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Engineering Structures
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a
Department of Architecture and Architectural Engineering, Kyoto University, Kyoto, Japan
b
Nihonsekkei, Tokyo, Japan
Keywords: Induction heating is an advanced technology to strengthen the selected region of steel materials. Recent ad-
Steel brace vancement of the new treatment technique to partially strengthen large-scale steel components opens new re-
Partial strengthening search areas for civil engineering applications. This research explores the development of an innovative type of
Induction heating braces with the I-shaped section partially strengthened by induction heating. Therefore, when the normal-
I-shaped section
strength region of the brace enters the plastic stage, the induction-heated region can remain elastic before large
Seismic performance
deformations. This paper presents the design concept, numerical analysis, and the preliminary experiments on
the proposed induction-heated braces, and finally clarifies the mechanism. The analysis results indicate that the
induction-heated length and width greatly improve the tensile performances, and the larger induction-heated
length relocates the hinge region after buckling, which is potential to stabilize the compressive behavior. The
tensile coupon test results show that the yield strength and the tensile strength of the induction-heated region are
raised up to 1.23 and 1.40 times of these of the normal-strength region. The preliminary experiments show that
the proposed induction-heated braces succeed in achieving better tensile performances as well as reducing strain
concentrations at the brace middle. However, the buckling loads of the induction-heated brace specimens are
lower mainly due to the initial imperfections resulted from the induction heating process.
Corresponding author.
⁎
E-mail addresses: rc.liu@archi.kyoto-u.ac.jp (Y. Liu), tani@archi.kyoto-u.ac.jp (M. Tani), kurata.masahiro.5c@kyoto-u.ac.jp (M. Kurata),
mn@archi.kyoto-u.ac.jp (M. Nishiyama).
https://doi.org/10.1016/j.engstruct.2020.110341
Received 5 October 2019; Received in revised form 3 February 2020; Accepted 3 February 2020
Available online 17 February 2020
0141-0296/ © 2020 Elsevier Ltd. All rights reserved.
Y. Liu, et al. Engineering Structures 210 (2020) 110341
Normal strength
I-shaped
region
section
steel
Heating region
Coil
Quenching region
Cool water
Induction-heated
region
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Y. Liu, et al. Engineering Structures 210 (2020) 110341
Fig. 4 shows the modeling details. Half-scaled braces with I-shaped IHB-L series is designed to investigate the effect of induction-heated
100 × 100 × 6 × 8 section were analyzed. The test length was length on the structural performance, and Fig. 6 shows the load ratio-
1503 mm. The specimen length including the test length and induction- axial strain relationships of CBB, IHB-L40, 60, and the enlarged figure
heated ends was 1783 mm. The supported length including the spe- around the buckling point. The load ratio is defined as the ratio of the
cimen length and the length of gusset plates was assumed to be load to CBB’s yield load. The positive and negative values on the hor-
2241 mm. The specimen ends were assumed to be induction-heated to izontal axis are the tensile and compressive axial strain, and those on
prevent the yielding and fracture at the joints. The length of gusset the vertical axis are the tensile and compressive load ratio, respectively.
plates here was simulated as multi-point constrains connected to the Table 1 summarizes the load capacities of CBB, and IHB-L40, 60. The
specimen. The slenderness ratio was 90. The analysis model was con- ratio is the corresponding value to CBB. The yield load is defined at the
sisted of shell elements and divided into elements every 10 mm. first point when the stiffness starts to reduce under tension. The
Monotonic loading was applied to the specimen from one support buckling load is defined at the first point when the load capacity starts
which was assumed to be roller (only rotatable in the minor axis and to reduce under compression regardless of the growing axial strain.
movable in the axial direction) to the peak axial strain of 2.4% both in The figures show that, all of them yield approximately at the same
tension and compression, and the other support was considered as pin loads because it is determined by the strength of untreated region. After
(only rotatable in the minor axis). The axial strain was defined as the yielding, the stiffness of each specimen improves monotonously. The
ratio of the axial deformation to the supported length (2241 mm). post-yielding stiffnesses of IHB-L40 and IHB-L60 are 1.61 and 2.31
As Fig. 5 shows, the material of normal-strength region was as- times of that of CBB, indicating that IHB-L series is able to keep larger
sumed to be SS400 in Japan (corresponded to ASTM A36 in the United stiffness even after yielding. In terms of the compressive performance,
States) and considered as modified Menegotto-Pinto bilinear model CBB and IHB-L40 buckle almost at the same loads. IHB-L60 buckles at a
[20,21]. The elastic stiffness was 205,000 MPa, and the post-yielding larger compressive load, of which the ratio to CBB is 1.05, and the
stiffness was 0.75% of the elastic stiffness. The strength ratio of the reason will be discussed later. After buckling, the decrease of com-
induction-heated region to normal-strength region (induction-heated pressive capacity of IHB-L series is decelerated, showing that IHB-L
strength ratio) was assumed to be two unless otherwise stated. series is potential to exert better compressive performance than CBB.
Fig. 7 and Table 2 show the conditions and values of the transverse
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Y. Liu, et al. Engineering Structures 210 (2020) 110341
1200
Normal-strength region
800
0
0 0.1
Strain
Fig. 5. Material properties.
2 CBB 0
IHB-L40
IHB-L60
1
Load ratio
-0.5
-1 -1
-3 -2 -1 0 1 2 3 -0.5 -0.4 -0.3 -0.2 -0.1 0
Axial strain (%) Axial strain (%)
Fig. 6. Load ratio-axial strain relationships: effect of induction-heated length.
Table 1 Table 2
Load capacities: effect of induction-heated length. Transverse deformations: effect of induction-heated length.
Specimen Yield load Post-yielding stiffness Buckling load Specimen Transverse deformation
(kN) Ratio (MPa) Ratio (kN) Ratio (mm) Location (mm) Ratio (%)
CBB 517.9 1.00 1968 1.00 369.4 1.00 CBB 171.0 885.6 49.7
IHB-L 40 520.1 1.00 3175 1.61 367.5 0.99 IHB-L 40 132.3 888.7 49.8
60 523.7 1.01 4553 2.31 386.2 1.05 60 113.2 350.8 19.7
deformations of CBB and IHB-L40, 60 at 2.4% peak axial compressive IHB-L40, the hinge region first occurs at one boundary between the
strain. The location in the table is defined as the distance from the hinge normal-strength and high-strength regions, and then occurs at another
region to the closest end, and the ratio is the distance divided by the boundary, which seems like the whole induction-heated middle part
specimen length. moves rigidly in the minor axis direction. For IHB-L60, the hinge region
For CBB, the hinge region forms at the middle along the length. For relocates at one end, of which the location is 19.7% to the specimen
Ave:
Unit: MPa
Fig. 7. Transverse deformations: effect of induction-heated length.
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Y. Liu, et al. Engineering Structures 210 (2020) 110341
2
2 CBB
1.5
IHB-W20
1
IHB-W40 0.5
1
Load ratio 0
0 0.1 0.2 0.3 0.4 0.5
0 0
-0.5
-1
-3 -2 -1 0 1 2 3
-1
Axial strain (%) -0.5 -0.4 -0.3 -0.2 -0.1 0
Axial strain (%)
Fig. 8. Load ratio-axial strain relationships: effect of induction-heated width.
length. Generally, the hinge occurs at brace middle after buckling like 2 CBB
CBB, however, for IHB-L60, the hinge moves from the middle to one
end because of the higher strength at the middle. The resistance of the IHB-L60
transverse deformation at the middle part leads to the hinge relocation,
and therefore improves the buckling behavior of IHB-L60. IHB-3L60
1
IHB-2EL60
3.3. Effect of induction-heated width
Load ratio
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Y. Liu, et al. Engineering Structures 210 (2020) 110341
2 CBB 2 CBB
IHB-L60 (2 times)
IHB-L60 (3 times) IHB-W40
1 1 (2 times)
0 0
-1 -1
-3 -2 -1 0 1 2 3 -3 -2 -1 0 1 2 3
Axial strain (%) Axial strain (%)
Fig. 10. Load-axial strain relationships: effect of induction-heated strength ratio.
The analysis results revealed that IHB-L60 and IHB-W40 were able
to achieve better structural performances. To verify the feasibility of the
proposed approach in enhancing the brace behavior, three half-scaled
braces CBB, IHB-L60 and IHB-W40 were selected and tested. The spe-
cimen details were the same as mentioned.
4.1. End connection details Fig. 11. End connection details (Unit: mm).
Fig. 11 shows the end connection details of the specimen. It was peak axial strain of 0.10, 0.15, 0.30, 0.45, 0.60, 0.90, 1.20, 1.80, 2.40%.
based on the capacity design approach, and the capacity ratio was 1.10. Two full cycles were applied at each peak strain, except for 2.40%
The specimen was connected to the gusset plates by F10TM16 high- where four cycles were applied. The axial strain was defined as the ratio
strength bolts. Fin stiffeners, which were welded to gusset plates, were of the axial deformation to the supported length (2241 mm).
used to extend the flange of the specimen to the gusset plates. Two
kinds of splice plates were used to transmit the friction from high- 4.3. Coupon test results
strength bolts.
The coupon specimens for material tests were cut from an induc-
4.2. Loading setup tion-heated I-shaped section steel that was treated under the same
condition of IHB-L60 and IHB-W40. SS400 (corresponded to ASTM A36
Fig. 12 shows the schematic of the loading setup. The jack was in the United States) was used. The results of material test are sum-
connected to the specimen horizontally by another I-shaped section marized in Table 6. The yield strength and the tensile strength of in-
steel component, and this steel component was pushed or pull by the duction-heated region were approximately 1.23 and 1.40 times of
jack along a pair of steel channel to ensure that cyclic displacements normal-strength region, respectively. It was lower-than-expected
would be applied to the specimen axially. Teflon sheet with low-friction mainly because of the limited carbon content of steel (C = 0.1%) and
was settled between the channel and I-shaped section steel component. the difficulty in quenching a large-scale I-shaped section steel in a rapid
Fully reversed cyclic displacements were applied to the specimen with speed. Besides, the fracture strain of induction-heated region was about
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Y. Liu, et al. Engineering Structures 210 (2020) 110341
half of the normal-strength region due to the lower ductility after in- the induction-heated region prevented the occurrence of local buckling
duction heating. effectively. The reason for the minor local buckling will be discussed in
the next section.
4.4. Load-axial strain relationship
4.6. Strain in the axial direction
Fig. 13 shows the load-axial strain relationships of CBB, IHB-L60,
and IHB-W40 with yielding, buckling, maximum tensile load points. Fig. 16 shows the locations of strain gauges in the axial direction.
Tables 7 and 8 summarize the tensile load and compressive load ca- The average strain of two strain gauges at the inner or outer side of the
pacities, respectively. flanges at the first cycle of 0.45, 0.90, and 2.40% strains are shown in
IHB-L60 and IHB-W40 showed better tensile performances than Fig. 17. The positive and negative values on the vertical axis mean the
CBB. The yield load and the maximum tensile load of IHB-L60 were tensile and compressive strain, respectively.
1.10 times and 1.22 times, the ones of IHB-W40 were 1.25 times and Before reaching 0.45% strain, the strain started to concentrate at the
1.29 times of CBB, respectively. IHB-L60 reached the yield load at the middle of CBB, the middle and one end of IHB-L60, and the middle of
smallest axial strain among all the specimens. In terms of the com- IHB-W40. Because the strain concentration of IHB-L60 was dispersed to
pressive performance, the buckling loads of IHB-L60 and IHB-W40 were several regions, the maximum tensile and compressive strains at the
lower than that of CBB, of which the ratios were 0.88 and 0.73, re- 0.45% peak axial strain were 14.3% and 23.5% lower than that of CBB,
spectively. It could mainly be contributed to the larger initial im- respectively. Regarding IHB-W40, the maximum tensile strain at the
perfections of IHB series than CBB due to the induction heating process normal-strength region and the maximum compressive strain at the
[23]. IHB-L60 showed a more stable post-buckling behavior than CBB. induction-heated region at the 0.45% peak axial strain were 29.18%
In addition, the overall buckling of IHB-W40 occurred at the smallest larger and 8.3% lower than that of CBB, respectively, meaning that the
strain mainly because it was treated asymmetrically only at one side of normal-strength region exerted better deformability.
the flange. The local buckling of IHB-L60 and IHB-W40 occurred at After reaching 0.90% strain, the strain concentration of CBB moved
larger axial strains than CBB, suggesting that IHB series succeeded in from the middle to one end, and the strains at 2.4% peak axial strain
relieving strain concentration, which would be beneficial to delay the were lower than 0.94% at the middle and one end, and approximately
fracture of the specimen. 2.30% at the other end. The strain concentration of IHB-L60 moved to
two ends, which indicated that the normal-strength region succeeded in
4.5. Buckling behavior resisting greater deformation. The strains at 2.4% peak axial strain were
lower than 1.51% at the induction-heated middle part, but up to 2.83%
Fig. 14 shows the photos at the end of loading and the transverse at the ends. For IHB-W40, the strains were rather uniformly distributed,
deformations at each peak axial strain of CBB, IHB-L60 and IHB-W40. which ranged from −0.49% to 1.52% at 2.4% peak axial strain,
The locations of the displacement transducers started from one end to showing that the whole specimen was involved in the resistance to
the other, where the end plates were located at 0 mm and 2241 mm. deformation.
The largest transverse deformation of IHB-L60 occurred at the middle
and it was approximately 303.1 mm at the peak axial strain of 2.4% at 5. Clarification of the mechanism
the first cycle, showing that the hinge did not relocate from the middle
to one end as analyzed. It was because the induction-heated region did As shown in Fig. 18, when the normal-strength region enters the
not reach the target strength as planned that the concentration of plastic stage under loading, the induction-heated region is able to be in
plastic strain occurred at the middle part of the brace. Besides, the the elastic stage before reaching large deformations. Given that the
transverse deformation of CBB and IHB-W40 were almost the same as brace can be considered as a set of springs, the equivalent stiffness of
that of IHB-L60. braces before the yielding of normal-strength region is E , where E is the
Although the transverse deformations were similar among the three elastic stiffness of the material. After the yielding of normal-strength
specimens, the local buckling at the brace middle of them were quite region and before the yielding of induction-heated region, the equiva-
different. Fig. 15 describes local buckling at the middle of each spe- lent stiffness of braces K can be written as
cimen at the end of loading. The local buckling at the middle of IHB-L60
and IHB-W40 were not as significant as that of CBB, demonstrating that K CBB = E' (1)
Table 6
Coupon test results.
Type Elastic modulus (x105MPa) Yield strength (MPa) Tensile strength (MPa) Fracture strain (%)
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Y. Liu, et al. Engineering Structures 210 (2020) 110341
1000 1000
824.8
750 CBB 593.8 675.2 750 IHB-L60 652.9
500 500
0 0
-250 -250
-500 -532.4
-605.7 -500
Compression Tension Compression Tension
-750 -750
-3 -2 -1 0 1 2 3 -3 -2 -1 0 1 2 3
Axial strain (%) Axial strain (%)
1000 873.8
742 Yielding
IHB-W40 742.0
750 Maximum tensile load
Buckling
500
Post-yielding stiffness of CBB
250 Post-buckling curve of CBB
Load
-250
-442.6
-500
Compression Tension
-750
-3 -2 -1 0 1 2 3
Axial strain (%)
Fig. 13. Load-axial strain relationships of CBB, IHB-L60 and IHB-W40.
Table 7
Tensile loads of CBB, IHB-L60 and IHB-W40.
Specimen Elastic stiffness Yield load Maximum tensile load
5
(x10 MPa) (kN) Ratio Cycle (kN) Ratio Cycle
CBB 2.05 593.8 1.00 0.15% 1st 675.2 1.00 2.4% 1st
IHB-L60 2.06 652.9 1.10 0.10% 1st 824.8 1.22
IHB-W40 2.07 742.0 1.25 0.15% 1st 873.8 1.29
Table 8 region of IHB-W series, the equivalent stiffness of braces becomes E',
Compressive loads of CBB, IHB-L60 and IHB-W40. the same as that of CBB. But for IHB-L series, when the induction-heated
Specimen Overall buckling Local buckling strength ratio is large enough, the induction-heated region will keep
unyielded.
(kN) Ratio Cycle Cycle Assume the initial imperfection a0 is in sinusoidal wave [24], the
buckling load Nc can be calculated as
CBB 605.7 1.00 0.15% 1st 0.90% 2nd
IHB-L60 532.4 0.88 0.15% 1st 1.80% 2nd
IHB-W40 442.6 0.73 0.10% 2nd 1.80% 2nd
Ny
Nc =
a0 A Nc
1+ Nc
sin 2
Ncr
S 1
Ncr (4)
1
KIHB L = A 1
a+ (1 a) where Ny is the yield load, S is the elastic section modulus of the cross
2EAf + E 'Aw E' (2)
section, Ncr is Euler buckling load.
After buckling, in general, the hinge region tends to occur at the
2EAf 2Af
KIHB = b + E ' (1 b) middle along the length, such as CBB. However, for IHB-L, because of
W
A A (3)
the higher strength at the very middle part along the length, the hinge
where E' is the post-yielding stiffness of the material, Aw is the area of region is relocated in the analysis. Fig. 19 shows an idealization of a
the web (=504 mm), Af is the area of one flange (=800 mm), A is the buckled pin-supported brace in compression. Based on Shanley’s model
total area (=2104 mm). After the yielding of the induction-heated [25,26], the post-buckling behavior can be expressed as
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Y. Liu, et al. Engineering Structures 210 (2020) 110341
CBB
160
80
0
0 232.5 520.5 1120.5 1720.5 2008.5 2241
Transducers location (mm)
IHB-L60
deformation (mm)
320
IHB-L60
Transverse
240
160
80
0
0 232.5 520.5 1120.5 1720.5 2008.5 2241
Transducers location (mm)
IHB-W40
320
deformation (mm)
240 IHB-W40
Transverse
160
80
0
0 232.5 520.5 1120.5 1720.5 2008.5 2241
Transducers location (mm)
0.15% 0.45% 0.90% 1.80% 2.40%
Fig. 14. Transverse deformations at the end of loading and at each peak axial strain.
A N 1 Ny 2 imperfection along the length, deformed cross section and so on, the
= + 2
1 comparisons between the experimental results were not presented.
y Ny 2 2x (1 x ) c N (5)
Despite that, the calculation results captured the analysis results well.
where A is the axial strain, y is the yield strain of normal-strength steel,
N is the axial compressive load, x is the ratio of the hinge location to
6. Discussions
the length (approximately 50% of CBB and IHB-W40, 20% of IHB-L60
according to the analysis results), c is the normalized slenderness ratio
Ny
It was a new challenge to employ the induction heating technology
( c = =0.94). to the large-scale I-shaped section structural steel, and thus there were
Ncr
Fig. 20 shows the comparisons between the analysis and calculation some unexpected limitations in the preliminary experimental tests. The
results of CBB, IHB-L60 and IHB-W40. The calculation results attained strength of induction-heated region was lower-than-expected, mainly
from the equations mentioned above. Because the preliminary experi- because of the limited carbon content of steel material SS400 and the
mental tests were conducted cyclically, and there were several un- difficulty in quenching a large-scale open section steel component ra-
expected factors needed to be improved, including the initial pidly. From the Vickers harness tests results described in Fig. 21, it
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Y. Liu, et al. Engineering Structures 210 (2020) 110341
4 4
2
Average strain (%)
0 0
-2 -2
CBB IHB-L60
-4 -4
420.5 770.5 1120.5 1470.5 1820.5 420.5 770.5 1120.5 1470.5 1820.5
Strain gauge location (mm) Strain gauge location (mm)
4
2
0.45% strain inner side
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Y. Liu, et al. Engineering Structures 210 (2020) 110341
2 2
CBB IHB-L60 Eq.(2)
Eq.(1) a=60%
Load ratio
1 1
Eq.(5) Eq.(5)
x=50% x=20%
0 0
Eq.(4) Eq.(4)
ao=0.1%l ao=0.1%l
-1 -1
-3 -2 -1 0 1 2 3 -3 -2 -1 0 1 2 3
Axial strain (%) Axial strain (%)
2
IHB-W40 Eq.(1)
Eq.(3)
b=40%
1
Load ratio
Eq.(5) Analysis
x=50%
0 Calculation
Eq.(4)
ao=0.1%l
-1
-3 -2 -1 0 1 2 3
Axial strain (%)
Fig. 20. Comparisons between the analysis and calculation results.
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Y. Liu, et al. Engineering Structures 210 (2020) 110341
150
100
350
Bottom flange
300
250
200
150
100
50
0
0 1 2 3 4 5 6 7 8
Distance from the surface (mm)
Fig. 21. Vickers hardness of the specimens.
(a) Cross section at the middle of IHB-L60 (b) Cross section at the middle of IHB-W40
Fig. 22. Deformed cross section of the specimens.
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Y. Liu, et al. Engineering Structures 210 (2020) 110341
13