/yr MT/h
UPRF
Pretreatment (Main Branch)
P-1 49.50 659,974 83.330 0.014
P-11 19.74 263,265 33.241 0.006
Fermentation (Main Branch)
P-16 0.92 12,257 1.548 0.000
Utilities (Main Branch)
P-25a 0.00 0 0.000 0.000
P-26 2.23 29,700 3.750 0.001
Hydrolysis (Main Branch)
P-12 7.68 102,444 12.935 0.002
P-14 19.93 265,719 33.550 0.006
TOTAL 100.00 1,333,359 168.353 0.028

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2.5 BULK MATERIALS: SECTION TOTALS (MT/gal(STP) UPRF)

Raw Material Pretreatment Fermentation Distillation Utilities


Air 0.000 0.009 0.000 0.041
Amm. Sulfate 0.000 0.000 0.000 0.000
HP Steam 0.005 0.000 0.000 0.000
Hydrolase 0.000 0.000 0.000 0.000
RO Water 0.000 0.000 0.000 0.031
Stover 0.014 0.000 0.000 0.002
Water 0.019 0.000 0.000 0.001
TOTAL 0.038 0.010 0.000 0.075

Raw Material Hydrolysis


Air 0.000
Amm. Sulfate 0.000
HP Steam 0.000
Hydrolase 0.000
RO Water 0.000
Stover 0.000
Water 0.008
TOTAL 0.008

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2.6 BULK MATERIALS: SECTION TOTALS (MT/h)

Raw Material Pretreatment Fermentation Distillation Utilities


Air 0.000 56.418 0.137 248.615
Amm. Sulfate 0.000 0.081 0.000 0.000
HP Steam 30.000 0.000 0.000 0.000
Hydrolase 0.000 0.000 0.000 0.000
RO Water 0.000 0.000 0.000 187.827
Stover 83.330 0.000 0.000 11.250
Water 116.571 1.548 0.000 3.750
TOTAL 229.901 58.047 0.137 451.442

Raw Material Hydrolysis


Air 0.000
Amm. Sulfate 0.000
HP Steam 0.000
Hydrolase 0.264
RO Water 0.000
Stover 0.000
Water 46.485
TOTAL 46.749

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2.7 BULK MATERIALS: SECTION TOTALS (MT/yr)

Raw Material Pretreatment Fermentation Distillation Utilities


Air 0 446,833 1,088 1,969,034
Amm. Sulfate 0 645 0 0
HP Steam 237,600 0 0 0
Hydrolase 0 0 0 0
RO Water 0 0 0 1,487,587
Stover 659,974 0 0 89,100
Water 923,239 12,257 0 29,700
TOTAL 1,820,812 459,735 1,088 3,575,421

Raw Material Hydrolysis


Air 0
Amm. Sulfate 0
HP Steam 0
Hydrolase 2,091
RO Water 0
Stover 0
Water 368,163
TOTAL 370,254

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3. STREAM DETAILS

Stream Name Feedstock S-103 Air-In-1 S-132


Source INPUT P-1 INPUT P-18b
Destination P-1 P-2 P-18b P-18
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 25.00 25.00 25.00 40.00
Pressure (bar) 1.01 1.01 1.01 3.01
Density (g/L) 1,201.51 1,201.51 1.18 3.34
Total Enthalpy (kW-h) 0.00 0.00 0.00 23.64
Specific Enthalpy (kcal/kg) 0.00 0.00 0.00 3.63
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Ash 4.333 4.333 0.000 0.000
Cellulose 31.165 31.165 0.000 0.000
Hemicellulose 17.583 17.583 0.000 0.000
Lignin 14.999 14.999 0.000 0.000
Nitrogen 0.000 0.000 4.297 4.297
Other Solids 15.249 15.249 0.000 0.000
Oxygen 0.000 0.000 1.304 1.304
Water 83.330 83.330 0.000 0.000
TOTAL (MT/h) 166.660 166.660 5.601 5.601
TOTAL (L/h) 138,709.076 138,709.076 4,748,862.469 1,677,214.629

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Stream Name RO Water S-144 S-135 S-130
Source INPUT P-28 P-20 P-21a
Destination P-28 P-27 P-21a P-21b
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 25.00 25.09 47.05 106.23
Pressure (bar) 1.01 10.21 1.01 1.50
Density (g/L) 994.70 994.67 1,038.04 839.39
Total Enthalpy (kW-h) 0.00 20.68 4,778.10 3,368.99
Specific Enthalpy (kcal/kg) 0.00 0.09 19.77 66.86
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Amm. Sulfate 0.000 0.000 0.081 0.000
Ash 0.000 0.000 0.385 0.000
Cellulose 0.000 0.000 0.535 0.000
Ethyl Alcohol 0.000 0.000 18.594 18.408
Glucose 0.000 0.000 0.501 0.000
Hemicellulose 0.000 0.000 0.240 0.000
Hydrolase 0.000 0.000 0.225 0.000
Lignin 0.000 0.000 5.267 0.000
Other Solids 0.000 0.000 13.296 0.000
RO Water 187.827 187.827 0.000 0.000
Water 0.000 0.000 166.316 24.947
Xylose 0.000 0.000 0.267 0.000
Yeast 0.000 0.000 2.268 0.000
TOTAL (MT/h) 187.827 187.827 207.975 43.356
TOTAL (L/h) 188,826.635 188,833.203 200,354.266 51,651.327

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Stream Name S-116 S-102 S-133 S-134
Source P-21a P-21b P-21b INPUT
Destination P-25a P-20 P-19 P-25a
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 111.31 82.60 99.80 25.00
Pressure (bar) 1.50 1.01 1.01 1.01
Density (g/L) 1,064.01 750.96 959.74 994.70
Total Enthalpy (kW-h) 15,125.68 817.43 2,040.91 0.00
Specific Enthalpy (kcal/kg) 79.06 35.88 73.93 0.00
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Amm. Sulfate 0.081 0.000 0.000 0.000
Ash 0.385 0.000 0.000 0.000
Cellulose 0.535 0.000 0.000 0.000
Ethyl Alcohol 0.186 17.856 0.552 0.000
Glucose 0.501 0.000 0.000 0.000
Hemicellulose 0.240 0.000 0.000 0.000
Hydrolase 0.225 0.000 0.000 0.000
Lignin 5.267 0.000 0.000 0.000
Other Solids 13.296 0.000 0.000 0.000
Water 141.367 1.746 23.201 0.000
Xylose 0.267 0.000 0.000 0.000
Yeast 2.268 0.000 0.000 0.000
TOTAL (MT/h) 164.618 19.603 23.753 0.000
TOTAL (L/h) 154,714.870 26,103.446 24,749.571 0.010

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Stream Name S-137 VLP-Steam-1 S-139 S-139
Source P-25a P-25 P-25 P-25
Destination P-25 OUTPUT P-17 P-21
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 111.31 40.00 97.51 40.00
Pressure (bar) 1.01 0.07 1.01 1.01
Density (g/L) 1,064.01 0.05 526.69 1,355.94
Total Enthalpy (kW-h) 15,125.68 29,570.52 5,585.67 770.96
Specific Enthalpy (kcal/kg) 79.06 626.28 72.59 11.48
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Amm. Sulfate 0.081 0.000 0.000 0.081
Ash 0.385 0.000 0.000 0.385
Cellulose 0.535 0.000 0.000 0.535
Ethyl Alcohol 0.186 0.053 0.087 0.046
Glucose 0.501 0.000 0.000 0.501
Hemicellulose 0.240 0.000 0.000 0.240
Hydrolase 0.225 0.000 0.000 0.225
Lignin 5.267 0.000 0.000 5.267
Other Solids 13.296 0.000 0.000 13.296
Water 141.367 40.572 66.122 34.673
Xylose 0.267 0.000 0.000 0.267
Yeast 2.268 0.000 0.000 2.268
TOTAL (MT/h) 164.618 40.625 66.209 57.783
TOTAL (L/h) 154,714.917 794,128,877.669 125,707.751 42,614.699

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Stream Name S-141 S-138 Condensate-2 S-165
Source P-17 P-25b P-25b P-2
Destination P-25b P-2 OUTPUT P-3
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 97.52 97.79 97.52 29.35
Pressure (bar) 2.01 2.01 2.01 1.01
Density (g/L) 681.25 967.74 681.25 1,199.23
Total Enthalpy (kW-h) 5,586.62 1,360.88 4,225.75 599.02
Specific Enthalpy (kcal/kg) 72.60 72.60 72.60 3.09
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Ash 0.000 0.000 0.000 4.333
Cellulose 0.000 0.000 0.000 31.165
Ethyl Alcohol 0.087 0.021 0.066 0.000
Hemicellulose 0.000 0.000 0.000 17.583
Lignin 0.000 0.000 0.000 14.999
Other Solids 0.000 0.000 0.000 15.249
Water 66.122 16.107 50.015 83.330
TOTAL (MT/h) 66.209 16.128 50.081 166.660
TOTAL (L/h) 97,188.214 16,666.000 73,513.620 138,972.674

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Stream Name Waste Water 1 S-104 Fine Particles S-105
Source P-2 P-3 P-4 P-4
Destination OUTPUT P-4 OUTPUT P-5
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 65.75 29.35 29.35 29.35
Pressure (bar) 2.01 1.01 1.01 1.01
Density (g/L) 979.46 1,199.23 1,199.23 1,199.23
Total Enthalpy (kW-h) 761.86 599.02 29.95 569.07
Specific Enthalpy (kcal/kg) 40.64 3.09 3.09 3.09
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Ash 0.000 4.333 0.217 4.117
Cellulose 0.000 31.165 1.558 29.607
Ethyl Alcohol 0.021 0.000 0.000 0.000
Hemicellulose 0.000 17.583 0.879 16.703
Lignin 0.000 14.999 0.750 14.249
Other Solids 0.000 15.249 0.762 14.487
Water 16.107 83.330 4.167 79.164
TOTAL (MT/h) 16.128 166.660 8.333 158.327
TOTAL (L/h) 16,466.592 138,972.674 6,948.634 132,024.040

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Stream Name S-121 S-120 S-101 S-122
Source P-5 P-14b P-14c P-6
Destination P-14c P-14c P-6 P-7
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 29.35 39.53 31.75 31.86
Pressure (bar) 1.01 1.01 1.01 10.01
Density (g/L) 1,199.23 1,383.97 1,242.70 1,242.65
Total Enthalpy (kW-h) 569.07 586.01 1,155.07 1,173.62
Specific Enthalpy (kcal/kg) 3.09 8.92 4.63 4.70
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Ash 4.117 5.597 9.713 9.713
Cellulose 29.607 0.040 29.647 29.647
Glucose 0.000 6.798 6.798 6.798
Hemicellulose 16.703 3.491 20.195 20.195
Hydrolase 0.000 0.058 0.058 0.058
Lignin 14.249 13.473 27.722 27.722
Other Solids 14.487 1.787 16.274 16.274
Water 79.164 23.278 102.441 102.441
Xylose 0.000 1.981 1.981 1.981
TOTAL (MT/h) 158.327 56.504 214.830 214.830
TOTAL (L/h) 132,024.040 40,827.521 172,873.189 172,881.033

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Stream Name S-114 Condensate-1 S-129 HP Steam
Source P-9 P-7 P-7 INPUT
Destination P-7 OUTPUT P-8 P-8
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 99.99 100.00 88.18 200.00
Pressure (bar) 1.01 1.01 10.01 10.00
Density (g/L) 0.59 1.15 1,213.15 4.58
Total Enthalpy (kW-h) 22,304.74 12,668.81 10,809.55 24,401.75
Specific Enthalpy (kcal/kg) 653.86 371.39 43.29 699.86
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Ash 0.000 0.000 9.713 0.000
Cellulose 0.000 0.000 29.647 0.000
Glucose 0.000 0.000 6.798 0.000
Hemicellulose 0.000 0.000 20.195 0.000
Hydrolase 0.000 0.000 0.058 0.000
Lignin 0.000 0.000 27.722 0.000
Other Solids 0.000 0.000 16.274 0.000
Water 29.351 29.351 102.441 30.000
Xylose 0.000 0.000 1.981 0.000
TOTAL (MT/h) 29.351 29.351 214.830 30.000
TOTAL (L/h) 49,871,992.511 25,553,863.355 177,084.722 6,549,320.244

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Stream Name S-107 S-136 S-108 Wash-Water-1
Source P-8 P-9 P-10 INPUT
Destination P-9 P-10 P-11 P-11
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 179.14 99.99 50.00 25.00
Pressure (bar) 10.00 1.01 1.01 1.01
Density (g/L) 180.79 1,226.40 1,253.03 994.70
Total Enthalpy (kW-h) 35,221.82 12,917.08 4,306.00 0.00
Specific Enthalpy (kcal/kg) 123.78 51.58 17.19 0.00
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Ash 9.713 9.713 9.713 0.000
Cellulose 26.683 26.683 26.683 0.000
Glucose 10.092 10.092 10.092 0.000
Hemicellulose 6.058 6.058 6.058 0.000
Hydrolase 0.058 0.058 0.058 0.000
Lignin 27.722 27.722 27.722 0.000
Other Solids 16.274 16.274 16.274 0.000
Water 130.184 100.834 100.834 33.241
Xylose 18.045 18.045 18.045 0.000
TOTAL (MT/h) 244.830 215.479 215.479 33.241
TOTAL (L/h) 1,354,195.661 175,700.893 171,966.829 33,417.532

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Stream Name S-111 S-110 Hydrolase-1 S-106
Source P-11 P-11 INPUT P-12
Destination P-12 P-14d P-12 P-30
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 45.43 45.43 25.00 43.26
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 1,232.23 1,171.59 994.70 1,211.25
Total Enthalpy (kW-h) 2,639.07 1,667.16 0.00 2,639.07
Specific Enthalpy (kcal/kg) 13.65 17.42 0.00 12.64
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Ash 9.519 0.194 0.000 9.519
Cellulose 26.149 0.534 0.000 26.149
Glucose 5.643 4.449 0.000 5.643
Hemicellulose 5.937 0.121 0.000 5.937
Hydrolase 0.033 0.026 0.264 0.297
Lignin 24.950 2.772 0.000 24.950
Other Solids 9.099 7.174 0.000 9.099
Water 74.968 59.106 12.935 87.903
Xylose 10.090 7.955 0.000 10.090
TOTAL (MT/h) 166.389 82.331 13.199 179.588
TOTAL (L/h) 135,030.650 70,273.083 13,269.119 148,265.849

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Stream Name S-109 Wash-Water-2 S-117 S-118
Source P-30 INPUT P-14 P-14
Destination P-14 P-14 P-14b P-14d
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 43.49 25.00 39.53 39.53
Pressure (bar) 10.76 1.01 1.01 1.01
Density (g/L) 1,432.52 994.70 1,383.97 1,306.76
Total Enthalpy (kW-h) 2,639.10 0.00 976.68 1,662.19
Specific Enthalpy (kcal/kg) 12.64 0.00 8.92 12.02
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Ash 9.519 0.000 9.329 0.190
Cellulose 0.068 0.000 0.067 0.001
Glucose 34.621 0.000 11.330 23.292
Hemicellulose 5.937 0.000 5.818 0.119
Hydrolase 0.297 0.000 0.097 0.199
Lignin 24.950 0.000 22.455 2.495
Other Solids 9.099 0.000 2.978 6.122
Water 85.005 33.550 38.797 79.758
Xylose 10.090 0.000 3.302 6.788
TOTAL (MT/h) 179.588 33.550 94.173 118.965
TOTAL (L/h) 125,364.727 33,729.022 68,045.869 91,037.582

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Stream Name S-115 S-123 S-131 Amm. Sulfate
Source P-14b P-14d P-15 INPUT
Destination P-26 P-15 P-16 P-16
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 39.53 41.98 41.98 25.00
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 1,383.97 1,247.94 1,247.94 1,016.96
Total Enthalpy (kW-h) 390.67 3,329.35 3,329.35 0.00
Specific Enthalpy (kcal/kg) 8.92 14.23 14.23 0.00
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Amm. Sulfate 0.000 0.000 0.000 0.081
Ash 3.732 0.385 0.385 0.000
Cellulose 0.027 0.535 0.535 0.000
Glucose 4.532 27.741 27.741 0.000
Hemicellulose 2.327 0.240 0.240 0.000
Hydrolase 0.039 0.225 0.225 0.000
Lignin 8.982 5.267 5.267 0.000
Other Solids 1.191 13.296 13.296 0.000
Water 15.519 138.864 138.864 1.548
Xylose 1.321 14.743 14.743 0.000
TOTAL (MT/h) 37.669 201.296 201.296 1.629
TOTAL (L/h) 27,218.348 161,301.874 161,301.874 1,601.869

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Stream Name S-142 S-169 S-175 S-160
Source P-16 P-16a P-16a P-16b
Destination P-16a P-16b P-16c P-17a
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 41.83 41.83 41.83 41.83
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 1,245.67 1,245.67 1,245.67 1,245.67
Total Enthalpy (kW-h) 3,329.35 332.94 2,996.42 66.59
Specific Enthalpy (kcal/kg) 14.12 14.12 14.12 14.12
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Amm. Sulfate 0.081 0.008 0.073 0.002
Ash 0.385 0.038 0.346 0.008
Cellulose 0.535 0.054 0.482 0.011
Glucose 27.741 2.774 24.967 0.555
Hemicellulose 0.240 0.024 0.216 0.005
Hydrolase 0.225 0.023 0.203 0.005
Lignin 5.267 0.527 4.741 0.105
Other Solids 13.296 1.330 11.966 0.266
Water 140.412 14.041 126.371 2.808
Xylose 14.743 1.474 13.269 0.295
TOTAL (MT/h) 202.925 20.292 182.632 4.058
TOTAL (L/h) 162,903.471 16,290.347 146,613.124 3,258.069

- Page 21 -
Stream Name S-147 S-127 S-128 S-176
Source P-16b INPUT P-17a P-17a
Destination P-17b P-17a OUTPUT P-17b
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 41.83 25.00 37.00 37.00
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 1,245.67 1.18 1.18 1,104.58
Total Enthalpy (kW-h) 266.35 0.00 68.91 49.80
Specific Enthalpy (kcal/kg) 14.12 0.00 7.13 10.60
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Amm. Sulfate 0.007 0.000 0.000 0.002
Ash 0.031 0.000 0.000 0.008
Carb. Dioxide 0.000 0.000 1.241 0.000
Cellulose 0.043 0.000 0.000 0.011
Glucose 2.219 0.000 0.000 0.017
Hemicellulose 0.019 0.000 0.000 0.005
Hydrolase 0.018 0.000 0.000 0.005
Lignin 0.421 0.000 0.000 0.105
Nitrogen 0.000 6.366 6.366 0.000
Other Solids 1.064 0.000 0.000 0.266
Oxygen 0.000 1.933 0.705 0.000
Water 11.233 0.000 0.000 3.299
Xylose 1.179 0.000 0.000 0.015
Yeast 0.000 0.000 0.000 0.313
TOTAL (MT/h) 16.234 8.298 8.312 4.044
TOTAL (L/h) 13,032.278 7,035,693.614 7,060,572.956 3,661.573

- Page 22 -
Stream Name S-124 S-126 S-168 S-170
Source INPUT P-17b P-17b P-16c
Destination P-17b OUTPUT P-16c P-18
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 25.00 37.00 37.00 41.32
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 1.18 1.17 1,103.81 1,229.93
Total Enthalpy (kW-h) 0.00 308.65 249.10 3,245.51
Specific Enthalpy (kcal/kg) 0.00 6.24 10.60 13.77
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Amm. Sulfate 0.000 0.000 0.008 0.081
Ash 0.000 0.000 0.038 0.385
Carb. Dioxide 0.000 5.012 0.000 0.000
Cellulose 0.000 0.000 0.054 0.535
Glucose 0.000 0.000 0.067 25.034
Hemicellulose 0.000 0.000 0.024 0.240
Hydrolase 0.000 0.000 0.023 0.225
Lignin 0.000 0.000 0.527 5.267
Nitrogen 32.617 32.617 0.000 0.000
Other Solids 0.000 0.000 1.330 13.296
Oxygen 9.902 4.947 0.000 0.000
Water 0.000 0.000 16.514 142.885
Xylose 0.000 0.000 0.060 13.328
Yeast 0.000 0.000 1.578 1.578
TOTAL (MT/h) 42.519 42.576 20.222 202.854
TOTAL (L/h) 36,049,322.005 36,457,652.949 18,319.995 164,931.752

- Page 23 -
Stream Name S-172 S-112 S-125 S-140
Source P-18 P-18 P-19 P-20
Destination OUTPUT P-19 P-20 P-22
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 37.00 37.00 44.90 49.90
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 1.54 1,050.98 1,039.07 779.31
Total Enthalpy (kW-h) 689.18 2,273.20 4,314.11 353.44
Specific Enthalpy (kcal/kg) 24.47 10.62 17.85 15.51
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Amm. Sulfate 0.000 0.081 0.081 0.000
Ash 0.000 0.385 0.385 0.000
Carb. Dioxide 18.632 0.000 0.000 0.000
Cellulose 0.000 0.535 0.535 0.000
Ethyl Alcohol 0.000 18.042 18.594 17.856
Glucose 0.000 0.501 0.501 0.000
Hemicellulose 0.000 0.240 0.240 0.000
Hydrolase 0.000 0.225 0.225 0.000
Lignin 0.000 5.267 5.267 0.000
Nitrogen 4.297 0.000 0.000 0.000
Other Solids 0.000 13.296 13.296 0.000
Oxygen 1.304 0.000 0.000 0.000
Water 0.000 143.115 166.316 1.746
Xylose 0.000 0.267 0.267 0.000
Yeast 0.000 2.268 2.268 0.000
TOTAL (MT/h) 24.233 184.222 207.975 19.603
TOTAL (L/h) 15,714,424.756 175,285.185 200,154.991 25,153.589

- Page 24 -
Stream Name S-145 Dry Corn Stover S-113 BB-Air-In
Source P-21 INPUT P-26 INPUT
Destination P-26 P-26 P-27 P-27
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 40.01 25.00 38.18 25.00
Pressure (bar) 2.01 1.01 1.01 1.01
Density (g/L) 1,355.94 1,340.90 1,362.77 1.18
Total Enthalpy (kW-h) 771.47 0.00 1,162.14 0.00
Specific Enthalpy (kcal/kg) 11.49 0.00 9.05 0.00
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Amm. Sulfate 0.081 0.000 0.081 0.000
Ash 0.385 0.585 4.701 0.000
Cellulose 0.535 4.208 4.769 0.000
Ethyl Alcohol 0.046 0.000 0.046 0.000
Glucose 0.501 0.000 5.033 0.000
Hemicellulose 0.240 2.374 4.941 0.000
Hydrolase 0.225 0.000 0.264 0.000
Lignin 5.267 2.025 16.274 0.000
Nitrogen 0.000 0.000 0.000 190.717
Other Solids 13.296 2.059 16.546 0.000
Oxygen 0.000 0.000 0.000 57.898
Water 34.673 3.750 53.942 0.000
Xylose 0.267 0.000 1.587 0.000
Yeast 2.268 0.000 2.268 0.000
TOTAL (MT/h) 57.783 15.000 110.452 248.615
TOTAL (L/h) 42,614.848 11,186.545 81,049.639 210,787,076.690

- Page 25 -
Stream Name Flue Gas S-155 Ash HP-Steam
Source P-27 P-27 P-27 P-29
Destination OUTPUT P-29 OUTPUT OUTPUT
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 200.00 180.80 250.00 179.89
Pressure (bar) 1.01 10.21 1.01 10.00
Density (g/L) 0.68 4.87 1,995.56 4.78
Total Enthalpy (kW-h) 84,860.57 139,465.43 117.77 22,300.51
Specific Enthalpy (kcal/kg) 206.08 638.88 21.19 638.48
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Amm. Sulfate 0.000 0.000 0.081 0.000
Ash 0.000 0.000 4.701 0.000
Carb. Dioxide 75.836 0.000 0.000 0.000
Nitrogen 190.717 0.000 0.000 0.000
Oxygen 2.757 0.000 0.000 0.000
RO Water 0.000 187.827 0.000 30.052
Water 84.990 0.000 0.000 0.000
TOTAL (MT/h) 354.301 187.827 4.783 30.052
TOTAL (L/h) 517,625,359.640 38,530,300.867 2,396.607 6,280,855.010

Stream Name LP-Steam S-159 S-119 S-163


Source P-29 P-29 P-22 INPUT
Destination OUTPUT OUTPUT P-23 P-23
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 152.58 99.97 25.00 85.00
Pressure (bar) 5.10 1.01 1.01 1.01
Density (g/L) 2.68 0.64 800.87 0.98
Total Enthalpy (kW-h) 67,325.50 42,566.10 0.00 2.32
Specific Enthalpy (kcal/kg) 616.83 573.51 0.00 14.54
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00 0.00
Component Flowrates (MT/h)
Ethyl Alcohol 0.000 0.000 17.856 0.000
Nitrogen 0.000 0.000 0.000 0.105
Oxygen 0.000 0.000 0.000 0.032
RO Water 93.913 63.861 0.000 0.000
Water 0.000 0.000 1.746 0.000
TOTAL (MT/h) 93.913 63.861 19.603 0.137
TOTAL (L/h) 35,096,354.411 100,308,460.329 24,476.619 139,873.502

- Page 26 -
Stream Name S-164 S-143 Product
Source P-23 P-23 P-24
Destination OUTPUT P-24 OUTPUT
Stream Properties
Activity (U/ml) 0.00 0.00 0.00
Temperature (°C) 26.14 25.00 25.00
Pressure (bar) 1.01 1.01 1.01
Density (g/L) 15.73 786.05 786.05
Total Enthalpy (kW-h) 2.32 0.00 0.00
Specific Enthalpy (kcal/kg) 1.07 0.00 0.00
Heat Capacity (kcal/g-°C) 0.00 0.00 0.00
Component Flowrates (MT/h)
Ethyl Alcohol 0.000 17.856 17.856
Nitrogen 0.105 0.000 0.000
Oxygen 0.032 0.000 0.000
Water 1.729 0.017 0.017
TOTAL (MT/h) 1.866 17.874 17.874
TOTAL (L/h) 118,623.232 22,738.579 22,738.579

- Page 27 -
4. OVERALL COMPONENT BALANCE (MT/yr)

COMPONENT INITIAL IN OUT FINAL IN-OUT


Amm. Sulfate 0 645 645 0 0
Ash 0 38,952 38,949 0 3
Carb. Dioxide 0 0 797,713 0 - 797,713
Cellulose 0 280,154 12,342 0 267,812
Ethyl Alcohol 0 0 142,533 0 - 142,533
Hemicellulose 0 158,055 6,963 0 151,092
Hydrolase 0 2,091 0 0 2,091
Lignin 0 134,833 5,940 0 128,893
Nitrogen 1,268 1,854,089 1,854,089 1,268 0
Other Solids 0 137,080 6,039 0 131,042
Oxygen 385 562,865 77,184 385 485,681
RO Water 0 1,487,587 1,487,587 0 0
Water 0 1,570,959 1,797,430 0 - 226,470
TOTAL 1,653 6,227,310 6,227,412 1,653 102
Overall Error: 0.002%

- Page 28 -
5. EQUIPMENT CONTENTS

This section will be skipped (overall process is continuous)

- Page 29 -

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