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Part

Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part. 3b
Champ® IV Packers with Parts Lists
This section includes the tables, illustrations, and parts lists for the Champ® IV packers listed in the table below.

Description Page
Slip Expansion Chart for Champ® IV
Packers 2
CHAMP® IV Packer Mandrel OD Areas 4
N/A (698.40440)—Champ IV Packer—4 1/2 in., 11.6 to 13.5 lb/ft 5
N/A (698.40450)—Champ IV Packer—4 1/
in., 9.5 to 10.5 lb/ft; 5-in., 23 lb/ft 8
2
N/A (698.40460)—Champ IV Packer—5 in., 11.5 to 15 lb/ft 11
100071647 (698.40470)— Champ IV Packer— 5 in., 21 lb/ft 14
100071637 (698.40420)—Champ IV Packer—5 1/2 in., 13 to 20 lb/ft 17
100071648 (698.40480)—Champ IV Packer—5 1/2 in., 20 to 23 lb/ft 20
1
N/A (698.40485)—Champ IV Packer with Liner Lock—5 /2 in., 20 to 23 lb/ft 23
N/A (698.40390)—Champ IV—Retrievable Testing Packer—6 5/8 in., 28 to 32 lb/ft; 7 in., 41 to 49.5 lb/ft 26
100071624 (698.40400)—Champ IV Packer—6 5/8 in., 28 to 32 lb/ft; 7 in., 41 to 49.5 lb/ft 29
5/
100071618 (698.40391)—Kit Assembly—Champ IV Retrievable Testing Packer—6 8 in., 28 to 32 lb/ft; 7 in., 41
32
to 49.5 lb/ft
100071689 (698.40990)—Champ IV Packer—7 in., 17 to 38 lb/ft 34
100071696 (698.41010)—Champ IV Packer—7 in., 17 to 38 lb/ft 38
N/A (698.41030)—Champ IV Testing Packer—7-in., 17 to 38 lb/ft 41
100071699 (698.41040)—Champ IV Packer—with Special Tool Joint Box—7 in., 17 to 38 lb/ft 44
100071701 (698.41050)—Champ IV Packer—7 in., 17 to 38 lb/ft 47
100071707 (698.41120)—Champ IV Liner Lock—7 5/8 in., 20 to 39 lb/ft 50
100004117 (698.41170)—Champ IV Packer—7 5/8 in., 20 to 39 lb/ft 53
5 56
100071725 (698.41230)—Champ IV Testing Packer—7 /8 in., 20 to 39 lb/ft
5/
101233150 (698.4119)—Champ IV Packer Assembly—7 8 in., 20 to 39 lb/ft
100071715 (698.41180)—Champ IV Packer —7 3/4 in., 46.1 lb/ft 62
5/
100071726 (698.41240)—Champ IV Packer—8 8 in., 44 to 56 lb/ft 65
100071736 (698.41250)—Champ IV Packer—8 5/8 in., 44 to 56 lb/ft 68
100071780 (698.41480)—Champ IV Packer—9 5/8 in., 29.3 to 53.5 lb/ft 71
N/A (698.41580)—Champ IV Packer—9 5/ in., 40 to 71.8 lb/ft 74
8
N/A (698.42120)—Champ IV Packer—13 3/8 in., 48 to 72 lb/ft 77
3/ 80
N/A (698.42130)—Champ IV Packer—13 8 in., 72 to 98 lb/ft

September 14, 2001 Page 1 of 82 Section 3b—Champ® IV Packers and Parts LIsts
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Table 3b.1: Slip Expansion Chart for Champ® IV Packers
Maximum OD Maximum ODa
Casing Casing Casing ID
Assembly Mech. Slips Mech. Slips Basic Tool OD
OD Weight Range Hyd. Slips Retracted Hyd. Slips Extended
No. Retractedb Extended
(in.) (lb/ft)
in. mm in. mm in. mm in. mm in. mm in. mm
100071637
5 1/2 13-20 4.778-5.044 121.36-128.12 4.429 112.5 4.589 116.5 5.065 128.6 5.033 127.8 4.57 116.1
(698.40420)
N/A 3.782, 11.6 lb/ft 96.1 4.007, 11.6 lb/ft 101.8 3.84, 11.6 lb/ft 97.5
4 1/2 11.6-13.5 3.920-4.000 99.57-101.62 3.454 87.7 3.928 99.8
(698.40440) 3.696, 13.5 lb/ft 93.9 3.920, 13.5 lb/ft 99.6 3.75, 13.5 lb/ft 95.2
N/A 4 1/2 9.5-10.5 4.044 102.72
3.849 97.8 3.675 93.3 4.290 109.0 4.148 105.3 3.87 98.3
(698.40450) 5 23 4.052-4.090 102.92-103.88

Section 3b–Champ® IV Packers with Parts Lists


4.31, 11.5 lb/ft
N/A 111.962- 109.5
5 11.5-15 4.408-4.560 4.162 105.7 4.296 109.1 4.689 119.1 4.568 116.0 4.18, 13-15 lb/
(698.40460) 115.82 106.2
ft
100071647
5 21 4.156-4.276 105.56-108.61 3.990 101.3 3.970 100.8 4.496 114.2 4.415 112.1 3.98 101.1
(698.40470)
100071648
5 1/2 20-23 4.670-4.778 118.62-121.36 4.249 108.2 4.390 111.5 4.882 124.0 4.878 123.9 4.40 11.7
(698.40480)
N/A

Page 2 of 82

All rights reserved.


5 1/2 20-23 4.670-4.778 118.62-121.36 4.249 108.2 4.390 111.5 4.882 124.0 4.878 123.9 4.40 11.7
(698.40485)
N/A 6 5/8 28-32 5.675-5.791 144.14-147.09

Copyright 1983, 1999, 2000, 2001


Halliburton Energy Services®, Inc.
— — 5.124 130.2 — N/A 5.867 149.0 5.25 133.3
(698.40390) 7 41-49.5 5.540-5.820 140.71-147.83
100071624 6 5/8 28-32 5.675-5.791 144.14-147.09
5.230 132.8 5.124 130.2 6.095 154.8 5.867 149.0 5.25 133.3
(698.40400) 7 41-49.5 5.540-5.820 140.71-147.83
SAP number has not yet been assigned for that part.

100071689
7 17-38 5.920-6.538 150.4-166.6 5.624 142.9 5.633 143.1 6.494 165.0 6.467 164.3 5.65 143.5
(698.40990)
100071696
7 17-38 5.920-6.538 150.4-166.6 5.624 142.9 5.633 143.1 6.494 165.0 6.467 164.3 5.65 143.5
(698.41010)
in parentheses. N/A in place of the SAP number denotes that a
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed

N/A
7 17-38 5.920-6.538 150.4-166.6 N/A N/A 5.633 143.1 N/A N/A 6.467 164.3 5.65 143.5
(698.41030)
100071699
7 17-38 5.920-6.538 150.4-166.6 5.624 142.9 5.633 143.1 6.494 165.0 6.467 164.3 5.65 143.5
(698.41040)
100071701
7 17-38 5.920-6.538 150.4-166.6 5.624 142.9 5.633 143.1 6.494 165.0 6.467 164.3 5.65 143.5
(698.41050)
a
Outside diameter less wicker or button height.
b Lug in running in position; wicker or button height included.
Service Tools Manual

September 14, 2001


September 14, 2001
Service Tools Manual

Table 3b.1: Slip Expansion Chart for Champ® IV Packers (Continued)


Maximum OD Maximum ODa
Casing Casing Casing ID Range Basic Tool OD
Assembly Hyd. Slips Mech. Slips Hyd. Slips Mech. Slips
OD Weight
No. Retracted Retractedb Extended Extended
(in.) (lb/ft)
in. mm in. mm in. mm in. mm in. mm in. mm
100071707
7 5/8 20-39 6.625-7.125 168.3-181.0 6.300 160.0 6.292 159.8 7.178 182.3 7.122 180.9 6.35 161.3
(698.41120)
100004117
7 5/8 20-39 6.625-7.125 168.3-181.0 6.300 160.0 6.292 159.8 7.178 182.3 7.122 180.9 6.35 161.3
(698.41170)
100071715
7 3/4 46.1 6.560 166.6 6.116 155.3 6.051 153.7 6.992 177.6 6.829 173.4 6.22 158.0
(698.41180)
100071725
7 5/8 20-39 6.625-7.125 168.3-181.0 — — 6.292 159.8 — — 7.122 180.9 6.35 161.3
(698.41230)
100071726
44-56 7.313-7.625 185.75-193.7 6.950 176.5 7.000 177.8 7.950 201.9 7.760 197.1 7.04 178.8

Page 3 of 82
8 5/8

All rights reserved.


(698.41240)
100071736
8 5/8 44-56 7.313-7.625 185.75-193.7 6.950 176.5 7.000 177.8 7.950 201.9 7.760 197.1 7.04 178.8

Copyright 1983, 1999, 2000, 2001


Halliburton Energy Services®, Inc.
(698.41250)
100071780
9 5/8 29.3-53.5 8.535-9.063 216.8-230.2 8.142 206.8 8.142 206.8 9.134 232.0 9.123 231.7 8.15 207.0
(698.41480)
N/A
that a SAP number has not yet been assigned for that part.
and tools in this section. Former (legacy) part numbers are

9 5/8 40-71.8 8.125-8.835 206.3-224.4 7.798 198.0 7.834 199.0 8.789 223.2 8.858 225.0 7.80 198.1
(698.41580)
listed in parentheses. N/A in place of the SAP number denotes
Note: Where available, SAP numbers are listed first for the parts

10 43/

N/A
13 3/8 48-72 12.347-12.715 313.6-322.9 11.867 301.4 11.579 294.1 12.928 328.3 12.809 325.3 11.94 303.2
(698.42120)
N/A
13 3/8 72-98 11.937-12.347 303.2-313.6 11.431 290.3 11.594 294.4 12.491 317.2 12.359 313.9 11.50 292.1
(698.42130)
a
Outside diameter less wicker or button height.
b Lug in running in position; wicker or button height included.

Section 3b–Champ® IV Packers with Parts Lists


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

CHAMP® IV Packer Mandrel OD Areas


Tool OD (in.) Weight (lb/ft) Mandrel Od (in.) Mandrel OD Area (in.2)
4 1/2 9.5 to 10.5 2.093 3.441
4 1/2 11.6 to 13.5 2.093 3.441
5 11.5 to 15 2.093 3.441
5 18 to 21 2.093 3.441
5 1/2 20 to 23 2.093 3.441
5 1/2 13 to 20 2.027 5.015
6 5/8 28 to 32 2.027 5.015
7 41 to 49.2 2.027 5.015
7 17 to 38 2.675 5.621
7 5/8 20 to 39 2.675 5.621
9 5/8 29.3 to 53.5 3.772 11.175
9 5/8 40 to 71.8 3.772 11.175
13 3/8 48 to 72 5.50 23.758
13 3/8 72 to 98 5.50 23.758

Note: The actual mandrel OD is larger, because of the unbalanced condition that exists
between the real piston and the floating piston of these sizes, the effective area-to-casing
measurement is smaller or the effective mandrel OD is smaller. Anytime the tubing OD
is larger than the mandrel OD or effective mandrel OD, casing pressure provides an
upward force. Anytime the tubing OD is smaller than the mandrel OD or upward force.
Anytime the tubing OD is smaller than the mandrel OD or effective mandrel OD, casing
pressure provides a downward force.

Section 3b–Champ® IV Packers with Parts Lists Page 4 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

15

10.18"
3.06" OD (258.6 mm) 16
(77.7 mm) 2 3/8" - 8 round
EUE tubing box

36
6.00"
(152.4 mm) 3 3/8" - 6 stub Acme
1 9 10 1.00" 3.75" OD thread - left-hand
(25.4 mm) (95.3 mm) 17
2 3/16" - 8 stub
Acme thread
29
2.24" OD 42 43 44 45 1
(56.9 mm) 2 7.25"
3.20" (184.2 mm)
(81.3 mm) 19

46
3.75" OD 49 42 43 44 45 1
(95.3 mm)
29
4 1/2" 13.5 lb/ft
6
20
3.84" OD
(97.5 mm) 5 33
4 1/2" 11.6 lb/ft 3.75" OD
11.92" 30 (95.3 mm) 3 3/8" - 6 stub
(302.8 mm) Acme thread
3 2 11/16" - 8 stub
10.62"
(269.7 mm) Acme thread
4 21
5
1.80" ID
6 (45.7 mm)
2 5/32" - 8 stub
Acme thread
32
7 8 6
22
3 1/2" - 10 stub
Acme thread 24 8
1.82"
(46.3 mm) 23
92.49" 31
travel
(2349.2 mm)
38
2 5/32" - 8 stub
9 Acme thread
16.50" 32 50
(302.8 mm) 3.367" ID
(85.5 mm) 10 25 5
2 5/32" - 8 stub
2.734" OD 38
Acme thread
(69.4 mm) 32
2 7/8" - 8 stub 26 2 4
39 Acme thread
3.75" OD 33
(69.4 mm)
11

2.72" 12
(69.1 mm)
travel 27

28 3
2.617" OD 37
(69.4 mm) 34
37
31

3 1/2" - 8 stub 3.70" OD


Acme thread (94.0 mm)

3.00" j-slot
(76.2 mm)
29
13 3.06" OD
2 3/16" - 8 stub
(77.7 mm)
Acme thread
3 7/16" - 6 stub 6.00"
Acme thread 1 9 10
(152.4 mm) 1.80" ID
(45.7 mm)
35

14 2 3/8" - 8 round
EUE tubing box

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
2.093 3.441

SAP No.: N/A Maximum OD: (slip expansion less button height)
(698.40440) Hyd. slips extended—
Approx. shipping weight: 145 lb Champ® IV Packer 11.6 lb/ft—4.007 in. (101.8 mm)
Nominal casing ID range: 4 1/2 in., 11.6 to 13.5 lb/ft 13.5 lb/ft—3.920 in. (99.6 mm)
3.920 to 4.000 in. (99.57 to 101.62 mm) Mech. slips extended—3.928 in. (99.8 mm)

September 14, 2001 Page 5 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: N/A


(698.40440)
Champ® IV Packer
4 1/2 in., 11.6 to 13.5 lb/ft

Parts List—N/A (698.40440)


Part Number Number
# Description
SAP (Legacy) Required
1 100071536 (698.40201) 2 Top adapter
2 100071556 (698.40244) 1 Splined mandrel
3 100012593 (698.40218) 6 Round hydraulic hold-down slip
4 100071544 (698.40221) 6 Round hydraulic slip-retracting spring
5 100071543 (698.40219) 12 Slip-retracting spring keeper
6 100077732 (838.95220) 12 Inconel ring-retainer bolt
7 100071537 (698.40203) 1 Hydraulic slip-body
8 100071551 (698.40236) 1 Hydraulic slip-body
9 100071559 (698.40247) 1 Slotted upper-body
10 100071558 (698.40246) 1 Floating piston
11 100071557 (698.40245) 1 Balancing coupling
12 100071561 (698.40249) 1 Ported mandrel
13 100071560 (698.40248) 1 Sealing coupling
14 100071541 (698.40211) 1 Upper shoe
15 100071605 (698.40354) 1 Bypass mandrel
16 100071549 (698.40233) 1 Packer mandrel
17 100071545 (698.40225) 1 Backup ring
19 100071548 (698.40231) 1 Spacer ring
20 100071554 (698.40241) 1 Lower shoe
21 100071552 (698.40238) 1 Mechanical slip-body
22 100071553 (698.40239) 1 J-slot lug mandrel
23 100004003 (696.51025) 4 Slip retainer bolt
24 100012501 (696.51020) 4 Carbide mechanical slip
25 100012503 (696.51623) 1 Split-ring collar
26 100070016 (696.51732) 1 Drag-block sleeve
27 100012573 (697.57120) 4 Drag block—No. 20
28 100004073 (697.57123) 12 Inconel drag-block spring—No. 23
29 100001999 (70.34025) 3 O-ring
30 100001927 (70.33918) 6 O-ring
31 100002006 (70.34032) 3 O-ring
32 100001897 (70.33638) 3 O-ring
33 100002003 (70.34029) 4 O-ring
34 100001963 (70.33976) 1 O-ring
35 100001965 (70.33978) 1 O-ring
36 100001964 (70.33977) 2 O-ring
37 100064612 (600.00460) 2 Backup seal
38 100064605 (600.00450) 3 Backup seal
39 100064604 (600.00449) 2 Backup seal
42 2 Packer ring

43 1 2 Packer ring

44 2 Packer ring

45 2 Packer ring
46 100003916 (600.01004) 1 Rod-wiper ring
49 100064689 (600.00620) 2 Backup seal
50 100002165 (70.43351) 2 Split-ring screw

The tables for N/A (698.40440) are continued on the following page.

Section 3b–Champ® IV Packers with Parts Lists Page 6 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: N/A


(698.40440)
Champ® IV Packer
4 1/2 in., 11.6 to 13.5 lb/ft

Data for Steel Components of New Toolsa


Notes—N/A (698.40440)
# Tensile strength (lb) 71,200
Packer rings are not included with the assembly. See Burst (psi) 15,000
1
the table below for sizes and part numbers. Collapse (psi) 8,500
Optional drag-block sleeve with straight J-slot: N/A Bull plug burst (psi) 10,000
2
(696.51733) Bull plug collapse (psi) 8,500
Optional steel drag-block spring: 100070519
3 aThe data listed above is valid only for new tools, direct from
(697.57122)
Drag-block sleeve 100070016 (696.51732) includes the manufacturing facility.
retainer ring 100070015 (696.51731), keeper ring
4 100012506 (696.51744), and cap screw 100007780
Differential Pressure Ratinga (psi)
(70.43296). These items are also included on optional
drag-block sleeve N/A (696.51733). Temperature (°F)
Size (in.)
Split-ring collar 100012503 (696.51623) includes two 180 250 325 400
5
cap screws, 100002165 (70.43351). 1
4 /2 to 5 /2 1 8,400 8,400 8,400 8,000
Include 11.6-lb/ft hydraulic slip-body 100071551 a
(698.40236) with the assembly. This data is based on actual field experience, as well as
lab testing. Well conditions may vary. Use this information
Use 3.75-in. OD hydraulic slip-body 100071537
6 only as a guideline.
(698.40203) in 4 1/2-in., 13.5-lb/ft casing.
Use 3.84-in. OD hydraulic slip-body 100071551
(698.40236) in 4 1/2-in., 11.6-lb/ft casing.
8 Mechanical slip with steel wickers: N/A (696.51021)
Optional adapter with 2 7/8-in. 8-rd EUE tubing thread:
9
100071586 (698.40296)
10 Optional 2 3/8-in. 8-rd pin thread: N/A (696.40355)

Packer Rings—N/A (698.40440)


Casing Size Packer Ring
Duro OD
and Weight (2 Required)
100071547
60
(698.40227)
N/A
75
4 1/2 in. (698.40228) 3.70 in.
11.6 to 13.5 lb/ft 100071546 (94 mm)
85
(698.40226)
100012594
90
(698.40229)

September 14, 2001 Page 7 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

3.06" OD
(77.7 mm) 2 3/8" - 8 round
EUE tubing thread
16
2 3/16" - 8 stub
6.00" Acme thread
(152.4 mm)
1 4 3.75" OD
8
(95.3 mm)
37

28 1.00" 17
(25.4 mm) 3 3/8" - 6 stub Acme
2.24" OD
(56.9 mm) thread - left-hand
3.20"
(81.3 mm)
travel 1.80" ID 2 3.87" OD
(45.7 mm) (98.3 mm) 42 43 44 45 1
29
48 7.25"
28 (184.2 mm) 18
3.87" OD
(98.3 mm) 42 43 44 45 1
3
30
11.92" 33
(302.8 mm) 7 3.87" OD
19
(98.3 mm)
3.50" 33
(88.9 mm)
5 3 3/8" - 6 stub
Acme thread
4
6 2 11/16" - 8 stub
Acme thread
2 5/32" - 8 stub
Acme thread
20
8
32
92.49" 3 1/2" - 10 stub
(2349.2 mm) Acme thread
31 21

38
31 22
3.75" OD 2 5/32" - 8 stub
(95.3 mm) 9 Acme thread
23
32
3.365" ID
(85.5 mm) 10
2.736" OD 38 49
3.70" OD
(69.5 mm) 39 (94.0 mm) 24 5
33
16.50" 2 5/32" - 8 stub Acme thread
32
(419.1 mm) 2 7/8" - 8 stub Acme thread 25 2
11 6

12
2.72"
(69.1 mm) 13
travel

34
2.617" OD
(66.5 mm) 35
34 26
31

3 1/2" - 8 stub 27 3
Acme thread
j-slot
3.00"
(76.2 mm) 14 3.70" OD 50
(94.0 mm) 3 7/16" - 10
3 7/16" - 6 stub 51 UNS thread
Acme thread
28
3.06" OD
(77.7 mm)
10.18" 36 2 3/16" - 8 stub
6.00" Acme thread
(258.6 mm)
(152.4mm)
1.80" ID
15 1 4 8
(45.7 mm)

2 3/8" - 8 round
EUE tubing thread

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
2.093 3.441

SAP No.: N/A


Approx. shipping weight: 135 lb (698.40450)
Nominal casing ID range: Champ® IV Packer Maximum OD: (slip expansion less button height)
9.5 to 10.5 lb/ft—4.052 to 4.090 in. 4 1/2 in., 9.5 to 10.5 lb/ft Hyd. slips extended—4.290 in. (109.0 mm)
23 lb/ft—4.044 in. Mech. slips extended—4.148 in. (105.3 mm)
5 in., 23 lb/ft
Section 3b–Champ® IV Packers with Parts Lists Page 8 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: N/A


(698.40450)
Champ® IV Packer
4 1/2 in., 9.5 to 10.5 lb/ft
5 in., 23 lb/ft

Parts List—N/A (698.40450)


Part Number Number
# Description
SAP (Legacy) Required
1 100071536 (698.40201) 2 Top adapter
2 100071556 (698.40244 1 Splined mandrel
3 100003940 (695.08127) 9 Inconel slip-insert bolt
4 100009541 (696.49716) 12 Outer retractor spring
5 100071576 (698.40284) 6 Round hydraulic hold-down slip
6 100009542 (696.49718) 12 Inner retractor spring
7 100012495 (696.49715) 3 Hydraulic slip holding-strap
8 N/A (698.40251) 1 Hydraulic slip-body
9 100071559 (698.40247) 1 Upper body
10 100071558 (698.40246) 1 Floating piston
11 100071557 (698.40245) 1 Balancing coupling
12 100071561 (698.40249) 1 Ported mandrel
13 100071605 (698.40354) 1 Bypass mandrel
14 100071560 (698.40248) 1 Sealing coupling
15 100071541 (698.40211) 1 Upper shoe
16 100071549 (698.40233) 1 Packer mandrel
17 N/A (698.40252) 1 Top backup ring
18 N/A (698.40254) 1 Spacer ring
19 N/A (698.40242) 1 Lower shoe
20 100071552 (698.40238) 1 Mechanical slip-body
21 100071553 (698.40239) 1 J-slot lug mandrel
22 100004003 (696.51025) 4 Slip retainer bolt
23 100070000 (696.50020) 4 Carbide mechanical slip
24 100012503 (696.51623) 1 Split-ring collar
25 100070016 (696.51732) 1 Drag-block sleeve
26 100012573 (697.57120) 4 Drag block—No. 20
27 100004073 (697.57123) 12 Inconel drag-block spring—No. 23
28 100001999 (70.34025) 3 O-ring
29 100003916 (600.01004) 1 Rod-wiper ring
30 100001927 (70.33918) 6 O-ring
31 100002006 (70.34032) 3 O-ring
32 100001897 (70.33638) 3 O-ring
33 100002003 (70.34029) 4 O-ring
34 100064401 (600.00026) 2 Backup seal
35 100001963 (70.33976) 1 O-ring
36 100001965 (70.33978) 1 O-ring
37 100001964 (70.33977) 2 O-ring
38 100064605 (600.00450) 3 Backup seal
39 100064604 (600.00449) 2 Backup seal
42 1 2 Packer ring

43 1 2 Packer ring

44 1 2 Packer ring

45 1 2 Packer ring
48 100064689 (600.00620) 2 Backup seal
49 100002165 (70.43351) 2 Split-ring screw
50 N/A (696.57144) 1 Drag-block keeper
51 100007780 (70.43296) 1 Drag-block keeper screw

Tables for N/A (698.40450) are continued on the following page.


September 14, 2001 Page 9 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: N/A


(698.40450)
Champ® IV Packer
1
4 /2 in., 9.5 to 10.5 lb/ft
5 in., 23 lb/ft
Tables for N/A (698.40450) are continued from the
Data for Steel Components of New Toolsa
previous page.
Tensile strength (lb) 71,200
Burst (psi) 10,000
# Notes—N/A (698.40450) Collapse (psi) 8,500
Packer rings are not included with the assembly. See Bull plug burst (psi) 10,000
1
the table below for sizes and part numbers. Bull plug collapse (psi) 8,500
Optional drag-block sleeve with straight J-slot: N/A a
2 The data listed above is valid only for new tools, direct from
(696.51733)
Optional steel drag-block spring: 100070519 the manufacturing facility.
3
(697.57122)
Optional adapter with a 2 7/8-in. 8-rd EUE tubing Differential Pressure Ratinga (psi)
4
thread: 100071586 (698.40296) Temperature (°F)
Size (in.)
Cap screws 100002165 (70.43351) (two required) are 180 250 325 400
5
included with split-ring collar 100012503 (696.51623). 1/ 1/
4 2 to 5 2 8,400 8,400 8,400 8,000
Keeper ring N/A (696.57144) (one required) and
a
screw 100007780 (70.43296) (one required) are This data is based on actual field experience, as well as lab
included with drag-block sleeve 1000070016 testing. Well conditions may vary. Use this information only
6 as a guideline.
(696.51732). These items are also included with
optional straight J-slot drag-block sleeve N/A
(696.51733).
8 Optional 2 3/8-in. 8-rd male thread: N/A (696.40355)

1 Packer Rings—N/A (698.40450)


Casing Size Packer Ring
Duro OD
and Weight (2 Required)
N/A
60
(698.40255)
4 1/2 in., 9.5 lb/ft 100071562
75
1
(698.40256) 3.82 in.
4 /2 in., 10.5 lb/ft 100071563 (97.0 mm)
5 in., 23 lb/ft 85
(698.40257)
100071564
90
(698.40258)

Section 3b–Champ® IV Packers with Parts Lists Page 10 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

3.06" OD
(77.7 mm) 2 3/8" - 8 round
EUE tubing thread
16
1 4 10
6.00"
(152.4 mm)
3.75" OD
2 3/16" - 8 stub (95.3 mm) 39
Acme thread

30 1.00" 28 17
(25.4 mm) 3 3/8" - 6 stub Acme
1.80" ID thread - left-hand
3.20" (45.7 mm)
(81.3 mm)
travel 2.24" OD 2 4.18" OD 51 1
(56.9 mm) (106.2 mm)
31 4.31" OD
(109.5 mm)
50 18
7.25"
30 (184.2 mm)
4.18" OD 51 1
(106.2 mm)

3
32 35
11.92"
(302.8 mm) 4 5 19 29
7 3.50" 35
6 (88.9 mm)
3 3/8" - 6 stub
3 Acme thread
32 20
4.18" OD
(106.2 mm) 2 11/16" - 8 stub
4 5 Acme thread
4.31" OD
(109.5 mm) 2 5/32" - 8 stub
Acme thread
21

34
8 4.18" OD
3 1/2" - 10 stub (106.2 mm)
93.63" Acme thread
(2378.2 mm) 33
40
2 5/32" - 8 stub 22
3.75" OD 5 Acme thread
(69.3 mm) 23
10
3.365" OD
(85.5 mm) 4.06" OD
34 (103.1 mm) 52 5
2.736" ID 40
(69.5 mm) 2 5/32" - 8 stub 24
41
Acme thread
35
16.50"
11 2 7/8" - 8 stub
(419.1 mm) 25 2
Acme thread 6
12
2.72"
(69.1 mm) 13 3.70" OD
travel (94.0 mm)

36
2.617" OD
(66.5 mm) 37
33 27 3

3 1/2" - 8 stub
Acme thread
26 8

14 3 7/16" - 10 UNS
3.00" thread
(76.2 mm) 4.07" OD
(103.4 mm) 53

3 7/16" - 6 stub j-slot


Acme thread 54

30
38
10.18" 2 3/16" - 8 stub
6.00"
(258.6 mm) Acme thread
(152.4mm)
15
1.80" ID 1 4 10
(45.7 mm)
2 3/8" - 8 round
3.06" OD EUE tubing thread
(77.7 mm)

Champ® IV Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
2.093 3.441

SAP No.: N/A


(698.40460)
Approx. shipping weight: 140 lb Champ® IV Packer Maximum OD: (slip expansion less button height)
Nominal casing ID range: 5 in., 11.5 to 15 lb/ft Hyd. slips extended—4.689 in. (119.1 mm)
4.408 to 4.560 in. (111.962 to 115.82) Mech. slips extended—4.568 in. (116.0 mm)

September 14, 2001 Page 11 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: N/A


(698.40460)
Champ® IV Packer
5 in., 11.5 to 15 lb/ft

Parts List—N/A (698.40460)


Part Number Number
# Description
SAP (Legacy) Required
1 100071536 (698.40201) 2 Top adapter
2 100071556 (698.40244) 1 Splined mandrel
3 100003940 (695.08127) 12 Inconel slip-insert bolt
4 100009542 (696.49718) 16 Inner retractor spring
5 100009541 (696.49716) 16 Outer retractor spring
6 100012496 (696.49717) 8 Hydraulic hold-down slip
7 100012495 (696.49715) 4 Hydraulic slip holding-strap
8 100071566 (698.40261) 1 Hydraulic slip-body
9 100071559 (698.40247) 1 Upper slotted body
10 100071558 (698.40246) 1 Floating piston
11 100071557 (698.40245) 1 Balancing coupling
12 100071561 (698.40249) 1 Ported mandrel
13 100071605 (698.40354) 1 Bypass mandrel
14 100071560 (698.40248) 1 Sealing coupling
15 100071541 (698.40211) 1 Upper shoe
16 100071549 (698.40233) 1 Packer mandrel
17 N/A (698.40262) 1 Top backup ring
18 100071565 (698.40259) 1 Spacer ring
19 N/A (698.40331) 1 Lower shoe (not shown)
20 N/A (698.40352) 1 Mechanical slip-body
21 N/A (698.40335) 1 Lug mandrel
22 100004009 (696.52025) 6 Slip retainer bolt
23 100070053 (696.52720) 6 Carbide mechanical slip
24 000013470 (696.52623) 1 Split-ring collar
25 100070046 (696.52632) 1 Drag-block sleeve
26 100012573 (697.57120) 4 Drag block—No. 20
27 100004073 (697.57123) 16 Inconel drag-block spring—No. 23
28 N/A (698.40282) 1 Top backup-ring (not shown)
29 N/A (698.40349) 1 Lower shoe
30 100001999 (70.34025) 3 O-ring
31 100003916 (600.01004) 1 Rod-wiper ring
32 100001927 (70.33918) 8 O-ring
33 100002006 (70.34032) 3 O-ring
34 100001897 (70.33638) 3 O-ring
35 100002003 (70.34029) 4 O-ring
36 100064401 (600.00026) 2 Backup seal
37 100001963 (70.33976) 1 O-ring
38 100001965 (70.33978) 1 O-ring
39 100001964 (70.33977) 2 O-ring
40 100064605 (600.00450) 3 Backup seal
41 100064604 (600.00449) 2 Backup seal
50 100064689 (600.00620) 2 Backup seal
51 1 2 Packer element
52 100002166 (70.43363) 3 Split-ring screw
53 100008284 (696.52719) 1 Drag-block keeper
54 100002164 (70.43298) 1 Drag-block keeper screw

The tables for N/A (698.40460) are continued on the following page.

Section 3b–Champ® IV Packers with Parts Lists Page 12 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: N/A


(698.40460)
Champ® IV Packer
5 in., 11.5 to 15 lb/ft

The tables for N/A (698.40460) are continued from the Data for Steel Components of New Toolsa
previous page. Tensile strength (lb) 71,200
Burst (psi) 10,000
# Notes—N/A (698.40460) Collapse (psi) 8,500
Packer rings are not included with the assembly. See Bull plug burst (psi) 10,000
1
the table below for part numbers. Bull plug collapse (psi) 8,500
Optional drag-block sleeve with straight J-slot: a
2 The data listed above is valid only for new tools, direct from
100070047 (696.52633)
the manufacturing facility.
Optional steel drag-block spring: 100070519
3
(697.57122)
Differential Pressure Ratinga (psi)
Optional adapter—2 7/8-in. 8-rd EUE tubing thread:
Temperature (°F)
4 100071586 (698.40296) Size (in.)
This part has a 3.80-in. (96.5-mm) OD and a 6.50-in. 180 250 325 400
(165.1-mm) length. 4 1/2 to 5 1/2 8,400 8,400 8,400 8,000
Cap screws 100002166 (70.43363) (three required) aThis data is based on actual field experience, as well as
5 are included with the split-ring collar 000013470
lab testing. Well conditions may vary. Use this information
(696.52623).
only as a guideline.
Keeper ring 100008284 (696.52719) (one required)
and screw 100002164 (70.43298) (one required) are
included with drag-block sleeve 100070046
6
(696.52632). These items are also included with the
optional straight J-slot drag-block sleeve 100070047
(696.52633).
Drag blocks 1000070520 (697.57124) may be used
8
when the tool is run in 5-in., 11.5-lb/ft casing.
10 Optional 2 3/8-in. 8-rd pin thread: N/A (696.40355)

1 Packer Rings—N/A (698.40460)


(Two-Ring Element)
Casing Size Packer Ring
Duro OD
and Weight (2 Required)
100071567
60
(698.40267)
100071568
75
5 in. (698.40268) 4.13 in.
11.5 to 15 lb/ft 101000612 (104.9 mm)
85
(698.40269)
100007881
90
(698.40275)

September 14, 2001 Page 13 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

3.06" OD 2 3/8" - 8 round


(77.7 mm) EUE tubing thread
16
6.00"
(152.4 mm) 1 4 10

2 3/16" - 8 stub
Acme thread 37

1.00" 17
28 (24.5 mm)
3 3/8" - 6 stub Acme
1.80" ID - left-hand thread
(45.72 mm) 3.98" OD
3.20" 2 (101.1 mm)
(81.3 mm) 49 1
2.240" OD
(45.7 mm)
7.25"
29 (184.2 mm) 18
3.98" OD 48
(101.1 mm)
28
8 49 1

3
30 33
11.92" 19
(302.8 mm) 4
3.50"
5 (88.9 mm) 33
6 3 3/8" - 6 stub
Acme thread
7

3.98" OD 2 11/16" - 8 stub


(101.1 mm) Acme thread
20
2 3/32" - 8 stub
Acme thread
32
3 1/2" - 10 stub
3.75" OD
Acme thread
(95.3 mm) 21
92.72"
(2355.1 mm)
23
31
38 2 5/32" - 8 stub 22
3.365" OD Acme thread
(85.5 mm) 9
10 2 7/8" - 8 stub
32 Acme thread
16.50" 50
(419.1 mm) 38
24 5
2.736" ID
39
(69.5 mm)
33
25 2 6
11
3.70" OD
12 (94.0 mm)
2.72" 13
(69.1 mm) travel
3.70" OD
(94.0 mm)
2.617" OD
34 26
(66.5 mm)
35
34 27 3
j-slot
31
3 1/2" - 8 stub
Acme thread
51
3.00"
(76.2 mm) 14 52
3 7/16" - 10 UNS
thread

28
3 7/16" - 6 stub
10.18" Acme thread 2 3/16" - 6 stub
(258.6 mm) 6.00" Acme thread
36 (152.4 mm)
3.75" OD 1 4 10
(95.3 mm) 15 1.80" ID
(45.7 mm)

2 3/8" - 8 round
3.06" OD
EUE tubing thread
(77.7 mm)

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
2.093 3.441

SAP No.: 100071647


Approx. shipping weight: 150 lb
(698.40470)
Maximum OD: (slip expansion less button height)
Nominal casing ID range: Champ® IV Packer
Hyd. slips extended—4.496 in. (114.2 mm)
4.156 to 4.276 in. (105.56 to 108.61 mm) 5 in., 21 lb/ft Mech. slips extended—4.415 in. (112.1 mm)

Section 3b–Champ® IV Packers with Parts Lists Page 14 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: 100071647


(698.40470)
Champ® IV Packer

Parts List—100071647 (698.40470)


Part Number Number
# Description
SAP (Legacy) Required
1 100071536 (698.40201) 2 Top adapter
2 100071556 (698.40244) 1 Splined mandrel
3 100003940 (695.08127) 9 Inconel slip-insert bolt
4 100009542 (696.49718) 12 Inner retractor spring
5 100009541 (696.49716) 12 Outer retractor spring
6 100012496 (696.49717) 6 Round hydraulic hold-down slip
7 100012495 (696.49715) 3 Hydraulic slip holding-strap
8 100071569 (698.40271) 1 Hydraulic slip-body
9 100071559 (698.40247) 1 Upper body
10 100071558 (698.40246) 1 Floating piston
11 100071557 (698.40245) 1 Balancing coupling
12 100071561 (698.40249) 1 Ported mandrel
13 100071605 (698.40354) 1 Bypass mandrel
14 100071560 (698.40248) 1 Sealing coupling
15 100071541 (698.40211) 1 Upper shoe
16 100071549 (698.40233) 1 Packer mandrel
17 100071570 (698.40272) 1 Top backup ring
18 100071571 (698.40274) 1 Spacer ring
19 100071587 (698.40297) 1 Lower shoe
20 100071604 (698.40353) 1 Mechanical slip-body
21 100071588 (698.40298) 1 J-slot lug mandrel
22 100004003 (696.51025) 4 Slip retainer bolt
23 100070053 (696.52720) 4 Mechanical slip
24 100012503 (696.51623) 1 Split-ring collar
25 100070016 (696.51732) 1 Drag-block sleeve
26 100012573 (697.57120) 4 Drag block—No. 20
27 100004073 (697.57123) 16 Inconel drag-block spring—No. 23
28 100001999 (70.34025) 3 O-ring
29 100003916 (600.01004) 1 Rod-wiper ring
30 100001927 (70.33918) 6 O-ring
31 100002006 (70.34032) 3 O-ring
32 100001897 (70.33638) 3 O-ring
33 100002003 (70.34029) 4 O-ring
34 100064401 (600.00026) 2 Backup seal
35 100001963 (70.33976) 1 O-ring
36 100001965 (70.33978) 1 O-ring
37 100001964 (70.33977) 2 O-ring
38 100064605 (600.00450) 3 Backup seal
39 100064604 (600.00449) 2 Backup seal
48 100064689 (600.00620) 2 Backup seal
49 1 2 Packer element
50 100002165 (70.43351) 2 Split-ring screw
51 100007780 (70.43296) 1 Drag-block keeper screw
52 100012506 (696.51744) 1 Keeper ring

The tables for 100071647 (698.40470) are continued on the following page.

September 14, 2001 Page 15 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: 100071647


(698.40470)
Champ® IV Packer
5 in., 21 lb/ft
The tables for 100071647 (698.40470) are continued from the
previous page. Data for Steel Components of New Toolsa
Tensile strength (lb) 71,200
# Notes—100071647 (698.40470) Burst (psi) 10,000
Collapse (psi) 8,500
Packer rings are not included with the assembly. See
1 Bull plug burst (psi) 10,000
the table below for part numbers.
Optional drag-block sleeve with straight J-slot: N/A Bull plug collapse (psi) 8,500
2 aThe
(696.51733) data listed above is valid only for new tools, direct
Optional steel drag-block spring: 100070519 from the manufacturing facility.
3
(697.57122)
Optional adapter—2 7/8-in. 8-rd EUE tubing thread: Differential Pressure Ratinga (psi)
4 100071586 (698.40296) Temperature (°F)
This item has a 3.80-in. (96.5-mm) OD and a Size (in.)
180 250 325 400
6.50-in. (165.1-mm) length.
1
4 /2 to 5 1 8,400 8,400 8,400 8,000
Cap screws 100002165 (70.43351) (two required) /2
5 are included with split-ring collar 100012503 aThis data is based on actual field experience, as well as
(696.51623). lab testing. Well conditions may vary. Use this information
Keeper ring 100012506 (696.51744) and screw only as a guideline.
100007780 (70.43296) (1 each) are included with
6 drag-block sleeve 100070016 (696.51732). These
items are also included with the optional straight J-
slot drag-block sleeve N/A (696.51733).
10 Optional 2 3/8-in. 8-rd pin thread: N/A (696.40354)

1 Packer Rings—100071647 (698.40470)

Casing Size Packer Ring


Duro OD
and Weight (2 Required)
100071572
60
(698.40277)
100071573
75
5 in. (698.40278) 3.93 in.
18 to 21 lb/ft 100071574 (99.8 mm)
85
(698.40279)
100071578
90
(698.40285)

Section 3b–Champ® IV Packers with Parts Lists Page 16 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

3.15" OD 2 3/8" - 8 round


(80.0 mm) EUE tubing thread
6.50"
1 7 15
(165.1 mm)

2.00" ID 26
35
(50.8 mm)
1.25" 16
2 1/2" - 8 UNS thread (31.8 mm)
4 1/8" - 8 UNS
4.55" OD thread - left-hand
2 (115.6 mm)
42 1
4.47"
(113.5 mm)
7.78"
(197.6 mm)
2.547" OD
(64.7 mm) 42 1

40

41
42 1
4.570" OD 27
(116.1 mm) 3
35
4 17
7 4.55" OD
(115.6 mm) 4 1/8" - 6 stub
12.58" Acme thread
(319.5 mm) 5
6
4
28 18
5
6 2 7/16" - 6 stub
Acme thread
4
32
90.46"
(2297.7 mm) 19

20 2
29
43
8
4 1/16" - 6 stub Acme thread
37 21 3
36
2.963" OD
(75.3 mm) 31
30 22 4 5
9
30 23
2 9/16" - 6 stub
10 Acme thread
26
3.895" ID
(98.9 mm)
32
2 7/16" - 6 stub
16.90" 11 Acme thread 24
(429.3 mm)
25 6
3 9/16" - 6 stub
Acme thread
33

12
4 1/8" - 10 UNS thread
2.24" j-slot
(56.9 mm)
34 2 1/2" - 8 UN thread
30
34
26
29

4 1/16" - 6 stub Acme thread


3.15" OD
1
9.87" 13 (80.0 mm)
(250.7 mm)
2 3/8" - 8 round
EUE tubing thread
14

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
2.027 5.015

SAP No: 100071637


Approx. shipping weight: 205 lb (698.40420) Maximum OD: (slip expansion less button height)
Nominal casing ID range: Champ® IV Packer Hyd. slips extended—5.065 in. (128.6 mm)
4.778 to 5.044 in. (121.36 to 128.12 mm) 5 1/2 in., 13 to 20 lb/ft Mech. slips extended—5.033 in. (127.8 mm)

September 14, 2001 Page 17 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No: 100071637


(698.40420)
Champ® IV Packer
5 1/2 in., 13 to 20 lb/ft

Parts List—100071637 (698.40420)


Part Number Number
# Description
SAP (Legacy) Required
1 100071602 (698.40341) 2 Top coupling
2 100071603 (698.40342) 1 Splined mandrel
3 100071590 (698.40306) 1 Piston-type hydraulic hold-down body
4 100003940 (695.08127) 9 Inconel slip-insert bolt
5 100009399 (698.40303) 12 Slip retractor spring
6 100012529 (696.53709) 6 Round hydraulic hold-down slip
7 100012533 (696.53736) 3 Slip holding strap
8 100071591 (698.40307) 1 Balancing mandrel
9 100071592 (698.40308) 1 Floating piston
10 100071614 (698.40366) 1 Balancing coupling
11 100071613 (698.40365) 1 Upper body
12 100071615 (698.40367) 1 Ported housing
13 100071597 (698.40318) 1 Upper shoe
14 100004099 (698.40361) 1 Bypass mandrel
15 100071599 (698.40321) 1 Packer mandrel
16 100071598 (698.40319) 1 Backup ring
17 100071612 (698.40364) 1 Lower shoe
18 100071610 (698.40362) 1 Mechanical slip-body
19 100004014 (696.53025) 6 Slip retainer bolt
20 100012532 (696.53724) 6 Carbide mechanical slip
21 100012524 (696.53623) 1 Split-ring collar
22 100070084 (696.53632) 1 Drag-block sleeve
23 100071611 (698.40363) 1 J-slot mandrel
24 100012573 (697.57120) 4 Drag block—No. 20
25 100004073 (697.57123) 16 Inconel drag-block spring—No. 23
26 100015376 (70.34026) 3 O-ring
27 100001962 (70.33975) 1 O-ring
28 100001994 (70.34020) 6 O-ring
29 100001972 (70.33985) 2 O-ring
30 100001966 (70.33979) 3 O-ring
31 100001970 (70.33983) 1 O-ring
32 100001999 (70.34025) 2 O-ring
33 100002006 (70.34032) 1 O-ring
34 100064616 (600.00467) 2 Backup seal
35 100001968 (70.33981) 3 O-ring
36 100064613 (600.00464) 2 Backup seal
37 100064614 (600.00465) 2 Backup seal
40 100064736 (600.01022) 1 Rod-wiper ring
41 100064688 (600.00619) 2 Backup seal
42 1 See table Packer element
43 100015036 (70.43372) 3 Split-ring screw

Tables for 100071637 (698.40420) are continued on the following page.

Section 3b–Champ® IV Packers with Parts Lists Page 18 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No: 100071637


(698.40420)
Champ® IV Packer
5 1/2 in., 13 to 20 lb/ft

The tables for 100071637 (698.40420) are continued


Data for Steel Components of New Toolsa
from the previous page.
Tensile strength (lb) 88,900
Burst (psi) 7,000
# Notes—100071637 (698.40420)
Collapse (psi) 11,400
Packer rings are not included with the assembly. See Bull plug burst (psi) 7,000
1
the table below for part numbers. Bull plug collapse (psi) 9,300
2 Mechanical slips with steel wickers: N/A (696.53021)
aThe data listed above is valid only for new tools, direct
Cap screws 100015036 (70.43372) (three required) are
3 from the manufacturing facility.
included with split-ring collar 100012524 (696.53623).
Retainer ring 100070083 (696.53631) (one required),
keeper ring 100012527 (696.53704) (one required),
Differential Pressure Ratinga (psi)
and hex screw 100002164 (70.43298) (one required)
4 are included with drag-block sleeve 100070084 Temperature (°F)
Size (in.)
(696.53632). These items are also included with the 180 250 325 400
optional straight J-slot drag-block sleeve 100070086 4 1/ to 5 1/ 8,400 8,400 8,400 8,000
2 2
(696.53633). a
Optional straight J-slot drag-block sleeve: 100070086 This data is based on actual field experience, as well as
5 lab testing. Well conditions may vary. Use this information
(696.53633)
Optional steel drag-block springs: 100070519 only as a guideline.
6
(697.57122)
7 Optional male handling sub: N/A (696.53037)
Torque the inner mandrel threads to 800 to 1,200 ft/lb
8
torque.

1 Packer Rings—100071637 (698.40420)


Packer Rings
Casing Size
End Center Duro OD
and Weight
(2 Required) (1 Required)
N/A
— 60
(698.40322)
100071600 100009796
75 4.50 in.
5 1/2 in. (698.40325) (698.40323)
(114.3
13 to 20 lb/ft 100004097 100004096 85 mm)
(698.40326) (698.40324)
100004098
— 90
(698.40327)

September 14, 2001 Page 19 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

3.06" OD 2 3/8" - 8 round


(77.7 mm) EUE tubing thread
15
1
6.00"
(152.4 mm)
2 3/16" - 8 stub
Acme thread 37
1.38" 16
28 (35.1 mm)
1.80" ID 3 3/8" - 6 stub Acme
(45.72 mm) thread - left-hand
3.20" 4.40" OD
(81.3 mm) 2 (111.8 mm)
2.24" OD 42 43 44 45 1
(56.9 mm)
29
7.25"
48 (184.2 mm) 17
4.38" OD 28
(111.3 mm)
42 43 44 45 1

3
30
33
4
3.50"
11.92" 5 (88.9 mm)
(302.8 mm)
3 4.40" OD 18
(111.8 mm)
30 3 3/8" - 6 stub
4 Acme thread
5 19
2 11/16" - 8 stub
6
Acme thread
3
2 5/32" - 8 stub
7 Acme thread
20
92.45" 32
3 1/2" - 10 stub
(2348.23 mm)
Acme thread
3.75" OD
(95.3 mm)
31

38 21
2 5/32" - 8 stub
8 Acme thread 22
3.365" ID 9
(85.5 mm) 32 49
38
2 5/32" - 8 stub 23
2.736" OD 39 Acme thread 4.06" OD
(69.5 mm) (103.1 mm)
33 2 7/8" - 8 stub
24 2 5
16.50" 10 Acme thread
(419.1 mm)
11
2.72"
(69.1 mm) travel
12

25
34
2.617" OD
35
(66.5 mm) 26 3
31
3 1/2" - 8 stub
Acme thread
3.00"
(76.2 mm) 50
4.25" OD
13 3 7/16" - 10 UNS
(108.0 mm)
j-slot thread
51
3 7/16" - 6 stub
9.80" Acme thread 28
(248.9 mm) 36 3.80" OD
(96.5 mm) 2 3/16" - 8 stub
14 6.50" Acme thread
(165.1 mm) 1.80" ID
(108.0 mm)
27

2 7/8" - 8 round
EUE tubing thread

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
2.093 3.441

SAP No.: 100071648


(698.40480)
Champ® IV Packer
Approx. shipping weight: 140 lb
Nominal casing ID range:
5 1/2 in., 20 to 23 lb/ft Maximum OD: (slip expansion less button height)
Hyd. slips extended—4.882 in. (124.0 mm)
4.670 to 4.778 in. (118.62 to 121.36 mm) Mech. slips extended—4.878 in. (123.9 mm)

Section 3b–Champ® IV Packers with Parts Lists Page 20 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: 100071648


(698.40480)
Champ® IV Packer
5 1/2 in., 20 to 23 lb/ft

Parts List—100071648 (698.40480)


Part Number Number
# Description
SAP (Legacy) Required
1 100071536 (698.40201) 1 Top adapter
2 100071556 (698.40244) 1 Splined mandrel
3 100004024 (696.53776) 9 Inconel slip-insert bolt
4 100012529 (696.53709) 6 Hydraulic hold-down slip
5 100009399 (698.40303) 12 Retractor spring
6 100012533 (696.53736) 3 Slip holding strap
7 100071585 (698.40295) 1 Hydraulic slip-body
8 100071559 (698.40247) 1 Upper body
9 100071558 (698.40246) 1 Floating piston
10 100071557 (698.40245) 1 Balancing coupling
11 100071561 (698.40249) 1 Ported mandrel
12 100071605 (698.40354) 1 Bypass mandrel
13 100071560 (698.40248) 1 Sealing coupling
14 100071541 (698.40211) 1 Upper shoe
15 100071549 (698.40233) 1 Packer mandrel
16 100071584 (698.40294) 1 Top backup ring
17 100071582 (698.40291) 1 Spacer ring
18 100071575 (698.40283) 1 Lower shoe
19 100004093 (698.40292) 1 Mechanical slip-body
20 100071583 (698.40293) 1 J-slot lug mandrel
21 100004009 (696.52025) 6 Slip retainer bolt
22 100070092 (696.53720) 6 Mechanical slip
23 000013470 (696.52623) 1 Split-ring collar
24 100070036 (696.52172) 1 Drag-block sleeve
25 100012573 (697.57120) 4 Drag block—No. 25
Inconel drag-block spring—No.
26 100004073 (697.57123) 12
23
27 100071586 (698.40296) 1 Coupling
28 100001999 (70.34025) 3 O-ring
29 100003916 (600.01004) 1 Rod-wiper ring
30 100001994 (70.34020) 6 O-ring
31 100002006 (70.34032) 3 O-ring
32 100001897 (70.33638) 3 O-ring
33 100002003 (70.34029) 4 O-ring
34 100064401 (600.00026) 2 Backup seal
35 100001963 (70.33976) 1 O-ring
36 100001965 (70.33978) 1 O-ring
37 100001964 (70.33977) 2 O-ring
38 100064605 (600.00450) 3 Backup seal
39 100064604 (600.00449) 2 Backup seal
42 100004092 (698.40286) 1 Packer ring
43 100071581 (698.40289) 1 Packer ring
44 100071580 (698.40288) 1 Packer ring
45 100071579 (698.40287) 1 Packer ring
48 100064689 (600.00620) 2 Backup seal
49 100002166 (70.43363) 3 Split-ring screw
50 100070049 (696.52679) 1 Drag-block keeper
51 100002164 (70.43298) 1 Drag-block keeper screw

Tables for 100071648 (698.40480) are continued on the following page.

September 14, 2001 Page 21 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: 100071648


(698.40480)
Champ® IV Packer
5 1/2 in., 20 to 23 lb/ft

The tables for 100071648 (698.40480) are continued Data for Steel Components of New Toolsa
from the previous page. Tensile strength (lb) 71,200
Burst (psi) 10,000
# Notes—100071648 (698.40480) Collapse 8,500
Packer rings are not included with the assembly. See Bull plug burst (psi) 10,000
1
the table below for part numbers and sizes. Bull plug collapse (psi) 8,500
Optional drag-block sleeve with straight J-slot: a
2 The data listed above is valid only for new tools, direct from
100070037 (696.52173)
the manufacturing facility.
Optional steel drag-block spring: 100070519
3
(697.57122)
Cap screws 100002166 (70.43363) (three required) Differential Pressure Ratinga (psi)
4 are included with the split-ring collar 000013470 Temperature (°F)
Size (in.)
(696.52623). 180 250 325 400
Keeper ring 100070049 (696.52679) (one required) 1/ 1/
4 to 5 2
2 8,400 8,400 8,400 8,000
and screw 100002164 (70.43298) (one required) are
aThis data is based on actual field experience, as well as
included with the drag-block sleeve 100070036
5 lab testing. Well conditions may vary. Use this information
(696.52172). These items are also included with the
optional straight J-slot drag-block sleeve 100070037 only as a guideline.
(696.52173).

1 Packer Rings—100071648 (698.40480)


Casing Size Packer Ring
Duro OD
and Weight (2 Required)
100071579
60
(698.40287)
100071580
75
5 1/2 in. (698.40288) 4.32 in.
20 to 23 lb/ft 100071581 (109.7 mm)
85
(698.40289)
100004092
90
(698.40286)

Section 3b–Champ® IV Packers with Parts Lists Page 22 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

3.06" OD 2 3/8" - EUE 8 round


(77.7 mm) tubing thread
6.00"
1 11
(152.4 mm)

2 3/16" - 8 Stub
1.80" OD Acme - 3G
(45.72 mm) 33
3.50" 41
(88.9 mm)
3.20" 2.24" OD 18
(81.3 mm) (56.90 mm) 2
19
34

35
4.38" OD 33 5.88" 20
(111.25 mm) (149.4 mm)
39
3
36
11.92" 4
(302.8 mm)
2.18"
21
5 (55.4 mm)
22
4.06" OD
6 2.87" 0.05" (103.13 mm)
23 3
(72.9 mm) (1.27 mm)
58

7 24

3-1/2" - 10 Stub
Acme - 3G 11.14"
3.75" OD (283.0 mm)
(95.25 mm)
37
38 25
8
9 26 2 9
114.6"
3.365" ID 39
(2910.84 mm) 16.50" (85.47 mm)
(419.1 mm) 38
2.736" OD 40
28
(69.49 mm) 4.25" OD
41 (107.95 mm) 27 8

10
11 4.40" OD
(111.8 mm)
6.18"
12 (157.0 mm) 1.80" ID
(45.72 mm)
2.617" DIA
42
(66.47 mm)
43
j-slot
37

3-1/2" - 8 Stub
Acme - 3G 4.34" OD 29
(110.2 mm)
3.00" 30 8
(76.2 mm) 13
5.16" OD
Extended
(131.06 mm) 26 2 10
3-7/16" - 6 Stub
Acme - 3G 4.216" OD
Fully Collapsed 31
44 (107.09 mm)
9.80"
(248.92 mm) 29
30 8
14

15
32

45 4.40" OD
(111.8 mm)
1.38" 4.40" OD
16
(35.1 mm) (111.8 mm)
10.10" 50
(256.5 mm)

7.25" 46 47 48 49 1
(184.2 mm)

17
51
43
46 47 48 49 1
4.50"
4.40" OD (114.3 mm) 2 7/8" - CAS
(111.8 mm) Tool Joint Thread

41

Champ® IV
Mandrel OD (in.) Mandrel OD Area (in.2)
2.093 3.441
Packer Mandrel OD Areas

SAP No.: N/A


(698.40485)
Champ® IV Packer with Liner Lock
Approx. shipping weight: 175 lb 5 1/2 in., 20 to 23 lb/ft Maximum OD: (slip expansion less button height)
Nominal casing ID range: Hyd. slips extended—4.882 in. (124.0 mm)
4.670 to 4.778 in. (118.62 to 121.36 mm) Mech. slips extended—4.878 in. (123.9 mm)

September 14, 2001 Page 23 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: N/A


(698.40485)
Champ® IV Packer with Liner Lock
5 1/2 in., 20 to 23 lb/ft

Parts List—N/A (698.40485)


Part Number Number
# Description
SAP (Legacy) Required
1 100071536 (698.40201) 1 Top adapter
2 N/A (698.40214) 1 Splined mandrel
3 100004024 (696.53776) 9 Inconel slip-insert bolt
4 100012529 (696.53709) 6 Round hydraulic hold-down slip
5 100009399 (698.40303) 12 Retractor spring
6 100012533 (696.53736) 3 Slip holding strap
7 100071585 (698.40295) 1 Hydraulic slip-body
8 100071559 (698.40247) 1 Upper slotted body
9 100071558 (698.40246) 1 Floating piston
10 100071557 (698.40245) 1 Balancing coupling
11 100071561 (698.40249) 1 Ported mandrel
12 100071605 (698.40354) 1 Bypass mandrel
13 100071560 (698.40248) 1 Sealing coupling
14 100071541 (698.40211) 1 Upper shoe
15 100071549 (698.40233) 1 Packer mandrel
16 100071584 (698.40294) 1 Top backup ring
17 100071582 (698.40291) 1 Spacer ring
18 100071575 (698.40283) 1 Lower shoe
19 100004093 (698.40292) 1 Mechanical slip-body
20 100071650 (698.40486) 1 Lower mandrel
21 100004009 (696.52025) 6 Slip retainer bolt
22 100070092 (696.53720) 6 Carbide mechanical slip
23 000013470 (696.52623) 1 Split-ring collar
24 100071651 (698.40487) 1 Drag-block sleeve
25 100012573 (697.57120) 4 Drag block—No. 20
26 100004073 (697.57123) 20 Inconel drag-block spring—No. 23
27 100069289 (695.08100) 4 Slip-insert bolt
28 100004072 (697.57121) 4 Drag-block keeper—No. 21
29 100071652 (698.40488) 2 Lock retainer ring
30 100070655 (698.40491) 8 Liner lock pin
31 100071646 (698.40468) 4 Liner lock
32 100071653 (698.40489) 1 Bottom adapter
33 100001999 (70.34025) 2 O-ring
34 N/A (600.00104) 1 Backup seal
35 100064689 600.00620 2 Backup seal
36 100001994 (70.34020) 6 O-ring
37 100002006 (70.34032)) 3 O-ring
38 100064605 600.00450 3 Backup seal
39 100001897 (70.33638) 3 O-ring
40 100064604 600.00449 2 Backup seal
41 100002003 (70.34029) 4 O-ring
42 100064401 (600.00026) 2 Backup seal
43 100001963 (70.33976) 2 O-ring
44 100001965 (70.33978) 1 O-ring
45 100001964 (70.33977) 2 O-ring
46 1 2 Packer ring

47 1 2 Packer ring

The parts list and tables for N/A (698.40485) are continued on the following page.

Section 3b–Champ® IV Packers with Parts Lists Page 24 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: N/A


(698.40485)
Champ® IV Packer with Liner Lock
5 1/2 in., 20 to 23 lb/ft
The parts list and tables for N/A (698.40485) are
1 Packer Rings—698.40485
continued from the previous page.
Casing Size Packer Ring
Duro OD
Parts List—N/A (698.40485) and Weight (2 Required)
Part Number 100071579
Number 60
Description (698.40287)
# SAP (Legacy) Required 100071580
75
5 1/2 in. (698.40288) 4.32 in.
48 1 2 Packer ring 100071581 (109.7 mm)
20 to 23 lb/ft 85
49 1 2 Packer ring (698.40289)
100004092
50 100001961 (70.33974) 1 O-ring 90
51 100064391 (600.00008) 2 Backup seal (698.40286)
58 100002166 (70.43363) 3 Split-ring screw
Differential Pressure Ratinga (psi)
Temperature (°F)
# Notes—N/A (698.40485) Size (in.)
180 250 325 400
Packer rings are not included with the assembly. See 1 1
1 4 /2 to 5 /2 8,400 8,400 8,400 8,000
the table at right for part numbers.
Optional steel drag-block spring: 100070519 aThis data is based on actual field experience, as well as
2
(697.57122) lab testing. Well conditions may vary. Use this information
Cap screws 100002166 (70.43363) (three required) are only as a guideline.
3 included with the split-ring collar 000013470
(696.52623).
Optional medium-strength thread-locking adhesive:
8
100029225 (70.47691)
9 Use four springs per drag block.
10 Use two springs per lock.
Optional top adapter—2 7/8-in. 8-rd EUE tubing thread:
11
100071586 (698.40296)

September 14, 2001 Page 25 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

5.00" OD
(127.0 mm)

3 7/8" - 6 Stub Acme 8


special tool joint thread
9.38"
(238.3 mm) 1
30
1.25"
(31.8 mm) 9

23 5.25" OD 10 2
(133.4 mm)
7.41"
(188.2 mm)
11
2.00" ID 5.23" OD
(50.8 mm) 2 (132.8 mm)
3.50" 10 2
(88.9 mm)

24 1.96" 30
12.88" (49.8 mm) 12
(327.2 mm)
3
5.25" OD
13
(133.4 mm)

81.28"
(2064.5 mm)
23
25
25

14.16" 4 14
(359.7 mm)
15

34
26
4.84" OD 5.25" OD
31 (133.4 mm) 16
(122.9 mm)
5
17

27
28
27
29

6
9.87"
(250.7 mm)
18
7 j-slot
19

20
5.25" OD
(133.4 mm)
21

4.00" OD
(101.6 mm)
23

22 1

2 7/8" - 8 round
2.12" EUE tubing thread
(53.8 mm)

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
2.027 5.015

SAP No.: N/A


(698.40390)
Champ® IV
Approx. shipping weight: 218 lb
Nominal casing ID range:
Retrievable Testing Packer
Maximum OD: (slip expansion less button height)
6 5/8 in.—5.675 to 5.791 in. (144.14 to 147.09 mm) 6 5/8 in., 28 to 32 lb/ft
Hyd. slips extended: N/A
7 in.—5.540 to 5.820 in. (140.71 to 147.83 mm) 7 in., 41 to 49.5 lb/ft Mech. slips extended: 5.867 in (149.0 mm)

Section 3b–Champ® IV Packers with Parts Lists Page 26 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: N/A


(698.40390)
®
Champ IV Retrievable Testing Packer
6 5/8 in., 28 to 32 lb/ft
7 in., 41 to 49.5 lb/ft

Parts List—N/A (698.40390)


Part Number Number
# Description
SAP (Legacy) Required
1 100071632 (698.40410) 1 Top adapter
2 100071631 (698.40409) 1 Upper mandrel
3 100071630 (698.40408) 1 Cap
4 100071628 (698.40406) 1 Lug coupling
5 100071629 (698.40407) 1 Splined body
6 100071633 (698.40413) 1 Upper shoe
7 100004099 (698.40361) 1 Bypass mandrel
8 100071599 (698.40321) 1 Packer element mandrel
9 100071620 (698.40395) 1 Backup ring
10 100071621 (698.40396) 2 Packer ring
11 100071622 (698.40397) 1 Spacer ring
12 100071623 (698.40398) 1 Lower shoe
13 100071636 (698.40416) 1 Mechanical slip-body
14 100070114 (696.55025) 6 Slip retainer bolt
15 100070113 (696.55020) 6 Carbide mechanical slip
16 100071635 (698.40415) 1 Split-ring collar
17 100070084 (696.53632) 1 Drag-block sleeve
18 100004073 (697.57123) 16 Inconel drag-block spring—No. 23
19 100070534 (697.57168) 4 Drag block—No. 67
20 100012527 (696.53704) 1 Drag-block keeper ring
21 100071627 (698.40403) 1 Lug mandrel
22 100071625 (698.40401) 1 Bottom coupling
23 100015376 (70.34026) 3 O-ring
24 100001962 (70.33975) 1 O-ring
25 100001999 (70.34025) 2 O-ring
26 100002006 (70.34032) 1 O-ring
27 100003911 (600.00146) 2 Backup seal
28 100001966 (70.33979) 1 O-ring
29 100001972 70.33985 1 O-ring
30 100001968 (70.33981) 3 O-ring
31 100071615 (698.40367) 1 Ported housing
34 100002166 (70.43363) 3 Split-ring screw

The tables for N/A (698.40390) are continued on the following page.

September 14, 2001 Page 27 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: N/A


(698.40390)
Champ® IV Retrievable Testing Packer
6 5/8 in., 28 to 32 lb/ft
7 in., 41 to 49.5 lb/ft
The tables for N/A (698.40390) are continued from the
Data for Steel Components of New Toolsa
previous page.
Tensile strength (lb) 88,800
Burst (psi) 12,100
# Notes—N/A (698.40390) Collapse (psi) 11,500
Packer rings are not included with the assembly. Bull plug burst (psi) 8,600
2
See the table below for part numbers. Bull plug collapse (psi) 9,300
Torque requirements for 3 7/8-in. 6-stub Acme aThe data listed above is valid only for new tools, direct from
3
thread: 800 to 1,200 ft/lb. the manufacturing facility.

1 Couplings—N/A (698.40390) Differential Pressure Ratinga (psi)


Temperature (°F)
Part Number End Connections Size (in.)
180 250 325 400
N/A
3 1/2-in. API IF (pin) 7 to 7 5/ 10,000 10,000 10,000 10,000
(698.40393) 8
N/A aThis data is based on actual field experience, as well as
3 1/2-in. API IF (box)
(698.40392) lab testing. Well conditions may vary. Use this information
100071626 only as a guideline.
2 7/8-in. 8-rd EUE (box)
(698.40402)

2 Packer Rings—N/A (698.40390)

Casing Size Packer Ring


Duro OD
and Weight (2 Required)
7 in. N/A
50
41 to 49.5 lb/ft (698.40405)
N/A 5.23 in.
75
6 5/8 in. (698.40404) (132.8 mm)
28 to 32 lb/ft 100071621
85
(698.40396)

Section 3b–Champ® IV Packers with Parts Lists Page 28 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

2 7/8" - 8 round EUE


tubing thread 9.87" 15
(250.7 mm)

6.50" 1 1 5.25" OD
(165.1 mm) (133.4 mm)
30 39
4.00" OD 1.25" 4 1/8" 8 UNS
(101.6 mm) (31.75 mm) 16 thread - left-hand
2 1/2" - 8 UN thread

45 2
2.00" ID 3.20" OD
(50.8 mm) (81.3 mm)
4.52" 2
(114.8 mm) 18
7.40"
2.55" OD 17 (188.0 mm)
(64.8 mm)
31
45 2
5.23" OD
44 (132.8 mm)
5.25" OD
(133.4 mm)
39
1.96"
4 (49.8 mm) 19
4 3/4" 6 stub
3 Acme thread
20
5.25" OD
(133.4 mm) 3 1/8" 6 stub
32
Acme thread
12.53"
(318.3 mm)
5
2 7/16" 6 stub
Acme thread
6 36

7
22

33
21
4 1/16" 6 stub Acme thread
8 46
5.25" OD
9 (133.4 mm) 24
2.958" OD
(75.1 mm) 40
23
3.895" ID 34
(98.9 mm) 2 9/16" 6 stub
35 Acme thread
41
25
16.90" 30
(429.3 mm)
36
10

91.42"
(2322.1 mm) 26

27
37

12

11 4.55" OD 28
4.84" OD
(122.9 mm) (115.6 mm) 4 1/8" round thread
j-slot

38
2 7/16" 6 stub
35 Acme thread
33 3" 6 stub 4.00" OD
2.96" OD 2 1/2" 8 UN thread
(75.2 mm) Acme thread (101.6 mm)

13 4 1/16" 6 stub 30
Acme thread

14 29 1

2 7/8" - 8 round
2.12" EUE tubing thread
(53.8 mm)

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
2.027 5.015

SAP No.: 100071624


(698.40400)
Approx. shipping weight: 250 lb Champ® IV Packer
Nominal casing ID range: 6 5/8 in., 28 to 32 lb/ft Maximum OD: (slip expansion less button height)
6 5/8 in.—5.675 to 5.791 in. (144.14 to 147.09 mm) 7 in., 41 to 49.5 lb/ft Hyd. slips extended—6.095 in. (154.8 mm)
7 in.—5.540 to 5.820 in. (140.71 to 147.83 mm) Mech. slips extended—5.867 in (149.0 mm)

September 14, 2001 Page 29 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: 100071624


(698.40400)
Champ® IV Packer
6 5/8 in., 28 to 32 lb/ft
7 in., 41 to 49.5 lb/ft
Parts List—100071624 (698.40400)
Part Number Number
# Description
SAP (Legacy) Required
1 100071626 (698.40402) 1 Top coupling
2 100071603 (698.40342) 1 Splined mandrel
3 100004101 (698.40583) 3 Hydraulic slip holding-strap
4 100004102 (698.40584) 12 Hydraulic slip retractor spring
5 100012598 (698.40593) 6 Round hydraulic slip
6 100003943 (695.09127) 9 Inconel slip-insert bolt
7 100071619 (698.40394) 1 Hydraulic hold-down body
8 100071591 (698.40307) 1 Balancing mandrel
9 100071592 (698.40308) 1 Floating piston
10 100071614 (698.40366) 1 Balancing coupling—O-ring bypass seal
11 100071634 (698.40414) 1 Upper body—O-ring bypass seal
12 100071615 (698.40367) 1 Ported housing—O-ring bypass seal
13 100004099 (698.40361) 1 Bypass mandrel
14 100071633 (698.40413) 1 Upper shoe
15 100071599 (698.40321) 1 Packer element mandrel
16 100071620 (698.40395) 1 Backup ring
17 100064736 (600.01022) 1 Rod-wiper ring
18 100071622 (698.40397) 1 Spacer ring
19 100071623 (698.40398) 1 Lower shoe
20 100071636 (698.40416) 1 Mechanical slip-body
21 100070113 (696.55020) 6 Carbide mechanical slip
22 100070114 (696.55025) 6 Slip retainer bolt
23 100071627 (698.40403) 1 Lug mandrel
24 100071635 (698.40415) 1 Split-ring collar
25 100070084 (696.53632) 1 Drag-block sleeve
26 100004073 (697.57123) 16 Inconel drag-block spring
27 100070534 (697.57168) 4 Drag block
28 100012527 (696.53704) 1 Drag-block keeper ring
29 100071625 (698.40401) 1 Bottom coupling
30 100015376 (70.34026) 3 O-ring
31 100001962 (70.33975) 1 O-ring
32 100001959 (70.33972) 6 O-ring
33 100001972 (70.33985) 2 O-ring
34 100001970 (70.33983) 1 O-ring
35 100001966 (70.33979) 3 O-ring
36 100001999 (70.34025) 2 O-ring
37 100002006 (70.34032) 1 O-ring
38 100003911 (600.00146) 2 Backup seal
39 100001968 (70.33981) 3 O-ring
40 100064613 (600.00464) 2 Backup seal
41 100064614 (600.00465) 2 Backup seal
44 100064688 (600.00619) 2 Backup seal
45 2 See chart Packer element
46 100002166 (70.43363) 3 Split-ring screw

The tables for 100071624 (698.40400) are continued on the following page.

Section 3b–Champ® IV Packers with Parts Lists Page 30 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: 100071624


(698.40400)
Champ® IV Packer
6 5/8 in., 28 to 32 lb/ft
7 in., 41 to 49.5 lb/ft
The tables for 100071624 (698.40400) are continued Data for Steel Components of New Toolsa
from the previous page.
Tensile strength (lb) 88,800
Burst (psi) 12,100
# Notes—100071624 (698.40400)
Collapse (psi) 11,500
Optional bottom or top couplings are listed in the table Bull plug burst (psi) 8,600
1
below. Bull plug collapse (psi) 9,300
Packer rings not included with assembly. See the aThe data listed above
2 is valid only for new tools, direct from
table below.
Kit 100071618 (698.40391) converts this assembly to the manufacturing facility.
4 a Champ® Testing Packer. See the following page for
more information. Differential Pressure Ratinga (psi)
Temperature (°F)
Size (in.)
180 250 325 400
1 Couplings—100071624 (698.40400)
7 to 7 5/ 10,000 10,000 10,000 10,000
8
Part Number End Connectionsa a
This data is based on actual field experience, as well as lab
N/A
3 1/2-in. API IF (pin) testing. Well conditions may vary. Use this information only
(698.40393) as a guideline.
N/A
3 1/2-in. API IF (box)
(698.40392)
100071632 3 7/8-in. 6-stub Acme special tool-joint thread
(698.40410)(box)
aNote—Top and bottom couplings are interchangeable.

2 Packer Rings—100071624 (698.40400)


Casing Size Packer Ring
Duro OD
and Weight (2 Required)
N/A
7 in. 50
(698.40405)
41 to 49.5 lb/ft N/A 5.23 in.
75
6 5/8 in. (698.40404) (132.8 mm)
28 to 32 lb/ft 100071621
85
(698.40396)

September 14, 2001 Page 31 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

78.87"
(2003.30 mm)

5.25" OD
(133.35 mm)
81.28" 3.20" OD
(2064.5 mm) (81.28 mm)
5.23" OD
(132.84 mm)
2.65" ID
(67.31 mm)
3 7/8" CAS tool
6.70" joint thread
(170.18 mm)
1 5.25" OD
1
(133.35 mm)

5.00" OD 6
(127 mm)
20.30"
(515.62 mm)

2
2.00" Min ID
(50.8 mm)
21.07"
7
(535.18 mm) 4.84" OD
(122.94 mm) 3

6
8

2.31" OD 5
(58.67 mm)
11
2.65" ID 10
(67.31 mm)

2.96" ID 4.00" OD
(75.18 mm) (101.6 mm)

2.12" 2 7/8" - 8 round


(53.85 mm) EUE tubing thread

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
2.027 5.015

SAP No.: 100071618


(698.40391)
Kit Assembly
Champ® IV Retrievable Testing Packer
6 5/8 in., 28 to 32 lb/ft
7 in., 41 to 49.5 lb/ft

Section 3b–Champ® IV Packers with Parts Lists Page 32 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: 100071618


(698.40391)
Kit Assembly
Champ® IV Retrievable Testing Packer
6 5/8 in., 28 to 32 lb/ft
7 in., 41 to 49.5 lb/ft
Parts List—100071618 (698.40391)
# Notes—100071618 (698.40391)
Part Number Number
# Description 1 Available couplings are listed in the table below.
SAP (Legacy) Required
1 100071632 (698.40410) 1 Top adapter Torque requirements for 3 7/8-in. 6-stub Acme
2
2 100071631 (698.40409) 1 Upper mandrel thread: 800 to 1,200 ft/lb
3 100071630 (698.40408) 1 Cap
4 100071628 (698.40406) 1 Lug coupling
5 100071629 (698.40407) 1 Splined body 1
Couplings—100071618 (698.40391)
6 100015376 (70.34026) 2 O-ring
7 100001962 (70.33975) 1 O-ring Part Number End Connections
8 100001999 (70.34025) 1 O-ring N/A
3 1/2-in. API IF (pin)
9 100002006 (70.34032) 1 O-ring (698.40393)
10 100001966 (70.33979) 1 O-ring N/A
11 100003911 (600.00146) 2 Backup seal 3 1/2-in. API IF (box)
(698.40392)
100071626
2 7/8-in. 8-rd EUE (box)
(698.40402)
Differential Pressure Ratinga (psi) Note: Top and bottom couplings are interchangeable.
Temperature (°F)
Size (in.)
180 250 325 400
5
7 to 7 /8 10,000 10,000 10,000 10,000
a
This data is based on actual field experience, as well as lab
testing. Well conditions may vary. Use this information only
as a guideline.

September 14, 2001 Page 33 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

3.84" OD 7.27"
2 7/8" - EUE
(97.5 mm) (184.7 mm)
8 round tubing thread 15
6.32"
(160.5 mm) 1 5 16 2
1.50" 5 3/16" - 8N
(38.1 mm) 40 thread - left-hand
30
5.87" OD
2 15/16" - 6 stub (149.1 mm) 17 1
Acme thread

2.37" ID
(60.2 mm) 7.62" 18 1
5.43" 2 (193.5 mm)
(137.9 mm)
5.87" OD
(149.1 mm)
3.00" OD 17 1
(76.2 mm)
44 5" - 6 stub
1.50" 40 Acme thread
50 55 (38.1 mm)
19 2
31
20
3 5.65" OD
4.00" OD (143.5 mm)
(101.6 mm)

56
4
17.05"
(433.1 mm) 5
21
6
11.21" 7
(284.7 mm) 57
32
22
3 1/8" - 6 stub
23 Acme thread
5" - 6 stub Acme thread 5.65" OD
5.65" OD
(143.5 mm) (143.5 mm) 41

96.73" 2.37" ID
(2456.9 mm) (60.2 mm) 24

25 3

33
42 53
4
4.75" ID 5.65" OD 26
(120.7 mm) (143.5 mm)
30

8
j-slot
27 6
3.875" ID 43 54
(98.4 mm) 34 2 5/16" - 6 stub
Acme thread
42
3 1/4" - 8 stub 2.12" 2 7/8" - 8 round
24.12"
35 51 (53.8 mm) EUE tubing thread
(612.6 mm) Acme thread
36
9

10
5.00"
(127.0 mm)
travel
11

49
3.625" OD
(92.1 mm)
37 52
38
5.65" OD
(143.5 mm)
12
5 1/8" - 6 stub
13 Acme thread

5.65" OD 39
(143.5 mm)
14

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
2.675 5.621

SAP No.: 100071689


(698.40990)
Approx. shipping weight: 350 lb Champ® IV Packer
Maximum OD: (slip expansion less button height)
Nominal casing ID range: 7 in., 17 to 38 lb/ft Hyd. slips extended—6.494 in. (165.0 mm)
5.920 to 6.538 in. (150.4 to 166.6 mm) Mech. slips extended—6.467 in. ((164.3 mm)

Section 3b–Champ® IV Packers with Parts Lists Page 34 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: 100071689


(698.40990)
Champ® IV Packer
7 in., 17 to 38 lb/ft

Parts List—100071689 (698.40990)


Part Number
Number
Description
# SAP (Legacy) Required
1 100071656 (698.40501) 1 Top adapter
2 100004100 (698.40581) 1 Upper mandrel
3 100071668 (698.40582) 1 Hydraulic hold-down body
4 100003943 (695.09127) 13 Inconel slip-insert bolt
5 100004102 (698.40584) 12 Slip retractor spring
6 100012598 (698.40593) 6 Round hydraulic slip
7 100004101 (698.40583) 3 Hydraulic slip holding-strap
8 100012595 (698.40516) 1 Floating piston
9 100004114 (698.40957) 1 Balancing coupling
10 100004113 (698.40956) 1 Ported housing
11 100071683 (698.40955) 1 Upper body
12 100004115 (698.40958) 1 Bypass-seal sleeve
13 100004116 (698.40959) 1 Center mandrel
14 100071678 (698.40904) 1 Shoe coupling
15 100012603 (698.40902) 1 Packer mandrel
16 100071661 (698.40557) 1 Backup ring
17 1 2 End packer ring

18 1 1 Center packer ring


19 100071658 (698.40537) 1 Lower shoe
20 100012604 (698.40952) 1 Mechanical slip-body
21 100012556 (696.57720) 6 Mechanical slip
22 100012555 (696.57623) 1 Split-ring collar
23 100004034 (696.57432) 1 Drag-block sleeve
24 100004074 (697.57140) 4 Drag block—No. 40
25 100004076 (697.57144) 16 Inconel drag-block spring—No. 625
26 100004075 (697.57141) 4 Drag-block keeper—No. 41
27 100012606 (698.41011) 1 Lower mandrel
28 100071659 (698.40553) 1 Backup ring
29 100071660 (698.40554) 1 Lower shoe
30 100002003 (70.34029) 3 O-ring
31 100001966 (70.33979) 1 O-ring
32 100001959 (70.33972) 6 O-ring
33 100001975 (70.33988) 2 O-ring
34 100001936 (70.33936) 1 O-ring
35 100003912 (600.00220) 2 Backup seal
36 100001970 (70.33983) 1 O-ring
37 100003909 (600.00114) 2 Backup seal
38 100001938 (70.33938) 1 O-ring
39 100001913 (70.33795) 1 O-ring
40 100001971 (70.33984) 2 O-ring
41 100002004 (70.34030) 1 O-ring
42 100003914 (600.00481) 3 Backup seal
43 100003913 (600.00463) 2 Backup seal
44 100003918 (600.01019) 1 Rod-wiper ring
49 100012304 (600.01021) 1 Rod-wiper ring
50 100064690 (600.00621) 2 Backup seal

The parts list and tables for 100071689 (698.40990) are continued on the following page.

September 14, 2001 Page 35 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: 100071689


(698.40990)
Champ® IV Packer
7 in., 17 to 38 lb/ft

Information for 100071689 (698.40990) is continued # Notes—100071689 (698.40990)


from the previous page.
Packer rings are not included with the assembly. See
1
the table below for part numbers.
Parts List—100071689 (698.40990) Optional steel drag-block spring: 100070523
Part Number 3
Number (697.57142)
# Description
SAP (Legacy) Required Optional top adapter:
51 100064499 (600.00228) Optional Backup seal N/A (698.40965)—2 7/8-in. 8-rd EUE thread with
52 100064582 (600.00417) Optional Backup seal 3/
53 100064636 (600.00514) Optional Backup seal 16-in. O-ring and backup—3.84-in. OD x 6.32-in.
54 100064540 (600.00320) Optional Backup seal length.
5
55 100064529 (600.00298) Optional Backup seal 100071685 (698.40961)—3 7/8-in. CAS thread—4.68-
56 100012589 (697.95612) 1 Slip-stop pin in. OD x 9.00-in. length.
57 100002168 (70.43371) 1 Split-ring screw
100012597 (698.40566)—3 1/2-in. IF tool joint thread—
4.75-in. OD x 9.00-in. length.
1 Packer Rings—100071689 (698.40990) Optional lower mandrel:
Casing Packer Ring 100070198 (696.57801)—3 1/2-in. IF tool joint thread
Size and Duro OD 6
End Center 100070199 (696.57805)—2 7/8-in. IF tool joint thread—
Weight (2 Required) (1 Required)
111.72-in. total length.
100070173
— 60 Conversion kit to convert 7-in. Champ® III 100071680
(696.57421)
7 in. 7 (698.4095) to 7-in. Champ® IV 100071689
100012551 100012550 5.95 in.
17 to 23 75 (698.40990): 100012605 (698.40962)
(696.57427) (696.57426) (151.1 mm)
lb/ft Teflon backups can replace virgin peek backups if used
100012552 100070193 10
85 at 325°F and higher. See Locations 51 through 55.
(696.57428) (696.57468)
N/A
— 50
(696.57436)
101000599 100070174
60 2 Shoes and Backup Rings—100071689 (698.40990)
(696.57441) (696.57422)
100070175 100012549 Casing Size Lower Upper
75 OD
(696.57424) (696.57423) and Weight Shoe Backup Ring
7 in.
100004036 5.75 in. 7 in. 100071663 100012596 6.00 in.
23 to 32 — 80
(696.57439) (146.1 mm) 17 to 23 lb/ft (698.40563) (698.40561) (152.4 mm)
lb/ft
100004033 100004037
85 7 in. 100071658a 100071661a 5.87 in.
(696.57425) (696.57440) 23 to 32 lb/ft (698.40537) (698.40557) (149.1 mm)
100004035 100070180
90 7 in. 100071664 100071662 5.75 in.
(696.57434) (696.57437)
29 to 35 lb/ft (698.40564) (698.40562) (146.1 mm)
100012553
(696.57435)
— 95 7 in. 100071660a 100071659a 5.65 in.
N/A 35 to 38 lb/ft (698.40554) (698.40553) (143.5 mm)
— 60 aThese
(696.57442) shoes and backup rings are included with the
100070182 100070183 assembly.
7 in. 75
(696.57443) (696.57444) 5.63 in.
35 to 38
100008217 100008216 (143.0 mm)
lb/ft 85
(696.57448) (696.57446)
100070184
— 95
(696.57447)

Information for 100071689 (698.40990) continues on the following page.

Section 3b–Champ® IV Packers with Parts Lists Page 36 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: 100071689


(698.40990)
Champ® IV Packer
7 in., 17 to 38 lb/ft

The tables for 100071689 (698.40990) are Differential Pressure Ratinga (psi)
continued from the previous page. Temperature (°F)
Size (in.)
180 250 325 400
Data for Steel Components of New Toolsa 7 to 7 5/ 10,000 10,000 10,000 10,000
8
Tensile strength (lb) 148,600 a
This data is based on actual field experience, as well as lab
Burst (psi) 12,400 testing. Well conditions may vary. Use this information only
Collapse (psi) 10,600 as a guideline.
Bull plug burst (psi) 9,200
Bull plug collapse (psi) 10,600
aThe data listed above is valid only for new tools, direct from
the manufacturing facility.

September 14, 2001 Page 37 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

4.75" OD 15
(120.7 mm) 3 ½" API IF thread 16 2
1.44"
(36.58 mm) 5 3/16" - 8N thread -
left-hand
8.63"
(219.2 mm) 1 5 40

46 1
7.68"
30
(195.07 mm) 46 1
2 15/16" - 6 Stub
Acme thread
2.37" ID
(60.2 mm) 46 1
2
5.86" 1.50" 40
(148.84 mm) (38.1 mm) 5" - 6 Stub
3.00" OD Acme thread
(76.2 mm) 19 2
42 4 1/16“ - 6 Stub
20
17 Acme thread
4.94" 31
(125.47 mm)
47
3 110.45"
(2805.4 mm)
21
5.65" OD
(143.5 mm) 4
48
5 22
5.65" OD
6 (143.5 mm)
7 23
12.05" 3 1/8“ - 6 Stub
(306.07 mm) 32 41 Acme thread

24

25 3

5" - 6 Stub 4
Acme thread 26
33 5.65" OD
(143.5 mm)
43 j-slot
4.75" ID
(120.7 mm) 27 6
30 2 15/16" - 6 Stub
Acme thread
8

3.875" ID 44 4.75" OD
(98.4 mm) (120.7 mm)
34
43
3 1/4" - 8 Stub
24.12" 35 Acme thread
(612.65 mm) 36
2.44" ID
9 (62.0 mm)
10
3.625" OD
(92.1 mm)
11

38
18
3.87"
5.65" OD (98.3 mm)
(143.5 mm) 37 3 1/2" - API
38 tool joint thread

12

13
5 1/8" - 6 Stub
Acme thread
7.27"
(184.7 mm) 39
14

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
2.675 5.621

SAP No.: 100071696


(698.41010)
Approx. shipping weight: 410 lb Champ® IV Packer Maximum OD: (slip expansion less button height)
Nominal casing ID range: 7 in., 17 to 38 lb/ft Hyd. slips extended—6.494 in. (165.0 mm)
5.920 to 6.538 in. (150.4 to 166.6 mm) Mech. slips extended—6.467 in. ((164.3 mm)

Section 3b–Champ® IV Packers with Parts Lists Page 38 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: 100071696


(698.41010)
Champ® IV Packer
7 in., 17 to 38 lb/ft
Parts List—698.41010
Part Number Number
# Description
SAP (Legacy) Required
1 100012597 (698.40566) 1 Top adapter
2 100004100 (698.40581) 1 Upper mandrel
3 100071668 (698.40582) 1 Piston-type hydraulic hold-down body
4 100003943 (695.09127) 13 Inconel slip-insert bolt
5 100004102 (698.40584) 12 Hydraulic slip retractor spring
6 100012598 (698.40593) 6 Round hydraulic slip
7 100004101 (698.40583) 3 Hydraulic slip holding strap
8 100012595 (698.40516) 1 Floating piston
9 100004114 (698.40957) 1 Balancing coupling—O-ring bypass-seal
10 100004113 (698.40956) 1 Ported housing—O-ring bypass-seal
11 100071683 (698.40955) 1 Upper body—O-ring bypass-seal
12 100004115 (698.40958) 1 Sleeve—O-ring bypass-seal
13 100004116 (698.40959) 1 Center mandrel—O-ring bypass-seal
14 100071678 (698.40904) 1 Shoe coupling
15 100012603 (698.40902) 1 Packer mandrel
16 100071661 (698.40557) 1 Backup ring—23 to 32 lb/ft
17 100064690 (600.00621) 2 Backup ring
18 100012304 (600.01021) 1 Rod-wiper ring
19 100071658 (698.40537) 1 Lower shoe—23 to 32 lb/ft
20 100012604 (698.40952) 1 Mechanical slip-body
21 100012556 (696.57720) 6 Carbide mechanical slip
22 100012555 (696.57623) 1 Split-ring collar
23 100004034 (696.57432) 1 Drag-block sleeve
24 100004074 (697.57140) 4 Drag block—No. 40
25 100004076 (697.57144) 16 Inconel drag-block spring—No. 625
26 100004075 (697.57141) 4 Drag-block keeper—No. 41
27 100070198 (696.57801) 1 Lower mandrel
28 100071659 (698.40553) 1 Backup ring—35 to 38 lb/ft
29 100071660 (698.40554) 1 Lower shoe—35 to 38 lb/ft
30 100002003 (70.34029) 3 O-ring
31 100001966 (70.33979) 1 O-ring
32 100001959 (70.33972) 6 O-ring
33 100001975 (70.33988) 2 O-ring
34 100001936 (70.33936) 1 O-ring
35 100003912 (600.00220) 2 Backup seal
36 100001970 (70.33983) 1 O-ring
37 100003909 (600.00114) 2 Backup seal
38 100001938 (70.33938) 2 O-ring
39 100001913 (70.33795) 1 O-ring
40 100001971 (70.33984) 2 O-ring
41 100002004 (70.34030) 1 O-ring
42 100003918 (600.01019) 1 Rod-wiper ring
43 100003914 (600.00481) 3 Backup seal
44 100003913 (600.00463) 2 Backup seal
46 1 See chart Packer element
47 100012589 (697.95612) 1 Slip-stop pin
48 100002168 (70.43371) 1 Split-ring screw

See the following page for more information about Champ IV Packer 698.41010.

September 14, 2001 Page 39 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: 100071696


(698.41010)
Champ® IV Packer
7 in., 17 to 38 lb/ft
Information for 698.41010 is continued from the
1Packer Rings—100071696 (698.41010)
previous page.
Packer Ring
Casing Size
End Center Duro OD
# Notes—100071696 (698.41010) and Weight
(2 Required) (1 Required)
Packer rings are not included with the assembly. See 100070173
1 — 60
the table at the right for part numbers. (696.57421)
Optional steel drag-block spring: 100070523 7 in. 100012551 100012550 5.95 in.
3 75
(697.57142) 17 to 23 lb/ft (696.57427) (696.57426) (151.1 mm)
Optional top adapters: 100012552 100070193
85
N/A (698.40965)—with 3/16-in. O-ring (696.57428) (696.57468)
5 100071685 (698.40961)—3 7/8-in. CAS thread N/A
— 50
(696.57436)
100071656 (698.40501)—2 7/8-in. OD 8-rd EUE tubing 101000599 100070174
thread 60
(696.57441) (696.57422)
Optional lower mandrel: 100070175 100012549
75
100012548 (696.57409)—2 7/8-in. OD 8-rd EUE tubing (696.57424) (696.57423)
6 7 in. 100004036 5.75 in.
thread — 80
23 to 32 lb/ft (696.57439) (146.1 mm)
100070199 (696.57805)—2 7/8-in. IF tool joint thread
100004033 100004037
Conversion Kit N/A (698.41015) converts 100071696 85
7 (696.57425) (696.57440)
(698.41010) to liner-running tool. 100004035 100070180
90
(696.57434) (696.57437)
100012553
2 Shoes and Backup Rings—100071696 (698.41010) — 95
(696.57435)
Casing Size Lower N/A
Upper Backup Ring — 60
and Weight Shoe (696.57442)
100071663 100012596 100070182 100070183
75
7 in. (698.40563) (698.40561) (696.57443) (696.57444)
17 to 23 lb/ft 6.00-in. 6.00-in. 7 in. 100008217 100008216 5.63 in.
85
(152.4-mm) OD (152.4-mm) OD 35 to 38 lb/ft (696.57448) (696.57446) (143.0 mm)
100070181
100071658a 100071661a — 90
7 in. (696.57438)
(698.40537) (698.40557)
100070184
23 to 32 lb/ft 5.87-in. 5.87-in. — 95
(696.57447)
(149.1-mm) OD (149.1-mm) OD
100071664a 100071662a
7 in. (698.40564) (698.40562) Data for Steel Components of New Toolsa
29 to 35 lb/ft 5.75-in. 5.75-in. Tensile strength (lb) 148,500
(146.1-mm) OD (146.1-mm) OD Burst (psi) 12,400
100071660a 100071659a Collapse (psi) 10,600
7 in. (698.40554) (698.40553) Bull plug burst (psi) 9,200
35 to 38 lb/ft 5.65-in. 5.65-in.
Bull plug collapse (psi) 10,600
(143.5-mm) OD (143.5-mm) OD
aThese shoes and backup rings are included with the aThe data in the table
above is valid only for new tools, direct
assembly. from the manufacturing facility.

Differential Pressure Ratinga


Temperature (°F)
Size (in.)
180 250 325 400
7 to 7 5/ 10,000 10,000 10,000 10,000
8
aData based on field experience and lab testing. Well con-
ditions may vary. Use this information only as a guideline.

Section 3b–Champ® IV Packers with Parts Lists Page 40 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

5.87" OD
3.84" OD 2 3/8" - EUE (149.1 mm)
(97.5 mm) 15
8 round tubing thread 2
6.32" 1 1.50" 16 2
5
(106.5 mm) (38.1 mm) 40
30
17 1

2.37" ID 7.62" 18 1
(60.2 mm)
(193.5 mm)
5.43" 2
(137.9 mm) 5.87" OD
3.00" OD (149.1 mm) 17 1
(76.2 mm) 2

32 1.50" 40
(38.1 mm)
31 19 2

20
5.65" OD
(143.5 mm)
3 9
4.00" OD 5.14"
(101.6 mm)
(130.6 mm)
45

2.64"
17.05" (67.1 mm)
(433.1 mm) 21

3.25"
46
(82.6 mm)
22
23
5.65" OD 41
(143.5 mm)
2.37" ID 24
98.85"
(2297.7 mm) (60.2 mm) 25 3
5.65" OD
(143.5 mm)

33
2.37" ID
42 (60.2 mm) 4
4.75" ID 26
(120.7 mm) 5.65" OD
30 (143.5 mm)

8 j-slot 3.16" 27 6
(80.3 mm)
3.875" ID 43
(98.4 mm) 34
42 2.12" 2 7/8" - 8 round
24.12" (53.8 mm) EUE tubing thread
35
(612.6 mm)
36
9

10
5.00"
(127.0 mm)
travel
11

3.625" OD
(91.1 mm)
37
5.37" OD 38
(136.4 mm)
12

13

5.65" OD 39
(142.7 mm)

7.27" 14
(184.66 mm)

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
2.675 5.621

SAP No.: N/A


(698.41030)
Champ® IV Testing Packer
Approx. shipping weight: 350 lb Maximum OD: (slip expansion less button height)
7 in., 17 to 38 lb/ft Hyd. slips extended—NA
Nominal casing ID range:
5.920 to 6.538 in. (150.4 to 166.6 mm) Mech. slips extended—6.467 in. ((164.3 mm)

September 14, 2001 Page 41 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: N/A


(698.41030)
Champ® IV Testing Packer
7 in., 17 to 38 lb/ft

Parts List—N/A (698.41030)


Part Number Number
# Description
SAP (Legacy) Required
1 100071656 (698.40501) 1 Top adapter
2 100004100 (698.40581) 1 Upper mandrel
3 100071698 (698.41031) 1 Splined cap
4 100003943 (695.09127) 4 Inconel slip-insert bolt
8 100012595 (698.40516) 1 Floating piston
9 100004114 (698.40957) 1 Balancing coupling—O-ring bypass seal
10 100004113 (698.40956) 1 Ported housing—O-ring bypass seal
11 100071683 (698.40955) 1 Upper body—O-ring bypass seal
12 100004115 (698.40958) 1 Sleeve—O-ring bypass seal
13 100004116 (698.40959) 1 Center mandrel—O-ring bypass seal
14 100071678 (698.40904) 1 Coupling shoe
15 100012603 (698.40902) 1 Packer mandrel
16 100071661 (698.40557) 1 Backup ring
17 1 2 End packer ring

18 1 1 Center packer ring


19 100071658 (698.40537) 1 Lower shoe
20 100012604 (698.40952) 1 Mechanical slip-body
21 100012556 (696.57720) 6 Carbide mechanical slip
22 100012555 (696.57623) 1 Split-ring collar
23 100004034 (696.57432) 1 Drag-block sleeve
24 100004074 (697.57140) 4 Drag block—No. 40
25 100004076 (697.57144) 16 Inconel drag-block spring—No. 625
26 100004075 (697.57141) 4 Drag-block keeper—No. 41
27 100012606 (698.41011) 1 Lower mandrel
28 100071659 (698.40553) 1 Backup ring
29 100071660 (698.40554) 1 Lower shoe
30 100002003 (70.34029) 3 O-ring
31 100001966 (70.33979) 2 O-ring
32 100003918 (600.01019) 1 Rod-wiper ring
33 100001975 (70.33988) 2 O-ring
34 100001936 (70.33936) 1 O-ring
35 100003912 (600.00220) 2 Backup seal
36 100001970 (70.33983) 1 O-ring
37 100003909 (600.00114) 2 Backup seal
38 100001938 (70.33938) 1 O-ring
39 100001913 (70.33795) 1 O-ring
40 100001971 (70.33984) 2 O-ring
41 100002004 (70.34030) 1 O-ring
42 100003914 (600.00481) 3 Backup seal
43 100003913 (600.00463) 2 Backup seal
45 100012589 (697.95612) 6 Slip-stop pin
46 100002168 (70.43371) 3 Split-ring screw

The tables for N/A (698.41030) are continued on the following page.

Section 3b–Champ® IV Packers with Parts Lists Page 42 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: N/A


(698.41030)
Champ® IV Testing Packer
7 in., 17 to 38 lb/ft

Information for N/A (698.41030) is continued from the 1 Packer Rings—N/A (698.41030)
previous page.
Packer Ring
Casing Size
End Center Duro OD
# Notes—N/A (698.41030) and Weight
(2 Required) (1 Required)
Packer rings are not included with the assembly. See 100070173
1 — 60
the table at the right. (696.57421)
Optional steel drag-block spring: 100070523 7 in. 100012551 100012550 5.95 in.
3 75
(697.57142) 17 to 23 lb/ft (696.57427) (696.57426) (151.1 mm)
Optional top adapters: 100012552 100070193
85
N/A (698.40965)—with 3/16-in. O-ring (696.57428) (696.57468)
5 N/A
100071685 (698.40961)—3 7/8-in. CAS thread —
(696.57436)
50
100012597 (698.40566)—3 1/2-in. IF tool joint thread 101000599 100070174
60
Optional lower mandrels: (696.57441) (696.57422)
1 100070175 100012549
6 100070198 (696.57801)—3 /2-in. IF tool joint thread. (696.57424) (696.57423)
75
100070199 (696.57805)—2 7/8-in. IF tool joint thread. 7 in. 100004036 5.75 in.
— 80
To convert regular Champ® IV 100071689 (698.40990) 23 to 32 lb/ft (696.57439) (146.1 mm)
9 to this testing packer, replace the hydraulic hold-down 100004033 100004037
85
body with splined cap 100071698 (698.41031) (696.57425) (696.57440)
100004035 100070180
90
(696.57434) (696.57437)
100012553
— 95
(696.57435)
Data for Steel Components of New Toolsa N/A
— 60
Tensile strength (lb) 148,500 7 in. (696.57442) 5.63 in.
Burst (psi) 12,400 35 to 38 lb/ft 100070181 (143.0 mm)
— 90
Collapse (psi) 10,600 (696.57438)
Bull plug burst (psi) 9,200
Bull plug collapse (psi) 10,600 2 Lower Shoes and Backup Rings—N/A (698.41030)
aThe data in the table above is valid only for new tools, direct
Casing Size Lower Upper
from the manufacturing facility. OD
and Weight Shoe Backup Ring
7 in. 100071663 100012596 6.00 in.
Differential Pressure Ratinga (psi)
17 to 23 lb/ft (698.40563) (698.40561) (152.4 mm)
Temperature (°F)
Size (in.) 7 in. 100071658a 100071661a 5.87 in.
180 250 325 400
23 to 32 lb/ft (698.40537) (698.40557) (149.1 mm)
7 to 7 5/8 10,000 10,000 10,000 10,000 7 in. 100071664 100071662 5.75 in.
aThis data is based on actual field experience, as well as lab 29 to 35 lb/ft (698.40564) (698.40562) (146.1 mm)
testing. Well conditions may vary. Use this information only 7 in. 100071660a 100071659a 5.65 in.
as a guideline. 35 to 38 lb/ft (698.40554) (698.40553) (143.5 mm)
aThese shoes and backup rings are included with assembly.

September 14, 2001 Page 43 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

4.68" OD 3 7/8" - 6 Stub Acme


(118.9 mm) special tool joint thread
15
9.00" 1
5 3/16" - 8N thread
(228.6 mm) 16 2
1.50" - left-hand
2.37" ID (38.1 mm)
(60.2 mm) 40
30
2 5/16" - 6 Stub 5.87" OD
Acme thread (149.1 mm) 49 1

3.00" OD 2 49 1
(76.2 mm)
7.62"
5.43" (193.5 mm)
(137.9 mm) 5.87" OD
(149.1 mm) 49 1
2.37" ID
5" - 6 Stub
(60.2 mm)
44 Acme thread
1.50" 40
17 (38.1 mm) 4 1/16" - 6 Stub
4.00" OD 19 2 Acme thread
(101.6 mm) 31
20
5.65" OD
(143.5 mm) 4 1/16" - 6 Stub
5.65" OD 3 Acme thread
(143.5 mm)

50
4

5
11.21" 21
(284.7 mm) 6
7 51
32
17.05" 22
(433.1 mm) 5" - 6 Stub
Acme thread
23
5.65" OD
(143.5 mm) 3 1/8" - 6 Stub
41 Acme thread

24

25 3

114.40"
(2905.8 mm)

33

42 5.65" OD 26
(143.5 mm)
4.75" ID 4
(120.7 mm) 30

8
j-slot
34
27
24.12" 43 2 15/16" - 6 Stub
(612.6 mm)
42 Acme thread
36 3 1/4" - 8 Stub
3.875" ID Acme thread
35
(98.4 mm)
9

14.28"
10 (362.7 mm)

5.00"
(120.0 mm)
travel 11

18

3.625" 38
(92.1 mm)
37

5.65" OD
(143.5 mm) 12 3 1/2" IF
3.87" tool joint thread
(98.3 mm)
13
5 1/8" - 6 Stub
Acme thread
7.27" 39
(184.7 mm)
14

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
2.675 5.621

SAP No.:100071699
(698.41040)
Approx. shipping weight: 410 lb Champ® IV Packer Maximum OD: (slip expansion less button height)
Nominal casing ID range: with Special Tool Joint Box Hyd. slips extended—6.494 in. (165.0 mm)
5.920 to 6.538 in. (150.4 to 166.6 mm) 7 in., 17 to 38 lb/ft Mech. slips extended—6.467 in. ((164.3 mm)

Section 3b–Champ® IV Packers with Parts Lists Page 44 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: 100071699


(698.41040)
Champ® IV Packer
with Special Tool Joint Box
7 in., 17 to 38 lb/ft
Parts List—100071699 (698.41040)
Part Number Number
# Description
SAP (Legacy) Required
1 100071685 (698.40961) 1 Top coupling
2 100004100 (698.40581) 1 Upper mandrel
3 100071668 (698.40582) 1 Hydraulic hold-down body
4 100003943 (695.09127) 13 Inconel slip-insert bolt
5 100004102 (698.40584) 12 Hydraulic slip retractor spring
6 100012598 (698.40593) 6 Round hydraulic slip
7 100004101 (698.40583) 3 Hydraulic slip holding strap
8 100012595 (698.40516) 1 Floating piston
9 100004114 (698.40957) 1 Balancing coupling—O-ring bypass seal
10 100004113 (698.40956) 1 Ported housing—O-ring bypass seal
11 100071683 (698.40955) 1 Upper body—O-ring bypass seal
12 100004115 (698.40958) 1 Sleeve—O-ring bypass seal
13 100004116 (698.40959) 1 Center mandrel
14 100071678 (698.40904) 1 Coupling shoe
15 100012603 (698.40902) 1 Packer mandrel
16 100071661 (698.40557) 1 Backup ring
17 100064690 (600.00621) 2 Backup seal
18 100012304 (600.01021) 1 Rod-wiper ring
19 100071658 (698.40537) 1 Lower shoe
20 100012604 (698.40952) 1 Mechanical slip-body
21 100012556 (696.57720) 6 Carbide mechanical slip
22 100012555 (696.57623) 1 Split-ring collar
23 100004034 (696.57432) 1 Drag-block sleeve
24 100004074 (697.57140) 4 Drag block—No. 40
25 100004076 (697.57144) 16 Inconel drag-block spring—No. 625
26 100004075 (697.57141) 4 Drag-block keeper—No. 41
27 100071700 (698.41041) 1 Lower mandrel
28 100071659 (698.40553) 1 Backup ring
29 100071660 (698.40554) 1 Lower shoe
30 100002003 (70.34029) 3 O-ring
31 100001966 (70.33979) 1 O-ring
32 100001959 (70.33972) 6 O-ring
33 100001975 (70.33988) 2 O-ring
34 100001936 (70.33936) 1 O-ring
35 100003912 (600.00220) 2 Backup seal
36 100001970 (70.33983) 1 O-ring
37 100003909 (600.00114) 2 Backup seal
38 100001938 (70.33938) 1 O-ring
39 100001913 (70.33795) 1 O-ring
40 100001971 (70.33984) 2 O-ring
41 100002004 (70.34030) 1 O-ring
42 100003914 (600.00481) 3 Backup seal
43 100003913 (600.00463) 2 Backup seal
44 100003918 (600.01019) 1 Rod-wiper ring
49 1 3 Packer element
50 100012589 (697.95612) 6 Slip-stop pin
51 100002168 (70.43371) 3 Split-ring screw

The tables for 100071699 (698.41040) continue on the following page.

September 14, 2001 Page 45 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: 100071699


(698.41040)
Champ® IV Packer
with Special Tool Joint Box
7 in., 17 to 38 lb/ft

The tables for 100071699 (698.41040) are continued


1 Packer Rings—100071699 (698.41040)
from the previous page.
Packer Ring
Casing Size
End Center Duro OD
# Notes—100071699 (698.41040) and Weight
(2 Required) (1 Required)
Packer rings are not included with the assembly. See 100070173
1 — 60
the table at the right for the part numbers. (696.57421)
Optional steel drag-block spring: 100070523 5.95 in.
3 7 in. 100012551 100012550
(697.57142) 75 (151.1
17 to 23 lb/ft (696.57427) (696.57426)
Optional top adapters (Location 1): mm)
100012552 100070193
85
N/A (698.40965)—with 3/16-in. O-ring (696.57428) (696.57468)
N/A
5 100012597 (698.40566)—31/2-in. IF tool joint thread — 50
(696.57436)
100071656 (698.40501)—2 7/8-in. 8-rd EUE tool joint 101000599 100070174
60
thread (696.57441) (696.57422)
Optional lower mandrel (Location 27): 100070175 100012549
75
100070199 (696.57805)—2 7/8-in. IF tool joint thread (696.57424) (696.57423)
5.75 in.
6 7 in. 100004036
100012606 (698.41011)—2 7/8-in. 8-rd EUE tool joint — 80 (146.1
23 to 32 lb/ft (696.57439)
mm)
thread. 100004033 100004037
85
Conversion kit to convert 7-in. Champ® III Packer (696.57425) (696.57440)
7 100071680 (698.4095) to 7-in. Champ IV Packer 100004035 100070180
90
100071699 (698.41040): 100012605 (698.40962) (696.57434) (696.57437)
100012553
Torque requirements for 3 7/8-in. 6-stub Acme thread: — 95
8 (696.57435)
800 to 1,200 ft/lb N/A
— 60
(696.57442)
Shoe and Backup Ring—100071699 (698.41040) 100070182 100070183
2 75
(696.57443) (696.57444)
Upper 5.63 in.
Casing Size Lower 7 in. 100008217 100008216
Backup OD 85 (143.0
and Weight Shoe 35 to 38 lb/ft (696.57448) (696.57446)
Ring mm)
100070181
— 90
7 in. 100071663 100012596 6.00 in. (696.57438)
17 to 23 lb/ft (698.40563) (698.40561) (152.4 mm) 100070184
— 95
7 in. 100071658a 100071661a 5.87 in. (696.57447)
23 to 32 lb/ft (698.40537) (698.40557) (149.1 mm)
7 in. 100071664 100071662 5.75 in. Data for Steel Components of New Toolsa
29 to 35 lb/ft (698.40564) (698.40562) (146.1 mm)
Tensile strength (lb) 148,500
7 in. 100071660a 100071659a 5.65 in.
35 to 38 lb/ft (698.40554) (698.40553) (143.5 mm) Burst (psi) 12,400
aThese shoes and backup rings are included with the Collapse (psi) 10,600
assembly. Bull plug burst (psi) 9,200
Bull plug collapse (psi) 10,600
aThe
Differential Pressure Ratinga (psi) data in the table above is valid only for new tools,
Temperature (°F) direct from the manufacturing facility.
Size (in.)
180 250 325 400
7 to 7 5/ 10,000 10,000 10,000 10,000
8
aThis data is based on actual field experience, as well as lab
testing. Well conditions may vary. Use this information only
as a guideline.

Section 3b–Champ® IV Packers with Parts Lists Page 46 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

13
3 1/2" - API IF 5 1/8" - 6 stub
5.65" OD Acme thread
tool joint thread (box)
(143.5 mm) 39
7.27"
(184.7 mm)
14
4.75" OD 123.39"
(3134.1 mm) 2
(120.7 mm) 5.87" OD
15
(149.1 mm)
1.50" 16 2
18.00" (38.1 mm) 40
(457.2 mm) 5 3/16" - 8 N
M left hand thread
1.50" ID 54 1
(38.1 mm)

7.62"
1 (193.6 mm) 54 1

49 2
5.87" OD 54 1
2 15/16" - 6 stub (149.1 mm) 5" - 6 stub
Acme thread
1.50" 40 Acme thread
(38.1 mm) 19 2
5.65" OD 4 1/16" - 6 stub
3.00" OD (143.5 mm) 20 Acme thread
(76.2 mm)
2
5.42" 5.14"
(137.7 mm) (130.6 mm)

44 53

4.00" OD 31 1.50" ID
2.84"
(101.6 mm) (83.1 mm)
17 (72.1 mm)
21
1.50" ID
(38.1 mm) 3
3.25" 52
5.65" OD
5.65" OD (82.6 mm) (143.5 mm) 22
(143.5 mm)

23
4 2 3/4" - 6 stub
5 41 Acme thread 7
6 24
17.05"
(433.1 mm) 7
25 3
32
11.21" 1.50" ID
(284.7 mm) (38.1 mm)

5
4
26
j-slot 5.65" OD
(143.5 mm)
5" - 6 stub
Acme thread
27 7
33
42
4.75" ID 2 15/16" - 6 stub 4.75" OD
(120.7 mm) 30 Acme thread (120.7 mm)
Area = 17.720 in²
8
1.50" ID
(38.1 mm) 14.28"
(362.7 mm)
34
43
3.875" ID
(98.4 mm) 42
Area = 11.797 in² 3 1/4" - 8 stub
36 Acme thread
24.12" 35
(612.7 mm) 9

50
10
5"
(127 mm) 3.87"
travel (98.3 mm) 3 1/2" - IF tool
11 joint thread (pin)

18
3.625" dia
(92.1 mm)
Area = 10.321 in² 38
37
5.65" OD 12
(143.5 mm)

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
2.675 5.621

SAP No: 100071701


(698.41050)
Approx. shipping weight: 500 lb Champ® IV Packer Maximum OD: (slip expansion less button height)
Nominal casing ID range: Hyd. slips extended—6.494 in. (165.0 mm)
5.920 to 6.538 in. (150.4 to 166.6 mm)
7 in., 17 to 38 lb/ft
Mech. slips extended—6.467 in. (164.3 mm)

September 14, 2001 Page 47 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No: 100071701


(698.41050)
Champ® IV Packer
7 in., 17 to 38 lb/ft

Parts List—100071701 (698.41050)


Part Number Number
# Description
SAP (Legacy) Required
1 100071702 (698.41051) 1 Top adapter
2 100071703 (698.41052) 1 Upper mandrel—7 in., 17 to 38 lb/ft
Hydraulic hold down body—7 in.
3 100071668 (698.40582) 1
Champ® Packer
4 100003943 (695.09127) 13 Inconel slip-insert bolt
5 100004102 (698.40584) 12 Retractor spring
6 100012598 (698.40593) 6 Round hydraulic slip
7 100004101 (698.40583) 3 Hydraulic slip holding strap
8 100012595 (698.40516) 1 Floating piston
9 100071704 (698.41053) 1 O-ring bypass seal—balancing coupling
10 100004113 (698.40956) 1 O-ring bypass seal—ported housing
11 100071683 (698.40955) 1 O-ring bypass seal—upper body
12 100004115 (698.40958) 1 O-ring bypass seal sleeve
13 100071705 (698.41054) 1 O-ring bypass seal—center mandrel
14 100071678 (698.40904) 1 Coupling shoe
15 100012603 (698.40902) 1 Packer mandrel
16 100071661 (698.40557) 1 Backup ring—7-in. Champ, 23 to 32 lb/ft
17 100064690 (600.00621) 2 Backup seal
18 100012304 (600.01021) 1 Rod-wiper ring
19 100071658 (698.40537) 1 Lower shoe—7-in. Champ, 23 to 32 lb/ft
20 100012604 (698.40952) 1 Mechanical slip-body
21 100012556 (696.57720) 6 Carbide mechanical slip
22 100012555 (696.57623) 1 Split-ring collar
23 100004034 (696.57432) 1 Drag-block sleeve
24 100004074 (697.57140) 4 Drag block—No. 40
25 100004076 (697.57144) 16 Inconel drag-block spring—No. 625
26 100004075 (697.57141) 4 Drag-block keeper—No. 41
27 100071706 (698.41055) 1 Lower mandrel
28 100071659 (698.40553) 1 Backup ring—7 in. Champ, 35 to 38 lb/ft
29 100071660 (698.40554) 1 Lower shoe—7 in. Champ, 35 to 38 lb/ft
30 100002003 (70.34029) 2 O-ring
31 100001966 (70.33979) 1 O-ring
32 100001959 (70.33972) 6 O-ring
33 100001975 (70.33988) 2 O-ring
34 100001936 (70.33936) 1 O-ring
35 100003912 (600.00220) 2 Backup seal
36 100001970 (70.33983) 1 O-ring
37 100003909 (600.00114) 2 Backup seal
38 100001938 (70.33938) 1 O-ring
39 100001913 (70.33795) 1 O-ring
40 100001971 (70.33984) 2 O-ring
41 100000932 (70.34027) 1 O-ring
42 100003914 (600.00481) 3 Backup seal
43 100003913 (600.00463) 2 Backup seal
44 100003918 (600.01019) 1 Rod-wiper ring
49 100001964 (70.33977) 1 O-ring
50 100001938 (70.33938) 1 O-ring
52 100002168 (70.43371) 3 Split-ring screw
53 100012589 (697.95612) 6 Slip-stop pin
54 1 3 Packer ring

The tables for 100071701 (698.41050) continue on the following page.

Section 3b–Champ® IV Packers with Parts Lists Page 48 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No: 100071701


(698.41050)
Champ® IV Packer
7 in., 17 to 38 lb/ft

The tables for 100071701 (698.41050) are continued


1Packer Rings—100071701 (698.41050)
from the previous page.
Packer Rings
Casing Size
End Center Duro OD
# Notes—100071701 (698.41050) and Weight
(2 Required) (1 Required)
Packer rings are not included in the assembly. See 100070173
1 — 60
the table at the right for part numbers. (696.57421)
Shoes and backup rings are included with assembly. 7 in. 100012551 100012550
2 75 5.95 in.
See the table below for sizes and part numbers. 17 to 23 lb/ft (696.57427) (696.57426)
Optional steel drag-block spring: 100070523 100012552 100070193
3 85
(697.57142) (696.57428) (696.57468)
Regular lower mandrels are not interchangeable N/A
7 — 50
because their top thread is 3 1/8-in. 6-stub Acme. (696.57436)
101000599 100070174
60
(696.57441) (696.57422)
2
Shoes and Backup Rings—100071701 (698.41050) 100070175 100012549
75
(696.57424) (696.57423)
Casing Size Upper Back-up 7 in.
Lower Shoe 100004036
and Weight Ring — 80 5.75 in.
23 to 32 lb/ft (696.57439)
100071663 100012596 100004033 100004037
7 in. 85
(698.40563) (698.40561) (696.57425) (696.57440)
17 to 32 lb/ft
6.00-in. OD 6.00-in. OD 100004035 100070180
100071658 100071661 90
7 in.a (696.57434) (696.57437)
(698.40537) (698.40557) 100012553
23 to 32 lb/ft — 95
5.87-in. OD 5.87-in. OD (696.57435)
100071664 100071662 N/A
7 in.a — 60
(698.40564) (698.40562) (696.57442)
29 to 35 lb/ft
5.75-in. OD 5.75-in. OD N/A 100070183
100071660 100071659 75
7 in. (696.57743) (696.57444)
(698.40554) (698.40553) 7 in. 100008217 100008216
35 to 38 lb/ft 85 5.63 in.
5.65-in. OD 5.65-in. OD 35 to 38 lb/ft (696.57448) (696.57446)
aThese shoes and backup rings are included with the 100070181
— 90
assembly. (696.57438)
100070184
— 95
(696.57447)
Data for Steel Components of New Toolsa
Tensile strength (lb) 354,200
Differential Pressure Rating (psi)
Burst (psi) 14,900
Collapse (psi) 14,000 Temperature (°F)
Size (in.)
Bull plug burst (psi) 14,900 180 250 325 400
Bull plug collapse (psi) 14,000 7 to 7 5/ 10,000 10,000 10,000 10,000
8
a
The data in the table above is valid only for new tools, aThis data is based on actual field experience, as well as
direct from the manufacturing facility.
lab testing. Well conditions may vary. Use this informa-
tion only as a guideline.

September 14, 2001 Page 49 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

27/8" - 8 round
3.84" OD 1 EUE tubing thread
6.32" (97.5 mm)
(160.5 mm) 15
34 1.50" 16
(38.1 mm)
44
6.35" OD
3.00" OD (161.3 mm) 1
(76.2 mm)
5.46" 2 7.62"
(138.7 mm) 2.37" ID
(193.5 mm)
(60.2 mm) 1

45 1
35
4.00" OD 1.50"
(101.6 mm) 44
(38.1 mm)
17
3
131.64“ 6.35" OD 18
(3343.7 mm) (161.3 mm)

6.35" OD 4
(161.3 mm) 5 52
6
17.04"
(432.8 mm) 36
4 19
5 53
6 20
4
3 1/8“" - 6 Stub
36
Acme thread
7 32

18.41" 21
(467.6 mm)
5.65" OD 5" - 6 Stub 6
(101.6 mm) Acme thread
28 4 5
37

4.75" ID 46
(120.6 mm) 22
34
5.37" OD 4 3
(136.4 mm) 8
j-slot
3.875" ID 47
24
(98.4 mm) 38
5.65" OD
46
(143.5 mm)
24.13"
(612.9 mm) 40
39
9
10 25
6.35" OD
(161.29 mm) 26 3
11

4.326" OD
(109.9 mm) 41 27

42

28 4 5
12
5.65" OD 5 1/8" - 6 Stub
(101.6 mm) 13 Acme thread
7.27"
43 25
(184.7 mm)
14 26 3

30
6.40" OD
(162.6 mm)
2.44" ID 29
(61.98 mm)

33

3.80" OD
(96.5 mm)
2.41" ID
(61.2 mm)

2 7/8" - 8 round
EUE tubing thread

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
2.675 5.621

SAP No.: 100071707


(698.41120)
Approx. shipping weight: 450 lb Champ® IV Liner Lock Maximum OD: (slip expansion less button height)
Hyd. slips extended—7.178 in. (182.3 mm)
Nominal casing ID range: 7 5/8 in., 20 to 39 lb/ft
6.625 to 7.125 in (168.3 to 181.0 mm) Mech. slips extended—7.122 in. ((180.9 mm)

Section 3b–Champ® IV Packers with Parts Lists Page 50 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: 100071707


(698.41120)
Champ® IV Liner Lock
7 5/8 in., 20 to 39 lb/ft

Parts List—100071707 (698.41120)


Part Number Number
# Description
SAP (Legacy) Required
1 100071656 (698.40501) 1 Top adapter
2 100004100 (698.40581) 1 Upper mandrel
3 100071677 (698.40682) 1 Hydraulic hold-down body
4 100003943 (695.09127) 16 Inconel slip-insert bolt
5 100004102 (698.40584) 16 Hydraulic slip retractor spring
6 100012598 (698.40593) 8 Round hydraulic slip
7 100004101 (698.40583) 4 Hydraulic slip holding strap
8 100012595 (698.40516) 1 Floating piston
9 100004114 (698.40957) 1 Balancing coupling—O-ring bypass seal
10 100004113 (698.40956) 1 Ported housing—O-ring bypass seal
11 100071683 (698.40955) 1 Upper body—O-ring bypass seal
12 100004115 (698.40958) 1 Sleeve—O-ring bypass seal
13 100004116 (698.40959) 1 Center mandrel—O-ring bypass seal
14 100071678 (698.40904) 1 Shoe coupling
15 100012603 (698.40902) 1 Packer mandrel
16 100071672 (698.40653) 1 Backup ring
17 100071673 (698.40654) 1 Lower shoe
18 100012607 (698.41152) 1 Lower slip-body
19 100012556 (696.57720) 6 Carbide mechanical slip
20 100070232 (696.58623) 1 Split-ring collar
21 100070524 (697.57145) 4 Drag block—No. 45
22 100004075 (697.57141) 4 Drag-block keeper—No. 41
24 100071688 (698.40986) 1 Drag-block sleeve
25 100071710 (698.41123) 2 Lock retainer ring
26 100071712 (698.41125) 12 Liner lock pin
27 100071711 (698.41124) 6 Liner lock
28 100004076 (697.57144) 28 Inconel drag-block spring—No. 625
29 100071686 (698.40984) 1 Lower mandrel
30 100071713 (698.41126) 1 Lower adapter
32 100002004 (70.34030) 1 O-ring
33 100001969 (70.33982) 1 O-ring
34 100002003 (70.34029) 3 O-ring
35 100001966 (70.33979) 2 O-ring
36 100001959 (70.33972) 8 O-ring
37 100001975 (70.33988) 2 O-ring
38 100001936 (70.33936) 1 O-ring
39 100003912 (600.00220) 2 Backup seal
40 100001970 (70.33983) 1 O-ring
41 100003909 (600.00114) 2 Backup seal
42 100001938 (70.33938) 1 O-ring
43 100001913 (70.33795) 1 O-ring
44 100001971 (70.33984) 2 O-ring
45 100003918 (600.01019) 1 Rod-wiper ring
46 100003914 (600.00481) 3 Backup seal
47 100003913 (600.00463) 2 Backup seal
52 100012589 (697.95612) 6 Slip-stop pin
53 100002169 (70.43374) 3 Split-ring screw

The tables for 100071707 (698.41120) continue on the following page.

September 14, 2001 Page 51 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: 100071707


(698.41120)
Champ® IV Liner Lock
7 5/8 in., 20 to 39 lb/ft

The tables for 100071707 (698.41120) are continued 1


Packer Rings—100071707 (698.41120)
from the previous page.
Packer Ring
Casing Size
End Center Duro OD
# Notes—100071707 (698.41120) and Weight
(2 Required) (1 Required)
Packer rings are not included with assembly. See the 7 5/8 in.
1 N/A
table at right for part numbers. — 60
29.7 to 39 lb/ (698.40668)
Use medium-strength thread-locking adhesive
3 ft
100029225 (70.47691).
100004108 100004106
Use four springs per drag block and two springs per 75 6.20 in.
4 (698.40672) (698.40669)
liner lock. Shoe (157.5
100004107
5 Optional steel drag-block spring: N/A (698.47142) — 80 mm)
6.35-in. (698.40671)
6 Lug and J-slot are rotated 45° for clarity.
(161.3-mm) 100004109
— 85
OD (698.40673)
100004110
Differential Pressure Ratinga (psi) — 90
(698.40674)
Temperature (°F)
Size (in.)
180 250 325 400
7 to 7 5/ 10,000 10,000 10,000 10,000
8
aThis data is based on actual field experience, as well as lab
testing. Well conditions may vary. Use this information only
as a guideline.

Section 3b–Champ® IV Packers with Parts Lists Page 52 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

3.84" OD 2 7/8" - 8 round


(97.5 mm) EUE tubing thread 15
6.32"
(160.5 mm) 1 16 2
1.50"
(38.1 mm) 38
28 5 3/16" - 8N - 3
2 15/16" - 6 6.35" OD thread - left-hand
Stub Acme thread (161.3 mm) 46 1

2.37" ID
(60.2 mm)
7.62" 46 1
5.46" 2 (193.5 mm)
(138.7 mm)

3.00" OD 46 1
(76.2 mm)
40 5" - 6 Stub
1.50" 38 Acme thread
44 (38.1 mm) 17 2
29
4 1/16" - 6 Stub
4.0" OD
6.35" OD 18 Acme thread
(101.6 mm)
(161.3 mm)
3

17.04"
(432.8 mm)
47
4

6.35" OD 5
(161.3 mm) 19
6
30
4
48
7
20
5 5" - 6 stub Acme thread 3 1/8" - 6 Stub
6 21 Acme thread
30 39
4

22

23
5.65" OD
(143.5 mm)
31
41
4
4.75" ID
96.76“ (120.7 mm) 24
(2457.5 mm) 28
5.37" OD 8
(136.4 mm) j-slot
25
42
3.875" ID 32
(98.4 mm)
41 2 5/16" - 6 stub
Acme thread 2.12" 2 7/8" - 8 round
33 (53.8 mm) EUE tubing thread
24.13" 34
(612.9 mm) 3 1/4" - 8 stub
9
Acme thread

10

11

3.625" OD 45
(1 mm)
35
36

12
13
5 1/8" - 6 stub
5.65" OD Acme thread
(142.7 mm) 37
7.27"
(184.7 mm) 14

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
2.675 5.621

SAP No.: 100004117


(698.41170)
Approx. shipping weight: 375 lb Maximum OD: (slip expansion less button height)
Nominal casing ID range:
Champ® IV Packer
Hyd. slips extended—7.178 in. (182.3 mm)
6.625 to 7.125 in. (168.3 to 181.0 mm) 7 5/8 in., 20 to 39 lb/ft Mech. slips extended—7.122 in. ((180.9 mm)

September 14, 2001 Page 53 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: 100004117


(698.41170)
Champ® IV Packer
7 5/8 in., 20 to 39 lb/ft

Parts List—698.41170
Part Number Number
# Description
SAP (Legacy) Required
1 100071656 (698.40501) 1 Top adapter
2 100004100 (698.40581) 1 Upper mandrel
3 100071677 (698.40682) 1 Hydraulic hold-down body
4 100003943 (695.09127) 16 Inconel slip-insert bolt
5 100004102 (698.40584) 16 Hydraulic slip retractor spring
6 100012598 (698.40593) 8 Round hydraulic slip
7 100004101 (698.40583) 4 Hydraulic holding strap
8 100012595 (698.40516) 1 Floating piston
9 100004114 (698.40957) 1 Balancing coupling—O-ring bypass seal
10 100004113 (698.40956) 1 Ported housing—O-ring bypass seal
11 100071683 (698.40955) 1 Upper body—O-ring bypass seal
12 100004115 (698.40958) 1 Sleeve—O-ring bypass seal
13 100004116 (698.40959) 1 Center mandrel—O-ring bypass seal
14 100071678 (698.40904) 1 Shoe coupling
15 100012603 (698.40902) 1 Packer mandrel
16 100071672 (698.40653) 1 Backup ring
17 100071673 (698.40654) 1 Lower shoe
18 100012607 (698.41152) 1 Lower slip-body
19 100012556 (696.57720) 6 Mechanical slip
20 100070232 (696.58623) 1 Split-ring collar
21 100004034 (696.57432) 1 Drag-block sleeve
22 100070524 (697.57145) 4 Drag block—No. 45
23 100004076 (697.57144) 16 Inconel drag-block spring—No. 625
24 100004075 (697.57141) 4 Drag-block keeper—No. 41
25 100012548 (696.57409) 1 Lower mandrel
26 100071674 (698.40657) 1 Backup ring
27 100071671 (698.40637) 1 Lower shoe
28 100002003 (70.34029) 3 O-ring
29 100001966 (70.33979) 1 O-ring
30 100001959 (70.33972) 8 O-ring
31 100001975 (70.33988) 2 O-ring
32 100001936 (70.33936) 1 O-ring
33 100003912 (600.00220) 2 Backup seal
34 100001970 (70.33983) 1 O-ring
35 100003909 (600.00114) 2 Backup seal
36 100001938 (70.33938) 1 O-ring
37 100001913 (70.33795) 1 O-ring
38 100001971 (70.33984) 2 O-ring
39 100002004 (70.34030) 1 O-ring
40 100003918 (600.01019) 1 Rod-wiper ring
41 100003914 (600.00481) 3 Backup seal
42 100003913 (600.00463 2 Backup seal
44 100064690 (600.00621) 2 Backup seal
45 100012304 (600.01021) 1 Rod-wiper ring
46 1 See chart Packer element
47 100012589 (697.95612) 6 Slip-stop pin
48 100002169 (70.43374) 3 Split-ring screw

The tables for 100004117 (698.41170) continue on the following page.

Section 3b–Champ® IV Packers with Parts Lists Page 54 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: 100004117


(698.41170)
Champ® IV Packer
7 5/8 in., 20 to 39 lb/ft
The tables for 100004117 (698.41170) are continued
1 Packer Rings—100004117 (698.41170)
from the previous page.
Packer Ring
Casing Size
# Notes—100004117 (698.41170) End Center Duro OD
and Weight
Packer rings are not included with the assembly. See (2 Required) (1 Required)
1 N/A
the table at the right for part numbers. — 60
Change top backup ring and lower shoe for 20- to (698.40661)
29.7-lb/ft casing. 7 5/8 in. 100071675 100012599
2 75
Top backup ring: 100071674 (698.40657) (698.40665) (698.40662)
20 to 29.7 lb/ft
Lower shoe: 100071671 (698.40637) 100012600 6.35 in.
Shoe 6.50-in. — 80
Optional Top Adapters: (698.40663) (161.3 mm)
(165.1-mm) 100012601
100071685 (698.40961)—3 7/8-in. CAS thread— OD (698.40666)
— 85
4.69-in. OD x 9.00-in. length. 100012602 N/A
90
N/A (698.40907)—2 7/8-in PH-6 hydril thread— (698.40667) (698.40664)
3.84-in. OD x 6.32-in. length. N/A
— 60
(698.40668)
100071720 (698.41201)—3 1/8-in. 8 N thread—
5 7 5/8 in. 100004108 100004106
4.00-in. OD x 5.60-in. length. 75
(698.40672) (698.40669)
N/A (698.40966)—3 1/2-in. IF tool joint IND— 29.7 to 39 lb/ft
100004107 6.20 in.
Shoe 6.35-in. — 80
4.75-in. OD x 9.00-in. length. (698.40671) (157.5 mm)
(161.3-mm) 100004109
N/A (698.40965)—2 7/8-in. 8-rd EUE thread with — 85
OD (698.40673)
3/
16-in. O-ring and backup; 3.84-in. OD x 6.32-in. 100004110
length. — 90
(698.40674)
Optional steel drag-block spring: 100070523
6
(697.57142)
Differential Pressure Ratinga (psi)
Temperature (°F)
Data for Steel Components of New Toolsa Size (in.)
180 250 325 400
Tensile strength (lb) 148,500
7 to 7 5/8 10,000 10,000 10,000 10,000
Burst (psi) 12,400
a
Collapse (psi) 10,600 This data is based on actual field experience, as well as lab
testing. Well conditions may vary. Use this information only
Bull plug burst (psi) 9,200
as a guideline.
Bull plug collapse (psi) 10,600
a
The data in the table above is valid only for new tools, direct
from the manufacturing facility.

September 14, 2001 Page 55 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

3.84" OD 2 7/8" - 8 round 15


(97.5 mm) EUE tubing thread
16 2
1.50"
1 (38.1 mm) 38
6.32"
5 3/16" - 8N - 3
(160.5 mm) 28 left hand thread
2 15/16" - 6 stub 6.35" OD
Acme - 3G thread (161.3 mm) 47 1

3.00" OD 47 1
(76.2 mm)
7.62"
5.46" (193.5 mm)
(138.7 mm) 2
47 1
2.37" ID
(60.2 mm)
5 1.50" 5 3/8" - 6 stub
(38.1 mm) Acme - 3G thread
45 38
4.0" OD 29 17 2
(101.6 mm)
6.35" OD 18
(161.3 mm)

3 5
48

19

20
17.04" 49
(432.8 mm)

22

23

96.76"
(2457.7 mm)
5.65" OD
(143.5 mm) 31
6 44
4.75" ID 24
(120.7 mm)
28 21
j-slot
5.65" OD 8 25
(143.51 mm)
7
3.875" ID
(98.4 mm) 32
2.12"
6 (53.8 mm) 2 7/8" - 8 round
EUE tubing thread
34
24.13"
(612.9 mm) 33
9

10

11

3.625" OD 46
(92.08 mm)
35
36
12
13
5 1/8" - 6 stub
Acme - 3G thread
7.27"
37
(184.7 mm)

14

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
2.675 5.621

SAP No.: 100071725


(698.41230)
Maximum OD: (slip expansion less button height)
Approx. shipping weight: 440 lb Champ® IV Testing Packer
Nominal casing ID range: Hyd. slips extended—N/A
6.625 to 7.125 in. (168.3 to 181.0 mm)
7 5/8 in., 20 to 39 lb/ft Mech. slips extended—7.122 in. (180.9 mm)

Section 3b–Champ® IV Packers with Parts Lists Page 56 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: 100071725


(698.41230)
Champ® IV Testing Packer
7 5/8 in., 20 to 39 lb/ft

Parts List—698.41230
Part Number Number
# Description
SAP (Legacy) Required
1 100071656 (698.40501) 1 Top adapter
2 100004100 (698.40581) 1 Upper mandrel
3 100071698 (698.41031) 1 Splined cap
4 100002004 (70.34030) 1 O-ring
5 100003918 (600.01019) 1 Rod-wiper ring
6 100003914 (600.00481) 3 Backup seal
7 100003913 (600.00463) 2 Backup seal
8 100012595 (698.40516) 1 Floating piston
9 100004114 (698.40957) 1 Balancing coupling
10 100004113 (698.40956) 1 Ported housing
11 100071683 (698.40955) 1 Upper body
12 100004115 (698.40958) 1 Bypass seal sleeve
13 100004116 (698.40959) 1 Center mandrel
14 100071678 (698.40904) 1 Shoe coupling
15 100012603 (698.40902) 1 Packer mandrel
16 100071672 (698.40653) 1 Backup ring
17 100071673 (698.40654) 1 Lower shoe
18 100012607 (698.41152) 1 Lower slip-body
19 100012556 (696.57720) 6 Carbide mechanical slip
20 100070232 (696.58623) 1 Split-ring collar
21 100004034 (696.57432) 1 Drag-block sleeve
22 100070524 (697.57145) 4 Drag block—No. 45
23 100004076 (697.57144) 16 Inconel drag-block spring—No. 625
24 100004075 (697.57141) 4 Drag-block keeper—No. 41
25 100012548 (696.57409) 1 Lower mandrel
26 100071674 (698.40657) 1 Backup ring
27 100071671 (698.40637) 1 Lower shoe
28 100002003 (70.34029) 3 O-ring
29 100001966 (70.33979) 1 O-ring
31 100001975 (70.33988) 2 O-ring
32 100001936 (70.33936) 1 O-ring
33 100003912 (600.00220) 2 Backup seal
34 100001970 (70.33983) 1 O-ring
35 100003909 (600.00114) 2 Backup seal
36 100001938 (70.33938) 1 O-ring
37 100001913 (70.33795) 1 O-ring
38 100001971 (70.33984) 2 O-ring
44 100003943 (695.09127) 4 Inconel slip-insert bolt
45 100064690 (600.00621) 2 Backup seal
46 100012304 (600.01021) 1 Rod-wiper ring
47 1 See chart Packer element
48 100012589 (697.95612) 6 Slip-stop pin
49 100002169 (70.43374) 3 Split-ring screw

The tables for 100071725 (698.41230) continue on the following page.

September 14, 2001 Page 57 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: 100071725


(698.41230)
Champ® IV Testing Packer
7 5/8 in., 20 to 39 lb/ft
The tables for 698.41230 are continued from the
1 Packer Rings—698.41230
previous page.
Packer Ring
Casing Size
Notes—698.41230 End Center Duro OD
# and Weight
(2 Required) (1 Required)
Packer rings are not included with the assembly. See N/A
1 — 60
the table at the right for part numbers. (698.40661)
Change top backup ring and lower shoe for 20- to 100071675 100012599
29.7-lb/ft casing. 7 5/8 in. 75
2 (698.40665) (698.40662)
Top backup ring: 100071674 (698.40657) 20 to 29.7 lb/ft 100012600 6.35 in.
Lower shoe: 100071671 (698.40637) Shoe — 80
(698.40663) (161.3 mm)
To convert a regular N/A (698.41230) Champ® IV to 6.50-in. 100012601
5 this testing packer, replace the hydraulic hold-down (165.1-mm) OD — 85
(698.40666)
body with spined cap 100071698 (698.41031). 100012602 N/A
90
(698.40667) (698.40664)
N/A
Data for Steel Components of New Toolsa —
(698.40668)
60
Tensile strength (lb) 148,500 100004108 100004106
7 5/8 in. 75
Burst (psi) 12,400 (698.40672) (698.40669)
29.7 to 39 lb/ft 100004107 6.20 in.
Collapse (psi) 10,600 Shoe — 80
(698.40671) (157.5 mm)
Bull plug burst (psi) 9,200 6.35-in. 100004109
Bull plug collapse (psi) 10,600 (161.3-mm) OD — 85
(698.40673)
aThe data in the table above is valid only for new tools, 100004110
— 90
direct from the manufacturing facility. (698.40674)

Differential Pressure Ratinga (psi)


Temperature (°F)
Size (in.)
180 250 325 400
7 to 7 5/ 10,000 10,000 10,000 10,000
8
aThis data is based on actual field experience, as well as lab
testing. Well conditions may vary. Use this information only as
a guideline.

Section 3b–Champ® IV Packers with Parts Lists Page 58 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

MINIMUM BY-
PASS FLOW 11
AREA = 2.477
SQ INCHES
3 1/2 API IF 44 600.01021
TOOL JOINT BOX 3.375
4.75
9.00
1 3.625 35 600.00114
AREA = 10.321
2.37 36 70.33938
SQ INCHES
28 70.34029 12

2 15/16-6 STUB ACME 5 1/8-6 STUB ACME


13
19.08 2 5.65
3.00
AREA = 7.07 37 70.33795
SQ INCHES
7.27
2.12 14
2
40 600.01019 6.35 15
4.0 29 70.33979
5 3/16-8N-M LH
31.47
43 600.00621 1.50 16 2
4.65
3 38 70.33984

3.50
6.35 1

7.69
4 2.87
5
6 2
POINTS ON 6.35
INSERTS TOWARD 30 70.33972
38 70.33984
TOP OF TOOL 4
AS SHOWN 1.50 5 3/8-6 STUB ACME
7 17 2
5 4 1/16-6 STUB ACME
6 18

30 70.33972
4

5.000-6 STUB ACME 19


5.65

4.75 31 70.33988
AREA = 17.72
SQ INCHES 41 600.00481 20

2 15/16-6 STUB ACME


21
7.39 EXTENDED 3.000-6 STUB ACME
2.37 28 70.34029 6.43 COLLAPSED
8 39 70.34030
3.875
AREA = 11.797 42 600.00463 22
SQ INCHES 32 70.33936
41 600.00481
24.13 3 1/4-8 STUB ACME
23
33 600.00220
105.40 34 70.33983
9 24
4
10

2.44

3 1/2 API IF
TOOL JOINT PIN

SAP No.: 101233150


(698.4119) Champ® IV Packer Assembly
7 5/8-in., 20 to 39 lb/ft

September 14, 2001 Page 59 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: 101233150


(698.4119) Champ® IV Packer Assembly
7 5/8-in., 20 to 39 lb/ft

Parts List—101233150 (698.4119)


Part
Number
Number Description
# Required
SAP (Legacy)
1 100012597 (698.40566) 1 Top adapter
2 100071665 (698.40567) 1 Upper mandrel
3 100071677 (698.40682) 1 Hydraulic hold-down body
4 100003943 (695.09127) 16 Inconel slip-insert bolt
5 100004102 (698.40584) 16 Retractor spring
6 100012598 (698.40593) 8 Round hydraulic slip
7 100004101 (698.40583) 4 Holding strap
8 100012595 (698.40516) 1 Floating piston
9 100004114 (698.40957) 1 Balancing coupling
10 100004113 (698.40956) 1 Ported housing
11 100071683 (698.40955) 1 Upper body
12 100004115 (698.40958) 1 Sleeve
13 101233147 (698.40578) 1 Center mandrel
14 100071678 (698.40904) 1 Shoe coupling
15 100012063 (698.40902) 1 Packer mandrel
16 100071672 (698.40653) 1 Backup ring
17 100071673 (698.40654) 1 Lower shoe
18 100012607 (698.41152) 1 Lower slip body
19 100012556 (696.57720) 6 Mechanical slip
20 100070232 (696.58632) 1 Split-ring collar
21 100071681 (698.40953) 1 Drag-block sleeve
22 100070524 (697.57145) 4 Drag block
23 100004076 (697.57144) 16 Drag-block spring
24 100004075 (697.57141) 4 Drag-block keeper
25 100071667 (698.40574) 1 Lower mandrel
26 100071674 (698.40657) 1 Backup ring
27 100071671 (698.40637) 1 Lower shoe
28 100002003 (70.34029) 3 O-ring
29 100001966 (70.33979) 1 O-ring
30 100001959 (70.33972) 8 O-ring
31 100001975 (70.33988) 2 O-ring
32 100001936 (70.33936) 1 O-ring
33 100003912 (600.00220) 2 Backup seal
34 100001970 (70.33983) 1 O-ring
35 100003909 (600.00114) 2 Backup seal
36 100001938 (70.33938) 1 O-ring
37 100001913 (70.33795) 1 O-ring
38 100001971 (70.33984) 2 O-ring
39 100002004 (70.34030) 1 O-ring
40 100003918 (600.01019) 1 Rod-wiper ring
41 100003914 (600.00481) 3 Backup seal
42 100003913 (600.00463) 2 Backup seal
43 100064690 (600.00621) 2 Backup seal
44 100012304 (600.01021) 1 Rod-wiper ring
47 100001372 (70.00307) 1 Vinyl bag
48 (698.4119) 1 Packer assembly print

The tables for 101233150 (698.4119) continue on the following page

Section 3b–Champ® IV Packers with Parts Lists Page 60 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

# Notes—101233150 (698.4119) 1Packer Rings—101233150 (698.4119)


Packer rings are not included in the assembly. See the fol- Packer Ring
1 Casing Size
lowing table. Duro OD
End Center
Change the top backup ring and lower shoe for 20- to 29.7- and Weight
lb casing. The part number for the top backup ring is
(2 Required) (1 Required)
2 — 698.40661 60
698.40657, and the part number for the lower shoe is 7 5/8 in.
698.40637. 698.40665 698.40662 75 6.35 in.
20 to 29.7 lb
Stencil the following information on the crate: — 698.40663 80 (161.29
Shoe OD 6.50 in. 698.40666 — 85 mm)
Packer Assy (165.1 mm)
3 698.40667 698.40664 90
SAP Number and Current Revision Level — 698.40668 60
7 5/8 in.
7-5/8” Champ® IV Liner Running 698.40672 698.40669 75 6.20 in.
Stamp the SAP number and current revision level on the 29.7 to 39 lb
— 698.40671 80 (157.48
4 crate with a low-stress DOT stamp. Serialize per Specifica- Shoe OD 6.35 in. 698.40673 — 85 mm)
tion 70.72. (161.29 mm) 698.4067 — 90

September 14, 2001 Page 61 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

2 7/8" - 8 round EUE


3.84" OD tubing thread 5 3/16" - 8N - 3
(97.5 mm) 15
1 thread - left-hand
5
1.50" 16 2
6.32" (38.1 mm) 40
(160.5 mm) 30
6.22" OD
2 15/16" - 6 Stub (158.0 mm) 47 1
Acme thread
2
3.00" OD 2 47 1
(76.2 mm)
7.62"
5.43" (193.5 mm)
(137.9 mm)
47 1
2.37" ID
(60.2 mm)
44 5 3/8" - 6 Stub
1.50" 40 Acme thread
17 (38.1 mm)
4.0" OD 19 2
(101.6 mm) 31
20
6.22" OD
6.16" OD 3 (158.0 mm) 4 1/16" - 6 Stub
(156.5 mm) Acme thread
2

48
4
5 6.16" OD
11.21" 6 (156.5 mm) 21
(284.7 mm)
7
32 49
17.05" 22
(433.1 mm)
3 1/8" - 6 Stub
23 Acme thread
41

24

25 3
5" - 6 Stub
Acme thread 96.73"
(2456.9 mm)

33

42 5.65" OD 4
4.75" ID (143.5 mm)
(120.7 mm) 26
30

8
j-slot
34
27 6
43
2 15/16" - 6 Stub
42 Acme thread
36 2.12"
3 1/4" - 8 Stub
3.875" ID 35 (53.8 mm) 2 7/8" - 8 round
Acme thread
(98.4 mm) EUE tubing thread
24.12" 9
(612.6 mm)

10

5.00"
(127.0 mm)
travel 11

18
3.625" 38
92.1 mm
37

5.65" OD
(143.51 mm) 12

13
5 1/8" - 6 Stub
Acme thread
39
7.27"
(184.7 mm)
14

SAP No.: 100071715


(698.41180) Maximum OD: (slip expansion less button height)
Approx. shipping weight: 430 lb
Nominal casing ID range:
Champ® IV Packer Hyd. slips extended—6.992 in. (177.6 mm)
6.560 in. (166.6 mm) 7 3/4 in., 46.1 lb/ft Mech. slips extended—6.829 (173.4 mm)

Section 3b–Champ® IV Packers with Parts Lists Page 62 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: 100071715


(698.41180)
Champ® IV Packer
7 3/4 in., 46.1 lb/ft

Parts List—100071715 (698.41180)


Part Number Number
# Description
SAP (Legacy) Required
1 100071656 (698.40501) 1 Top adapter
2 100004100 (698.40581) 1 Upper mandrel
3 100071718 (698.41183) 1 Hydraulic piston hold-down body
4 100003943 (695.09127) 16 Inconel slip-insert bolt
5 100004102 (698.40584) 16 Hydraulic slip retractor spring
6 100012598 (698.40593) 8 Round hydraulic slip
7 100004101 (698.40583) 4 Hydraulic slip holding-strap
8 100012595 (698.40516) 1 Floating piston—O-ring bypass seal
9 100004114 (698.40957) 1 Balancing coupling—O-ring bypass seal
10 100004113 (698.40956) 1 Ported housing—O-ring bypass seal
11 100071683 (698.40955) 1 Upper body—O-ring bypass seal
12 100004115 (698.40958) 1 O-ring bypass seal sleeve
13 100004116 (698.40959) 1 Center mandrel—O-ring bypass seal
14 100071678 (698.40904) 1 Shoe coupling
15 100012603 (698.40902) 1 Packer mandrel
16 100071717 (698.41182) 1 Backup ring
17 100064690 (600.00621) 2 Backup seal
18 100012304 (600.01021) 1 Rod-wiper ring
19 100071716 (698.41181) 1 Lower shoe
20 100071719 (698.41184) 1 Mechanical slip-body
21 100012556 (696.57720) 6 Carbide mechanical slip
22 100070242 (696.58775) 1 Split-ring collar
23 100004034 (696.57432) 1 Drag-block sleeve
24 100012574 (697.57147) 4 Drag block—No. 47
25 100004076 (697.57144) 16 Inconel drag-block spring—No. 625
26 100004075 (697.57141) 4 Drag-block keeper—No. 41
27 100012548 (696.57409) 1 Lower mandrel
30 100002003 (70.34029) 3 O-ring
31 100001966 (70.33979) 1 O-ring
32 100001959 (70.33972) 8 O-ring
33 100001975 (70.33988) 2 O-ring
34 100001936 (70.33936) 1 O-ring
35 100003912 (600.00220) 2 Backup seal
36 100001970 (70.33983) 1 O-ring
37 100003909 (600.00114) 2 Backup seal
38 100001938 (70.33938) 1 O-ring
39 100001913 (70.33795) 1 O-ring
40 100001971 (70.33984) 2 O-ring
41 100002004 (70.34030) 1 O-ring
42 100003914 (600.00481) 3 Backup seal
43 100003913 (600.00463) 2 Backup seal
44 100003918 (600.01019) 1 Rod-wiper ring
47 1 See table Packer element
48 100012589 (697.95612) 6 Slip-stop pin
49 100028243 (70.43376) 3 Split-ring screw

The tables for 100071715698.41180 continue on the following page.

September 14, 2001 Page 63 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: 100071715


(698.41180)
Champ® IV Packer
7 3/4 in., 46.1 lb/ft

The tables for 100071715 (698.41180) are continued 1


Packer Rings—100071715 (698.41180)
from the previous page.
Packer Ring
Casing Size
End Center Duro OD
# Notes—100071715 (698.41180) and Weight
(2 Required) (1 Required)
Packer rings are not included with the assembly. See N/A
1 — 60
the table at right for part numbers. (698.40668)
No other weight ranges of lower shoes and backup 100004108 100004106
2 rings are available for this size packer. The shoes and 75
(698.40672) (698.40669)
backup rings are included with assembly. 3
7 /4 in. 100004107 6.20 in.
Optional steel drag-block spring: 100070523 — 80
3 46.1 lb/ft (698.40671) (157.5 mm)
(697.57142) 100004109
Optional top adapters: — 85
(698.40673)
N/A (698.40965)—with 3/16-in. O-ring 100004110
— 90
5 (698.40674)
100071685 (698.40961)—3 7/8-in. CAS thread
100012597 (698.40566)—3 1/2-in. IF tool joint thread
Differential Pressure Ratinga (psi)
Optional lower mandrel:
Temperature (°F)
6 100070198 (696.57801)—3 1/2-in. IF tool joint thread Size (in.)
180 250 325 400
100070199 (696.57805)—2 7/8-in. IF tool joint thread 5
7 to 7 /8 10,000 10,000 10,000 10,000
The following parts are required to convert 7-in.
a
This data is based on actual field experience, as well as lab
Champ® IV Packer 100071689 (698.40990) or 7 5/8-in.
testing. Well conditions may vary. Use this information only
Champ IV Packer 100004117 (698.41170) to a 7 3/4- as a guideline.
in.
Champ IV Packer 100071715 (698.41180):
7
100071716 (698.41181)—1 required
100071717 (698.41182)—1 required
100071718 (698.41183)—1 required
100071719 (698.41184)—1 required
100070242 (696.58775)—1 required
100012574 (697.57147)—4 required

Section 3b–Champ® IV Packers with Parts Lists Page 64 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

6 3/8" - stub Acme

7.04 OD 13
(178.8 mm) 42
7.57"
5.00" OD (192.3 mm)
1 14
(127 mm)

3 7/8" - 6 stub Acme 4.625" OD


special tool joint thread (117.5 mm)
15
1.50" 5 7/8" - 8 UNS
(38.1 mm) 37 left hand thread
12.00" 2.62" ID 16 27 1
(304.8 mm) (66.6 mm)
8.76 in² area
46 1
8.92"
3 1/4" - 6 stub Acme (226.6 mm)
6.80" OD 17 5
29 (172.7 mm)
3.98" ID
3.375" OD (101.1 mm)
(85.7 mm) 46 1
3.20" OD
Area = 8.95 in²
4.76" (81.3 mm) 18 28 1
(120.9 mm) 2
1.50" 37
(38.1 mm) 5 7/8" - 6 stub Acme
2.62" ID
30 4 9/16" - 6 stub Acme
(66.6 mm)
7.04" OD
29 (178.8 mm)
6.50"
31 19
(165.1 mm)
3.30 in² - 3
slip contact area 47
5.92 in² - 4
seal area
8.26 in² slip 20
contact area
17.87" 5
(453.9 mm) 7.04" OD
(178.8mm) 3.36"
6 (85.3 mm) 7.04" OD 48
(178.8 mm) 21

33 3 3 1/2" - 6 STUB ACME

32 43

7
25

6" - 6 stub Acme


8.40" OD fully extended
7.04" OD 17.50"
6.90" OD fully collapsed
(178.8 mm) (444.5 mm)
34

35
23.83" 5.75" ID 3 3/8" - 6 stub Acme 5.00" OD 24
(605.3 mm) (146.1 mm) (127 mm)
Area = 25.97 in² 36
26
3
3.59" ID 9
(91.2 mm) 37
7.00" OD 23
4.625" OD 38 (177.8 mm)
(117.5 mm) 35
Area = 16.80 in² 4" - 8 stub Acme
40 3.49"
2.62" ID 4.20" OD
39 (88.6 mm) (106.7 mm)
(66.6 mm) 22
10
2.08 in² - area 8
11
123.80" 12
(3144.5 mm) 7.50" 5.00" OD
(190.5 mm) (127 mm)
6.14 in² area

4.249" ID 41
(107.9 mm) 37
4.625" OD 38 j-slot
(117.5 mm) 44
Area = 16.80 in²
4.50" 45
(114.3 mm)
2.62" ID 3 7/8" - 6 stub Acme special
(66.6 mm) tool joint thread

698 41240
SAP No.: 100071726
(698.41240)
Approx. shipping weight: 850 lb Champ® IV Packer Maximum OD: (slip expansion less button height)
Nominal casing ID range: 8 5/8 in., 44 to 56 lb/ft Hyd. slips extended—7.950 in. (201.9 mm)
7.313 to 7.625 in. (185.75 to 193.7 mm) Mech. slips extended—7.760 (197.1 mm)

September 14, 2001 Page 65 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: 100071726


(698.41240)
Champ® IV Packer
8 5/8 in., 44 to 56 lb/ft

Parts List—100071726 (698.41240)


Part Number Number
# Description
SAP (Legacy) Required
1 100071727 (698.41241) 1 Top adapter
2 100071728 (698.41242) 1 Upper mandrel
3 100003943 (695.09127) 16 Inconel slip-insert bolt
4 100070341 (696.60884) 3 Hydraulic slip holding strap
5 100009545 696.60888 18 Slip retractor spring
6 100071759 (698.41283) 9 Hydraulic hold down slip
7 100071729 (698.41243) 1 Hydraulic slip-body
8 100071730 (698.41244) 1 Upper body—O-ring bypass seal
9 100071731 (698.41245) 1 Floating piston
10 100071732 (698.41246) 1 Balancing coupling
11 100071733 (698.41247) 1 Ported housing
12 100071734 (698.41248) 1 Center mandrel
13 100071735 (696.41249) 1 Sleeve
14 100071737 (698.41251) 1 Upper shoe
15 100071738 (698.41252) 1 Packer mandrel
16 100071739 (698.41253) 1 Top backup ring
17 100071758 (698.41282) 1 Rubber spacer ring
18 100071741 (698.41255) 1 Lower shoe
19 100071742 (698.41256) 1 Mechanical slip-body
20 100071757 (698.41281) 6 Mechanical slip
21 100071743 (698.41257) 1 Split-ring collar
22 100071744 (698.41258) 1 Lower mandrel
23 100071745 (698.41259) 1 Drag-block sleeve
24 100004077 (697.57165) 4 Drag block—No. 65
25 100004076 (697.57144) 16 Inconel spring—No. 625
26 100004075 (697.57141) 4 Drag-block keeper—No. 41
27 100071747 (698.41263) 1 Top backup ring
28 100071748 (698.41264) 1 Lower shoe
29 100001969 (70.33982) 2 O-ring
30 100064730 (600.01007) 1 Rod-wiper ring
31 100064581 (600.00416) 2 Backup seal
32 100001961 (70.33974) 9 O-ring
33 100064588 (600.00424) 9 Backup seal
34 100001900 (70.33729) 2 O-ring
35 100064392 (600.00010) 3 Backup seal
36 100001966 (70.33979) 2 O-ring
37 100001913 (70.33795) 4 O-ring
38 100064724 (600.00673) 4 Backup seal
39 100001976 (70.33989) 1 O-ring
40 100064677 (600.00604) 2 Backup seal
41 100064738 (600.01024) 1 Rod-wiper ring
42 100026720 (70.33577) 1 O-ring
43 100001968 (70.33981) 1 O-ring
44 100001938 (70.33938) 1 O-ring
45 100064514 (600.00270) 2 Backup seal
46 1 Packer element
47 100012589 (697.95612) 6 Slip-stop pin
48 100002169 (70.43374) 3 Split-ring screw

The tables for 100071726 (698.41240) continue on the following page.

Section 3b–Champ® IV Packers with Parts Lists Page 66 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: 100071726


(698.41240)
Champ® IV Packer
8 5/8 in., 44 to 56 lb/ft
The tables for 100071726 (698.41240) are continued
4 Rings and Shoes—100071726 (698.41240)
from the previous page.
Casing Size Backup
Spacer Ring Lower Shoe
and Weight Ring
# Notes—100071726 (698.41240) 100071758 100071747 100071748
8 5/8 in.
(698.41282) (698.41263) (698.41264)
Packer rings are not included with the assembly. See 44 to 49 lb/ft
1 6.80-in. OD 7.24-in. OD 7.24-in. OD
the table below for available sizes.
5/ in. 100071758 100071739 100071741
2 Points of all inserts are toward top of the tool. 8 8
(698.41282) (698.41253) (698.41255)
3 Assemble backup toward top of the hydraulic slip. 49 to 56 lb/ft 6.80-in. OD 7.04-in. OD 7.04-in. OD
Select the spacer ring, backup ring, and lower shoe
4 according to casing weight. See the table at right for
available sizes. Data for Steel Components of New Toolsa
5 Optional steel spacer: 100071740 (698.41254)
Tensile strength (psi) 215,640
Burst (psi) 13,700
1 Packer Rings—100071726 (698.41240) Collapse (psi) 12,970
Bull plug burst (psi) 13,770
Casing Weight
Packer Ring Duro OD Bull plug collapse (psi) 12,970
and Size
a
N/A The data in the table above is valid only for new tools, direct
50
(698.41217) from the manufacturing facility.
100071750
70
8 5/8 in. (698.41272)
7.18 in. Differential Pressure Ratinga (psi)
44 to 49 lb/ft 100071751
80
(698.41273) Temperature (°F)
100071752 90 Size (in.)
180 250 325 400
(698.41274) 5 5
100071753 8 /8 to 9 /8 10,000 10,000 8,000 7,000
50 aThis data is based
(698.41276) on actual field experience, as well as lab
100071754 testing. Well conditions may vary. Use this information only
70
(698.41277) as a guideline.
100071755
80
8 5/8 in (698.41278)
6.98 in.
49 to 56 lb/ft 101240443 85
(698.42213)
100071756 90
(698.41279)
101000613 95
(698.41289)

September 14, 2001 Page 67 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

6 3/8" - stub Acme

7.04 OD 13
(178.8 mm) 42
7.57"
5.00" OD (192.3 mm)
1 14
(127 mm)

3 7/8" - 6 stub Acme 4.625" OD


special tool joint thread (117.5 mm)
15
1.50" 5 7/8" - 8 UNS
(38.1 mm) 37 left hand thread
12.00" 2.37" ID 16 27 1
(304.8 mm) (60.2 mm)
8.76 in² area
46 1
8.92"
3 1/4" - 6 stub Acme (226.6 mm)
6.80" OD 17 5
29 (172.7 mm)
3.98" ID
3.375" OD (101.1 mm)
(85.7 mm) 46 1
3.20" OD
Area = 8.95 in²
5.51" (81.3 mm) 18 28 1
(140.0 mm) 2
1.50" 37
(38.1 mm) 5 7/8" - 6 stub Acme
2.37" ID
30 4 9/16" - 6 stub Acme
(60.2 mm)
7.04" OD
29 (178.8 mm)
5.75"
31 19
(146.1 mm)
3.30 in² - 3
slip contact area 47
5.92 in² - 4
seal area 8.26 in² slip
contact area 20

17.87" 5
(453.9 mm) 7.04" OD
(178.8mm) 3.36"
6 (85.3 mm) 7.04" OD 48
(178.8 mm) 21

33 3 3 1/2" - 6 STUB ACME

32 43

7
25

6" - 6 stub Acme


8.40" OD fully extended
7.04" OD 17.50"
6.90" OD fully collapsed
(178.8 mm) (444.5 mm)
34

35
23.83" 5.750" ID 3 3/8" - 6 stub Acme 5.00" OD 24
(605.3 mm) (146.1 mm) (127 mm)
Area = 25.97 in² 36
26
3
2.62" ID 9
(66.6 mm) 37
7.00" OD 23
4.625" OD 38 (177.8 mm)
(117.5 mm) 36
Area = 16.80 in² 4" - 8 stub Acme
40 3.49"
3.59" ID 4.20" OD
39 (88.6 mm) (106.7 mm)
(91.2 mm) 22
10
2.08 in² - area
8
11
123.80" 2.37" ID 12
(3144.5 mm) (60.2 mm)
7.50"
(190.5 mm)
6.14 in² area
4.249" ID 41
(107.9 mm) 37
4.625" OD 38 j-slot
(117.5 mm) 44
Area = 16.80 in²
4.50" 45
(114.3 mm)
2.37" ID 3 7/8" - 6 stub Acme special
(60.2 mm) tool joint thread

SAP No.: 100071736


(698.41250)
Approx. shipping weight: 850 lb Champ® IV Packer Maximum OD: (slip expansion less button height)
Nominal casing ID range: 8 5/8 in., 44 to 56 lb/ft Hyd. slips extended— 7.950 in. (201.9 mm)
7.313 to 7.625 in. (185.75 to 193.7 mm) Mech. slips extended— 7.760 in. (197.1 mm)

Section 3b–Champ® IV Packers with Parts Lists Page 68 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: 100071736


(698.41250)
Champ® IV Packer
8 5/8 in., 44 to 56 lb/ft

Parts List—100071736 (698.41250)


Part Number Number
# Description
SAP (Legacy) Required
1 100071760 (698.41284) 1 Top adapter
2 N/A (698.41235) 1 Upper mandrel
3 N/A (698.09127) 16 Inconel slip-insert bolt
4 100070341 (696.60884) 3 Hydraulic slip holding strap
5 100009545 (696.60888) 18 Round slip retractor spring
6 100071759 (698.41283) 9 Hydraulic hold-down slip
7 100071729 (698.41243) 1 Hydraulic slip-body
8 100071730 (698.41244) 1 Upper body—O-ring bypass seal
9 100071731 (698.41245) 1 Floating piston
10 100071732 (698.41246) 1 Balancing coupling—O-ring bypass seal
11 100071733 (698.41247) 1 Ported housing—O-ring bypass seal
12 100071762 (698.41286) 1 Center mandrel—O-ring bypass seal
13 100071735 (698.41249) 1 Sleeve—O-ring bypass seal
14 100071737 (698.41251) 1 Upper shoe
15 100071738 (698.41252) 1 Packer mandrel
16 100071739 (698.41253) 1 Top backup ring
17 100071758 (698.41282) 1 Spacer ring
18 100071741 (698.41255) 1 Lower shoe
19 100071742 (698.41256) 1 Mechanical slip-body
20 100071757 (698.41281) 6 Mechanical slip
21 100071743 (698.41257) 1 Split-ring collar
22 100071763 (698.41287) 1 Lower mandrel
23 100071745 (698.41259) 1 Drag-block sleeve
24 100004077 (697.57165) 4 Drag block—No. 65
25 100004076 (697.57144) 16 Inconel spring—No. 625
26 100004074 (697.57140) 4 Drag-block keeper—No. 41
27 100071747 (698.41263) 1 Top backup ring
28 100071748 (698.41264) 1 Lower shoe
29 100001969 (70.33982) 2 O-ring
30 100064730 (600.01007) 1 Rod-wiper ring
31 100064581 (600.00416) 2 Backup seal
32 100001961 (70.33974) 9 O-ring
33 100064588 (600.00424) 9 Backup seal
34 100001900 (70.33729) 2 O-ring
35 100064392 (600.00010) 3 Backup seal
36 100001966 (70.33979) 2 O-ring
37 100001913 (70.33795) 4 O-ring
38 100064724 (600.00673) 4 Backup seal
39 100001976 (70.33989) 1 O-ring
40 100064677 (600.00604) 2 Backup seal
41 100064738 (600.01024) 1 Rod-wiper ring
42 100026720 (70.33577) 1 O-ring
43 100001968 (70.33981) 1 O-ring
44 100001938 (70.33938) 1 O-ring
45 100064514 (600.00270) 2 Backup seal
46 1 Packer element
47 N/A (697.95012) 6 Slip-stop pin
48 100002169 (70.43374) 3 Split-ring screw

The tables for 100071736 (698.41250) continue on the following page.

September 14, 2001 Page 69 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: 100071736


(698.41250)
Champ® IV Packer
8 5/8 in., 44 to 56 lb/ft

The tables for 100071736 (698.41250) are continued


4 Rings and Shoes—100071736 (698.41250)
from the previous page.
Casing Size
Spacer Ring Backup Ring Lower Shoe
and Weight
# Notes—100071736 (698.41250)
100071758 100071747 100071748
8 5/8 in.
Packer rings are not included with the assembly. See (698.41282) (698.41263) (698.41264)
1 44 to 49 lb/ft 6.80-in. OD
the table below for available sizes. 7.24-in. OD 7.24-in. OD
Points of all inserts are toward the top of the tool, as 5 100071758 100071739 100071741
2 8 /8 in.
shown. (698.41282) (698.41253) (698.41255)
Assemble the backup toward the top of the hydraulic 49 to 56 lb/ft 6.80-in. OD 7.04-in. OD 7.04-in. OD
3
slip.
Select spacer ring, backup ring and lower shoe accord-
Data for Steel Components of New Toolsa
4 ing to casing weight. See the table at right for available
sizes. Tensile strength (lb) 313,600
Optional steel spacer 100071740 (698.41254) is not Burst (psi) 13,700
5
included with assembly. Collapse (psi) 12,970
Bull plug burst (psi) 13,770
1 Bull plug collapse (psi) 12,970
Packer Rings—100071736 (698.41250)
aThe data listed above is valid only for new tools, direct from
Casing Size
Packer Ring Duro OD the manufacturing facility.
and Weight
100071749
50 Differential Pressure Ratinga (psi)
(698.41271)
100071750 Temperature (°F)
70 Size (in.)
8 5/8 in. (698.41272) 180 250 325 400
7.18 in.
44 to 49 lb/ft 100071751
(698.41273)
80 8 5/8 to 9 5/8 10,000 10,000 8,000 7,000
100071752 aThis data is based on actual field experience, as well as lab
90
(698.41274) testing. Well conditions may vary. Use this information only
100071753 as a guideline.
50
(698.41276)
100071753
70
(698.41276)
100071755
80
8 5/8 in. (698.41278)
6.98 in.
49 to 56 lb/ft 101240443 85
(698.42213)
100071756 90
(698.41279)
101000613 95
(698.41289)

Section 3b–Champ® IV Packers with Parts Lists Page 70 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

6.25" OD 4 1/2" - API IF 9.39"


(158.8 mm) tool joint box thread (238.5 mm)
15
1 7
42
11.00" 1.50" 7" - 8 UNS
(279.4 mm) (38.1 mm) thread - left-hand
16 8 29
3 13/16" - 6 stub 8.15" OD
Acme thread (207.0 mm)
53 1

8.94"
31 17
(227.1 mm)
3.875" OD
(98.4 mm)
5.06" 2
(128.5 mm)
53 1
2.87" ID
(72.9 mm) 32 1.50" 18 8 30
31 (38.1 mm)
7" - 6 stub
8.15" OD 48 42 Acme thread
(207.0 mm) 3 5 1/4" - 6 stub
33 8.15" OD 19 Acme thread
(207.0 mm)
6
5

17.87" 4
54
(453.9 mm)
20
21 2
3 13/16" - 6 stub
Acme thread
35
8.15" OD
(207.0 mm) 55
22
4 7/8" - 6 stub
43 Acme thread
125.22"
(3180.6 mm) 7
23
6 15/16" - 6 stub 24 3 6
Acme thread

34
25
46
6.785" ID 26 4
8
(172.3 mm)
35
9
47
27
5.571" OD 36 3
(141.5 mm) 46
J-slot
10
37
23.73"
(602.7 mm) 38
11
12
3 7/8" - 6 stub
Acme thread

3.75" ID
4 1/2" - 6 stub 4 7/8" - 6 stub
5.500" OD (95.3 mm)
Acme thread Acme thread
(139.9 mm)
39 44
40
13
6.25" OD
7 1/8" - stub (158.8 mm) 28
Acme thread

41

14

45

4.37"
(111.0 mm) 4 1/2" - API IF
tool joint thread

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
3.772 11.175

SAP No.:100071780
(698.41480)
Approx. shipping weight: 1,064 lb Champ® IV Packer Maximum OD: (slip expansion less button height)
Nominal casing ID range: 9 5/8 in., 29.3 to 53.5 lb/ft Hyd. slips extended—9.134 in. ((232.0 mm)
8.535 to 9.063 in. (216.8 to 230.2 mm) Mech. slips extended—9.123 in. (231.7 mm)

September 14, 2001 Page 71 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: 100071780


(698.41480)
Champ® IV Packer
9 5/8 in., 29.3 to 53.5 lb/ft

Parts List—698.41480
Part Number Number
# Description
SAP (Legacy) Required
1 N/A (602.05218) 1 Coupling
2 100071781 (698.41501) 1 Upper mandrel
3 100003943 (695.09127) 24 Inconel slip-insert bolt
4 100070341 (696.60884) 4 Hydraulic slip holding strap
5 100009545 (696.60888) 24 Slip retractor spring
6 100004061 (696.60885) 12 Round hydraulic hold-down slip
7 100071767 (698.41403) 1 Piston-type hydraulic hold-down body
8 100071786 (698.41525) 1 Upper body—O-ring bypass seal
9 100004119 (698.41405) 1 Floating piston
10 100071788 (698.41527) 1 Balancing coupling—O-ring bypass seal
11 100071787 (698.41526) 1 Ported housing—O-ring bypass seal
12 100071790 (698.41529) 1 Center mandrel—O-ring bypass seal
13 100071789 (698.41528) 1 Bypass sleeve—O-ring bypass seal
14 100071783 (698.41507) 1 Upper shoe
15 100071784 (698.41508) 1 Packer mandrel
16 100071768 (698.41416) 1 Upper backup ring
17 100004059 (696.60687) 1 Spacer ring
18 100071769 (698.41418) 1 Lower shoe
19 100071774 (698.41453) 1 Mechanical slip-body
20 100070271 (696.60020) 6 Carbide mechanical slip
21 100071772 (698.41451) 1 Center-to-lower mandrel adapter
22 100071775 (698.41455) 1 Split-ring collar
23 100070308 (696.60409) 1 Lower mandrel
24 100070321 (696.60732) 1 Drag-block sleeve
Drag block (No. 65)
25 100004077 (697.57165) 8
26 100004076 (697.57144) 32 Inconel drag-block spring—No. 625
27 100004075 (697.57141) 8 Drag-block keeper—No. 41
28 100012564 (696.60882) 1 Lower pin
29 100071776 (698.41456) 1 Upper backup ring
30 100071777 (698.41457) 1 Lower shoe
31 100001936 (70.33936) 2 O-ring
32 100003915 (600.01001) 1 Rod-wiper ring
33 100001961 (70.33974) 12 O-ring
34 100001985 (70.34002) 2 O-ring
35 100001938 (70.33938) 3 O-ring
36 100001983 (70.33998) 1 O-ring
37 100064511 (600.00254) 2 Backup seal
38 100001913 (70.33795) 1 O-ring
39 100064576 (600.00406) 2 Backup seal
40 100026799 (70.33825) 1 O-ring
41 100001986 (70.34003) 1 O-ring
42 100001981 (70.33996) 2 O-ring
43 100001977 (70.33990) 1 O-ring
44 100002015 (70.34044) 1 O-ring
45 100002017 (70.34047) 1 O-ring
46 100064574 (600.00404) 3 Backup seal
47 100064606 (600.00451) 2 Backup seal
48 100064687 (600.00618) 2 Backup seal
53 1 2 Packer element
54 100012589 (697.95612) 6 Slip-stop pin
55 100002169 (70.43374) 3 Split-ring screw
The tables for 100071780 (698.41480) are continued on the following page.
®
Section 3b–Champ IV Packers with Parts Lists Page 72 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: 100071780


(698.41480)
Champ® IV Packer
9 5/8 in., 29.3 to 53.5 lb/ft

The tables for 100071780 (698.41480) are continued Data for Steel Components of New Toolsa
from the previous page.
Tensile strength (lb) 341,900
Burst (psi) 8,700
# Notes—698.41480
Collapse (psi) 10,100
Packer rings are not included with the assembly. See
1 Bull plug burst (psi) 8,700
the table below for part numbers.
Assemble center-to-lower mandrel adapter 100071772 Bull plug collapse (psi) 10,100
(698.41451) and lower mandrel 100070308 aThe data in the table above is valid only for new tools,
2
(696.60409) with Loctite 100029225 (70.47691) on directly from the manufacturing facility.
mating threads. Do not use on slip-insert bolts.
Optional drag-block sleeve with straight J-slot: Differential Pressure Ratinga (psi)
3
100070323 (696.60733)
Temperature (°F)
Optional steel drag-block spring: 100070523 Size (in.)
4 180 250 375 400
(697.57142)
6
Optional left-hand auto J-slot drag-block sleeve for 8 5/8 to 9 5/8 10,000 10,000 10,000 7,000
liner-running operation: N/A (698.41454) a
This data is based on actual field experience, as well as lab
Optional top coupling with 3 7/8-in. 6-stub Acme spe- testing. Well conditions may vary. Use this information only
7
cial tool joint box thread: 100071778 (698.41471) as a guideline.
Change upper backup ring 100071768 (698.41416)
and lower shoe 100071769 (698.41418) for 29.3- to
8 43.5-lb/ft casing. Replace these items with upper
backup ring 100071776 (698.41456) and lower shoe
100071777 (698.41457)) - OD - 8.25

1Packer Rings—698.41480
Casing Size Packer Rings
Duro OD
and Weight (2 Required)
100070305
50
(696.60381)
100004053
70
9 5/8 in. (696.60382) 8.18 in.
29.3 to 43.5 lb/ft 100004054 (207.8 mm)
80
(696.60383)
100004055
90
(696.60384)
100070306
50
(696.60391)
100004056
70
(696.60392)
5/ in. 100004057 7.95 in.
9 8
80
47 to 53.5 lb/ft (696.60393) (201.9 mm)
100004058
90
(696.60394)
120009547
95
(696.60395)

September 14, 2001 Page 73 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

6.25" OD 4 1/2" - API IF 9.39"


(158.8 mm) tool joint box thread (238.5 mm) 15

41
1
11.00" 1.50" 28 16
(279.4 mm) (38.1 mm) 7" - 8 UNS
thread - left-hand

3 13/16" - 6 stub 51 1
Acme - thread
2.87" ID
(72.9 mm) 8.94"
(227.1 mm) 17
30

3.875" OD
(98.4 mm) 51 1
2
5.06"
(128.5 mm)
1.50" 18 29
31 (38.1 mm) 7" - 6 stub
30 Acme thread
41
7.80" OD 46
(198.1 mm) 7.80" OD 19
3
(198.1 mm)
32 5 1/4" - 6 stub
Acme thread
6
17.87" 5
(453.9 mm)
4
52
3
32
6
20
5
3 13/16" - 6 stub
3 Acme thread
7.75" OD 34
32 (196.9 mm)
53
6
117.23" 21
5
(2977.6 mm)
3

7
22

23
8
6 15/16" - 6 stub
Acme thread 24
33
6.875" ID
(174.6 mm) 44 25

34

23.73" 9
(602.7 mm) 35
26
45 7.80" OD
3
5.571" OD 44 (198.1 mm)
4 3/8" - 6 stub
(141.5 mm) 10 j-slot Acme thread
37 42
36 3 7/8" - 6 stub
11 Acme thread

7.80" OD 4 1/2" - 6 stub


(198.1 mm) Acme thread
27
6.25" OD
(158.8 mm)

43
38
39 4.37"
5.50" ID (111.0 mm) 4 1/2" - API IF
12
(139.7 mm) tool joint thread
13
7 1/8" - 6 stub
Acme thread
40
14

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
3.772 11.175

SAP No.: N/A


(698.41580)
Approx. shipping weight: 861 lb Champ® IV Packer Maximum OD: (slip expansion less button height)
Nominal casing ID range:
9 5/8 in., 40 to 71.8 lb/ft Hyd. slips extended—8.789 in. (223.2 mm)
8.125 to 8.835 in. (206.3 to 224.4 mm) Mech. slips extended—8.858 in. (225.0 mm)

Section 3b–Champ® IV Packers with Parts Lists Page 74 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: N/A


(698.41580)
Champ® IV Packer
9 5/8 in., 40 to 71.8 lb/ft

Parts List—N/A (698.41580)


Part Number Number
# Description
SAP (Legacy) Required
1 N/A (602.05218) 1 Coupling
2 100071781 (698.41501) 1 Upper mandrel
3 100003943 (695.09127) 22 Inconel slip-insert bolt
4 100070341 (696.60884) 4 Hydraulic slip holding strap
5 100009545 (696.60888) 24 Round slip retractor spring
6 100004061 (696.60885) 12 Hydraulic hold-down slip
7 100012608 (698.41504) 1 Hydraulic slip-body
8 100071786 (698.41525) 1 Upper body—O-ring bypass seal
9 100004119 (698.41405) 1 Floating piston
Balancing coupling—O-ring bypass
10 100071788 (698.41527) 1
seal
11 100071787 (698.41526) 1 Ported housing—O-ring bypass seal
12 100071790 (698.41529) 1 Center mandrel—O-ring bypass seal
13 100071789 (698.41528) 1 Sleeve—O-ring bypass seal
14 100071783 (698.41507) 1 Upper shoe
15 100071784 (698.41508) 1 Packer mandrel
16 N/A (698.41509) 1 Backup ring
17 100004059 (696.60687) 1 Spacer ring
18 N/A (698.41512) 1 Lower shoe
19 100071785 (698.41513) 1 Mechanical slip-body
20 100070271 (696.60020) 6 Carbide mechanical slip
21 100070334 (696.60867) 1 Split-ring collar
22 100071773 (698.41452) 1 Lower mandrel
23 100070335 (696.60868) 1 Drag-block sleeve
24 100004077 (697.57165) 6 Drag block—No. 65
25 100004076 (697.57144) 24 Inconel drag-block spring—No. 625
26 100004075 (697.57141) 6 Drag-block keeper—No. 41
27 100070265 (696.59891) 1 Lower pin
28 N/A (698.41519) 1 Backup ring
29 N/A (698.41518) 1 Lower shoe
30 100001936 (70.33936) 2 O-ring
31 100003915 (600.01001) 1 Rod-wiper ring
32 100001961 (70.33974) 12 O-ring
33 100001985 (70.34002) 2 O-ring
34 100001938 (70.33938) 3 O-ring
35 100001983 (70.33998) 1 O-ring
36 100064511 (600.00254) 2 Backup seal
37 100001913 (70.33795) 1 O-ring
38 100064576 (600.00406) 2 Backup seal
39 100026799 (70.33825) 1 O-ring
40 100001986 (70.34003) 1 O-ring
41 100001981 (70.33996) 2 O-ring
42 100001976 (70.33989) 1 O-ring
43 100002017 (70.34047) 1 O-ring
44 100064574 (600.00404) 3 Backup seal
45 100064606 (600.00451) 2 Backup seal
46 100064687 (600.00618) 2 Backup seal
51 1 2 Packer element
52 100012589 (697.95612) 6 Slip-stop pin
53 100028260 (70.43394) 3 Split-ring screw

The tables for N/A (698.41580) continue on the following page.

September 14, 2001 Page 75 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.: N/A


(698.41580)
Champ® IV Packer
5
9 /8 in., 40 to 71.8 lb/ft

The tables for N/A (698.41580) are continued from the


1 Rings and Shoes—N/A (698.41580)
previous page.
Casing Size
Spacer Ring Backup Ring Lower Shoe
and Weight
Notes—N/A (698.41580) 100004059 N/A N/A
#
(696.60687) (698.41509) (698.41512)
Packer rings not included with assembly. See the table 9 5/8 in.
7.25-in. 7.95-in. 7.95-in.
below for part numbers. 40 to 61.1 lb/ft (184.2-mm) (201.9-mm) (201.9-mm)
1
Spacer rings, backup rings, and lower shoes for N/A OD OD OD
(698.41580) are listed in the table at right. 100004059 N/A N/A
Optional drag-block sleeve with straight J-slot: N/A (696.60687) (698.41519) (698.41518)
2
(696.60874) 9 5/8 in.
7.25-in. 7.80-in. 7.80-in.
Optional steel drag-block spring: 100070523 53.5 to 71.8 lb/ft (184.2-mm) (198.1-mm) (198.1-mm)
3
(697.57142) OD OD OD
Optional left-hand auto J-slot drag-block sleeve for
5
liner-running operations: N/A (698.41514)
Data for Steel Components of New Toolsa
Optional top coupling with 3 7/8-in. 6-stub Acme spe-
6 Tensile strength (lb) 341,900
cial tool joint box thread: 100071778 (698.41471)
Burst (psi) 8,700
Collapse (psi) 10,100
1 Packer Rings—N/A (698.41580) Bull plug burst (psi) 8,700
Casing Size Bull plug collapse (psi) 10,100
Packer Ring Duro OD
and Weight aThe data in the table above is valid only for new tools,
100070306 direct from the manufacturing facility.
50
(696.60391)
100004056
9 5/8 in. (696.60392)
70
7.95 in. Differential Pressure Ratinga (psi)
40 to 61.1 lb/ft 100004057 (201.9 mm) Temperature (°F)
80 Size (in.)
(696.60393) 180 250 325 400
100004058
90 8 5/8 to 9 5/8 10,000 10,000 8,000 7,000
(696.60394)
a
N/A This data is based on actual field experience, as well as lab
70
(698.41515) testing. Well conditions may vary. Use this information only
9 5/8 in. N/A 7.70 in. as a guideline.
80
53.5 to 71.8 lb/ft (698.41516) (195.6 mm)
N/A
90
(698.41517)

Section 3b–Champ® IV Packers with Parts Lists Page 76 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

18
6.50" OD 4 1/2" - API IF
19
(165.1 mm) tool joint box thread
20
1 1.75"
11.50" 10 1/4" - 8 UNS
(25.4 mm)
(292.1 mm) thread - left-hand
35
16.30" 11.94" OD 21 1
34 (303.3 mm)
(414.0 mm)

5 1/4" - 6 stub 22
Acme thread 10.75"
5.500" OD (273.1 mm)
(139.7 mm) 2
21 1
3.75" ID
(95.3 mm)
36
45 2.25" 23
48 (273.1 mm) 35
11.50" OD 3
(292.1 mm) 10 1/4" - 6 stub
37 Acme thread
7 11.94" OD 24
(303.3 mm)
4 6 9/16" - 6 stub
Acme thread
11.94" OD 5
(303.3 mm) 38
7 49

6
25
37
7
50 2
25.75" 38
(654.1 mm) 8 11.70" OD 26
(297.2 mm) 7 1/2" - 6 stub Acme thread
7
9 Locking pin 27 3 4 5
not shown
37 43
j-slot 28
38

7
10
37 141.84" 29
(3602.7 mm)
11
30 6
10 1/4" - 6 stub thread

12
11.50" OD
(292.1 mm) 42
11.50" OD 31
46
9.520" ID (292.1 mm) 32
5 3/8" - 6 stub Acme thread
(241.8 mm)
39

13

7.750" OD
(196.9 mm) 43
39
5 3/8" - 6 stub
47 Acme thread 7 1/2" - 6 stub Acme thread
27.06"
(687.3 mm) 40
46
6 1/4" - 6 stub Acme thread
4.12" ID
14 (104.6 mm)
41 33

6.25" OD
(158.8 mm)
15
44
47
40 4.37"
(111.0 mm) 4 1/2" - API IF
10 1/4" - 6 stub tool joint thread
Acme thread

10.25" 16
(260.4 mm) 42
17

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
5.50 23.758

SAP No.: N/A


(698.42120)
Maximum OD: (slip expansion less button height)
Approx. shipping weight: 2,300 lb Champ® IV Packer Hyd. slips extended—12.928 in. (328.3 mm)
Nominal casing ID range:
12.347 to 12.715 in. (313.6 to 322.9 mm)
13 3/8 in., 48 to 72 lb/ft Mech. slips extended—12.809 in. (325.3 mm)

September 14, 2001 Page 77 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No.:N/A
(698.42120)
Champ® IV Packer
13 3/8 in., 48 to 72 lb/ft

Parts List—N/A (698.42120)


Part Number Number
# Description
SAP (Legacy) Required
1 N/A (698.42119) 1 Top adapter
2 N/A (698.42101) 1 Upper mandrel
3 100070410 (696.63814) 1 Sleeve retainer
4 100009685 (696.64218) 30 Retractor spring
5 100070411 (696.63815) 15 Hydraulic slip holding-strap
6 100070416 696.63819 2 Seal cylinder
7 100003943 (695.09127) 30 Inconel slip-insert bolt
8 100070426 (696.64203) 15 Round hydraulic slip
9 100070415 696.63818 15 Locking pin
10 100070412 (696.63816) 3 Hydraulic hold-down sleeve
11 N/A (698.42118) 1 Hydraulic slip-body mandrel
12 N/A (698.42132) 1 Upper body—O-ring bypass seal
13 N/A (698.42131) 1 Floating piston
14 100071816 (698.42129) 1 Balancing coupling
15 N/A (698.42127) 1 Ported housing—O-ring bypass seal
16 N/A (698.42128) 1 O-ring bypass-seal sleeve
17 N/A (698.42103) 1 Center mandrel
18 N/A (698.42107) 1 Upper shoe
19 N/A (698.42108) 1 Packer mandrel
20 N/A (698.42124) 1 Backup ring
21 100004068 696.63683) Optional Packer sleeve
22 100070425 (696.63997) 1 Rubber spacer ring
23 100070401 (696.63668) 1 Lower shoe
24 N/A (698.42111) 1 Mechanical slip-body
25 100070386 (696.63020) 8 Carbine mechanical slip
26 100070390 (696.63123) 1 Split-ring collar
27 100070400 (696.63632) 1 Drag-block sleeve
28 100070388 (696.63109) 1 Lower mandrel
29 100004077 (697.57165) 8 Drag block—No. 65
30 100004076 (697.57144) 32 Inconel drag-block spring—No. 625
31 100004075 (697.57141) 8 Drag-block keeper—No. 41
32 100004024 696.53776 8 Inconel slip-insert bolt
33 100070406 (696.63801) 1 Lower pin
34 100001990 (70.34012) 1 O-ring
35 100001991 (70.34013) 2 O-ring
36 100015373 (70.33997) 1 O-ring
37 100002032 (70.34138) 6 O-ring
38 100001965 (70.33978) 15 O-ring
39 100012950 (70.33995) 2 O-ring
40 100026847 (70.34016) 3 O-ring
41 100026845 (70.34014) 1 O-ring
42 100001988 (70.34009) 3 O-ring
43 100008159 (70.34065) 2 O-ring
44 100002017 (70.34047) 1 O-ring
45 100007759 (70.34004) 1 O-ring
46 100064567 (600.00395) 3 Backup seal
47 100064568 (600.00396) 4 Backup seal
48 100064686 (600.00617) 2 Backup seal
49 100012589 (697.95612) 8 Slip-stop pin
50 100028287 (70.43435) 4 Split-ring screw

The tables for N/A (698.42120) are continued on the following page.

Section 3b–Champ® IV Packers with Parts Lists Page 78 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No.: N/A


(698.42120)
Champ® IV Packer
13 3/8 in., 48 to 72 lb/ft
The tables for N/A (698.42120) are continued from the Data for Steel Components of New Toolsa
previous page. Tensile strength (lb) 651,300
Burst (psi) 12,300
# Notes—N/A (698.42120) Collapse (psi) 9,300
Packer rings not included with the assembly. See the Bull plug burst (psi) 12,300
1
tables below for part numbers. Bull plug collapse (psi) 8,900
Cap screws 100028287 (70.43435) (four required) are aThe
2 data in the table above is valid only for new tools,
included with split-ring collar 100070390 (696.63123).
Optional drag-block sleeve with straight J-slot: N/A directly from the manufacturing facility
3
(696.63633)
Optional left-hand auto J-slot drag-block sleeve for Differential Pressure Ratinga (psi)
4
liner-running operation: N/A (698.42123)
Temperature (°F)
Spring retainer 100070397 (696.63259) (one required) Size (in.)
is included with the drag-block sleeve 100070400 180 250 325 400
(696.63632). It is also included with optional straight J- 3
13 /8 7,500 5,000 3,000 —
5
slot drag-block sleeve N/A (696.63633) and with a
This data is based on actual field experience, as well as
optional left-hand auto J-slot drag-block sleeve N/A
lab testing. Well conditions may vary. Use this information
(698.42123).
only as a guideline.
Optional steel drag-block spring: 100070523
6
(697.57142)
7 Optional pickup bail: N/A (640.52856)

1 Packer Rings—N/A (698.42120)


(2-Ring Element)
Casing Size Packer Ring
Duro OD
and Weight (2 Required)
100070402
50
(696.63681)
100012569
70
13 3/8 in. (696.63682) 11.74 in.
48 to 72 lb/ft 100004068 (298.2 mm)
80
(696.63683)
100004069
90
(696.63684)

1 Packer Rings—N/A (698.42120)


(4-Ring Element)
Casing Size Packer Ring Spacer Ring
Duro OD
and Weight (2 Required) (3 Required)
N/A
50
(696.63034) 696.63022
3/ in. N/A 11.90 in. 11.94-in.
13 8
70
48 to 72 lb/ft (696.63017) (302.3 mm) (303.3-mm)
N/A OD
90
(696.63018)

September 14, 2001 Page 79 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

6.50" OD 18
(165.1 mm) 4 1/2" API IF 10.25"
tool joint thread (260.4 mm)
19
20
11.50" 1.75" 10 1/4" - 8 UNS
(292.1 mm) (44.5 mm) thread - left-hand
1 35
16.30" 11.50" OD
(414.0 mm) 34 (292.1 mm) 21 1

5 1/4" - 6 stub
Acme thread
10.75" 22
(273.1 mm)
5.500" OD 2
(139.7 mm) 21 1

45
36 23
3.75" ID 2.25"
(95.3 mm) 48 (57.2 mm) 35

3 10 1/4" - 6 stub Acme thread


11.50" OD 37 6 9/16" - 6 stub Acme thread
(292.1 mm) 11.50" OD
7
(292.1 mm) 24
25.75" 4
(654.1 mm) 5
3.75" ID
38 (45.7 mm)
7 53
6
37
25
7
38 54
8 7 1/2" - 6 stub Acme thread
7 26 2

9 Locking pin 27 3 4 5
not shown
37 43
11.50" OD
7 (292.1 mm) 28
38
141.84" 7
(3602.7 mm)
10
37
11 29
10 1/4" - 6 stub
Acme thread
12 30 6

42
31
46 32
9.520" ID 5 3/8" - 6 stub
(241.8 mm) 39 Acme thread

13
27.06"
(68.73 mm)

11.25" OD 39 43
(285.8 mm)
47 7 1/2" - 6 stub Acme thread
j-slot
40

7.750" OD 46
5 3/8" - 6 stub
(196.9 mm) 14 Acme thread 4.12" ID
(104.6 mm)
6 1/4" - 6 stub
41 Acme thread 33
6.25" OD
(158.8 mm)

15
44
47
3.75" ID
40 4.37"
(45.7 mm) 4 1/2" IF tool joint thread
(111.0 mm)
10 1/4" - 6 stub
Acme thread
16
11.50" OD 42
(292.1 mm)
17

Champ® IV Packer Mandrel OD Areas


Mandrel OD (in.) Mandrel OD Area (in.2)
5.50 23.758

SAP No: N/A


(698.42130)
Approx. shipping weight: 2,500 lb Champ® IV Packer Maximum OD: (slip expansion less button height)
Nominal casing ID range: 13 3/8 in., 72 to 98 lb/ft Hyd. slips extended—12.491 in. (317.2 mm)
11.937 to 12.347 in. (303.2 to 313.6 mm) Mech. slips extended—12.359 in. (313.9 mm)

Section 3b–Champ® IV Packers with Parts Lists Page 80 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.

SAP No: N/A


(698.42130)
Champ® IV Packer
13 3/8 in., 72 to 98 lb/ft

Parts List—N/A (698.42130)


Part Number Number
# Description
SAP (Legacy) Required
1 N/A (698.42119) 1 Top adapter
2 N/A (698.42101) 1 Upper mandrel
3 100070410 (696.63814) 1 Retainer sleeve
4 100009685 (696.64218) 30 Retractor spring
5 100070411 (696.63815) 15 Hydraulic slip holding-strap
6 100070416 (696.63819) 2 Seal cylinder
7 100003943 (695.09127) 30 Inconel slip-insert bolt
8 100070426 (696.64203) 15 Round hydraulic slip
9 100070415 (696.63818) 15 Locking pin (not shown)
Piston-type hydraulic hold-down
10 100070420 (696.63916) 3
sleeve
11 N/A (698.42118) 1 Hydraulic slip-body mandrel
12 N/A (698.42132) 1 Upper body
13 N/A (698.42131) 1 Floating piston
14 100071816 (698.42129) 1 Balancing coupling
15 698.42127 (698.42127) 1 Ported housing
16 N/A (698.42128) 1 Bypass seal sleeve
17 N/A (698.42103) 1 Center mandrel
18 N/A (698.42107) 1 Upper shoe
19 N/A (698.42108) 1 Packer mandrel
20 N/A (698.42153) 1 Backup ring—72 to 98 lb/ft
21 100070423 (696.63984) Optional Packer sleeve
22 101002287 (696.63987) 1 Spacer ring
23 100070399 (696.63268) 1 Lower shoe
24 N/A (698.42155) 1 Mechanical slip-body
25 100070395 (696.63222) 8 Carbide mechanical slip
26 100070396 (696.63223) 1 Split-ring collar
27 100070400 (696.63632) 1 Drag-block sleeve
28 100070388 (696.63109) 1 Lower mandrel
29 100004077 (697.57165) 8 Drag block—No. 65
30 100004076 (697.57144) 32 Inconel drag-block spring—No. 625
31 100004075 (697.57141) 8 Drag-block keeper—No.41
32 100004024 (696.53776) 8 Inconel slip-insert bolt
33 100070406 (696.63801) 1 Lower pin
34 100001990 (70.34012) 1 O-ring
35 100001991 (70.34013) 2 O-ring
36 100015373 (70.33997) 1 O-ring
37 100002032 (70.34138) 6 O-ring
38 100001965 (70.33978) 15 O-ring
39 100012950 (70.33995) 2 O-ring
40 100026847 (70.34016) 2 O-ring
41 100026845 (70.34014) 1 O-ring
42 100001988 (70.34009) 3 O-ring
43 100008159 (70.34065) 2 O-ring
44 100002017 (70.34047) 1 O-ring
45 100007759 (70.34004) 1 O-ring
46 100064567 (600.00395) 3 Backup seal
47 100064568 (600.00396) 4 Backup seal
48 100064686 (600.00617) 2 Backup seal
53 100012589 (697.95612) 8 Slip-stop pin
54 100028287 (70.43435) 4 Split-ring screw

The tables for N/A (698.42130) are continued on the following page.

September 14, 2001 Page 81 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

SAP No: N/A


(698.42130)
Champ® IV Packer
13 3/8 in., 72 to 98 lb/ft
The tables for N/A (698.42130) are continued from the
Data for Steel Components of New Toolsa
previous page.
Tensile strength (lb) 651,300
Burst (psi) 12,300
# Notes—N/A (698.42130)
Collapse (psi) 9,300
Packer rings not included with assembly. See table Bull plug burst (psi) 12,300
1
below. Bull plug collapse (psi) 8,900
Cap screws 100028287 (70.43435) (four required) are
aThe data in the table above is valid only for new tools, direct
2 included with the split-ring collar 100070396
(696.63223). from the manufacturing facility.
Optional drag-block sleeve with straight J-slot: N/A
3
(696.63633) Differential Pressure Ratinga (psi)
Optional left-hand auto J-slot drag-block sleeve for
4 Temperature (°F)
liner-running operations: N/A (698.42123) Size (in.)
Spring retainer 100070397 (696.63259) (one 180 250 325 400
required) is included with the drag-block sleeve 13 /8 3 7,500 5,000 3,000 —
100070400 (696.63632). It is also included with aThis data is based on actual field experience, as well as lab
5
optional straight J-slot drag-block sleeve N/A testing. Well conditions may vary. Use this information only
(696.63633) and with the optional left-hand auto J-slot as a guideline.
drag-block sleeve N/A (698.42123).
6 Optional steel drag-block spring: 100070523
(697.57142)
7 Optional pickup bail: N/A (640.52856)

1 Packer Rings—N/A (698.42130)


Casing Size Packer Ring
Duro OD
and Weight (2 Required)
100070422
70
(696.63982)
3
13 /8 in. 100004070 11.34 in.
80
72 to 98 lb/ft (696.63983) (288.0 mm)
100070423
90
(696.63984)

Section 3b–Champ® IV Packers with Parts Lists Page 82 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.

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