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LATHE MACHINE
The Lathe
Lathe is a machine tool which holds the work
between two rigid and strong supports, called
Introduction to Engine Lathe
Machine Tools
Lathe Basics
3
Parts of a Lathe
• Bed
Introduction to Engine Lathe
• Head stock
• Tailstock
• Carriage
• Feed mechanism
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Introduction to Engine Lathe
Lathe Basics
Headstock
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Introduction to Engine Lathe
Lathe Basics
Bed
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Introduction to Engine Lathe
Lathe Basics
Carriage/Apron
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Introduction to Engine Lathe
Lathe Basics
Tailstock
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Introduction to Engine Lathe Engine Lathe
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Lathe Basics
Spindle Tailstock
Nose Spindle
Tool Post Clamp
Compound TAILSTOCK
HEADSTOCK
Introduction to Engine Lathe
Rest
Saddle Feed
Change
Lever
Lead
Feed BED Screw
Reverse WAYS
Lever Half Nut
APRON
Lever Bed
Gear Carriage
Box Hand
Wheel
Motor
Drive Cross
Slide
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Types of Lathe
1. Speed lathe
Simplest of all types of lathe
Contains Bed, Headstock, Tailstock, Tool post on adjustable slide
No feed box, Lead screw, Carriage
Headstock spindle speed:1200 to 3600 rpm
Applications: Wood working, spinning, polishing etc.
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Types of Lathe …
2. Engine or Center lathe
Most widely used
Early lathes were driven by steam engines and so the name engine lathe
Heavy duty
Head stock is much more robust in construction
Contains additional mechanism for multiple speeds
Carriage, Feed rod and Lead screw are available and hence, longitudinal and
cross feeds are possible
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Types of Lathe …
3. Bench lathe
Greater accuracy
More versatility
Wide range of speeds and feeds
Applications:
Precision work on tools, dies,
gauges
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Capstan and Turret Lathes
Tailstock of an engine lathe is
replaced by a hexagonal turret
Several tools fitted on the turret
are fed into work in proper
sequence to carryout different
operations in one setting
Hence used for production work
Capstan lathe
Turret with its saddle can move
for a short distance over the sub
bed.
Limitation: Length of a job to
be machined is limited
Turret lathe:
Turret with its saddle slides
directly on bed-ways enabling
longer work to be machined
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Types of Lathe …
6. Special purpose lathes
Used for special purposes
Wheel lathe: For finishing journals, turning locomotive wheels
Gap-bed lathe: A section of bed adjacent to tailstock is
removable thereby allowing very large diameter work to swing
Duplicating lathe: To duplicate the shape of a template on to a
workpiece
Multiple axes
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The Bed
Diagonal ribs
• Rigid to withstand the
cutting forces
• Massive, sufficient to
Lathe
absorb vibration
• Should be seasoned
naturally to avoid
distortion.
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The Headstock
• Headstock spindle
•
Lathe
Cone Pulley
• Backgears and backgear lever
• Gear Box
• Live center
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Lathe The Headstock Spindle
1. Threaded end
2. Taper sleeve
3. Live center
4. Threaded nose
5. Spindle hole
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The Headstock
• Need for speed change
– Workpiece material
– Cutting tool material
Lathe
– Type of operation
– Workpiece size
– Surface finish
– Cutting fluid
– Rigidity of machine tool
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Methods to vary the speeds
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Belt Driven Back geared Headstock
Spindle Cone Pulley
Lathe
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Geared Headstock
Fig. 9 speed all-geared headstock 1 – Fast Pulley
2 – Loose pulley
3 – Spindle shaft
4 to 13 – gears with
Z4 to Z13 teeth
10 – Intermediate shaft
15 – splined headstock
spindle.
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Lathe Tailstock
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Lathe Carriage
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Single Screw Tool post
1 – screw
2 – body
3 – tool
Lathe
4 – convex
rocker
5 – concave
ring
3 – set
screws
4 – tool
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Feed Mechanism
• Feed:
The distance advanced by the tool into or along
the workpiece for each revolution of the work.
Units: mm/rev. or mm/min.
Lathe
• Types
– Longitudinal feed (cylindrical turning, thread
cutting, etc.)
– Cross feed (facing, parting, etc.)
– Angular feed (taper turning, chamfering, etc.)
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Feed Mechanism
Change gear
End of bed gearing
Mechanism
Feed rod &
lead screw
Apron
train
Tumbler gear Bevel gear
Power Train
3. Gear
2. Sliding 4. Sliding 5. Combination
1. Sliding gear cone and
clutch key of two or more
mechanism Norton feed
mechanism mechanism of 1, 2, 3, 4
gear
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Feed Mechanisms …
Headstock spindle
Change Gears
Tumbler gear
Norton Gears
Sliding key
operating handle
Clutch handle
Lead screw
1 – headstock spindle
2 – spindle gear
3 – driver gear keyed to stud shaft (7)
5 – gear on the lead screw (6)
8, 10, 12 – bevel gears with equal no. of teeth
11 – clutch (keyed to stud 7 by a feather key)
9 – lever (to engage clutch to gear 8 or 10 or
keep in neutral position)
The clutch operated bevel gear feed reversing mechanism incorporated below the
headstock or in the apron provides sufficient rigidity in construction.
Feed Reverse Mechanism …
using
Operation:
Bevel Gear Mechanism
When clutch is engaged to bevel gear 8:
E
G
Change Gears
lead screw
feed rod
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Introduction to Engine Lathe Specifications of a Lathe
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Introduction to Engine Lathe Lathe Operations
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Lathe – Accessories & Attachments
Accessories
Accessories & Attachments
Chucks Milling
Grinding
Mandrels
Gear Cutting
Rests
Hydro-copying
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Accessories & Attachments Centers
B – Ball Center
F – Insert type Center
G - Pipe Center
C – Frictionless Center
1 – Insert type center
2 – Nut
D – Half Center
3 – Roller bearing H – Use of half center
4 – Thrust bearing 1 – Half center
5 - Housing 2 – Facing tool
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Driving Plates and Dogs
Boss Threaded Hole
Accessories & Attachments
Projected Pin
Fig: Driving Plate
Fig: Eccentric Turning
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Accessories & Attachments Holding the work between Centers
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Accessories & Attachments Chuck
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Accessories & Attachments Chuck
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Accessories & Attachments Chuck
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Accessories & Attachments Collet
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Accessories & Attachments Collet
Fig.: collet
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Accessories & Attachments Face Plate & Angle Plate
Clamping Balance
Plate Weight
Packing Work
1-face plate; 2-balance weight; 3-elbow pipe;
Fig: Face Plate 4-clamping nut; 5-angle plate; 6-clamping nut
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Accessories & Attachments Face Plate
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Accessories & Attachments Mandrels
Plain Mandrel
Collar Mandrel
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Accessories & Attachments Mandrels
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Accessories & Attachments Follower Rest
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Accessories & Attachments Thread Cutting - Terminology
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Accessories & Attachments Thread Cutting - Change Gear Ratio
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Cutting metric thread on
British standard lead screws or Vice Versa
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Cutting R.H. and L.H. Threads
Right Hand threads:
Threads slope up to the right when
Accessories & Attachments
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Examples:
Pb.: Calculate change gears for cutting L.H.
threads of 1.5 mm pitch on a lathe having
Accessories & Attachments
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Examples:
Pb.: Calculate change gears for cutting R.H.B.S.W.
“V” threads of 12 TPI on a lathe having lead
Accessories & Attachments
screw of 8 TPI.
Soln:
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Examples:
Pb.: Calculate change gears for cutting R.H.
threads of 1 mm pitch on a lathe having
Accessories & Attachments
TPI.
Soln:
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Accessories & Attachments Feeding the Tool in Threading
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Accessories & Attachments Thread Cutting Cycle
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Accessories & Attachments Thread Chasing Dial
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Accessories & Attachments Taper Turning
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Tail Stock Set-over Method
Let,
H = set-over required
Accessories & Attachments
D = larger diameter
d = smaller diameter
L = total length of work
l = length of taper
(all dimensions in ‘mm’)
But,
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Accessories & Attachments Swiveling the Compound Rest
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Accessories & Attachments Taper turning attachment
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Machining Time Calculations in Turning
Cutting speed:
Accessories & Attachments
Machining time:
where l = length of the job, mm
f = feed in mm/rev.;
N = speed in rpm.
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References
• Materials and Processes in Manufacturing,
by E. Paul DeGarmo, et al, Wiley
• Manufacturing Engineering and Technology,
by S Kalpakjian and Steven R Schmid, Pearson
Text Books
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