TBA 19 Pack Check Sheet

Details Machine Check Yield Waste Counters Package

Technician Name Date of last production Start: Physical On pallets: Total waste: Monitoring Window
TBA
count of Incoming Package
Production Date Date of last machine report Counter End: Lab Sample: Design Correction:
Packs Packed Counter:
Exiting Package
Product Brand Last prod. machine report good? Conveyor: Reject: Filling System:
Total Counter:
Qty Quantity Last point DE Package
Product Flavour Sterilisation Agent Drop Chute: Packed: Strip Splice:
Reject Counter :
Packages per tray/Unit
Product Volume H2O2 concentration at 34 - 36%? Straw: % Reject Pkgs Mat Splice:
Counter:
Start Time Tab:
CIP Counter Checked by :
Dating Unit Code End Time Manual waste:
Additional Remarks:

Time Start Pre-heating

Exp Date TS Flaps LS Package Conductivity

Time Weight/g Remarks Done by
&Production Code Top Bottom Top Bottom Overlap Strip shape/Crease Value
 Packages Checks Illustrations
Checks Description Checks Description
Package Forming
1.Flap Sealing and 2. LS Overlap
Crease Lines Unfold the flaps and Check the width of the
check they are LS overlap,
properly sealed distance A

3.Weight 4.Shape and Design Check the shape of the

packages.
Check that the preformed
Weigh the packages. creases in the
Record their weights packaging material are
correctly aligned
along the top crease and
the bottom crease
Transversal Sealing
5.TS (rough) 6. TS - Accurate Check
Cut a sample strip (1) of
about 25 mm in width
Gently squeezing the from the top and bottom
package by hand. transversal seals.
Check the corners, Cut off no more than 1
intersection between mm from each
LS and TS crease side of the package at a
and the crosses 90° angle to the
between TS and LS TS.
meet. The TS must be stretched
and evaluated
along the entire seal.
Longitudinal Sealing
7.LS Strip Applicator check that the LS 8.Red Ink Injection in
strip is positioned Air Gap
40%:60% on one
package Check there
are no blisters in the
heated area. Check This test will determine if
the strip sealing by the package is leaking
slowly pulling underneath the LS-strip
approximately 20
mm of the strip
outwards at an angle
of 90°.

Inside Layers Ruptures

9.Surfaces Check the outside 10.Conductivity Test
and inside surfaces of
This test will determine if
the package for
there is a breakage in the
scratches or other
inner plastic layers of the
possible defects that
packaging material
can be detected with
the eye
Procedures:
1) Take three packages from the conveyor after they have passed the first package counter photocell on the machine
conveyor.
2) Use the same two packages to perform all of the checks that require two packages. The third package is only used
for the LS/SA check.
These checks should be performed on packages at start up and repeated at an interval of 20 mins during production