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CBE202 Part One: Mass Balance

Chapters 5&6: Material balance for single


and multi-phase systems

Introduction to Chemical and Biomolecular Engineering


Tae-Hyun Bae
Department of Chemical and Biomolecular Engineering
Office: 4108@W1-3
thbae@kaist.ac.kr

CBE202: Introduction to Chemical and Biomolecular Engineering


Procedures for MB calculations

• Mass balance for reactive process


ü Based on molecular species balances
ü Based on atomic species balances
ü Based on extent of reactions

Independent atomic species balance


- Sometimes the no. of independent atomic species balance is lower than
the no. of atoms present in the reactions

• The basis in mole or mole/time is always used for the sake


of convenience

CBE202: Introduction to Chemical and Biomolecular Engineering 2


Reduced balance equations (reactive)

• Continuous steady-state process


Input + generation = accumulation + output + consumption

Total mass: input = output


Total mole: input ¹ output
Reactant: input = output + consumption
Product: input + generation = output
Inert: input = output

• Mass balance on atomic species


input = output

CBE202: Introduction to Chemical and Biomolecular Engineering 3


Chapters 5 & 6: Material
balance for single and multi-
phase systems
• Ideal and non-ideal gas systems
• Multiphase systems

CBE202: Introduction to Chemical and Biomolecular Engineering 4


How to obtain physical properties?
Physical properties (e.g., density or specific gravity) of a process material are
often required to be determined before carrying out a complete mass balance
on a process. Three ways to obtain values of physical properties:

Three ways to obtain values of physical properties:

(1) Look it up.


Perry’s Chemical Engineers’ Handbook, CRC handbook of chemistry and
physics etc.

(2) Estimate it.


Empirical correlations
Reid, Prausnitz and Poiling, “The properties of gas and liquid mixtures.”

(3) Measure it.


By experiment

CBE202: Introduction to Chemical and Biomolecular Engineering 5


Ideal gas law

The ideal gas law can be derived from the kinetic theory of gases by
assuming that
• gas molecules have a negligible volume,
• exert no forces on one another, and
• collide elastically with the walls of their container.

The equation usually appears in the form:

(1)

Eq. (1) is an approximation and works well for gases with


temperatures above about 0 oC and pressure below about 1 atm.

CBE202: Introduction to Chemical and Biomolecular Engineering 6


Ideal gas law

The Gas Constant, R

8.314 m3×Pa/mol×K

8.314 kJ/kmol×K

0.08314 liter×bar/mol×K

0.08314 m3×bar/kmol×K

0.08206 liter×atm/mol×K
kcal/kmol×K
1.987
liter×mm Hg/mol×K
62.36
ft3×atm/lb-mole×oR
0.7302
ft3×psia/lb-mole×oR
10.73
Btu/lb-mole×oR
1.987

CBE202: Introduction to Chemical and Biomolecular Engineering 7


Ideal gas law

At standard temperature (Ts) and pressure (Ps),

To get V for an ideal gas at any T and P, the following equation can
be used:

(2)

CBE202: Introduction to Chemical and Biomolecular Engineering 8


Exercise

A stream of air enters a 7.50-cm ID pipe at a velocity of


60.0 m/s at 27 oC and 1.80 bar (gauge). At a point downstream, the air
flows through a 5.00 cm ID pipe at 60 oC and 1.53 bar (gauge). What is
the velocity of the gas at this point?

Answer: 165.8 m/s

CBE202: Introduction to Chemical and Biomolecular Engineering 9


Ideal gas mixture

A gas mixture with components A, B, ... are contained in a volumeV at a


temperature T and total pressure P.

Definition of partial pressure (pA) and pure component volume (vA) of A in the
mixture:
pA : the pressure that would be exerted by nA moles of A alone in the same total
volume V at the same temperature T

vA : the volume that would be occupied by nA moles of A alone at the total


pressure P and temperature T of the mixture

T, P, V T, pA, V

T, P, vA

CBE202: Introduction to Chemical and Biomolecular Engineering 10


Ideal gas mixture

Ideal gas law also applies to gas mixtures:


Based on partial pressure: (3)

Based on pure component volume:


(4)

Divide eqs. (3) and (4) by eq.(1), PV = nRT, yields:

(5)

(6)

Since yA + yB + … = 1,
pA + pB + … = (yA + yB + …)P = P
vA + vB + … = (yA + yB + …)V = V

CBE202: Introduction to Chemical and Biomolecular Engineering 11


Ideal gas mixture

Density of pure gas,

Density of gas mixture,

Where,

CBE202: Introduction to Chemical and Biomolecular Engineering 12


Exercise
The mass composition of a gas mixture is given as follows:

H 2, 0.07
N 2, 0.49
CO2, 0.44

100 mol of this gas mixture is contained in a vessel of 3.5 m3 at 37 oC.

Calculate the partial pressure (atm) and pure component volume (m3) of
each individual gas.

Answer:

CBE202: Introduction to Chemical and Biomolecular Engineering 13


Nonideal gases

At a sufficiently low temperature and/or a sufficiently high pressure,


ideal gas equation of state provides poor description of the gas behavior.
Therefore, more complex but more accurate equations need to be used.

Critical temperature and pressure


How well or poorly the ideal gas law fits PVT data for a species often
depends on,

where Tr : reduced temperature


Pr : reduced pressure
Tc : critical temperature
Pc : critical pressure

CBE202: Introduction to Chemical and Biomolecular Engineering 14


Nonideal gases
What is critical temperature and pressure?
The highest temperature at which a species can coexist in two phases (liquid
and vapor) is the critical temperature of that species, Tc, and the
corresponding pressure is the critical pressure, Pc.
Tc and Pc of some common compounds
Tc (K) Pc (atm)
H2 33.3 12.8
He 5.26 2.26
N2 126.2 33.5
CH4 190.7 45.8
C2H5OH 516.3 63.0
H 2O 647.4 218.3 (Table B.1 of textbook)
A substance at Tc and Pc is at its critical state, and at temperatures above Tc and pressures above
Pc are referred to as supercritical fluids which are neither vapor nor liquid.
Vapor : a gaseous species below its critical temperature
Gas: a species above its critical temperature

CBE202: Introduction to Chemical and Biomolecular Engineering 15


Nonideal gases
1. Virial equations

Where B, C and D: 2nd, 3rd and 4th Virial coefficients (functions of T)

Often truncated equation after the 2nd term is used:

w = acentric factor (related to geometry and polarity of a molecule)

CBE202: Introduction to Chemical and Biomolecular Engineering 16


Nonideal gases
2. van der Waals equation

Deviations from ideal behavior:

- account for attractive forces between molecules

b - account for the volume occupied by molecules themselves

CBE202: Introduction to Chemical and Biomolecular Engineering 17


Nonideal gases
3. Soave-Redlich-Kwong (SRK) equations

CBE202: Introduction to Chemical and Biomolecular Engineering 18


Exercise
The measured volumetric flow rate of ethane at 10.0 atm absolute and 35
oC is 1.00 ´ 103 L/h. Determine the specific volume (L/mol) and the mass

flow rate of ethane (kg/h) using the virial equation of state truncated after
the second term.

Answer:

CBE202: Introduction to Chemical and Biomolecular Engineering 19


The compressibility factor
Alternatively, compressibility factor (z) can be used to relate PTV.
The compressibility factor of a gaseous species is defined:

The extent to which z differs from 1 is a measure of the extent to which the gas
is behaving nonideally.

Compressibility factor equation of state:

The value of z for various gases can be obtained from generalized


compressibility charts.

CBE202: Introduction to Chemical and Biomolecular Engineering 20


The compressibility factor

Figure 1 Generalized compressibility chart, low pressures. (From D.M. Himmelblau, Basic Principles and Calculations in
Chemical Engineering, 3rd Edition, copyright ã 1974, P.175. Reprinted by permission of Prentice Hall, Inc., Englewood Cliffs, NJ.)

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The compressibility factor

Figure 2 Generalized compressibility chart, medium pressures. (From D.M. Himmelblau, Basic Principles and Calculations in
Chemical Engineering, 3rd Edition, copyright ã 1974, P. 176. Reprinted by permission of Prentice Hall, Inc., Englewood

CBE202: Introduction to Chemical and Biomolecular Engineering 22


The compressibility factor

Figure 3 Generalized compressibility chart, high pressures. (From D.M. Himmelblau, Basic Principles and Calculations in
Chemical Engineering, 3rd Edition, copyright ã 1974, P. 177. Reprinted by permission of Prentice Hall, Inc.,

CBE202: Introduction to Chemical and Biomolecular Engineering 23


The compressibility factor

The procedure for using the generalized compressibility chart for PVT
calculations :

1. Tc, Pc (e.g. Table B.1)

2. For H2 or He, using Newton’s corrections to determine adjusted


critical constants based on:
Tc = Tc + 8 K Pc = Pc + 8 atm
a a

3. Calculate Tr, Pr and Vrideal

4. Use the compressibility charts to determine z, then solve for the


unknown variable.

CBE202: Introduction to Chemical and Biomolecular Engineering 24


The compressibility factor

Example
One hundred moles of nitrogen are contained in a 5 liter
vessel at -20.6 oC. Estimate the pressure in the cylinder.

Solution:

Tc = 126.2 K
Pc = 33.5 atm

CBE202: Introduction to Chemical and Biomolecular Engineering 25


The compressibility factor

Þ
CBE202: Introduction to Chemical and Biomolecular Engineering 26
Multiphase Systems Single-component phase equilibrium (pure substance)

Phase diagram
A phase diagram of a pure substance is a plot of pressure vs temperature that shows the
conditions at which the substance exists as a solid, a liquid and a gas. The phase
diagram of water is shown below:

S-L equilibrium curve

C E V-L equilibrium curve


D
B

S-V equilibrium curve

CBE202: Introduction to Chemical and Biomolecular Engineering 27


Multiphase Systems Single-component phase equilibrium (pure substance)

Several familiar terms may be defined with reference to the phase diagram:

(T, P) P T
Boiling point
temperature of the
substance at pressure P
V-L equilibrium curve Vapor pressure of the
substance at normal boiling point
temperature T (P = 1 atm)

S-V equilibrium curve Sublimation point

S-L equilibrium curve Melting or freezing point

S-L-V point Triple point

Right limit of V-L equilibrium curve Critical point

CBE202: Introduction to Chemical and Biomolecular Engineering 28


Multiphase Systems Single-component phase equilibrium (pure substance)

Estimation of vapor pressure


The vapor pressure of a species is a measure of its volatility.
A relationship between p*, the vapor pressure of a pure substance, and T, the
absolute temperature, is the Clapeyron equation:

(1)

Where,

CBE202: Introduction to Chemical and Biomolecular Engineering 29


Multiphase Systems Single-component phase equilibrium (pure substance)

Unless the pressure is extremely high, the specific volume of liquid is negligible
relative to that of the vapor, i.e.

(2)

Apply the ideal gas equation of state to the vapor,

(3)

Substitute eqs. (2) and (3) into (1), we obtain:

Þ Clausius-Clapeyron equation:

(4)

where B is a constant that varies from one substance to another.

CBE202: Introduction to Chemical and Biomolecular Engineering 30


Example : Vapor pressure estimation using
the Calusius-Clapeyron Equation

The vapor pressure of benzene is measured at two temperatures,


with the following results:

T1 = 7.6 oC,
T2 = 15.4 oC,

Calculate the latent heat of vaporization and the parameter B in the


Clausius-Clapeyron equation and then estimate p* at 42.2 oC using this
equation.

CBE202: Introduction to Chemical and Biomolecular Engineering 31


Example : Vapor pressure estimation using
the Calusis-Clapeyron Equation
Solution

p* (mm Hg) T (oC) T (K)


40 7.6 280.8
60 15.4 288.6

The slope of the line through the two data points on a plot of ln p* versus
1/T for Clausius-Clapeyron equation is:

CBE202: Introduction to Chemical and Biomolecular Engineering 32


Example : Vapor pressure estimation using
the Clausius-Clapeyron Equation (Cont’d)

The intercept B is obtained from eq. (4) as

The Clausius-Clapeyron equation is therefore,

Check: T2 = 15.4 oC = 288.6 K,

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Example : Vapor pressure estimation using
the Clausius-Clapeyron Equation (Cont’d)

Finally, at T = 42.2 oC = 315.4 K,

The heat of vaporization of benzene, , may be estimated from the


slope of the Clausius-Clapeyron plot ( ) as,

CBE202: Introduction to Chemical and Biomolecular Engineering 34


Single-component phase equilibrium

Antoine Equation
- a relatively simple empirical equation that correlates vapor
pressure-temperature data

where

Example: The vapor pressure of acetaldehyde at 25 oC is determined as follows:

CBE202: Introduction to Chemical and Biomolecular Engineering 35


Single-component phase equilibrium: Cox chart
Vapor pressure, (psi)

Temperature (oF)

(From A. S. Foust et al., Principles of Unit Operations, Wiley, New York, 1960, P. 550.)

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The Gibbs phase rule

Types of process variables


According to IUPAC, an intensive
quantity is one whose magnitude is
independent of the size of the
Process variables system whereas an extensive
quantity is one whose magnitude is
additive for subsystems.

Extensive variables Intensive variables


• Mass • Temperature
• Volume • Pressure
• etc. • Density
• Specific volume
• Mass fraction
• Mole fraction
• etc.

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The Gibbs phase rule

The number of intensive variables that can be specified independently for


a system at equilibrium is called the degrees of freedom of the system.
Let
Õ = number of phases in a system at equilibrium

c = number of chemical species

DF = degrees of freedom

The relationship among DF, c and Õ is given by the Gibbs phase rule.

If no reactions occur among the system components, the phase rule is

DF = 2 + c - Õ

For a system with r independent reactions which have proceeded to equilibrium,

DF = 2 + c - Õ-r

CBE202: Introduction to Chemical and Biomolecular Engineering 38


The Gibbs phase rule

Degrees of freedom

Mass balance calculations


The number of process variables that must be specified for a
process before the remaining variables can be calculated.

Gibbs phase rule

The number of intensive variables that must be specified for a


system at equilibrium before the remaining intensive variables
can be calculated.

CBE202: Introduction to Chemical and Biomolecular Engineering 39


Example
Determine the degrees of freedom for each of the following systems at
equilibrium. Specify a feasible set of independent variables for each system.

Independent
System Õ c DF
variables
1. pure liquid water 1 1 2 T, P
2. mixture of water and wet air 2 2 2 T, P
3. Brine 1 2 3 T, P, C
4. a vapor-liquid mixture of ethanol 2 2 2 T, P
and butanol
5. a mixture of water, ice and water 3 1 0 -
vapor

DF = 2 + c - Õ

CBE202: Introduction to Chemical and Biomolecular Engineering 40


Example
Determine the degrees of freedom for each of the following systems at
equilibrium. Specify a feasible set of independent variables for each system.

1) NaCl crystal suspended in an aqueous NaCl solution.


2+2-2=2
2) A gaseous mixture containing H2, Br2 and HBr, given that the single
reaction H2 + Br2 Û 2 HBr, has proceeded to equilibrium.
2+3-1-1=3
3) Humid air in equilibrium with condensed water (consider dry air as a
single species).
2+2-2=2
4) A vapor-liquid mixture of four hydrocarbons
2+4-2=2

CBE202: Introduction to Chemical and Biomolecular Engineering 41


Multiphase Systems Gas-liquid systems: one condensable component

Consider water-air mixture system:

Apply the Gibbs phase rule to the equilibrium system, (c).

DF = 2 + c - Õ = 2

CBE202: Introduction to Chemical and Biomolecular Engineering 42


Multiphase Systems Gas-liquid systems: one condensable component

Since DF = 2 + c - Õ = 2 for such a system,

Intensive variables
Temperature
Pressure only two out of all intensive variables
Density can be specified, and the rest shall be
Specific volume uniquely determined based on the
Mass fraction known values of the first two
Mole fraction variables.
etc.

Suppose T and P are specified, how to calculate the mole


fraction of water in the gas phase, ?

CBE202: Introduction to Chemical and Biomolecular Engineering 43


Multiphase Systems Gas-liquid systems: one condensable component

Raoult’s Law (for system with single condensable species)

where yi = mole fraction of component i in an saturated gas atT


P = total pressure of the gas
pi*= the pure-component vapor pressure

CBE202: Introduction to Chemical and Biomolecular Engineering 44


Multiphase Systems Gas-liquid systems: one condensable component

Several important points and terms concerning the gas-liquid systems


are summarized here:

1. A gas in equilibrium with a liquid must be saturated with the


volatile components of that liquid.

2. The partial pressure of a vapor at equilibrium in a gas mixture containing a


single condensable component cannot exceed the vapor pressure of the
pure component at the system temperature. If pi = pi*, the vapor is saturated.
If pi > pi*, the condensation of the vapor will occur.

3. A vapor present in a gas in less than its saturation amount is


referred to as a superheated vapor. For such a vapor,

pi = yiP < pi*(T)

CBE202: Introduction to Chemical and Biomolecular Engineering 45


Multiphase Systems Gas-liquid systems: one condensable component

(Cont’d)

4. If a gas containing a single superheated vapor is cooled at constant


pressure, the temperature at which the vapor becomes saturated is
referred to as the dew point of the gas. From Raoult’s law,
pi = yiP = pi*(Tdp)
The difference between the temperature and the dew point of a gas is
called the degrees of superheat of the gas.

5. If evaporation takes place at a temperature such that p*< P, the process


involves transfer of molecules from the surface of the liquid to the gas
above the surface, while if p*= P, vapor bubbles form throughout the entire
liquid: that is, the liquid boils. The temperature at which p*= P is the boiling
point of the liquid at the given pressure.

CBE202: Introduction to Chemical and Biomolecular Engineering 46


Example: Material balances around a condenser

A stream of air at 100 oC and 5260 mm Hg contains 10.0% water by volume.

1. Calculate the dew point and degrees of superheat of the air.

Solution

From Table B.3, Tdp = 90 oC

Therefore, the air has 100 – 90 = 10 oC of superheat.

CBE202: Introduction to Chemical and Biomolecular Engineering 47


Example: Material balances around a condenser (Cont’d)

2. Calculate the percentage of the vapor that condenses and the final
composition of the gas phase if the air is cooled to 80 oC at constant
pressure.
Solution

Since the air becomes saturated at 90 oC, further cooling must lead to
condensation. Since the products are liquid water in equilibrium with a gas
phase, the water vapor in the gas must remain saturated.

Basis: 100 mol feed gas


100 mol n2 mol
Condenser
H2O(v), 10.0% H2O(v), y,
BDA, 90.0% BDA, 1-y ,
T=100oC, T=80oC,
P=5260 mmHg P=5260 mmHg
Saturated with H2O
H2O(liq.), n1 mol

Note: BDA (bone-dry air) means the water-free component of an air-water vapor mixture.

CBE202: Introduction to Chemical and Biomolecular Engineering 48


Example: Material balances around a condenser (Cont’d)

Degree-of-freedom analysis:
ndf = no. of unknowns – no. of independent equations
3 (n1, n2 and y) 2 (mass balance)
= 3 – 2 = 1 >0

Can the problem be solved?


Additional equation comes from the observation that the gas at the condenser
outlet is saturated with water. Apply Raoult’s law:

Balance on BDA, Total mol balance,

100 = n1 + n2
n1 = 3.5 mol H2O condensed

Percentage condensation,

CBE202: Introduction to Chemical and Biomolecular Engineering 49


Example: Material balances around a condenser (Cont’d)

3. Calculate the percentage condensation and the final gas-phase


composition if, instead of being cooled, the air is compressed isothermally to
8500 mm Hg.
100 mol n2 mol
Solution Condenser
Basis: 100 mol feed gas H2O(v), 10.0% H2O(v), y, BDA,
BDA, 90.0% 1-y T=100oC,
T=100oC, P=8500 mmHg
P=5260 mmHg
Saturated with H2O
H2O(liq.), n1 mol

Raoult’s law:

Balance on BDA, Total mol balance,

100 = n1 + n2
n1 = 3.5 mol H2O condensed

Percentage condensation,

CBE202: Introduction to Chemical and Biomolecular Engineering 50


Multiphase Systems Gas-liquid systems: one condensable component

Several additional quantities are commonly used to describe the state and
composition of a gas containing a single condensable vapor.

Saturation – refers to any gas-vapor combination


Humidity – refers specifically to an air-water system

1. Relative saturation (Relative humidity):

2. Molal saturation (Molal humidity):

3. Absolute saturation (Absolute humidity):

4. Percentage saturation (Percentage humidity):

CBE202: Introduction to Chemical and Biomolecular Engineering 51


Exercise
Humid air at 75 oC, 1.1 bar, and 30% relative humidity is fed into a
process unit at a rate of 1000 m3/h. Determine,

1. The molar flow rates of water, dry air, and oxygen entering the process unit.
2. The molal humidity, absolute humidity, and percentage humidity of the air.
3. The dew point.

Solution 1.

P = 1.1 bar = 825 mm Hg

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Exercise (Cont’d)

The molar flow rate of wet air is given by the ideal gas equation of state as:

Consequently,

CBE202: Introduction to Chemical and Biomolecular Engineering 53


Exercise (Cont’d)

2.

3.

CBE202: Introduction to Chemical and Biomolecular Engineering 54


Multiphase Systems Multicomponent gas-liquid systems

If there are more than one condensable components in a system, there are
relationships governing the distribution of a substance between gas and liquid
phases.
Two simple approximate relationships:

1. Raoult’s Law

pA = yAP = xA pA*(T)
Raoult’s law is generally valid when:
1) xA, the mole fraction of A in the liquid phase, is close to 1,or
2) the mixture consists of similar substances, such as benzene & toluene, etc.

2. Henry’s Law

pA = yAP = xA HA(T)

Where HA(T) is Henry’s law constant.


Henry’s law is generally valid when xA is close to zero.

CBE202: Introduction to Chemical and Biomolecular Engineering 55


Multiphase Systems Multicomponent gas-liquid systems

Consider the following two systems at equilibrium:

Gas: T, P Vapor: T, P
Gas Vapor
O2 and H2O Benzene &
toluene

Gas-liquid: Liquid Liquid


Vapor-liquid:
Benzene &
- Henry’s law: O2 and H2O - Raoult’s law :
toluene

- Raoult’s law:

A gas-liquid system in which the vapor-liquid equilibrium relationship for every volatile species
is either Raoult’s law or Henry’s law is said to exhibit ideal solution behavior.

CBE202: Introduction to Chemical and Biomolecular Engineering 56


Example: Raoult’s law and Henry’s law

1. A gas containing 1.0 mol% ethane is in contact with water at 20


oC and 20 atm. Estimate the mole fraction of dissolved ethane.

Solution

Hydrocarbons normally are relatively insoluble in water, so that the solution


of ethane is probably extremely dilute. Let us therefore apply Henry’s law.
Page 2-126 of Perry’s Chemical Engineers’ Handbook gives:

Based on Henry’s law,

CBE202: Introduction to Chemical and Biomolecular Engineering 57


Example: Raoult’s law and Henry’s law (Cont’d)

2. An equimolar liquid mixture of benzene (B) and toluene (T) is in


equilibrium with its vapor at 30 oC. What is the system pressure and
the composition of the vapor?

Solution
Since benzene and toluene are structurally similar compounds, we may apply
Raoult’s law. Table B.4 of the text gives:

Based on Raoult’s law,

CBE202: Introduction to Chemical and Biomolecular Engineering 58


Vapor-liquid equilibrium calculations for ideal solutions
Bubble point calculations

First vapor bubble is formed

T Tbp, P P T, Pbp
L L
heat

Assume: 1) the liquid behaves as an ideal solution and Raoult’s law applies to all
the components,
2) the gas phase can be considered ideal.

1. Calculation of bubble-point temperature, Tbp:

pi = xi pi*(Tbp) i = A, B, C, ...
P = xA pA*(Tbp) + xB pB*(Tbp) + xC pC*(Tbp) +... (1)

Tbp can be obtained from Eq . (1) by trial and error.

CBE202: Introduction to Chemical and Biomolecular Engineering 59


Vapor-liquid equilibrium calculations for ideal solutions
Bubble point calculations

First vapor bubble is formed

T Tbp, P P T, Pbp
L L
heat

Composition of the vapor phase (first bubble),


yi = p i / P (2)

2. Calculation of bubble-point pressure, Pbp:


Pbp = xA pA*(T) + xB pB*(T) + xC pC*(T) + ... (3)

CBE202: Introduction to Chemical and Biomolecular Engineering 60


Vapor-liquid equilibrium calculations for ideal solutions
Dew point calculations

First drop of liquid is formed


V V
T Tdp, P P T, Pdp

heat

3. Calculation of dew-point temperature, Tdp:

i = A, B, C, ... (4)

(5)

Tbp can be obtained from Eq. (5) by trial and error. Composition of the liquid phase
(first dew) can be found from eq. (4).

CBE202: Introduction to Chemical and Biomolecular Engineering 61


Vapor-liquid equilibrium calculations for ideal solutions
Dew point calculations

First drop of liquid is formed


V V
T Tdp, P P T, Pdp

heat

4. Calculation of dew-point pressure, Pdp:

(6)

CBE202: Introduction to Chemical and Biomolecular Engineering 62


Example 1:Bubble- and dew-point calculations
Calculate the temperature and composition of a vapor in equilibrium with a liquid
that is 40 mol% benzene-60 mol% toluene at 1 atm. Is the calculated
temperature a bubble-point or dew-point temperature?

Solution Let A = benzene and B =toluene This is bubble-point

calculation. Use eq. (1),

760 mm Hg = 0.4 pA*(Tbp) + 0.6 pB*(Tbp)

Rewrite the above equation in the form:


f(Tbp) = 0.4 pA*(Tbp) + 0.6 pB*(Tbp) - 760 = 0
Evaluate p* based on Antoine equation using constants in Table B.4,

CBE202: Introduction to Chemical and Biomolecular Engineering 63


Example 1:Bubble- and dew-point calculations (Cont’d)
Solution algorithm: T (oC) pA* (mm Hg) pB* (mm Hg) f(Tbp) Tnew (oC)

1) Assume a temperature. 80 758.34 291.09 -282.01 100

100 1351.35 556.12 114.21 90


2) Evaluate pA*(Tbp) and pB*(Tbp) for
90 1021.80 406.57 -107.34 95
that temperature from the Antoine
95 1177.69 476.69 -2.91 95.2
equation.
95.2 1184.29 479.68 1.52 95.1
3) Calculate f(Tbp).
95.1 1180.98 478.18 -0.70 95.15
4) If ½f(Tbp)½is not close to 0,
95.15 1182.63 478.93 0.41 95.13
assume another T and repeat
95.13 1181.97 478.63 -0.03
steps 2 to 4 until ½f(Tbp)½is
(It is easy to do such trial-and-error searches using
sufficiently close to 0. spreadsheet programs.)

The solution is taken to be Tbp = 95.13 oC. At this temperature,


pA = xA pA*(Tbp) = 0.4 ´ 1182 = 472.8 mm Hg
pB = xB pB*(Tbp) = 0.6 ´ 478.6 = 287.2 mm Hg
Þ P = 472.8 + 287.4 = 760 mm Hg
Composition of the gas phase, yA = 472.8/760 = 0.622 mol benzene/mol
yB = 287.2/760 = 0.378 moltoluene/mol
CBE202: Introduction to Chemical and Biomolecular Engineering 64
Example 2: Bubble- and dew-point calculations
Calculate the temperature and composition of a liquid in equilibrium with a gas
mixture containing 10 mol% benzene, 10 mol% toluene and the balance nitrogen
(which may be considered noncondensable) at 1 atm. Is the calculated
temperature a bubble-point or dew-point temperature?

Solution Let A = benzene and B =toluene


This is dew-point calculation. Use eq. (5),

Rewrite the above equation in the form:

Evaluate p* based on Antoine equation using constants in Table B.4,

CBE202: Introduction to Chemical and Biomolecular Engineering 65


Example 2: Bubble- and dew-point calculations (Cont’d)

A trial and error procedure similar to that in Example (1) gives rise to,

Tdp = 52.4 oC

at which, pA* = 297.2 mm Hg


pB* = 101.9 mm Hg

Then from eq. (4),

CBE202: Introduction to Chemical and Biomolecular Engineering 66


Graphical representations of V-L equilibrium
Vapor-liquid equilibrium calculations for binary (two-component) systems can be
simplified considerably using a Txy diagram and Pxy diagram.

CBE202: Introduction to Chemical and Biomolecular Engineering 67


Multiphase Systems solid-liquid

Colligative solution properties

(solute & solvent) Solution Pure solvent


Vapor pressure D Vapor pressure
Boiling point D Boiling point
Freezing point D Freezing point
Osmotic pressure Osmotic pressure
D

D only depends on the concentration of solute in the solution, not on what the
solute and solvent are. Such properties are referred to as colligative solution
properties.

CBE202: Introduction to Chemical and Biomolecular Engineering 68


Multiphase Systems solid-liquid

Consider a solution in which the solute mole fraction is x and the vapor pressure of
the pure solvent at the solution temperature is ps*.
Assume the solute is nonvolatile, nonreactive, and nondissociative.

ps

A solution containing a
nonvolatile solute
x
Based on Raoult’s law,
ps (T) = (1-x) ps*(T) (1)

Since the solute is nonvolatile, the solvent is the only component of the liquid solution
that is also in the vapor. The pressure exerted by this vapor is referred to as the
effective solvent vapor pressure:
(ps*)e = ps = (1-x) ps* (2)

The vapor pressure lowering,

D ps*= ps* - (ps*)e = x ps* (3)

CBE202: Introduction to Chemical and Biomolecular Engineering 69


Multiphase Systems solid-liquid

According to the above equation, if a solution contains 20 mol% solute,

psolvent = (1-20%) p*solvent = 0.8 p*solvent


regardless of the temperature, the pressure, and what the solute and solvent are.

P
Po

Pure solvent
Solution

Tms Tm0 Tb0 Tbs T


Phase- equilibrium curves for pure solvent and solution

The higher the solute concentration, the greater is the separation between the pure
solvent and the solution curves.

CBE202: Introduction to Chemical and Biomolecular Engineering 70


Multiphase Systems solid-liquid

DTb and DTm can be derived based on Raoult’s law and the Clausius-Clapeyron
equation for dilute solutions (x ® 0),

DTb = Tbs – Tb0 = (4)

DTm = Tm0 - Tms = (5)

where

CBE202: Introduction to Chemical and Biomolecular Engineering 71


Exercise: Colligative property calculation

A solution of 5.000 g of a solute in 100.0 g of water is heated slowly at a


constant pressure of 1.00 atm and is observed to boil at 100.421 oC.
Estimate the molecular weight of the solute, the effective solvent vapor
pressure at 25 oC, and the solution freezing point at 1 atm.

Properties of water:

Answer:

CBE202: Introduction to Chemical and Biomolecular Engineering 72


Multiphase Systems liquid-liquid

Equilibrium between two liquid phases

+ Asingle
phase
H2O Acetone mixture

The distribution coefficient


Water and acetone are miscible liquids (partition ratio) of acetone in
MIBK and water
MIBK is added

Acetone depleted water phase


Liquid
extraction H2O
A single Phase boundary
phase
mixture MIBK

Acetone enriched MIBK phase (xa, mass fraction of acetone)

Water and MIBK are partially miscible liquids


MIBK: methyl isobutyl ketone

CBE202: Introduction to Chemical and Biomolecular Engineering 73


Multiphase Systems liquid-liquid
Phase diagrams for ternary systems

The behavior of partially miscible ternary (three-component) systems may be represented


on a triangular phase diagram.

CBE202: Introduction to Chemical and Biomolecular Engineering 74


Exercise: extraction of acetone from water using MIBK
One thousand kilograms of a 30.0 wt% solution of acetone in water a second
stream of pure methyl isobutyl ketone (MIBK) is fed to a mixer. The mixture is
then fed to a settler where two phases form and are withdrawn separately at 25
oC. How much MIBK must be fed to the process to reduce the acetone

concentration in the water-rich phase to 5 wt%, assuming that the fluids remain
in the settler long enough for equilibrium to be achieved?

m1
MIBK-rich phase
1000 kg
mixer settler
W: 70 wt%
m2
A: 30 wt% Water-rich phase
A: 5 wt%
MIBK m0

CBE202: Introduction to Chemical and Biomolecular Engineering 75


Exercise: extraction of acetone from water using MIBK

Triangular phase diagrams for water-acetone-MIBK at 25 oC (composition in wt%)

CBE202: Introduction to Chemical and Biomolecular Engineering 76


Exercise: extraction of acetone from water using MIBK

Solution Basis: 1000 kg of water and acetone mixture fed to the mixer

Sine the two product streams are in equilibrium, their compositions must lie on the
phase envelope and must be connected by a tie line. According to the phase diagram,

Water-rich phase MIBI-rich phase


Acetone 5% 10%
Water 93% 3%
MIBK 2% 87%

Total mass balance: 1000 + m0 = m1 +m2 m0 = 2334 kg MIBK


Acetone balance: 700 = m1 x 10% + m2 x 5% m1 = 2667 kg
Water balance: 300 = m1 x 3% + m2 x 93% m2 = 667 kg

CBE202: Introduction to Chemical and Biomolecular Engineering 77


Exercise: extraction of acetone from water using MIBK
(Cont’d) (Slide 9)
apply ideal gas equation to the air

Apply ideal gas equation for air at entrance point (1) and the downstream point (2),
(1)
(2)

Divide (1) by (2) we obtain,

CBE202: Introduction to Chemical and Biomolecular Engineering 78


Exercise: extraction of acetone from water using MIBK
(Cont’d) (Slide 13)

First convert the mass composition into the molar composition

Apply ideal gas equation for the gas mixture to calculate the total pressure.

Since the gas mixture is an ideal gas mixture,

CBE202: Introduction to Chemical and Biomolecular Engineering 79


Exercise: extraction of acetone from water using MIBK
(Cont’d) (Slide 19)

The Viral equation of state truncated after the 2nd term is

Substitute the value of P, R, T and B into the truncated Viral equation,

CBE202: Introduction to Chemical and Biomolecular Engineering 80


Exercise: extraction of acetone from water using MIBK
(Cont’d) (Slide 19)
Solve the above equation, we obtain

Since the physical problem should have a unique solution, only one of them is the
correct answer.

To determine the answer, use one the following two methods:


1) Estimate the specific volume using ideal gas equation of state.

2) Determine the compressibility factor, z, based on the calculated values

Check the compressibility chart based on Pr and Tr values, z »0.94.

CBE202: Introduction to Chemical and Biomolecular Engineering 81


Exercise: extraction of acetone from water using MIBK
(Cont’d) (Slide 19)

Based on the above calculations, the correct specific volume is

Molar flow rate,

Mass flow rate,

CBE202: Introduction to Chemical and Biomolecular Engineering 82


Exercise: extraction of acetone from water using MIBK
(Cont’d) (Slide 72)

Assign M = molecular weight of the solute (g/mol).


M can be calculated from the following equation:

The effective solvent vapor pressure is


(ps*)e = ps = (1-x) ps*=(1-0.0148)x 23.756 = 23.404 mm Hg

CBE202: Introduction to Chemical and Biomolecular Engineering 83

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