Hirac (Piping Installation (Open Cut Trench)

Doc No : NCSB-IMS-SP05-FO-04 Date : 24-February-2020
NAKANO CONSTRUCTION SDN BHD Process Owner : HSE&QA Department Rev : 01
Hazard Identification Risk Assessment Risk Control (HIRARC)

PROJECT / LOCATION : – PROPOSED INFINEON TOWER 11 STOREY OFFICE, 4 STOREY PRODUCTION & 5 STOREY CENTRAL UTILITIES BUILDING (CUB) ON LOT 1604, MUKIM, Update no. : Date :
PRINGGIT DAERAH MELAKA TENGAH HANG TUAH JAYA, MELAKA. NCSB 2019-ITT -CEC-ELE-HIRAC-10
WORK ACTIVITY : PIPING INSTALLATION(OPEN CUT TRENCH) 30/06/2020
1. Hazard Identification 2. Risk Evaluation 3. Risk Re-Evaluation
Likelihood (L)
Severity (S)
Likelihood (L)
Severity (S)
Risk
Residual Risk
Category of Hazard
No. Activity Sub Activity Hazard Effect of hazard Applicable legal Existing Risk Control Additional Risk PIC (Due
& other (if any) Control date/
requirement status)
1) 1)Attend Safety 1)Attend safety 1)Workers are not Minor 1)OHSA 1994 1)Conduct safety induction 2 1 2
Induction induction aware of hazard. 1)Physical injury-bodily 2)FMA 1967 training.
Training. training. injury.
2) 1)Apply Permit To 1)Daily task 1)Wrong type of work Minor 1)Misunderstand work 1)OHSA 1994 1)Conduct Daily toolbox 2 1 2
Work. discussion. permit used. order. 2)FMA 1967 meeting and briefing
2)Improper guidance. 2)Wrong work method. work activities.
2)Safety briefing in daily
toolbox meeting.
3)Apply the right permit to
work.
3) 1)Survey On Site. 1)Marking as per Minor 1) Physical injury-bodily 1)OHSA 1994 1)Safety briefing in daily 2 1 2
1)Miscommunication.
IFC Drawings. injury. 2)FMA 1967 toolbox meeting.
2) People are not
2) Carry out by competent
aware of danger.
person.
3)PPE(refer to work method
statement - NCSB 2019-ITT
-CEC-ELE-WMS-10).
4) 1)Prepare 1)Loading and 1)Ergonomic hazard. Minor 1) Physical injury-bodily 1)OHSA 1994 1)Safety briefing in daily 2 1 2
Material unloading of 2) Material and injury. 2)FMA 1967 toolbox meeting.
Mobilization. material and equipments can fall 2)Material damage. 2)Use lifting tools if need.
equipments. down. 3)Buddy system.
3)Pinching hazard. 4)Make good arrangement.
5) PPE(refer to work method
statement - NCSB 2019-ITT
-CEC-ELE-WMS-10).
5) 1)Display Signage 1)Erecting 1)Tripping hazard. Minor 1)Physical injury-bodily 1)Safety briefing in daily 1 1 1
And Barricade barricade and injury. 1)OHSA 1994 toolbox meeting.
Work Area. display signage. 2)Visual inspection by safety
2)FMA 1967
personnel.
This is computer printed out copy treated as CONTROLLED DOCUMENT Page 1 of 7


Likelihood (L)
Severity (S)
Likelihood (L)
Severity (S)
Risk
Residual Risk
Category of Hazard
requirement status)
statement- NCSB 2019-ITT

-CEC-ELE-WMS-10).
6) 1)Pre-Installation 1) Area of 1)Miscommunication. Major 1)Wrong measurement. 1)OHSA 1994 1)Safety briefing in daily 4 5 20 1)Carried out 2 2 4 1)Site
Checks. excavation to be 2) Hit underground 2) Physical injury-bodily toolbox meeting. underground scanning supervisor.
2)FMA 1967
done the mapping utilities. injury. 2) Monitoring by site test. 2)Safety
3)IFC Drawing
for existing 3) Property supervisor if needed. 2) Check for personnel.
services if damage(underground underground /
applicable. utilities) aboveground services
through metal
detectors.
2) The permit of 1)Wrong type of work Minor 1) Wrong work method. 1)OHSA 1994 1)Conduct Daily toolbox 1 1 1
the area shall be permit used. 2) Misunderstand work meeting and briefing
2)FMA 1967
received and kept 2) Miscommunication order. work activities.
by supervisor. 2)Safety briefing in daily
toolbox meeting.
3)Apply the right permit to
work.
4) Monitoring by site
supervisor if needed
6) 1)Pre-Installation 3) The entire 1)Lack of inspection. Minor 1)Wrong material 1)Project requirement. 1)Follow the sop. 1 1 1
Checks. route shall be specification 2)IFC Drawing 2)Inspect by qualified
inspected to person.
ensure that the
routing is
complete, proper
bending radius to
be consider
7) 1) Planing n 1)selecting the 1)Lack of work skill. Minor 1)Physical injury-bodily 1)Project requirement. 1)Carry out by qualified 1 1 1
preparation for route and 2)Wrong selection of injury. 2)IFC Drawing person.
excavation depth will dig, tools. 2)Monitoring by supervisor
and if needed.
determining 3) PPE(refer to work method
what tools, and statement- NCSB 2019-ITT


Likelihood (L)
Severity (S)
Likelihood (L)
Severity (S)
Risk
Residual Risk
Category of Hazard
requirement status)
materials we -CEC-ELE-WMS-10).
will need.
2)Mobilization 1)Struck by moving Major 1)Physical injury-bodily 1)OHSA 1994 1)Monitoring by site 5 4 20 1)Segregate between 2 1 2 1)Site
of excavation or swing machinery. injury. 2)FMA 1967 supervisor or safety vehicle route and supervisor.
machinery 2)Property damage personnel workers walk area. 2)Safety
(excavator) to 2) Carry out by competent 2)Provide designated personnel.
site. operator flagman for assigned
3) PPE(refer to work method movement of
statement- NCSB 2019-ITT machinery.
-CEC-ELE-WMS-10).
7) 1) Planing n 3)Conduct 1)Poor condition of Minor 1) oil spill/hydraulic 1)OHSA 1994 1)Conduct regular 2 2 4
preparation for inspection on machinery hose burst- 2)FMA 1967 preventive maintenance and
excavation excavation Environmental damage check on wear and tear.
machinery 2)Replace or repair the
before start broken hydraulic hose.
excavation 3)Carry out by site safety
works. personnel.
8) 1)Conduct 1) Begin the 1)Miscommunication. Major 1) Physical injury-bodily 1)OHSA 1994 1)Safety briefing in daily 4 5 20 1)Refer the 2 2 4 1)Site
excavation works digging at the 2) Hit underground injury. toolbox meeting. underground scanning supervisor.
2)FMA 1967
making point. utilities. 2) Property 2) Monitoring by site test. 2)Safety
3)IFC Drawing
3) Struck by moving or damage(underground supervisor. 2)Perform pilot hole personnel.
swing machinery. utilities) 3) Carry out by competent before proceed with
operator. excavation work.
4) PPE(refer to work method 2)Provide designated
statement- NCSB 2019-ITT flagman for assigned
-CEC-ELE-WMS-10). movement of
5) Follow the guideline machinery.
excavation safety (NCSB
2020-CEC-ELE-GUIDELINES-


Likelihood (L)
Severity (S)
Likelihood (L)
Severity (S)
Risk
Residual Risk
Category of Hazard
requirement status)
DOSH-EXCAVATION WORKS-
01).
8) 1)Conduct 1) Dig first cut to 1) soil of trench Major 1)Physical injury-bodily 1)Project requirement. 1)Monitoring by supervisor. 4 4 16 1) keep the spoil 1 2 2 4 1)Site
excavation works the depth have collapse. injury. 2)OHSA 1994 2) Carry out by competent meter away from the supervisor.
decided that 2) Collapse of 3)FMA 1967 operator. edge. 2)Safety
enough to serve Excavated soils. 3) Barricade the area 2) . Trench to be personnel.
the ducting. 3) Accidental fall of 4) PPE(refer to work method battered or benched.
equipment. statement- NCSB 2019-ITT 3) Keep the equipment
4)Worker fall down -CEC-ELE-WMS-10). away from the edge of
5) Follow the guideline the trench.
excavation safety (NCSB 3) Install shoring if
2020-CEC-ELE-GUIDELINES- needed.
DOSH-EXCAVATION WORKS- 4)cover with plastic
01). sheet after excavation
work work done.
5)Avoid vehicle
movements away
from the excavation
edge
1)Continue the 1) soil of trench Major 1)Physical injury-bodily 1)Project requirement. 1)Monitoring by supervisor. 4 4 16 1) keep the soil 1 meter 2 2 4 1)Site
digging until the collapse. injury. 2)OHSA 1994 2) Carry out by competent away from the edge. supervisor.
whole trench is 2) Collapse of 3)FMA 1967 operator. 2) . Trench to be 2)Safety
complete. Excavated soils. 3) Barricade the area battered or benched. personnel.
3) Accidental fall of 4) PPE(refer to work method 3) Keep the equipment
equipment. statement- NCSB 2019-ITT away from the edge of
4)Worker fall down -CEC-ELE-WMS-10). the trench.


Likelihood (L)
Severity (S)
Likelihood (L)
Severity (S)
Risk
Residual Risk
Category of Hazard
requirement status)
5) Follow the guideline 3) Install shoring if

excavation safety (NCSB needed.
2020-CEC-ELE-GUIDELINES- 4)cover with plastic
DOSH-EXCAVATION WORKS- sheet after excavation
01). work work done..
5)Avoid vehicle
movements away
from the excavation
edge.
9) 1)In completed 1) Trenches left 1) Worker fall down. Major 1)Physical injury-bodily 1)OHSA 1994 1) Barricade the area 3 5 15 1)Provide proper 2 2 4 1)Site
excavation work. open for injury 2)FMA 1967 2) supervisors monitor site signage, warning lights. supervisor.
continue regularly on excavated 2)safety personnel 2)Safety
excavation work. locations. make sure placed hard personnel.
3) Follow the guideline barricade and proper
excavation safety (NCSB signage before leave the
2020-CEC-ELE-GUIDELINES- site.
DOSH-EXCAVATION
WORKS-01).
10) 1)Dewatering the 1)Dewatering 1) soil of trench Minor 1)Physical injury-bodily 1)OHSA 1994 1)Rotating parts of engine 2 2 4
exaction area. the excavation collapse. injury. 2)FMA 1967 pumps must protected
area, using fuel 2)Pinching hazards with safeguarding.(visual
engine pump for Buddy system.. inspect by safety personnel)
remove the 2) PPE(refer to work method
excess water. statement- NCSB 2019-ITT
( underground -CEC-ELE-WMS-10).
water sources) 3)Monitor by safety
personnel if need.
11) 1) Piping 1)Install the 1)Abrasion hazard. Minor 1)Physical injury-bodily 1)Project requirement. 1)Monitoring by site 1 1 1
installation PN10 Pipe into 2)Ergonomic hazard. injury. 2)IFC Drawing. supervisor.
the trench with 3) Lack of work skill. 2)material damage 2) Carry out by qualified
layers following person.
approved shop 3)Buddy system.
drawing 4) PPE(refer to work method


Likelihood (L)
Severity (S)
Likelihood (L)
Severity (S)
Risk
Residual Risk
Category of Hazard
requirement status)
-CEC-ELE-WMS-10).
2) Connecting 1)Abrasion hazard. Minor 1)Physical injury-bodily 1)Project requirement. 1)Monitoring by site 1 1 1
PN10 pipe with 2)Ergonomic hazard. injury. 2)IFC Drawing. supervisor.
PN10 pipe by 3) Lack of work skill 2)material damage. 2) Carry out by qualified
using socket person.
each 6 meters. 3) Buddy system.
-CEC-ELE-WMS-10).
12) 1)Backfilling the 1) Backfill the 1)Lack of work skill. Major 1)Physical injury-bodily 1)Project requirement. 1)Monitoring by site 4 5 20 1)Conduct safety 2 2 4 1)Site
excavation area trench as follow 2)Miscommunication. injury. 2)OHSA 1994 supervisor. briefing before the start supervisor.
Specification 3)Moving vehicle can 3)FMA 1967 2) Carry out by qualified works. 2)Safety
Drawing. For stuck when move into person. 2) Limit the time spent personnel.
deep trenches, that area. 4) PPE(refer to work method by workers on a
backfilling in 4)Noise hazards. statement- NCSB 2019-ITT vibrating equipment or
lifts (layers) and 5) vibration hazards -CEC-ELE-WMS-10). machinery.(job rotating
compacting the system)
material as it is 3) Avoid continuous
placed . exposure by taking rest
periods.
13) 1)Housekeeping 1)Cleaning/mat 1)Slip and trip falling Minor 1) Physical injury-bodily 1)Project requirement. 1)Conduct daily 1 1 1
. erial hazard. injury. 2)OHSA 1994 (before, during and after).
arrangement 3)FMA 1967 2) Visual check after the
housekeeping.


Likelihood (L)
Severity (S)
Likelihood (L)
Severity (S)
Risk
Residual Risk
Category of Hazard
requirement status)
APPICABLE FOR CEC ELECTRICAL ENGINEERING SDN.BHD

Hirac (Piping Installation (Open Cut Trench)

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Hirac (Piping Installation (Open Cut Trench)

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Doc No : NCSB-IMS-SP05-FO-04 Date : 24-February-2020

NAKANO CONSTRUCTION SDN BHD Process Owner : HSE&QA Department Rev : 01

Hazard Identification Risk Assessment Risk Control (HIRARC)

1. Hazard Identification 2. Risk Evaluation 3. Risk Re-Evaluation

This is computer printed out copy treated as CONTROLLED DOCUMENT Page 1 of 7

Hazard Identification Risk Assessment Risk Control (HIRARC)

1. Hazard Identification 2. Risk Evaluation 3. Risk Re-Evaluation

statement- NCSB 2019-ITT

This is computer printed out copy treated as CONTROLLED DOCUMENT Page 2 of 7

Hazard Identification Risk Assessment Risk Control (HIRARC)

1. Hazard Identification 2. Risk Evaluation 3. Risk Re-Evaluation

This is computer printed out copy treated as CONTROLLED DOCUMENT Page 3 of 7

Hazard Identification Risk Assessment Risk Control (HIRARC)

1. Hazard Identification 2. Risk Evaluation 3. Risk Re-Evaluation

This is computer printed out copy treated as CONTROLLED DOCUMENT Page 4 of 7

Hazard Identification Risk Assessment Risk Control (HIRARC)

1. Hazard Identification 2. Risk Evaluation 3. Risk Re-Evaluation

5) Follow the guideline 3) Install shoring if

This is computer printed out copy treated as CONTROLLED DOCUMENT Page 5 of 7

Hazard Identification Risk Assessment Risk Control (HIRARC)

1. Hazard Identification 2. Risk Evaluation 3. Risk Re-Evaluation

This is computer printed out copy treated as CONTROLLED DOCUMENT Page 6 of 7

Hazard Identification Risk Assessment Risk Control (HIRARC)

1. Hazard Identification 2. Risk Evaluation 3. Risk Re-Evaluation

APPICABLE FOR CEC ELECTRICAL ENGINEERING SDN.BHD

This is computer printed out copy treated as CONTROLLED DOCUMENT Page 7 of 7

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