Competency - Based Learning Materials: Metals and Engineering

COMPETENCY - BASED LEARNING MATERIALS
Sector:
METALS AND ENGINEERING
Qualification:
Shielded Metal Arc Welding (SMAW) NCI
Unit of Competency:
Apply Safety Practices
Module Title:
Applying Safety Practices
UNIVERSITY OF PERFETUAL HELP SYSTEM DALTA - CALAMBA CAMPUS
Date Developed: Document No. MEE721201

SHIELDED METAL ARC
May 7, 2019 Issued by: GMT
WELDING (SMAW) NC I
Apply Safety Practices Developed by: Revision Page No.
Guillermo M. Taiza No._1_ 1 /64
HOW TO USE THIS COMPETENCY BASED LEARNING MATERIAL
Welcome
The unit of competency Apply Safety Practices is one of the competencies of

SHIELDED METAL ARC WELDING NC I. This module covers the knowledge, skills
and attitudes required for TVET trainee to possess.
The module on, Applying Safety practices contains training materials and
activities related to identifying learner’s requirement.
In this module you are required to go through a series of learning activities

in order to complete each learning outcome such as Information- Sheets, Self-
checks, Operation Sheets and Task/Job Sheets. Follow and perform the
activities on your own. If you have questions do not hesitate to ask for assistance
from your trainer.
Remember to:
 Work through all the information and complete the activities in each section.
Read information sheets and complete the self-check. Suggested references are
included to supplement the materials provided in this module.
 Most probably, your trainer will also your supervisor or manage. he is there
to support you and show you the correct way to do things.
 You will be given plenty of opportunities to ask questions and practice on the
job make sure you practice your new skills during regular work shifts. This
way you will improve your speed, memory and your confidence.
 Use the self-check, Operation Sheets and Task/job Sheets at the end of each
section to test your own progress. Use the Performance Criteria Checklist or
Procedural Checklist located after the sheet to check your own performance.
 When you feel confident that you have sufficient practice, ask your trainer to
evaluate you. The result of your assessment will be recorded in your Progress
Chart and Accomplishment Chart.
 You need to complete this module before you can perform the next module

SHIELDED METAL ARC
WELDING (SMAW) NC I
LIST OF COMPETENCIES
No. Unit of Competency Module Title Code
Applying Safety
1. Apply Safety Practices MEE721201
Practices
Interpret Working Interpreting Working

2 MEE721202
Drawings and Sketches Drawings and Sketches
Perform Industry Performing Industry

3 MEE721203
Calculations Calculations
Contribute to Quality Contributing to Quality

4 MEE721204
System System
5 Use Hand Tools Using Hand Tools MEE721205
6 Prepare Weld Materials Preparing Weld Materials MEE721206
Setup Welding Setting up Welding

7 MEE721207
Equipment Equipment
8 Fit up Weld Materials Fitting up Weld Materials MEE721208
9 Repair Welds Repairing Welds MEE721209

SHIELDED METAL ARC
WELDING (SMAW) NC I
SUMMARY OF LEARNING OUTCOMES
QUALIFICATION: Shielded Metal Arc Welding NCI

UNIT OF COMPETENCY: Apply Safety Practices
MODULE TITLE: Applying Safety Practices
MODULE DESCRIPTION: This module covers safety practices applied in the
workplace.
NOMINAL DURATION: 8 Hrs.
LEARNING OUTCOMES:
LO1. Identify hazardous areas
LO2. Use protective clothing and devices
LO3. Perform safe handling of tools, equipment and materials
LO4. Perform first aid
LO5. Use Fire extinguisher

SHIELDED METAL ARC
WELDING (SMAW) NC I
DETAILS OF LEARNING OUTCOME
LEARNING OUTCOME 1: Identify hazardous areas

CONTENTS:
 Hazard to be avoided in welding
 Welding safety signs and symbols
 Occupational safety standards and enterprise safety policies
ASSESSMENT CRITERIA:
 Hazards are identified correctly in accordance with OHS procedures.
 Safety signs and symbols are identified and adhered to in accordance
with workplace safety procedure
CONDITIONS:(Tools, equipment, s/m, references/materials)
 Safety sign and
symbols
 Instructional materials
- Reference book
- Learning Modules /manuals
- Safety Standards manual
- Enterprise Safety Policies /guidelines
METHODOLOGIES:
 Lecture/demonstrations
 Self-pace learning
 Group discussion
ASSESSMENT METHODS:
 Written/oral
 Direct observation
 Interview

SHIELDED METAL ARC
WELDING (SMAW) NC I
LEARNING EXPERIENCE
LEARNING OUTCOME 1: Identify hazardous areas
Learning Activities Special Instructions

1. Read Information sheet 1.1.1
about hazard to be avoided in welding
2. Answer Self-Check 1.1.1 Compare your answers to

Answer Key 1.1.1
about welding safety signs and symbols

Answer Key 1.1.2
about occupational safety standards and
enterprise safety policies

Answer Key 1.1.3
7. Watch video presentation about hazard to Take notes from a
be avoided in welding presentation about hazard
to be avoided in welding
8. Perform Task sheet 1.1.1 Your performance will be
evaluated by your trainer
using Performance Criteria
Checklist 1.1.1

SHIELDED METAL ARC
WELDING (SMAW) NC I
INFORMATION SHEET 1.1.1
HAZARD TO BE AVOIDED IN WELDING
LEARNING OBJECTIVE/S:
After reading this INFORMATION SHEET you will able to:
 Identify hazard to be avoided in welding
Arc welding is a safe occupation when sufficient measures are taken to protect the
welder from potential hazards. When these measures are overlooked or ignored,
however, welders can encounter such dangers as electric shock, overexposure to
fumes and gases, arc radiation, and fire and explosion; which may result in
serious or even fatal injuries.
OSHA Standard 29 CFR 1910.252 (c) (I) (IV) (A)

All containers of filler metal, electrodes & flux materials should carry warning
labels that the welding produces hazardous fumes & gases.

Safety is a critical consideration for any welding project. Arc welding is a safe
occupation when proper precautions are taken. But, if safety measures are
ignored, welders face an array of hazards which can be potentially dangerous,
including electric shock, fumes and gases, fire and explosions and more.
 Identifies Hazards correctly in accordance with OHS procedures.

 Identifies Safety signs and symbols and adhered to in accordance with
workplace safety procedure.
 Identifies Personal protective clothing/equipment (PPE) as per job
requirements
 Properly observes proper wearing of PPE in accordance with workplace
safety policies.
 Approve PPE conformed with the occupational safety standards
Awareness of the most common welding hazards and knowing how to avoid them
ensures a safe, productive work environment for all.
 Electric shock.
 Fumes and gases.
 Fire and explosions.
 Injuries from insufficient PPE.
 Other safety considerations.

SHIELDED METAL ARC
WELDING (SMAW) NC I
Electric shock
Electric shock is one of the most serious and immediate risks facing a
welder. Electric shock can lead to severe injury or death, either from the shock
itself or from a fall caused by the reaction to a shock.
Electric shock occurs when welders touch two metal objects that have a voltage
between them, thereby inserting themselves into the electrical circuit. For
instance, if a worker holds a bare wire in one hand and a second bare wire with
another, electric current will pass through that wire and through the welding
operator, causing an electric shock. The higher the voltage, the higher the current
and, thus the higher the risk for the electric shock to result in injury or death.
Fumes and gases

It’s no surprise that overexposure to welding fumes and gases can be hazardous
to your health. Welding fume contains potentially harmful complex metal oxide
compounds from consumables, base metal and the base-metal coatings, so it’s
important to keep your head out of the fumes and use enough ventilation and/or
exhaust to control your exposure to substances in the fume, depending on the
type of rod and base metal being used.
Welding areas require adequate ventilation and local

exhaust to keep fumes and gases from the breathing zone
and the general area. In most situations, employers will
provide a ventilation system- such as a fan, and an
exhaust system or fixed or removable exhaust hoods- to
remove fumes and gases from the work area.
Fire and explosions

The welding arc creates extreme temperatures, and may pose a significant fire
and explosions hazard if safe practices are not followed. While the welding arc
may reach temperatures of 10,000 degrees Fahrenheit, the real danger is not
from the arc itself, but rather the intense near the arc and the heat, sparks and
spatter created by the arc. This spatter can reach up to 35 feet away from the
welding space.

SHIELDED METAL ARC
WELDING (SMAW) NC I
Injuries from insufficient PPE
Personal protective equipment (PPE) helps keep welding operators free from injury,
such as burns – the most common welding injury – and exposure to arc rays. The
right PPE allows for freedom of movement while still providing adequate protection
from welding hazards.
Other safety considerations

Welders should also be aware of other safety considerations within the work
environment. For example, those working in a confined space or in an elevated
area make need to take extra precautions. In any welding situation, welding
operators should pay close attention safety information on the products being
used and the material safety data sheets provided by the manufacturer and work
with their employer and co-workers to follow appropriate safe practices for their
workplace.

SHIELDED METAL ARC
WELDING (SMAW) NC I
SELF CHECK 1.1.1
Multiple Choice - Directions: Choose the letter of the correct answer

Use separate sheet of paper.
1. __________ is one of the most serious and immediate risks facing a welder. It
can lead to severe injury or death, either from the shock itself or from a fall
caused by the reaction to a shock.
A. Fumes and gases
B. Fire and explosions
C. Electric shock
2. Welding areas require adequate ventilation and local exhaust to keep ________
from the breathing zone and the general area.
A. Fumes and gases
C. Electric shock
3. The welding arc creates extreme temperatures, and may pose a significant
___________and hazard if safe practices are not followed.
A. Fumes and gases
C. Electric shock

SHIELDED METAL ARC
WELDING (SMAW) NC I
ANSWER KEY 1.1.1
1. C
2. A
3. B

SHIELDED METAL ARC
WELDING (SMAW) NC I
TASK SHEET 1.1.1
Title of Task:
Hazard to be avoided in welding
Performance Objective:
Given necessary materials, tools, and equipment the student/trainee must be
able to remind hazard to be avoided in welding.
Supplies / Materials:
 Safety sign and symbols
- Reference book
Equipment / Accessories :
 Safety goggles
 Safety cotton gloves (not use for rotating parts)
 Safety shoes
 Welding Apron
Steps / Procedure:
1. Check cluttered tools and materials
2. Check slippery floors (caused by oil, grease or any liquid)
3. Check exposed electrical wires
4. Check sharp edges
5. Check machine without guards or with exposed moving parts
Assessment method : Demonstration

SHIELDED METAL ARC
WELDING (SMAW) NC I
TASK SHEET
PERFORMANCE CRITERIA CHECKLIST 1.1.1
Trainee’s Name: __________________________________ Date: ________________
CRITERIA YES NO
The trainee…
1. Identify hazards correctly in accordance with OHS
procedures.
2. Identify safety signs and symbols and adhered to in
accordance with workplace safety procedure.

SHIELDED METAL ARC
WELDING (SMAW) NC I
WELDING SAFETY SIGNS AND SYMBOLS
 Identify Welding safety signs and symbols
Warning signs are to warn of hazards or a hazardous condition that is not likely
to be life-threatening. The hazard symbol should be black on a yellow background
and a triangle should be depicted around the hazard symbol. Warning sign
wording, if necessary, is in black lettering on a yellow background.
Mandatory signs
Are regulatory signs which indicate that an instruction must be carried out?
When symbols are used they are white on a blue disc. Text-only mandatory
signs are black or white in a portrait format.
PROTECTIVE EQUIPMENT MUST BE WORN IN THIS AREA
Failure to comply with them constitutes an offense under law, standing orders,
company policy, etc.

SHIELDED METAL ARC
WELDING (SMAW) NC I
Warning Signs
Signs which warn of a hazard or hazardous condition that is not likely to be life-
threatening. The symbolic shape used on warning signs is black triangle with
yellow interior and black symbol. The word warning is not required to print on the
sign, although it is often used for added impact.
Danger Signs
Safety signage has many uses and can warn of many dangerous situations – such
as fuel storage, radiation, high voltage, chemicals, open holes and much more
Fire Signs
Advice the location of fire alarms and firefighting equipment. Fire signs contain a
white symbol and/or text on a red background

SHIELDED METAL ARC
WELDING (SMAW) NC I
Emergency Information Signs
Indicate the location of, or direction to, emergency- related facilities (exits, first
aid, safety equipment, etc.). These signs feature a white symbol and/or text on a
green background

SHIELDED METAL ARC
WELDING (SMAW) NC I
SELF CHECK 1.1.2

1. Are regulatory signs which indicate that an instruction must be carried out?
When symbols are used they are white on a blue disc. Text-only
mandatory signs are black or white in a portrait format.
A. Mandatory signs
B. Warning Signs
C. Danger Signs
2. Signs which ____ of a hazard or hazardous condition that is not likely to be life-
threatening. The symbolic shape used on ______ is black triangle with yellow
interior and black symbol.
A. Mandatory signs
B. Warning Signs
C. Danger Signs
3. Safety signage has many uses and can warn of many _______ situations such
as fuel storage, radiation, high voltage, chemicals, open holes and much more.
A. Mandatory signs
B. Warning Signs
C. Danger Signs
4. Advice the location of ____ alarms and firefighting equipment. ______ contain a
white symbol and/or text on a red background
A. Danger Signs
B. Fire Signs
C. Emergency Information Signs
5. Indicate the location of, or direction to, ______ related facilities (exits, first aid,
safety equipment, etc.). These signs feature a white symbol and/or text on a
green background
A. Danger Signs
B. Fire Signs
C. Emergency Information Signs

SHIELDED METAL ARC
WELDING (SMAW) NC I
ANSWER KEY 1.1.2
1. A
2. B
3. C
4. B
5. C

SHIELDED METAL ARC
WELDING (SMAW) NC I
TASK SHEET 1.1.2
Title of Task:
Welding safety signs and symbols
able to identify welding safety signs and symbols
 Safety sign and signs
- Reference book
 Safety goggles
 Safety cotton gloves (not use for rotating parts)
 Safety shoes
 Welding Apron
Steps / Procedure:
1. Label cluttered tools and materials
2. Label slippery floors (caused by oil, grease or any liquid)
3. Label exposed electrical wires
4. Label sharp edges
5. Label machine without guards or with exposed moving parts

SHIELDED METAL ARC
WELDING (SMAW) NC I
TASK SHEET
CRITERIA YES NO
The trainee…
procedures.

SHIELDED METAL ARC
WELDING (SMAW) NC I
OCCUPATIONAL SAFETY STANDARDS
AND ENTERPRISE SAFETY POLICIES
 To know Occupational safety standards and enterprise safety policies
RULE 1080
PERSONAL PROTECTIVE EQUIPMENT AND DEVICES
1081 : General Provisions:
1081.01: Every employer as defined in 1002:
1. Shall at his own expense furnish his workers with protective equipment for
the eyes, face, hands and feet, protective shields and barriers whenever
necessary by reason of the hazardous nature of the process or environment,
chemical or radiological or other mechanical irritants or hazards capable of
causing injury or impairment in the function of any part of the body through
absorption, inhalation or physical contact.
2. Deduction for the loss or damage of personal protective equipment shall be
governed by Article 114, Book III, Labor Code of the Philippines, and Section
14, Rule VIII, Book III, Omnibus Rules Implementing the Labor Code.
1081.03:
The employer shall be responsible for the adequacy and proper maintenance
of personal protective equipment used in his Workplace.
1081.04:
No person shall be subjected or exposed
to a hazardous environmental condition
without protection.

SHIELDED METAL ARC
WELDING (SMAW) NC I
1082 : Eye and Face Protection:
1082.01:
Eyes and face protective equipment shall be required where there is
reasonable probability of exposure to such hazards. In such cases, the
employer shall furnish a type of protective equipment suitable for the work
to be performed and the employees shall use such equipment. Eye
protection shall be provided where the processes or operations present
hazards of flying objects, liquids, injurious radiation, glare or a combination
of these hazards
1082.02:
Whenever eye protection is needed, persons whose visions require the use
of corrective lenses shall wear goggles or spectacles of any of the following
types:
1. Spectacles which provide optical correction;

2. Goggles that can be worn over corrective spectacles without disturbing
the adjustment of the spectacles; or
3. Goggles that incorporate corrective lenses mounted behind the
protective lenses.
1083: Respiratory Protection:

1083.01
1. The primary corrective measure in the control of occupational diseases
caused by harmful, dusts, fogs, fumes, mists, gases, smokes, sprays or
vapors shall be to prevent atmospheric contamination. This shall be
accomplished through the use or application of accepted engineering
control measures, like enclosure or confinement of the operation
1084: Head Protection:

1. Hard hats for the protection of workers from impact penetration from
falling and flying objects, blows, and from limited electric shock and
burns shall be provided where there is reasonable probability of exposure
to such hazards.
2. For the purpose of proper selection, design, construction, testing and
use of head protectors the American National Standards Safety
Requirement for Industrial Head Protection (ANSI z59-1-1969) is
adopted.

SHIELDED METAL ARC
WELDING (SMAW) NC I
1085: Hand and Arm Protection:
1085.01:
When selecting gloves, consideration should be given to the hazards to
which the wearer may be exposed to and the ease and free movement of the
fingers.
1085.02:
Gloves shall not be worn by workers operating drills, punch presses or other
machinery in which the hand may be caught by moving parts.
1085.03:
Gloves, mittens and sleeves for workers handling hot metals shall be made
of suitable heat resisting material.
(1) Cover the forearm as much as possible, have a close fit at the
Upper end and not have the slightest break. Gloves torn during use
shall be replaced immediately.
1087: Use of Safety Shoes:

Workers shall be provided with approved safety shoes and leg protection
whenever necessary as determined by the nature of work
RULE 1100: GAS AND ELECTRIC WELDING AND CUTTING

OPERATIONS
1100.01: General Provisions:
1. Welding or cutting operations shall not be permitted in rooms or areas

containing combustible materials or in proximity to explosives or flammable
liquids, dusts, gases or vapors, until all fire and explosion hazards are
eliminated.
2. Welding or cutting operations on containers with explosives or flammable

substance is prohibited. Welding closed containers that have held explosive
or flammable substance shall only be undertaken after the containers have
been thoroughly cleaned and found completely free of combustible gases or
vapors or the containers are filled with inert gas or with water.
3. A portable fire extinguisher shall be provided at the place where

Welding and cutting operations are being undertaken.

SHIELDED METAL ARC
WELDING (SMAW) NC I
4. Welding and cutting operations carried out or done in places where persons
other than the welders work or pass shall be enclosed by means of suitable
stationary or portable screens. Screens shall be opaque, of sturdy
construction to withstand rough usage of a material which will not readily
be set on fire by sparks or hot metal, at least 2 m. (6.5 ft.) high and
preferably painted with light flat paint
5. Authorization, before welding and cutting operations are allowed in large

establishments, the area shall be inspected by the safetyman. He shall issue
a written permit or authorization for welding and cutting, indicating therein
the precautions to be followed to avoid fire or accidents

SHIELDED METAL ARC
WELDING (SMAW) NC I
SELF CHECK 1.1.3

1. Workers shall be provided with approved _______ and leg protection whenever
necessary as determined by the nature of work
A. Hand and Arm Protection
B. Head Protection
C. Use of Safety Shoes
2. When selecting ______, consideration should be given to the hazards to which

the wearer may be exposed to and the ease and free movement of the fingers.
B. Head Protection
3. _______ for the protection of workers from impact penetration from falling and
flying objects, blows, and from limited electric shock and burns shall be
provided where there is reasonable probability of exposure to such hazards.
B. Head Protection
4. The primary corrective measure in the control of occupational diseases caused

by harmful, dusts, fogs, fumes, mists, gases, smokes, sprays or vapors shall
be to prevent atmospheric contamination.
A. Respiratory Protection
B. Eye and Face Protection
C. Head Protection
5. ________ protection shall be provided where the processes or operations present

hazards of flying objects, liquids, injurious radiation, glare or a combination of
these hazards
A. Respiratory Protection
B. Eye and Face Protection
C. Head Protection

SHIELDED METAL ARC
WELDING (SMAW) NC I
ANSWER KEY 1.1.3
1. C
2. A
3. B
4. A
5. B

SHIELDED METAL ARC
WELDING (SMAW) NC I
TASK SHEET 1.1.3
Title of Task:
Occupational safety standards and enterprise safety policies
able to explain occupational safety standards and enterprise safety policies
 Safety sign and signs
- Reference book
Steps / Procedure: Hazard & Risk

1. Explain cluttered tools and materials
2. Explain slippery floors (caused by oil, grease or any liquid)
3. Explain exposed electrical wires
4. Explain sharp edges
5. Explain machine without guards or with exposed moving parts

SHIELDED METAL ARC
WELDING (SMAW) NC I
TASK SHEET
CRITERIA YES NO
The trainee…
procedures.

SHIELDED METAL ARC
WELDING (SMAW) NC I
LEARNING OUTCOME 2: Use protective clothing and devices

CONTENTS:
 Personal protective equipment (PPE) for different welding operations
 Proper uses of different types of personal protective equipment (PPE)
 Occupational safety standards and enterprise safety policies.
 Personal protective clothing/equipment (PPE) identified as per job
requirements
 Proper wearing of PPE are properly observed in accordance with
workplace safety policies.
 PPE conformed to the approved occupational safety standards.
 Personal protective equipment (PPE)
- Hard hat
- Safety shoes
- Gloves
- Goggles
- Welder apron
 Instructional materials for:
- Reference book
- Learning modules/manuals
- Safety standards
- Enterprise safety policies/guidelines
METHODOLOGIES:
ASSESSMENT METHODS:
 Written/oral
 Interview

SHIELDED METAL ARC
WELDING (SMAW) NC I
LEARNING EXPERIENCE
LEARNING OUTCOME 2: Use protective clothing and devices

about proper uses of different types of
Personal Protective Equipment (PPE)

Answer Key 1.2.1
3. Watch video presentation about proper uses Take notes from a
of different types of Personal Protective presentation about proper
Equipment (PPE) uses of different types of
Personal Protective
Equipment (PPE)
Checklist 1.2.1

SHIELDED METAL ARC
WELDING (SMAW) NC I
PROPER USES OF DIFFERENT TYPES OF
PERSONAL PROTECTIVE EQUIPMENT (PPE)
 Apply the uses of different types of Personal protective equipment (PPE)
Welding helmet
It protect the welder from sparks, UV rays and
bright light of the torch. Auto darkening. These
are the advantages in using an auto darkening
helmet. You need not flip the viewing lid or the
whole helmet. Because of this it's easier on your
neck, without all that flipping
Respirators to protect themselves from chemical

exposures during welding, torch cutting.
Earmuffs / Ear plug

It will safeguard your ears against flying hot metal
and also guard them from extreme noise
Safety spectacles, Oxy-Acetylene goggles, Face shield

It will limit eye hazards. Some goggles have plastic windows which resist
shattering upon impact. Others are designed to limit harmful infrared and
ultraviolet radiation from arcs or flames by appropriate filter lenses.

SHIELDED METAL ARC
WELDING (SMAW) NC I
Welding apron
It protects you and your clothes from hot sparks as you
weld, cut or grind.
Leather gloves, long

It will protect them from any molten material that may
drop while they are working with the weld
Leather welding leggings

It protects foot and lower leg against welding spatter
and radiant heat.
Safety shoes Protect against welding molten

Metal and falling debris
Welding Cap
A welder’s cap should be worn to protect the head
from hot metal and slag splatter. In addition, long
hair should be tied back and tucked inside the
welding jacket

SHIELDED METAL ARC
WELDING (SMAW) NC I
SELF CHECK 1.2.1

1. Should be worn to protect the head from hot metal and slag splatter. In
addition, long hair should be tied back and tucked inside the welding jacket.
A. welder’s cap
B. Safety shoes
C. Leather gloves, long
2. Protect against welding molten metal and falling debris

A. welder’s cap
B. Safety shoes
3. It will protect them from any molten material that may drop while they are
working with the weld.
A. welder’s cap
B. Safety shoes
4. It protects you and your clothes from hot sparks as you weld, cut or grind.
A. Respirators
B. Leather welding leggings
C. Welding apron
5. It protects foot and lower leg against welding spatter and radiant heat.
A. Respirators
C. Welding apron
6. To protect themselves from chemical exposures during welding, torch

cutting.
A. Respirators
C. Welding apron

SHIELDED METAL ARC
WELDING (SMAW) NC I
7. It will limit eye hazards. Some have plastic windows which resist
shattering upon impact. Others are designed to limit harmful infrared and
ultraviolet radiation from arcs or flames by appropriate filter lenses
A. Leather welding leggings
B. Welding apron
C. Safety spectacles, Oxy-Acetylene goggles, Face shield
8. It will safeguard your ears against flying hot metal and also guard them from
extreme noise
A. Leather welding leggings
B. Earmuffs / Ear plug
C. Safety spectacles, Oxy-Acetylene goggles, Face shield

SHIELDED METAL ARC
WELDING (SMAW) NC I
ANSWER KEY 1.2.1
1. A
2. B
3. C
4. C
5. B
6. A
7. C
8. B

SHIELDED METAL ARC
WELDING (SMAW) NC I
TASK SHEET 1.2.1
Title of Task:
Proper uses of different types of Personal Protective Equipment (PPE)
able to check the proper uses of different types of Personal Protective Equipment
(PPE)
 Personal protective equipment (PPE)
- Hard hat
- Safety shoes
- Gloves
- Goggles
- Welder apron
 Instructional materials for:
- Reference book
- Learning modules/manuals
- Safety standards
- Enterprise safety policies/guidelines
Steps / Procedure: deteriorates PPE

1. Check hard hat
2. Check safety shoes
3. Check gloves
4. Check goggles
5. Check welding apron

SHIELDED METAL ARC
WELDING (SMAW) NC I
TASK SHEET 1.2.1
PERFORMANCE CRITERIA CHECKLIST
CRITERIA YES NO
The trainee…
1. Identify Personal Protective Clothing/Equipment
(PPE) as per job requirements
2. Properly observe proper wearing of PPE in accordance
with workplace safety policies.
3. Conform PPE to the approved occupational safety
standards.

SHIELDED METAL ARC
WELDING (SMAW) NC I
LEARNING OUTCOME 4: Perform first aid

CONTENTS:
 Different types of injuries
 First aid treatment procedure
 Emergency hotline number and offices
 Proper handling of injured individual
 First aid treatment of injuries are carried out according to
recommended procedures
 Emergency hotline and proper authority are accessed and contacted in
accordance with workplace procedure.

 Equipment
- First aid kit (different types)
- Oxygen
- Stretcher
- Medicine
 Learning materials
- Video tape, CD’s, transparencies
 Directory hotline number and offices
METHODOLOGIES:
ASSESSMENT METHODS:
 Written/oral
 Interview
 Demonstration

SHIELDED METAL ARC
WELDING (SMAW) NC I
LEARNING EXPERIENCE
LEARNING OUTCOME 4: Perform first aid

about first aid treatment procedure

Answer Key 1.4.1
3. Watch video presentation about first aid Take notes from a
treatment procedure presentation about first aid
treatment procedure.
Checklist 1.4.1

SHIELDED METAL ARC
WELDING (SMAW) NC I
FIRST AID TREATMENT PROCEDURE
 Apply first aid treatment procedure
PERFORM FIRST AID

 Carries out First aid treatment of injuries according to recommended
procedures
 Access and contacts Emergency hotline and proper authority in
accordance with workplace procedure.
BURN
Hold burned skin under cool (not cold) running water or
immerse in cool water until pain subsides. Use
compresses if running water isn't available.
Protect Burn. Cover with sterile, non-adhesive bandage
or clean cloth.
SLIPS & FALLS

In the meantime you can try to stem blood flow from
wounds by using cloth or tissue and applying pressure
to the wound. You may need to use CPR if the person
has lost consciousness and is not breathing
SPRAIN
Rest the injured limb, Ice the area, Compress the area
with an elastic wrap or bandage &Elevate the injured
limb above your heart whenever possible to help prevent
or limit swelling.
Clean Cuts and Scrapes Gently

Ouch! Got another cut or scrape? Your first step is
easy: Soothe and clean the wound with cool water.
Then remove any pebbles or splinters with alcohol-
sterilized tweezers. Gently wash around the wound
with soap and a washcloth. Do not use irritating
soap, iodine, alcohol, or hydrogen peroxide -- fresh,
clean water should be all you need.

SHIELDED METAL ARC
WELDING (SMAW) NC I
Do You Need an Antibiotic Cream?
Antibiotic creams and ointments not only keep
wounds moist but they can reduce the risks of
infection. If you do use an antibiotic, apply a thin
layer on the wound. Certain antibiotic ingredients
can trigger a rash in some people. If you get a rash,
stop using that ointment.
Signs of Adhesive or Latex Allergy

If you feel like its itchy, blistery, or burning under
your bandage, you may have an allergy to the
adhesive used in some bandages. For sensitive
skin, try switching to sterile gauze and paper tape,
or an adhesive-free dressing.
For a Foreign Particle in Eye

Don't rub the eye. Pull the upper lid down and blink
repeatedly. If particle is still there, rinse with eyewash.
If rinsing doesn't help, close eye, bandage it lightly, and
see a doctor.

SHIELDED METAL ARC
WELDING (SMAW) NC I
SELF CHECK 1.4.1

1. Hold burned skin under cool (not cold) running water or immerse in cool water
until pain subsides. Use compresses if running water isn't available.
Protect Burn Cover with sterile, non-adhesive bandage or clean cloth.
A. SLIPS & FALLS
B. BURN
C. SPRAIN
2. In the meantime you can try to stem blood flow from wounds by using cloth or
tissue and applying pressure to the wound. You may need to use CPR if the
person has lost consciousness and is not breathing
A. SLIPS & FALLS
B. BURN
C. SPRAIN
3. Rest the injured limb, Ice the area, Compress the area with an elastic wrap or
bandage &Elevate the injured limb above your heart whenever possible to help
prevent or limit swelling.
A. SLIPS & FALLS
B. BURN
C. SPRAIN

SHIELDED METAL ARC
WELDING (SMAW) NC I
ANSWER KEY 1.4.1
1. B
2. A
3. C

SHIELDED METAL ARC
WELDING (SMAW) NC I
TASK SHEET 1.4.1
Title of Task:
First aid treatment procedure
able to perform first aid treatment procedure
 Directory hotline number and offices
 Equipment
- First aid kit (different types)
- Oxygen
- Stretcher
- Medicine
Steps / Procedure:
1. Demonstrate first aid treatment of burns/scalds
2. Demonstrate first aid treatment of fractures
3. Demonstrate first aid treatment of cuts and abrasions
4. Demonstrate first aid treatment of poisoning
5. Demonstrate first aid treatment of foreign bodies in the eye
6. Demonstrate first aid treatment of concussion
7. Demonstrate first aid treatment of electric shock

SHIELDED METAL ARC
WELDING (SMAW) NC I
TASK SHEET
CRITERIA YES NO
The trainee…
1. Carry out first aid treatment of injuries according to
recommended procedures
2. Access and contact Emergency hotline and proper
authority in accordance with workplace procedure.

SHIELDED METAL ARC
WELDING (SMAW) NC I
LEARNING OUTCOME :5 Use fire extinguisher

CONTENTS:
 Types of firefighting equipment
 Types of fire extinguishers
 Fire hoses
 Fire hydrants
 Sources/causes of fires
 Proper use of firefighting equipment
 Firefighting equipment identified according to types/source of fires.
 Use of firefighting equipment demonstrated in accordance with
manufacturer’s instructions.
 Used firefighting equipment and accessories are recorded/reported for
replacement/refill in accordance with enterprise approved safety
regulations.
 Equipment
- Fire extinguishers (different types)
- Fire hydrants
- Video players/monitors
- Types of fires/sources
- Types of firefighting equipment and its operations
- Manuals on fire protection regulations
- Report cards/checklist
METHODOLOGIES:
ASSESSMENT METHODS:
 Written/oral
 Interview
 Demonstration

SHIELDED METAL ARC
WELDING (SMAW) NC I
LEARNING EXPERIENCE
LEARNING OUTCOME 5: Use fire extinguisher

about types of fire extinguishers

Answer Key 1.5.1
on Sources/causes of fires

Answer Key 1.5.2
5. Watch video presentation about different Take notes from a
types of injuries presentation about different
types of injuries
Checklist 1.5.1

SHIELDED METAL ARC
WELDING (SMAW) NC I
TYPES OF FIRE EXTINGUISHERS
 Identifies firefighting equipment according to
types/source of fires.
 Demonstrates use of firefighting equipment in
accordance with manufacturer’s instructions.
 Records/reports used firefighting equipment and
accessories for replacement/refill in accordance
with enterprise approved safety regulations
Fire extinguisher
Is an active fire protection device used to extinguish or control small fires, often in
emergency situations.
Classification of fire extinguishers. Always follow the guidelines below and

choose the proper extinguisher.
1. Class A fires
Fires involving ordinary combustible materials
such as paper, wood, textiles, and plastics.
2. Class B fires
Fires involving flammable liquids, greases, cooking
liquids, oil, gasoline, kerosene, or paint
3. Class C fires
Fires involving energized electrical equipment.
Both mono ammonium phosphate and sodium
bicarbonate are commonly used to fight this type of
fire because of their nonconductive properties.
4. Class D fires
Fires involving combustible metal such as
magnesium, titanium, zirconium, sodium and
potassium.

SHIELDED METAL ARC
WELDING (SMAW) NC I
Requirements for fire extinguisher
1. Be kept fully charged & in their designated places along normal paths of
travel
2. Not be obstructed or obscured from view
3. Not be mounted higher than 5 ft. or 1.5 meters to the top of the extinguisher
if the weigh 40 lbs.
4. Be inspected by the management or a chosen employee at least monthly to
make sure it is in the designated places. It is not tampered or actuated, no
corrosion and impairments.
5. Be hydrostatically tested.
6. Be selected on the basis of type of hazard, degree of hazard and the area to
be protected.
After use
1. The extinguisher re-charged or replace immediately even if only partially
discharged.
2. Bring your extinguisher to a qualified service agency for re-charging, repair
or test.
3. Do not dispose used fire extinguisher by throwing on fire
4. Do not refill your extinguisher with any material other than specified on the
name plate.

SHIELDED METAL ARC
WELDING (SMAW) NC I
PROCEDURES FOR USING A FIRE EXTINGUISHER
You should only try to fight fires after you have been properly trained on how to use a fire
extinguisher and if the fire in contained in a small area.
P. Pull the pin on the fire extinguisher in order to break the tamper seal.
A. Aim the fire extinguisher low, with the nozzle pointed at the base of the fire.
S. Squeeze the handle of the fire extinguisher to release the extinguishing
agent.
S. Sweep the nozzle from side to side while pointed at the base of the fire
until it is extinguished.
 If the fire re-ignites, repeat the last 3 steps.

SHIELDED METAL ARC
WELDING (SMAW) NC I
SHIELDED METAL ARC
WELDING (SMAW) NC I
SELF CHECK 1.5.1

1. This unlocks the operating lever and allows you to discharge the
extinguisher.
A. Pull
B. Aim the nozzle
C. Squeeze
2. The action of directing nozzle of the extinguisher at the base of the fire.
A. Pull
B. Aim the nozzle
C. Squeeze
3. Releasing the lever will stop the discharge of the extinguisher agent.
A. Pull
B. Aim the nozzle
C. Squeeze
4. From side to side. Moving carefully toward the fire, keep the extinguisher
aimed at the base of the fire and span back and forth until the flames appear
to be out. Watch the area closely and if a fire restarts, repeat the process.
A. Pull
B. Aim the nozzle
C. Sweep with a nozzle

SHIELDED METAL ARC
WELDING (SMAW) NC I
ANSWER KEY 1.5.1
1. A
2. B
3. C
4. C

SHIELDED METAL ARC
WELDING (SMAW) NC I
TASK SHEET 1.5.1
Title of Task:
Types of fire extinguishers
able to identify the types of fire extinguishers
 Equipment
- Fire hydrants
- Video players/monitors
Steps / Procedure:
1. Classify common combustibles (wood, cloth, paper, rubber and plastic)
2. Classify flammable liquids (gasoline, oil, solvents, paints, etc.)
3. Classify energized electrical equipment (wiring, fuse boxes, circuit breakers,
appliances, etc.
4. Classify combustible metals (magnesium, sodium, etc.)

SHIELDED METAL ARC
WELDING (SMAW) NC I
TASK SHEET
CRITERIA YES NO
The trainee…
1. Identify firefighting equipment according to
2. Demonstrate use of firefighting equipment in
3. Record/report used firefighting equipment and
accessories for replacement/refill in accordance with
enterprise approved safety regulations.

SHIELDED METAL ARC
WELDING (SMAW) NC I
SOURCES/CAUSES OF FIRES
 Identify Sources/causes of fires
Fire
The result of the chemical combination of a combustible material (Fuel) with the
oxygen in the presence of enough heat
Hot Work – Operations such as welding, cutting, burning, heating, grinding, or similar
spark, slag, or intense heat producing activities that are capable of igniting combustible
materials or flammable atmospheres or providing a source of ignition for a fire. Also defined
as cutting and welding operations for construction/demolition activities that involve the use
of portable gas or arc welding equipment, open flame or spark-producing apparatus.
Electric shock
As the principal danger is an electric shock from the live parts of the welding circuit (the
electrode and the workpiece), the following practices are recommended.

SHIELDED METAL ARC
WELDING (SMAW) NC I
Equipment
Installation of welding equipment should be carried out by suitably qualified staff who must
check that the equipment is suitable for the operation and connected in accordance with
the manufacturer's recommendations. The welder is responsible for checking the
equipment (cable, electrode holder and coupling devices) daily for damage and reporting
defects.
All external connections should be clean and tight and checked each time a reconnection
is made. The welding return clamp should be connected directly to the workpiece, as close
as possible to the point of welding or to the work bench on which the workpiece is placed.
There is a high chance of your encountering an out-of-control fire at least once in your
life, so knowing how to use a fire extinguisher is an important skill to be able to resort to.
This article explains the process of using a fire extinguisher in an emergency.
Fire Triangle
Fire requires the following three elements to exist:
• Heat:
Heat is required to elevate the temperature of a material to its ignition point. Sources of
heat include matches, stoves, sparks, etc.
• Fuel:
The fuel for a fire may be a solid (e.g., coal, wood, paper, cloth, hay, etc.), liquid (e.g.
gasoline, kerosene, alcohol, paint, cooking oil, etc.), or gas (e.g., propane, natural gas,
butane, etc.). The type and quantity of the fuel will determine which method should be
used to extinguish the fire.
• Oxygen:
We need 16% oxygen to sustain fire sufficient heat to raise the temperature of the fuel
surface to a point where chemical union of the fuel & oxygen occurs.

SHIELDED METAL ARC
WELDING (SMAW) NC I
3 Methods of heat transfer
 Conduction
Direct conduct of heat from one body to another.
 Convention
The circulating medium of heat transfer occurs upward
 Radiation
When energy travels through space or material in waves
Product of combustion
When a fuel burns it undergoes chemical changes & there are four products of
combustions.
 Fire gases
Refers to the vaporized product of combustions
 Flame
Is the visible luminous body of burning gas which become hotter & less
luminous when it mixed with increased amount of oxygen.
 Heat
Is a form of energy which is measured in degrees of temperature to signify
its intensity & it is responsible for the spread of fire.
 Smoke
Is a visible product of incomplete combustion.

SHIELDED METAL ARC
WELDING (SMAW) NC I
PROVIDING A SOURCE OF IGNITION FOR A FIRE

SHIELDED METAL ARC
WELDING (SMAW) NC I
SELF CHECK 1.5.2

1. It is required to elevate the temperature of a material to its ignition point. The sources
include matches, stoves, sparks, etc.
A. Fuel
B. Oxygen
C. Heat
2. A fire may be a solid, liquid or gas. The type and quantity of the ______ will determine
which method should be used to extinguish the fire.
A. Fuel
B. Oxygen
C. Heat
3. Without________, most fuels could be heated until entirely vaporized, yet would not
burn. These three elements, called the “fire triangle,” create a chemical exothermic
reaction, which is fire.
A. Fuel
B. Oxygen
C. Heat

SHIELDED METAL ARC
WELDING (SMAW) NC I
ANSWER KEY 1.5.2
1. C
2. A
3. B

SHIELDED METAL ARC
WELDING (SMAW) NC I
TASK SHEET 1.5.2
Title of Task:
Sources/causes of fires
able to identify sources/causes of fires
 Equipment
- Fire hydrants
Steps / Procedure:
1. Demonstrate types of fire extinguisher for common combustibles (wood, cloth,
paper, rubber and plastic)
2. Demonstrate types of fire extinguisher for flammable liquids (gasoline, oil,
solvents, paints, etc.)
3. Demonstrate types of fire extinguisher for energized electrical equipment
(wiring, fuse boxes, circuit breakers, appliances, etc.
4. Demonstrate types of fire extinguisher for combustible metals (magnesium,
sodium, etc.)

SHIELDED METAL ARC
WELDING (SMAW) NC I
TASK SHEET
CRITERIA YES NO
The trainee…
1. Identify firefighting equipment according to
2. Demonstrate use of firefighting equipment in
3. Record/report used firefighting equipment and
accessories for replacement/refill in accordance with
enterprise approved safety regulations.

SHIELDED METAL ARC
WELDING (SMAW) NC I
JOB SHEET
PERFORMANCE CRITERIA CHECKLIST 1.1
APPLY SAFETY PRACTICES
CRITERIA YES NO
Did you…
1. Identify hazardous area
2. Use protective clothing and devices
3. Perform safe handling of tools, equipment and
materials
4. Perform first aid
5. Use fire extinguisher

SHIELDED METAL ARC
WELDING (SMAW) NC I

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COMPETENCY - BASED LEARNING MATERIALS

UNIVERSITY OF PERFETUAL HELP SYSTEM DALTA - CALAMBA CAMPUS

Date Developed: Document No. MEE721201

The unit of competency Apply Safety Practices is one of the competencies of

In this module you are required to go through a series of learning activities

Date Developed: Document No. MEE721201

No. Unit of Competency Module Title Code

Interpret Working Interpreting Working

Perform Industry Performing Industry

Contribute to Quality Contributing to Quality

5 Use Hand Tools Using Hand Tools MEE721205

6 Prepare Weld Materials Preparing Weld Materials MEE721206

Setup Welding Setting up Welding

8 Fit up Weld Materials Fitting up Weld Materials MEE721208

9 Repair Welds Repairing Welds MEE721209

Date Developed: Document No. MEE721201

QUALIFICATION: Shielded Metal Arc Welding NCI

Date Developed: Document No. MEE721201

LEARNING OUTCOME 1: Identify hazardous areas

Date Developed: Document No. MEE721201

LEARNING OUTCOME 1: Identify hazardous areas

Learning Activities Special Instructions

2. Answer Self-Check 1.1.1 Compare your answers to

4. Answer Self-Check 1.1.2 Compare your answers to

6. Answer Self-Check 1.1.3 Compare your answers to

Date Developed: Document No. MEE721201

OSHA Standard 29 CFR 1910.252 (c) (I) (IV) (A)

HAZARD TO BE AVOIDED IN WELDING

 Identifies Hazards correctly in accordance with OHS procedures.

Date Developed: Document No. MEE721201

Fumes and gases

Welding areas require adequate ventilation and local

Fire and explosions

Date Developed: Document No. MEE721201

Other safety considerations

Date Developed: Document No. MEE721201

Multiple Choice - Directions: Choose the letter of the correct answer

Date Developed: Document No. MEE721201

Date Developed: Document No. MEE721201

Date Developed: Document No. MEE721201

Trainee’s Name: __________________________________ Date: ________________

Date Developed: Document No. MEE721201

PROTECTIVE EQUIPMENT MUST BE WORN IN THIS AREA

Date Developed: Document No. MEE721201

Date Developed: Document No. MEE721201

Date Developed: Document No. MEE721201

Multiple Choice - Directions: Choose the letter of the correct answer

Date Developed: Document No. MEE721201

Date Developed: Document No. MEE721201

Date Developed: Document No. MEE721201

Trainee’s Name: __________________________________ Date: ________________

Date Developed: Document No. MEE721201

1081 : General Provisions:

1081.01: Every employer as defined in 1002:

Date Developed: Document No. MEE721201

1. Spectacles which provide optical correction;

1083: Respiratory Protection:

1084: Head Protection:

Date Developed: Document No. MEE721201

1087: Use of Safety Shoes:

RULE 1100: GAS AND ELECTRIC WELDING AND CUTTING

1100.01: General Provisions:

1. Welding or cutting operations shall not be permitted in rooms or areas

Trainee’s Name: __________________ Date:

Trainee’s Name: __________________ Date:

Trainee’s Name: __________________ Date:

Trainee’s Name: __________________ Date:

Trainee’s Name: __________________ Date: