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THERMAL ENGINEERING
2.0 Conduction
1
2.0 Conduction
2.1 Fourier`s law of heat conduction (3 Coordinate Systems)
2.2 Thermal conductivity of materials
2.3 Thermal resistance circuits: Plane wall and cylindrical
geometries; Conduction with convection
2.4 Solution of 2D temperature distribution using finite difference
techniques: internal and external nodes, heat transfer rate across
surfaces
Conduction Analysis
• Main Objective of
Conduction Analysis
• To determine the
temperature
distribution in a
medium
3
Steady versus Transient Heat Transfer
• Steady implies no change with time at any point within the medium
4
2.1 Fourier’s Law of Heat Conduction
[Derivation of General Conduction Differential Equations]
5
multidimensional heat transfer,
• Three prime coordinate systems:
• rectangular (T(x, y, z, t)) ,
• cylindrical (T(r, φ, z, t)),
• spherical (T(r, φ, θ, t)).
6
Heat Conduction Equation
(Rectangular Coordinates)
• Cartesian Coordinates:
dQ(z+dz)
Z dQx
dz
dQy dQ(y+dy)
Y
dx
X
dy
7
dQ(x+dx) dQz
Heat Conduction Equation
(Rectangular Coordinates)
• Differential volume:
̶ = ⋅ ⋅
• Heat conduction rate in x-direction (into element):
= − ⋅
⋅ = − ⋅ ⋅ ⋅
dz
dQx
dy
8
Heat Conduction Equation
(Rectangular Coordinates)
•
∴ () = = − ⋅ ⋅ ⋅
ℎ =
•
() =
= − ⋅ ⋅ ⋅
9
Heat Conduction Equation
(Rectangular Coordinates)
•
( + )
= − ⋅ ⋅ ⋅ − ⋅ ⋅ ⋅ ⋅
• •
!" # !"
⋅
• •
−
$
= − ⋅ − − ⋅ − ⋅
= ⋅ ⋅ ⋅ ⋅
10
Heat Conduction Equation
(Rectangular Coordinates)
• Likewise:
• •
% − %$ % = ⋅ ⋅ ⋅ ⋅
• •
& − &$ &
= ⋅ ⋅ ⋅ ⋅
11
Heat Conduction Equation
(Rectangular Coordinates)
In addition to the heat flow into and out of the element, there is also the
possibilities of:
• Heat being generated within the element (e.g. due to the flow of
electricity).
12
Heat Conduction Equation
(Rectangular Coordinates)
13
Heat Conduction Equation
(Rectangular Coordinates)
14
Heat Conduction Equation
(Rectangular Coordinates)
• Set:
G=
7 ⋅ 8>
Thermal diffusivity (i.e. the ratio of
~ heat conduction to heat storage)
15
Heat Conduction Equation
(Rectangular Coordinates)
•
1 '
⋅ = + + +
G 9 ⏟
?*+, -. @,*+ A+-)*0, B,+ ?*+, -. @,*+ CDE - ,4,6,1+ ?*+, -. @,*+
F,1,)*+;-1
16
Heat Conduction Equation
(Rectangular Coordinates)
• Special cases:
1) Fourier Equation (no heat generation, q′ =0):
1
⋅ = + +
G 9
z z
θ
Φ,θ)
T(r,Φ
r
x y x y
Φ
19
Heat Conduction Equation
(Spherical Coordinates)
z q(θθ)
q(r+dr)
θ
r·dθ
θ
r·dθ θ
θ
dθ
dr
r q(Φ
Φ)
x dΦ y q(r)
θ·dΦ
r·sinθ Φ
q(Φ
Φ+dΦ
Φ)
θ
r·θ
θ q(θθ+dθθ)
20
Heat Conduction Equation
(Spherical Coordinates)
• Differential volume:
q(r+dr)
•
• • )
)$) ) J ⋅
J
θ
r·dθ
J O ⋅ K sin K ⋯
J
… J ⋅ 2J ⋅ O ⋅ K ⋅ sin K J O ⋅ K sin K
J J
22
Heat Conduction Equation
(Spherical Coordinates)
• •
) − ()$ )) = −J O ⋅ K sin K + J O ⋅ K sin K −
J J
… J ⋅ −2J ⋅ O ⋅ K ⋅ sin K − J O ⋅ K sin K
J J
• •
) − ()$ )) = ⋅ O ⋅ K ⋅ J sin K 2J +J
J J
23
Heat Conduction Equation
(Spherical Coordinates)
q(θθ)
dr
•
R
⋅ J ⋅ J sin K ⋅ O ⋅
θ·dΦ
r·sinθ Φ
J ⋅ K
⋅ J ⋅ sin K ⋅ O
K
24
Heat Conduction Equation
(Spherical Coordinates)
q(θθ+dθ
+dθ)
dr
•
• • R
R$ R R K ⋅
K θ·dΦ
r·sinθ Φ
⋅ J ⋅ sin K ⋅ O ⋅ J ⋅ O cos K sin K K
K K K
25
Heat Conduction Equation
(Spherical Coordinates)
• •
R − R$ R
= − ⋅ J ⋅ sin K ⋅ O + ⋅ J ⋅ sin K ⋅ O +⋯
K K
… ⋅ J ⋅ O cos K + sin K K
K K
• •
R − R$ R = ⋅ J ⋅ O ⋅ K ⋅ cos K + sin K
K K
26
Heat Conduction Equation
(Spherical Coordinates)
q(Φ
Φ)
θ
r·dθ
•
U J ⋅ K ⋅ J
J sin K ⋅ O
⋅ K ⋅ J
sin K O
27
Heat Conduction Equation
(Spherical Coordinates)
θ
r·dθ
q(Φ
•
Φ+dФ
+dФ)
• • U
U$ U U O ⋅
O
⋅ K ⋅ J ⋅ K ⋅ J ⋅ O
⋅ ⋅
sin K O sin K O
28
Heat Conduction Equation
(Spherical Coordinates)
• •
U − U$ U
⋅ K ⋅ J ⋅ K ⋅ J
=− ⋅ + ⋅ +⋯
sin K O sin K O
⋅ K ⋅ J ⋅ O
… ⋅
sin K O
• • ⋅ K ⋅ J ⋅ O
U − U$ U = ⋅
sin K O
29
Heat Conduction Equation
(Spherical Coordinates)
7 ⋅ 8> ⋅ ̶ ⋅ = 7 ⋅ 8> J J ⋅ O ⋅ K ⋅ sin K ⋅
9 9
30
Heat Conduction Equation
(Spherical Coordinates)
31
Heat Conduction Equation
(Spherical Coordinates)
7 ⋅ 8> J J ⋅ O ⋅ K ⋅ sin K ⋅
=
9
2J sin K + J sin K + ⋯
J J
•
⋅ J ⋅ O ⋅ K ⋅ cos K + sin K + ⋯ + ' J J
K K
1
sin K O
⋅ O ⋅ K ⋅ sin K
32
Heat Conduction Equation
(Spherical Coordinates)
• Now ÷ by r2, sin(θ
θ), and k:
7 ⋅ 8>
=
9
VX
W •
2 cos K 1 1
1 '
+ + ⋅ ⋅ + ⋅ + +
J J J sin K J K J K J sin K O
G=
• Recall: 7 ⋅ 8>~ thermal diffusivity
33
Heat Conduction Equation
(Spherical Coordinates)
• Now simplify:
1 2 cos K 1 1
=
G 9 J J J sin K J K J K
+ + ⋅ ⋅ + ⋅ +⋯
V # Y #Z V # #Z
) ⋅ [CD R
) Y #) #) )Y [CD R #R #R
•
1 '
+
J sin K O
34
Heat Conduction Equation
(Spherical Coordinates)
1
=
G 9 •
1 1 1 '
⋅ J + ⋅ sin K + ⋅ +
J J
J J sin K K K J sin K O
35
Heat Conduction Equation
(Cylindrical Coordinates)
• Homework #2
• Derive the equations for cylindrical coordinates
36
Heat Conduction Equation
(Cylindrical Coordinates)
1 1 1 ' \
⋅ = ⋅ J + ⋅ + +
G 9 J J J J K
37
Summary: Heat Conduction Equations
•
1 1 1 1 '
= ⋅ J + ⋅ sin K + ⋅ +
G 9 J J J J sin K K K J sin K O
Spherical Coordinates
1 1 1 '\
⋅ = ⋅ J + ⋅ + +
Cylindrical Coordinates
G 9 J J J J K
Specific case: Heat Conduction Equations
For Steady State Rate of With No Heat Generation Rate of
=0 =0
Heat Storage Heat Generation
#Z •
'
=0
#+ =0
Rectangular Coordinates, in x-direction (one dimension) #Y Z
=0
#
Y
V # #Z
⋅ J =0
)Y #) #)
Spherical Coordinates, in r-direction (one dimension)
V # #Z
⋅ J =0
Cylindrical Coordinates, in r-direction (one dimension) ) #) #)
Boundary and Initial Conditions
• Temperature distribution in a medium can be determined from the solution of
appropriate heat conduction equation. But the solution depends on the
boundaries of the medium.
• For cases in which the medium is time dependent, conditions at an initial time
are also essential.
40
BOUNDARY AND INITIAL CONDITIONS
The description of a heat transfer problem in a medium is not complete without a full
description of the thermal conditions at the bounding surfaces of the medium.
Boundary conditions: The mathematical expressions of the thermal conditions at the
boundaries.
The temperature at any
point on the wall at a
specified time depends on
the condition of the
geometry at the beginning
of the heat conduction
process.
Such a condition, which is
usually specified at time t =
0, is called the initial
condition, which is a
mathematical expression
for the temperature
distribution of the medium
initially.
41
Boundary and Initial Conditions
• The 4 most common boundary conditions are:
T(x,t)
42
Boundary and Initial Conditions
• The 4 most common boundary conditions are:
2) Constant and finite heat flux (heat transfer rate per unit
area, W/m2):
− ⋅ ] = ':
T
qs
^_
T(0,t)
x
qs
43
Boundary and Initial Conditions
• The 4 most common boundary conditions are:
T
] =0
^_
T(0,t)
x
T(x,t)
44
Boundary and Initial Conditions
• The 4 most common boundary conditions are:
T
− ] = ℎ ` − 0, 9
^_
x
q
T(x,t)
T ∞, h 45
1-D Steady State Conduction
(Example 2.1)
•
1 '
⋅ = + + +
G 9
steady state 1D 1D
No heat generation
0=
For: 0 ≤ X ≤ L
47
1-D Steady State Conduction
(Example 2.1)
(I): Integrate and apply b.c’s and solve constants C1 & C2 to find the
temperature distribution T(x).
=0
T
~ 1-D Laplace Equation
A, k
(rectangular coordinates T1
Integrate twice
= 81
T2
X
X=0 X=L
() = 8V + 8
=0 ⇒ V = 8
− V
Boundary Conditions = b ⇒ = 8V b + V () = + V
− V b
8V =
b
48
1-D Steady State Conduction
(Example 2.1)
− V
T
= + V
b
A, k
− V
T1
=
b T2
X
X=0 X=L
− V − V
\ = −
= −
=−
b d
b
eℎfJf: d =
⋅
49
1-D Steady State Conduction
(Analysis Procedure)
T
T1 1 k, A
dT
q(x) q(x)
2
T2
T2
50
X
dx
1-D Steady State Conduction
(Analysis Procedure)
•
1 '
⋅ = + + +
G 9
Ø, steady state Ø, 1D Ø, 1D
•
'
0= +
For: 0 ≤ X ≤ L
51
1-D Steady State Conduction
(Analysis Procedure)
52
1-D Steady State Conduction
(Analysis Procedure)
• •
Δ
' '
=− + +
b + V
2 b 2
• The temperature distribution T(x) in the slab can now be
found for a known heat generation rate q′(x), thickness (L),
and thermal conductivity coefficient (k) of the material.
54
1-D Steady State Conduction
(Analysis Procedure)
•
•
' = = −
55
One-dimensional,
steady state heat conduction
in cylinders and spheres
56
Radial Systems
• Cylindrical and spherical systems often experience temperature
gradients in the radial direction only and in the case can be treated as
one-dimensional.
57
1-D, SS Heat Conduction
(Cylindrical Coordinates)
1 1 1 ' \
⋅ = ⋅ J + ⋅ + +
G 9 J J J J K
Ø Ø Ø 58
1-D, SS Heat Conduction
(Cylindrical Coordinates)
1 '\
⋅ J +
J J J
'\
J =−
J J
59
1-D, SS Heat Conduction
(Cylindrical Coordinates)
k_ 8V
=− J+
J 2 J
k_
= − J + 8V ⋅ ln J + 8
4
60
1-D, SS Heat Conduction
(Cylindrical Coordinates)
(J) = n9 J = J
(0)
=0 n9 J = 0
J
61
1-D, SS Heat Conduction
(Cylindrical Coordinates)
(0) = _ n9 J = 0
62
SOLUTION OF STEADY ONE-DIMENSIONAL
HEAT CONDUCTION PROBLEMS
In this section we will solve a wide range of heat
conduction problems in rectangular, cylindrical,
and spherical geometries.
We will limit our attention to problems that result
in ordinary differential equations such as the
steady one-dimensional heat conduction
problems. We will also assume constant thermal
conductivity.
The solution procedure for solving heat
conduction problems can be summarized as
(1) formulate the problem by obtaining the
applicable differential equation in its simplest
form and specifying the boundary conditions,
(2) Obtain the general solution of the differential
equation, and
(3) apply the boundary conditions and determine
the arbitrary constants in the general solution.
63
2.1a
2.1a
2.1a
64
65
66
2.1b
2.1b
2.1b
67
68
2.1c
2.1c
2.1c
69
70
71
72
73
74
1-D, SS Heat Conduction
(Example 2.2)
• Example 2.2: Solid Cylinder
• Develop an expression for a 1-D, radial, steady state temperature
distribution T(r) and the flux q(r) for a solid cylinder of radius (r2) with an
energy generation at a constant rate of q′ (W/m3) and temperature on
the outer surface maintained at T2. Calculate the temperature at the
center and the flux at the outer surface for r2= 1 cm, q′= 2×108 W/m3, k=
20 W/(m·ºC), and T2= 100 ºC.
T2= 100 ºC
r2
75
1-D, SS Heat Conduction
(Example 2.2)
n9 J = 0;
=0
J
n9 J = J ; r2
=
1 '\
⋅ J +
J J J
• Integrating twice:
∫
'\
J =p −
J
'\
=−
J 8V
2
J \Y
'
(J) = −
4V ln(
77
1-D, SS Heat Conduction
(Example 2.2)
• Applying boundary conditions at r= 0 gives:
n9 J = 0,
=0
J
'\ 0
8
=
J 2 V
J
8V = 0
' \
8
4
78
1-D, SS Heat Conduction
(Example 2.2)
q& ′ 2
T = − r + C1 ln (r ) + C2
4k
2
′
q& 2 ′
q& r2
= − r + T2 +
4k 4k
2
r
2
q& ′r2
= 1 − + T2
4k r2
79
1-D, SS Heat Conduction
(Example 2.2)
'\ '\
'\ = − = − − ()
J 2 2
'\ Y
'\ (J ) = {
t
2× 10s ⋅ 0.01 u t
uv
2 2 u
81
1-D, SS Heat Conduction
(Spherical Coordinates)
z
\) = \)$ )
\) =
= 4|J
J
J
x y
82
1-D, SS Heat Conduction
(Spherical Coordinates)
• Separating variables:
)Y ZY
\) J
p =p ()
~ ⋅
4| J
)} Z} .51=+;-1 -. Z
.(Z)
) 1 )Y
)} = V
4| J
83
1-D, SS Heat Conduction
(Spherical Coordinates)
4| V JV ⋅ J
\) = = 4| V
1 1 J JV
JV J
V 1 1 1
\
) = d=
d where: 4| JV J
84
1-D, SS Heat Conduction
(Spherical Coordinates)
• The equation for the rate of heat transfer can also be done by simplifying
the heat equation for spherical coordinates, which is recalling:
•
1 1 1 1 '
⋅ ⋅ J ⋅ sin K ⋅
G 9 J J J J sin K K K J sin K O
0, steady 0, 1D 0, 1D
state
0, no heat
generation
J ⋅ 0
J J
85
1-D, SS Heat Conduction
(Spherical Coordinates)
• Integrate twice:
p J ⋅ =0
J J
J ⋅ = p0 ⋅ J = 8V
J
8V
p = p ⋅ J
J
8V
= + 8
J 86
1-D, SS Heat Conduction
(Spherical Coordinates)
8V V 8 JV + 8 J
n9 J = J : = + 8 =
J J
J JV V JV ⋅ J
8 = ; 8V = V
J JV J JV
87
1-D, SS Heat Conduction
(Spherical Coordinates)
8V
∴ = + 8
J
J JV J JV V
=+ V +
J J JV J JV
V J J J J J JV V
= +
J J JV J J JV J JV
V JV J JJV JJ JV J
= +
J J JV J J JV
JV J J J J JV
= ⋅ V + ⋅
J J JV J J JV
88
1-D, SS Heat Conduction
(Spherical Coordinates)
\) =
'\ ) = 4|J
J
8V
= 4|J
J
= 4|J
J
J JV
⋅ V
J JV
J JV
4| V
J JV
89
2.2 Thermal conductivity of materials
90
Thermal conductivity
• Thermal conductivity (k) of a material is the measure of the ability of
the material to conduct heat.
91
Gas Liquid Solid
Thermal conductivity
92
Thermal conductivity
• Thermal conductivity is
temperature dependent
93
Thermal conductivity
94
2.3 One-dimensional,
steady state heat conduction
(Thermal Resistance Method)
through single and composite walls
95
1-D Steady State Conduction
96
2.3 Thermal Resistance Method
• 1D/SS analysis can be applied to problems to determine the
temperature distribution and heat flow in a solid, slab, cylinder, or
sphere.
97
The rate of heat conduction through
a plane wall is proportional to the
average thermal conductivity, the
wall area, and the temperature
difference, but is inversely
proportional to the wall thickness.
Once the rate of heat conduction is
available, the temperature T(x) at
any location x can be determined by
Under steady conditions, the
replacing T2 by T, and L by x.
temperature distribution in a plane
wall is a straight line: dT/dx = const.
98
Thermal Resistance Concept
99
Thermal Resistance Method
(Analysis Procedure)
• If q′(x)=0 (no heat generation) then the rate of flow of heat energy normal
to the area (A) is given by:
• Δ Δ Δ
=
=
=
Δ b d
b
eℎfJf: d =
9f9hn hfJff ()
8JJf9 () =
Re h tan f (d)
101
Analogy to Electrical Current Flow
• Eq. 3-5 is analogous to the relation for electric current flow I,
expressed as
V
=
R (3-6)
102
Thermal Resistance Method
(Analysis Procedure)
T
T1 1 k, A
dT
q(x) q(x)
2
T2
T2
X
dx
Q Q
d
T1 T2
b
=
⋅
103
Thermal Resistance Method
(Example 2.2)
• Example 2.2 - Multi-Layer Wall: Determine Q.
=
=
=
kA, AA kB, AB
T kC, AC
T1
Q(x)
T2
B
A C
T3
T4
X
Q Q
104
T1 RA T2 RB T3 RC T4
Thermal Resistance Method
(Example 2.2)
Q Q
T1 RA T2 RB T3 RC T4
• V
=
v v
=
=
Δ Δ Δ
d = ; d = ; d =
Δ Δ Δ
105
Thermal Resistance Method
(Example 2.2)
Q Q
T1 RA T2 RB T3 RC T4
• V
=+
Δ Δ Δ
+ +
Δ-3,)*44
=
∑d
9ℎfJun 9f9hn hfJff
9ℎfJun Jfh tan f
=
106
Generalized Thermal Resistance Network
• The thermal resistance concept can be used to solve steady heat transfer
problems that involve parallel layers or combined series-parallel
arrangements.
• The total heat transfer of two parallel layers
V V 1 1
\ = \V + \ = + = V
dV d dV d
1
d+-+*4 (3-29)
1 1 1
dV d
d+-+*4 dV d
→ d+-+*4
dV d (3-31)
107
Combined Series-Parallel Arrangement
The total rate of heat transfer through
the composite system
V `
\
d+-+*4 (3-32)
where
dV d
d+-+*4 dV dv d=-13 dv d=-13
dV d (3-33)
bV
dV =
b bv 1
V
V
; d ; dv ; d=-13
v
v ℎ
v (3-34)
108
Thermal Resistance Concept- Conduction Resistance
b
d*44 = ( ∘C/W)
(3-5)
109
Thermal Resistance Concept- Convection Resistance
: `
\=-13 =
d=-13
W
1
d=-13 ∘ C/W
ℎ
:
110
Thermal Resistance Concept- Radiation Resistance
: :5))
\)* =
: : :5))
= ℎ)*
: (: :5)) ) = (W)
d)*
d)* =
1
/W
ℎ)*
:
\)*
ℎ)* : :5))
: :5)) W/m ⋅ K
: : :5))
111
Thermal Resistance Concept- Radiation and Convection
Resistance
• A surface exposed to the surrounding might involves
convection and radiation simultaneously.
• The convection and radiation resistances are parallel to each
other.
• When Tsurr≈T∞, the radiation
effect can properly be
accounted for by replacing h
in the convection resistance
relation by
hcombined = hconv+hrad (W/m2K)
112
Thermal Resistance Network
• consider steady one-dimensional heat transfer through a plane wall that is exposed
to convection on both sides.
• Under steady conditions we have
\ = ℎV
`,V V
V
ℎ
`,
b
113
Thermal Contact Resistance
• In reality surfaces have some roughness.
• When two surfaces are pressed against each other, the peaks form good material
contact but the valleys form voids filled with air.
• As a result, an interface contains
numerous air gaps of varying sizes
that act as insulation because of the
low thermal conductivity of air.
• Thus, an interface offers some
resistance to heat transfer, which
is termed the thermal contact
resistance, Rc.
114
Multilayer Plane Walls
• In practice we often encounter plane walls that consist of
several layers of different materials.
• The rate of steady heat transfer through this two-layer
composite wall can be expressed through where the total
thermal resistance is
d+-+*4
= d=-13,V d*44,V d*44,
d=-13,
1 bV b 1
ℎV
V
ℎ
115
Thermal Resistance Method
(Example 2.3)
• Example 2.3 - Composite Wall with convection surface
conditions. Determine Q.
=
=
=
Tf1 T k1 k 2 3 k
Hot T1 Cold
Fluid Fluid
Tf1, h1 T2 B Tf4, h4
A C
T3
T4
Tf4
L1 L2 L3
X
116
Tf1 Rf1 T1 RA T2 RB T3 RC T4 Rf4 Tf4
Thermal Resistance Method
(Example 2.3)
117
Thermal Resistance Method
(Example 2.3)
1 1
£= =
d⋅
1 bV b bv 1
+ + + +
ℎV V v ℎ
118
Thermal Resistance Method
(Example 2.4)
• Example 2.4 – Combined Heat
Transfer: conduction,
convection, and radiation take
place simultaneously on boiler
tubes.
T3
T4
Gas Film L Water Film
X
R1,conv
T1 T2 R2 T3 R3, conv T4
120
R1,rad
Thermal Resistance Method
(Example 2.4)
R1,conv
T1 T2 R2 T3 R3 T4
R1,rad
•
• V v v
'= = = =
dV d dv
121
Thermal Resistance Method
(Example 2.4)
R1,conv
T1 T2 R2 T3 R3 T4
R1,rad
V
=⋅⋅ ¤
~V¥ V
dV,)* A/*2,
¦*=+-)
1 ⋅ ⋅ ¤V¥ V
=
dV,)* V
122
Thermal Resistance Method
(Example 2.4)
R1,conv
T1 T2 R2 T3 R3 T4
R1,rad
1
dv =
ℎ
124
Thermal Resistance Method
(Example 2.4)
R1,conv
T1 T2 R2 T3 R3 T4
R1,rad
• The total resistance is:
§ d = dV + d + dv
¥V
1 1
= + + d + dv
dV,)* dV,=-13
¥V
⋅ ⋅ ¤V¥ V b 1
= + ℎV
+ +
V
ℎ
125
HEAT CONDUCTION IN CYLINDERS AND SPHERES
126
A long cylindrical pipe (or spherical
shell) with specified inner and outer
surface temperatures T1 and T2.
130
Once heat transfer rate Q has been
calculated, the interface temperature
T2 can be determined from any of the
following two relations:
131
1-D, SS Heat Conduction
(Example 2.5)
• Example 2.5: Hollow Cylinder (Tube) (with convective surface conditions): Find all
of the thermal resistances.
r2
134
1-D, SS Heat Conduction
(Example 2.5)
V
\=-1 =
d
Thermal
d
J
Resistance
lnXJV
=
2|b ⋅ V
135
1-D, SS Heat Conduction
(Example 2.6)
• Example 2.6: Composite Cylindrical Wall. Solve Q in terms of the overall thermal
resistance (ΣRtot) and overall heat transfer coefficient (U).
• Composite layers
C
B
A
rA
rB TA
TB
rC TC
TD
137
rD
1-D, SS Heat Conduction
(Example 2.6)
.V .
\) = J J J¬
1 ln XJ ln XJ ln XJ 1
+ + + +
2|J bℎV 2| b 2| b 2| b 2|J¬ bℎ
138
1-D, SS Heat Conduction
(Example 2.6)
.V .
\) = = £V
.V . = £
¬ (.V . )
∑ d+-+
J J J¬
• Where:
1 ln ln ln 1
J J J
§ d+-+ = + + + +
2|J bℎV 2| b 2| b 2| b 2|J¬ bℎV
139
1-D, SS Heat Conduction
(Example 2.6)
140
1-D, SS Heat Conduction
(Example 2.6)
¥V
£V = £ = £v = £ ¬ = § d+-+
\) = £V
.V .
\)
= £
¬ .V .
141
1-D, SS Heat Conduction
(Example 2.6)
• Check
£V
V
2|JV b
=
1 J J J J J J J 1
+ ⋅ ln + ⋅ ln = + ⋅ ln ¬ + ⋅
ℎV J J J J¬ ℎ
1
=
1 1 J J J J J J J 1
+ ⋅ ln J + ⋅ ln J= + ⋅ ln J¬ + J ⋅
2|J b ℎV ¬ ℎ
142
1-D, SS Heat Conduction
(Example 2.6)
1
£V
=
J J J
ln J ln J= ln J¬
1 1
+
+
+
+
2|J b ⋅ ℎV 2|b 2|b 2|b 2|J¬ bℎ
1
=
∑ d+-+
Correct !
143
1-D, SS Heat Conduction
(Example 2.8)
• Example 2.8: Hollow Cylinder
• A hollow cylinder is heated at the inner side at the rate of q0
(105W/m2) and dissipates heat from the outer surface into a fluid
at Tf2. There is no energy generation and the conductivity (k) of the
solid is assumed to be constant. Develop an expression for the
temperature T1 and T2 at (the inner and outer surface) and
calculate them for the following parameters.
Tf2= 100 ºC
h= 400 W/(m2·ºC)
r1 =3 cm
k= 15 W/(m·ºC)
144 r2 =5 cm
1-D, SS Heat Conduction
(Example 2.8)
Tf2= 100 ºC
h= 400 W/(m2·ºC)
r1 =3 cm
k= 15 W/(m·ºC)
r2 =5 cm
• Since there is no
heat generated in
the cylinder, it is
more convenient
T1 T2 Tf2 to solve the
J
ln XJV problem using the
2|b 1 thermal resistance
2|J bℎ method. 145
1-D, SS Heat Conduction
(Example 2.8)
T1 T2 Tf2
J
ln XJV
1
2|b
2|J bℎ
V − .
\_ = '\ _ ⋅
= '\ _ ⋅ 2|JV b =
1 J 1
ln +
2|b JV 2|J bℎ
• Also:
V − − .
'\ _ 2|JV b = =
1 J 1
ln 2|J bℎ
2|b JV
146
1-D, SS Heat Conduction
(Example 2.8)
.
• Taking the second equality and solving for T2:
'\ _ JV =
J ℎ
JV
= '\ _ ⋅ + .
J ℎ
147
1-D, SS Heat Conduction
• Conduction in a spherical shell
• Consider heat conduction in a hollow sphere. In a steady state, one dimensional system
(without heat generation), the energy entering the differential control volume is equal to the
energy leaving the differential control volume.
z
\) = \)$ )
\) =
= 4|J
J
J
x y
148
1-D, SS Heat Conduction
(Spherical Coordinates)
• Separating variables:
)Y ZY
\) J
p =p ()
~ ⋅
4| J
)} Z} .51=+;-1 -. Z
.(Z)
) 1 )Y
)} = V
4| J
149
1-D, SS Heat Conduction
(Spherical Coordinates)
4| V
\) =
JV ⋅ J
4| V
1 1 J JV
JV J
V 1 1 1
\
) d
d where: 4| JV J
150
2.4 Two-dimensional Temperature Differences
(Finite Difference Methods)
151
Multi-dimensional SS Conduction
• As previously shown, the objective
of heat transfer analysis is to predict
the rate of heat flow or the
temperature distribution.
153
Finite Differences
(Numerical Methods)
• Numerical methods based on finite difference techniques are ideally suited for
systems of more complex geometries by means of high speed computers.
154
Finite Differences
(Numerical Methods)
m – x increment
Node
n – y increment ∆x
∆y
b
y
x
155
Finite Differences
(Numerical Methods)
Qm-1,n Qm+1,n
Qm,n-1
m,n-1
156
Finite Differences
(Numerical Methods)
+ Δ
= lim
→_ Δ
• Instead of taking the limit, the following approximation for the derivative can
be used.
f(x+Dx)
+ Δ Df
≈ f(x)
Δ Dx
x x+dx 157
Finite Differences
(Numerical Methods)
b
Δ =
¯
Tm+1
h 9ℎf Tm
hJf9h Tm-1
m-1 m m+1
m-½ m+½
158
Finite Differences
(Numerical Methods)
6 6¥V
] =
m-1/2
6¥V Δ
Tm-1 Tm
]
6$V m+1/2
6$V 6
=
Δ Tm Tm+1
159
Finite Differences
(Numerical Methods)
° V ° V
6$ 6¥
=
Δ
6$V 6 6 6¥V
= Δ Δ
Δ
6¥V 26 + 6$V
=
Δ
160
Finite Differences
(Numerical Methods)
• Likewise:
161
Finite Differences
• Finite Differences of Plane Wall: The 1-D heat transfer through a
plane wall is given by the following equation. Find the finite
difference expression for:
'\
+
• This can be expressed in differential form as:
Where q′m is the rate of heat generation per unit volume at node m.
162
Finite Differences
(Example 2.12)
'\
+ +
(m-1, n) (m, n) (m+1, n)
Dy
Dx
• If ∆x = ∆y then:
Y
'\±,²
\
=
eℎfJf
= Δ ⋅ 1
\% =
% eℎfJf
% = Δ ⋅ 1
164
Finite Differences
(Example 2.12)
• Therefore the finite difference expressions for Q are:
6¥V,1 6,1
\=-1 \
,4,.+ = 6¥V,1 = ⋅ Δ
Δ
6$V,1 6,1
\=-1 \
,);0/+ = 6$V,1 = ⋅ Δ
Δ
6,1$V 6,1
\=-1 \
,52 = 6,1$V = ⋅ Δ
Δ
6,1¥V 6,1
\=-1 \
, -1 = 6,1¥V = ⋅ Δ
Δ
165
Finite Differences
(Example 2.12)
• Therefore if ∆x = ∆y:
Δ ⋅ 6¥V,1 6,1 Δ ⋅ 6$V,1 6,1
+ +⋯
Δ Δ
⋅ = '\ 6,1
⋅ Δ ⋅ Δ
Δ ⋅ 6,1¥V 6,1 Δ ⋅ 6,1$V 6,1
… +
Δ Δ
166
Finite Differences
(Example 2.12)
• Then:
Y
'\±,²
167
Finite Differences (inside nodes)
l
T top
T node
T left T right
T bottom
' f 2
4,.+ + +-2 + );0/+ + ¶-++-6 4 ⋅ 1- , =
168
Finite Differences
• To use this numerical method, these equations must be written for each node
within the material and the resultant system of equations solved for the
temperature at the various nodes.
169
Finite Differences
(Example 2.13)
Example 2.13: Finite Difference Modeling of a square plate.
A small plate (1x1 m) and with a k= 10 W/(m⋅°C) has one
face maintained at 500°C and the rest at 100°C.
Compute:
(i) Temperature at various nodes. k 500°°C
(ii) Heat flow at the boundaries.
100°°C 1 m 100°°C
1m
170
100°°C
Finite Differences
(Example 2.13)
Δ = 1X3 u
Four-node
problem T=500°°C
Δ = 1X3 u
1 2
T=100°°C T=100°°C
3 4
171
T=100°°C
Finite Differences
(Example 2.13)
172
Finite Differences
(Example 2.13)
• Rearranging equations:
600 4V + + v = 0
600 + V 4 + = 0
200 + V 4v +
=0
200 + + v 4 = 0
173
Finite Differences
(Example 2.13)
-4 1 1 0 T1 -600
1 -4 0 1 T2 -600
· =
1 0 -4 1 T3 -200
0 1 1 -4 T4 -200
174
Finite Differences
(Example 2.13)
• Solve by Gaussian Elimination:
T1 T2 T3 T4 C
-4 1 1 0 -600
1 -4 0 1 -600
1 0 -4 1 -200
0 1 1 -4 -200
175
Finite Differences
(Example 2.13)
T1 T2 T3 T4 C
-4 1 1 0 -600
1 0 -4 1 -200
0 1 1 -4 -200
176
Finite Differences
(Example 2.13)
T1 T2 T3 T4 C
-4+(4)=0
-4 1 1 0 -600
0 -16 0 4 -2,400
1 0 -4 1 -200
0 1 1 -4 -200
177
Finite Differences
(Example 2.13)
T1 T2 T3 T4 C
1+(-16)=-15
-4 1 1 0 -600
0 -15 0 4 -2,400
1 0 -4 1 -200
0 1 1 -4 -200
178
Finite Differences
(Example 2.13)
T1 T2 T3 T4 C
1+(0)=1
-4 1 1 0 -600
0 -15 1 4 -2,400
1 0 -4 1 -200
0 1 1 -4 -200
179
Finite Differences
(Example 2.13)
T1 T2 T3 T4 C
0+(4)=4
-4 1 1 0 -600
0 -15 1 4 -2,400
1 0 -4 1 -200
0 1 1 -4 -200
180
Finite Differences
(Example 2.13)
-600+(-2400)=-3000
T1 T2 T3 T4 C
-4 1 1 0 -600
0 -15 1 4 -3,000
1 0 -4 1 -200
0 1 1 -4 -200
181
Finite Differences
(Example 2.13)
T1 T2 T3 T4 C
-4 1 1 0 -600
0 -15 1 4 -3,000
X4 0 1 -15 4 -1,400
0 1 1 -4 -200
182
Finite Differences
(Example 2.13)
-15+(1x15)=0
T1 T2 T3 T4 C
-4 1 1 0 -600
0 -15 1 4 -3,000
0 1 1 -4 -200
183
Finite Differences
(Example 2.13)
T1 T2 T3 T4 C
-4 1 1 0 -600
0 -15 1 4 -3,000
0 0 -224 64 -24,000
-4 1 1 0 -600
0 -15 1 4 -3,000
0 0 -224 64 -24,000
224
X =14
16
0 0 0 -720 -108,000
185
Finite Differences
(Example 2.13)
T1 T2 T3 T4 C
-4 1 1 0 -600
0 -15 1 4 -3,000
0 0 -224 64 -24,000
0 0 0 -720 -108,000
186
Finite Differences
(Example 2.13)
4 ⋅ V + + v = 600
15 ⋅ + v + 4 ⋅ = 3,000
224 ⋅ v + 64 ⋅ = 24,000
⥂ 720 ⋅
= 108,000
108,000
= = 150∘ 8
720
187
Finite Differences
(Example 2.13)
24,000 + 150 × 64
v = = 150∘ 8
224
188
Finite Differences
(Example 2.13)
Δ
\% = § Δ -Qx=0
Δ
3 4
Δ 1 1
\
^_ = 100 + v 100 + 500 100 + 100 100
Δ V 2 2
1
= 10 ⋅ 250 100 + 150 100 + 500 100
2
t
= 4,000
u
189
Finite Differences
(Example 2.13)
1 2
-Qx=1
3 4
Δ 1 1
\
^V = 100 + 100 + 500 100 + 100 100
Δ 2 2
1
= 10 ⋅ 250 100 + 150 100 + 500 100
2
t
= 4,000
u
190
Finite Differences
(Example 2.13)
1 2
3 4
-Qy=0
Δ 1 1
\%^_ = v 100 + 100 + 100 100 + 100 100
Δ 2 2
= 10 ⋅ 150 100 + 150 100
t
= 1,000
u
191
Finite Differences
(Example 2.13)
1 2
3 4
Δ 1 1
\%^V = 500 + 500 + 100 500 + 100 500
Δ V 2 2
= 10 ⋅ 250 500 + 250 500 200 200
t
= +9,000
u
192
Finite Differences
(Example 2.13)
• Therefore: +9,000 W/m
1 2
-4,000 W/m -4,000 W/m
3 4
-1,000 W/m
1 2
Given:
k= constant
3 4
b= thickness
insulation
∆x= ∆y
Steady state
5 6
194
Finite Differences
(Example 2.14)
Δ
Δ
2 3 4
5 195
Finite Differences
(Example 2.14)
• Since the heat transfer is steady state then ΣQ=0 and the
equation at node 3 is:
v Δ ⋅ ¼ V v Δ ⋅ ¼ ¾ v
0 = ⋅ Δ ⋅ ¼ +⋅ ⋅ +⋅ ⋅
Δ 2 Δ 2 Δ
µ
V V
!\±½},²
" "
!\±,²½} !\±,²¿}
\6¥V,1 = 0
• Note: because of the insulation
196
Finite Differences
(Example 2.15)
• Example 2.15: Steady 2-D Heat Conduction in an L-bar.
Given: k = 15 W/(m·ºC) h= 80 W/(m2·ºC)
T∞= 25ºC q′= gn= 2x106 W/m3
4 5 6 7 8 9
qr= 5000 W/m2
10 11 12 13 14 15
197 T= 90 ºC
Finite Differences
(Example 2.15)
• Assumptions:
• Heat transfer is steady and 2-D
• Thermal conductivity (k) is constant
• Heat generation q′ is constant
• Radiation heat transfer is neglible
• Form the volume elements by partitioning the region between nodes. Node 5 is
the only completely interior node. Consider the volume element represented by
Node 5 to be full size (e.g. ∆x=∆y=1).
198
Finite Differences
(Example 2.15)
• Then the elements represented by a regular boundary node (i.e. Node 2)
becomes half size (e.g. ∆x=∆y/2=1) and a corner node (i.e. Node 1) is quarter size
(e.g. ∆x/2=∆y/2=1) .
Convection
1 2 3 h, T∞= 25ºC
∆y ∆x
insulation
4 5 6 7 8 9
qr= 5000 W/m2
10 11 12 13 14 15
199 T= 90 ºC
Finite Differences
(Example 2.15)
Convection
h, T∞= 25ºC ∆x= ∆y= L
insulation 1 2 3
∆x ∆y
4 5 6 7 8 9
qr= 5000 W/m2
10 11 12 13 14 15
T= 90 ºC
• Since the bottom surface is at a constant temperature of 90 ºC,
then:
insulation
• Convection on top 1 2 Dy
______
t t ∘
80 ⋅ 0.012 u 80 ∘ ⋅ 25 8
u⋅ ∘8 u⋅ 8 2 × 10{ ⋅ 0.012 u
2+ ⋅ V + + =
t t t
15 15 2 ⋅ 15
u ⋅ ∘8 u ⋅ ∘8 u ⋅ ∘8
2ℎb 2ℎb k\
V 4 + ⋅ + v + 2¾ = − ⋅ ` − b
V − 4.128 ⋅ + v + 2 ⋅ ¾ = −22.4
202
Finite Differences
(Example 2.15)
+⋯
Δ v Δ Δ Dx
…+ ⋅ ⋅ + k\ v ⋅ ⋅ =0
2 Δ 2 2
2ℎb 2ℎb k\ v b
2 + ⋅ v + { = − ⋅ ` −
2
− 2.128 ⋅ v + { = −12.8
203
Finite Differences
(Example 2.15)
insulation
image of node 5 to the left of node 4. Dy
10 11
k\ b
¾ + V + ¾ + V_ 4 ⋅ + =0
¨1+,);-)
T= 90 ºC
Z}j
k\ b
À−
V − 4 + 2¾ = −90 = −109.2
204
Finite Differences
(Example 2.15)
insulation
node
4 5 6
10 11 12
k\ ¾ b
+ + { + VV 4 ⋅ ¾ + =0
Z}} T= 90 ºC
k\ ¾ b
À−
+ + { − 4 ⋅ ¾ = −90
= −109.2 205
Finite Differences
(Example 2.15)
¾ of the internal
energy generation, 2 3 Convection
h, T∞= 25ºC
since only ¾ the
volume
5 6 7
Dy
v + 2 ⋅ ¾ 6.128 ⋅ { + Á = 212.0 11 12 13
Dx
207
T= 90 ºC
Finite Differences
(Example 2.15)
Convection
• Node 7 (Energy balance): h, T∞= 25ºC
• Convection on top ∆x
• Conduction right, left, and bottom
6 7 8
Δ s Á ∆y
ℎ ⋅ Δ ⋅ ` − Á + ⋅ ⋅ +⋯
2 Δ 12 13 14
Vv Á { Á Δ
… + ⋅ Δ + ⋅ Δ + k\ Á ⋅ Δ ⋅ =0
Δ Δ 2
T= 90 ºC
2ℎb 2ℎb k\ Á b
{ 4 + Á + s = −180 − −
`
{ − 4.128 ⋅ Á + s = −202.4
208
Finite Differences
(Example 2.15)
Convection
• Node 8 (Energy balance): h, T∞= 25ºC
• Identical to Node 7 Dx
7 8 9
Dy
13 14 15
T= 90 ºC
k\ s b
Á 4 + ⋅ s + Â = 180 ⋅ `
2ℎb 2ℎb
Á 4.128 ⋅ s + Â = −202.4
209
Finite Differences
(Example 2.15)
210
Finite Differences
(Example 2.15)
Node 5: + + { − 4 ⋅ ¾ = −109.2
212
Finite Differences
(Example 2.15)
Temperature
(ºC)
Hi Convection
h, T∞= 25ºC
1 2 3
insulation
4 5 6 7 8 9
Low qr= 5000 W/m2
10 11 12 13 14 15
T= 90 ºC
213