XIOS GenSet

New Multifunctional For island and mains-parallel,

single genset or group application
GenSet Control Customized engine &
and Monitoring generator control
Scalable & flexible configuration
Multifunctional & cost-effective
Different HMIs available

Engine & Generator Management

 XIOS GenSet XIOSGenSet Benefits
High flexibility Generator Management Functions
All in one engine & generator Long life cycle ■ Whether in island or mains-parallel operation, single genset or group, there is an appropriate version
control for every application which, in conjunction with the HEINZMANN HMI, providess a comfortable and
One configuration software user-friendly system
The novel XIOSGenSet controller is an
for all systems ■ XIOS is available in different variants: Each of these has a predetermined range of functions and
GenSet

all-rounder for any generator system
application: it combines all relevant
benefits of a combustion engine speed
governor with a generator control.
communication interfaces suitable for user configuration via the DcDesk communication software
Different HMIs available
■ Further optional enhancements such as Modbus, for interfacing to external PLC/SCADA packages as
PC based adjustment & well as the touch-screen HMI and for interfacing with most standard positioner electronics, make
HMI monitoring XIOSGenSet the complete generator management solution

Only one central controller is CAN communication ■ Simple generator control

needed for control and monitoring of ■ Protection for land power application
the entire genset system. XIOSGenSet
Interface with existing
analogue load sharing ■ Fully integrated and engineered power management system in preparation
provides a wide range of control,
protection and supervision. Synchronizing ■ All functions that are needed to protect and control a diesel generator, an emergency
generator, a shaft generator, a shore connection or bus tie breaker
XIOS GenSet
is available in different versions kW load control
■ Marine classification pending
for island and mains-parallel, single
kW load sharing
genset or group applications.
Voltage matching
This multifunctional HEINZMANN
control and monitoring unit convinces kVAr load sharing
with scalable and flexible configuration Genset protection
possibilities.
Automatic sequencing
XIOS GenSet
is developed for fuel-efficient
Real time alarm/data log
operation. These advantages make
this highly versatile genset controller Power factor control Speed Governor Functions
a cost-effective solution for all genset ■ The XIOS allows start fuel limitation with respect to engine temperature
GenSet

for an optimum fuel quantity during start and run-up phase and reduction of
applications.
start-up smoke to a minimum

■ Adaption of governors dynamic characteristic (PID) to speed, load and engine

temperature

■ Fuel limitation depending on speed, boost pressure, temperatures and further

parameters for optimal load factor and in order to protect the engine

■ Speed dependent monitoring of oil pressure with or without engine stop for
engine protection

■ Engine, governor and sensor monitoring

■ Speed ramp for increasing or decreasing speed
■ Automatic engine start & stop functions

2 3
 XIOSGenSet Versions
The XIOSGenSet versions offer high flexability
Island-parallel operations of groups XIOSGenSet for Group
to the user and make the system suit all
engine sizes.
Load CAN 1 CAN 2 Load
Island-parallel Operation
Bus 1 Bus 2
Synchronizing
Voltage control & VAR sharing
Load sharing
Load ramping for wattless operation XIOSGenSet XIOSGenSet XIOSGenSet XIOSGenSet
of breaker

Island-parallel Operation of
Groups
Synchronizing bus 1 to bus 2 AVR AVR AVR AVR

VAR sharing between bus 1 and bus 2

Load ramping for wattless operation
of breaker
Opening of bus breaker without load
Bus breaker monitoring and Load Share Line Load Share Line
protection

Mains-parallel Operation
Synchronizing bus to mains XIOSGenSet for Group
Import/export control
Mains-parallel operations of groups
Base load control
Load
Power factor control
Load ramping for wattless operation Bus Mains
of breaker
Mains failure detection with opening
the breaker
XIOSGenSet XIOSGenSet XIOSGenSet
Mains breaker monitoring and
protection
Automatic back-synchronization after
mains restoration

AVR AVR AVR

Load Share Line

4 5
 XIOSGenSet System Solution XIOSGenSet System Overview
The HEINZMANN XIOSGenSet solution provides
Pickup 1
simple genset control and protection.
Temperature (optional)
It is completed by an user-friendly HMI, which
Pressure (optional)
makes the system operation very comfortable.
In addition to that HEINZMANNs DcDesk neuer PC
service and parametrization tool makes Actuator
configuration easy.

DcDesk Service Program Package

HEINZMANN DcDesk can be used to adjust
and view operational data. It offers a number
DcDesk Configuration

Pickup 2

Ignition
of numerical and graphical features required AVR Bias

Crank
AVR

Fuel
(Up/down or
for testing, configuration, commissioning and
analogue)
servicing. DcDesk provides a user interface
3 x 230 V
with adaptable product views, project
3 x 5 A or 3 x 1 A
application specific views and multi language
Alarm
support. It allows to download software fast
Close
and easy. Stop
Open
Trip
TCP/IP
HEINZMANN HMI commands,
3 x 230 V XIOSGenSet errors, HEINZMANN HMI
Part of the system is a touch-screen for genset values
operation and monitoring, providing CAN
Load Share Line
Genset/mains breaker status

Governor Ready
Governor Alarm
24 VDC Supply
24 VDC Supply

I/O’s accd. to
Alarm display and logging

requirements
Isoch/Droop

DeviceNet

SAE J1939
customer

CANopen
Modbus
TCP/IP connection to external PLC/SCADA

N L1 L2 L3

GenSet Synchronization Load Control AVR /PK / VAR

HMI Start Page HMI Overview HMI Load Control

6 7
 HEINZMANN
Group
Quality & Precision
since 1897

The Group started in 1897 with

Heinzmann GmbH & Co. KG,
and now includes
HEINZMANN UK,
HEINZMANN China,
HEINZMANN Korea,
HEINZMANN India,
HEINZMANN Australia,
HEINZMANN AUTOMATION,
Head office Subsidiaries Subsidiaries with production facilities Distributors and dealers
REGULATEURS EUROPA,
and CPK Automotive as
HEINZMANN Subsidiaries
member companies.
Australia India South Africa
Heinzmann Australia Pty Ltd Heinzmann India Heinzmann
The HEINZMANN Group Geebung QLD 4034 Private Ltd. Stellenbosch
Phone: +61 7 3868 3333 Pune Phone: +27 82 6898100
operates numerous global info.au@heinzmann.com Phone: +91 98 22069508 diemont@worldonline.co.za
www.heinzmann.com.au s.jog@heinzmann.in
subsidiaries, including eight Ukraine
production sites and an China Korea Heinzmann /
Heinzmann Power Control Heinzmann / Regulateurs Europa
international distributor (Jiaxing) Co. Ltd. Regulateurs Europa Kiev
Jiashan Korea Pte. Ltd. Phone: +38 44 331 96 75
network. Phone: +86 573 8466 1358 Ulsan hzm-kiev@hzm.com.ua
hzm-china@heinzmann.com Phone: +82 52 227 7673
heinzmann@korea.com USA
Our product portfolio Germany Heinzmann /
CPK Automotive GmbH & Co. KG The Netherlands Regulateurs Europa
comprises engine Münster Regulateurs Europa B.V. America Inc.
Phone: +49 251 23948 50 Roden Fort Collins, CO
management system info@cpk-automotive.com Phone: +31 5050 19888 Phone: +1 970 484 1863
www.cpk-automotive.com sales@regulateurs-europa.com info.usa@heinzmann.com
solutions, as well as exhaust www.regulateurseuropa.com
Great Britain
gas aftertreatment solutions, Heinzmann UK Ltd. Norway
for industrial combustion Middlesbrough Heinzmann Automation AS
Phone: +44 1 642 467 484 Narvik Head Office
engines and turbines. It also info@heinzmannuk.com Phone: +47 769 610 80 Germany
www.heinzmann-turbine-controls.com post@heinzmann.no
encompasses automation Heinzmann
www.heinzmann.no
Regulateurs Europa Ltd. GmbH & Co. KG
systems, primarily for the Colchester, Essex Schönau
Phone: +44 1206 799 556 Phone: +49 7673 8208 0
shipping industry.
sales@regulateurseuropa.com info@heinzmann.de
www.regulateurseuropa.com www.heinzmann.com
ETM_XIOSGen_001_18_04_e_1_2018

Further representations: www.heinzmann.com/representations

www.heinzmann.com