Professional Documents
Culture Documents
: AVA L O N L F
D I G I TA L P L AT E S E T T E R
SITE SURVEY GUIDE
Revision A
Ta b l e o f C o n t e n t s
Purpose ................................................................................................................................................................3
Scope....................................................................................................................................................................3
General .................................................................................................................................................................3
Illustrations and System Configurations ..........................................................................................................4
Manual System------------------------------------------------------------------------------------------------------------------------4
Semi-Automatic Systems -----------------------------------------------------------------------------------------------------------5
Manual Input with Exit Conveyor to TP-105 Processor-------------------------------------------------------------------------------- 5
Manual Input with Exit Conveyor to TP-105 Processor and Stacker--------------------------------------------------------------- 6
Footprint of Manual Input System with Exit Conveyor and TP-105 Processor -------------------------------------------------- 6
Manual Input with Exit Conveyor to UPC and TP-85 Processor -------------------------------------------------------------------- 7
Manual Input with Exit Conveyor to UPC and TP-85 Processor with Stacker --------------------------------------------------- 8
Footprint of Manual Input System with Exit Conveyor to UPC and TP-85 Processor ----------------------------------------- 8
Fully Automatic Systems------------------------------------------------------------------------------------------------------------9
JLA Input with Azura C120 Cleaning Unit------------------------------------------------------------------------------------------------- 9
JLA Input with Exit Conveyor to TP-105 Processor -----------------------------------------------------------------------------------10
JLA Input with Exit Conveyor to UPC and TP-85 Processor ------------------------------------------------------------------------11
PlateManager Input with Exit Conveyor and TP-85 Processor ---------------------------------------------------------------------12
Footprint for Fully Automatic System -----------------------------------------------------------------------------------------------------12
PlateManager Input with Azura C85 Cleaning Unit------------------------------------------------------------------------------------13
Footprint for PlateManager Input with Azura C85 Cleaning Unit-------------------------------------------------------------------13
Physical Size and Weight System of Crated Components ...........................................................................14
Physical Size and Weight of Uncrated Components.....................................................................................15
Site Requirements.............................................................................................................................................16
Foot Print and Working Area----------------------------------------------------------------------------------------------------- 16
Doors and Hallway Access------------------------------------------------------------------------------------------------------- 16
Environmental Requirements---------------------------------------------------------------------------------------------------- 17
Power and Air Requirements ---------------------------------------------------------------------------------------------------- 18
Engine --------------------------------------------------------------------------------------------------------------------------------------------18
PlateManager -----------------------------------------------------------------------------------------------------------------------------------18
Chiller Power Requirements-----------------------------------------------------------------------------------------------------------------19
:Azura C85 and C120 Cleaning Unit Power Requirements -------------------------------------------------------------------------19
Air Filtration System Power Requirements (Quatro) ----------------------------------------------------------------------------------19
Floor Strength and Flatness-----------------------------------------------------------------------------------------------------------------20
Remote Diagnostic Support Requirements ---------------------------------------------------------------------------------- 21
System Site Check List.....................................................................................................................................23
System Site Responsibilities ...........................................................................................................................25
The Customer should have the following skills: ----------------------------------------------------------------------------- 25
The Customer should be made aware of their Responsibilities: -------------------------------------------------------- 25
Please go through all the information provided in this document thoroughly with the customer. Have the
customer sign the Platesetter System Site Check List. You should write down any notes on the Note page of
the Site Check List that may be necessary for a successful installation. Make a copy for the customer to keep
on site, and one for you.
Scope
This document specifies the site requirements for the :Avalon LF Platesetter System and the preparations
needed before the installation. It will be the intent of this document to inform the customer of what the
requirements are for the :Avalon LF Platesetter System and inform them of their responsibilities. Together this
will help in producing a successful installation.
General
The customer is responsible for the preparation of the site to fulfill the requirements of the :Avalon LF
Platesetter System as outlined in this document.
Manual System
Footprint of Manual Input System with Exit Conveyor and TP-105 Processor
Manual Input with Exit Conveyor to UPC and TP-85 Processor with Output Tray or Stacker
The TP-85 processor can be installed on either side of the universal plate conveyor.
You can install a stacker instead of an output tray. See vendor documentation to determine the
stacker size.
Footprint of Manual Input System with Exit Conveyor to UPC and TP-85 Processor
You can install a stacker instead of an output tray. See vendor documentation to determine the
stacker size.
PlateManager Input with Exit Conveyor, TP-85 Processor and a C85 Azura Cleaning Unit
( 1)
Shipped as three boxes tied together.
Note: For the PlateManager allow at least 84 inches or 213 cm behind the PlateManager to load
cassettes without cart and 144 inches or 366 cm with the cassette cart option.
Note: For the JLA - Allow at least nine feet in front of engine to load cassette.
Air connection to engine - Agfa provides a quick disconnect connector that mates to the
engine. The customer must supply the 1/2 inch or 12.7 mm
rubber hose to attach to the quick disconnect connector.
Air requirement for PlateManager - Minimum airflow requirement is 15 cubic feet per minute
(1) (2)
(CFM) (425 liters per minute) at 100 lbs/in2 (PSI) or 6.8 BAR
at full rated throughput.
Air connection to PlateManager (1) - Agfa provides a quick disconnect connector that mates to the
engine. The customer must supply the 1/2 inch or 12.7 mm
rubber hose to attach to the quick disconnect connector
1) An air regulator inside the engine is used to regulate the input air from 100 PSI to 90 PSI. The air
gauge at the rear of the engine must read 90 PSI with system on and fully booted. The
PlateManager has a similar internal air regular to regulate the input air from 100 PSI to 90 PSI. The
air gauge on PlateManager must read 90 PSI with system on and fully booted.
2) Agfa recommends that you install an air, water, and oil filter assembly on the air compressor line
that supplies the PlateManager. This assembly is in addition to the air, water, and oil filter assembly
that is supplied for the engine. Refer to CSB 12186796 for information on ordering this assembly.
WARNING: If the air is not dry the air cylinders in the engine can fail due to the lubrication being
removed.
Engine
Note: If you need a line conditioner use an Oneac, model number: #CC2357,
16 Amp L-6-20, part number 012-080. This information only applies to the United States.
PlateManager
Note: If you need a line conditioner use an Oneac, model number: #CC2357,
16 Amp L-6-20, part number 012-080. This information only applies to the United States.
Rated Voltage/
Part Number Description Usable Voltage Range
Line Frequency
CG+0687130201 Domestic 200/50Hz 180-220/50Hz
CG+0687130201 Domestic 208-230/60Hz 197-250/60Hz
CG+0687130301 International 230/50Hz 209-250/50Hz
Engine
The floor must be level with a maximum incline or waviness of +/- 1.3 cm across the footprint.
See below for the location of the feet on the engine.
Engine Weight: 2770 lbs. (1256 kg)
Average floor loading: 111 lbs/ft (50 kg/m2)
2
Note: Measurements are made from the center of the leveling pads. Leveling pads are 1
and 7/8 inches in diameter.
PlateManager
PlateManager Weight: 3128 lbs (1418 kg)
Average floor loading: 100 lbs/ft 2 (45 kg/m2)
Note: Measurements are made from the center of the leveling Pads. Leveling pads are
2.5 inches in diameter.
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Typical _________________
Maximum _______________
Installation Information
General Select one: press room floor, office type area, clean room.
environment
The following information should be explained to the customer during the site survey visit.
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Customer Signature AGFA Service Representative Signature