Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System

August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

Appendix 2 -
INSPECTION TEST PLAN FOR CS and Non- CS Welding Work No :
This ITP is applicable for CS and non-CS Welding Job No : Maintenance-PU1-STRING -1

TEST PACKAGE NO : PEC-TP-20231

Dwg. / Line no :
E-7054 TUBE BLOCKAGE & BAFFLE PLATE CRACK
(DISCOVERY 036)

SKT-20090153

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Disposition
Initial / Date

1 Material Verification (PMI) H R/W

1.1 Verify mill cert. H R/W

1.2 For filler rods, sampling PMI to be done per box/tube. H R/W

WPS / PQR
2 H R

3 Welder Qualification H R

Electrode Storage /
4 M R
Baking Condition

5 FABRICATION

5.1 Edge-Prep / Fit-up / Dimension H M

5.2 Visual Inspection H R/W

5.3 NDE R/W R/W

5.3.1 RT R/W R/W

5.3.2 PT/MT R/W R/W

5.3.3 PMI R/W R/W

5.4 PWHT / HARDNESS / BASE LINE UTG R/W R/W

e. Air-Leak Test H R/W

f. Hydrostatic Test H H/R

6 INSTALLATION

Document Status APPROVED

Page 1 of 23
Page 36 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Initial / Date Disposition
Initial / Date

6.1. Edge-Prep / Fit-up / Dimension H NA M NA

6.2. Visual Inspection H NA R/W NA

6.3 NDE R/W NA R/W NA

6.3.1 RT R/W NA R/W NA

6.3.2 PT/MT R/W NA R/W NA

6.3.3 PMI R/W NA R/W NA

6.4. PWHT / HARDNESS H NA R/W NA

6.5 Baseline UTG H NA R/W NA

6.6. Air-Leak Test H N/A R/W N/A

6.7. Hydrostatic Test H H/R

6.8 Service Test H R

6.9. Reinstatement H R

6.10. Punch list H R

6.11 Painting By Other

6.12.Insulation By Other

Proposed Disposition endorsed Approved Disposition

Legend:
by Contractor endorsed by SEPL

H = Hold Point ( Mandatory Inspection ) M = Monitoring R = Review of Document

W = Witness ( Can Proceed without Inspection ) N/A = Not Applicable P = Prepare Document / Report
Remarks:

Document Status APPROVED

Page 37 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Page 2 of 23
 Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

Appendix 2 -
INSPECTION TEST PLAN FOR CS and Non- CS Welding Work No :
This ITP is applicable for CS and non-CS Welding Job No : Maintenance-PU1-HCU

TEST PACKAGE NO : PEC-TP-20230

Dwg. / Line no : 0.5"- P6703 A/B SEAL PIPE

SKT-20090152

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Disposition
Initial / Date

1 Material Verification (PMI) H R/W

1.1 Verify mill cert. H R/W

1.2 For filler rods, sampling PMI to be done per box/tube. H R/W

WPS / PQR
2 H R

3 Welder Qualification H R

Electrode Storage /
4 M R
Baking Condition

5 FABRICATION

5.1 Edge-Prep / Fit-up / Dimension H M

5.2 Visual Inspection H R/W

5.3 NDE R/W R/W

5.3.1 RT R/W R/W

5.3.2 PT/MT R/W R/W

5.3.3 PMI R/W R/W

5.4 PWHT / HARDNESS / BASE LINE UTG R/W R/W

e. Air-Leak Test H R/W

f. Hydrostatic Test H H/R

6 INSTALLATION

Document Status APPROVED

Page 3 of 23
Page 36 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Initial / Date Disposition
Initial / Date

6.1. Edge-Prep / Fit-up / Dimension H NA M NA

6.2. Visual Inspection H NA R/W NA

6.3 NDE R/W NA R/W NA

6.3.1 RT R/W NA R/W NA

6.3.2 PT/MT R/W NA R/W NA

6.3.3 PMI R/W NA R/W NA

6.4. PWHT / HARDNESS H NA R/W NA

6.5 Baseline UTG H NA R/W NA

6.6. Air-Leak Test H N/A R/W N/A

6.7. Hydrostatic Test H H/R

6.8 Service Test H R

6.9. Reinstatement H R

6.10. Punch list H R

6.11 Painting By Other

6.12.Insulation By Other

Proposed Disposition endorsed Approved Disposition

Legend:
by Contractor endorsed by SEPL

H = Hold Point ( Mandatory Inspection ) M = Monitoring R = Review of Document

W = Witness ( Can Proceed without Inspection ) N/A = Not Applicable P = Prepare Document / Report
Remarks:

Document Status APPROVED

Page 37 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Page 4 of 23
 Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

Appendix 2 -
INSPECTION TEST PLAN FOR CS and Non- CS Welding Work No :
This ITP is applicable for CS and non-CS Welding Job No : Maintenance-PU1-HV-4

TEST PACKAGE NO : PEC-TP-20228

Dwg. / Line no : HV-4 3/4" BOILER FEED WATER LINE

SKT-20090150

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Disposition
Initial / Date

1 Material Verification (PMI) H R/W

1.1 Verify mill cert. H R/W

1.2 For filler rods, sampling PMI to be done per box/tube. H R/W

WPS / PQR
2 H R ER70S-G
PEC-TD-WPS-0045 Rev.5

3 Welder Qualification H R

Electrode Storage /
4 M R
Baking Condition

5 FABRICATION

5.1 Edge-Prep / Fit-up / Dimension H M

5.2 Visual Inspection H R/W

5.3 NDE R/W R/W

5.3.1 RT R/W R/W

5.3.2 PT/MT R/W R/W

5.3.3 PMI R/W R/W

5.4 PWHT / HARDNESS / BASE LINE UTG R/W R/W

e. Air-Leak Test H R/W

f. Hydrostatic Test H H/R

6 INSTALLATION

Document Status APPROVED

Page 5 of 23
Page 36 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Initial / Date Disposition
Initial / Date

6.1. Edge-Prep / Fit-up / Dimension H M

6.2. Visual Inspection H R/W

6.3 NDE R/W R/W

6.3.1 RT R/W R/W

6.3.2 PT/MT R/W R/W

6.3.3 PMI R/W N/A R/W N/A

6.4. PWHT / HARDNESS H R/W

6.5 Baseline UTG H R/W

6.6. Air-Leak Test H N/A R/W N/A

6.7. Hydrostatic Test H H/R

6.8 Service Test H R

6.9. Reinstatement H R

6.10. Punch list H R

6.11 Painting By Other

6.12.Insulation By Other

Proposed Disposition endorsed Approved Disposition

Legend:
by Contractor endorsed by SEPL

H = Hold Point ( Mandatory Inspection ) M = Monitoring R = Review of Document

W = Witness ( Can Proceed without Inspection ) N/A = Not Applicable P = Prepare Document / Report
Remarks:

Document Status APPROVED

Page 37 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Page 6 of 23
 Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

Appendix 2 -
INSPECTION TEST PLAN FOR CS and Non- CS Welding Work No :
This ITP is applicable for CS and non-CS Welding Job No : Maintenance-PU1-HV-4

TEST PACKAGE NO : PEC-TP-20226

Dwg. / Line no : HV-4 4" STEAM LINE

SKT-20090149

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Disposition
Initial / Date

1 Material Verification (PMI) H R/W

1.1 Verify mill cert. H R/W

1.2 For filler rods, sampling PMI to be done per box/tube. H R/W

WPS / PQR
2 H R ER70S-G
PEC-TD-WPS-0045 Rev.5

3 Welder Qualification H R

Electrode Storage /
4 M R
Baking Condition

5 FABRICATION

5.1 Edge-Prep / Fit-up / Dimension H M

5.2 Visual Inspection H R/W

5.3 NDE R/W R/W

5.3.1 RT R/W R/W

5.3.2 PT/MT R/W R/W

5.3.3 PMI R/W R/W

5.4 PWHT / HARDNESS / BASE LINE UTG R/W R/W

e. Air-Leak Test H R/W

f. Hydrostatic Test H H/R

6 INSTALLATION

Document Status APPROVED

Page 7 of 23
Page 36 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Initial / Date Disposition
Initial / Date

6.1. Edge-Prep / Fit-up / Dimension H M

6.2. Visual Inspection H R/W

6.3 NDE R/W R/W

6.3.1 RT R/W R/W

6.3.2 PT/MT R/W R/W

6.3.3 PMI R/W N/A R/W N/A

6.4. PWHT / HARDNESS H R/W

6.5 Baseline UTG H R/W

6.6. Air-Leak Test H N/A R/W N/A

6.7. Hydrostatic Test H H/R

6.8 Service Test H R

6.9. Reinstatement H R

6.10. Punch list H R

6.11 Painting By Other

6.12.Insulation By Other

Proposed Disposition endorsed Approved Disposition

Legend:
by Contractor endorsed by SEPL

H = Hold Point ( Mandatory Inspection ) M = Monitoring R = Review of Document

W = Witness ( Can Proceed without Inspection ) N/A = Not Applicable P = Prepare Document / Report
Remarks:

Document Status APPROVED

Page 37 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Page 8 of 23
 Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

Appendix 2 -
INSPECTION TEST PLAN FOR CS and Non- CS Welding Work No :
This ITP is applicable for CS and non-CS Welding Job No : Maintenance-PU1-HV-4

TEST PACKAGE NO : PEC-TP-20226

Dwg. / Line no : HV-4 6" DRAIN LINE

SKT-20090148

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Disposition
Initial / Date

1 Material Verification (PMI) H R/W

1.1 Verify mill cert. H R/W

1.2 For filler rods, sampling PMI to be done per box/tube. H R/W

WPS / PQR
2 H R ER70S-G
PEC-TD-WPS-0045 Rev.5

3 Welder Qualification H R

Electrode Storage /
4 M R
Baking Condition

5 FABRICATION

5.1 Edge-Prep / Fit-up / Dimension H M

5.2 Visual Inspection H R/W

5.3 NDE R/W R/W

5.3.1 RT R/W R/W

5.3.2 PT/MT R/W R/W

5.3.3 PMI R/W R/W

5.4 PWHT / HARDNESS / BASE LINE UTG R/W R/W

e. Air-Leak Test H R/W

f. Hydrostatic Test H H/R

6 INSTALLATION

Document Status APPROVED

Page 9 of 23
Page 36 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Initial / Date Disposition
Initial / Date

6.1. Edge-Prep / Fit-up / Dimension H M

6.2. Visual Inspection H R/W

6.3 NDE R/W R/W

6.3.1 RT R/W R/W

6.3.2 PT/MT R/W R/W

6.3.3 PMI R/W N/A R/W N/A

6.4. PWHT / HARDNESS H R/W

6.5 Baseline UTG H R/W

6.6. Air-Leak Test H N/A R/W N/A

6.7. Hydrostatic Test H H/R

6.8 Service Test H R

6.9. Reinstatement H R

6.10. Punch list H R

6.11 Painting By Other

6.12.Insulation By Other

Proposed Disposition endorsed Approved Disposition

Legend:
by Contractor endorsed by SEPL

H = Hold Point ( Mandatory Inspection ) M = Monitoring R = Review of Document

W = Witness ( Can Proceed without Inspection ) N/A = Not Applicable P = Prepare Document / Report
Remarks:

Document Status APPROVED

Page 37 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Page 10 of 23
 Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

Appendix 2 -
INSPECTION TEST PLAN FOR CS and Non- CS Welding Work No :
This ITP is applicable for CS and non-CS Welding Job No : Maintenance-PU1-HV-4

TEST PACKAGE NO : PEC-TP-20225

Dwg. / Line no : HV- 4 4" FROM RTI PUMP TO SLOPE

SKT-20090146

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Disposition
Initial / Date

1 Material Verification (PMI) H R/W

1.1 Verify mill cert. H R/W

1.2 For filler rods, sampling PMI to be done per box/tube. H R/W

WPS / PQR
2 H R ER70S-G
PEC-TD-WPS-0045 Rev.5

3 Welder Qualification H R

Electrode Storage /
4 M R
Baking Condition

5 FABRICATION

5.1 Edge-Prep / Fit-up / Dimension H M

5.2 Visual Inspection H R/W

5.3 NDE R/W R/W

5.3.1 RT R/W R/W

5.3.2 PT/MT R/W R/W

5.3.3 PMI R/W R/W

5.4 PWHT / HARDNESS / BASE LINE UTG R/W R/W

e. Air-Leak Test H R/W

f. Hydrostatic Test H H/R

6 INSTALLATION

Document Status APPROVED

Page 36 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Page 11 of 23
Page 36 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Page 12 of 23
 Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Initial / Date Disposition
Initial / Date

6.1. Edge-Prep / Fit-up / Dimension H M

6.2. Visual Inspection H R/W

6.3 NDE R/W R/W

6.3.1 RT R/W R/W

6.3.2 PT/MT R/W R/W

6.3.3 PMI R/W N/A R/W N/A

6.4. PWHT / HARDNESS H R/W

6.5 Baseline UTG H R/W

6.6. Air-Leak Test H N/A R/W N/A

6.7. Hydrostatic Test H H/R

6.8 Service Test H R

6.9. Reinstatement H R

6.10. Punch list H R

6.11 Painting By Other

6.12.Insulation By Other

Proposed Disposition endorsed Approved Disposition

Legend:
by Contractor endorsed by SEPL

H = Hold Point ( Mandatory Inspection ) M = Monitoring R = Review of Document

W = Witness ( Can Proceed without Inspection ) N/A = Not Applicable P = Prepare Document / Report
Remarks:

Document Status APPROVED

Page 37 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Page 13 of 23
 Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

Appendix 2 -
INSPECTION TEST PLAN FOR CS and Non- CS Welding Work No :
This ITP is applicable for CS and non-CS Welding Job No : Maintenance-PU1-HCU

TEST PACKAGE NO : PEC-TP-20214

Dwg. / Line no : 12" Underground firewater line

SKT-20070135

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Initial / Date Disposition
Initial / Date

1 Material Verification (PMI) H R/W

1.1 Verify mill cert. H R/W

1.2 For filler rods, sampling PMI to be done per box/tube. H R/W

WPS / PQR
2 H R E7016
PEC-TD-WPS-0085 Rev.6

3 Welder Qualification H R

Electrode Storage /
4 M R
Baking Condition

5 FABRICATION

5.1 Edge-Prep / Fit-up / Dimension H M

5.2 Visual Inspection H R/W

5.3 NDE R/W R/W

5.3.1 RT R/W R/W

5.3.2 PT/MT R/W R/W

5.3.3 PMI R/W R/W

5.4 PWHT / HARDNESS / BASE LINE UTG R/W R/W

e. Air-Leak Test H R/W

f. Hydrostatic Test H H/R

6 INSTALLATION

Document Status APPROVED

Page 14 of 23
Page 36 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Page 15 of 23
 Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Initial / Date Disposition
Initial / Date

6.1. Edge-Prep / Fit-up / Dimension H M

6.2. Visual Inspection H R/W

6.3 NDE R/W R/W

6.3.1 RT R/W R/W

6.3.2 PT/MT R/W R/W

6.3.3 PMI R/W N/A R/W N/A

6.4. PWHT / HARDNESS H R/W

6.5 Baseline UTG H R/W

6.6. Air-Leak Test H N/A R/W N/A

6.7. Hydrostatic Test H H/R

6.8 Service Test H R

6.9. Reinstatement H R

6.10. Punch list H R

6.11 Painting By Other

6.12.Insulation By Other

Proposed Disposition endorsed Approved Disposition

Legend:
by Contractor endorsed by SEPL

H = Hold Point ( Mandatory Inspection ) M = Monitoring R = Review of Document

W = Witness ( Can Proceed without Inspection ) N/A = Not Applicable P = Prepare Document / Report
Remarks:

Document Status APPROVED

Page 37 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Page 16 of 23
 Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

Appendix 2 -
INSPECTION TEST PLAN FOR CS and Non- CS Welding Work No :
This ITP is applicable for CS and non-CS Welding Job No : Maintenance-PU1

TEST PACKAGE NO : PEC-TP-20215

Dwg. / Line no : E-9607-6" Heavy Naptha line

SKT-20070136

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Initial / Date Disposition
Initial / Date

1 Material Verification (PMI) H R/W

1.1 Verify mill cert. H R/W

1.2 For filler rods, sampling PMI to be done per box/tube. H R/W

WPS / PQR PEC-TD-WPS-0077 Rev.0 ER70SG/

2 H R
PEC-TD-WPS-0045 Rev.5 E7016

3 Welder Qualification H R

Electrode Storage /
4 M R
Baking Condition

5 FABRICATION

5.1 Edge-Prep / Fit-up / Dimension H N/A M N/A

5.2 Visual Inspection H N/A R/W N/A

5.3 NDE R/W N/A R/W N/A

5.3.1 RT R/W N/A R/W N/A

5.3.2 PT/MT R/W N/A R/W N/A

5.3.3 PMI R/W N/A R/W N/A

5.4 PWHT / HARDNESS / BASE LINE UTG R/W N/A R/W N/A

e. Air-Leak Test H N/A R/W N/A

f. Hydrostatic Test H N/A H/R N/A

6 INSTALLATION

Document Status APPROVED

Page 17 of 23
Page 36 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Page 18 of 23
 Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Initial / Date Disposition
Initial / Date

6.1. Edge-Prep / Fit-up / Dimension H M

6.2. Visual Inspection H R/W

6.3 NDE R/W R/W

6.3.1 RT R/W R/W

6.3.2 PT/MT R/W R/W

6.3.3 PMI R/W N/A R/W N/A

6.4. PWHT / HARDNESS H R/W

6.5 Baseline UTG H R/W

6.6. Air-Leak Test H N/A R/W N/A

6.7. Hydrostatic Test H H/R

6.8 Service Test H R

6.9. Reinstatement H R

6.10. Punch list H R

6.11 Painting By Other

6.12.Insulation By Other

Proposed Disposition endorsed Approved Disposition

Legend:
by Contractor endorsed by SEPL

H = Hold Point ( Mandatory Inspection ) M = Monitoring R = Review of Document

W = Witness ( Can Proceed without Inspection ) N/A = Not Applicable P = Prepare Document / Report
Remarks:

Document Status APPROVED

Page 37 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Page 19 of 23
 Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

APPENDIX 3
INSPECTION TEST PLAN ( HFA PIPING ) Work No :
This ITP only applicable for Piping Class 31310, 31311, 36081 Job No :

TEST PACKAGE NO :

Dwg. / Line no :

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Initial / Date Disposition
Initial / Date
1 Material Verification (PMI) H R/W Raw material

Verify mill cert:

For 0.18wt% <C <0.23wt%,

1.1 Carbon Steel H R/W Cu+Ni <0.15wt%

For C< 0.18wt%,

Cr+Cu+Ni<0.15%.

1.2 Monel H R/W

If Monel 60 electrode is used

1.3 Electrode Monel 60 only H R/W
Ti <2.2 wt%

CS PEC-TD-WPS-0034 
2 WPS / PQR H R
MONEL PEC-TD-WPS-4020 

3 Welder Qualification H R

Electrode Storage /
4 M R
Baking Condition

5 FABRICATION

5.1 Edge-Prep / Fit-up / Dimension H M

5.2 Visual Inspection H R/W

5.3 NDE R/W R/W

Document Status APPROVED

Page 38 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This Issued by: Dept QSC
hardcopy is uncontrolled and was printed on 13 September 201913 August 2018 Approved by: DMA/122

Page 20 of 23
 Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Initial / Date Disposition
Initial / Date
5.3.1 RT ### R/W R/W Before and After PWHT

5.3.2 PT/MT ### R/W R/W

5.3.3 PMI ### R/W R/W
For 0.18wt% <C <0.23wt%,
Cu+Ni <0.15wt%
5.3.3.1 Carbon Steel R/W R/W
For C< 0.18wt%,
Cr+Cu+Ni<0.15%.
As per monel and
5.3.3.2 Monel R/W R/W Fe < 5wt%,
Ti < 2.2wt%

5.4 PWHT / HARDNESS 100% R/W R/W

e. Air-Leak Test H R/W

f. Hydrostatic Test H H/R

6 INSTALLATION

6.1. Edge-Prep / Fit-up / Dimension H M

6.2. Visual Inspection H R/W

6.3 NDE R/W R/W
6.3.1 RT 100% R/W R/W Before and After PWHT
6.3.2 PT/MT 100% R/W R/W
6.3.3 PMI 100% R/W R/W
6.4. PWHT / HARDNESS H R/W
6.5 Baseline UTG H R/W
6.5. Air-Leak Test H R/W
6.6. Hydrostatic Test H H/R
6.7 Service Test H R
6.8. Reinstatement H R
6.9. Punch list H R
6.10 Painting By Other
6.11.Insulation By Other

Proposed Disposition
Legend: Approved Disposition endorsed by SEPL
endorsed by PEC

H = Hold Point ( Mandatory Inspection ) M = Monitoring R = Review of Document

W = Witness ( Can Proceed without Inspection ) N/A = Not Applicable P = Prepare Document / Report

Remarks: Piping Class 31310, 31311, 36081equivalent to old DEP piping class 3131 and 3608

Document Status APPROVED

Page 39-40 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This Issued by: Dept QSC
hardcopy is uncontrolled and was printed on 13 September 201913 August 2018 Approved by: DMA/122

Page 21 of 23
 Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

Appendix 2 -
INSPECTION TEST PLAN FOR CS and Non- CS Welding Work No : 83973569
This ITP is applicable for CS and non-CS Welding Job No : Maintenance-PU4

TEST PACKAGE NO : PEC-TP-20223

Dwg. / Line no : CAIR 00013032 - RENEW THE 16" CORRODED PIPE -TM3

SKT-20080144

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Initial / Date Disposition
Initial / Date

1 Material Verification (PMI) H N/A R/W N/A

1.1 Verify mill cert. H R/W

1.2 For filler rods, sampling PMI to be done per box/tube. H R/W

WPS / PQR ER 70S3

2 H R
PEC-TD-WPS-0077Rev.0 E7016

3 Welder Qualification H R

Electrode Storage /
4 M R
Baking Condition

5 FABRICATION

5.1 Edge-Prep / Fit-up / Dimension H M

5.2 Visual Inspection H R/W

5.3 NDE R/W R/W

5.3.1 RT R/W R/W

5.3.2 PT/MT R/W R/W

5.3.3 PMI R/W N/A R/W N/A

5.4 PWHT / HARDNESS / BASE LINE UTG R/W R/W

e. Air-Leak Test H N/A R/W N/A

f. Hydrostatic Test H H/R

6 INSTALLATION

Document Status APPROVED

Page 36 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Page 22 of 23
 Shell Eastern Petroleum - Pulau Bukom Oil Refinery - Refinery Management System
August 2018
MNT_INTG-2007OP Welding Inspection
Revision: 10

CONTRACTOR SEPL
S/N ITEM Completion Remark(s)
Disposition Initial / Date Disposition
Initial / Date

6.1. Edge-Prep / Fit-up / Dimension H M

6.2. Visual Inspection H R/W

6.3 NDE R/W R/W

6.3.1 RT R/W R/W

6.3.2 PT/MT R/W R/W

6.3.3 PMI R/W N/A R/W N/A

6.4. PWHT / HARDNESS H N/A R/W N/A

6.5 Baseline UTG H R/W

6.6. Air-Leak Test H N/A R/W N/A

6.7. Hydrostatic Test H H/R

6.8 Service Test H N/A R N/A

6.9. Reinstatement H R

6.10. Punch list H R

6.11 Painting By Other

6.12.Insulation By Other

Proposed Disposition endorsed Approved Disposition

Legend:
by Contractor endorsed by SEPL

H = Hold Point ( Mandatory Inspection ) M = Monitoring R = Review of Document

W = Witness ( Can Proceed without Inspection ) N/A = Not Applicable P = Prepare Document / Report
Remarks:

Document Status APPROVED

Page 37 of 42 The controlled copy of this document is in electronic format on the Shell Singapore Web.This hardcopy is Issued by: Dept QSC Approved
uncontrolled and was printed on 13 September 201913 August 2018 by: DMA/122

Page 23 of 23