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1 DESIGN DATA 1
3 WALL DESIGN 2
4 STIFFENER PROPERTIES 20
7 WEIGHT SUMMARY 38
8 WIND LOADING 39
9 TRANSPORTATION LOAD 40
10 LOAD AT BASE 41
11 LEG DESIGN 42
APPENDIX
ROARK'S FORMULA 47
SHACKLE 49
( Cd' x qz x Az ) x 103
DESIGN DATA
DESCRIPTION :
TAG NO. : T-6500
MANUFAC'S. SERIAL NO : PV-725
DIMENSION ( mm ) : 2520 mm (W) x 2520 mm (L) x 2020 mm (H)
DESIGN CODE : ASME SECT. VIII. DIV. I, (2004 EDITION) + ROARK'S FORMULA
CODE STAMPED : NO
THIRD PARTY : NO
DESIGN TEMPERATURE, C
o
60
IMPACT TEST - NO
RADIOGRAPHY - 10%
At Center,
Maximum Deflection, = -(aqb4)/Et3
= -1.25
= 1.25 mm < t/2 then O.K
R = g qb
= 13.02 lb/in
= 1471.24 N/mm
ROARK'S FORMULA
At Center,
Maximum Deflection, = -(aqb4)/Et3
= -1.33
= 1.33 mm < t/2 then O.K
Material SA 36M
Yield Stress, sy = 38001.5 psi
Stress Ratio, s/s y = 0.102
R = g qb
= 17.23 lb/in
= 1946.61 N/mm
STIFFENER CALCULATION
For Horizontal
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.
FB 50 x 9
X
I = 0.7333 in4
19.69 in
Wa Wb
Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 9.84 in
Maximum moment, Mmax = WL2/8
= 1460 lb-in
M/I = s/y
(I/y)required = M/s
= 0.088 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K
Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x =L/2= 9.84 in
dmax = (5WL4)
384EI
FB 50 x 9
X
I = 0.7333 in4
19.69 in
Wa Wb
Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 10.79 in
Maximum moment, Mmax = 0.0215WL2
= 251 lb-in
M/I = s/y
(I/y)required = M/s
= 0.015 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K
Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.525L = 10.33 in
dmax = 0.001309WL4
EI
FB 50 x 9
X
I = 0.7333 in4
24.80 in
Wa Wb
Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 12.40 in
Maximum moment, Mmax = WL2/8
= 3120 lb-in
M/I = s/y
(I/y)required = M/s
= 0.189 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K
Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x =L/2= 12.40 in
dmax = (5WL4)
384EI
FB 50 x 9
X
I = 0.7333 in4
26.50 in
Wa Wb
Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 14.52 in
Maximum moment, Mmax = 0.0215WL2
= 573 lb-in
M/I = s/y
(I/y)required = M/s
= 0.035 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K
Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.525L = 13.91 in
dmax = 0.001309WL4
EI
Size FB 50 x 9
Material, SS 316L
Yield Stress, σy 25000 psi
Allowable Stress, σallowable 16500 psi
Stiffener b2 Where :
h2 d1 = 6 mm
d2 = 50 mm
2 d2
b1 = 110 mm *
b2 = 9 mm
y2 h1 C
C
y1 1 d1
b1
Plate
Therefore,
C = 14.37 mm
"*"
b1 = tr+1 . 56 √ R∗ts
b1 = 110 mm take min. L = 1000 mm, so R:
R= 500 mm
ROARK'S FORMULA
At Center,
Maximum Deflection, = -(aqb4)/Et3
= -1.21
= 1.21 mm < t/2 then O.K
R = g qb
= 12.66 lb/in
STIFFENER CALCULATION (at Bottom Plate)
For Short Beam
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.
L= 500 mm = 19.69 in
30.14 lb/in ґ= 500 mm = 19.7 in
Load q = 1.5312 psi
unit load W = q x ґ psi
= 30.14 lb/in
FB 50 x 9
X
I = 0.733 in4
19.69 in
Wa Wb
M/I = s/y
(I/y)required = M/s
= 0.088 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K
dmax = (5WL4)
384EI
ROOF CALCULATION
Assume rectangular plate, all edges simply supported, with uniform loads over entire plate
S
At Center,
Maximum Deflection, = -(aqb4)/Et3 All. Deflection =1500/300= 5.00 (max) mm
= -3.16 mm
= 3.16 mm < All. Deflection. O.K = 5.00
R = g qb
= 7.11 lb/in
STIFFENER CALCULATION(at Roof Plate)
Short Beam
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.
L= 500 mm = 19.69 in
16.93 lb/in ґ= 500 mm = 19.7 in
Load q = 0.860 psi
unit load W = qxґ psi
= 16.93 lb/in
FB 50 x 9
X
I = 0.7333 in4
19.69 in
Wa Wb
Maximum moment,
At x = L/2 = 9.84 in
Mmax = WL2/8
= 2 lb-in
M/I = s/y
(I/y)required = M/s
= 9.487E-05 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K
dmax = (5WL4)
384EI
A 450
Weir Plate Height, H = 35.43 in 900 mm 900
Weir Plate Width, W = 98.43 in 2500 mm
450
Design Pressure = FULL WATER + 0.0075 bar g
Design Temp. = 65 o
C
Material = SA 516M GR 485
625 X 4
As per Table 26 Case No.1a Chapter 10 of Roark's
Rectangular plate, all edges simply supported, with uniform loads over entire plate.
S
For Section , A (Worst Case)
g= 9.81 m/s2 a
ρwater = 1000 kg/m3
S b S
a= 24.61 in 625.0 mm
b= 17.72 in 450.0 mm
a/b = 1.3889 S
b = 0.4487 Loading q= ρwater gH + ρwater gh Pa
a== 0.0761 = 8829 + 750 N/m2
g = 0.4767 = 1.2802 + 0.1088 psi
E = 2.84E+07 psi = 1.3890 psi
t= 0.1969 in 5.0 mm
c.a = 0.1181 in 3 mm
t (corr) = 0.3150 in 8.0 mm
At Center,
Maximum Deflection, = -(aqb4)/Et3
= -1.22
= 1.22 mm < t/2 then O.K
Material SA 36M
Yield Stress, sy = 38001.5 psi
Stress Ratio, s/s y = 0.133
R = g qb
= 11.73 lb/in
= 1325.45 N/mm
STIFFENER CALCULATION
For Horizontal
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.
FB 50 x 9
X
I = 0.7333 in4
24.61 in
Wa Wb
Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 12.30 in
Maximum moment, Mmax = WL2/8
= 2053 lb-in
M/I = s/y
(I/y)required = M/s
= 0.124 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K
Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x =L/2= 12.30 in
dmax = (5WL4)
384EI
FB 50 x 9
X
I = 0.7333 in4
17.72 in
Wa Wb
Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 9.71 in
Maximum moment, Mmax = 0.0215WL2
= 254 lb-in
M/I = s/y
(I/y)required = M/s
= 0.015 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K
Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.525L = 9.30 in
dmax = 0.001309WL4
EI
Design Pressure = FULL WATER + 0.0075 bar g 416 418 418 416
Design Temp. = 65 o
C 416 416
Material = SA 516M GR 485
At Center,
Maximum Deflection, = -(aqb4)/Et3
= -0.91
= 0.91 mm < t/2 then O.K
Material SA 36M
Yield Stress, sy = 38001.5 psi
Stress Ratio, s/s y = 0.119
R = g qb
= 5.66 lb/in
= 639.95 N/mm
STIFFENER CALCULATION
For Horizontal
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.
FB 50 x 9
X
I = 0.7333 in4
16.46 in
Wa Wb
Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 8.23 in
Maximum moment, Mmax = WL2/8
= 653 lb-in
M/I = s/y
(I/y)required = M/s
= 0.040 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K
Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x =L/2= 8.23 in
dmax = (5WL4)
384EI
FB 50 x 9
X
I = 0.7333 in4
12.60 in
Wa Wb
Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 6.90 in
Maximum moment, Mmax = 0.0215WL2
= 86 lb-in
M/I = s/y
(I/y)required = M/s
= 0.005 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K
Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.525L = 6.61 in
dmax = 0.001309WL4
EI
Terrain Category = 1
Region = D
Shielding Factor Ms = 1
Topographic Factor Sa = 1
Direction Factor Sd = 1
Probability Factor Sp = 1
Seasonal Factor Ss = 1
Drag Coefficient Cd = 1
H = 1000.000 mm
D = 1000.000 mm
Az = 1000000.000 mm2
1000
H/D = 1.00
1000.000 Kar = 1
Cd' = 1 ( Cd x Kar )
STIFFENER
SIDE WALL FB 50 x 9 x 44 m 1 154.9 kg
TRANSPORTATION ACCELERATIONS
WEIGHTS
TRANSPORTATION FORCES
WEIGHTS
EXTERNAL LOADS
Bolt Number………………… N = 4
LEG DATA
Material……………...………………..= SA 36M
Yield Stress, Sy………….…………..= 248.2 N/mm2
Allowable Axial Stress, fall.…...……= 148.9 N/mm2 ( 0.6 x Sy )
Allowable Bending Stress, fball.......= 165.5 N/mm2 ( 2/3 x Sy )
AXIAL STRESS
BENDING STRESS
COMBINED STRESS
tb = 3xQxF
4 x A x Fb
tb = 8.6 mm
Use Tb = 16 mm OK
U
tL
rL d
5
A A
J
5 k
tM
M
b hc
Wp
a tp
Lp 10
5
Pa
Weight of tank, We = 3,554 kg
= 34,865 N
Number of lifting lug, N = 4
RANGE
a/b 1.20 1.3333 1.40
β 0.3762 unknown 0.4530
α 0.0616 unknown 0.0770
γ 0.4550 unknown 0.4780
β = 0.4274
α = 0.0719
γ = 0.4703