BRIEF SUMMARY OF THE PROJECT

for

PROPOSED EXPANSION OF SPECIALTY CHEMICALS

MANUFACTURING UNIT

of

M/s. SONGWON SPECIALTY CHEMICALS-

INDIA P.LTD
PLOT NO. 26 &26 B, G.I.D.C ESTATE,
PANOLI-394116, TAL: ANKLESHWAR,
DIST: BHARUCH
(GUJ.)

Prepared By:

NABL Accredited Testing Laboratory

ISO 9001:2008 Certified Company
Aqua-Air Environmental Engineers P. Ltd.
403, Centre Point, Nr. Kadiwala School, Ring
Road, Surat - 395002
1.0 BRIEF SUMMARY OF THE PROJECT
1.1 Project Details
Proposed Expansion of Specialty Chemicals Manufacturing unit.

1.1.1 Products along with Production Capacity

1.2 Water Requirement, Waste Water Generation and Treatment

Total water requirement will be 2281 m3/day, which is met through GIDC water supply.
Total waste water generations will be 1037.0 m3/day. Industrial effluent 967.0 m3/day
in which Low COD Streams effluent 556 m3/day will be treated in ETP consists of
primary, secondary and tertiary treatment then it will be sent to RO Unit for further
treatment.RO Permedate waste water reuse in process & utility and RO rejected waste
water shall be sent to MEE feed Tank for further treatment & High COD Streams
effluent (335 KLD Process + 150 HPRO-01 Reject) will be treated in MEE then after sent
to ATFD (agitated Thin Film Dryer)for further treatment &disposal OR High COD Effluent
will be treated in ETP which consist of primary treatment Scheme. And then neutralized
effluent will be sent to Common on MEE for further treatment. Cooling blow down and
washing wastewater will be treated in ETP and sent to FETP for deep sea disposal.
Domestic Waste water 70.0 m3/day will be treated in STP Unit then after reused in
gardening Purpose.

1.3 Air Pollution Source and Control Management

The source of air pollution due to the project will be Flue gas emission.
EXISTING:
• (FLUE GAS EMISSION THROUGH STACKS)

Sr. Stack Stack Parameter Permissible APCM

No. Attached to Height in Limit
meter
1. Thermic Fluid Heater-1 30 --
(Cap.6 Lakh Kcal/Hr)
2. Thermic Fluid Heater-2 30 --
(Cap. 6 Lakh kcal/Hr)
(As Stand By)
 3. Thermic Fluid Heater-3 30 --
(Cap. 2 Lakh kcal/Hr)
4. Thermic Fluid Heater-4 30 --
(Cap. 2 Lakh kcal/Hr)
PM 150
5. Steam Boiler 30 SOX mg/Nm3 --
(Cap. 2 TPH) NOX 100 ppm
50 ppm
6. Steam Boiler 30 --
(Cap. 2 TPH)

7 Steam Boiler 30 --
(Cap. 6 TPH)

8 ATFD (500 Kg/Hr) -- -- -- --

9 Emergency Electric 3m --
Generator (above
(Cap. 1010 KVA) roof)
10 Emergency Electric 3m PM 150 mg/Nm3 --
Generator (above SOX 100 ppm
(Cap. 250 KVA) roof) NOX 50 ppm
11 Emergency Electric 3m --
Generator (above
(Cap. 250 KVA) roof)
(AS stand by)

• EXISTING (PROCESS GAS EMISSION THROUGH VENTS)

Sr. Stack Stack Height Parameter Permissible APCM

No. Attached to in meter Limit
1. Reactor-1 25 SPM 150 mg/Nm3 Alkali
Cl2 9 mg/Nm3 Scrubber
2. Reactor-2 25 SPM 150 mg/Nm3 Alkali
Cl2 9 mg/Nm3 Scrubber
 3. Reactor-3 & 4 25 SO2 40 mg/Nm3 Alkali
NOx 25 mg/Nm3 Scrubber
HCl 20
mg/Nm3

TOTAL AFTER PROPOSED EXPANSION:

• PROPOSED (FLUE GAS EMISSION THROUGH STACKS)

Sr. Stack Stack Parameter Permissible APCM

No. Attached to Height in Limit
meter
1 Thermic Fluid Heater-1 30 --
(Cap.6 Lakh Kcal/Hr)
2 Thermic Fluid Heater-2 30 --
(Cap. 6 Lakh kcal/Hr)
(As Stand By)
3 Thermic Fluid Heater-3 30 --
(Cap. 2 Lakh kcal/Hr)
4 Thermic Fluid Heater-4 30 --
(Cap. 2 Lakh kcal/Hr) PM 150
SO2 mg/Nm3
5 Thermic Fluid Heater-5 30 --
NOX 100 ppm
(15 Lakh kcal/Hr)
50 ppm
6 Thermic Fluid Heater-6 30 --
(15 Lakh kcal/Hr)
7 Steam Boiler-1 30 --
(Cap. 2 TPH)
8 Steam Boiler-2 30 --
(Cap. 2 TPH)
9 Steam Boiler-3 30 --
(Cap. 6 TPH)
10 Steam Boiler-4 30 Multicyclone
(Cap. 25 TPH) Separator
with bag filter
11 Steam Boiler-5 30 Multicyclone
(Cap. 25 TPH) Separator
with bag filter
12 Steam Boiler-6 30 Multicyclone
(Cap. 25 TPH) Separator
with bag filter
13 ATFD (500 Kg/Hr) -- -- -- --

14 Incinerator-1 (1000 30 PM 150 mg/Nm3 Ventury

Kg/Hr) SO2 100 ppm Scrubber
NOX 50 ppm
15 Incinerator-2 (1000 30 PM 150 mg/Nm3 Ventury
Kg/Hr) SO2 100 ppm Scrubber
NOX 50 ppm
16 Emergency Electric 3m --
Generator-1 (Cap. 1010 (above
KVA) roof)
17 Emergency Electric 3m PM 150 mg/Nm3 --
Generator-2 (Cap. 250 (above SO2 100 ppm
KVA) roof) NOX 50 ppm
18 Emergency Electric 3m --
Generator-3 (Cap. 2500 (above
KVA) roof)
(AS stand by)
19 Emergency Electric 11 m --
Generator-4 (Cap.2500 PM 150 mg/Nm3

KVA)
SO2 100 ppm
20 Emergency Electric 11 m NOX 50 ppm --
Generator-5 (Cap.2500
KVA)
PROPOSED (PROCESS GAS EMISSION THROUGH VENTS)

Sr. Stack Nos. Stack Height Parameter Permissible APCM Remark

No. Attached to in meter Limit
1 Reactor-1 3 25 SPM 150 Alkali 2 working + 1
Cl2 mg/Nm3 Scrubber standby
9 mg/Nm3
2 Reactor-2 2 25 SPM 150 Alkali 1 working + 1
Cl2 mg/Nm3 Scrubber standby
9 mg/Nm3
3 Reactor-3 3 25 SO2 40 Alkali 2 working + 1
&4 NOx mg/Nm3 Scrubber standby
HCl 25
mg/Nm3
20
mg/Nm3
4 Reactor-5 1 25 Cl2 9 mg/Nm3 Alkali 1 working
Scrubber
5 Reactor-6 1 25 HCl 20 Acid 1 working
SO2 mg/Nm3 Scrubber
40
mg/Nm3
6 Reactor-7 1 25 HCl 20 Water 1 working
SO2 mg/Nm3 Scrubber
40
mg/Nm3
7 Reactor-8 2 25 SO2 40 Alkali 1 working + 1
mg/Nm3 scrubber standby

8 Reactor-9 4 25 HCl 20 Alkali 3 working + 1

mg/Nm3 Scrubber standby

9 Reactor- 4 25 HCl 20 Alkali 3 working + 1

10 mg/Nm3 Scrubber standby

10 Reactor- 4 25 HCl 20 Alkali 3 working + 1

11 Cl2 mg/Nm3 scrubber standby
9
mg/Nm3
 11 Reactor- 4 25 HCl 20 Alkali 3 working + 1
12 mg/Nm3 Scrubber standby

1.4 Hazardous Waste

Sr. Generation per Month Mode of Treatment &
Type of Waste Category
No. Existing Additional Total Disposal
Collection, Storage,
1 Used/spent Oil 5.1 0.002 KL 1.998 KL 2 KL Transportation & given
to registered refiners
ETP sludge form Collection, Storage,
2 waste water 35.3 175 MT 6,825 MT 7,000 MT Transportation &
treatment disposal in TSDF
Discarded 166.7 1,533.3
1,700 Nos. Collection, Storage,
Containers Nos. Nos
Decontamination,
3 33.1 Bags Bags
Drums/ Hard Bags 4,600 Transportation & sell to
416.7 4,183.3
board Nos. Authorized vendors
Nos. Nos.
Collection, Storage,
Transportation & co-
4 Spent Carbon 28.3 0.15 MT 41.85 MT 42 MT processing in cement
industries or disposal by
incineration at CHWIF
Collection, Storage,
Transportation & co-
34.17 450.83
5 Process residue 28.1 485 MT processing in cement
MT MT
industries or disposal by
incineration at CHWIF
Collection, Storage,
6 Insulation -- 0.1 MT 1.7 MT 1.8 MT Transportation &
disposal at TSDF
Collection, Storage,
Transportation & given
7 Used PPEs -- 0.1 MT 0.9 MT 1 MT
to GPCB authorized
vendors
Collection, Storage,
Transportation & given
8 Glass ware -- 0.05 MT 0.55 MT 0.6 MT
to GPCB authorized
vendors
Collection, Storage,
Cotton Waste/
9 33.2 0.05 MT 0.55 MT 0.6 MT Transportation &
Garbage
disposal at TSDF
Sr. Generation per Month Mode of Treatment &
Type of Waste Category
No. Existing Additional Total Disposal
Collection, Storage,
Transportation & given
10 Plastic waste -- 0.1 MT 2.1 MT 2.2 MT
to GPCB authorized
vendors
Collection, Storage,
HDPE/LDPE Transportation & given
11 -- 0.1 MT 1.1 MT 1.2 MT
waste to GPCB authorized
vendors
Collection, Storage,
Transportation & sold to
GPCB authorized solvent
12 Spent Solvent 28.2 -- 50 MT 50 MT
recovery unit or give for
job work to authorized
distillation unit
Collection, Storage,
13 Incineration Ash -- -- 100 MT 100 MT Transportation &
disposed in TSDF
Collection, Storage,
Transportation & sold to
14 Zinc power -- 667 MT 667 MT GPCB authorized zinc
recovery unit or disposal
in TSDF

1.5 Green Belt

Total 25928 sq. meter land area is available at site; out of this area around 4550 sq.
meter area will be developed as greenbelt.

1.6 Power & Fuel Requirements

Power Requirements:
Power Requirements:
1600 KVA from DGVCL (Existing)
8400 KVA from DGVCL (Proposed)
10000 KVA (Total)
D.G.Set for Emergency only:
Existing
1010 KVA x 1 Nos.
250 KVA x 1 Nos.
2500 KVA x 1 Nos.
Proposed
2500 KVA x 2 Nos.
Total : 8760 KVA

Fuel Requirements:
Natural Gas: 6000 Nm3/Day (existing)
Diesel : 1500 Lit/Hr (existing)
Proposed:
Natural Gas: 50000 Nm3/Day
OR
Briquette : 7 MT/Hr
Diesel : 1500 Lit/Hr
1.7 Estimated Project cost along with analysis in terms of economic viability of the
project.
The total cost of the project after proposed expansion will be Rs. 254.7 Crores. [
Existing Investment Cost =54.7 & Proposed Project Cost =200 Crores]