Microsoft Word - Tri-Wheeler PDF

BELL EQUIPMENT CO.
SA (PTY) LTD P/Bag X20046 Tel: +27(0)35

MANUFACTURING DIVISION Empangeni Fax: +27(0)35
Reg No. 1966/004606/07 3880 E-mail:
A member of the worldwide Bell Equipment Group South Africa www.bellequipment.com
13-19 Carbonode Cell Road, Alton
Richards Bay, 3900, South Africa
Assessment sheet for

TRI-WHEELER
(Transporting and loading material using a
TRI-WHEELER
BROAD-BASED BEE STATUS: LEVEL 6 CONTRIBUTOR
Directors: AR McDuling, ML Maloka, DB Chinnapen, M Dutton, A Goordeen, L Goosen Company Secretary: R Verster
BELL EQUIPMENT CO. SA (PTY) LTD P/Bag X20046 Tel: +27(0)35
Reg No. 1966/004606/07 3880 E-mail:
STUDENT REGISTRATION FORM
INITIALS
SURNAME
I.D. NUMBER
COMPANY NUMBER
DATE
COMPANY
DEPARTMENT
MACHINE
GRAND TOTAL
100 75% REQUIRED
SECTION 1 =
COMPETENT NOT YET COMPETENT
Reg No. 1966/004606/07 3880 E-mail:
THEORETICAL ASSESSMENT
DURATION: 75 MINUTES
Please read carefully and answer all the questions.
Remember:
• Corrections must be signed in full; corrections not signed will be marked incorrect!
• Remember to sign at all places required on this theoretical assessment.
• Dishonesty will result in the candidate be declared not yet competent on this theoretical assessment.
• You need to achieve a minimum of 80% for each section and a minimum of 80% overall to be
competent.
SECTION ONE: SAFETY

MULTIPLE CHOICE QUESTIONS
(Please mark the correct answer with a cross; 1 mark = 1 answer; 2 marks = 2 answers etc)
Question 1 (1 mark)
When must Tri-wheeler operator wear safety clothing?
1.1 Never
1.2 When working in dusty areas 1
1.3 When required to do o by site regulations
1.4 When told to do so
Question 2 (1 mark)
This road sign means the following:
2.1 Train station ahead 1

2.2 Road works ahead
2.3 Railway crossing ahead
2.4 Grader working ahead
Candidate: Assessor: Date:…………………
Reg No. 1966/004606/07 3880 E-mail:
Question 3 (1 mark)
3.1. Loading ramp 1

3.2 Steep uphill ahead
3.3 Steep downhill ahead
3.4 Road works ahead
Question 4 (1 mark)
4.1. Speed must be more than 100kms per hour 1

4.2 Speed must be 100kms per hour or less
4.3 You must drive exactly 100kms per hour
4.4 Recommend speed only drive as fast as you like
Question 5 (1 mark)
5.1 Never stop in the area this sign is visible 1

5.2 You are allowed to stop if this sign is available
5.3 You may not stop sleep if this sign is visible
5.4 You may not sit in the area this sign is visible
Question 6 (1 mark)

6.1 Headlights (Road lights) must be switched on 1
6.2 Headlights (Road lights) must be switched off
6.3 Emergency lights must be switched on
6.4 Flash your lights to traffic from front
Candidate signature:………………Assessor: …………..Date:………………

Reg No. 1966/004606/07 3880 E-mail:
Question 7 (1 mark)
This road signs means the following:
7.1 No right turn at this point 1

7.2 Hairpin bend ahead
7.3 No U-turn at this point
7.4 Sharp curves ahead, no speeding allowed
Question 8 (1 mark)
8.1 Parking for VIP’S vehicles

8.2 No parking at all 1
8.3 No parking during the day
8.4 No pedestrian allowed in this area
Question 9 (1 mark)
9.1 Dump truck are allowed 1

9.2 No dump truck allowed
9.3 Parking for trucks
9.4 Not parking for trucks
Question 10 (1 mark)
10.1 Turn to the left 1

10.2 No turn to the left
10.3 Only turning to the left ahead
10.4 Turn to the right
Candidate Signature: ………………….Assessor:………………Date: …………
Reg No. 1966/004606/07 3880 E-mail:
This sign means the following:
11.1 Stop if you see this sign

11.2 No stopping in this area 1
11.3 No stop at all
11.4 Stop for pedestrian only

12.1 Only more than 12t load allowed
12.2 Not more than 12t load allowed 1
12.3 Only 12t load allowed not less or more
12.4 Only 12 trucks

13.1 People not allowed here
13.2 Walking people ahead 1
13.3 Running people only
13.4 People with overalls

14.1 No tractors without trailer allowed
14.2 No tractors allowed 1
14.3 Tractor without trailer allowed
14.4 Tractor with a driver allowed
Candidate signature:……………..Assessor: ………………Date: ………………..
Reg No. 1966/004606/07 3880 E-mail:
How many passengers may the TLB can carry?
15.1 None 1
15.2 One
15.3 Two
15.4 Depends on site regulations
TRUE OR FALSE QUESTIONS

(Please mark the correct answer with a cross; 1 mark = 1 answer; 2 mark = 2 answers etc)
Question 16 (5 marks)
Mark the following statements as true (correct) or false (wrong)

True False
16.1 An operator that is not aware of his/her
surroundings while operating the machine
could cause an accident
16.2 Always perform a pre-operation inspection at
the beginning of the shift
16.3 You must understand and obey the
employer’s safety rules and worksite
regulations
16.4 When hearing a strange noise from the 5
machines the operator must stop and report it
immediately
16.5 Secondary air filters are lifetime components
and should be cleaned and reused.
GRAND TOTAL
20 80% REQUIRED
SECTION 1 =
Candidate signature:…………….Assessor:……………….Date: ………….
Reg No. 1966/004606/07 3880 E-mail:
SECTION TWO – PRE OPERATION INSPECTIONS

MULTIPLE CHOICE QUESTIONS

Match the number in the picture with the component listed by writing
The number in the space next to the component
4
8
2 1
7
10 6
5
3
17.1 Lift cylinder

17.2 Front wheel
17.3 Counterweight
17.4 Engine door
17.5 Rotator
10
17.6 Exhaust
17.7 Boom
17.8 Grab
17.9 Rear wheel
17.10 Grill
Candidate signature:………………..Assessor: …………………..Date: ……………
Reg No. 1966/004606/07 3880 E-mail:
How many tyres/ wheels are checked during the pre-operational inspection?
18.1 One
18.2 Two 1
18.3 Four
18.4 All
When is pre-operation inspections performed or done?
19.1 Never
19.2 At the start of each shift 1
19.3 When told to do so
19.4 When operating in hazardous areas
What are pre-operation inspections?
20.1 Inspections to make sure brakes and operating

controls are working
20.2 All the inspections that are done before the 1
machine is operated (started)
20.3 Inspections before climbing on the machine
20.4 Checking for people around the machine before
starting it
Pre-operational inspection is:
21.1 A service inspection performed by the mechanic

21.2 Recorded in an inspection log-book 1
21.3 A visual inspection performed by operator before
each shift
21.4 Not recorded in any manner
Candidate signature: ………………….Assessor: ………………….Date: …………

Reg No. 1966/004606/07 3880 E-mail:
Why must pre-operation inspection be performed?
22.1 To cover the employer in case of something goes

wrong
22.2 To determine what is broken and must be
repaired on the machine 2
22.3 To make sure the machine is in a safe and
workable condition
22.4 To reduce the workload of the mechanics in the
workshop

Mark the following statements as true (correct) or false (wrong)

True/False
23.1 Operating the machine with the wrong oil can
damage the engine
23.2 Engine oil level is checked when the machine
is running
4
23.3 Hydraulic oil levels must be checked during
the pre-operation inspections
23.4 Hydraulic oil can be checked with the bucket
is in the raised position
GRAND TOTAL
20 80% REQUIRED
SECTION 1 =
Candidate signature: ………………….Assessor: ……………Date: ……………….
Reg No. 1966/004606/07 3880 E-mail:
SECTION THREE – OPERATIONAL TESTS

Mark the following statements as true (correct) or false (wrong).
True False
24.1 Operational tests are performed to discover
malfunctions before the machine is used
24.2 Operational tests are performed before pre-
operational inspections
24.3 The operator only test 50% (half) of the machine
functions during the operational tests
24.4 If one of the functions or controls of the machine is
not working it can still be operated safely and used
by the operator
24.5 After repair have been completed on the machine, the
operator must again perform: 10
Pre-operational inspections and operational tests.
24.6 Checking the machine oil level is part of the
operation tests
24.7 Checking that the brakes are working is part of
operation tests
24.8 It is not necessary to lift the whole bucket up when
checking the machine
24.9 The steering of the machine is part of the operational
tests
24.10 The operator can continue to work with the vehicle if
the bucket only goes up to the ¾ position and not to
the full up position
GRAND TOTAL
10 80% REQUIRED
SECTION 1 = =
Reg No. 1966/004606/07 3880 E-mail:
SECTION FOUR: MACHINE OPERATION

True False
25.1 Always drive slowly when approaching (getting near) a
corner or turn
25.2 Not working at the required production rate could result in
delays causing production loss and financial loss
25.3 The operator should walk the job site to cinsider the type
of task to be performed.
25.4 When driving on plant roads is not necessary to use the
vehicles turn signal indicators
25.5 Accelerate and brake as fast as possible
25.6 When driving (manoeuvre) the machine the operator must
take into account the machine’s radius and length
25.7 The tripod set up has drawbacks when the machine is
operated on concrete, hillside and when the bucket is not
15
leveled.
25.8 Failure to consider ground or road conditions can result in
accidents
25.9 The vehicle driver is allowed to drink alcohol or use drugs
before driving a vehicle
25.10 Driving over uneven ground (ditches, trenches etc) could
result in the vehicle tipping over
25.11 Driving fast over uneven ground could result in machine
tipping over
25.12 The vehicle is allowed to reverse when the bucket is in the
raised position
25.13 The vehicles are allowed to be driven on the right side of
the road
25.14 The bucket must be 500mm above ground level when
traveling
25.15 The vehicle must come to a complete stop before shifting
between FORWARD and REVERSE
Reg No. 1966/004606/07 3880 E-mail:
True False
26.1 The park brake can be used to stop the machine
26.2 Turning the vehicle at high speeds or on slope could
result in machine roll (turn/tip) over
26.3 When large rocks are loaded the bucket must be 5
raised at a very fast rate
26.4 It is recommended that a vehicle is refueled when it
reaches ¼ level
26.5 Loading under power cables is a very safe procedure
GRAND TOTAL
20 80% REQUIRED
SECTION 1 = =
Reg No. 1966/004606/07 3880 E-mail:
SECTION FIVE: CLOSED DOWN

True False
27.1 When finished working with the machine or at
the end of the shift it must be parked in the
designated (appointed) area
27.2 The keys must be left in the machine to make
sure other operators do not struggle to find the
key
27.3 When finished working with the machine or at
the end of the shift the bucket must be left in the
raised position.
27.4 Once the machine is parked it is necessary to do a
final walk around to check if there are any 10
problems
27.5 The machine can be stored in front of fire fighting
equipment
27.6 The engine must be run at low idle for 2 minutes
before the machine is switched off.
27.7 Closed down checks must also be performed
when the operator takes lunch or breaks
27.8 Any problems experienced with the machine
during the shift is recorded and reported to the
supervisor
27.9 The machine can be stored with a load on the
bucket
27.10 The machine can be parked on a grade or slope
GRAND TOTAL
10 80% REQUIRED
SECTION 1 = =

Reg No. 1966/004606/07 3880 E-mail:
SECTION SIX: EMERGENCY SITUATIONS

Question 28(10 marks)
True False
28.1 When a warning light on the machine comes on the
operator must ignore it and carry on working
28.2 When hearing a strange noise from the engine the
operator must stop, switch off and report immediately
28.3 Ignition key must be removed and disconnect battery
switch when leaving the machine unattended.
28.4 It is allowed to use the park brake to try and stop the
machine in the case of brake failure
28.5 If the vehicle overturns, the operator must jump out
Accidents or emergencies must be reported immediately 10
28.6
28.7 If the machine accidentally makes contact with power
lines the operator must stay in the cab
28.8 If the machine catches fire the operator must stop the
machine, switch the engine off and use the fire
extinguisher to extinguish the fire
28.9 FOP, stands for falling objects protection guard.
28.10 The oil temperature gauge is in the red area; the operator
should ignore the warning and carry on working
GRAND TOTAL
10 80% REQUIRED
SECTION 1 = =
1 2 3 4 5 6 Total %
/ 90

Reg No. 1966/004606/07 3880 E-mail:
PRE-START/ WALK AROUND CHECKS
Machine condition Wearing safety equipment

Exhaust Air cleaner
V-belts Fuel
Radiator grease
Bin cracks differentials
Wheels Oil leaks
Hydraulic cylinders Battery
Oil levels, engine, hydraulic transmission Fire extinguisher
Mirrors Steps
START UP CHEKS
Seat condition and positioning Hazards

Fasten seat belt Control and gauges
Steering Wiper washers
Levers Horn
Gears Lights
Check the foot brakes Check the park brake
PRACTICAL OPERATION
Check that no personnel near the machine Adapt the speed to road
conditions, load and visibility
Do not select from 1st forward to 1st Use the retarded correctly
reverse
Use the inter-axle correctly Use the diff lock correctly
Reverse the truck correctly Operate the bin tip lever correctly
Use the gear hold switch correctly Use the service brake when
required
SHUT DOWN PROCEDURE
Stop the machine in a straight position Apply park brake

Select neutral Allow the engine to idle for 2
minutes
Switch off the engine Remove the keys
Switch off the battery disconnect switch Report any defects

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BELL EQUIPMENT CO.

SA (PTY) LTD P/Bag X20046 Tel: +27(0)35

Assessment sheet for

BROAD-BASED BEE STATUS: LEVEL 6 CONTRIBUTOR

STUDENT REGISTRATION FORM

COMPETENT NOT YET COMPETENT

BROAD-BASED BEE STATUS: LEVEL 6 CONTRIBUTOR

SECTION ONE: SAFETY

When must Tri-wheeler operator wear safety clothing?

This road sign means the following:

2.1 Train station ahead 1

Candidate: Assessor: Date:…………………

BROAD-BASED BEE STATUS: LEVEL 6 CONTRIBUTOR

This road sign means the following:

3.1. Loading ramp 1

This road sign means the following:

4.1. Speed must be more than 100kms per hour 1

This road sign means the following:

5.1 Never stop in the area this sign is visible 1

This road sign means the following:

Candidate signature:………………Assessor: …………..Date:………………

This road signs means the following:

7.1 No right turn at this point 1

This road sign means the following:

8.1 Parking for VIP’S vehicles

This road sign means the following:

9.1 Dump truck are allowed 1

This road sign means the following:

10.1 Turn to the left 1

Candidate Signature: ………………….Assessor:………………Date: …………

BROAD-BASED BEE STATUS: LEVEL 6 CONTRIBUTOR

This sign means the following:

11.1 Stop if you see this sign

This sign means the following:

This sign means the following:

This sign means the following:

Candidate signature:……………..Assessor: ………………Date: ………………..

BROAD-BASED BEE STATUS: LEVEL 6 CONTRIBUTOR

TRUE OR FALSE QUESTIONS

Mark the following statements as true (correct) or false (wrong)

COMPETENT NOT YET COMPETENT

Candidate signature:…………….Assessor:……………….Date: ………….

BROAD-BASED BEE STATUS: LEVEL 6 CONTRIBUTOR

SECTION TWO – PRE OPERATION INSPECTIONS

Question 17 (10 marks)

17.1 Lift cylinder

Candidate signature:………………..Assessor: …………………..Date: ……………

BROAD-BASED BEE STATUS: LEVEL 6 CONTRIBUTOR

When is pre-operation inspections performed or done?

What are pre-operation inspections?

20.1 Inspections to make sure brakes and operating

Pre-operational inspection is:

21.1 A service inspection performed by the mechanic

Candidate signature: ………………….Assessor: ………………….Date: …………

Why must pre-operation inspection be performed?

22.1 To cover the employer in case of something goes

TRUE OR FALSE QUESTIONS

Mark the following statements as true (correct) or false (wrong)

COMPETENT NOT YET COMPETENT

Candidate signature: ………………….Assessor: ……………Date: ……………….

BROAD-BASED BEE STATUS: LEVEL 6 CONTRIBUTOR

SECTION THREE – OPERATIONAL TESTS