Professional Documents
Culture Documents
Created by :
I give thanks to ALLAH SWT, because with his grace and grace we were able to
complete the report on industrial work practices that have been carried out at PT.
Nusantara Rekadaya Tools in Bunihayu, Jalan Cagak - Subang.
i
TABLE OF CONTENT
TITLE PAGE
PREFACE.................................................................................................................
...........i
TABLE OF
CONTENT.....................................................................................................ii
CHAPTER I
PREMINARY...............................................................................................1
A.Background........................................................................................................................
............1
B.Operation
Basis..............................................................................................................................1
CHAPTER II PROFIL OF
COMPANY...........................................................................2
A.History Of PT.Perkakas Rekadaya
Nusantara..............................................................................2
B.Vission And Mission Of
PT.PRN..................................................................................................2
B.1.Vission.............................................................................................................................
..........2
B.2.Mission............................................................................................................................
..........3
C.Goal/Purpose
PT.PRN....................................................................................................................3
D.Logo PT.Perkakas Rekadaya
Nusantara........................................................................................3
CHAPTER III WORK PRACTICES
ACTIVITIES......................... ..........................................4
ii
1.1.GMAW.............................................................................................................................
............4
1.1.1.Adventage Of
GMAW.........................................................................................................4
1.1.2.Disadventage Of
GMAW.....................................................................................................4
1.2.Machine
Lathe..............................................................................................................................4
1.2.1.Adventage OF Machine
Lathe..............................................................................................5
1.2.2.Disadventage Of Machine
Lathe..........................................................................................6
CHAPTER IV CONCLUSION &
RECOMENDATION.............................................................7
A.Conclusion..........................................................................................................................
............7
B.Recomendation...................................................................................................................
.............7
B.1.Addressed To
School..................................................................................................................7
B.2.Addressed to the
industry...........................................................................................................7
iii
CHAPTER I
PRELIMINARY
A. Background
1
CHAPTER II
PROFIL OF COMPANY
A. History Of PT.Perkakas Rekadaya Nusantara
PT. Perkakas Rekadaya Nusantara (PT. PRN) is a manufacturing company
located in a mountainous area of 400,000 m2 near the tea plantation area in
Bunihayu Village, Subang, a distance of 40 km from the city of Bandung.
PT. PRN was officially established on the date of May 5, 1999 by Ir. Djoni
Rosadi, with a business license as a company in the field of research and
development of agricultural equipment, in collaboration with the Indonesian
Institute for Knowledge Development (LLL). The initial goal of the company was
to undertake risest development of agricultural equipment for the continuation of
the improvement of agricultural equipment technology. After being legally
registered, PT. PRN began conducting Research & Development (R&D) and built
its machinery facilities until 2001.
In 2002 PT. PRN gets a business expansion permit in the manufacturing sector.
PT. PRN has utilized this business expansion permit by opening the widest market
for the automotive and machining industries.
After evaluating the competency at the end of 2002, it was concluded that PT.
PRN has the capability in the field of manufacturing special process machines, the
following is subsequently a core competence of PT. PRN.
2
B. Vision And Mission Of PT.PRN
B.1. Vision
PT PRN vision is to make PT. PRN as a reliable international industry, is
calculated in the global industrial environment on the basis of quality, profitability
and growth, and plays an active role in national economic development.
B.2. Mission
The mission of PT. PRN is generating profits from the production of
automotive components, heavy equipment, mining equipment, agricultural
equipment, machine tools, tools & jigs and engineering services that meet quality
standards that are recognized globally with the orientation of national and
international scale businesses with the support of human resources who have high
quality and integrity supported by high-tech and efficient manufacturing facilities.
C. Goal/Purpose PT.PRN
3
CHAPTER III
WORK PRACTICE IMPLEMENTATION
A. Description Of Industrial Work Practices Activities
1.1. GMAW
GMAW (Gas Metal Arc Welding) MIG MAG Is one type of welding
process or connection of metal material that uses a heat source of electrical energy
that is converted or converted to heat energy, in this GMAW Welding process
uses a welding wire that is rolled in a roll and uses gas as a protective metal
welding that melts during the welding process.
4
1.1.1. Adventage of GMAW
GMAW welding has a high welding efficiency, because there is no need to
replace the welding wire frequently
Can be used for all types of materials and welding positios
5
Does not produce crust or slag so it does not need a lot of cleaning process
1.1.2. Disadventage of GMAW
Burnback often occurs during welding
If the protective gas does not come out perfectly then porosity defects can
occur
The welding set up must be more detailed os that the weld results are
maximum
Unstable arc
1.2. Machine Lathe
CNC lathe or lathe is removing parts of the workpiece to obtain a certain
shape where the workpiece is rotated at a certain speed with the process of feeding
by the chisel with feeding speed (feeding) which is operated in parallel with the
rotating axis of the workpiece.
CNC lathe system has a basic movement principle like a manual (conventional)
lathe, which is a vertical and horizontal movement with the X and Z axis
coordinate system. The working principle of a CNC lathe is actually the same as a
manual (conventional) lathe: mounted on a moving chill while the cutting tool is
stationary.
6
axis.
Preparation as if using a cnc lathe or lathe
1. Prepare the necessary tools such as a lathe chisel, chuck wrench, etc.,
2. Make sure the engine is still off and the engine is protected from flammable
objects,
3. Make sure the engine oil or lubricant is filled,
4. Installing a lathe tool at the tool house (tool post)
Program
Processor
Servo electric motor to drive tool control
Electric motor for moving / turning the chisel
Chisel or holder
Holder or tool post
1.2.1. Advantage of lathe
1. Production can be enlarged or reduced
2. The level of accuracy of measurements is more accurate
3. No need to carry out continuous checks
4. The time needed for manufacturing is faster
5. Inventoryed components can be reduced
6. Does not require a large area for the engine
7. Operators do not have to be skilled like conventional lathe operators
7
3. Requires higher maintenance costs.
4. Engine performance depends on NC equipment.
5. Need experts who can program with computers and NC equipment.
8
CHAPTER IV
CONCLUSION & RECOMENDATION
A. Conclusion
9
BIBLIOGRAPHY
http://www.jufrika.com/2016/10/kelebihan-dan-kekurangan-mesin-cnc-vs.html?
m=1
http://mesinidamanku29.blogspot.com/2016/04/mesin-cnc-bubut-atau-mesin-cnc-
lathe.html?m=1
http://www.pengelasan.net/las-gmaw/
10