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Hi, with the help of this file, I would like to throw some light on the problems I faced on sit

Problem Solution

While working on Siemens S7 1200 1214 DC/DC/DC,


we were not able to communicate with the PLC for
almost 3 days. After trying almost everything for almost 3 days, we at last found th
V11 of TIA. We used updated version of softwa
We were able to ping the PLC, TIA Portal 11 we were
using and we were able to even detect the PLC, but TIA V11 supports only 1 module of 1200-1214 PLC,
we were not able to go ONLINE.

While commissioning many IDS RTUs, we found that


the RTU either takes a lot of time for program If the RTU doesn’t have any FT, remove the Profibus card from the
downloading or it trips after every few minutes 24V not directly through fuse terminals, bu
without any reason

Sometimes, when the last valve in the loop is OFF,


Check the termination of all valves. The termination of only the fi
other valves communication start fluctuating and
termination in between sho
despite getting command, they don't operate

Sometimes there's Acquisition fault in the device,


specially in PTs. In this fault, the reading of the device Channel of the AI card has got burnt due to sudden input of current
goes suddenly up and down and sometimes go in fuse too. Change the ch
negatives too.

Battery chargers of RTUs generate rectifier alarm


The temperature signal cable, which is usually not connected in B
even on main power supply and output voltage of BC
Now, rectifier alarm will not persist, output DC voltage will beco
drops to 23V, instead of 27V. Even battery low alarm
battery is not there or when voltage drop
doesn't work

COM_XI (modbus alarms) generating tremendously in


Update the OS of the RTU. Go to Send T-BOX, update OS, sel
T-BOX RTUs

T-BOX RTU not receiving setpoint commands for Get the settings modified in Scada from 'Executi
MOVs from IEC Tester or WCC Scada In IEC tester, first send selection command,

Some signals showing magenta in WCC Scada, but


Delete those signals from Add ons,
healthy in RTU and IEC Tester
Some target addresses not working for RTUs, like in First check the target addresses, if they are correct, check if the oth
R304S1 If that's working, then all other target addresses should work
oblems I faced on site and the solutions I got from them

Solution

3 days, we at last found that the module we had used was not supported by
pdated version of software, ie TIA V13 and here we go.

odule of 1200-1214 PLC, whereas V13 supports 3 modules.

he Profibus card from the RTU. One more cause of RTU tripping is supplying
through fuse terminals, but via chatter circuit relay

e termination of only the first and last valve should be ON, rest all vavles'
rmination in between should be OFF

o sudden input of current greater than 20 mA, this can be verified by blown
fuse too. Change the channel

usually not connected in BCs, should be connected at terminal 3 from top.


utput DC voltage will become 27V and battery low alarm will come when
ere or when voltage drops below prescribed value

end T-BOX, update OS, select the FIRST OS from the drop down menu

fied in Scada from 'Execution' to 'Selection & Execution'


send selection command, then execution command

ose signals from Add ons, and recreate them


e correct, check if the other target address for same CC card working or not.
et addresses should work unless and until problem is from DEWA end

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