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1.0 INTRODUCTION
This Vapour Liquid Equilibrium Unit has been designed for teaching, training and research
purposes on vapour liquid equilibrium. The unit is suitable for investigating the relationship
between vapour and liquid at equilibrium for different mixtures. It can be operated at
atmospheric pressure as well as elevated pressures of up to 4bar(g). It mainly consists of
an evaporator, immersion heater, condenser and product coolers. Instruments are provided
for the measurement of the evaporator’s pressure and temperature while provisions are
also given for both liquid and vapour sampling.
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VAPOUR LIQUID EQUILIBRIUM UNIT
The Vapour Liquid Equilibrium Unit can be used to study any binary system as well as multi
component systems. For example, a liquid mixture of methanol-water with a known
composition is initially fed into the evaporator. When the heater is switched on, the mixture
will heat up and start to boil. The heater has a temperature controller which will switch off
the heater if the evaporator’s temperature exceeded the setpoint value. As the liquid boils,
vapour will rise from the evaporator into the condenser. The vapour starts to condense,
and the liquid will flow back into the evaporator. The process continues until an equilibrium
state is reached between the vapour and liquid phases. This is when the temperature
remains constant. Samples of vapour and liquid can then be taken to determine their
compositions.
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2.3 Specifications
a. Evaporator
Cylindrical vessel made of stainless steel.
Volume: 6-L
Diameter: 150 mm
Height: 350 mm
Fitted with a level sight tube, feed port, sampling/drain port, temperature &
pressure sensors, heater and cooling coil.
Heater power: 2 kW
Cooling coil heat exchange area: 0.15 m 2
b. Condenser
Coil type condenser made of stainless steel.
Heat exchange area: 0.30 m2
Cooling water flow range: 0 to 10 L/min
Fitted with inlet/outlet cooling water connections, vent and sampling ports.
e. Control panel
Consists of the main switch, heater power switch and digital displays for
evaporator temperature controller, pressure and vapour temperature sensors.
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In studying vapor-liquid equilibrium in a binary system, there are four intensive variables
which will concern us; temperature, pressure, a single liquid mole fraction, and a single
vapor mole fraction. Only a single mol fraction is required to describe the composition of a
phase in a binary system because of the condition that mol fractions in a phase must sum
to unity. Application of the phase rule to a binary system shows that the maximum numbers
of intensive variables, which can be specified, are two - this occurs when only a simple
phase is present. Therefore, to graphically represent the phase behavior of a binary
system, a three-dimensional plot is necessary such as shown in Figure 3. It shows that
each phase is represented by a surface on PTxy coordinates. The upper surface
represents liquid phase, and the lower surface represents the vapor phase. Where there is
equilibrium between the two phases, we know that the temperatures and pressure must be
equal. Therefore, the compositions of the equilibrium phases are determined by the
intersection of a constant-temperature plane with a constant-pressure plane.
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Because three variables are required to describe the state of a single phase, the
representation of phase behavior on a two-dimensional plot can be accomplished by
holding one variable constant; three such plots are possible. These types of plots
corresponding to the three-dimensional diagram in Figure 3 are shown on Figure 4, 5 and 6
unless we are concerned with the equilibrium near the critical region, we will have little use
for the PT plot and we will find that the envelopes on Txy and Txy diagrams will span the
entire range of fractions. Usually we are interested in systems at low to moderate pressure
where the constant-temperature envelope will resemble T a in Figure 5 and the constant-
pressure envelope will resemble Pa in Figure 4.
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In a homogeneous solution the number of molecules of any one component per unit area
of surface will be less than if that component exposed the same area of surface in the pure
liquid state. For this reason the rate of vaporization of a substance per unit area will
decrease with dilution. According to Raoult’s law the resulting partial pressure of
component A in the vapour phase is
p A=x A P A
(1)
where xA = the mole fraction of component A in the boiling liquid, and PA = saturation
pressure of pure component A at the temperature of the liquid mixture.
Dalton’s law states that the total pressure of an ideal gas mixture equals the sum of the
partial pressures
P=∑ pi
i
(2)
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The partial pressure pi is by definition equal to the product of the gas-phase mole fraction
and the total pressure
pi≡ yi P
(3)
Equations (1) and (3) give the mole fraction of component A in the gas phase as
x P
y A= A A
P
(4)
Extend to a binary system, Raoult’s law and Dalton’s law (equations (1) and (2)) give
P= p A + p B=x A P A +( 1− x A )P B=x A ( P A −PB )+P B
or
P−P B
x A=
P A−P B
(5)
Equation (5) is used to find xA for ideal binary mixtures at selected temperatures between
the boiling temperatures of the two pure components at pressure P, and equation (4) gives
the corresponding value of yA.
The distribution coefficient, also called the vaporization equilibrium constant or just the K-
value for the component i, is defined by the equation
y A=K i x i
(6)
The relative volatility of component A relative to component B is defined as
K y /x
α AB= A = A A
K B yB / xB
(7)
or in combination with equation (5) for ideal mixtures,
α AB=P A /P B
(8)
Raoult’s and Dalton’s law give reasonable estimates for cognate molecules such as
benzene and toluene when distilled at normal or lower pressure. Pairs represent are
examples of ideal systems.
In a close to ideal mixture, such as benzene and toluene, the intermolecular forces
between two benzene molecules are approximately the same as between a benzene and a
toluene molecule.
Deviations from Rauoult’s law are due to changes in the intermolecular forces, of which the
hydrogen bond plays an important role. The hydrogen bonds O→HO, N→HO, O→HN
are strong. In water the hydrogen bond is especially strong. A high fraction of a component
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with fewer tendencies to form hydrogen bonds with water, will reduce the hydrogen bonds
in the water and increase its volatility. The increase in vapour pressure corresponds to a
positive deviation from Raoult’s law as shown in Figure 6 for the ethanol-water mixture at a
temperature of 60 C. The total pressure of this mixture goes through a maximum. A
composition giving maximum pressure when boiling at constant temperature, gives a
minimum boiling temperature when boiling at constant pressure. At this point the
composition of the vapour equals the composition of the liquid, and it is called an
azeotropic mixture. Figure 7 shows the mole fraction y of ethanol in the liquid as a
function of the mole fraction x of ethanol when an ethanol-water mixture boils at
atmospheric pressure. The mole fraction x = y = 0.894 or 96 percent by volume is the
azeotropic mixture of ethanol and water. The boiling-point of the azeotropic mixture is
78.15 C, which is below the boiling-points of the pure components. The mixture is called a
minimum azeotrope. At reduced pressures the azeotrope shifts towards higher alcohol
concentrations. It disappears at pressures below 0.08 bar absolute.
Figure 6: Vapor Pressure of ethanol ( PA) and water (PB) and total P = ( PA)+ (PB) of ethanol-water mixture.
X= mole fraction of ethanol in liquid. Dashed lines correspond to Raoult’s law
A mixture of acetone and chloroform shows a different type of deviation from Raoult’s law.
The pure components do not have hydrogen bonds. But chloroform has an active hydrogen
atom that acts as donor of an electron, thus forming a hydrogen bond between an acetone
and a chloroform molecule. This gives a negative deviation from Raoult’s law (Figure 8).
Figure 9 shows the mole fraction y of acetone in the vapour as a function of the mole
fraction x of acetone in the liquid when the mixture boils at atmospheric pressure. This
mixture has a maximum azeotrope, i.e. the boiling temperature of the azeotrope is above
the boiling-points of the pure components.
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Figure 7: Mole Fraction y of ethanol in vapour as a fuction of mole fraction x of ethanol in liquid of
ethanol-water mixture boiling at atmospheric pressure.
Deviations from ideal behaviour in the liquid phase are taken into account by the liquid
phase activity coefficient γ, and equation (4) becomes
P
y A=x A γ A A
P
(9)
Equations (6) and (9) give
PA
K A =γ A
P
(10)
The activity coefficient is a function of temperature and composition of the liquid phase. An
appropriate models (Van Laar’s, Margules’, Wilson’s, UNIQUAC etc.) have been suggested
for calculation of the activity coefficient. Van Laar’s third-order equations for binary
mixtures of non-electrolytes are
2
A 12 x 2
ln γ 1 = 2
[ x 1 ( A12 / A21 )+ x 2 ]
(11)
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Figure 8: Vapour pressure of acetone ( PA) and chloroform ( PB) and total pressure P = ( PA)+ (PB)
of acetone-chloroform mixture. X= mole fraction of acetone in liquid.
Dashed lines correspond to Raoult’s law
Figure 9: Mole Fraction y of acetone in vapour as a fuction of mole fraction x of acetone in liquid of
acetone-chloroform mixture boiling at atmospheric pressure.
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4.5 PT Diagram
Figure 6 shows the curves formed by the intersection of the two constant-composition
planes, TSRVaCIII and VVVULaCII, with the liquid and vapor surfaces on Figure 3. Note that
it is possible for mixtures to have a critical temperature, C II and CIII, those above those of
either pure component. The intersection of the projections of the vapor portion of one curve
with the liquid portion of another locates an equilibrium point, L a, Va.
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It is important that the user read and fully understand all the instructions and
precautions stated in the manufacturer's manuals supplied with the equipment
prior to operation. The following procedures will serve as a quick reference for
operating the equipment.
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1. Obtain the equilibrium data for the binary system to be studied from literature.
2. Prepare a calibration curve of refractive index vs. composition plot for the
particular binary system. Refer to Appendix A.
3. Check that the evaporator and condenser is empty of liquid.
4. Ensure all valves are initially closed and the heater power switch is turned off.
5. Switch on the main power at the control panel. Check all sensors and
indicators are functioning properly.
1. Prepare about 3 to 6-L of liquid mixture at the desired composition and pour it
into the evaporator through valve V1. Close valve V1.
2. Open valves V13 and V14 at the level sight tube. Make sure that the liquid
level is above the safety line on the level sight tube. Close back valves V13
and V14.
3. For operation at atmospheric pressure, open valve V8.
4. For operation at elevated pressures, turn on the compressed air supply and
set the desired pressure at the regulator. Open valve V9 to start pressurizing
the unit, then close valve V9 when the pressure is reached.
5. Open and adjust valve V10 to allow about 5 to 10 L/min of cooling water to
flow through the condenser.
6. Set the temperature controller TIC-01 to slightly above the expected boiling
point of the liquid mixture.
7. Switch on the heater.
8. Observe the temperature rise in TIC-01. When the temperature at TI-02 starts
to increase sharply, the liquid in the evaporator has begun to boil. Observe the
pressure at PI-01. Wait for all temperatures and pressure to stabilize at a
steady state value.
9. Record the evaporator pressure and the liquid and vapour temperatures.
10. Collect a vapour and liquid sample from the unit as described in Section 3.4.
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Both vapour and liquid samples can be taken from the unit for analysis.
Note: Sample volume to be taken should be as minimum (e.g less than 25ml) as
possible to avoid any effect on the volume remained in the evaporator.
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Objective:
To construct an equilibrium curve for the methanol-water system at atmospheric
pressure.
Procedures:
1. Perform the general start-up procedures as described in Section 6.1.
2. Open valve V8.
3. Pour 2-L methanol and 2.5-L water into the evaporator through valve V1.
Close valve V1.
4. Open valves V13 and V14 at the level sight tube. Make sure that the liquid
level is above the safety line on the level sight tube. Close back valves V13
and V14.
5. Open and adjust valve V10 to allow about 5 L/min of cooling water to flow
through the condenser.
6. Set the temperature controller TIC-01 to about 100°C.
7. Switch on the heater.
8. Observe the temperature rise in TIC-01. When the temperature at TI-02 starts
to increase sharply, the liquid in the evaporator has begun to boil. Wait for all
temperatures to stabilize at a steady state value.
9. Record the evaporator liquid and vapour temperatures.
10. Collect a liquid and vapour sample from the unit as described in Section 6.4.
11. Analyze the samples to determine their compositions.
12. Switch off the heater and open valve V11 to allow cooling water to flow
through the cooling coil in the evaporator.
13. Wait for the temperature at TI-02 to drop significantly (60°C) to signify that
boiling has stopped. Close valve V11.
14. Pour an additional 1-L methanol into the evaporator through valve V1. Close
valve V1. There is now about 3-L methanol and 2.5-L water in the evaporator.
15. Repeat steps 7 to 13 above.
16. Open valves V2 and V3 to drain all liquid from the evaporator.
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17. Pour 4-L methanol and 0.5-L water into the evaporator through valve V1.
Close valve V1.
18. Repeat steps 7 to 13 above.
19. Pour an additional 1.5-L of methanol into the evaporator through valve V1.
Close valve V1. There is now about 5.5-L methanol and 0.5-L water in the
evaporator.
20. Repeat steps 7 to 13 above.
21. Perform the general shut-down procedures as described in Section 6.3.
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1. After each experiment, drain off any liquids from the evaporator and condenser.
2. Make sure that the evaporator, condenser and tubings are cleaned properly. Flush the
system with de-ionized water.
3. Wipe off any spillage from the unit immediately.
1. The unit must be operated under the supervision of an authorized staff who has been
properly trained to handle the unit.
2. All operating instructions supplied with the unit must be carefully read and understood
before attempting to operate the unit.
3. Always make sure that there is enough liquid all the time to fully submerge the heater
and temperature sensor.
4. Be extremely careful when handling liquid at high temperature.
5. Always switch off the heater and allow the liquid to cool down before draining.
6. Do not touch the hot components of the unit.
7. Feed stock which severely affect stainless steel 304 and polypropylene (PP) are not to
be used.
8. The system should not be subjected to shock, sudden impact, vibration, or additional
load.
9. Restore the system to operating conditions after any repair job.
10. Always check and rectify any leak.
11. Do not exceed the maximum cooling water pressure of 2 bar(g) for the condenser.
12. Be extremely careful when handling hazardous, flammable or polluting materials.
13. Do not stretch the Viton O-rings during servicing.
14. Make sure the system is sufficiently ventilated at all times during operation,
maintenance and storage.
15. Only properly trained staff shall be allowed to carry out any servicing or repair job.
Manufacturer's manual must always be observed.
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Result Experiment
Composition Composition
Temperature (°C) RI % Error
Volume Volume experiment literature
Pressure methanol water
(L) (L)
Liquid Vapour Liquid Vapour Liquid Vapour Liquid Vapour Liquid Vapour
2.5
DRAIN ALL LIQUID FROM THE EVAPORATOR BY OPENING VALVE 2 AND VALVE 3
0.5
5.5
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2000
2500
3000
DRAIN ALL LIQUID FROM THE EVAPORATOR BY OPENING VALVE V2 AND V3
4000
500
5500
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1.346
1.344
1.342
1.34
1.338
RI
1.336
1.334
1.332
1.33
0 0.2 0.4 0.6 0.8 1
Composition ( Mol Fraction)
Figure 1: Graph of RI against Composition of Methanol – Water Binary Mixture
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105
100
95
90
Temperature ('C)
85
80
75
70
65
60
0.0000 0.1000 0.2000 0.3000 0.4000 0.5000 0.6000 0.7000 0.8000 0.9000 1.0000
Liquid / vapor mol fraction
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1.0000
0.9000
0.8000
0.7000
0.6000
Vapor mol fraction
0.5000
0.4000
0.3000
0.2000
0.1000
0.0000
0.0000 0.1000 0.2000 0.3000 0.4000 0.5000 0.6000 0.7000 0.8000 0.9000 1.0000
Liquid mol fraction
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