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The Shell Omala range of industrial gear oils is designed to help make it easy for equipment operators
to select the Shell oil that will best deliver value to their operations through enhanced wear protection,
long oil life and high system efficiency.
PRO
THE SHELL OMALA THE SHELL OMALA THE SHELL OMALA
E
‘G’ RANGE ‘G’ SPECIALITY ‘W’ RANGE
G
Enclosed industrial spur and bevel gear Enclosed industrial spur and bevel gears Industrial worm-drive applications from
applications from standard to demanding where extra shock-load protection is needed standard to demanding high-load and
P
high-load and extended-duty applications or particulate contamination occurs extended-duty applications
4
ADVANCED
X
Shell Omala S4 GX Shell Omala S4 WE
TIER
3
PREMIUM
Formulated for
better protection,
Shell Omala S3 GP
longer oil life
and better system Extreme-load protection
efficiency Special applications
Formulated for better protection,
Formulated for better longer oil life and better system
protection and system efficiency efficiency
2
MAIN LINE
Shell Omala S2 G
TIER
Extra protection
Industrial applications
1
ENTRY
W = Worm drive
X = Extra/extreme performance
Shell Omala S4 WE
SYNTHETICPRODUCT-NAME SUFFIX KEY APPLICATION ICON KEY
THE SHELL OMALA Extra protection and life
Extreme load
E
Energy saving = Energy saving, high efficiency
‘W’ RANGE Worm drive
G = Gears – spur and helical High temperature
Industrial worm-drive applications from
standard to demanding high-load and Enclosed gear
P = Extreme/high pressure
extended-duty applications Factory/machine applications
W = Worm drive Worm drive
mala S3 GP
X = Extra/extreme performance Long life
Shell
load Omala S4 WE
protection
applications Shock load
SYNTHETIC APPLICATION ICON KEY
Formulated for better protection,
Extra protection and life longer oil life and better system
Extreme load
Energy saving efficiency
Worm drive High temperature
Enclosed gear
Factory/machine applications
Worm drive
Long life
Shock load
91
These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
INDUSTRY GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
SHELL OMALA F
SHELL OMALA F
PREMIUM QUALITY INDUSTRIAL GEAR OIL
Shell Omala F are premium quality, extreme-pressure oils designed, primarily, for the lubrication of
INDUSTRY GEAR OILS
heavy-duty industrial gears. Their high load carrying capacity and anti-friction characteristics combine
to offer superior performance in gears and other industrial applications. They are formulated using high
viscosity index, solvent refined, bases and incorporate a special sulphur-phosphorus additive to provide
an extreme pressure performance significantly better than that provided by leaded gear oils. Shell
Omala F are formally approved by Flender AG.
92
These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GEAR OILS
SHELL OMALA S1 W
SHELL OMALA S1 W
INDUSTRIAL GEAR OILS
Shell Omala S1 W oils are quality refined, high viscosity mineral oils compounded with a small
93
These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
INDUSTRY GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
SHELL OMALA S2 G
SHELL OMALA S2 G
INDUSTRIAL GEAR OILS
Shell Omala S2 G oils are high quality extreme-pressure oils designed primarily for the lubrication of
INDUSTRY GEAR OILS
heavy-duty industrial gears. Their high load carrying capacity and anti-friction characteristics combine
to offer superior performance in gears.
94
These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GEAR OILS
SHELL OMALA S3 GP
SHELL OMALA S3 GP
SPECIAL APPLICATION INDUSTRIAL GEAR OIL
Shell Omala S3 GP oil is a specialist ‘problem solving’ lubricant developed to lubricate industrial
OTHER APPLICATIONS
nShell Omala S3 GP oil is suitable for lubrication of bearings and
other components in circulating and splash-lubricated systems.
n normal load applications the other Shell Omala ‘G’ series oils
For
are recommended.
n automotive hypoid gears, the appropriate Shell Spirax Oil
For
should be used.
95
These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
INDUSTRY GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
SHELL OMALA S4 WE
SHELL OMALA S4 WE
ADVANCED SYNTHETIC INDUSTRIAL GEAR OIL
Shell Omala S4 WE is an advanced synthetic heavy-duty industrial worm drive gear oil formulated
INDUSTRY GEAR OILS
using specially selected polyalkylene glycol base fluids and additives. It offers outstanding lubrication
performance under severe operating conditions, including improved energy efficiency, long service
life and high resistance to micro-pitting.
PERFORMANCE FEATURES n automotive hypoid gears, the appropriate Shell Spirax Oil
For
should be used.
LONG OIL LIFE – MAINTENANCE SAVING
n Shell Omala S4 WE is formulated to provide excellent oxidation SEAL AND PAINT COMPATIBILITY
and thermal stability, extending lubricant life and resisting the
High quality epoxy paints are recommended, as polyalkylene
formation of harmful oxidation products at high operating
glycols will tend to attack certain conventional paints. Shell Omala
temperatures. This helps maintain system cleanliness over
S4 WE has been found to be satisfactory with nitrile and Viton seal
extended maintenance intervals.
materials, although Viton seals are preferred.
n This performance is recognised by Flender AG where a formal
approval for 20,000 hours (four years) at 80°C (bulk oil CHANGE-OVER PROCEDURE
temperature) usage has been granted. Shell Omala S4 WE contains polyalkylene glycols and is not
n
Shell Omala S4 WE offers the potential to extend service intervals compatible with mineral oils or most other synthetic lubricant types.
significantly compared to conventional industrial gear oils. Care should be taken when changing from such products to
Shell Omala S4 WE. The system should be flushed with the
EXCELLENT WEAR PROTECTION
minimum quantity of Shell Omala S4 WE, operating under no load
n Shell Omala S4 WE is formulated to have excellent load carrying
and draining while warm. Ideally, seals exposed to mineral oils
capacity providing long component life even under shock loading
should also be replaced. Inspect the lubricant after a few days use.
conditions. It also has a high resistance to
Ensure that oil systems are clean and free from contamination.
micro-pitting. These features provide benefits over mineral
oil-based products in terms of gear and bearing component life. Shell Omala S4 WE is also not miscible with some other polyalkylene
glycols, so caution is needed when topping-up. Generally the
MAINTAINING SYSTEM EFFICIENCY
preference is to avoid mixtures by draining and refilling.
n Shell Omala S4 WE offers improved energy efficiency and lower
operating temperatures in worm gear applications. Rig testing SPECIFICATIONS, APPROVALS
has shown efficiency improvements of up to 15% in comparison AND RECOMMENDATIONS
with mineral oil-based products and 11% over other synthetic
MEETS:
hydrocarbon-based lubricants. These results have been confirmed
n David Brown: S1.53.105 G
by OEM testing and field experience.
n ISO: 12925-1 Type CKE
APPLICATIONS n ANSI/AGMA: 9005-E02 (EP).
ENCLOSED INDUSTRIAL WORM GEAR SYSTEMS
FULLY APPROVED BY:
n Recommended for industrial worm gear reduction systems
n Flender: AG
operating under severe operating conditions, such as high load,
very low or elevated temperatures and wide temperature variations. n Bonfiglioli.
96
These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GEAR OILS
SHELL OMALA S4 GX
SHELL OMALA S4 GX
ADVANCED SYNTHETIC INDUSTRIAL GEAR OIL
Shell Omala S4 GX is an advanced synthetic heavy-duty industrial gear oil offering outstanding
ENCLOSED INDUSTRIAL GEAR SYSTEMS Flash Point °C (COC) (ISO 2592) 250 252 264 256
n Recommended for industrial reduction gear systems operating Pour Point °C (ISO 3016) –45 –42 –36 –33
under severe operating conditions, such as high load, very low or
FZG Load Carrying Test (DIN
elevated temperatures and wide temperature variations. 51354-2 A/8.3/90 A/16, 6/90) –
>14 >14 >14 >14
Failure load stage
97
These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
INDUSTRY GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
SHELL OMALA S4 WHEEL
Shell Omala S4 Wheel is an advanced synthetic heavy-duty industrial gear oil offering outstanding
INDUSTRY GEAR OILS
lubrication performance under severe operating conditions, including improved energy efficiency and
long service life. It is recommended specifically for use in General Electric Off-Highway Motorised
Wheels fitted to load haul dump trucks used in mining applications.
n Plain and rolling element bearings. FZG Load Carrying Test (DIN 51354-2)
A/8, 3/90 A/16, 6/90 – Failure load stage >12
n Oil circulation systems.
n For highly-loaded worm drives, Shell Omala S4 Wheel oil is Timken OK Load lbs (ASTM D 2782) >80
recommended.
n For automotive hypoid gears, the appropriate Shell Spirax oil
should be used.
98
These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
WANT TO
INCREASE
EFFICIENCY?
Shell Omala S4 WE
ADVANCED SYNTHETIC OIL FOR WORM GEARS
n Designed to help increase energy efficiency
n Excellent oil life and wear protection
These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.