BPCL - KOCHI REFINERY

MANUFACTURING-REFINERY II: DCU

IDE-120 ISOLATION & STEAMOUT PROCEDURE- July 2020
Sr. No Activity description Date Actual Time Signature Remarks
1 Ensure that DCU is under shutdown
2 Ensure that IDC-101 (WGC) is in stopped condition.
3 Isolation:
Close IDE-119 A-F individual exchanger i/l B/V.
Close IDE-119 B-F individual exchanger o/l B/V. (IDE-119A o/l B/V should be in open condition)
Isolate TV-3601B. (Except u/s B/V)
Ensure TV-3601B bypass is closed.
Isolate FV-3602. (Except u/s B/V)
Ensure FV-3602 bypass is closed.
Close B/V in LCGO makeup to V-136 line (4"-P-ID-3630). Close 2nd B/V near flare KOD also.
Close B/V in LCGO makeup to IDLZ-117 (Demulsifier injection package) line (2"-P-ID-3656).
Close B/V in LCGO makeup to IDLZ-114 (Antifoam injection package) line (2"-P-ID-3611).
Ensure that IDE-120 A/B o/l CBD & OWS connections line's common B/V is in closed condition. Deblind CBD
& OWS lines.
Isolate FV-3603. (Except u/s B/V)
Ensure FV-3603 bypass is closed.
Isolate PSV-3601 A/B.
Line up IDE-120 A/B O/L to CBD and drain line quantity.
4 Deblind PSV-3601 A/B bypass line and line it up.
5 Intial steamout
Connect steam hoses at IDE-119A I/L B/V d/s 1.5" vent & TV-3601B u/s bleeder and open MP steam.
Connect FV-3602 u/s bleeder & FV-3603 u/s bleeder to CBD.
Once PSV-3601 A/B bypass line becomes hot, Close bleeder d/s B/V of the same line. And connect steam
hose to the bleeder.
Once IDE-120 A/B CBD line becomes hot, close CBD B/V of same line.
Carry out intial steam out for 4 hrs.
AFTER INITIAL STEAM OUT, Blinding to be done as per blindlist prepared.
6 Carryout final steam out for 4 hrs.
7 Check for any HC presence in the circuit. If no HC, IDE-120 can be handed over to maintenance.

Prepared by Dhanush P/Fayazuddin M

Reviewed by RAMESAN P R
Approved by SURESH KS