Professional Documents
Culture Documents
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part. 3b
Champ® IV Packers with Parts Lists
This section includes the tables, illustrations, and parts lists for the Champ® IV packers listed in the table below.
Description Page
Slip Expansion Chart for Champ® IV
Packers 2
CHAMP® IV Packer Mandrel OD Areas 4
N/A (698.40440)—Champ IV Packer—4 1/2 in., 11.6 to 13.5 lb/ft 5
N/A (698.40450)—Champ IV Packer—4 1/
in., 9.5 to 10.5 lb/ft; 5-in., 23 lb/ft 8
2
N/A (698.40460)—Champ IV Packer—5 in., 11.5 to 15 lb/ft 11
100071647 (698.40470)— Champ IV Packer— 5 in., 21 lb/ft 14
100071637 (698.40420)—Champ IV Packer—5 1/2 in., 13 to 20 lb/ft 17
100071648 (698.40480)—Champ IV Packer—5 1/2 in., 20 to 23 lb/ft 20
1
N/A (698.40485)—Champ IV Packer with Liner Lock—5 /2 in., 20 to 23 lb/ft 23
N/A (698.40390)—Champ IV—Retrievable Testing Packer—6 5/8 in., 28 to 32 lb/ft; 7 in., 41 to 49.5 lb/ft 26
100071624 (698.40400)—Champ IV Packer—6 5/8 in., 28 to 32 lb/ft; 7 in., 41 to 49.5 lb/ft 29
5/
100071618 (698.40391)—Kit Assembly—Champ IV Retrievable Testing Packer—6 8 in., 28 to 32 lb/ft; 7 in., 41
32
to 49.5 lb/ft
100071689 (698.40990)—Champ IV Packer—7 in., 17 to 38 lb/ft 34
100071696 (698.41010)—Champ IV Packer—7 in., 17 to 38 lb/ft 38
N/A (698.41030)—Champ IV Testing Packer—7-in., 17 to 38 lb/ft 41
100071699 (698.41040)—Champ IV Packer—with Special Tool Joint Box—7 in., 17 to 38 lb/ft 44
100071701 (698.41050)—Champ IV Packer—7 in., 17 to 38 lb/ft 47
100071707 (698.41120)—Champ IV Liner Lock—7 5/8 in., 20 to 39 lb/ft 50
100004117 (698.41170)—Champ IV Packer—7 5/8 in., 20 to 39 lb/ft 53
5 56
100071725 (698.41230)—Champ IV Testing Packer—7 /8 in., 20 to 39 lb/ft
5/
101233150 (698.4119)—Champ IV Packer Assembly—7 8 in., 20 to 39 lb/ft
100071715 (698.41180)—Champ IV Packer —7 3/4 in., 46.1 lb/ft 62
5/
100071726 (698.41240)—Champ IV Packer—8 8 in., 44 to 56 lb/ft 65
100071736 (698.41250)—Champ IV Packer—8 5/8 in., 44 to 56 lb/ft 68
100071780 (698.41480)—Champ IV Packer—9 5/8 in., 29.3 to 53.5 lb/ft 71
N/A (698.41580)—Champ IV Packer—9 5/ in., 40 to 71.8 lb/ft 74
8
N/A (698.42120)—Champ IV Packer—13 3/8 in., 48 to 72 lb/ft 77
3/ 80
N/A (698.42130)—Champ IV Packer—13 8 in., 72 to 98 lb/ft
September 14, 2001 Page 1 of 82 Section 3b—Champ® IV Packers and Parts LIsts
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Table 3b.1: Slip Expansion Chart for Champ® IV Packers
Maximum OD Maximum ODa
Casing Casing Casing ID
Assembly Mech. Slips Mech. Slips Basic Tool OD
OD Weight Range Hyd. Slips Retracted Hyd. Slips Extended
No. Retractedb Extended
(in.) (lb/ft)
in. mm in. mm in. mm in. mm in. mm in. mm
100071637
5 1/2 13-20 4.778-5.044 121.36-128.12 4.429 112.5 4.589 116.5 5.065 128.6 5.033 127.8 4.57 116.1
(698.40420)
N/A 3.782, 11.6 lb/ft 96.1 4.007, 11.6 lb/ft 101.8 3.84, 11.6 lb/ft 97.5
4 1/2 11.6-13.5 3.920-4.000 99.57-101.62 3.454 87.7 3.928 99.8
(698.40440) 3.696, 13.5 lb/ft 93.9 3.920, 13.5 lb/ft 99.6 3.75, 13.5 lb/ft 95.2
N/A 4 1/2 9.5-10.5 4.044 102.72
3.849 97.8 3.675 93.3 4.290 109.0 4.148 105.3 3.87 98.3
(698.40450) 5 23 4.052-4.090 102.92-103.88
Page 2 of 82
100071689
7 17-38 5.920-6.538 150.4-166.6 5.624 142.9 5.633 143.1 6.494 165.0 6.467 164.3 5.65 143.5
(698.40990)
100071696
7 17-38 5.920-6.538 150.4-166.6 5.624 142.9 5.633 143.1 6.494 165.0 6.467 164.3 5.65 143.5
(698.41010)
in parentheses. N/A in place of the SAP number denotes that a
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
N/A
7 17-38 5.920-6.538 150.4-166.6 N/A N/A 5.633 143.1 N/A N/A 6.467 164.3 5.65 143.5
(698.41030)
100071699
7 17-38 5.920-6.538 150.4-166.6 5.624 142.9 5.633 143.1 6.494 165.0 6.467 164.3 5.65 143.5
(698.41040)
100071701
7 17-38 5.920-6.538 150.4-166.6 5.624 142.9 5.633 143.1 6.494 165.0 6.467 164.3 5.65 143.5
(698.41050)
a
Outside diameter less wicker or button height.
b Lug in running in position; wicker or button height included.
Service Tools Manual
Page 3 of 82
8 5/8
9 5/8 40-71.8 8.125-8.835 206.3-224.4 7.798 198.0 7.834 199.0 8.789 223.2 8.858 225.0 7.80 198.1
(698.41580)
listed in parentheses. N/A in place of the SAP number denotes
Note: Where available, SAP numbers are listed first for the parts
10 43/
N/A
13 3/8 48-72 12.347-12.715 313.6-322.9 11.867 301.4 11.579 294.1 12.928 328.3 12.809 325.3 11.94 303.2
(698.42120)
N/A
13 3/8 72-98 11.937-12.347 303.2-313.6 11.431 290.3 11.594 294.4 12.491 317.2 12.359 313.9 11.50 292.1
(698.42130)
a
Outside diameter less wicker or button height.
b Lug in running in position; wicker or button height included.
Note: The actual mandrel OD is larger, because of the unbalanced condition that exists
between the real piston and the floating piston of these sizes, the effective area-to-casing
measurement is smaller or the effective mandrel OD is smaller. Anytime the tubing OD
is larger than the mandrel OD or effective mandrel OD, casing pressure provides an
upward force. Anytime the tubing OD is smaller than the mandrel OD or upward force.
Anytime the tubing OD is smaller than the mandrel OD or effective mandrel OD, casing
pressure provides a downward force.
Section 3b–Champ® IV Packers with Parts Lists Page 4 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
15
10.18"
3.06" OD (258.6 mm) 16
(77.7 mm) 2 3/8" - 8 round
EUE tubing box
36
6.00"
(152.4 mm) 3 3/8" - 6 stub Acme
1 9 10 1.00" 3.75" OD thread - left-hand
(25.4 mm) (95.3 mm) 17
2 3/16" - 8 stub
Acme thread
29
2.24" OD 42 43 44 45 1
(56.9 mm) 2 7.25"
3.20" (184.2 mm)
(81.3 mm) 19
46
3.75" OD 49 42 43 44 45 1
(95.3 mm)
29
4 1/2" 13.5 lb/ft
6
20
3.84" OD
(97.5 mm) 5 33
4 1/2" 11.6 lb/ft 3.75" OD
11.92" 30 (95.3 mm) 3 3/8" - 6 stub
(302.8 mm) Acme thread
3 2 11/16" - 8 stub
10.62"
(269.7 mm) Acme thread
4 21
5
1.80" ID
6 (45.7 mm)
2 5/32" - 8 stub
Acme thread
32
7 8 6
22
3 1/2" - 10 stub
Acme thread 24 8
1.82"
(46.3 mm) 23
92.49" 31
travel
(2349.2 mm)
38
2 5/32" - 8 stub
9 Acme thread
16.50" 32 50
(302.8 mm) 3.367" ID
(85.5 mm) 10 25 5
2 5/32" - 8 stub
2.734" OD 38
Acme thread
(69.4 mm) 32
2 7/8" - 8 stub 26 2 4
39 Acme thread
3.75" OD 33
(69.4 mm)
11
2.72" 12
(69.1 mm)
travel 27
28 3
2.617" OD 37
(69.4 mm) 34
37
31
3.00" j-slot
(76.2 mm)
29
13 3.06" OD
2 3/16" - 8 stub
(77.7 mm)
Acme thread
3 7/16" - 6 stub 6.00"
Acme thread 1 9 10
(152.4 mm) 1.80" ID
(45.7 mm)
35
14 2 3/8" - 8 round
EUE tubing box
SAP No.: N/A Maximum OD: (slip expansion less button height)
(698.40440) Hyd. slips extended—
Approx. shipping weight: 145 lb Champ® IV Packer 11.6 lb/ft—4.007 in. (101.8 mm)
Nominal casing ID range: 4 1/2 in., 11.6 to 13.5 lb/ft 13.5 lb/ft—3.920 in. (99.6 mm)
3.920 to 4.000 in. (99.57 to 101.62 mm) Mech. slips extended—3.928 in. (99.8 mm)
September 14, 2001 Page 5 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
43 1 2 Packer ring
44 2 Packer ring
45 2 Packer ring
46 100003916 (600.01004) 1 Rod-wiper ring
49 100064689 (600.00620) 2 Backup seal
50 100002165 (70.43351) 2 Split-ring screw
The tables for N/A (698.40440) are continued on the following page.
Section 3b–Champ® IV Packers with Parts Lists Page 6 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
September 14, 2001 Page 7 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
3.06" OD
(77.7 mm) 2 3/8" - 8 round
EUE tubing thread
16
2 3/16" - 8 stub
6.00" Acme thread
(152.4 mm)
1 4 3.75" OD
8
(95.3 mm)
37
28 1.00" 17
(25.4 mm) 3 3/8" - 6 stub Acme
2.24" OD
(56.9 mm) thread - left-hand
3.20"
(81.3 mm)
travel 1.80" ID 2 3.87" OD
(45.7 mm) (98.3 mm) 42 43 44 45 1
29
48 7.25"
28 (184.2 mm) 18
3.87" OD
(98.3 mm) 42 43 44 45 1
3
30
11.92" 33
(302.8 mm) 7 3.87" OD
19
(98.3 mm)
3.50" 33
(88.9 mm)
5 3 3/8" - 6 stub
Acme thread
4
6 2 11/16" - 8 stub
Acme thread
2 5/32" - 8 stub
Acme thread
20
8
32
92.49" 3 1/2" - 10 stub
(2349.2 mm) Acme thread
31 21
38
31 22
3.75" OD 2 5/32" - 8 stub
(95.3 mm) 9 Acme thread
23
32
3.365" ID
(85.5 mm) 10
2.736" OD 38 49
3.70" OD
(69.5 mm) 39 (94.0 mm) 24 5
33
16.50" 2 5/32" - 8 stub Acme thread
32
(419.1 mm) 2 7/8" - 8 stub Acme thread 25 2
11 6
12
2.72"
(69.1 mm) 13
travel
34
2.617" OD
(66.5 mm) 35
34 26
31
3 1/2" - 8 stub 27 3
Acme thread
j-slot
3.00"
(76.2 mm) 14 3.70" OD 50
(94.0 mm) 3 7/16" - 10
3 7/16" - 6 stub 51 UNS thread
Acme thread
28
3.06" OD
(77.7 mm)
10.18" 36 2 3/16" - 8 stub
6.00" Acme thread
(258.6 mm)
(152.4mm)
1.80" ID
15 1 4 8
(45.7 mm)
2 3/8" - 8 round
EUE tubing thread
43 1 2 Packer ring
44 1 2 Packer ring
45 1 2 Packer ring
48 100064689 (600.00620) 2 Backup seal
49 100002165 (70.43351) 2 Split-ring screw
50 N/A (696.57144) 1 Drag-block keeper
51 100007780 (70.43296) 1 Drag-block keeper screw
Section 3b–Champ® IV Packers with Parts Lists Page 10 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
3.06" OD
(77.7 mm) 2 3/8" - 8 round
EUE tubing thread
16
1 4 10
6.00"
(152.4 mm)
3.75" OD
2 3/16" - 8 stub (95.3 mm) 39
Acme thread
30 1.00" 28 17
(25.4 mm) 3 3/8" - 6 stub Acme
1.80" ID thread - left-hand
3.20" (45.7 mm)
(81.3 mm)
travel 2.24" OD 2 4.18" OD 51 1
(56.9 mm) (106.2 mm)
31 4.31" OD
(109.5 mm)
50 18
7.25"
30 (184.2 mm)
4.18" OD 51 1
(106.2 mm)
3
32 35
11.92"
(302.8 mm) 4 5 19 29
7 3.50" 35
6 (88.9 mm)
3 3/8" - 6 stub
3 Acme thread
32 20
4.18" OD
(106.2 mm) 2 11/16" - 8 stub
4 5 Acme thread
4.31" OD
(109.5 mm) 2 5/32" - 8 stub
Acme thread
21
34
8 4.18" OD
3 1/2" - 10 stub (106.2 mm)
93.63" Acme thread
(2378.2 mm) 33
40
2 5/32" - 8 stub 22
3.75" OD 5 Acme thread
(69.3 mm) 23
10
3.365" OD
(85.5 mm) 4.06" OD
34 (103.1 mm) 52 5
2.736" ID 40
(69.5 mm) 2 5/32" - 8 stub 24
41
Acme thread
35
16.50"
11 2 7/8" - 8 stub
(419.1 mm) 25 2
Acme thread 6
12
2.72"
(69.1 mm) 13 3.70" OD
travel (94.0 mm)
36
2.617" OD
(66.5 mm) 37
33 27 3
3 1/2" - 8 stub
Acme thread
26 8
14 3 7/16" - 10 UNS
3.00" thread
(76.2 mm) 4.07" OD
(103.4 mm) 53
30
38
10.18" 2 3/16" - 8 stub
6.00"
(258.6 mm) Acme thread
(152.4mm)
15
1.80" ID 1 4 10
(45.7 mm)
2 3/8" - 8 round
3.06" OD EUE tubing thread
(77.7 mm)
September 14, 2001 Page 11 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
The tables for N/A (698.40460) are continued on the following page.
Section 3b–Champ® IV Packers with Parts Lists Page 12 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
The tables for N/A (698.40460) are continued from the Data for Steel Components of New Toolsa
previous page. Tensile strength (lb) 71,200
Burst (psi) 10,000
# Notes—N/A (698.40460) Collapse (psi) 8,500
Packer rings are not included with the assembly. See Bull plug burst (psi) 10,000
1
the table below for part numbers. Bull plug collapse (psi) 8,500
Optional drag-block sleeve with straight J-slot: a
2 The data listed above is valid only for new tools, direct from
100070047 (696.52633)
the manufacturing facility.
Optional steel drag-block spring: 100070519
3
(697.57122)
Differential Pressure Ratinga (psi)
Optional adapter—2 7/8-in. 8-rd EUE tubing thread:
Temperature (°F)
4 100071586 (698.40296) Size (in.)
This part has a 3.80-in. (96.5-mm) OD and a 6.50-in. 180 250 325 400
(165.1-mm) length. 4 1/2 to 5 1/2 8,400 8,400 8,400 8,000
Cap screws 100002166 (70.43363) (three required) aThis data is based on actual field experience, as well as
5 are included with the split-ring collar 000013470
lab testing. Well conditions may vary. Use this information
(696.52623).
only as a guideline.
Keeper ring 100008284 (696.52719) (one required)
and screw 100002164 (70.43298) (one required) are
included with drag-block sleeve 100070046
6
(696.52632). These items are also included with the
optional straight J-slot drag-block sleeve 100070047
(696.52633).
Drag blocks 1000070520 (697.57124) may be used
8
when the tool is run in 5-in., 11.5-lb/ft casing.
10 Optional 2 3/8-in. 8-rd pin thread: N/A (696.40355)
September 14, 2001 Page 13 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
2 3/16" - 8 stub
Acme thread 37
1.00" 17
28 (24.5 mm)
3 3/8" - 6 stub Acme
1.80" ID - left-hand thread
(45.72 mm) 3.98" OD
3.20" 2 (101.1 mm)
(81.3 mm) 49 1
2.240" OD
(45.7 mm)
7.25"
29 (184.2 mm) 18
3.98" OD 48
(101.1 mm)
28
8 49 1
3
30 33
11.92" 19
(302.8 mm) 4
3.50"
5 (88.9 mm) 33
6 3 3/8" - 6 stub
Acme thread
7
28
3 7/16" - 6 stub
10.18" Acme thread 2 3/16" - 6 stub
(258.6 mm) 6.00" Acme thread
36 (152.4 mm)
3.75" OD 1 4 10
(95.3 mm) 15 1.80" ID
(45.7 mm)
2 3/8" - 8 round
3.06" OD
EUE tubing thread
(77.7 mm)
Section 3b–Champ® IV Packers with Parts Lists Page 14 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
The tables for 100071647 (698.40470) are continued on the following page.
September 14, 2001 Page 15 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
Section 3b–Champ® IV Packers with Parts Lists Page 16 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
2.00" ID 26
35
(50.8 mm)
1.25" 16
2 1/2" - 8 UNS thread (31.8 mm)
4 1/8" - 8 UNS
4.55" OD thread - left-hand
2 (115.6 mm)
42 1
4.47"
(113.5 mm)
7.78"
(197.6 mm)
2.547" OD
(64.7 mm) 42 1
40
41
42 1
4.570" OD 27
(116.1 mm) 3
35
4 17
7 4.55" OD
(115.6 mm) 4 1/8" - 6 stub
12.58" Acme thread
(319.5 mm) 5
6
4
28 18
5
6 2 7/16" - 6 stub
Acme thread
4
32
90.46"
(2297.7 mm) 19
20 2
29
43
8
4 1/16" - 6 stub Acme thread
37 21 3
36
2.963" OD
(75.3 mm) 31
30 22 4 5
9
30 23
2 9/16" - 6 stub
10 Acme thread
26
3.895" ID
(98.9 mm)
32
2 7/16" - 6 stub
16.90" 11 Acme thread 24
(429.3 mm)
25 6
3 9/16" - 6 stub
Acme thread
33
12
4 1/8" - 10 UNS thread
2.24" j-slot
(56.9 mm)
34 2 1/2" - 8 UN thread
30
34
26
29
September 14, 2001 Page 17 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
Section 3b–Champ® IV Packers with Parts Lists Page 18 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
September 14, 2001 Page 19 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
3
30
33
4
3.50"
11.92" 5 (88.9 mm)
(302.8 mm)
3 4.40" OD 18
(111.8 mm)
30 3 3/8" - 6 stub
4 Acme thread
5 19
2 11/16" - 8 stub
6
Acme thread
3
2 5/32" - 8 stub
7 Acme thread
20
92.45" 32
3 1/2" - 10 stub
(2348.23 mm)
Acme thread
3.75" OD
(95.3 mm)
31
38 21
2 5/32" - 8 stub
8 Acme thread 22
3.365" ID 9
(85.5 mm) 32 49
38
2 5/32" - 8 stub 23
2.736" OD 39 Acme thread 4.06" OD
(69.5 mm) (103.1 mm)
33 2 7/8" - 8 stub
24 2 5
16.50" 10 Acme thread
(419.1 mm)
11
2.72"
(69.1 mm) travel
12
25
34
2.617" OD
35
(66.5 mm) 26 3
31
3 1/2" - 8 stub
Acme thread
3.00"
(76.2 mm) 50
4.25" OD
13 3 7/16" - 10 UNS
(108.0 mm)
j-slot thread
51
3 7/16" - 6 stub
9.80" Acme thread 28
(248.9 mm) 36 3.80" OD
(96.5 mm) 2 3/16" - 8 stub
14 6.50" Acme thread
(165.1 mm) 1.80" ID
(108.0 mm)
27
2 7/8" - 8 round
EUE tubing thread
Section 3b–Champ® IV Packers with Parts Lists Page 20 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
September 14, 2001 Page 21 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
The tables for 100071648 (698.40480) are continued Data for Steel Components of New Toolsa
from the previous page. Tensile strength (lb) 71,200
Burst (psi) 10,000
# Notes—100071648 (698.40480) Collapse 8,500
Packer rings are not included with the assembly. See Bull plug burst (psi) 10,000
1
the table below for part numbers and sizes. Bull plug collapse (psi) 8,500
Optional drag-block sleeve with straight J-slot: a
2 The data listed above is valid only for new tools, direct from
100070037 (696.52173)
the manufacturing facility.
Optional steel drag-block spring: 100070519
3
(697.57122)
Cap screws 100002166 (70.43363) (three required) Differential Pressure Ratinga (psi)
4 are included with the split-ring collar 000013470 Temperature (°F)
Size (in.)
(696.52623). 180 250 325 400
Keeper ring 100070049 (696.52679) (one required) 1/ 1/
4 to 5 2
2 8,400 8,400 8,400 8,000
and screw 100002164 (70.43298) (one required) are
aThis data is based on actual field experience, as well as
included with the drag-block sleeve 100070036
5 lab testing. Well conditions may vary. Use this information
(696.52172). These items are also included with the
optional straight J-slot drag-block sleeve 100070037 only as a guideline.
(696.52173).
Section 3b–Champ® IV Packers with Parts Lists Page 22 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
2 3/16" - 8 Stub
1.80" OD Acme - 3G
(45.72 mm) 33
3.50" 41
(88.9 mm)
3.20" 2.24" OD 18
(81.3 mm) (56.90 mm) 2
19
34
35
4.38" OD 33 5.88" 20
(111.25 mm) (149.4 mm)
39
3
36
11.92" 4
(302.8 mm)
2.18"
21
5 (55.4 mm)
22
4.06" OD
6 2.87" 0.05" (103.13 mm)
23 3
(72.9 mm) (1.27 mm)
58
7 24
3-1/2" - 10 Stub
Acme - 3G 11.14"
3.75" OD (283.0 mm)
(95.25 mm)
37
38 25
8
9 26 2 9
114.6"
3.365" ID 39
(2910.84 mm) 16.50" (85.47 mm)
(419.1 mm) 38
2.736" OD 40
28
(69.49 mm) 4.25" OD
41 (107.95 mm) 27 8
10
11 4.40" OD
(111.8 mm)
6.18"
12 (157.0 mm) 1.80" ID
(45.72 mm)
2.617" DIA
42
(66.47 mm)
43
j-slot
37
3-1/2" - 8 Stub
Acme - 3G 4.34" OD 29
(110.2 mm)
3.00" 30 8
(76.2 mm) 13
5.16" OD
Extended
(131.06 mm) 26 2 10
3-7/16" - 6 Stub
Acme - 3G 4.216" OD
Fully Collapsed 31
44 (107.09 mm)
9.80"
(248.92 mm) 29
30 8
14
15
32
45 4.40" OD
(111.8 mm)
1.38" 4.40" OD
16
(35.1 mm) (111.8 mm)
10.10" 50
(256.5 mm)
7.25" 46 47 48 49 1
(184.2 mm)
17
51
43
46 47 48 49 1
4.50"
4.40" OD (114.3 mm) 2 7/8" - CAS
(111.8 mm) Tool Joint Thread
41
Champ® IV
Mandrel OD (in.) Mandrel OD Area (in.2)
2.093 3.441
Packer Mandrel OD Areas
September 14, 2001 Page 23 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
47 1 2 Packer ring
The parts list and tables for N/A (698.40485) are continued on the following page.
Section 3b–Champ® IV Packers with Parts Lists Page 24 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
September 14, 2001 Page 25 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
5.00" OD
(127.0 mm)
23 5.25" OD 10 2
(133.4 mm)
7.41"
(188.2 mm)
11
2.00" ID 5.23" OD
(50.8 mm) 2 (132.8 mm)
3.50" 10 2
(88.9 mm)
24 1.96" 30
12.88" (49.8 mm) 12
(327.2 mm)
3
5.25" OD
13
(133.4 mm)
81.28"
(2064.5 mm)
23
25
25
14.16" 4 14
(359.7 mm)
15
34
26
4.84" OD 5.25" OD
31 (133.4 mm) 16
(122.9 mm)
5
17
27
28
27
29
6
9.87"
(250.7 mm)
18
7 j-slot
19
20
5.25" OD
(133.4 mm)
21
4.00" OD
(101.6 mm)
23
22 1
2 7/8" - 8 round
2.12" EUE tubing thread
(53.8 mm)
Section 3b–Champ® IV Packers with Parts Lists Page 26 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
The tables for N/A (698.40390) are continued on the following page.
September 14, 2001 Page 27 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
Section 3b–Champ® IV Packers with Parts Lists Page 28 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
6.50" 1 1 5.25" OD
(165.1 mm) (133.4 mm)
30 39
4.00" OD 1.25" 4 1/8" 8 UNS
(101.6 mm) (31.75 mm) 16 thread - left-hand
2 1/2" - 8 UN thread
45 2
2.00" ID 3.20" OD
(50.8 mm) (81.3 mm)
4.52" 2
(114.8 mm) 18
7.40"
2.55" OD 17 (188.0 mm)
(64.8 mm)
31
45 2
5.23" OD
44 (132.8 mm)
5.25" OD
(133.4 mm)
39
1.96"
4 (49.8 mm) 19
4 3/4" 6 stub
3 Acme thread
20
5.25" OD
(133.4 mm) 3 1/8" 6 stub
32
Acme thread
12.53"
(318.3 mm)
5
2 7/16" 6 stub
Acme thread
6 36
7
22
33
21
4 1/16" 6 stub Acme thread
8 46
5.25" OD
9 (133.4 mm) 24
2.958" OD
(75.1 mm) 40
23
3.895" ID 34
(98.9 mm) 2 9/16" 6 stub
35 Acme thread
41
25
16.90" 30
(429.3 mm)
36
10
91.42"
(2322.1 mm) 26
27
37
12
11 4.55" OD 28
4.84" OD
(122.9 mm) (115.6 mm) 4 1/8" round thread
j-slot
38
2 7/16" 6 stub
35 Acme thread
33 3" 6 stub 4.00" OD
2.96" OD 2 1/2" 8 UN thread
(75.2 mm) Acme thread (101.6 mm)
13 4 1/16" 6 stub 30
Acme thread
14 29 1
2 7/8" - 8 round
2.12" EUE tubing thread
(53.8 mm)
September 14, 2001 Page 29 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
The tables for 100071624 (698.40400) are continued on the following page.
Section 3b–Champ® IV Packers with Parts Lists Page 30 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
September 14, 2001 Page 31 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
78.87"
(2003.30 mm)
5.25" OD
(133.35 mm)
81.28" 3.20" OD
(2064.5 mm) (81.28 mm)
5.23" OD
(132.84 mm)
2.65" ID
(67.31 mm)
3 7/8" CAS tool
6.70" joint thread
(170.18 mm)
1 5.25" OD
1
(133.35 mm)
5.00" OD 6
(127 mm)
20.30"
(515.62 mm)
2
2.00" Min ID
(50.8 mm)
21.07"
7
(535.18 mm) 4.84" OD
(122.94 mm) 3
6
8
2.31" OD 5
(58.67 mm)
11
2.65" ID 10
(67.31 mm)
2.96" ID 4.00" OD
(75.18 mm) (101.6 mm)
Section 3b–Champ® IV Packers with Parts Lists Page 32 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
September 14, 2001 Page 33 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
3.84" OD 7.27"
2 7/8" - EUE
(97.5 mm) (184.7 mm)
8 round tubing thread 15
6.32"
(160.5 mm) 1 5 16 2
1.50" 5 3/16" - 8N
(38.1 mm) 40 thread - left-hand
30
5.87" OD
2 15/16" - 6 stub (149.1 mm) 17 1
Acme thread
2.37" ID
(60.2 mm) 7.62" 18 1
5.43" 2 (193.5 mm)
(137.9 mm)
5.87" OD
(149.1 mm)
3.00" OD 17 1
(76.2 mm)
44 5" - 6 stub
1.50" 40 Acme thread
50 55 (38.1 mm)
19 2
31
20
3 5.65" OD
4.00" OD (143.5 mm)
(101.6 mm)
56
4
17.05"
(433.1 mm) 5
21
6
11.21" 7
(284.7 mm) 57
32
22
3 1/8" - 6 stub
23 Acme thread
5" - 6 stub Acme thread 5.65" OD
5.65" OD
(143.5 mm) (143.5 mm) 41
96.73" 2.37" ID
(2456.9 mm) (60.2 mm) 24
25 3
33
42 53
4
4.75" ID 5.65" OD 26
(120.7 mm) (143.5 mm)
30
8
j-slot
27 6
3.875" ID 43 54
(98.4 mm) 34 2 5/16" - 6 stub
Acme thread
42
3 1/4" - 8 stub 2.12" 2 7/8" - 8 round
24.12"
35 51 (53.8 mm) EUE tubing thread
(612.6 mm) Acme thread
36
9
10
5.00"
(127.0 mm)
travel
11
49
3.625" OD
(92.1 mm)
37 52
38
5.65" OD
(143.5 mm)
12
5 1/8" - 6 stub
13 Acme thread
5.65" OD 39
(143.5 mm)
14
Section 3b–Champ® IV Packers with Parts Lists Page 34 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
The parts list and tables for 100071689 (698.40990) are continued on the following page.
September 14, 2001 Page 35 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
Section 3b–Champ® IV Packers with Parts Lists Page 36 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
The tables for 100071689 (698.40990) are Differential Pressure Ratinga (psi)
continued from the previous page. Temperature (°F)
Size (in.)
180 250 325 400
Data for Steel Components of New Toolsa 7 to 7 5/ 10,000 10,000 10,000 10,000
8
Tensile strength (lb) 148,600 a
This data is based on actual field experience, as well as lab
Burst (psi) 12,400 testing. Well conditions may vary. Use this information only
Collapse (psi) 10,600 as a guideline.
Bull plug burst (psi) 9,200
Bull plug collapse (psi) 10,600
aThe data listed above is valid only for new tools, direct from
the manufacturing facility.
September 14, 2001 Page 37 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
4.75" OD 15
(120.7 mm) 3 ½" API IF thread 16 2
1.44"
(36.58 mm) 5 3/16" - 8N thread -
left-hand
8.63"
(219.2 mm) 1 5 40
46 1
7.68"
30
(195.07 mm) 46 1
2 15/16" - 6 Stub
Acme thread
2.37" ID
(60.2 mm) 46 1
2
5.86" 1.50" 40
(148.84 mm) (38.1 mm) 5" - 6 Stub
3.00" OD Acme thread
(76.2 mm) 19 2
42 4 1/16“ - 6 Stub
20
17 Acme thread
4.94" 31
(125.47 mm)
47
3 110.45"
(2805.4 mm)
21
5.65" OD
(143.5 mm) 4
48
5 22
5.65" OD
6 (143.5 mm)
7 23
12.05" 3 1/8“ - 6 Stub
(306.07 mm) 32 41 Acme thread
24
25 3
5" - 6 Stub 4
Acme thread 26
33 5.65" OD
(143.5 mm)
43 j-slot
4.75" ID
(120.7 mm) 27 6
30 2 15/16" - 6 Stub
Acme thread
8
3.875" ID 44 4.75" OD
(98.4 mm) (120.7 mm)
34
43
3 1/4" - 8 Stub
24.12" 35 Acme thread
(612.65 mm) 36
2.44" ID
9 (62.0 mm)
10
3.625" OD
(92.1 mm)
11
38
18
3.87"
5.65" OD (98.3 mm)
(143.5 mm) 37 3 1/2" - API
38 tool joint thread
12
13
5 1/8" - 6 Stub
Acme thread
7.27"
(184.7 mm) 39
14
Section 3b–Champ® IV Packers with Parts Lists Page 38 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
See the following page for more information about Champ IV Packer 698.41010.
September 14, 2001 Page 39 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
Section 3b–Champ® IV Packers with Parts Lists Page 40 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
5.87" OD
3.84" OD 2 3/8" - EUE (149.1 mm)
(97.5 mm) 15
8 round tubing thread 2
6.32" 1 1.50" 16 2
5
(106.5 mm) (38.1 mm) 40
30
17 1
2.37" ID 7.62" 18 1
(60.2 mm)
(193.5 mm)
5.43" 2
(137.9 mm) 5.87" OD
3.00" OD (149.1 mm) 17 1
(76.2 mm) 2
32 1.50" 40
(38.1 mm)
31 19 2
20
5.65" OD
(143.5 mm)
3 9
4.00" OD 5.14"
(101.6 mm)
(130.6 mm)
45
2.64"
17.05" (67.1 mm)
(433.1 mm) 21
3.25"
46
(82.6 mm)
22
23
5.65" OD 41
(143.5 mm)
2.37" ID 24
98.85"
(2297.7 mm) (60.2 mm) 25 3
5.65" OD
(143.5 mm)
33
2.37" ID
42 (60.2 mm) 4
4.75" ID 26
(120.7 mm) 5.65" OD
30 (143.5 mm)
8 j-slot 3.16" 27 6
(80.3 mm)
3.875" ID 43
(98.4 mm) 34
42 2.12" 2 7/8" - 8 round
24.12" (53.8 mm) EUE tubing thread
35
(612.6 mm)
36
9
10
5.00"
(127.0 mm)
travel
11
3.625" OD
(91.1 mm)
37
5.37" OD 38
(136.4 mm)
12
13
5.65" OD 39
(142.7 mm)
7.27" 14
(184.66 mm)
September 14, 2001 Page 41 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
The tables for N/A (698.41030) are continued on the following page.
Section 3b–Champ® IV Packers with Parts Lists Page 42 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
Information for N/A (698.41030) is continued from the 1 Packer Rings—N/A (698.41030)
previous page.
Packer Ring
Casing Size
End Center Duro OD
# Notes—N/A (698.41030) and Weight
(2 Required) (1 Required)
Packer rings are not included with the assembly. See 100070173
1 — 60
the table at the right. (696.57421)
Optional steel drag-block spring: 100070523 7 in. 100012551 100012550 5.95 in.
3 75
(697.57142) 17 to 23 lb/ft (696.57427) (696.57426) (151.1 mm)
Optional top adapters: 100012552 100070193
85
N/A (698.40965)—with 3/16-in. O-ring (696.57428) (696.57468)
5 N/A
100071685 (698.40961)—3 7/8-in. CAS thread —
(696.57436)
50
100012597 (698.40566)—3 1/2-in. IF tool joint thread 101000599 100070174
60
Optional lower mandrels: (696.57441) (696.57422)
1 100070175 100012549
6 100070198 (696.57801)—3 /2-in. IF tool joint thread. (696.57424) (696.57423)
75
100070199 (696.57805)—2 7/8-in. IF tool joint thread. 7 in. 100004036 5.75 in.
— 80
To convert regular Champ® IV 100071689 (698.40990) 23 to 32 lb/ft (696.57439) (146.1 mm)
9 to this testing packer, replace the hydraulic hold-down 100004033 100004037
85
body with splined cap 100071698 (698.41031) (696.57425) (696.57440)
100004035 100070180
90
(696.57434) (696.57437)
100012553
— 95
(696.57435)
Data for Steel Components of New Toolsa N/A
— 60
Tensile strength (lb) 148,500 7 in. (696.57442) 5.63 in.
Burst (psi) 12,400 35 to 38 lb/ft 100070181 (143.0 mm)
— 90
Collapse (psi) 10,600 (696.57438)
Bull plug burst (psi) 9,200
Bull plug collapse (psi) 10,600 2 Lower Shoes and Backup Rings—N/A (698.41030)
aThe data in the table above is valid only for new tools, direct
Casing Size Lower Upper
from the manufacturing facility. OD
and Weight Shoe Backup Ring
7 in. 100071663 100012596 6.00 in.
Differential Pressure Ratinga (psi)
17 to 23 lb/ft (698.40563) (698.40561) (152.4 mm)
Temperature (°F)
Size (in.) 7 in. 100071658a 100071661a 5.87 in.
180 250 325 400
23 to 32 lb/ft (698.40537) (698.40557) (149.1 mm)
7 to 7 5/8 10,000 10,000 10,000 10,000 7 in. 100071664 100071662 5.75 in.
aThis data is based on actual field experience, as well as lab 29 to 35 lb/ft (698.40564) (698.40562) (146.1 mm)
testing. Well conditions may vary. Use this information only 7 in. 100071660a 100071659a 5.65 in.
as a guideline. 35 to 38 lb/ft (698.40554) (698.40553) (143.5 mm)
aThese shoes and backup rings are included with assembly.
September 14, 2001 Page 43 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
3.00" OD 2 49 1
(76.2 mm)
7.62"
5.43" (193.5 mm)
(137.9 mm) 5.87" OD
(149.1 mm) 49 1
2.37" ID
5" - 6 Stub
(60.2 mm)
44 Acme thread
1.50" 40
17 (38.1 mm) 4 1/16" - 6 Stub
4.00" OD 19 2 Acme thread
(101.6 mm) 31
20
5.65" OD
(143.5 mm) 4 1/16" - 6 Stub
5.65" OD 3 Acme thread
(143.5 mm)
50
4
5
11.21" 21
(284.7 mm) 6
7 51
32
17.05" 22
(433.1 mm) 5" - 6 Stub
Acme thread
23
5.65" OD
(143.5 mm) 3 1/8" - 6 Stub
41 Acme thread
24
25 3
114.40"
(2905.8 mm)
33
42 5.65" OD 26
(143.5 mm)
4.75" ID 4
(120.7 mm) 30
8
j-slot
34
27
24.12" 43 2 15/16" - 6 Stub
(612.6 mm)
42 Acme thread
36 3 1/4" - 8 Stub
3.875" ID Acme thread
35
(98.4 mm)
9
14.28"
10 (362.7 mm)
5.00"
(120.0 mm)
travel 11
18
3.625" 38
(92.1 mm)
37
5.65" OD
(143.5 mm) 12 3 1/2" IF
3.87" tool joint thread
(98.3 mm)
13
5 1/8" - 6 Stub
Acme thread
7.27" 39
(184.7 mm)
14
SAP No.:100071699
(698.41040)
Approx. shipping weight: 410 lb Champ® IV Packer Maximum OD: (slip expansion less button height)
Nominal casing ID range: with Special Tool Joint Box Hyd. slips extended—6.494 in. (165.0 mm)
5.920 to 6.538 in. (150.4 to 166.6 mm) 7 in., 17 to 38 lb/ft Mech. slips extended—6.467 in. ((164.3 mm)
Section 3b–Champ® IV Packers with Parts Lists Page 44 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
September 14, 2001 Page 45 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
Section 3b–Champ® IV Packers with Parts Lists Page 46 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
13
3 1/2" - API IF 5 1/8" - 6 stub
5.65" OD Acme thread
tool joint thread (box)
(143.5 mm) 39
7.27"
(184.7 mm)
14
4.75" OD 123.39"
(3134.1 mm) 2
(120.7 mm) 5.87" OD
15
(149.1 mm)
1.50" 16 2
18.00" (38.1 mm) 40
(457.2 mm) 5 3/16" - 8 N
M left hand thread
1.50" ID 54 1
(38.1 mm)
7.62"
1 (193.6 mm) 54 1
49 2
5.87" OD 54 1
2 15/16" - 6 stub (149.1 mm) 5" - 6 stub
Acme thread
1.50" 40 Acme thread
(38.1 mm) 19 2
5.65" OD 4 1/16" - 6 stub
3.00" OD (143.5 mm) 20 Acme thread
(76.2 mm)
2
5.42" 5.14"
(137.7 mm) (130.6 mm)
44 53
4.00" OD 31 1.50" ID
2.84"
(101.6 mm) (83.1 mm)
17 (72.1 mm)
21
1.50" ID
(38.1 mm) 3
3.25" 52
5.65" OD
5.65" OD (82.6 mm) (143.5 mm) 22
(143.5 mm)
23
4 2 3/4" - 6 stub
5 41 Acme thread 7
6 24
17.05"
(433.1 mm) 7
25 3
32
11.21" 1.50" ID
(284.7 mm) (38.1 mm)
5
4
26
j-slot 5.65" OD
(143.5 mm)
5" - 6 stub
Acme thread
27 7
33
42
4.75" ID 2 15/16" - 6 stub 4.75" OD
(120.7 mm) 30 Acme thread (120.7 mm)
Area = 17.720 in²
8
1.50" ID
(38.1 mm) 14.28"
(362.7 mm)
34
43
3.875" ID
(98.4 mm) 42
Area = 11.797 in² 3 1/4" - 8 stub
36 Acme thread
24.12" 35
(612.7 mm) 9
50
10
5"
(127 mm) 3.87"
travel (98.3 mm) 3 1/2" - IF tool
11 joint thread (pin)
18
3.625" dia
(92.1 mm)
Area = 10.321 in² 38
37
5.65" OD 12
(143.5 mm)
September 14, 2001 Page 47 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
Section 3b–Champ® IV Packers with Parts Lists Page 48 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
September 14, 2001 Page 49 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
27/8" - 8 round
3.84" OD 1 EUE tubing thread
6.32" (97.5 mm)
(160.5 mm) 15
34 1.50" 16
(38.1 mm)
44
6.35" OD
3.00" OD (161.3 mm) 1
(76.2 mm)
5.46" 2 7.62"
(138.7 mm) 2.37" ID
(193.5 mm)
(60.2 mm) 1
45 1
35
4.00" OD 1.50"
(101.6 mm) 44
(38.1 mm)
17
3
131.64“ 6.35" OD 18
(3343.7 mm) (161.3 mm)
6.35" OD 4
(161.3 mm) 5 52
6
17.04"
(432.8 mm) 36
4 19
5 53
6 20
4
3 1/8“" - 6 Stub
36
Acme thread
7 32
18.41" 21
(467.6 mm)
5.65" OD 5" - 6 Stub 6
(101.6 mm) Acme thread
28 4 5
37
4.75" ID 46
(120.6 mm) 22
34
5.37" OD 4 3
(136.4 mm) 8
j-slot
3.875" ID 47
24
(98.4 mm) 38
5.65" OD
46
(143.5 mm)
24.13"
(612.9 mm) 40
39
9
10 25
6.35" OD
(161.29 mm) 26 3
11
4.326" OD
(109.9 mm) 41 27
42
28 4 5
12
5.65" OD 5 1/8" - 6 Stub
(101.6 mm) 13 Acme thread
7.27"
43 25
(184.7 mm)
14 26 3
30
6.40" OD
(162.6 mm)
2.44" ID 29
(61.98 mm)
33
3.80" OD
(96.5 mm)
2.41" ID
(61.2 mm)
2 7/8" - 8 round
EUE tubing thread
Section 3b–Champ® IV Packers with Parts Lists Page 50 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
September 14, 2001 Page 51 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
Section 3b–Champ® IV Packers with Parts Lists Page 52 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
2.37" ID
(60.2 mm)
7.62" 46 1
5.46" 2 (193.5 mm)
(138.7 mm)
3.00" OD 46 1
(76.2 mm)
40 5" - 6 Stub
1.50" 38 Acme thread
44 (38.1 mm) 17 2
29
4 1/16" - 6 Stub
4.0" OD
6.35" OD 18 Acme thread
(101.6 mm)
(161.3 mm)
3
17.04"
(432.8 mm)
47
4
6.35" OD 5
(161.3 mm) 19
6
30
4
48
7
20
5 5" - 6 stub Acme thread 3 1/8" - 6 Stub
6 21 Acme thread
30 39
4
22
23
5.65" OD
(143.5 mm)
31
41
4
4.75" ID
96.76“ (120.7 mm) 24
(2457.5 mm) 28
5.37" OD 8
(136.4 mm) j-slot
25
42
3.875" ID 32
(98.4 mm)
41 2 5/16" - 6 stub
Acme thread 2.12" 2 7/8" - 8 round
33 (53.8 mm) EUE tubing thread
24.13" 34
(612.9 mm) 3 1/4" - 8 stub
9
Acme thread
10
11
3.625" OD 45
(1 mm)
35
36
12
13
5 1/8" - 6 stub
5.65" OD Acme thread
(142.7 mm) 37
7.27"
(184.7 mm) 14
September 14, 2001 Page 53 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
Parts List—698.41170
Part Number Number
# Description
SAP (Legacy) Required
1 100071656 (698.40501) 1 Top adapter
2 100004100 (698.40581) 1 Upper mandrel
3 100071677 (698.40682) 1 Hydraulic hold-down body
4 100003943 (695.09127) 16 Inconel slip-insert bolt
5 100004102 (698.40584) 16 Hydraulic slip retractor spring
6 100012598 (698.40593) 8 Round hydraulic slip
7 100004101 (698.40583) 4 Hydraulic holding strap
8 100012595 (698.40516) 1 Floating piston
9 100004114 (698.40957) 1 Balancing coupling—O-ring bypass seal
10 100004113 (698.40956) 1 Ported housing—O-ring bypass seal
11 100071683 (698.40955) 1 Upper body—O-ring bypass seal
12 100004115 (698.40958) 1 Sleeve—O-ring bypass seal
13 100004116 (698.40959) 1 Center mandrel—O-ring bypass seal
14 100071678 (698.40904) 1 Shoe coupling
15 100012603 (698.40902) 1 Packer mandrel
16 100071672 (698.40653) 1 Backup ring
17 100071673 (698.40654) 1 Lower shoe
18 100012607 (698.41152) 1 Lower slip-body
19 100012556 (696.57720) 6 Mechanical slip
20 100070232 (696.58623) 1 Split-ring collar
21 100004034 (696.57432) 1 Drag-block sleeve
22 100070524 (697.57145) 4 Drag block—No. 45
23 100004076 (697.57144) 16 Inconel drag-block spring—No. 625
24 100004075 (697.57141) 4 Drag-block keeper—No. 41
25 100012548 (696.57409) 1 Lower mandrel
26 100071674 (698.40657) 1 Backup ring
27 100071671 (698.40637) 1 Lower shoe
28 100002003 (70.34029) 3 O-ring
29 100001966 (70.33979) 1 O-ring
30 100001959 (70.33972) 8 O-ring
31 100001975 (70.33988) 2 O-ring
32 100001936 (70.33936) 1 O-ring
33 100003912 (600.00220) 2 Backup seal
34 100001970 (70.33983) 1 O-ring
35 100003909 (600.00114) 2 Backup seal
36 100001938 (70.33938) 1 O-ring
37 100001913 (70.33795) 1 O-ring
38 100001971 (70.33984) 2 O-ring
39 100002004 (70.34030) 1 O-ring
40 100003918 (600.01019) 1 Rod-wiper ring
41 100003914 (600.00481) 3 Backup seal
42 100003913 (600.00463 2 Backup seal
44 100064690 (600.00621) 2 Backup seal
45 100012304 (600.01021) 1 Rod-wiper ring
46 1 See chart Packer element
47 100012589 (697.95612) 6 Slip-stop pin
48 100002169 (70.43374) 3 Split-ring screw
Section 3b–Champ® IV Packers with Parts Lists Page 54 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
September 14, 2001 Page 55 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
3.00" OD 47 1
(76.2 mm)
7.62"
5.46" (193.5 mm)
(138.7 mm) 2
47 1
2.37" ID
(60.2 mm)
5 1.50" 5 3/8" - 6 stub
(38.1 mm) Acme - 3G thread
45 38
4.0" OD 29 17 2
(101.6 mm)
6.35" OD 18
(161.3 mm)
3 5
48
19
20
17.04" 49
(432.8 mm)
22
23
96.76"
(2457.7 mm)
5.65" OD
(143.5 mm) 31
6 44
4.75" ID 24
(120.7 mm)
28 21
j-slot
5.65" OD 8 25
(143.51 mm)
7
3.875" ID
(98.4 mm) 32
2.12"
6 (53.8 mm) 2 7/8" - 8 round
EUE tubing thread
34
24.13"
(612.9 mm) 33
9
10
11
3.625" OD 46
(92.08 mm)
35
36
12
13
5 1/8" - 6 stub
Acme - 3G thread
7.27"
37
(184.7 mm)
14
Section 3b–Champ® IV Packers with Parts Lists Page 56 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
Parts List—698.41230
Part Number Number
# Description
SAP (Legacy) Required
1 100071656 (698.40501) 1 Top adapter
2 100004100 (698.40581) 1 Upper mandrel
3 100071698 (698.41031) 1 Splined cap
4 100002004 (70.34030) 1 O-ring
5 100003918 (600.01019) 1 Rod-wiper ring
6 100003914 (600.00481) 3 Backup seal
7 100003913 (600.00463) 2 Backup seal
8 100012595 (698.40516) 1 Floating piston
9 100004114 (698.40957) 1 Balancing coupling
10 100004113 (698.40956) 1 Ported housing
11 100071683 (698.40955) 1 Upper body
12 100004115 (698.40958) 1 Bypass seal sleeve
13 100004116 (698.40959) 1 Center mandrel
14 100071678 (698.40904) 1 Shoe coupling
15 100012603 (698.40902) 1 Packer mandrel
16 100071672 (698.40653) 1 Backup ring
17 100071673 (698.40654) 1 Lower shoe
18 100012607 (698.41152) 1 Lower slip-body
19 100012556 (696.57720) 6 Carbide mechanical slip
20 100070232 (696.58623) 1 Split-ring collar
21 100004034 (696.57432) 1 Drag-block sleeve
22 100070524 (697.57145) 4 Drag block—No. 45
23 100004076 (697.57144) 16 Inconel drag-block spring—No. 625
24 100004075 (697.57141) 4 Drag-block keeper—No. 41
25 100012548 (696.57409) 1 Lower mandrel
26 100071674 (698.40657) 1 Backup ring
27 100071671 (698.40637) 1 Lower shoe
28 100002003 (70.34029) 3 O-ring
29 100001966 (70.33979) 1 O-ring
31 100001975 (70.33988) 2 O-ring
32 100001936 (70.33936) 1 O-ring
33 100003912 (600.00220) 2 Backup seal
34 100001970 (70.33983) 1 O-ring
35 100003909 (600.00114) 2 Backup seal
36 100001938 (70.33938) 1 O-ring
37 100001913 (70.33795) 1 O-ring
38 100001971 (70.33984) 2 O-ring
44 100003943 (695.09127) 4 Inconel slip-insert bolt
45 100064690 (600.00621) 2 Backup seal
46 100012304 (600.01021) 1 Rod-wiper ring
47 1 See chart Packer element
48 100012589 (697.95612) 6 Slip-stop pin
49 100002169 (70.43374) 3 Split-ring screw
September 14, 2001 Page 57 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
Section 3b–Champ® IV Packers with Parts Lists Page 58 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
MINIMUM BY-
PASS FLOW 11
AREA = 2.477
SQ INCHES
3 1/2 API IF 44 600.01021
TOOL JOINT BOX 3.375
4.75
9.00
1 3.625 35 600.00114
AREA = 10.321
2.37 36 70.33938
SQ INCHES
28 70.34029 12
3.50
6.35 1
7.69
4 2.87
5
6 2
POINTS ON 6.35
INSERTS TOWARD 30 70.33972
38 70.33984
TOP OF TOOL 4
AS SHOWN 1.50 5 3/8-6 STUB ACME
7 17 2
5 4 1/16-6 STUB ACME
6 18
30 70.33972
4
4.75 31 70.33988
AREA = 17.72
SQ INCHES 41 600.00481 20
2.44
3 1/2 API IF
TOOL JOINT PIN
September 14, 2001 Page 59 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
Section 3b–Champ® IV Packers with Parts Lists Page 60 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
September 14, 2001 Page 61 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
48
4
5 6.16" OD
11.21" 6 (156.5 mm) 21
(284.7 mm)
7
32 49
17.05" 22
(433.1 mm)
3 1/8" - 6 Stub
23 Acme thread
41
24
25 3
5" - 6 Stub
Acme thread 96.73"
(2456.9 mm)
33
42 5.65" OD 4
4.75" ID (143.5 mm)
(120.7 mm) 26
30
8
j-slot
34
27 6
43
2 15/16" - 6 Stub
42 Acme thread
36 2.12"
3 1/4" - 8 Stub
3.875" ID 35 (53.8 mm) 2 7/8" - 8 round
Acme thread
(98.4 mm) EUE tubing thread
24.12" 9
(612.6 mm)
10
5.00"
(127.0 mm)
travel 11
18
3.625" 38
92.1 mm
37
5.65" OD
(143.51 mm) 12
13
5 1/8" - 6 Stub
Acme thread
39
7.27"
(184.7 mm)
14
Section 3b–Champ® IV Packers with Parts Lists Page 62 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
September 14, 2001 Page 63 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
Section 3b–Champ® IV Packers with Parts Lists Page 64 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
7.04 OD 13
(178.8 mm) 42
7.57"
5.00" OD (192.3 mm)
1 14
(127 mm)
32 43
7
25
35
23.83" 5.75" ID 3 3/8" - 6 stub Acme 5.00" OD 24
(605.3 mm) (146.1 mm) (127 mm)
Area = 25.97 in² 36
26
3
3.59" ID 9
(91.2 mm) 37
7.00" OD 23
4.625" OD 38 (177.8 mm)
(117.5 mm) 35
Area = 16.80 in² 4" - 8 stub Acme
40 3.49"
2.62" ID 4.20" OD
39 (88.6 mm) (106.7 mm)
(66.6 mm) 22
10
2.08 in² - area 8
11
123.80" 12
(3144.5 mm) 7.50" 5.00" OD
(190.5 mm) (127 mm)
6.14 in² area
4.249" ID 41
(107.9 mm) 37
4.625" OD 38 j-slot
(117.5 mm) 44
Area = 16.80 in²
4.50" 45
(114.3 mm)
2.62" ID 3 7/8" - 6 stub Acme special
(66.6 mm) tool joint thread
698 41240
SAP No.: 100071726
(698.41240)
Approx. shipping weight: 850 lb Champ® IV Packer Maximum OD: (slip expansion less button height)
Nominal casing ID range: 8 5/8 in., 44 to 56 lb/ft Hyd. slips extended—7.950 in. (201.9 mm)
7.313 to 7.625 in. (185.75 to 193.7 mm) Mech. slips extended—7.760 (197.1 mm)
September 14, 2001 Page 65 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
Section 3b–Champ® IV Packers with Parts Lists Page 66 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
September 14, 2001 Page 67 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
7.04 OD 13
(178.8 mm) 42
7.57"
5.00" OD (192.3 mm)
1 14
(127 mm)
17.87" 5
(453.9 mm) 7.04" OD
(178.8mm) 3.36"
6 (85.3 mm) 7.04" OD 48
(178.8 mm) 21
32 43
7
25
35
23.83" 5.750" ID 3 3/8" - 6 stub Acme 5.00" OD 24
(605.3 mm) (146.1 mm) (127 mm)
Area = 25.97 in² 36
26
3
2.62" ID 9
(66.6 mm) 37
7.00" OD 23
4.625" OD 38 (177.8 mm)
(117.5 mm) 36
Area = 16.80 in² 4" - 8 stub Acme
40 3.49"
3.59" ID 4.20" OD
39 (88.6 mm) (106.7 mm)
(91.2 mm) 22
10
2.08 in² - area
8
11
123.80" 2.37" ID 12
(3144.5 mm) (60.2 mm)
7.50"
(190.5 mm)
6.14 in² area
4.249" ID 41
(107.9 mm) 37
4.625" OD 38 j-slot
(117.5 mm) 44
Area = 16.80 in²
4.50" 45
(114.3 mm)
2.37" ID 3 7/8" - 6 stub Acme special
(60.2 mm) tool joint thread
Section 3b–Champ® IV Packers with Parts Lists Page 68 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
September 14, 2001 Page 69 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
Section 3b–Champ® IV Packers with Parts Lists Page 70 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
8.94"
31 17
(227.1 mm)
3.875" OD
(98.4 mm)
5.06" 2
(128.5 mm)
53 1
2.87" ID
(72.9 mm) 32 1.50" 18 8 30
31 (38.1 mm)
7" - 6 stub
8.15" OD 48 42 Acme thread
(207.0 mm) 3 5 1/4" - 6 stub
33 8.15" OD 19 Acme thread
(207.0 mm)
6
5
17.87" 4
54
(453.9 mm)
20
21 2
3 13/16" - 6 stub
Acme thread
35
8.15" OD
(207.0 mm) 55
22
4 7/8" - 6 stub
43 Acme thread
125.22"
(3180.6 mm) 7
23
6 15/16" - 6 stub 24 3 6
Acme thread
34
25
46
6.785" ID 26 4
8
(172.3 mm)
35
9
47
27
5.571" OD 36 3
(141.5 mm) 46
J-slot
10
37
23.73"
(602.7 mm) 38
11
12
3 7/8" - 6 stub
Acme thread
3.75" ID
4 1/2" - 6 stub 4 7/8" - 6 stub
5.500" OD (95.3 mm)
Acme thread Acme thread
(139.9 mm)
39 44
40
13
6.25" OD
7 1/8" - stub (158.8 mm) 28
Acme thread
41
14
45
4.37"
(111.0 mm) 4 1/2" - API IF
tool joint thread
SAP No.:100071780
(698.41480)
Approx. shipping weight: 1,064 lb Champ® IV Packer Maximum OD: (slip expansion less button height)
Nominal casing ID range: 9 5/8 in., 29.3 to 53.5 lb/ft Hyd. slips extended—9.134 in. ((232.0 mm)
8.535 to 9.063 in. (216.8 to 230.2 mm) Mech. slips extended—9.123 in. (231.7 mm)
September 14, 2001 Page 71 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
Parts List—698.41480
Part Number Number
# Description
SAP (Legacy) Required
1 N/A (602.05218) 1 Coupling
2 100071781 (698.41501) 1 Upper mandrel
3 100003943 (695.09127) 24 Inconel slip-insert bolt
4 100070341 (696.60884) 4 Hydraulic slip holding strap
5 100009545 (696.60888) 24 Slip retractor spring
6 100004061 (696.60885) 12 Round hydraulic hold-down slip
7 100071767 (698.41403) 1 Piston-type hydraulic hold-down body
8 100071786 (698.41525) 1 Upper body—O-ring bypass seal
9 100004119 (698.41405) 1 Floating piston
10 100071788 (698.41527) 1 Balancing coupling—O-ring bypass seal
11 100071787 (698.41526) 1 Ported housing—O-ring bypass seal
12 100071790 (698.41529) 1 Center mandrel—O-ring bypass seal
13 100071789 (698.41528) 1 Bypass sleeve—O-ring bypass seal
14 100071783 (698.41507) 1 Upper shoe
15 100071784 (698.41508) 1 Packer mandrel
16 100071768 (698.41416) 1 Upper backup ring
17 100004059 (696.60687) 1 Spacer ring
18 100071769 (698.41418) 1 Lower shoe
19 100071774 (698.41453) 1 Mechanical slip-body
20 100070271 (696.60020) 6 Carbide mechanical slip
21 100071772 (698.41451) 1 Center-to-lower mandrel adapter
22 100071775 (698.41455) 1 Split-ring collar
23 100070308 (696.60409) 1 Lower mandrel
24 100070321 (696.60732) 1 Drag-block sleeve
Drag block (No. 65)
25 100004077 (697.57165) 8
26 100004076 (697.57144) 32 Inconel drag-block spring—No. 625
27 100004075 (697.57141) 8 Drag-block keeper—No. 41
28 100012564 (696.60882) 1 Lower pin
29 100071776 (698.41456) 1 Upper backup ring
30 100071777 (698.41457) 1 Lower shoe
31 100001936 (70.33936) 2 O-ring
32 100003915 (600.01001) 1 Rod-wiper ring
33 100001961 (70.33974) 12 O-ring
34 100001985 (70.34002) 2 O-ring
35 100001938 (70.33938) 3 O-ring
36 100001983 (70.33998) 1 O-ring
37 100064511 (600.00254) 2 Backup seal
38 100001913 (70.33795) 1 O-ring
39 100064576 (600.00406) 2 Backup seal
40 100026799 (70.33825) 1 O-ring
41 100001986 (70.34003) 1 O-ring
42 100001981 (70.33996) 2 O-ring
43 100001977 (70.33990) 1 O-ring
44 100002015 (70.34044) 1 O-ring
45 100002017 (70.34047) 1 O-ring
46 100064574 (600.00404) 3 Backup seal
47 100064606 (600.00451) 2 Backup seal
48 100064687 (600.00618) 2 Backup seal
53 1 2 Packer element
54 100012589 (697.95612) 6 Slip-stop pin
55 100002169 (70.43374) 3 Split-ring screw
The tables for 100071780 (698.41480) are continued on the following page.
®
Section 3b–Champ IV Packers with Parts Lists Page 72 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
The tables for 100071780 (698.41480) are continued Data for Steel Components of New Toolsa
from the previous page.
Tensile strength (lb) 341,900
Burst (psi) 8,700
# Notes—698.41480
Collapse (psi) 10,100
Packer rings are not included with the assembly. See
1 Bull plug burst (psi) 8,700
the table below for part numbers.
Assemble center-to-lower mandrel adapter 100071772 Bull plug collapse (psi) 10,100
(698.41451) and lower mandrel 100070308 aThe data in the table above is valid only for new tools,
2
(696.60409) with Loctite 100029225 (70.47691) on directly from the manufacturing facility.
mating threads. Do not use on slip-insert bolts.
Optional drag-block sleeve with straight J-slot: Differential Pressure Ratinga (psi)
3
100070323 (696.60733)
Temperature (°F)
Optional steel drag-block spring: 100070523 Size (in.)
4 180 250 375 400
(697.57142)
6
Optional left-hand auto J-slot drag-block sleeve for 8 5/8 to 9 5/8 10,000 10,000 10,000 7,000
liner-running operation: N/A (698.41454) a
This data is based on actual field experience, as well as lab
Optional top coupling with 3 7/8-in. 6-stub Acme spe- testing. Well conditions may vary. Use this information only
7
cial tool joint box thread: 100071778 (698.41471) as a guideline.
Change upper backup ring 100071768 (698.41416)
and lower shoe 100071769 (698.41418) for 29.3- to
8 43.5-lb/ft casing. Replace these items with upper
backup ring 100071776 (698.41456) and lower shoe
100071777 (698.41457)) - OD - 8.25
1Packer Rings—698.41480
Casing Size Packer Rings
Duro OD
and Weight (2 Required)
100070305
50
(696.60381)
100004053
70
9 5/8 in. (696.60382) 8.18 in.
29.3 to 43.5 lb/ft 100004054 (207.8 mm)
80
(696.60383)
100004055
90
(696.60384)
100070306
50
(696.60391)
100004056
70
(696.60392)
5/ in. 100004057 7.95 in.
9 8
80
47 to 53.5 lb/ft (696.60393) (201.9 mm)
100004058
90
(696.60394)
120009547
95
(696.60395)
September 14, 2001 Page 73 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
41
1
11.00" 1.50" 28 16
(279.4 mm) (38.1 mm) 7" - 8 UNS
thread - left-hand
3 13/16" - 6 stub 51 1
Acme - thread
2.87" ID
(72.9 mm) 8.94"
(227.1 mm) 17
30
3.875" OD
(98.4 mm) 51 1
2
5.06"
(128.5 mm)
1.50" 18 29
31 (38.1 mm) 7" - 6 stub
30 Acme thread
41
7.80" OD 46
(198.1 mm) 7.80" OD 19
3
(198.1 mm)
32 5 1/4" - 6 stub
Acme thread
6
17.87" 5
(453.9 mm)
4
52
3
32
6
20
5
3 13/16" - 6 stub
3 Acme thread
7.75" OD 34
32 (196.9 mm)
53
6
117.23" 21
5
(2977.6 mm)
3
7
22
23
8
6 15/16" - 6 stub
Acme thread 24
33
6.875" ID
(174.6 mm) 44 25
34
23.73" 9
(602.7 mm) 35
26
45 7.80" OD
3
5.571" OD 44 (198.1 mm)
4 3/8" - 6 stub
(141.5 mm) 10 j-slot Acme thread
37 42
36 3 7/8" - 6 stub
11 Acme thread
43
38
39 4.37"
5.50" ID (111.0 mm) 4 1/2" - API IF
12
(139.7 mm) tool joint thread
13
7 1/8" - 6 stub
Acme thread
40
14
Section 3b–Champ® IV Packers with Parts Lists Page 74 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
September 14, 2001 Page 75 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
Section 3b–Champ® IV Packers with Parts Lists Page 76 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
18
6.50" OD 4 1/2" - API IF
19
(165.1 mm) tool joint box thread
20
1 1.75"
11.50" 10 1/4" - 8 UNS
(25.4 mm)
(292.1 mm) thread - left-hand
35
16.30" 11.94" OD 21 1
34 (303.3 mm)
(414.0 mm)
5 1/4" - 6 stub 22
Acme thread 10.75"
5.500" OD (273.1 mm)
(139.7 mm) 2
21 1
3.75" ID
(95.3 mm)
36
45 2.25" 23
48 (273.1 mm) 35
11.50" OD 3
(292.1 mm) 10 1/4" - 6 stub
37 Acme thread
7 11.94" OD 24
(303.3 mm)
4 6 9/16" - 6 stub
Acme thread
11.94" OD 5
(303.3 mm) 38
7 49
6
25
37
7
50 2
25.75" 38
(654.1 mm) 8 11.70" OD 26
(297.2 mm) 7 1/2" - 6 stub Acme thread
7
9 Locking pin 27 3 4 5
not shown
37 43
j-slot 28
38
7
10
37 141.84" 29
(3602.7 mm)
11
30 6
10 1/4" - 6 stub thread
12
11.50" OD
(292.1 mm) 42
11.50" OD 31
46
9.520" ID (292.1 mm) 32
5 3/8" - 6 stub Acme thread
(241.8 mm)
39
13
7.750" OD
(196.9 mm) 43
39
5 3/8" - 6 stub
47 Acme thread 7 1/2" - 6 stub Acme thread
27.06"
(687.3 mm) 40
46
6 1/4" - 6 stub Acme thread
4.12" ID
14 (104.6 mm)
41 33
6.25" OD
(158.8 mm)
15
44
47
40 4.37"
(111.0 mm) 4 1/2" - API IF
10 1/4" - 6 stub tool joint thread
Acme thread
10.25" 16
(260.4 mm) 42
17
September 14, 2001 Page 77 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
SAP No.:N/A
(698.42120)
Champ® IV Packer
13 3/8 in., 48 to 72 lb/ft
The tables for N/A (698.42120) are continued on the following page.
Section 3b–Champ® IV Packers with Parts Lists Page 78 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
September 14, 2001 Page 79 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
6.50" OD 18
(165.1 mm) 4 1/2" API IF 10.25"
tool joint thread (260.4 mm)
19
20
11.50" 1.75" 10 1/4" - 8 UNS
(292.1 mm) (44.5 mm) thread - left-hand
1 35
16.30" 11.50" OD
(414.0 mm) 34 (292.1 mm) 21 1
5 1/4" - 6 stub
Acme thread
10.75" 22
(273.1 mm)
5.500" OD 2
(139.7 mm) 21 1
45
36 23
3.75" ID 2.25"
(95.3 mm) 48 (57.2 mm) 35
9 Locking pin 27 3 4 5
not shown
37 43
11.50" OD
7 (292.1 mm) 28
38
141.84" 7
(3602.7 mm)
10
37
11 29
10 1/4" - 6 stub
Acme thread
12 30 6
42
31
46 32
9.520" ID 5 3/8" - 6 stub
(241.8 mm) 39 Acme thread
13
27.06"
(68.73 mm)
11.25" OD 39 43
(285.8 mm)
47 7 1/2" - 6 stub Acme thread
j-slot
40
7.750" OD 46
5 3/8" - 6 stub
(196.9 mm) 14 Acme thread 4.12" ID
(104.6 mm)
6 1/4" - 6 stub
41 Acme thread 33
6.25" OD
(158.8 mm)
15
44
47
3.75" ID
40 4.37"
(45.7 mm) 4 1/2" IF tool joint thread
(111.0 mm)
10 1/4" - 6 stub
Acme thread
16
11.50" OD 42
(292.1 mm)
17
Section 3b–Champ® IV Packers with Parts Lists Page 80 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are
Service Tools Manual listed in parentheses. N/A in place of the SAP number denotes
that a SAP number has not yet been assigned for that part.
The tables for N/A (698.42130) are continued on the following page.
September 14, 2001 Page 81 of 82 Section 3b–Champ® IV Packers with Parts Lists
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.
Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.
Section 3b–Champ® IV Packers with Parts Lists Page 82 of 82 September 14, 2001
Copyright 1983, 1999, 2000, 2001
Halliburton Energy Services®, Inc.
All rights reserved.