Supersonic Turners Pvt. Ltd.

Suggestions Status
Status Date: 1st Oct 02

S. no. Suggestion Given By Status of the

suggestion
1 Channel use on machine for stopping without radius pc to go a head Yogendra Implemented
2 Yogendra Implemented
3 Yogendra Implemented
Using of face black pieces for setting bore machine and setting scrap of bore Pankaj , Babloo Implemented
4
machine to set trepanning machines
Providing of separate tool kit for every machine to reduce setting time loss due to Babloo Implemented
5
tool search
Fixing of wooden blocks in open space between machine and floor to avoid fallen Lal Chand Ji Implemented
6 pieces going under the machine and also to reduce stray piece mix up cases with
OK material
Use perforated sheet with holes bigger enough to allow the chips to fall through Babloo Implemented
7 at Inner track machine, for better house keeping and eliminating segregation of with
chips from Jalis before putting it in the hopper for auto inspection modification
8 Put handles on swarf containers for ease in handling and swarf disposal Mohan Lal Implemented
Use similar kind of back supports on both trepanning machines, so as to avoid Bhandari Implemented
9
down time of one machine when the other is in break down Pathak
10 Modification in chip breaker design of bore peeling machine Yogendra Implemented
11 Put a table in front of bore hopper for less fatigue to operator Yogendra Implemented
12 Installation of plate in bore machine hopper to avoid pieces stucking in hopper Yogendra Implemented
Assign responsibility of up keep of cutting oils, Mobil oil, rust top oils etc to Satyanarayan implementation
13
reduce wastage
Assign responsibility of daily checking of water and oil in DG set to reduce down Satyanarayan implementation
14 time due to delay in DG operation because of oil / diesel unavailability in case of
power failure
 Clearance of setting boxes on shift wise basis to fix accountability shift wise for Satyanarayan Implemented
15
setting pieces reduction
Install dials at insert regrinding machine to monitor grinding depth of insert so Babloo Implemented
16
that higher no of tool regrinds can be achieved
Procure a welding set in STPL to reduce down time due to getting small repairs Babloo Implemented
17
done from out side
Start vendor visits to reduce quality problems on line Mohan Lal Implemented
18
Jangid
Keep Hard material in grinding separate to avoid down time due to tool breakage’s Shankar Lal Implemented
19
due to hard material
20 Display setting parameters on all machines to reduce variation in process Mayank Implemented
21 Display instruction at compressor area for operation to avoid mishandling Mayank Implementation
22 Display instruction at DG area for operation to avoid mishandling Satyanarayan Implementation
Run auto insp. in night shift to increase material flow and give quality feed back in Bhandari Implemented
23
night shift
Install dial on tool post to reduce setting variations and setting scrap Lal Chand Pending
24
implementation
Use inserts after coating to get extra tool life Lal Chand Pending
25
Implementation
25
2