Professional Documents
Culture Documents
DGEP/GSR/TG/MTS/AS N° 13-XXX
David ALBERT
Archive Ref:
Identification page
Title : Operational HSE control Audit / TEPI – BGP / Borneo Prince Barge / 3D NW Tunu –
INDONESIA – November 2013
Direction : GEOSCIENCES
Date : 20/11/2013
4 – 3D 5–
Comments :
Distribution list
Distribution of complete report
Abstract/Conclusion
Total EP Indonesia has committed with BGP for a 3D seismic survey on North West Tunu
area. The prospect consists in 590 km2 of seismic acquisition. Around 31 % of the data will
be acquired with air gun source, 21% with explosives flushed in Transition Zone and 48%
with explosives on land (the crew will use both electric and electronic detonators). The
schedule includes 117 579 source points.
The prospect includes several TEPI installations such as 16 GTS and NPU complex. The
operations around each of them are covered by several permits to work hot or cold
depending on the type of operation. The data acquisition started on the 17th April on the first
phase (there is four phases on the survey area, the crew is still operating in the first one), and
will last till end of 2014. BGP has mobilized around 165 floating units including some local
boats, flushing catamarans and barges for the project.
During the audit the POB was established to 1327; the crew reached 3 700 000 hours without
LTI. After 7 months of operation the crew has completed one third of the scheduled program.
During the audit, depending on the days, the sky was cloudy or bright. Some tropical showers
in the morning and thunderstorms were observed. The temperatures never exceed 35°C at
day, but the moisture was generally suffocating in the early afternoons (especially in the
Nipah and mangrove areas, more than 38°C with 100% humidity experienced).
The present operation is performed is a very testing environment (well known by TEPI GSR
supervision personnel as the majority of the supervision team is present since Central Tunu
survey in 2009), where even if the crew is managing quite well the field operations the
hazards faced are multiple and not all preventable.
At the time of the audit the crew had serious production rate problems and was stuck on the
swath 131. This swath is located north of NPU on the most difficult part of the survey (mud
and sand banks, floating mud, tide and current). On this swath more than 1400 hydrophones
and 400 shot points have been reflushed involving over exposure of the personnel.
The present audit purpose was to assess the crew progress versus the results of the audit
performed in May 2013, 7 month before. Amongst others the following points are bullets the
crew has to focus on to improve the global operation HSE level:
The HOD HSE commitment and awareness is still below expectations despite a one
day HSEMS training organised before the audit (the crew HSE stability is still based on
Indonesian staff experience).
The HSEMS training plan provided after the first HSE audit has not been implemented.
DGEP/GSR/TG/MTS/AS N 13-XXX
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Exploration & Production
The BGP crew HSE Department (as well as HOD/supervision level) is still under staffed
for a 1300 POB crew. The BGP crew management staff has remained stable in number
while the workforce has more than doubled in 7 months
The BGP crew HSE Department needs enhanced support from HQ (Jakarta). The crew
is still lacking of international qualified (land, TZ, SW and OBC skills and experience)
despite the former audit recommendation on this topic.
The commitment of middle management to HSE is questionable as various basics are
not in place and nothing shows an on going progress, despite the former audit
recommendation on this topic.
RWP (remedial Work Plan) system not used as a tool but as data base, despite the
former audit recommendation on this topic.
BGP crew HSE documentation not reviewed enough and consequently not always
accurate or applicable, this concerns amongst other, procedures and all related check
lists, efforts have been witnessed during the audit but they are not at expected level.
The crew has still not received the support of a professional technical translator, despite
the former audit recommendation on this topic.
It has been witnessed a general lack of communication and coordination on crew
between Departments despite various daily and weekly meetings (hazard maps not
despatched in time)
Weak UA/UC reporting in such demanding environment: average of 15 reports a day for
an average POB of 1 215, this represents one report per person every three months. In
addition, among the 15 UA/UC reported, 3 are reported by TEPI HSE supervisory staff.
One fourth of the items of the BGP crew RWP is issued by TEPI supervision staff.
The Dong Fang Kan Tan 2 OBC vessel is not yet integrated to the crew HSE system.
The communication resources on site are still not sufficient enough and not reliable
(repetitive internet connections failures during the audit).
At the time of the audit, the crew has already been in production for 7 months with all field
operations active.
The crew HSE awareness learning curve is still questionable as after 7 months of production,
basics are still not in place.
No real progress has been witnessed concerning the global HSE awareness of the workforce
from team leader to crew top management, the planning of operations and HSE activities and
the management of non routine operations.
DGEP/GSR/TG/MTS/AS N 13-XXX
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Exploration & Production
For the above mentioned reasons and the general means in place to identify, assess,
control and recover, the BGP crew 8611, engaged on the NW Tunu 3D 2013, is considered
as barely acceptable for the purpose of the work after 7 months of operation.
BGP management urgent and real commitment on the bullet points listed above is awaited.
The global audit “rating” is POOR, even considering the difficulties to manage a complex
and populated crew in such a testing environment.
As a reminder the quotation rate is as follows:
UNACCEPTABLE HSEMS not implemented, resources and standards not acceptable
POOR HSEMS not implemented but risks are identified, assessed,
controlled, and recovered
FAIR HSEMS not entirely implemented or/and HSEMS not fully
satisfactory
GOOD HSEMS implemented and fully satisfactory
Remarks:
Future operations:
The crew management, at present, is not really able to manage, with acceptable supervision
capabilities and in good HSE conditions, the TZ part activities in the north the barges and
accommodations in the center and the survey advance party in the south. Considering the
present status of the crew, BGP plans to conduct in parallel OBC operations, TZ operations
in the center, and land operations in the south cannot be seriously considered.
DGEP/GSR/TG/MTS/AS N 13-XXX
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Table of contents
1 Main findings......................................................................................................................7
1.1 Positive findings.................................................................................................................... 7
1.2 Areas of concerns................................................................................................................. 8
1.3 Remarks............................................................................................................................... 8
1.4 Risk matrix and assessment.................................................................................................9
2 Audit/visit..........................................................................................................................10
2.1 Audit programme................................................................................................................10
2.2 Audit team........................................................................................................................... 10
2.3 Reference documents.........................................................................................................11
2.4 Operations Location............................................................................................................ 12
2.5 Fleet / Barge and other floating units..................................................................................13
3 Action Plan.......................................................................................................................18
4 Acronyms.........................................................................................................................22
DGEP/GSR/TG/MTS/AS N 13-XXX
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1 Main findings
Fair standards of the Borneo Princess fuel barge, after refurbishment of the SOPEP kit due
to present audit
Equipment (logistic, transportation, barge, VHF communication, VTS) globally fits for
shallow water and transition operations purpose (VTS under reliability upgrade during audit)
The journey management is very efficient and the radio operators skilled in their duty
Borneo Prince Barge clinic efficient and fit for purpose/ambulance boat well equipped
Recovery equipment sufficient on crew (2 ambulance boats, two clinic, medical team,
emergency equipment present). A doubling of field support (doctor and ambulance) has
been implemented as soon as the crew reached 1000 POB. DFKT II to be improved.
Tool box meetings done in Bahasa and translated to expatriate staff if needed
PPES are of good quality and worn by personnel (efforts to be done on earing protection of
RIB drivers and on specific gloves)
The PTW system in place and implemented on crew (controlled by TEPI HSE Dpt on crew)
Excellent and transparent communication between BGP crew management and TEPI
supervision team
Decomissioning operations are well managed (specific supervisor and team assign to this
task)
DGEP/GSR/TG/MTS/AS N 13-XXX
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1.2 Areas of concerns
See main bullet points of the abstract of the present audit
Emergency drills not performed as per plan, some of them are below expectation in terms
of management (MOB on DFKT 2 and MEDEVAC on bridging crew)or results
The Borneo Princess fuel barge bunkering operation has been performed below
acceptable standard with a supporting documentation not adapted.
The RWP (remedial work plan) still not used as a tool by crew management.
BGP documentation is not always relevant or do not fit for purpose, a lot of work is to be
done in this domain to reach an acceptable level in documentation quality
A lot of records (inspections, visits) and meetings are done but without consistency
Internet system far to be reliable (despite the set up of two V-Sat systems)
Too much complacency in reporting (80 inspections a day producing only 15 action
points)
The incident report quality made by BGP still needs real improvement (analysis and
investigations are made by TEPI HSE supervision team, then passed to BGP). The HOD
are not involved in investigations or even on CTA, the process is performed by HSE
Department.
PT BUMA workers food ration is below standards (proteins quantities still questionable)
1.3 Remarks
As stated in May, the majority of the HSE progresses on crew are led or helped by the TEPI
HSE Supervision team.
A strong commitment of the crew is awaited to actually implement the BGP HSE MS
throughout all Departments activities.
DGEP/GSR/TG/MTS/AS N 13-XXX
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1.4 Risk matrix and assessment
The rating of the operation is based upon the evaluation of the risk associated to it:
If any of the hazards faced by the crew, after its mitigation through the system of control and
recovery established by the crew, is still associated to a SERIOUS RISK according to the
Hazard Risk Matrix, the operation has to be stopped without delay and resumed only after the
full involvement of the concerned affiliate.
If any of the hazards faced by the crew, after its mitigation through the system of control and
recovery established by the crew, is still associated to a HIGH RISK according to the Hazard
Risk Matrix, the URGENT attention of the management is required to solve at the earliest the
priority points and to bring the crew back to acceptable standards.
In all other cases (MEDIUM or LOW), the normal attention given by the management to HSE
matters and a focus on the recommended action points will maintain the crew within
acceptable standards. Nevertheless a combination of MEDIUM and LOW risk may lead to
consider the crew as facing a global HIGH RISK.
The evaluation does not only concern the crew, but applies to the whole line management and
also appreciates the assistance of the Contractor HSE Department during the preparation and
progress of the crew.
Seriousness
Reputation
Environment
Assets
A B C D E
DGEP/GSR/TG/MTS/AS N 13-XXX
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2 Audit/visit
Date Activities
S 3 Travel home-Paris-Singapore
M 4 Arival Singapore – night in Singapore
T 5 Travel Singapore – Balikpapan
W 6 Briefing with affiliate GSR Department - Travel Balikpapan– crew
T 7 HSE induction - bunkering operation – documentation review
F 8 HOD interviews
S 9 Floating fly camps audit – HOD interviews
S 10 Bridging operations – MEDEVAC drill – topo and bridging crews stopped
M 11 Dong Fang Kan Tan 2 OBC vessel – MOB drill - documentation review
T 12 SW flushing - AP review and report drafting
W 13 Debriefing on crew - Travel crew Balikpapan
T 14 visa done in immigration office - Debriefing in Balikpapan
F 15 Report writing - Travel Balikpapan – Singapore – Paris
S 16 Travel Paris - home
DGEP/GSR/TG/MTS/AS N 13-XXX
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2.3 Reference documents
The contract includes a list of HSE standards
A Crew HSSE Plan has been developed for the crew
Various HSE and operational plans have been developed for each crew activity (recording,
drilling, rintis, survey, etc)
BGP HSEMS documentation is available on crew
A set of HSE Manuals is kept on crew
IAGC and OGP Manuals are available
ESBS and ESIA are available on crew
HIRA document drawn by TEPI seismic HSE
A SIMOPS dossier is available on crew
A bridging document has been written and reviewed for the seismic operation
DGEP/GSR/TG/MTS/AS N 13-XXX
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Operations Location
DGEP/GSR/TG/MTS/AS N 13-XXX
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2.4 Fleet / Barge and other floating units
Borneo Prince
barge
Workshop
barge
Fuel barge
DGEP/GSR/TG/MTS/AS N 13-XXX
Archive Ref: Page 13
Explosive
barge
GUN BOAT
Haibo 2
Fang Lan
small model
DGEP/GSR/TG/MTS/AS N 13-XXX
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Fang Lan large
model
CATAMARANS
TUG BOAT
(FiFi)
DGEP/GSR/TG/MTS/AS N 13-XXX
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LCT Recording
SEA TRUCK
(example)
Rubber boat
DGEP/GSR/TG/MTS/AS N 13-XXX
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FFC (Floating
Fly Camp)
example
Dong Fang
Kan Tan II
(OBC vessel)
DGEP/GSR/TG/MTS/AS N 13-XXX
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3 Action Plan
Priority: 1 Urgent
2 Essential
3 Advised
The action points number are correlated to the BGP 8611 crew remedial Work Plan excel file
The prioritisation will have to be done on crew depending on delivery time, resources and
operational possibilities.
N° P ACTION POINT
Borneo Princess barge, bunkering operation : put “flammable” sticker on the store
room (paint, thinner, waste oil drums found in the store
Borneo Princess barge, bunkering operation : get rid of the dripersant drum (use
forbidden in the delta, no proper lid, no label on the drum, no related MSDS)
Borneo Princess barge, bunkering operation : train the SPOB (Self propelled oil
barge) Star 3 personnel about the use of dispersant
Borneo Princess barge, bunkering operation : to set scuppers on the holes of the
containment wall on the fuel barge
Borneo Princess barge, bunkering operation : to replace the wet sand drum by a box
full of absorbent pads
Borneo Princess barge, bunkering operation : to get rid of wet saw dust and replace it
by absorbent pads
Borneo Princess barge, bunkering operation : to replace the mask (with cartridges for
organic solvents) and provide hydrocarbon protection cartridges
Borneo Princess barge, bunkering operation : to instruct about the use of full body
harness use
Borneo Princess barge, bunkering operation : to follow the procedure concerning the
test of all water pumps before the bunkering operations
Borneo Princess barge, bunkering operation : to organize a spillage drill with TEPI
HSE supervisor on site to assess SPOB and barge personnel response
DGEP/GSR/TG/MTS/AS N 13-XXX
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Borneo Princess barge, bunkering operation : to review the check list used to control
bunkering operations (at present a copy paste of MPM one without proper
adaptation)
Borneo Princess barge, bunkering operation : to review the procedure and get rid of
all obsolete versions
Borneo Princess barge, bunkering operation : to contact other BGP crew (to have
accurate example) to set proper SOPEP boxes on Borneo Princess Barge and Star3
HSE Dpt : to have the BUMA HSE personnel involved in the sectional meetings
HSE Dpt : to review the job description of the HSE advisor on crew
HSE Dpt : to create a job description for the HSE advisor assistant
HSE Dpt : to create the job description of the HSE support (Qin Lin based in Jakarta)
HSE Dpt : to translate the job description in Bahasa for the HSE officer
HSE Dpt : to ensure the bridging is verified before the various Dpt are using it
HSE Dpt : to train HSE personnel involved with loading and shooting in basic shooter
licence
To train HOD about HSEMSimplementation “on the spot” = on day to day crew
business : RWP use and purpose, HAZID method, etc
To review the HOD jod descriptions for English language and accuracy versus the
real activities
To have all job description written on the same format (including KPI and minimum
training)
To have the Production manager of the crew attending the various sectional
meetings
To up date the crew organisation chart and highlight the line management
DGEP/GSR/TG/MTS/AS N 13-XXX
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DGEP/GSR/TG/MTS/AS N 13-XXX
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Part of the audit team on the Dong Fang Kan Tan II
DGEP/GSR/TG/MTS/AS N 13-XXX
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4 Acronyms
DGEP/GSR/TG/MTS/AS N 13-XXX
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MMO Marine Mammal Observer
MOPO Manual Of Permitted Operations
MSDS Material Safety Data Sheet
N/A Not Applicable
OGP Oil & Gas Producers
OIM Offshore Installation Manager
PC Party Chief
PM Party Manager
POB Personnel On Board
PPE Personal Protective Equipment
PRISM Personal Responsibility Integrated Sustainable Management (CGGV)
PTW Permit To Work
QC Quality Control
RCCB Residual Current Circuit Breaker
RSES « Responsable Safety Environment on Site”
RIR Reportable Incident Report (WesternGeco particular)
RLO Réunion de Lancement d’Opération = presurvey meeting
ROC Réunion d’Ouverture de Chantier = Kick Off Meeting (KOM)
RWC Restricted Work Case
RWP Remedial Work Plan
SAR Search And Rescue
SOLAS Safety Of Life At Sea
SOPEP Ship Oil Pollution Emergency Plan
SSB Single Side Band
SSO Ship Security Officer
UV Ultra Violet
VHF Very High Frequency
VSAT Satellite System (Communication)
VTS Vehicle Tracking System
DGEP/GSR/TG/MTS/AS N 13-XXX
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