Remote Field Eddy Current Testing Report: Address: Alpha Inspection JSC (Alphandt)

Report No : STV-AL-HBG-5710-RFECT-2018
Revision : 00
Date : 29/09/2018
Contract No : CLJOC-2017-DEV-1821-112
Client : CUU LONG JOC
Equipment : HBG-5710
FINAL REPORT
REMOTE FIELD EDDY CURRENT TESTING REPORT
Contractor : Alpha NDT

Client : Cuu Long JOC
Contract No : CLJOC-2017-DEV-1821
Location : Su Tu Vang-CPP
Inspected Equipment : HBG-5710
Period of inspection : 26th until the 27th of September, 2018
Inspection carried out by : Pham Ngoc Tuan - Truong The Tung
Reported by : Pham Ngoc Tuan
Alpha NDT Cuu Long JOC Bureau Veritas Viet Nam Register
Inspected by: Reviewed by: Reviewed by: Reviewed by: Reviewed by:
Pham Ngoc Tuan Duong Xuan Mung

Qualification: Qualification Qualification Qualification Qualification
Tube inspection level II ET Level III
Signature: Signature: Signature: Signature: Signature:
Date: Date: Date: Date: Date:
Address:
ALPHA INSPECTION JSC (AlphaNDT)
Add: No.37 | Road No. A4 | Ward 12 | Tan Binh District | Ho Chi Minh City | Vietnam
Tel: +84 (028) 54495117 | Fax: +84 (028) 54495118
Email: info@alpha-ndt.com | Website: www.alpha-ndt.com
Revision : 00
Date : 29/09/2018
CONTENTS
1. SCOPE OF WORK ......................................................................................................................................... 3
2. OVERVIEW OF EQUIPMENT ..................................................................................................................... 3
3. INSPECTION INFORMATION..................................................................................................................... 4
3.1. GENERAL INFORMATION ......................................................................................................................... 4
3.2. EXCHANGER INFORMATION ................................................................................................................... 4
4. INSPECTION RESULT ................................................................................................................................. 5
4.1. TUBE SHEET DIAGRAM INSPECTED TUBE LIST .................................................................................. 5
4.2. TUBE SHEET DIAGRAM INSPECTED RESULT ...................................................................................... 6
5. OBSERVATION/CONCLUSION .................................................................................................................. 6
LIST OF APPENDIX
APPENDIX 1: INTRODUCTION OF RFECT, EQUIPMENT SYSTEM USED & CALIBRATION RECORD .... 7
APPENDIX 2: DETAIL OF ANALYSIS RESULT ON HBG-5710 EQUIPMENT ............................................... 11
APPENDIX 3: PICTURE OF ACTIVITY ............................................................................................................... 14
APPENDIX 4: PERSONNEL QUALIFICATION AND CERTIFICATE OF CALIBRATION ............................ 15
LIST OF PICTURE
Figure 1: Inspected tube list ........................................................................................................................................ 5

Figure 2: Inspected tubes result .................................................................................................................................. 6
Figure 3: Configuration of RFECT probe ................................................................................................................... 7
Figure 4: Principle of RFECT method ........................................................................................................................ 7
Figure 5: Acquisition equipment (MS5800 & RFECT probe) ..................................................................................... 8
Figure 6: Calibration tube........................................................................................................................................... 9
Figure 7: Artificial defect signal on calibration tube ................................................................................................ 10
LIST OF ATTACHMENT
- Drawing of equiment
- Heat exchanger status report
- Distribution of tube by wall loss
- Tubes inspection result list
AlphaNDT Page 2 of 16
Revision : 00
Date : 29/09/2018
1. SCOPE OF WORK
According to the agreement between Alpha NDT and Cuu Long JOC, contract no: CLJOC-
2017-DEV-1821, Alpha NDT would take in charge of performing remote field eddy current
testing to evaluate the level of corrosion for specified tubes on heat exchanger equipment
during LGC. A 8K maintenance at Su Tu Vang – CPP
2. OVERVIEW OF EQUIPMENT
Drawing of equipment
See attachment
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Date : 29/09/2018
3. INSPECTION INFORMATION
3.1. GENERAL INFORMATION

Project : Perform RFECT on STV CPP heat exchanger during LGC
A 8K maintenance
Report Number : STV-AL-HBG-5710-RFECT-2018
Test Procedure : 8408-40-38 Rev. 01E
Specification : ASME Section V, Article 32
Scope of Examination : As per Procedure
Technique : Remote field eddy current
Surface Temperature/ Condition : 32ºC / As Cleaned
3.2. EXCHANGER INFORMATION

Equipment Tested : HBG-5710
Tube Dimension (mm) : 19.05 (OD) x 2.108 (thickness)
Material : SA334M-6
Inspected Tubes / Total : 116/150 tubes
Revision : 00
Date : 29/09/2018
4. INSPECTION RESULT
4.1. TUBE SHEET DIAGRAM INSPECTED TUBE LIST
Figure 1: Inspected tube list
Revision : 00
Date : 29/09/2018
4.2. TUBE SHEET DIAGRAM INSPECTED RESULT
Figure 2: Inspected tubes result
5. OBSERVATION/CONCLUSION
 Out of 150 tubes, 116 tubes were inspected as per client requirement to cover at least
50% from overall tube from this time
 All inspected tubes are generally in satisfactory condition, none of the tube was detected
to have external and internal corrosion and fit for further services
Revision : 00
Date : 29/09/2018
APPENDIX 1: INTRODUCTION OF RFECT, EQUIPMENT SYSTEM USED &

CALIBRATION RECORD
INTRODUCTION OF RFECT
RFECT is an electromagnetic method of nondestructive testing. Main application of RFECT in
our system is to find internal and external defects walls thinning of carbon steel or
ferromagnetic material tubing in general. This method offers good sensitivity when detecting
and measuring volumetric defects resulting from erosion, corrosion and wear
RFECT is a through-wall transmission technique where the magnetic field travels through the
tube wall twice; once at the exciter location and once at the receiver location. Any defect
located at the exciter or receiver location and once at the receiver location. The receiver-coil
measurements correspond to the total material thickness that the magnetic field has gone
through
Figure 3: Configuration of RFECT probe
The receiver coils sense a signal that has undergone a phase lag (a time delay) and an
attenuation. The phase lag (ϕ) is proportional to the thickness of the tube (d), the magnetic
permeability of the tube. The strength of the magnetic field (B) decreases exponentially as the
thickness of the tube (d) increases
Figure 4: Principle of RFECT method
Revision : 00
Date : 29/09/2018
The advantage of RFECT method

 Suitable for ferromagnetic material which is limitation of conventional eddy current when
inspecting in this type of material
 Highly sensitive to variations in wall thickness
The limitation of RFECT method

 Our system are not able to cover detectability of area at bend tube
EQUIPMENT SYSTEM USED

Equipment : MS 5800, Serial No.: 1071340
Recorder Model : Dell
Probe Specifications : TRS-130-300-N20 S/N: 1076142-01
Calibration Tube : 19.05 (OD) x 2.11 (thickness) / Mat: SA334M-6
S/n: AVN-PL-TU-08C
Channel Testing : Absolute & Difference
Frequency 520 & 260 Hz
Pulling speed of probe : 200mm/s
Test end : Tube sheet end
Figure 5: Acquisition equipment (MS5800 & RFECT probe)
Revision : 00
Date : 29/09/2018
CALIBRATION RECORD
Perform calibration by RFECT method on tube specimen as a designed drawing below
Figure 6: Calibration tube
Revision : 00
Date : 29/09/2018
Figure 7: Artificial defect signal on calibration tube
Revision : 00
Date : 29/09/2018
APPENDIX 2: DETAIL OF ANALYSIS RESULT ON HGB-5710 EQUIPMENT
HEAT EXCHANGER STATUS REPORT

(See attachment)
DISTRIBUTION OF TUBE BY WALL LOSS

(See attachment)
TUBE INSPECTION RESULT LIST

(See attachment)
Revision : 00
Date : 29/09/2018
EXAMPLE OF ACTUAL SIGNAL ON SOME TUBE OF EQUIPMENT

Row 1 Column 1
Row 1 Column 4
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Date : 29/09/2018
Row 2 Column 8
Row 5 Column 6
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Date : 29/09/2018
APPENDIX 3: PICTURE OF ACTIVITY
Revision : 00
Date : 29/09/2018
APPENDIX4: PERSONNEL QUALIFICATION AND CERTIFICATE OF CALIBRATION
PERSONNEL QUALIFICATION
Revision : 00
Date : 29/09/2018
CERTIFICATE OF TUBE CALIBRATION
Heat Exchanger Status Report 2018-09-30
CARTO Version 2.3R1 - HBG 5710.MDB Page 1 of 2
Client: CLJOC
Site: SU TU VANG-CPP
Exchanger: HBG 5710
Section 1 Section1
Number of tubes: 150

Tubes inspected: 116
Tubes never inspected: 34
Feature code statistics

Number of tubes: (total) (inspected)
Inaccessible ( INA ) 0 0.00% 0.00%
Inspected ( INS ) 116 77.33% 100.00%
Plugged ( PLG ) 0 0.00% 0.00%
Restricted ( RST ) 0 0.00% 0.00%
Sleeved ( SLE ) 0 0.00% 0.00%
To Inspect ( TI ) 0 0.00% 0.00%
To Plug ( TP ) 0 0.00% 0.00%
Result code statistics

Bulge ( BLG ) 0 0.00% 0.00%
Cracking ( CRK ) 0 0.00% 0.00%
Dented ( DNT ) 0 0.00% 0.00%
Dist. Sup. Ind. ( DSI ) 0 0.00% 0.00%
Erosion ( ERO ) 0 0.00% 0.00%
Thru-wall Hole ( HOLE ) 0 0.00% 0.00%
Internal Corr. ( ID_CORR ) 0 0.00% 0.00%
Internal Pit. ( ID_PIT ) 0 0.00% 0.00%
Incomplete Test ( INC ) 0 0.00% 0.00%
No defect ( NDD ) 116 77.33% 100.00%
No Access ( NO_ACC ) 0 0.00% 0.00%
Non-Quantif. ( NQI ) 0 0.00% 0.00%
Obstructed ( OBS ) 0 0.00% 0.00%
External Corr. ( OD_CORR ) 0 0.00% 0.00%
External Pit. ( OD_PIT ) 0 0.00% 0.00%
Positive Ind. ( PID ) 0 0.00% 0.00%
Pitting ( PIT ) 0 0.00% 0.00%
Permeability ( PVN ) 0 0.00% 0.00%
Re-test Data ( RBD ) 0 0.00% 0.00%
Heat Exchanger Status Report 2018-09-30
Restricted ( RES ) 0 0.00% 0.00%

Re-test Number ( RNC ) 0 0.00% 0.00%
Stress Cracking ( SCC ) 0 0.00% 0.00%
Wear ( WAR ) 0 0.00% 0.00%
Wall loss long ( WLL ) 0 0.00% 0.00%
Wall loss short ( WLS ) 0 0.00% 0.00%
Wall loss taper ( WLT ) 0 0.00% 0.00%
Defect Range statistics

Defect = 0.00% 116 77.33% 100.00%
0.00% < Defect <= 20.00% 0 0.00% 0.00%
20.00% < Defect <= 40.00% 0 0.00% 0.00%
40.00% < Defect <= 60.00% 0 0.00% 0.00%
60.00% < Defect <= 80.00% 0 0.00% 0.00%
80.00% < Defect <= 100.00 0 0.00% 0.00%
Distribution Of Tubes By Wall Loss 2018-09-30
CARTO Version 2.3R1 - HBG 5710.MDB Page 1
Client: CLJOC
Exchanger: HBG 5710
Section: Section1
Wall Loss Tubes Percent

x = 0% 116 77.3%
0% < x <= 20% 0 .0%
20% < x <= 40% 0 .0%
40% < x <= 60% 0 .0%
60% < x <= 80% 0 .0%
80% < x <= 100% 0 .0%
116
Distribution of Tubes by Wall Loss
0.00 100.0%
20.00 0.0%
40.00 0.0%
60.00 0.0%
80.00 0.0%
100.00 0.0%
Total: 100.0%
100.0%
Tube Inspection Results 2018-09-30
Client: CLJOC
Exchanger: HBG 5710
Section: Section1
Zone Row Column Outage Defect ID/OD Eval. Position Length Comment
1 1 HE 0% - NDD 0.00
Maximum defect: 0%
1 2 HE 0% - NDD 0.00
Maximum defect: 0%
1 3 HE 0% - NDD 0.00
Maximum defect: 0%
1 4 HE 0% - NDD 0.00
Maximum defect: 0%
2 1 HE 0% - NDD 0.00
Maximum defect: 0%
2 2 HE 0% - NDD 0.00
Maximum defect: 0%
2 3 HE 0% - NDD 0.00
Maximum defect: 0%
2 4 HE 0% - NDD 0.00
Maximum defect: 0%
2 5 HE 0% - NDD 0.00
Maximum defect: 0%
2 6 HE 0% - NDD 0.00
Maximum defect: 0%
2 7 HE 0% - NDD 0.00
Maximum defect: 0%
2 8 HE 0% - NDD 0.00
Maximum defect: 0%
3 1 HE 0% - NDD 0.00
Maximum defect: 0%
3 2 HE 0% - NDD 0.00
Maximum defect: 0%
3 3 HE 0% - NDD 0.00
Maximum defect: 0%
3 4 HE 0% - NDD 0.00
Maximum defect: 0%
3 5 HE 0% - NDD 0.00
Maximum defect: 0%
3 6 HE 0% - NDD 0.00
Maximum defect: 0%
3 7 HE 0% - NDD 0.00
Maximum defect: 0%
3 8 HE 0% - NDD 0.00
Maximum defect: 0%
3 9 HE 0% - NDD 0.00
Maximum defect: 0%
3 10 HE 0% - NDD 0.00
Maximum defect: 0%
3 11 HE 0% - NDD 0.00
Maximum defect: 0%
4 1 HE 0% - NDD 0.00
Maximum defect: 0%
4 2 HE 0% - NDD 0.00
Maximum defect: 0%
4 3 HE 0% - NDD 0.00
Maximum defect: 0%
4 4 HE 0% - NDD 0.00
Maximum defect: 0%
4 5 HE 0% - NDD 0.00
Maximum defect: 0%
4 6 HE 0% - NDD 0.00
Maximum defect: 0%
4 7 HE 0% - NDD 0.00
Maximum defect: 0%
4 8 HE 0% - NDD 0.00
Maximum defect: 0%
4 9 HE 0% - NDD 0.00
Maximum defect: 0%
4 10 HE 0% - NDD 0.00
Maximum defect: 0%
4 11 HE 0% - NDD 0.00
Maximum defect: 0%
4 12 HE 0% - NDD 0.00
Maximum defect: 0%
5 1 HE 0% - NDD 0.00
Maximum defect: 0%
5 2 HE 0% - NDD 0.00
Maximum defect: 0%
5 3 HE 0% - NDD 0.00
Maximum defect: 0%
5 4 HE 0% - NDD 0.00
Maximum defect: 0%
5 5 HE 0% - NDD 0.00
Maximum defect: 0%
5 6 HE 0% - NDD 0.00
Maximum defect: 0%
5 7 HE 0% - NDD 0.00
Maximum defect: 0%
5 8 HE 0% - NDD 0.00
Maximum defect: 0%
5 9 HE 0% - NDD 0.00
Maximum defect: 0%
5 10 HE 0% - NDD 0.00
Maximum defect: 0%
5 11 HE 0% - NDD 0.00
Maximum defect: 0%
5 12 HE 0% - NDD 0.00
Maximum defect: 0%
5 13 HE 0% - NDD 0.00
Maximum defect: 0%
6 1 HE 0% - NDD 0.00
Maximum defect: 0%
6 2 HE 0% - NDD 0.00
Maximum defect: 0%
6 3 HE 0% - NDD 0.00
Maximum defect: 0%
6 4 HE 0% - NDD 0.00
Maximum defect: 0%
6 5 HE 0% - NDD 0.00
Maximum defect: 0%
6 6 HE 0% - NDD 0.00
Maximum defect: 0%
6 7 HE 0% - NDD 0.00
Maximum defect: 0%
6 8 HE 0% - NDD 0.00
Maximum defect: 0%
6 9 HE 0% - NDD 0.00
Maximum defect: 0%
6 10 HE 0% - NDD 0.00
Maximum defect: 0%
6 11 HE 0% - NDD 0.00
Maximum defect: 0%
6 12 HE 0% - NDD 0.00
Maximum defect: 0%
6 13 HE 0% - NDD 0.00
Maximum defect: 0%
6 14 HE 0% - NDD 0.00
Maximum defect: 0%
7 1 HE 0% - NDD 0.00
Maximum defect: 0%
7 2 HE 0% - NDD 0.00
Maximum defect: 0%
7 3 HE 0% - NDD 0.00
Maximum defect: 0%
7 4 HE 0% - NDD 0.00
Maximum defect: 0%
7 5 HE 0% - NDD 0.00
Maximum defect: 0%
7 6 HE 0% - NDD 0.00
Maximum defect: 0%
7 7 HE 0% - NDD 0.00
Maximum defect: 0%
7 8 HE 0% - NDD 0.00
Maximum defect: 0%
7 9 HE 0% - NDD 0.00
Maximum defect: 0%
7 10 HE 0% - NDD 0.00
Maximum defect: 0%
7 11 HE 0% - NDD 0.00
Maximum defect: 0%
7 12 HE 0% - NDD 0.00
Maximum defect: 0%
7 13 HE 0% - NDD 0.00
Maximum defect: 0%
8 1 HE 0% - NDD 0.00
Maximum defect: 0%
8 2 HE 0% - NDD 0.00
Maximum defect: 0%
8 3 HE 0% - NDD 0.00
Maximum defect: 0%
8 4 HE 0% - NDD 0.00
Maximum defect: 0%
8 5 HE 0% - NDD 0.00
Maximum defect: 0%
8 7 HE 0% - NDD 0.00
Maximum defect: 0%
8 9 HE 0% - NDD 0.00
Maximum defect: 0%
8 11 HE 0% - NDD 0.00
Maximum defect: 0%
8 13 HE 0% - NDD 0.00
Maximum defect: 0%
9 1 HE 0% - NDD 0.00
Maximum defect: 0%
9 3 HE 0% - NDD 0.00
Maximum defect: 0%
9 5 HE 0% - NDD 0.00
Maximum defect: 0%
9 7 HE 0% - NDD 0.00
Maximum defect: 0%
9 9 HE 0% - NDD 0.00
Maximum defect: 0%
9 11 HE 0% - NDD 0.00
Maximum defect: 0%
9 13 HE 0% - NDD 0.00
Maximum defect: 0%
10 1 HE 0% - NDD 0.00
Maximum defect: 0%
10 3 HE 0% - NDD 0.00
Maximum defect: 0%
10 5 HE 0% - NDD 0.00
Maximum defect: 0%
10 7 HE 0% - NDD 0.00
Maximum defect: 0%
10 9 HE 0% - NDD 0.00
Maximum defect: 0%
10 11 HE 0% - NDD 0.00
Maximum defect: 0%
10 13 HE 0% - NDD 0.00
Maximum defect: 0%
11 1 HE 0% - NDD 0.00
Maximum defect: 0%
11 3 HE 0% - NDD 0.00
Maximum defect: 0%
11 5 HE 0% - NDD 0.00
Maximum defect: 0%
11 7 HE 0% - NDD 0.00
Maximum defect: 0%
11 9 HE 0% - NDD 0.00
Maximum defect: 0%
11 11 HE 0% - NDD 0.00
Maximum defect: 0%
12 1 HE 0% - NDD 0.00
Maximum defect: 0%
12 3 HE 0% - NDD 0.00
Maximum defect: 0%
12 5 HE 0% - NDD 0.00
Maximum defect: 0%
12 7 HE 0% - NDD 0.00
Maximum defect: 0%
12 9 HE 0% - NDD 0.00
Maximum defect: 0%
12 11 HE 0% - NDD 0.00
Maximum defect: 0%
13 1 HE 0% - NDD 0.00
Maximum defect: 0%
13 3 HE 0% - NDD 0.00
Maximum defect: 0%
13 5 HE 0% - NDD 0.00
Maximum defect: 0%
13 7 HE 0% - NDD 0.00
Maximum defect: 0%
14 1 HE 0% - NDD 0.00
Maximum defect: 0%
14 3 HE 0% - NDD 0.00
Maximum defect: 0%

Remote Field Eddy Current Testing Report: Address: Alpha Inspection JSC (Alphandt)

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Remote Field Eddy Current Testing Report: Address: Alpha Inspection JSC (Alphandt)

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Report No : STV-AL-HBG-5710-RFECT-2018

REMOTE FIELD EDDY CURRENT TESTING REPORT

Contractor : Alpha NDT

Pham Ngoc Tuan Duong Xuan Mung

Date: Date: Date: Date: Date:

Figure 1: Inspected tube list ........................................................................................................................................ 5

3.1. GENERAL INFORMATION

3.2. EXCHANGER INFORMATION

4.1. TUBE SHEET DIAGRAM INSPECTED TUBE LIST

Figure 1: Inspected tube list

4.2. TUBE SHEET DIAGRAM INSPECTED RESULT

Figure 2: Inspected tubes result

APPENDIX 1: INTRODUCTION OF RFECT, EQUIPMENT SYSTEM USED &

Figure 3: Configuration of RFECT probe

Figure 4: Principle of RFECT method

The advantage of RFECT method

The limitation of RFECT method

EQUIPMENT SYSTEM USED

Figure 5: Acquisition equipment (MS5800 & RFECT probe)

Figure 6: Calibration tube

Figure 7: Artificial defect signal on calibration tube

APPENDIX 2: DETAIL OF ANALYSIS RESULT ON HGB-5710 EQUIPMENT

HEAT EXCHANGER STATUS REPORT

DISTRIBUTION OF TUBE BY WALL LOSS

TUBE INSPECTION RESULT LIST

EXAMPLE OF ACTUAL SIGNAL ON SOME TUBE OF EQUIPMENT

APPENDIX 3: PICTURE OF ACTIVITY

APPENDIX4: PERSONNEL QUALIFICATION AND CERTIFICATE OF CALIBRATION

CERTIFICATE OF TUBE CALIBRATION

Exchanger: HBG 5710

Number of tubes: 150

Feature code statistics

Result code statistics

Restricted ( RES ) 0 0.00% 0.00%

Defect Range statistics

Exchanger: HBG 5710

Wall Loss Tubes Percent

Distribution of Tubes by Wall Loss

Exchanger: HBG 5710

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