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Final EIA Report

of

M/s. Agrow Allied Ventures Pvt. Ltd.


S.P. 3-7/B, Keshvana Industrial Estate,
Tal: Kothputli, Dist. Jaipur
(Period: April-2013)
(

Prepared by
San Envirotech Pvt. Ltd. EQMS India Pvt. Ltd.
424, Medicine Market, 304,305, Rishabh Tower, Plot
Paldi Cross Road, No. 16, Community Centre,
Paldi, Ahmedabad Karkardooma, New Delhi
Email: mahendra.sepl@gmail.com Email: eqms@eqmsindia.org
National Accrealtatlon uoara
for Education and Training

I NABET
November 9,2012
The Director- Technical
San Envirotech Private Limited
401/402/423/424/324, Medicine Market,
Opposite Shefali Centre, Paldi, Cross road,
Ahmedabad, Gujarat- 380007
(Kind Attention: Dr. Mahendra R. Sadaria)

Dear Sir,

QCI - N A B n Scheme for Accreditation of EIA Consultant Or~anization


This is with reference t o your application for QCI - NABET Accreditation as EIA Consultant Organization.

We are pleased t o inform you that based on Document & Office Assessments, the Accreditation
Committee has recommended conditional accreditation of your organization as per the scope given in
Annexure I & II. Also find attached herewith the following:
a. Detailed terms & conditions of accreditation (Annexure Ill).
b. Results of various aspects of assessment of your organization (Annexure IV).
c. The format which is t o be followed for mentioning the names of the experts involved in the EIA
reports prepared by you (Annexure V).

Please confirm the correctness of spellings of the names of the experts mentioned in Annexure II. Please
check the QCI website for the Minutes of the Accreditation Committee Meetings held on August 22 and
October 3, 2012 for observations related t o your application for compliance. You are also advised t o visit
QCI website t o check clarifications on the Scheme issued from time t o time for necessary actions at your
end.

The accreditation of your organization will be for a period of three years starting August 7, 2012. The
annual renewal of the accreditation will be confirmed after surveillance assessment every year.
Surveillance assessments will be ;onducted t o ensure compliance with NABET Scheme including the
details mentioned in your Quality Manual and the terms & conditions mentioned in Annexure Ill.

May we request you for an early payment of the annual fees and your confirmation of acceptance of the
terms and conditions attached. This will enable us t o issue you the requisite accreditation certificate.

We thank you for your esteemed support in making this scheme successful and for your participation in
this national cause.

hanks and best regards,

Yours sincer ly,

Lor'&
vlp!n Sahni)
C.E.O.

Institution of Engineers Building, 2nd Floor, Bahadur Shah Zafar Marg, New Delhi - 110 002, India
Tel : +91-11-2337 9321, 2337 8057 Fax : +91-11-2337 9621 email: nabet@qcin.org Website: www.qcin.org
 
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Contents
Particulars Page No.
Contents 1-8
List of Tables 9-10
List of Figures 11

Index
Chapter 1 Introduction Page No.
1.1 Preface 1-1
1.2 Purpose of the Report 1-1
1.3 Project Proponent 1-2
1.4 Brief Description of the Project 1-3
1.5 The Study Area 1-3
1.5.1 Justification of the project site with its 1-3
importance and site specific criteria
1.5.2 Location (Latitude and Longitude) and 1-4
accessibility
1.5.3 Nature and size of the project 1-4
1.6 Scope of EIA 1-5
1.7 Statutory Requirements 1-5
1.8 Regulatory Framework 1-6
1.9 Terms of Reference accepted/issued by MoEF, 1-6
dated 01/03/13
1.10 Objective of EIA 1-13
1.11 Methodology for EIA 1-14
1.12 List of industries within 10 km radius 1-14
Chapter-2 Project Description
2.1 Introduction 2-1
2.2 Location 2-1
2.3 Land Requirement 2-1
2.4 Capital Investment 2-2
2.5 Production Capacities of the Plant 2-2
2.6 Manufacturing Process 2-3
2.6.1 2,4-D Sodium Salt Technical 2-3
2.6.2 2, 4-D Acid (Technical) 2-6

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2.6.3 2,4-D Ethyl Ester (Technical) 2-8


2.6.4 2,4-D Amine 2-10
2.6.5 Clodinfaop- Propargyl Chloride Technical 2-12
2.6.6 Lambda Cyhalothrin Technical 2-14
2.7 Input Requirements 2-16
2.8 Generation of Pollutants 2-16
2.8.1 Effluent Generation 2-16
2.8.2 Gaseous Emission 2-17
2.8.3 Hazardous/Solid waste generation 2-17
2.8.4 Noise 2-17
2.8.5 Odour 2-18
2.9 Pollution Control systems proposed 2-18
2.9.1 Effluent Management 2-18
2.9.2 Air Pollution Control Measures 2-19
2.9.3 Hazardous/ Solid waste 2-19
2.9.4 Noise 2-20
2.10 Resource Recovery 2-20
2.10.1 Green Belt Development 2-20
2.10.2 Rain Water Harvesting 2-20
Chapter 3 Baseline Environmental Status
3.1 Prelude 3-1
3.1.1 Study area 3-1
3.1.2 Period of the study area 3-1
3.1.3 Basic Component of the Environment 3-1
3.1.4 Methodology 3-2
3.2 Establishment of baseline for Environmental 3-4
Components
3.3 Air Environment 3-4
3.3.1 Design of Network for Ambient Air Quality 3-5
Monitoring Stations
3.3.2 Reconnaissance 3-5
3.3.3 Micrometeorology of the area 3-6
3.3.4 Ambient Air Quality Survey 3-7
3.3.5 Baseline Status 3-7
3.4 Water Environment 3-8

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3.4.1 Hydro-geological status of the study area 3-8


3.4.2 Ground Water Quality (Primary Data) 3-9
3.5 Noise Environment (Primary Data) 3-11
3.5.1 Introduction 3-11
3.5.2 Methodology 3-11
3.5.3 Day time and Night time Noise levels 3-11
3.5.4 Ambient Air Quality Standards in Respect of 3-11
Noise
3.5.5 Ambient Noise Levels in the Study Area 3-11
3.5.6 Conclusions 3-12
3.6 Soil Environment (Primary Data) 3-12
3.6.1 Introduction 3-12
3.6.2 Soil Characteristics 3-12
3.6.3 Corollaries 3-13
3.7 Ecology (Primary Data) 3-14
3.7.1 Terrestrial Ecology (Flora) 3-14
3.7.2 Common Crop Plants 3-14
3.7.3 Ecological Stresses 3-15
3.7.4 Fauna 3-15
Chapter 4 Anticipated Environmental Impacts &
Mitigation Measures
4.1 General 4-1
4.2 Impact on Topography 4-2
4.3 Air Environment 4-2
4.3.1 Construction phase 4-2
4.3.2 Operational Phase 4-3
4.3.3 Sources of Air Pollution 4-3
4.3.4 Dispersion Modelling of Emissions from the 4-4
proposed plant
4.4 Micrometeorology 4-5
4.4.1 Air Quality Modeling and Predictions using the 4-5
gaussian model (ISCST- 3)
4.4.2 Methodology 4-7
4.4.3 Predicted GLCs of proposed plant 4-8
4.5 Water Environment 4-8

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4.5.1 Water Demand 4-8


4.5.2 Wastewater Generation 4-9
4.5.3 Impact on Water Environment 4-9
4.6 Noise Level Impact 4-9
4.6.1 Prediction of Impact during Construction Phase 4-9
4.6.2 Prediction of Impact during Operational Phase 4-10
4.7 Land/Soil Environment 4-10
4.7.1 Prediction of Impacts during Construction Phase 4-10
4.7.2 Prediction of Impacts during Operation Phase 4-11
(Hazardous Waste)
4.8 Socio-Economic Impacts: Construction & 4-11
Operational Phase
4.9 Ecological Impacts 4-12
4.10 Socio-Economic Impact 4-12
4.11 Mitigation measures during Construction 4-13
4.12 Mitigation measures during the operational phase 4-13
4.12.1 Measures for Air Environment 4-13
4.12.2 Measures for water environment 4-14
4.12.3 Measures for hazardous/solid waste 4-14
4.12.4 Measures for Noise 4-14
4.12.5 Health & Safety measures 4-14
Chapter 5 Analysis of Alternatives
5.1 Prologue 5-1
5.2 Site Alternative 5-1
5.3 Alternative for technologies 5-2
Chapter 6 Environmental Monitoring Programme
6.1 Prelude 6-1
6.2 Monitoring Plan 6-1
6.3 Schedules for Environment Monitoring 6-2
6.4 Ambient Air Quality monitoring 6-2
6.5 Noise Environment 6-3

6.6 Water Environment 6-3

6.7 Transportation 6-3

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Chapter 7 Additional Studies


(A) Risk Assessment
7.1 Introduction 7-1
7.2 Scope of Study 7-1
7.3 Study Objective 7-1
7.4 The study approach 7-1
7.5 System Description 7-2
7.6 Identification of Hazards 7-2
7.7 Selection of Accident Scenarios 7-2
7.8 Effects & Consequence Estimation 7-2
7.9 Risk Reduction Measures 7-2
7.10 Hazardous Identification 7-2
7.10.1 Hazardous Substances to be handled at Agrow 7-3
Allied
7.10.2 Liquid Chlorine 7-3
7.10.3 Sulphuric Acid 7-5
7.10.4 Phenol 7-6
7.10.5 Caustic Soda 7-8
7.10.6 Ethyl Alcohol 7-8
7.10.7 Pyridine 7-12
7.10.8 NaCN 7-14
7.10.9 IPA-Solvent 7-18
7.10.10 Hydrochloric Acid 7-21
7.11 Quantities of Hazardous Materials 7-21
7.11.1 Precautions to be taken during storage and 7-22
transportation of hazardous chemicals
7.12 Hazards due to leakage or Containment 7-22
7.13 Maximum Credible Accident Scenarios 7-23
7.13.1 Methodology for Selection of Accident Scenarios 7-23
7.13.2 Maximum Credible Accident Scenarios 7-24
7.14 Consequence Analysis 7-24
7.14.1 Probable Hazards & Risk 7-24
7.15 Maximum Credible Accident Scenarios 7-25
7.15.1 Consequence Analysis 7-25
7.15.2 Release of Chlorine 7-26

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7.15.3 Effect & Consequence Analysis 7-26


7.15.4 Consequence Analysis for Chlorine Release 7-26
Scenarios
7.16 Methodology, Approach and Damage Criteria for 7-28
Risk Assessment
7.16.1 Hazards Evaluation: Exposure to Toxic 7-29
Dusts/Vapors
7.16.2 Liquid Pool Evaporation or Boiling 7-29
7.16.3 Plant Leakage in Confined Space 7-29
7.16.4 Damage Criteria 7-29
7.17 Risk Mitigation Measures 7-30
7.18 Personal Protective Equipment 7-31
7.19 Handling of Hazards 7-32
7.20 General Working Conditions 7-32
7.21 Safe Operating Procedures 7-33
7.21.1 Work Permit System 7-33
7.21.2 Fire Protection 7-33
7.21.3 Emergency Preparedness 7-33
7.21.4 Static Electricity 7-34
7.21.5 Material Handling 7-34
7.21.6 Communication System 7-34
7.21.7 Accident Reporting, Investigation And Analysis 7-34
7.21.8 Safety Inspections 7-34
7.21.9 Safe Operating Procedures 7-34
7.22 Onsite and offsite emergency plan during 7-34
chemical disaster
(B) Social Impact Assessment 7-36
(C) Public Consultation 7-36
Chapter 8 Project Benefits
8.1 Introduction 8-1
8.2 Improvements in the physical infrastructure 8-1
including technical facility aspects
8.3 Improvement in Social Infrastructure 8-2
8.4 Employment potential 8-2
8.5 Other tangible benefits 8-3
Chapter 9 Environmental Cost Benefit Analysis
9.1 Introduction 9-1

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9.2 Proposed Project 9-1


Chapter 10 Environment Management Plan
10.1 Introduction 10-1
10.2 Objective of Environmental Management Plan 10-1
10.3 Components of EMP 10-2
10.3.1 Environmental Management Systems 10-2
10.3.2 Environmental, Health and Safety Management 10-2
System
10.4 Environmental Management during Construction 10-3
Phase
10.5 Environmental Management during Operational 10-3
Phase
10.5.1 Air Environment 10-3
10.5.2 Measures for fugitive emissions 10-5
10.5.3 Water Environment 10-5
10.5.4 Hazardous/Solid Waste Management 10-6
10.5.5 Noise Control Technique 10-7
10.5.6 Green Belt Development 10-8
10.6 Resource Conservation/Waste Minimization 10-8
10.7 Health & Safety 10-9
10.7.1 Possibility of occupational health hazard & its 10-10
control
10.7.2 Preventive Measures 10-10
10.8 Occupational Health Programme 10-11
10.8.1 Hazard Communication and Chemical Safety 10-11
10.8.2 List of chemicals, their threshold limit and 10-12
measures
10.8.3 Methods how workers are for exposed to 10-12
chemicals during pre-placement and periodical
medical monitoring
10.9 Socio-Economic Activities 10-13
10.10 Post-Project Environmental Monitoring 10-14
10.11 Reporting System of Non Compliances/Violations 10-14
of Environmental Norms
Chapter 11 Summary & Conclusion
11.1 Background 11-1
11.2 Project Description 11-1
11.3 Proposed production capacities of plant 11-2

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11.4 Description of environment 11-3


11.5 Air Environment 11-3
11.6 Water Environment 11-4
11.7 Noise Environment 11-5
11.8 Environmental Impacts and mitigation measures 11-5
11.9 Environment monitoring program 11-7
11.10 Additional Studies 11-7
11.11 Project Benefits 11-7
11.12 Environmental Management Plan 11-8
11.13 Conclusion 11-8
Chapter-12 Disclosure of Consultant engaged 12

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List of Tables
Table Name Page
No. No.
1.1 List of products with its size 1-4
1.2 Name and type of the major industries working in 10 km 1-12
radius of project site

2.1 Structural facilities along with land breakup 2-1


2.2 List of Products 2-2
2.3 Details of Raw Material requirement 2-22
2.4 Details of water consumption & wastewater generation 2-23
2.5 Details of stacks 2-24
2.5(a) Estimated quality of air emission 2-24
2.6 Details of Effluent Treatment Plant 2-25
2.7 Estimated Wastewater Quality 2-26
2.8 Details of Hazardous Wastes 2-27
2.8 (a) Characteristics of Hazardous wastes 2-28
2.9 Technical specification of scrubber 2-29
2.10 Estimated work area quality of chemicals with TLV limit 2-31
3.1 Ambient Air Quality Monitoring Locations 3-16
3.2 Ambient Air Quality Status 3-17
3.3 Ambient Air Quality Status (PM10) 3-18
3.4 Ambient Air Quality Status (SO2) 3-19
3.5 Ambient Air Quality Status (NOx) 3-20
3.6 Hydrocarbon, VOCs, HCl & Cl2 in μg/m3 3-21
3.7 National Ambient Air Quality Standards 3-22
3.8 Results of Groundwater Quality in the Study Area 3-24
3.9 Indian Standard Specification for Drinking Water 3-25
3.10 Ambient Noise Levels in the Study Area 3-26
3.11 Ambient Air Quality Standards with respect to Noise 3-26
3.12 Soil Analysis of Study area 3-27
3.13 Land use statistics work out on the base of satellite 3-28
imaginary
3.14 List of Tree Species found in the study area 3-29
3.15 List of Fauna 3-30
4.1 Estimated stack emission 4-16

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4.2 The 24-hourly average GLC Concentration Values for SPM 4-17
4.3 The 24-hourly average GLC Concentration Values for SO2 4-18
4.4 The 24-hourly average GLC Concentration Values for NOx 4-19
4.5 The 24-hourly average GLC Concentration Values for HCl 4-20
4.6 The 24-hourly average GLC Concentration Values for Cl2 4-21
6.1 Environment Monitoring along with Frequency details 6-4
6.2 Measurement location, methodologies, with detailed 6-5
budget & procurement schedules
7.1 Facilities for Storage of Chemicals 7-21
10.1 Design features for minimization of fugitive emissions 10-16

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List of Figures
Figure Name Page
No. No.
1.1 Location Map 1-15
1.2 Satellite image showing location 1-16
2.1 Water Balance Diagram 2-32
2.2 Flow diagram for Effluent Treatment Plant 2-33
2.3 Evaporation system 2-34
2.4 Flow Diagram of scrubbing system (HCl & Cl2) 2-35
2.5 Plant Layout 2-36
3.1 Graphical representation of Ambient Air quality 3-17
3.2 Graphical Representations for PM10 3-18
3.3 Graphical Representations for SO2 3-19
3.4 Graphical Representations for NOx 3-20
3.5 Location of AAQM Stations 3-32
3.6 Wind rose Diagram 3-33
3.7 Water sampling locations 3-34
3.8 Locations of Noise monitoring station 3-35
3.9 Locations of soil sampling 3-36
3.10 Land use based on satellite imagery 3-37
4.1 Isopleths for Ground Level Concentration Values for SPM 4-22
4.2 Isopleths for Ground Level Concentration Values for SO2 4-23
4.3 Isopleths for Ground Level Concentration values for NOx 4-24
4.4 Isopleths for Ground Level Concentration Values for HCl 4-25
4.5 Isopleths for Ground Level Concentration Values for Cl2 4-26
10.1 EHS Management 10-17

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CHAPTER-1
Introduction
1.1 PREFACE
An Environmental Impact Assessment (EIA) is an assessment of the
possible positive or negative impact that a proposed project may have
on the environment, together consisting of the environmental, social
and economic aspects. It is an assessment and management tool that
evaluates the possible positive or negative impact that a proposed
project may have on the environment. EIA systematically examines
both beneficial and adverse consequences of the project and ensures
that these effects are taken into account during project design.

The purpose of the assessment is to ensure that decision makers


consider the ensuing environmental impacts when deciding to proceed
with a project.

As India is a developing country, lots of industrialization has been came


in focus since last few decades that ultimately leads the bigger issues
related to the environmental quality of the country. Hence, it is needful
for government of India to control the haphazard industrial development
by providing sustainable development under the legislation.

In India, Ministry of Environment and Forests has defined elaborated


‘Environmental Clearance (EC)’ framework along with requirements for
preparing Environmental Impact Assessment (EIA) under the
Environmental (Protection) Act, 1986 (Environmental Impact
Assessment Notification, 2006) for establishing/expanding and
industry/development projects although it supports development but
only if the development does not hamper the environment over a
defined threshold limit.

1.2 PURPOSE OF THE REPORT


Industrial development in India has increased economic growth and
improved living standards of people. The purpose of EIA is to ensure the

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protection, conservation and management of the environment and


natural resources including human health aspects against uncontrolled
development. EIA is an important tool in the integrated environmental
management approach. To control the pollutions from industrial activity,
government has framed regulations which are governed by Ministry of
Environment and Forest in India.

Environmental Impact Assessment (EIA) is requisite to be carried out


only for those categories of projects that are covered under EIA
Notification, 2006 (amended time to time) and the criteria for screening
has been provided in the Act. Thus, EIA is fundamentally made
applicable to industrial and developmental projects, which are more
likely to have significant environmental impacts.
Proposed project of Agrow Allied Ventures Pvt. Ltd., falls under
Category 5(b) - Pesticides industry and pesticide specific intermediates
(excluding formulations) and categorized as 'A'. Therefore, unit requires
Environmental Clearance of the proposed project.
EIA Consultant
In view of the above, legal aspect and monitoring work has been carried
out for all the environmental attributes by M/s. San Envirotech Pvt.
Ltd., Ahmedabad. Draft Environment Impact Assessment (EIA) and
Environmental Management Plan (EMP) prepared after obtained the
Terms of References (TORs) from the MoEF, New Delhi. The final
EIA/EMP will be submitted to the MoEF for Environment Clearance.
1.3 PROJECT PROPONENT
The company is promoted and managed by Mr. Rakshit Sehgal –
Director, having a business experience of 8 years and having wide
contacts.

Sr. Name of Qualification Experience


No. Director
1 Rakshit Sehgal ECO (Hons.) 8 years experience in Agro
Chemical Industry.

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1.4 BRIEF DESCRIPTION OF THE PROJECT


Agrow allied proposed to install Agro technical products manufacturing
plant at S.P. 3-7/B, Keshvana Industrial Estate, Tal: Kothputli, Dist.
Jaipur, Rajasthan. This new unit will require installation of machineries
and related civil structures.

1.5 THE STUDY AREA


1.5.1 Justification of the project site with its importance and site
specific criteria

India's agro-industry has miles to go before it catches up with the rest


of the world. Its share in the agro-products of developing countries has
gone up only marginally from 3.1 percent in 1995 to 3.8 percent in
2005, despite growing at 6.2 percent in the 10-year period. China tops
the list by accounting for 26.5 percent of the total agro-products in
developing countries.
The land in and around the plant site is plain. The proposed unit, apart
from generating direct and indirect employment and various business
opportunities will bring an overall up-liftment of the area and will
ultimately result in its complete socio-economic and infrastructure
development.
The other supporting site specific criteria are briefly summarized here
under,
• Availability of raw materials of proper quality and in adequate
quantity;
• Availability of suitable and adequate land;
• Availability of infrastructure facilities such as water supply, power,
roads, social infrastructure and man power;
• Good communication and transportation facilities;
• Proximity of market;
• No R & R will be required;
• The nearest town Kothputli and city Jaipur are 10 km and 120 km
away from the project site, which is very well connected with
other parts of the country by road & rail;

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• No national park or wildlife habitat falls within 10 km radial


distance from proposed project site.
In view of the availability of high quality scientific talents at relatively
low cost, company has decided to produce pesticide Intermediate at
above said location. So no alternative for site is analyzed.
1.5.2 Location (Latitude and Longitude) and accessibility:

Latitude: 27042’53.64” N

Longitude: 72026’43.08” E

The proposed project site is in proximity of Jaipur district of Rajasthan


state. The site is suitably located with respect to availability of raw
material, water availability, road network, unskilled, skilled and
professional manpower etc.
Various infrastructure facilities like transportation & communication are
easily available.
1.5.3 Nature and size of the project:
Nature of the project:
It will be a medium scale project. List of raw materials is given in
Table: 2.3 of Chapter-2. However, there will not be any wastewater
generation from the process route. The details of hazardous waste
generation are given in Table: 2.8.
Size of the project:
Agrow allied proposed to set up agro technical unit at above said site.
Production detail is given hereunder:
Table: 1.1 List of products with its size
Sr. Name of Products Quantity Quantity
No. (MT/Month) (TPA)
1. 2,4-D Sodium Salt 173 2080
2. 2,4-D Acid Technical 141 1690
3. 2,4-D Amine Salt 150 1800
4. 2,4-D Ethyl Ester Technical 50 600
5. Clodinfaop- Propargyl Chloride 1.7 20
Technical
6. Lambda Cyhalothrin Technical 1.7 20

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Total 517.4 6210


By Products
1. HCl (28 to 30%) 100 1200
2. Recovered Di Chloro Phenol 60 720
(30%)

1.6 SCOPE OF EIA


The scope of present Environment Impact Assessment includes following
studies,
¾ Collection and evaluation of project details and related documents.
¾ Assessment of pollution potential due to proposed project.
¾ Collection and evaluation of present environmental baseline status
within an impact zone of 5-km radial distance from the project site
on environmental parameters/attributes considering the proposed
activities like,
• Ambient Air quality
• Water quality
• Soil quality
• Noise levels
• Meteorology and climates
• Land use pattern and socio-economic status
¾ Identification, assessment and evaluation of the beneficial and
adverse impacts on surrounding environment due to proposed
project activities considering the existing baseline status along with
compilation of other information.
¾ Identify the sources and impact of hazards, if any.
¾ Based on the same, suggest and design risk assessment plan or
disaster management plan to prevent any hazard.
¾ Preparation of EMP.

1.7 STATUTORY REQUIREMENTS

As per the Environment Impact Assessment (EIA) notification of Ministry


of Environment and Forests (MoEF), dated 14th September 2006, setting
up of a new projects or activities, or on the expansion or modernization

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of existing projects or activities based on their potential environmental


impacts as indicated in the schedule to the notification, being
undertaken in any part of India, unless prior environmental clearance
has been accorded, this EIA report of Agrow allied has been prepared
for the perusal of MoEF for judging the environmental compatibility of
the project as per the Terms of Reference (TOR) issued by MoEF, dated
01/03/13.

1.8 REGULATORY FRAMEWORK

The CPCB and SPCBs together form the regulatory and administrative
government body for prevention and control of pollution in India.
Legislation for environmental protection is mainly EIA Notification-2006,
The Environment (Protection) Act, 1986, Water (Prevention & Control of
Pollution) Act-1974, Air (Prevention & Control of Pollution) Act-1981,
Water (Prevention and Control of Pollution) Cess Act, 1977; The
Hazardous Wastes (Management, Handling and Transboundary
Movement) Rules, 2008 & amended time to time, etc. are major
Act/rules/notification applicable to industry.

1.9 TERMS OF REFERENCE ACCEPTED/ISSUED BY MoEF, DATED


01/03/13.

Based on the documents submitted by us and presentation held on


09/01/13, SEAC has directed to prepare detailed EIA/EMP including
following terms of reference:
Sr. TORs Compliance
No.
1. Executive summary of the project. Enclose as separate Chapter-11.
2. Justification of the project. Pls. refer section 1.5.1, page no. 1-3
of chapter-1.
3. Promoters and their background. Pls. refer section 1.3, page no. 1-2 of
Chapter-1.
4. Regulatory framework Pls. refer section 1.8, page no. 1-6 of
chapter-1.
5. A map indicating location of the Pls. refer figure 1.2, page no. 1-16 of
project and distance from severely chapter-1 for location map.
polluted area. There is no critically or severely
polluted area within 10 km radius
from project site.

EIA study for M/s. Agrow Allied Venture Pvt. Ltd. 1-6
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

6. Project location and plant layout. Plant layout is given in Fig. 2.5, on
page no. 2-36 of chapter-2.
7. A copy of Gazette Notification Attached as Annexure-I.
issued by the Government of
Rajasthan indicating location of the
project in notified RIICO should be
included necessarily.
8. Infrastructure facilities including Pls. refer point no. 2.7 (c) of
power sources. Chapter-2 on page no. 2-16 for detail
of power requirement its source.
9. Total cost of the project along with Cost of project will be 40.0 crore. Out
total capital cost and recurring of which, 1.0 crore will be used for
cost/annum for environmental environment protection measures
pollution control measures. and around 50 Lacks as recurring
cost per annum.
Pls. refer section 2.4 of chapter-2 on
page no. 2-2 for details.
10. Project site location along with site Details of major Industries within 10
map of 10 km area and site details km radius is given in table 1.2 of
providing various industries, chapter-1 on page no. 1-14.
surface water bodies, forests etc. Pls. refer satellite imagery for other
information on page no. 1-16.
11. Present land use based on satellite Land use based on satellite image is
imagery for the study area of 10 given in Fig. 3.10 on page no. 3-37
km radius. of Chapter 3.
12. Location of National Park/Wild life There is no National Park/Wild life
sanctuary/Reserve Forest within 10 sanctuary/Reserve Forest within 10
km radius of the project. km radius of the project.
13. Details of the total land and break- Total land area and break-up of the
up of the land use for green belt land use is given in table 2.1 of
and other uses. Chapter-2 on page no. 2-1.
14. List of products along with the Details of products with its capacities
production capacities. are given in Table 2.2 of chapter-2
on page no. 2-2.
15. Detailed list of raw materials Pls. refer table 2.3 of chapter-2 on
required and source, mode of page no. 2-21 for list of raw
storage and transportation. materials, its source and
transportation.
16. Manufacturing process details along Pls. refer sec. 2.6 on page no. 2-3 to
with the chemical reactions and 2-15 for manufacturing process,
process flow chart. chemical reactions and process flow
chart.
17. A report on study of dioxine We are not going to incinerate
emissions from other existing plant organic residue at our site, instead of
located anywhere. that we will incinerate at CHWIF
approved by SPCB. So there will be
no emission chances of dioxin at our
site. However, we have approached
SGS laboratory and issue work order
with 100% advance payment for
sampling and analysis from where

EIA study for M/s. Agrow Allied Venture Pvt. Ltd. 1-7
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

same production activity and


incineration carried out anywhere in
India for check the emission level of
dioxin and furan from incineration
stage.
18. Site-specific micro-meteorological Details of micrometeorological data
data using temperature, relative like temperature, humidity, wind
humidity, hourly wind speed and speed, direction and rainfall data are
direction and rainfall is necessary. described in section 3.3.3 on page
no. 3-6 of chapter-3.
19. Ambient air quality monitoring at 6 Location of AAQM is shown figure 3.5
locations within the study area of 5 on page no. 3-32 and tabulated in
km., aerial coverage from project table 3.1 on page no. 3-16 of
chapter-3.
site as per NAAQES notified on 16th
September, 2009. Location of one
AAQMS in downwind direction.
20. One season site-specific micro- One season site-specific micro-
meteorological data using meteorological data are given in
temperature, relative humidity, Section 3.3.3 on page no. 3-6 and
AAQ data including HCl, Cl2 including
hourly wind speed and direction
HC and VOCs are tabulated in table
and rainfall and AAQ data (except no. 3.3 to 3.6 on page no. 3-18 to 3-
monsoon) for PM10, SO2, NOx, HCl, 21.
Cl2 including HC and VOCs should
be collected. The monitoring Figure 3.5 shows Air monitoring
stations shall take into account the stations on page no. 3-32.
pre-dominant wind direction,
Water Quality data are tabulated in
population zone and sensitive
Table 3.8 on page no. 3-24.
receptors including reserved Noise monitoring data are given in
forests. Data for water and noise table 3-10 on page no. 3-26 of
monitoring should also be included. chapter-3.
21. Air pollution control measures Pls. refer table 2.5 on page no. 2-24
proposed for the effective control of of chapter-2 for APC measures.
gaseous emissions within Technical specification of scrubber
permissible limits. and flow diagram of scrubber is given
as Table 2.9 and figure 2.2, page no.
29-30 and 2-33 of chapter-2.
22. Name of all the solvents to be used Pls. refer table 2.3 on page no. 2-34
in the process and details of solvent for list of solvents.
recovery system. Solvent recovery is the integral part
of our process and it is directly reuse
in process.
23. Design details of ETP, incinerator, if ETP detail is given in table 2.6 and
any along with control of Dioxin & figure 2.2 on page no. 2-25 and 2-33
Furan, boiler, scrubbers/bag filters respectively.
etc. Technical specification of scrubber
and flow diagram of scrubber is given
as Table 2.9 and figure 2.4, pager

EIA study for M/s. Agrow Allied Venture Pvt. Ltd. 1-8
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

no. 29-30 and 2-35 of chapter-2.


We are not going to install own
incinerator and instead of that, that
we will incinerate at CHWIF approved
by SPCB. So there will be no
emission chances of dioxin & furan at
our site.
24. Details of water and air pollution Details of Air & Water pollution are
and its mitigation plan. discussed in point no 2.8.1 & 2.8.2
on page no. 2-16 & 2-17 of chapter-
2.

Its mitigation measures are


summarized in section 2.9.1, 2.9.2
on page no. 2-18 & 2-19 of chapter-
2.
25. Action plan to control ambient air Following steps will be taken to
quality as per NAAQES Standards control the air quality as per the
notified by the Ministry on NAAQES standards notified by the
th Ministry on 16th September, 2009.
16 September, 2009.
• Effective implementation of air
pollution control measures and
monitoring.
• Effective scrubbing systems will be
installed.
• Coal will be used as a fuel in boiler
& HAG, however cyclone and bag
filter will be provided as APCM.
• Development of greenbelt both
side of the road and demarcated
area in plant premises.
• Inside paved road will be
constructed.
26. An action plan to control and Pls. refer section 10.5.2 on page no.
monitor secondary fugitive 10-5 of chapter-10.
emission from all the sources. Monitoring plan with methodologies,
with detailed budget & procurement
schedules is given in table 6.2, page
no. 6-5 of chapter-6.
27. Determination of atmospheric Pls. refer section 4.4 on page no. 4-5
inversion level at the project site of chpater-4 for micro-meteorology.
and assessment of ground level
concentration of pollutants from the
stack emission based on site-
specific meteorological features. Air Predicted GLC is given in section
quality modeling for proposed 4.4.3 on page no. 4-8 and its results
plant. are given in table 4.2 to 4.6 on page
no. 4-17 to 4-21 of chapter-4.
28. Permission from Competent Our total fresh water demand will be
Authority for the drawl of 54 25.5 KLD. Water demand will be met
m3/day water from the public water from Keshvana Industrial Area,
Kothputli, Dist.: Jaipur, Rajasthan or

EIA study for M/s. Agrow Allied Venture Pvt. Ltd. 1-9
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

supply. Water balance chart Own bore well after obtaining


including quantity of effluent necessary permission from concern
generated recycled and reused and authorities.
Water balance diagram including
discharged.
water uses and reuse is given in
figure 2.1 on page no. 2-32 of
chapter-2.
29. Action plan for ‘Zero’ Discharge of Pls. refer section 2.9.1 on page no.
effluent should be included. 2-18 of chapter-2.
30. Ground water quality monitoring Ground water quality monitoring
minimum at 6 locations should be carried out at 6 different locations
carried out. Geological features and surrounding the project site within
the 5 km radius is shown in figure
Geo- hydrological status of the
3.7 on page no. 3-34 and tabulated
study area and ecological status in table 3.8, page no. 3-24 of
(Terrestrial and Aquatic). chapter-3.

Geological features and Geo-


hydrological status of the study area
and ecological status are given in
sec. 3.4.1; page no. 3-8 of chapter-
3.
31. The details of solid and hazardous Details of Hazardous waste
wastes generation, storage, generation are given in table 2.8 on
utilization and disposal particularly page no. 2-27 of chapter-2.
related to the hazardous waste
Characteristic of hazardous waste is
calorific value of hazardous waste given as table 2.8(a) on page no. 2-
and detailed characteristic of the 28 of chapter-2.
hazardous waste. Action plan for
the management of fly ash Fly ash management is given in sec.
generated from boiler should be 2.9.3, page no. 2-19.
included.
32. Precautions to be taken during Pls. refer section 7.11.1, page no. 7-
storage and transportation of 22 of chapter-7 for details.
hazardous chemicals should be
clearly mentioned and
incorporated.
33. A copy of the Memorandum of Quantity of organic residue will be
Understanding signed with cement very less hence we are going to send
manufacturers indicating clearly it at CHWIF for incineration approved
that they will utilized all the organic by SPCB.
solid waste generated.
34. A copy of the ‘Memorandum of Attached as Annexure-II.
Understanding’ (MoU) signed with
coal supplier for imported coal.
35. Authorization/Membership for the Intended letter for obtaining
disposal of liquid effluent in CETP membership is enclosed as
and solid/hazardous waste in TSDF. Annexure-III.
Treated effluent will be utilized on

EIA study for M/s. Agrow Allied Venture Pvt. Ltd. 1-10
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

land for gardening and plantation.


36. Risk assessment for storage for Pls. refer chapter-7 for risk
chemicals/solvents. assessment for storage for
chemicals/solvents.
37. Material Safety Data Sheet to be Major points of MSDS covered in
submitted. CAS No. /RTECS section 7.10.2, page no. 7-3.
No./DOT/UN etc. to be mentioned
against each chemicals.
38. An action plan to development Unit has earmarked 13332 m2 area
green belt in 33% area. Layout for greenbelt development. It is tune
map including greenbelt to be around 33% of total project land.
submitted.
39. Action plan for rainwater harvesting Pls. refer section 2.10.2 of chapter-2
measures at plant site should be on page no. 2-20.
included to harvest rainwater from
the roof tops and storm water
drains to recharge the ground
water.
40. Details of occupational health Pls. refer sec. 10.8 on page no. 10-
programme. 11 of chapter-10 for occupational
health programme details.
i) To which chemicals, workers Refer sec. 10.8.2 for list of
are exposed directly or chemicals, their threshold limit and
indirectly. measures on page no. 10-12.

ii) Whether these chemicals are Pl. refer table 2.10 for estimated
within Thresh Limit Values work area quality with TLV limit
(TLV)/ Permissible exposure prescribed/standardized by OSHA on
levels as per ACGIH page no. 2-31.
recommendations.
iii) What measures company has
taken to keep these chemicals
within PEL/TLV.
iv) How the workers are evaluated Refer sec. 10.8.3 on page no. 10-12
concerning their exposure to for the details of How the workers
chemicals during pre-placement are evaluated concerning their
and periodical medicalexposure to chemicals during pre-
monitoring. placement and periodical medical
monitoring.
v) What are onsite and offsite Pls. refer section 7.22, page no. 7-34
emergency plan during of chapter-7 for onsite & offsite
chemical disaster. emergency plan.
vi) Liver functions Test (LFT)
during pre-placement and
periodical examination.
41. Details of occupational health Unlike exposure to hazardous
surveillance programme. chemicals cannot be measured with a

EIA study for M/s. Agrow Allied Venture Pvt. Ltd. 1-11
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

device. Instead, healthcare workers


must strive to minimize exposure to
these chemicals. In addition to
engineering controls, safer work
practices, and the use of personal
protective equipment (PPE),
healthcare workers should be
routinely monitored in a medical
surveillance program. Occupational
Safety and Health Administration
(OSHA), have some
recommendations related to
employee medical surveillance.
42. Socio-economic development Socio-economic development
activities shall be in place. activities are described in section
10.9 of Chapter-10 on Page no. 10-
13.
43. Note on compliance to the Enclose as Annexure-IV.
recommendations mentioned in the
CREP guidelines.
44. Detailed Environment Management Pls. refer chapter-10.
Plan (EMP) with specific reference
to details of air pollution control
system, water & wastewater
management, monitoring
frequency, responsibility and time
bound implementation plan for
mitigation measure shall be
provided.
45. EMP shall include the concept of Please refer section 10.6 of Chapter-
waste-minimization, recycle/reuse/ 10 on page no. 10-8 for resource
recover techniques, Energy conservation/waste minimization and
conservation and natural resource figure 2.1 of chapter-2 for water
conservation. balance diagram for recycle of water
on page no. 2-32.
46. Total capital cost and recurring Pls. refer sec. 2.4 on page no. 2-2 of
cost/annum for environmental chapter-2.
pollution control measures.
47. Corporate Environmental
Responsibility.
(a) Does the company have a well Our is a proposed unit and there will
laid down Environmental Policy be an Environment Policy approved
approved by its Board of by Director/ Managing Director.
Directors? If so, it may be
detailed in the EIA report.
(b) Does the Environmental Policy Environment Policy includes standard

EIA study for M/s. Agrow Allied Venture Pvt. Ltd. 1-12
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

prescribe for standard operating process including


operating process/procedures commitment from management.
to bring into focus any
infringement/ deviation/
violation/ of the environmental
of forest norms/conditions? If
so, it may be detailed in the
EIA report.
48. What is the hierarchical system or Pls. refer figure 10.1 of chapter-10
administrative order of the on page no. 10-17.
company to deal with the
environmental issues and for
ensuring compliance with the EC
conditions? Details of this system
may be given.
49. Does the company have a system Pls. refer section 10.11 of chapter-10
of reporting of non compliance/ on page no. 10-14.
violations of environmental norms
to the Board of Directors of the
company and/ or share holders or
stake holders at large? This
reporting mechanism should be
detailed in the EIA report.
50. Any litigation pending against the Not applicable as unit is new.
project and/ or any direction/ order
passed by any Court of Law against
the project, if so, details thereof.
51. A tabular chart with index for point Done
wise compliance of above TORs.

Point raised during public hearing and its compliances/ response from project
proponent/consultant is minitized in minutes of public hearing and it is attached
as Annexure-VI.

1.10 OBJECTIVES OF EIA


EIA is a policy and management tool for both planning and decision
making. EIA assists in identification, prediction and evaluation of the
foreseeable environmental consequences of proposed developmental
and industrial projects.
The objectives of the present EIA study is to assess the impacts on
various environmental components due to the proposed project and to
recommend appropriate environmental management plant for the unit
to ensure that the adverse impacts if any will be minimized. Moreover,

EIA study for M/s. Agrow Allied Venture Pvt. Ltd. 1-13
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

to prepare an Environmental Statement to indicate conclusively, if the


overall impacts are positive or negative.
1.11 Methodology for EIA
Environmental Assessment (EA), another term used in the
environmental studies, refers to an understanding of the present status
of environment and a study of how to manage them. Keeping in view
the nature and size of the proposed project and industrial area and
various guidelines available, it was decided to cover an area of 5 km
radius from the center of proposed plant site for the purpose of EIA
study. The methodology is briefly reported below and has been
described in this report.
• Study of project components
• Study of environmental components
• Baseline data collection
• Evaluation of impact from project activities
• Preparation of Environmental Management Plan
• Risk Assessment

1.12 List of industries within 10 km radius


Table 1.2 List of major industries within10 km radius of site
Sr. No. Name of Industry Type of Industry
1. Shri Krishna Paper Mills Paper Industry
2. Utsuka Chemicals Pvt. Ltd. Chemical Industry
3. Modern Dewan Breweries Ltd. Beer
4. BSBK Engineering Pvt. Ltd. Steel processing
5. Ramco Industries Ltd. Silicon Board
6. BLS Ecotech Ltd. Polymer Comp.
7. Bhawik Terifab Pvt. Ltd. fabrics unit
8. Mount Shivalik Breweries Pvt. Ltd. Beer
9. Globus Spirits Pvt. Ltd. Spirit
10. Jaipur Distilleries Spirit
11. Bar Malt India Pvt.Ltd. Malt
12. S. R. Foils Ltd. Tissue paper
13. Jagatjit Industries Ltd. Bolting
14. Mehta Stone Pvt. Ltd. Tiles

EIA study for M/s. Agrow Allied Venture Pvt. Ltd. 1-14
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Figure 1.1
Location Map

EIA study for M/s. Agrow Allied Venture Pvt. Ltd. 1-15
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Figure 1.2
Satellite image showing location

EIA study for M/s. Agrow Allied Venture Pvt. Ltd. 1-16
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Chapter 2
Project Description
2.1 INTRODUCTION
M/s. Agrow Allied Ventures Pvt. Ltd. is a new unit proposed to set up at
S.P. 3-7/B, Keshvana Industrial Estate, Tal: Kothputli, Dist. Jaipur,
Rajasthan. Agrow allied envisages producing Agro technical products
with production capacity of 517.4 MT/Month or 6210 MT/Annum.

The company will be equipped with outstanding facility having reactors


and purification of product facilities of various capacities fitted with all
control instruments. The down stream processing facilities including
supporting reactors and all desired analytical instruments. The R&D
work will be carried out by team of dedicated scientists headed by
experienced production head having adequate experience in the same
field. Company is working in the same field since last long and has large
experience in the agro chemicals field.

2.2 LOCATION
The unit will be situated at Plot no. S.P. 3-7/B, Keshvana Industrial
Estate, Tal: Kothputli, Dist. Jaipur, Rajasthan.
The location of the project site is given here under:
Latitude: 27042’53.64” N
Longitude: 72026’43.08” E

2.3 LAND REQUIREMENT


Since the proposed project is in new premises admeasuring total area of
the premises 40400 m2. The detail break up of the area is given here
under,
Table 2.1 Structural facilities along with land breakup
Sr. No. Particular Area (m2)
1 Plant Facilities 3000
2 Storage (Raw Material & 750
Finished Products)

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-1
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

3 Utilities 475
4 Approach Road(s) 8480
5 Green Belt 13332
6 Other (ETP) 300
7 Office 400
8 Future Expansion 13395
9 Open to sky 268
Total 40400

2.4 CAPITAL INVESTMENT


Total cost of project will be 40.00 crores for proposed Project. Out of
which around 1.0 crores will be used for development of EMS
(Environmental management systems) as capital investment and
around 50 lacks as recurring cost per annum.
2.5 PRODUCTION CAPACITIES OF THE PLANT
Production capacity summarized as here under:
Table 2.2 List of Products
Sr. Name of Products Quantity Quantity
No. (MT/Month) (TPA)
1. 2,4-D Sodium Salt 173 2080
2. 2,4-D Acid Technical 141 1690
3. 2,4-D Amine Salt 150 1800
4. 2,4-D Ethyl Ester Technical 50 600
5. Clodinfaop- Propargyl Chloride 1.7 20
Technical
6. Lambda Cyhalothrin Technical 1.7 20
Total 517.4 6210
By Products
1. HCl (28 to 30%) 100 1200
2. Recovered Di Chloro Phenol (30%) 60 720

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-2
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

2.6 MANUFACTURING PROCESS


2.6.1 2,4-D Sodium Salt Technical:

2,4-D Sodium Salt technical is generally manufactured to contain 80%


of 2,4-Dichlorophenoxy acetic acid (2,4-D).
2,4-D Sodium Salt technical is manufactures in two stages. In the first
stage, 2-4-dichloro phenol is produced by reaction between phenol and
chlorine. In the second stage, 2,4-D sodium is produced by reaction
between Dichloro phenol, monochloro acetic acid and sodium hydroxide.
(I) In the first phase reaction, phenol is charged in a lead lined reactor
and chlorine is passed through it. Chlorine reacts chemically with phenol
and forms dichloro phenol.
The gas stream coming out from the reactor, containing hydrochloric
acid fumes and excess chlorine, is scrubbed with counter-current flow of
water/dil. acid in a glass scrubber, to form bi-product hydrochloric acid
(HCl).
(II) In second phase reaction, 2, 4-dichloro phenol is charged in an SS
reactor. Now, MCA (Monochloro Acidic Acid) and NaOH (Caustic) are
added slowly (6 hrs.) to the reactor with consist stirring. MCA and
caustic react with Dichloro phenol and forms light pink coloured 2, 4-D
sodium salt.
The reaction temperature is around 1000C and pH 10 to 10.5. The
product is allowed to cool down to about 650C, with the help of
circulating cooling water, followed by transfer to cemented pits. After
allowing 40 to 48 hours of stabilizing and setting, the product is
separated from the mother liquor in a centrifuge and dried in a dryer.
The dry product is ground in a pulverizer and packed in HDPE bags.
The mother liquor obtained from settling and centrifuge contains
wastewater and different derivatives of phenol and raw materials. It is
neutralized with HCl to separate the organic components, which settle
down. The aqueous liquor is separated from the organic layer and sent
to the ETP for treatment. The organic fraction is packed quantitatively in
drums and disposed through sale to sister concern.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-3
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Chemical Reaction:

Cl
0
45-50 C
OH + 2Cl2 Cl OH + 2HCl

Phenol Chlorine 2,4-Dichloro Hydrochloric


Phenol Acid
OH
H O Cl
Cl
+ NaOH + H C C OH Cl O-CH 2-COONa H2O + HCl

Cl
Cl

Hydrochloric
2,4-Dichloro Caustic MCA 2,4-D Sodium Salt
Acid
Phenol

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-4
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Mass balance and Process Flow Diagram:


2,4-D Sodium Salt

Input Kg Output Kg

Water

770

Phenol 445 DCP reactor HCl Fume


Chlorine 678 HCl-352 Scrubber

771 Dichloro Phenol 1122

Monochloro acetic acid 430 Dil. HCl (30%)


48% Caustic 860 2,4-D SS Reactor for captive use

2061

Separation
Settling & Recovered DCP-
Sold to Actual
Centrifuge
346 user
877 W/W to ETP

1190

Dryer Drying Loss 190

1000

2,4-D Sodium Salt 1000

Total 2413 2413

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-5
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

2.6.2 2, 4-D Acid (Technical):

Manufacturing Process:
In the manufacturing process, 2,4-D Sodium Salt and water are charged
in a rubber lined reactor. Now Hydrochloric acid (HCl) is added slowly
with constant stirring for proper reaction. The addition of HCl is
continued till the pH of the materials reaches to 2. In the reactor, HCl
reacts with 2,4-D Sodium salt to form 2,4-D Acid (Tech.). Neither
excess temperature nor catalyst is necessary in this reaction. The
product is separated from the mother liquor in a rubber lined centrifuge
and subsequently dried in a dryer. The dried product is ground with a
pulverizer and packed in HDPE bags.

Although the mother liquor (wastewater) is rich in HCl, its recycle to the
reactor is prohibited by high concentration of NaCl. The mother liquor is,
therefore, sent to the ETP for treatment and disposal.

Chemical Reaction:

Cl Cl

Cl O-CH 2-COONa + HCl Cl O-CH 2-COOH + NaCl

2,4-D Sodoum Salt Hydrochloric Sodium


Acid 2,4-D Acid
Chloride

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-6
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Mass balance and Process Flow Diagram:

2,4-D Acid

Input Kg Output Kg

30% HCl 570 Rubber Lined


2,4-D Sodium salt 1200 Reactor
Water 300

2070 Slurry

Rubber Lined
Centrifuge Mother Liquor 770
to ETP

1300

Dryer
Drying Loss 300

2,4-D Acid 1000

Total 2070 2070

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-7
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

2.6.3 2,4-D Ethyl Ester (Technical):

Manufacturing Process:
In the manufacturing process, ethyl alcohol is charged in a glass-lined
reactor. Powdered 2,4-D acid and Sulphuric acid are added to the
reactor with constant stirring, so as to dissolve the powder in the
mixture. When all the materials have been added and thoroughly mixed,
the manhole of the reactor is closed and so as to render air tight. After
this, the reactor is heated by passing steam. The heating is continued
till the temperature raises up to 900C. Under the reactor conditions,
ethyl alcohol reacts with 2,4-D acid to form 2,4-D ethyl ester. The
product is heated vigorously under reflux for 4 hrs. for completion of the
reaction. After this, the material in the reactor is allowed to cool down
to 300C. One or two water washings and TEA washing are employed to
reduce the pH of the materials 2 to 5. After 2-3 hrs. of settling, the
material is transferred to SS of HDPE storage tank. After further settling
for 40-45 hrs., the material is filtered and stored in dry HDPE drums.

Chemical Reaction:

Cl Cl
H2SO4
Cl O-CH 2-COOH + CH3-CH 2-OH 0
Cl O-CH 2-COOCH 2-CH 3 +H O
2
90 C

2,4-D Acid Ethyl Alcohol 2,4-D Ethyl Ester

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-8
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Mass balance and process flow diagram:


2,4-D Ethyl Ester

Input Kg Output Kg

2,4 - D Acid 900 Glass - lined Reactor


Sulphuric Acid 463

Ethyl Alcohol 197

77 1597

Distilation, Settling,
Washing and
Water 200 Filteration Mother Liquor 700
to ETP
Ethyl Alcohol 60

2,4-D Ethyl Ester 1000

Total 1760 1760

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-9
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

2.6.4 2,4-D Amine:

Manufacturing Process:
In the manufacturing process, dimethyl amine (40%) is charged in a SS
Reactor. 2,4-D acid is added slowly to the reactor, with constant
stirring, so as to dissolve it in the mixture. The stirring is continued for
half an hour for proper reactions. In the reactor, dilute amine react with
2,4-D acid to form the amber coloured 2,4-D Dimethyl Amine.
The reaction is exothermic and raises the temperature. The temperature
comes down after completion of reaction, i.e. within 2 hours. When
temperature begins to fall, oxalic acid is added to minimize the excess
amine and maintain the pH between 7-9.
The material in the reactor is allowed to cool down to room temperature
with constant stirring. After two hours of settling, the material is
transferred to SS or HDPE storage tanks and allowed to settle for 35 to
40 hours. After settling the material, the product is filtered through
vacuums filter and stored in HDPE drums. No waste material is
produced in this process.

Chemical Reaction:

O-CH 2-COOH
O-CH 2-COOH
Cl
CH 3 Cl
+ H N
CH 3
NH (CH 3)2

Cl
Cl

2,4-D Acid Dimethyl 2,4-Dimethyl


Amine Amine

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-10
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Mass balance and process flow diagram:


2,4 - Dimethyl Amine

Input Kg Output Kg

2,4-D Acid 595


Dimethyl Amine, 40% 975 S. S Reactor
Oxalic Acid 15

Waste 45

Cooling & Settling

SS/HDPE Storage
Tank

ML 540

Vaccum Filteration
1000
2,4-Dimethyl Amine

Total 1585 1585

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-11
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

2.6.5 Clodinfaop- Propargyl Chloride Technical:

Manufacturing Process:
In the manufacturing process, DMF, Pyridine, HPPA, Potassium
Carbonate is charged in a reactor. Then it is pass for filtration. Washing
is done by DMF. Unreacted material is generated, which will recycle in
next batch. Reaction mass is then reacted with PCL in reactor. Again it
is passed through filtration step, washing with DMF. DMF will recycle
and reacted mass is passed for crystallization.
The product is separated by passing through centrifuge and dried in a
dryer. The dry product is ground in a pulveriser and packed in HDPE
bags.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-12
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Mass balance and process flow diagram:


Claodinafop Propargyl Chloride

Input Kg Output Kg

Recycled material 450 1st Step


DMF 1500 Reaction SS-316
HPPA 525 Reactor
Potassium Carbonate 863
Pyridine 440

3778

2nd Step Filtration


Washing with DMF 25 (Notch Filter) Untreated material 250
Residue 250

3303

PCL 310 3rd Step Reaction


SS-316 Reactor

3613

4th Step
Washing with DMF 25 Filtration Untreated material 200
(Notch Filter) Residue 200

3238

5th Step
Distillation DMF 1150
SS-316 Reactor Residue 150

6th Step
Filtration
(Notch Filter)

1938

7th Step
Crystallization
SS-316 Reactor

8th Step
Centrifuging DMF 53
to ETP 300
Residue 285

9th Step
Drying RVD Evoparstion loss 300
Recovered

Packing 1000

Total 4138 4138

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-13
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

2.6.6 Lambda Cyhalothrin Technical:

Manufacturing Process:
Meta Phenoxy Benzaldehyde is reacted with Sodium Cyanide to form
Meta Phenoxy Benzaldehyde Cyanhydrin as an intermediate. This on
reaction with Fluoro Propenyl Acid Chloride (TFP Acid Chloride) forms
the Product Cyhalothrin. In this process n - Hexane is used as solvent
along with phase transfer catalyst. The reaction mass of Cyhalothrin is
washed by Soda Ash solution as well as water.
Solvent n-Hexane is stripped off to get pure Cyhalothrin oil. Finally
Cyhalothrin oil is epimerised to give Lambda Cyhalothrin of 85%.
An aqueous layer which contains traces of Sodium Cyanide is detoxified
by the treatment of Sodium Hypochlorite Solution (8-10%) up to < 0.2
ppm level. Then it is mixed up with main ETP stream for further
treatment & finally drained to gutter.
Chemical Reaction:

Lambda Cyhalothrin

H3C CH3 O O
F3C
n-Haxene
C = CH - CH - CH - C - Cl + NaCN + C Catalyst
Cl H
O
Cyhalothrin Sodium
Cyanide
(MW- 449.9) Meta Phenoxy
(MW- 49.1) Benzaldehyde

(MW- 198)

H3C CH3 O CN
F3C
Epimerization
C = CH - CH - CH - C - O - C
IPA, Catalyst
Cl H
O

Cyhalothrin
+ NaCl
(MW- 449.9)
Sodium
Chloride

(MW- 58.5)

H3C CH3 O CN
F3C
C = CH - CH - CH - C - O - C
Cl H O

Lambda Cyhaloyhrin

(MW- 449.9)

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-14
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Mass balance and process flow diagram:

Lambda Cyhalothrin
INPUT KG OUTPUT KG

MPBAD 470 Stage


TP Acid Chloride 640 Aq. Washing to ETP 2029
NaCN 128
Water for Rexn 470 Condensation, Recovered Hexane 2390
Washing
n-Hexane (F) 120 Hexane loss 120
&
n-Hexane (R) 2380 Distillation
Catalyst 10 NaCN layer 629
Soda ash Soln. 5% 1000
Water for Washings 1000 Cyhalothrin Oil 1050

IPA loss 55
Cyhalothrin Oil 1050 Stage Recovered IPA 995

IPA-Solvent (F) 55 Epimerisation Recovered Catalyst 98


IPA-Solvent (R) 995
Catalyst 98
Lambda
Cyhalothrin Tech. 1050

Stage
NaCN layer 629

8-10 % Sodium Detoxification


Hypochlorite 1500
Detoxified Effluent
(Evoparator) 2129

TOTAL 10545 TOTAL 10545

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-15
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

2.7 INPUT REQUIREMENTS

(a) Raw Material Requirement


The details of the raw material requirement are given in Table 2.3.
(b) Water
The total water requirement for the proposed project will be 25.5 KLD.
This requirement is being met with the Keshvana Industrial Area,
Kothputli, Dist.: Jaipur, Rajasthan or own bore well after obtaining
necessary permission from concern authorities. Water consumption is
primarily for process, washing, utilities, scrubber, domestic purpose and
for green belt development. The water consumption detail is given in
Table 2.4.
(c) Power
Agrow allied will fulfill its power requirement through Rajasthan
Electricity Board. Connected load will be 1500 KW. Estimated Electricity
requirements for proposed activities will be 800 KVA. Unit will have
alternate source of electricity by D.G. Set generation and capacity of
(300 KVA x 2).
(d) Fuel
Unit will have one steam boiler having steam generation capacity of 2.0
TPH & One Hot Air Generator, where coal will be used as fuel. Estimated
Coal requirements will be tune around 30 Ton/day and 300 Lit/day of
Diesel will be used in standby D. G. Sets.
(e) Manpower
The total manpower for the plant operations will be approx. 70 nos.
which includes the manpower at all levels.

2.8 GENERATION OF POLLUTANTS


2.8.1 Effluent Generation
Source of effluent generation will be from process, utilities and
equipment & floor washing and scrubber. Wastewater generation from
industrial activities will be 15.45 KLD. Generated domestic effluent will
be 6.0 KLD, which will be disposed off to soak pit. Detailed water
balance and its recycling are shown in Fig. 2.1.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-16
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

2.8.2 Gaseous Emission


Main sources of emissions will be Flue gas emission & process gas
emission. There will be two sources of emission one will be from
common stack attached to Boiler & Hot air generator and second will be
from stack attached to D.G. Sets, where coal and diesel will be used as
fuel respectively. The most probable emitted pollutants will be SPM, SO2
and NOx.
Unit will have one process stack attached to Chlorination vessel of
phenol. HCl and Cl2 will be the main pollutants likely to be emitted from
the process vessels. Table 2.5 & 2.5(a) shows details of stacks and
estimated quality of stacks.
2.8.3 Hazardous/Solid waste generation
There will be five sources of hazardous waste generation. The source of
solid/hazardous waste generation will be ETP waste, used oil, discarded
containers & bags, residue and Hydrochloric acid. The quantity of ETP
sludge is estimated around 5 MT/month, used oil 0.5 kl/yr., discarded
containers 500 nos./month & bags 250 kg/month, residue will be 5.5
MT/month and hydrochloric acid will be 100 MT/month.
Details of source and quantity of Hazarodus waste with its category &
characteristics are summarized in Table-2.8 & 2.8(a).
2.8.4 Noise
Noise can be defined as an unwanted sound. It interferes with speech
and hearing and is intense enough to damage hearing or is otherwise
annoying. The definition of noise as unwanted sound implies that it has
an adverse effect on human beings and their environment. Noise can
also disturb natural wildlife and ecological system. Sound is mechanical
energy from a vibrating surface, transmitted by cyclic series of
compression and rarefaction of molecules of the materials through
which it passes.
Main sources of noise generation will be D.G. sets, boiler, Hot air
generator, machineries; process plant, etc. Acoustic enclosure will be
installed to control the noise.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-17
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

2.8.5 Odour
There will be no significant odor nuisance in the unit. The unit will also
install hood to suck process emissions during charging of Raw materials.
Proper personal protective equipments will be provided to the workers
who are handling odorous materials.

2.9 POLLUTION CONTROL SYSTEMS PROPOSED


2.9.1 Effluent Management
The main source of the industrial wastewater generation will be from
process and utilities. Entire quantity of wastewater will be passed
through RO after primary treatment and detoxification treatment. RO
Reject will be evaporated in evaporator and Condensate from the
evaporator & permeate from RO will be reused for gardening purpose
within premises.
Domestic effluent will be disposed off through soak pit.
Process Description of the Effluent Treatment Plant
Effluent collection and equalization:
All the effluent streams coming from plant and utilities are collected in a
collection sump, where it is directed to ETP as per the hydraulic flow
diagram for further treatment.
Primary Treatment:
All the equalized effluent taken for neutralization tank, where hydrated
lime will be use as neutralizing agent. Then it is to be pumped to flash
mixture in a batch wise manner, where partial organic matter is remove
by coagulation, flocculation and precipitation with the help of Ferric
Alum/ Poly aluminum Chloride/Lime and polyelectrolyte. After
completion of precipitation, treated effluent is passed through primary
settling tank to separate out solid sludge. Clear effluent from primary
settling tank is allowed to Final treated effluent sump.
Effluent from Lamda Cyhalothrin:
Small quantities of Cyanide containing effluent generated from
manufacturing process of Lamda Cyhalothrin. This will be separately
treated with 8-10% of Sodium Hypochlorite solution to detoxify of
Cyanide Toxicity.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-18
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Both the treated effluent finally collected into treated collection tank,
where it is pumped to evaporation system to achieve zero discharge of
effluent from plant premises.
2.9.2 Air Pollution Control Measures
Flue gas stacks
There will be two flue gas stacks i.e. one will be common stack attached
to Boiler and Hot Air Generator and another stack will be attached to
D.G. set. Coal and Diesel will be used as fuel. Main pollutants will be
SPM, SO2 and NOx to be generated due to fuel burning. Unit will
proposed to install Cyclone and Bag filter to control the PM (Particulate
Matter) generated from fuel burning. Low sulphur containing Coal will be
used to reduce the emission of SO2.
Process stacks/vents
Two stage water, one stage Alkali scrubber will be installed to capture
pollutants from the gas streams emitted from process plant.
The details of Air Pollution Control Measures proposed to be provided at
each plant are given in Table 2.5. Technical specification of scrubber is
given in Table 2.9. Figure 2.4 shows flow diagram of scrubbing
system.
2.9.3 Hazardous/Solid waste
There will be five sources of solid/hazardous waste generation. ETP
waste will be sent to TSDF site. Used oil will be reuse for internal
lubrication purpose and in case of excess, sell to registered re-
processors; Drums & bags will be sold to registered recyclers. Residue
will be sent for incineration at CHWIF approved by concern State
Pollution Control Board. Hydrochloric acid will be captive use and
balance will be sold to actual users. Details of Hazarodus waste with its
quantity, characteristics and disposal method are summarized in Table-
2.8 & 2.8(a).
MANAGEMENT OF FLY ASH
In proposed Boiler, coal will be used as fuel as a result fly ash will be
generated around 6.0 MT/day. Fly ash can be used for the commercial
applications in cement industry, brick making industry, etc.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-19
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Recommendation
Probable Areas for Ash Utilization
The probable areas of fly ash utilization can be categorized in to bulk
utilization and value added products.
Category 1: Utilization in bulk
 Land Leveling
 Construction of pavements, road and associated infrastructure
Category 2: Value added Products
 Manufacturing of Portland Pozolona Cement
 Fly ash bricks
 Fly ash concrete blocks
 Thermal insulation bricks
 Ceramic products
To considering the law volume of Fly ash, we recommended to utilize it
by local brick manufacturer working in 25 km radius from project site.
Unit will provide it to brick manufacturer with no cost.

2.9.4 Noise
The main noise generating sources in the plant will be Boiler, HAG,
Process plant, D.G. set. Personnel working in the noisy areas have been
provided with earplugs, ear muff. Acoustic system will be as per the
Noise Pollution Rule-2000 as amended time to time.

2.10 RESOURCE RECOVERY


2.10.1 GREEN BELT DEVELOPMENT
The unit will do extensive plantation in 13332 sqm areas out of total
40400 sqm. So greenbelt will be in 33% of total area.

2.10.2 RAIN WATER HARVESTING


Rain Water Harvesting is a method of utilizing rain water for domestic
and agricultural use is already widely used throughout the world. It is a
method which has been used since ancient times and is increasingly
being accepted as a practical method of providing potable water in
development projects throughout the world.
Improve the ground water in Industrial area is one of the main problems
which is being faced by developed countries of the world.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-20
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

In Industrial area, charging of underground water in natural way like


rural areas is not taking place due to large sprawl of Industrial activities.
But it is feasible by injecting the water by percolating wells. To
considering the Industrial area and various types of activities may
contaminate the rain water, recharging the rain water by injecting the
rain water to underground aquifers is not advisable. Agrow allied will
partial reuse the rain water collect from rooftop during the rainy season.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-21
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 2.3
Details of Raw Material requirement
Sr. Name of Raw Materials Quantity Source Storage Transportation
No. (MT/Month)
2,4-D Sodium Salt
1 Phenol 77 Indigenous SS Tank By road
2 Chlorine 117.3 Indigenous Tonner By road
3 Mono Chloro Acetic Acid 74.4 Indigenous Bag By road
4 Caustic Lye 149 Indigenous Tanker By road
2,4-D Acid
1 HCl 80.37 Indigenous Tank By road
2 2,4- D Sodium salt 169.2 Indigenous Bag By road
2,4-D Amine
1 2,4-D Acid 89.2 Indigenous Bag By road
2 Dimethyl Amine (40%) 58.5 Indigenous Drum By road
3 Oxalic Acid 2.25 Indigenous Drum By road
2,4-D Ethyl Ester
1 2,4-D Acid 45 Indigenous Bag By road
2 Ethyl Alcohol 9.8 Indigenous Drum By road
3 Sulphuric Acid 25 Indigenous Tank By road
Clodinafop Propargyl Chloride
2 R-2-4 Hydroxy Phenoxy Propionic 0.89 Indigenous Drum By road
Acid
3 DMF 0.51 Indigenous Drum By road
5 Potassium Carbonate 1.46 Indigenous Bags By road
7 Pyridine 0.75 Indigenous Drum By road
Lambda Cyhalothrin Technical
1 MPBAD 0.8 Indigenous Drum By road
2 TP Acid Chloride 1.1 Indigenous Drum By road
3 NaCN 0.22 Indigenous Drum By road
4 n-Hexane 4.25 Indigenous Drum By road
5 Soda ash soln for 5% 1.7 Indigenous Bag By road
6 Cyhalothrin Oil 1.8 Indigenous Drum By road
7 IPA-Solvent 1.8 Indigenous Drum By road
8 Sodium Hypochlorite 2.55 Indigenous Drum By road

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-22
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 2.4
Details of water consumption & wastewater generation
Sources Water consumption Wastewater generation
in KLD in KLD
a) Domestic 7.0 6.0
b) Gardening 15.0* 00
c) Industrial
Process 2.5 8.7
Washing 3.0 3.0
Scrubber 6.0 2.0
Boiler 5.0 0.75
Cooling 2.0 1.0
Total (a + b + c) 40.5 21.45
Recycled 15.0* -
Fresh water 25.5 -
requirement

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-23
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 2.5
Details of stacks
Sr. Stack attached Fuel Type Stack APC Probable
No. to Height measures emission
 Flue Gas Stacks
1 Boiler Coal - 30 30 m Cyclone & PM<150 mg/Nm3
(2 tons/hour) Ton/ day Bag filter SO2<100 ppm
2 Hot Air Generator NOx<150 ppm
3 D.G. Set (2 nos.) Diesel - 11 m --- PM<150 mg/Nm3
(300 KVA each) 300 lit/day SO2<100 ppm
NOx<150 ppm
 Process stack
1 Chlorination -- 15 m Two stage HCl<20 mg/m3
vessel of phenol water, one Cl2 <9 mg/m3
stage Alkali
scrubber

Table 2.5(a)
Estimated quality of air emission
Sr. Stack Stack Velocity Stack Dia. of SPM SO2 NOX
No. attached to Temp m/s height Stack mg/ mg/ mg/Nm3
(0c) (m) (m) Nm3 Nm3
Flue Gas Emission
1 Steam Boiler 168 10 30 0.450 75 45 25
& Hot air
Generator
2 D.G. Set 180 15 11 0.150 80 35 30
Process Stack
3 Chlorination 55 6.0 11 0.150 Cl2 = 6.5 HCl = 12.0
vessel of mg/Nm3 mg/Nm3
phenol

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-24
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 2.6
Details of Effluent Treatment Plant

Sr. Description Number of Size of Unit


No. Unit
1 Detoxification Reactor 1 2.5 kl capacity
2 Sodium Hypochlorite 1 1 kl capacity
storage tank
3 Oil & Grease Trap 4 1.0 x 1.0 x 1.5 m
0.5 m free board
4 Collection Tank 1 2.5 x 2.5 x 3.5 m
0.5 m free board
5 Neutralization Tank 1 2.5 x 2.5 x 3.5 m
0.5 m free board
6 Chemical Dosing Tanks 3 1 kl capacity
7 Primary Settling Tank 1 3.5 x 2.5 x 3.0 m
8 Treated Effluent Sump 1 15 kl capacity
9 Evaporator 1 Sets 1.0 kl/hr evaporation
capacity
10 Sludge Drying Beds 4 2.5 x 2.5 x 1.5 m

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-25
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 2.7
Estimated Wastewater Quality
Sr. Parameters Unit Results
No. Before After
treatment treatment
1 pH pH unit 1.5-2.0 7-8
2 TDS mg/L 5000-6000 4500-5500
3 SS mg/L 200-300 75-100
4 COD mg/L 3500-4000 1500-2000
5 BOD mg/L 1200-1500 650-800
6 O&G mg/L 10-15 8-10
7 Sulphate mg/L 1200-1500 1000-1200
8 Chloride mg/L 1200-1500 1000-1200
9 Phenolic Compound mg/L 3.5-4.0 0.5-1.0
10 Ammonical mg/L 25-30 25-30
Nitrogen

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-26
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 2.8
Details of Hazardous Wastes
Sr. Name of Category Quantity Method of Disposal
No. Waste

1. ETP waste 34.3 5 MT/month Collection, storage,


Transportation and disposal to
TSDF.
2. Used Oil 5.1 0.5 kl/yr. Collection, storage & reuse for
internal lubrication purpose. In
case of excess, sell to registered
re-processors.
3. Discarded 33.3 500 Collection, storage and disposal
Containers, Nos./month by selling to authorized dealers.
Bags 250
kg/month
4. Residue 23.1 5.5 Collection, storage,
MT/month transportation and disposal at
CHWIF site.
5. Hydrochloric D2 of 100 Captive use and balance will be
Acid Schedule MT/month sold to actual end users.
II

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-27
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 2.8(a)
Characteristics of Hazardous Wastes
Parameters Unit ETP Sludge Residue
pH pH Unit 7.8 7.5
TDS g/kg 25.8 -
O&G g/kg 0.16 -
Ca+2 g/kg 6.2 -
Mg+2 g/kg 1.0 -
Cl- g/kg 19.2 -
SO4-2 g/kg 7.9 -
Total Alkalinity g/kg 5.1 -
TIS at 5500C g/kg 742 -
Volatile Solids % % 16.2 -
Moisture Content,% % 23.4 -
Loss of Ignition % 25.9 59.7
Gross Calorific Value K. Cal/Kg - 4263

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-28
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 2.9
Technical specification of scrubber

HCl recovery system:


Size: Dia 375 X 4000 mm ht
MOC: HDPE
Internals: Spray Nozzles, PVC packing – Rasching rings,
Demister pad in PP
Design Data:
Gas Flow Rate: 215 m3/hr
Gas Temp: 50 - 60 Deg C
Working temp: Ambient
Working Press: ATM
Gas Handled: Air + Traces of HCl, Cl2
Absorbing Media: Water
Scrubber Solution Collection Tank: 2 Nos.
Capacity: 5000 Ltr. each
MOC: HDPE
Scrubbing Solution Transfer Pump - 2 Nos.
Type: Horizontal
Capacity: 4.0 m3/Hr.
Head: 10 m
Electrical Motor: 3.0 HP/2900 RPM
MOC: MS Casting with PP contact part
Recirculation piping (1 lot)

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-29
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Alkali Scrubber:
Size: Dia 375 X 4000 mm ht
MOC: HDPE
Internals: Spray Nozzles, PVC packing – Rasching rings,
Demister pad in PP
Design Data:
Gas Flow Rate: 200 m3/hr
Gas Temp: 50 - 60 Deg C
Working temp: Ambient
Working Press: ATM
Gas Handled: Air + Traces of HCl, Cl2
Absorbing Media: 5 to 7% NaOH Solution
Scrubber Solution Collection Tank: 1 No.
Capacity: 5000 Ltr.
MOC: HDPE
Scrubbing Solution Transfer Pump - 1 No.
Type: Horizontal
Capacity: 4.0 m3/Hr.
Head: 10 m
Electrical Motor: 3.0 HP/2900 RPM
MOC: MS Casting with PP contact part
Recirculation piping (1 lot)

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-30
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 2.10
Estimated work area quality of chemicals with TLV limit
Sr. Name of Exposure area Results TLV/TWA
No. Chemicals Limit
1 Chlorine Chlorine storage area 1.00 3 mg/m3
2 Sulphuric Acid Sulphuric Acid storage 0.5 1 mg/m3
area
3 Phenol Process area 1.0 19 mg/m3
4 Pyridine Process area 2.0 15 mg/m3
5 HCl APC area 2.0 7.5 mg/m3

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-31
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Figure 2.1
Water Balance Diagram

Total Raw Water


Consumption
25.5 KL/Day

Gardening Industrial Water Domestic


15.0* KL/Day 18.5 KL/Day 7.0 KL/Day

6.0 KLD

Disposed
Washing to soak pit
3.0

Process Scrubber Boiler Cooling makeup


2.5 6.0 5.0 2.0

4.0 0.75
2.0 3.0 KLD
By product
KLD KLD
1.0
Bleed off
Water
with RM
6.6
Drying Waste water
loss 0.4 8.7 + 2.0 + 3.0 + 0.75 + 1
= 15.45

Product water
RO
9.0* KLD

Reject
6.45 KLD

Condensate
Recovery Evaporation Process Loss
6.0* KLD 6.45 KLD 0.350 KLD

Salt Generation
100 kg

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-32
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Figure 2.2
Flow diagram for Effluent Treatment Plant

NaOCl
Tank

NaCN
layer
Detoxification
reactor
Lime Alum Polyelectrolyte

Collection Neutralization
tank Tank

Oil & grease Primary Settling


trap Tank

14.7 KLD
Treated
Evaporator effluent
0.650 KLD sump
loss

Salt 100 kg

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-33
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Fig. 2.3
Evaporation system

Cooling Cooling
Water In Water Out

To
Vacuum
pump

Kettle
Waste
Water In Receiver under
15.45 KLD Vacuum
14.7 KLD
Thermal
Fluid out

Salt
100 Kg/day

Thermal Fluid in

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-34
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Figure 2.4
Flow Diagram of scrubbing system (HCl & Cl2)

To Stack

HCl
+
Cl2

Make up Make up
Water Water

30% HCl Neutralized


Water

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 2-35
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Figure 2.5
Plant Layout

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Chapter 3
Baseline Environmental Status
3.1 Prelude
To assess environmental impacts from proposed project at a specific
location, it is essential to monitor the environmental quality prevailing in
the surrounding area prior to implementation of the proposed project.
The environmental status within the impact zone could be used for
identification of significant environmental issues to be addressed in the
impact assessment study.

In order to identify and establish the extent of likely impacts, it is


essential to gather information on existing environmental quality with
regard to various components of the environment.

3.1.1 Study area

M/s. Agrow Allied Venture Pvt. Ltd. unit is proposed to be located at


SP 3-7/B, Keshvana Industrial Estate, Tehsil: Kothputli, District: Jaipur,
Rajasthan. The baseline study was carried out within 05 km radius (as
per TOR) from the center of the proposed project.

3.1.2 Period of the study area

The baseline study of the proposed project was done during January-
2013 to March-2013 within 05 km radius from the center of the
proposed project site.

3.1.3 Basic components of the Environment

The component study of the present environment is necessary to predict


the environmental impact on the study area; therefore it is necessary to
classify the various components of Environment from which it is made.

Environment consists of Atmosphere, Hydrosphere, Lithosphere and


Biosphere. These Environment components have been considered for
the study of the existing environment, which is summarized below:

(I) Lithosphere: It includes the terrain and landscape study. Such as


topography and Geology of the study area.

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(II) Hydrosphere or Water Environment: It includes water quality of the


study area by means of

a) Surface water quality

b) Ground water quality

(III) Atmosphere or Air Environment: Atmospheric condition mainly


depend upon the

a) Climatic condition, and

b) Micrometeorological data such as wind, temperature, humidity,


Rainfall etc. of the project area.

(IV) Biosphere: Ecological systems consist of varieties of interrelationship


between both abiotic and biotic components including dependence,
competition and mutualism. Biotic components comprises of both plant
and animal communities, which interact not only within and between
themselves but also with the abiotic physical and chemical components
of the environment. Whereas biotic component includes study of,

a) Fauna: Study of the animal

b) Flora: Study of the plant

(V) Other Component: Other component of the surrounding area includes


Socio- Economic data and noise level data of the surrounding area.

The survey for above all components of the study area and data
collected by means of primary and secondary data are described from
Sec: 3.3 to 3.8.

3.1.4 Methodology

(a) AIR ENVIRONMENT MONITORING:


Process:
 Design of Network for AAQM Stations (Fig: 3.5 shown all six Air
monitoring station counting Project site)
 Reconnaissance

 Air quality monitoring or data collection

 Air analysis

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Methodology:

To understand the Air environment in the study area, Monitoring of the Air
quality was done by setting up reconnaissance and using Respirable Dust
Sampler (RDS) for monitoring of PM10, SO2, NOX.

Analysis Methodology:

Analysis was carried out by using IS methods hereunder:


PM10 : IS 5182, part-23:2006
SO2 : IS 5182, part-2:2001
NOx : IS 5182, part-6:2006

(b) WATER ENVIRONMENT MONITORING:

Process:
 Reconnaissance
 Design of network stations for collection of water sample (Fig: 3.7
shown all six water sample station counting Project site)
 Sample collection & preservation
 Analysis of water quality by using following methodology
Methodology for water sample Analysis:
To understand the water quality of the study area, analysis of all six
locations including the plant site was conducted as per IS: 10500:2004 of
drinking water or APHA (American Public Health Association).

LAND ENVIRONMENT MONITORING:


 Reconnaissance
 Design of network stations for collection of Soil sample (Fig: 3.9 shown
all six soil sample collection station counting Project site)

 Sample Colllection

 Physio-Chemical analysis of soil based on following methodology

Methodology for analysis:


To understand the soil quality of the study area, analysis of all six locations
including the plant site was conducted by making suspension of soil sample
and analysis were done by using Standard method of water analysis
(APHA).

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NOISE ENVIRONMENT MONITORING:


 Reconnaissance
 Design of Network Stations for Noise Monitoring (Fig: 3.8 shown all
seven Noise Monitoring station counting Project site)

Methodology:

To understand the noise environment in the study area, a survey was


conducted using Sound Level Meter at each of the seven locations
including the plant site.

3.2 Establishment of baseline for Environmental Components

Environmental Impact Assessment (EIA) studies need a significant


amount of primary and secondary baseline environmental data.

The primary baseline environmental data are those which need to


be collected in the field to define the status of environment (like air
quality data, water quality data, noise quality etc.).

The secondary baseline environmental data are those data which


have been collected over the years and can be used to understand the
existing environmental scenario of the study area by any recognized
agencies. (Such as used IMD data for micrometeorological data- rainfall,
humidity and census data for Socio Economic etc.).

The Environmental Impact Assessment (EIA) studies are conducted over


a short period of time and therefore for understanding the
environmental trend based on few months of primary data has its own
limitations. Ideally, the primary data has to be considered along with
the secondary data for complete understanding of the existing
environmental status of the area.

3.3 Air Environment


The impact on air environment would depend and has been identified on
the basis of identification of sources of air pollution from various process
operations; the nature of pollutants and their quantities likely to be
discharged to the atmosphere; and the baseline data on air quality.
The baseline data on air quality and micrometeorological conditions of
the area surrounding the project site have been generated through an

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appropriately designed network for monitoring of Ambient Air Quality


(AAQ) within the zone of likely impacts.
3.3.1 Design of Network for Ambient Air Quality Monitoring Stations
The following criteria were taken into account while designing the
ambient air quality-monitoring network:
 Topography/Terrain of the study area
 Populated areas within the region
 Prediction of maximum concentrations and distances of their likely
occurrence under prevailing meteorological conditions
 Representation of regional background
 Representation of valid cross sectional distribution in downwind
direction
3.3.2 Reconnaissance
Reconnaissance was undertaken to establish the baseline status of air
environment in the study region. The prime objective of the NAAQ
survey, within 5 km radial study area around the plant site was to
establish the existing ambient air quality levels. Six Ambient Air Quality
Monitoring (AAQM) stations including project site were selected based
on the criteria used for designing the network. The locations (relative
directions and distances) of these stations with respect to project site
are given in Figure 3.5 and details of these stations are described in
Table 3.1.
The Particulate Matter (PM10), Sulphur Dioxide (SO2) and Oxides of
Nitrogen (NOx), HCl, Cl2 including HC and VOCs were identified as
significant parameters for ambient air quality monitoring, particularly
because these are likely to be emitted from the industries and for which
ambient air quality standards are prescribed.
The micrometeorological data on wind speed, wind direction,
temperature and relative humidity were collected through a weather
monitoring station for the study period. The baseline status of air quality
was monitored within the study area i.e. 5 km radial distance from
project site as per the latest regulatory guidelines.

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3.3.3 Micrometeorology of the area


The micrometeorological conditions at the project site will regulate the
transportation and diffusion of air pollutants released into the
atmosphere. The principle meteorological variables are horizontal
convective transport (average wind speed and direction), vertical
convective transport (atmospheric stability, mixing height) and
topography of the area.
The data on surface meteorological parameters (hourly average wind
speed and direction) in the study area were collected during the
January-2013 to March-2013 using portable weather monitoring
station placed at industry site. The sensors of this equipment were kept
at about 10 m above ground level with free exposure to the atmosphere
all through the study period in winter season. In addition, data on
temperature as well relative humidity were also recorded simultaneously
using a data logger.
Wind Rose (Secondary data)
The 24 hourly wind rose was prepared using the data on wind direction
and speed collected for winter season in the study area. The same, as
depicted in Figure 3.6, shows the predominant wind directions are NW,
WNW, W and WSW implying that wind comes from these directions for
most of the time during the period. The wind speed class 1-5 kmph
occurred for 32.25%, 6-10 kmph about 20.22%, 11-15 kmph 19.39%
and above 15 kmph and below 30 kmph occurred for 26.04% of the
study duration and of the time. The calm condition (below 1 kmph)
prevails 2.11% of time. The wind data generated at site were also
compared with the climatologically data obtained from the nearest
Indian Meteorological Department station.
Temperature (Primary data)
During the study period, maximum and minimum temperatures were
recorded as 24.3°C and 9.1°C respectively.
Relative Humidity (Primary data)
During study period at project site, maximum relative humidity was
recorded as 73.1% and minimum as 15.3%.

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Rainfall (Primary data)


No rainfall during the study period.
3.3.4 Ambient Air Quality Survey
The ambient air quality monitoring was carried out at six locations, to
assess the existing sub-regional air quality status in winter season. The
Respirable Dust Sampler along with the analytical methods prescribed
by CPCB was used for carrying out air quality monitoring. At all these
sampling locations; PM10, SO2, NOx, HCl, Cl2 including HC and VOCs
were monitored on 24-hourly basis to enable the comparison with
ambient air quality standards prescribed by the Central Pollution Control
Board.
The data on concentrations of various pollutants were processed for
different statistical parameters like arithmetic mean, standard deviation,
minimum and maximum concentration and various percentile values.
3.3.5 Baseline Status
The existing baseline levels with respect to PM10, SO2, NOx, HCl, Cl2
including HC and VOCs are presented in Tables 3.3 to 3.6 with
interpretation of statistical analysis of observed ambient air quality data
for six locations. Presented results, represent the cross sectional
distribution of baseline air quality status of the study region.
Particulate Matter (PM10)
An average and 98th percentile value of 24-hourly PM10 values at all -the
locations ranged between 58.0-73.0 g/m3 and 62.0-82.0 g/m3, which
are well within the stipulated standard of CPCB i.e. 100 g/m3.
Sulphur Dioxide (SO2)
An average and 98th percentile value of 24-hourly SO2 value of
arithmetic mean at all the locations ranged between 14.3-17.1 g/m3
and 16.4-20.0 g/m3 respectively, which are well within the stipulated
standards of 80 g/m3.
Oxides of Nitrogen (NOx)

An average and 98th percentile value of 24 hourly NOx value of


arithmetic mean at all the locations ranged between 16.3-20.5 g/m3

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and 18.6-24.3 g/m3 respectively, which are much lower than the
standards i.e. 80 g/m3, stipulated by CPCB.

3.4 Water Environment


3.4.1 Hydro-geological status of the study area
Hydrogeology & ground water scenario based on the scientific
information with special reference to recharge activity around proposed
project to envisage appropriate remedial measures keeping
environmental impact of proposed plant of Agrow Allied Ventures Pvt.
Ltd.

Soil

The soils are generally developed from Basaltic formation and are
coarse in texture with satisfactory internal drainage. The sub soil
condition below the existing ground level is almost uniform in nature.
Sub soil is composed of Clay mixed with little fine grained silty sand and
goradu with low resistivity due to clay and soil moisture. The area is
covered with recent to sub recent alluvial deposits comprising of
brownish clay mixed with little fine grained sand, silty sand. The Soil
below ground level consists of top silty soil layer having no swelling
nature. Blackish brown to yellowish brown clayey up to depth of 1 to 2
mts. General type of soil in study area are found Loamy sand to sandy
loam, Sandy clay loam, Sandy clay, Windblown sand, River sand.

Geology:

Geologically the area is occupied by thin alluvium formation and Basalt


rock formation. The thickness of alluvium in the area is about 1 to 2
mts. Many varieties of basaltic rocks are known to occur and apart from
typical dark grey fine grained variety, layer of amygdaloidal and
porphysitic basalts are also common. It has no primary porosity &
permeability but the fractures, weathered zones, fissures, dyke &
lineament present in it, to provide secondary porosity.

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Geo-hydrology:

Hard rocks in major parts of the district are covered by Quaternary


fluvial & aeolian deposits mainly composed of sand, silt, clay, gravel &
kankar and sloping bed rock.

Groundwater in the area occurs both in unconsolidated Quaternary


formations and consolidated formations. In greater part of the area,
alluvial deposits mainly fine sand & silt serve as potential aquifers in
addition to gravel zones as encountered Shallow depth to groundwater
occurs under water table condition and under semi-confined conditions
at depth. Depth of wells in the area generally varies from 50 m to 70 m
in alluvium and 50 to 150 m in combination/consolidated formation
areas.

Groundwater resources being dynamic in nature, the depth to water


level keep on changing seasonally, annually and on long term basis
depending on recharge –discharge balance. Depth of water level in the
area during pre-monsoon ranges from minimum 17 m to Maximum 27
m. Depth of water level in the area during post-monsoon ranges from
minimum 19 m to Maximum 29 m. Over-exploitation of groundwater
resources have set declining trend in water levels. Even average Pre
monsoon-Post monsoon water levels show decline in most of the area
indicating significant withdrawal as compared to natural recharge to
groundwater. Average Water level decline in time and with time are
10.00 m (1994) to 22 m (2012).

(a) Rainfall in the study area (Secondary data):


The study area receives maximum rainfall from mid June to September
from southwest monsoon. Average rainfall in the study area is 600-650
mm. Rainfall in the study area can therefore be termed as moderate.
(b) Ground water: It is an important source of water in the study area.
Water samples have been collected from project site and different five
villages (Keshwanagujar, Puniyala, Malpura, Mordha and Gonera).

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 3-9
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3.4.2 Ground Water Quality (Primary data)


Collected water samples were analyzed for various characteristics of
ground water. Sampling locations are shown in Figure 3.7. The results
are shown in Table No. 3.8.
Color: All the samples were found color less meeting desirable norms.
pH: All the samples were meet the desirable standards (pH ranges from
7.1 to 7.6).
Total Dissolved Solids (TDS): TDS in samples ranges from 926 mg/L
(Malpura) to 1205 mg/L (Puniyala). All the samples were meet the
permissible limit of 2000 mg/L, (If alternate sources of potable water
are not available).
Calcium: Calcium contents in the water ranges from 45 mg/L (Project
site) to 63 mg/L (Puniyala), all the samples were meet the permissible
limit of 200 mg/L, (If alternate sources of potable water is not
available).
Magnesium: Magnesium content in the water ranges from 26 mg/L
(Project site) to 38 mg/L (Puniyala). All the samples meet the
permissible limit of 100 mg/L (if alternate source of potable water in not
available).
Sulfate: Sulfate content in the water ranges from 45 mg/L (Malpura) to
63 mg/L (Gonera). All the samples meet the permissible limit of 400
mg/L for drinking water (if alternate source of potable water in not
available).
Total Alkalinity: Total alkalinity in the water samples ranges from 292
mg/L (Gonera) to 346 mg/L (Puniyala). All the samples are within the
permissible limit of drinking water (600 mg/L) (if alternate source of
portable water is not available).
Other Parameters: Potassium (ranges from 37 mg/L to 72 mg/L),
Sodium (ranges from 283 mg/L to 345 mg/L) and Chloride (ranges from
362 mg/L to 463 mg/L).
Heavy metals like copper, lead, chromium and zinc are well below to
limit in all samples.

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Conclusions: Ground water samples from villages meet the permissible


set by the authority (BIS). Indian Standard specification for drinking
water is given in Table 3.9.

3.5 Noise Environment (Primary data)


3.5.1 Introduction
Noise can be defined as an unwanted sound. It interferes with speech &
hearing and is intense enough to damage hearing or is otherwise
annoying. The definition of noise as unwanted sound implies that it has
an adverse effect on human beings and their environment. Noise can
also disturb natural wildlife and ecological system.

Sound is mechanical energy from a vibrating surface, transmitted by


cyclic series of compression and rarefaction of molecules of the
materials through which it passes. Sound can be transmitted through
gases, liquids and solids. The number of compressions and refractions of
the air molecules in the unit of time is described as its frequency.
Frequency is expressed in Hertz (Hz), which is the same as the number
of cycles per second.

3.5.2 Methodology
To understand the noise environment in the study area, a survey was
conducted using Sound Level Meter at seven locations including the
plant site as shown in Figure 3.8.
3.5.3 Day-Time and Night-Time Noise Levels
Noise survey was carried out once at each of the seven locations in the
day-and nighttime during the study period. Table 3.10 depicts Lday,
Lnight, Lday-night noise levels for all locations.
3.5.4 Ambient Air Quality Standards in Respect of Noise
Ministry of Environment and Forest has notified the ambient standards
in respect of noise in Gazette of India dated 14th February, 2000. Table
3.11 depicts these standards in respect of noise.
3.5.5 Ambient Noise Levels in the Study Area
The Leq values of noise levels during daytime (Ld) varied between 49.4
to 60.0 dB (A). Highest Ld value was recorded near project site (60.0 dB

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(A)), while the Leq values of noise levels during night time (Ln) varied
between 39.8 to 52.3 dB (A). Highest Ln value was recorded near
project site (52.3 dB (A)).
3.5.6 Conclusions
The hourly Leq noise levels recorded at various locations in the study
area show considerable fluctuations because of changes in traffic
movement, commercial and domestic activities in the study area. In the
study area, higher noise value during day time was noted near project
site but it is within the Ambient standards of Industrial area for day time
{75 dB(A)} and highest results in night time was also recorded near
project site, which is within prescribed limit of commercial area for night
time {55 dB(A)}.
3.6 Soil Environment (Primary data)
3.6.1 Introduction
Soils may be defined as a thin layer of earth’s crust that serves as a
natural medium for the growth of plants. It is the unconsolidated
mineral matter that has been subjected to and influenced by genetic
and environmental factors. Soils serve as a reservoir of nutrients for
plants and crops and provide mechanical anchorage and favorable tilth.
The study area has alluvial sandy loam soil locally known as Goradu (or
Gorat) or Bhatta. Goradu are nothing but alluvial soils of older origin
while Bhatta soils are of recent origin deposited chiefly along the banks
of river. The soils of this group are moderately deep, well drained,
calcareous fine soils on very gently sloping alluvial plain with slight
erosion and moderate salinity; associated with deep, moderate well
drained, calcareous, fine soils with moderate erosion. Taxonomy of soils
as per USDA system of classification: “Fine, montmorillonitic
(calcareous), hyperthermic vertic Ustochrepts”.
The study area has alluvial sandy loam soil with the following physical
and chemical characteristics.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 3-12
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3.6.2 Soil Characteristics


Samples of soils were collected from 6 locations (Project site,
Keshwanagujar, Puniyala, Malpura, Mordha, Gonera) during the study
period and these locations are shown in Figure 3.9.
The values of important physical and chemical parameters of these soil
samples are depicted in Table 3.12. From the tabulated values, the
following conclusions can be made about the physical and chemical
characteristics of these soil samples.
3.6.3 Corollaries
Physical Parameters
 Particle Size: A Particle size of the different constituents (clay, silt,
sand and gravel) controls the porosity and water holding characteristic
of the soil. Clay (size < 0.002 mm) amount in the soil samples ranges
from 18% to 22%; Silt (size 0.002 to 0.075 mm) in the soil samples is
32% to 39%; Sand (size 0.075 to 0.475 mm) in the soil samples is 16%
to 24% and Gravel (size > 0.475 mm) in the soil samples is 24% to
29%.
 Porosity: Porosity is a measure of space in between soil particles
caused by structural conditions and determined under identical
conditions. Porosity of soil samples of the study area ranges from
43.1% to 46.4%.
 Water Holding Capacity (WHC): Water holding capacity (WHC) of soil
samples of the study area ranges between 34% to 40% and these being
sandy soils are not capable of retaining sufficient water during irrigation
for facilitating the plant growth.
 Bulk Density: Bulk Density of soils in the study area is found to be in
the range from 1.29 to 1.37 g/cm3. Bulk density is of greater
importance for characterizing the physical behavior of soils. Generally,
soils with low bulk density have favorable physical conditions (porosity
and permeability) whereas those with high bulk density exhibit poor
physical conditions.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 3-13
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Chemical Parameters
 pH: pH was determined by taking 1:5 ratio of soil and distilled water.
pH of soils in the study area is found to be in the range of 7.7 to 8.1.
 Chloride: Chloride content in soils of the study area is found to be in
the range of 114 to 147 mg/kg.
 Soluble Calcium: The soluble calcium as CaCO3 in soil samples is found
to be in the range of 71 to 106 mg/kg.
 Magnesium: Magnesium content in soil samples of the study area
ranges from 33 to 50 mg/kg.
 Available Phosphorus: Available Phosphorus content in soil samples of
the study area ranges from 53 to 92 mg/kg.
 Available Nitrogen: Available nitrogen content in soil samples of the
study area is found to be in the range from 145 to 158 mg/kg.
 Potassium: Potassium content in soil samples of the study area is
found to be in the range from 29 to 48 mg/kg.
 Sodium: Sodium content in soil samples of the study area is found to
be in the range from 82 to 105 mg/kg.
 Total Organic Matter (TOM): Total organic matter content in soil
samples of the study area is found to be in the range of 1.36 mg/kg to
1.43 mg/kg.
3.7 Ecology (Primary data)
3.7.1 Terrestrial Ecology (Flora)
The floral description is based on literature review and field
observations. The study area is almost plain topography. The area is
poor in forest resources. The physical, meteorological and hydro
geological conditions are such that any form of life, plant or animal has
tended to make the area almost barren and desolate. The general
feature of the study area shows a sparse vegetation cover and is largely
dominated by Cutch Tree (Acacia catechu), bushes of Calotropis
gigantea, Khejri (Prosopis spicigera linn.), Tropaeolum majus and
Chhota pilu Salvadora persica). Occasionally a fine carpet of grasses,
Bhrut (Cenchrus setigerus) and Sewan (Elanorus hirsutus) comes up
with first shower of rains and vanishes after three months of short cycle.

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However, this vegetation is utilized both by cattle and men; cattle for
their fodder and men for their fuel wood, thatching material, vegetable,
medicines and food. Floral diversity is listed in Table 3.14.
3.7.2 Common Crop Plants
Common cultivated crop plants in the study area include Bajra, Wheat,
Musturd, Barley, Groundnut, Gram, Pulses and Juvar.
3.7.3 Ecological Stresses
Human needs for settlement and commercial activities like farming,
industries, infrastructure (roads, canals, power lines, railways etc.) have
forced him to encroach on natural vegetation i.e. forests. Even the open
areas left for plantation/green cover at times have been occupied by
encroachers/slums resulting in stress on environment.
3.7.4 Fauna
The study on terrestrial fauna in the study area is based on the field
investigation, information from Forest Department, Documents of
University and Zoological Survey of India.
Due to very less vegetation and poor water resource make this region
less suitable for animal life. Despite this, still varieties of animals are
found in this area. Corresponding to its variegated topography and
climate, the state has a wealth of animal life. Mostly domestic animal
like cow, sheep, buffalo and goat are reported in the study area.
Table 3.15 depicts the zoological name of animals found in the study
area.

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Table 3.1: Ambient Air Quality Monitoring Locations


(Period of Monitoring: January-2013 to March-2013)

Sr. Sampling Location Direction w.r. Distance Type of Area


No. to center of
Industry
1 Project site (A1) - - Industrial
2 Keshwanagujar (A2) NE 1.4 Residential
3 Puniyala (A3) SE 2.7 Residential
4 Malpura (A4) ENE 3.8 Residential
5 Mordha (A5) E 4.7 Residential
6 Gonera (A6) SW 3.1 Residential

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Table 3.2: Ambient Air Quality Status


(Period: January-2013 to March-2013)
Sr. Sampling Location PM10 SO2 NOx
No.
Average
(Min-Max)
1 Project site (A1) 70 15.8 20.5
(59-76) (18.0-13.8) (18.3-25.1)
2 Keshwanagujar (A2) 65 14.3 17.0
(54-77) (9.9-16.5) (14.0-21.4)
3 Puniyala (A3) 66 15.8 20.0
(62-72) (13.9-17.5) (16.9-24.5)
4 Malpura (A4) 73 17.1 18.1
(68-83) (15.1-20.3) (15.5-21.6)
5 Mordha (A5) 63 16.8 17.1
(58-70) (14.9-18.4) (15.5-18.7)
6 Gonera (A6) 58 14.6 16.3
(53-63) (11.8-17.2) (14.0-19.5)

Figure 3.1 Graphical representation of Ambient Air quality

Ambient Air Quality status

80
Concentration in microgram/m3

73
70
70 65 66
63
58
60 PM10
50 SO2
40 Nox
30
20.5 20.0
18.1
20 15.8 17.0
14.3
15.8 17.1 17.1
16.8 16.3
14.6

10
0
A1

A2

A3

A4

A5

A6

Location

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 3-17
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 3.3: Ambient Air Quality Status (PM10)


(Period: January-2013 to March-2013)

Average – 24 Hours Unit - g/m3


Station Name Max Min 98 75 50 25 Avg SD
Percentile Percentile Percentile Percentile
Project site(A1) 76 59 76 74 70 68 70 5
Keshwanagujar 77 54 75 68 65 63 65 5
(A2)
Puniyala(A3) 72 62 72 69 66 64 66 3
Malpura (A4) 83 68 82 73 72 70 73 4
Mordha(A5) 70 58 69 65 63 62 63 3
Gonera (A6) 63 53 62 61 58 56 58 3

Figure 3.2 Graphical representation for PM10

Graphical representation for PM10

100
Concentration in microgram/m3

80 73
70
65 66 63
58
60

40

20

0
A1

A2

A3

A4

A5

A6

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 3-18
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 3.4: Ambient Air Quality Status (SO2)


(Period: January-2013 to March-2013)

Average - 24 Hours Unit - g/m3


Station Name Max Min 98 75 50 25 Avg SD
Percentile Percentile Percentile Percentile
Project site(A1) 18.0 13.8 17.7 16.5 16.2 15.1 15.8 1.1
Keshwanagujar 16.5 9.9 16.4 15.7 14.7 13.5 14.3 1.9
(A2)
Puniyala(A3) 17.5 13.9 17.5 16.5 15.9 15.3 15.8 1.0
Malpura (A4) 20.3 15.1 20.0 17.9 16.6 16.1 17.1 1.4
Mordha(A5) 18.4 14.9 18.4 17.5 17.2 16.1 16.8 1.2
Gonera (A6) 17.2 11.8 16.8 15.4 14.6 14.1 14.6 1.2

Figure 3.3 Graphical representation for SO2

Graphical representation for SO2

40
Concentration in microgram/m3

30

20 17.1 16.8
15.8 15.8 14.6
14.3

10

0
A1

A2

A3

A4

A5

A6

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 3-19
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 3.5: Ambient Air Quality Status (NOx)


(Period: January-2013 to March-2013)

Average – 24 Hours Unit - g/m3


Station Name Max Min 98 75 50 25 Avg SD
Percentile Percentile Percentile Percentile
Project site (A1) 25.1 18.3 24.2 21.8 20.4 19.0 20.5 1.8
Keshwanagujar 21.4 14.0 20.6 17.9 17.1 16.1 17.0 1.7
(A2)
Puniyala (A3) 24.5 16.9 24.3 21.7 19.2 18.5 20.0 2.3
Malpura (A4) 21.6 15.5 20.9 18.7 17.9 17.2 18.1 1.3
Mordha (A5) 18.7 15.5 18.6 18.0 17.1 16.2 17.1 1.0
Gonera (A6) 19.5 14.0 18.9 16.9 16.1 15.5 16.3 1.2

Figure 3.4 Graphical representation for NOX

Graphical representation for NOx

40.0
Concentration in microgram/m3

30.0

20.5 20.0
20.0 17.0 18.1 17.1 16.3

10.0

0.0
A1

A2

A3

A4

A5

A6

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 3-20
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 3.6: Hydrocarbon, VOCs, HCl & Cl2 in g/m3


(Period: January-2013 to March-2013)
Sr. Station Name Hydro VOCs HCl Cl2
No. Carbon (Non Methane)
1 Project site (A1) 88 64 BDL BDL
2 Keshwanagujar (A2) 70 58 BDL BDL
3 Puniyala (A3) 98 71 BDL BDL
4 Malpura (A4) 82 60 BDL BDL
5 Mordha (A5) 68 51 BDL BDL
6 Gonera (A6) 50 39 BDL BDL

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 3-21
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 3.7: National Ambient Air Quality Standards


(EP, 7th amendment rules-2009)
Pollutants Time-weighted Concentration in ambient air
average
Industrial, Ecologically Method of
Residential, Sensitive area Measurement
Rural and (Notified by
others area Central
Government)
Sulphur Dioxide Annual Average* 50 20  Improved West
(SO2) µg/m3 and Gaeke
24 hours** 80 80
 Ultraviolet
fluorescence
Oxides of Annual Average* 40 30  Modified Jacob
Nitrogen as & Hochheiser
24 hours** 80 80
(NO2) µg/m3 (Na-Arsenite)
 Chemiluminesc
ence
Particulate Matter Annual Average* 60 60  Gravimetric
(Size less than 10  TOEM
24 hours** 100 100
µm) or PM10,  Beta
µg/m3 attenuation
Particulate Matter Annual Average* 40 40  Gravimetric
(Size less than 2.5  TOEM
24 hours** 60 60
µm) or PM2.5,  Beta
µg/m3 attenuation
Ozone (O3) 8 hours ** 100 100  UV photometric
µg/m3  Chemiluminesc
1hours** 180 180
ence
 Chemical
Method
Lead (Pb) Annual Average* 0.50 0.50  AAS/ICP
µg/m3 method after
24 hours** 1.0 1.0
sampling on
EPM 2000 or
equivalent
filter paper
 ED-XRF using
Teflon filter
Carbon Monoxide 8 hours** 02 02  Non Dispersive
(CO), mg/m3 Infra Red
1 hour** 04 04
(NDIR)
spectroscopy
Ammonia (NH3) Annual Average* 100 100  Chemiluminesc
µg/m3 ence
24 hours** 400 400
 Indophenol
Blue Method
Benzene (C6H6) Annual* 05 05  Gas
µg/m3 chromatograph
y based
continuous
analyzer
 Adsorption and
desorption
followed by GC
analysis

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Benzo(a) Pyrene Annual* 01 01  Solvent


(BaP)-particulate extraction
phase only, ng/m3 followed by
HPLC/GC
analysis
Arsenic (As), Annual* 06 06  AAS/ICP
ng/m3 method after
sampling on
EPM 2000 or
equivalent
filter paper
Nickel (Ni) Annual* 20 20  AAS/ICP
ng/m3 method after
sampling on
EPM 2000 or
equivalent
filter paper
* Annual Arithmetic mean of minimum 104 measurements in a year at a
particular site taken twice a week 24 hourly at uniform intervals.
** 24 hourly or 8 hourly or 01 hourly monitored values, as applicable,
shall be complied with 98% of the time in a year. 2% of the time,
the time, they may exceed the limits but not on two consecutive days
of monitoring.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 3-23
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 3.8: Results of Groundwater Quality in the Study Area


(Date of Sampling: 11/02/2013 to 13/02/2013)

Parameters Unit CONCENTRATION


Project Keshwana Puniyala Malpura Mordha Gonera
site gujar (W3) (W4) (W5) (W6)
(W1) (W2)
pH pH Unit 7.5 7.2 7.5 7.1 7.4 7.6
Color Co-Pt Color Color Color Color Color Color
Unit Less Less Less Less Less Less
0
Temperature C 26 28 27 27 28 29
Conductivity Micro 1718 1523 1711 1342 1464 1552
mhos/cm
Turbidity NTU 6.8 5.4 7.1 6.4 6.3 5.4
TDS mg/L 1190 1087 1205 926 1043 1081
COD mg/L BDL BDL BDL BDL BDL BDL
Total Hardness as mg/L 219 253 314 239 256 261
CaCO3
Total Alkalinity mg/L 299 331 346 308 321 292
+
Sodium as Na mg/L 286 311 335 283 345 311
+
Potassium K mg/L 37 51 47 51 72 62
Calcium Ca+2 mg/L 45 47 63 48 58 55
Magnesium Mg+2 mg/L 26 33 38 29 27 30
-
Chlorides as Cl mg/L 362 410 462 399 452 463
Sulfates as SO4-2 mg/L 80 71 85 45 71 63
Fluoride F- mg/L 0.78 0.69 0.69 0.69 0.69 0.81
Nitrates as NO3-3 mg/L 34 28 32 29 31 34
Phenol as C6H5OH mg/L <0.001 <0.001 <0.001 <0.001 <0.001 <0.001
Cyanide as CN- mg/L <0.02 <0.02 <0.02 <0.02 <0.02 <0.02
Arsenic as As mg/L <0.01 <0.01 <0.01 <0.01 <0.01 <0.01
Cadmium as Cd mg/L <0.01 <0.01 <0.01 <0.01 <0.01 <0.01
Copper as Cu mg/L <0.01 <0.01 <0.01 <0.01 <0.01 <0.01
Lead as Pb mg/L <0.01 <0.01 <0.01 <0.01 <0.01 <0.01
Manganese as Mn mg/L <0.01 <0.01 <0.01 <0.01 <0.01 <0.01
Iron as Fe mg/L 0.31 0.27 0.34 0.31 0.29 0.36
Total Chromium mg/L <0.01 <0.01 <0.01 <0.01 <0.01 <0.01
Zinc as Zn mg/L <0.01 <0.01 <0.01 <0.01 <0.01 <0.01

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 3-24
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Table 3.9: Indian Standard Specification for Drinking Water


Sr. Parameters Desirable Limit Permissible Limit
No. in the Absence of
Alternate Source
I Essential Characteristics
1. Colour, Hazen Units, Max. 5 25
2. Odour Unobjectionable -
3. Taste Agreeable -
4. Turbidity, NTU, Max. 5 10
5. pH 6.5-8.5 No Relaxation
6. Total Hardness (as CaCO3) mg/l, Max. 300 600
7. Iron (as Fe) mg/l, Max. 0.3 1.0
8. Chlorides (as Cl) mg/l, Max. 250 1000
9. Residual Free Chlorine, mg/l, Min. 0.20* -
II Desirable Characteristics
10. Dissolved Solids, mg/l, Max. 500 2000
11. Alkalinity (as CaCO3), mg/l, Max. 200 600
12. Sulphate (as SO4) mg/l, Max. 200 400
13. Nitrate (as NO3) 45 100
14. Fluoride (as F) mg/l, Max. 1.0 1.5
15. Calcium (as Ca) mg/l, Max. 75 200
16. Magnesium (as Mg) mg/l, Max. 30 100
17. Copper (as Cu) mg/l, Max. 0.05 1.5
18. Manganese (as Mn) mg/l, Max. 0.1 0.3
19. Mercury (as Hg) mg/l, Max. 0.001 No Relaxation
20. Cadmium (as Cd) mg/l, Max. 0.01 No Relaxation
21. Selenium (as Se) mg/l, Max. 0.01 No Relaxation
22. Arsenic (As As) mg/l, Max. 0.05 No Relaxation
23. Cyanide (as CN) mg/l, Max. 0.05 No Relaxation
24. Lead (as Pb) mg/l, Max. 0.05 No Relaxation
25. Zinc (as Zn) mg/l, Max. 5 15
26. Aluminium (as Al) mg/l, Max. 0.03 0.2
27. Boron (as B) mg/l, Max. 1 5
28. Chromium (as Cr) mg/l, Max. 0.05 No Relaxation
29. Phenolic Compounds (as C6H5OH) 0.001 0.002
mg/l, Max.
30. Anionic Detergents (as MBAS) mg/l, 0.2 1.0
Max. mg/l, Max.
31. Mineral Oil mg/l, Max. 0.01 0.03
32. Pesticides Absent 0.001
33. Radioactive Materials
a. Alpha Emitters, Bq/I, Max. - 0.1
b. Beta Emitters, Pci/I, Max - 0.037
Note: * Applicable only when water is chlorinated
Source: IS: 10500, 2004

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 3-25
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 3.10: Ambient Noise Levels in the Study Area


(Date of Monitoring: 11/02/2013 to 13/02/2013)

Sr. Location Ld/Ln Noise Level


No.
1 Project site (N1) Ld 60.0
Ln 52.3
2 Keshwanagujar (N2) Ld 53.0
Ln 40.9
3 Puniyala (N3) Ld 54.7
Ln 43.8
4 Malpura (N4) Ld 53.7
Ln 42.0
5 Mordha (N5) Ld 55.1
Ln 51.9
6 Gonera (N6) Ld 55.9
Ln 51.4
7 Kaloohera (N7) Ld 49.4
Ln 39.8

Table 3.11
Ambient Air Quality Standards with respect to Noise

Category of Area Limits Leq, dB(A)


Day Time Night Time
Industrial 75 70
Commercial 65 55
Residential 55 45
Silence 50 40

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 3-26
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 3.12: Soil Analysis of Study area


(Date of Sampling: 11/02/2013 to 13/02/2013)
S. Parameters Unit Project Keshwa Puniyala Malpura Mordha Gonera
No. site nagujar (S3) (S4) (S5) (S6)
(S1) (S2)
1. pH (5%)Solution 7.8 7.7 8.1 8.0 7.8 7.9
2. Loss of Ignition % 6.7 6.1 6.3 6.3 5.9 5.8
3. Particle Size
Clay (< 0.002 mm) % 22 20 18 19 21 18
Silt (0.002 to 0.075 mm) % 33 32 36 37 39 33
Sand (0.075-0.475 mm % 16 21 20 17 16 24
gravel (size > 4.75 mm) % 29 27 26 27 24 25
4. Water Holding Capacity % 34 36 38 36 38 40
5. Permeability cm/hr 3.00 3.00 3.05 2.95 2.85 3.15
3
6. Bulk Density g/cm 1.34 1.33 1.37 1.36 1.31 1.29
7. Porosity % 44.3 44.8 43.1 43.5 45.6 46.4
8. Sodium Absorption Ratio - 2.25 2.16 1.88 1.81 1.96 1.95
9. Sodium mg/kg 105 102 82 84 90 87
10. Potassium mg/kg 29 39 37 34 48 48
11. Calcium mg/kg 103 99 71 79 93 96
12. Magnesium mg/kg 37 42 44 50 40 33
13. Chlorides mg/kg 147 143 114 118 125 122
14. Sulphates mg/kg 56 51 46 42 38 35
15. Organic Matter mg/kg 1.36 1.39 1.40 1.43 1.37 1.37
16. Available Nitrogen mg/kg 156 158 155 158 145 150
17. Available Phosphorus mg/kg 86 92 85 89 78 53
18. Iron mg/kg 1.4 1.3 1.3 1.2 1.5 1.4

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 3-27
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 3.13
Land use statistics work out on the base of satellite imaginary
Sr. Level 1 Level 2 Area Area
No. (in sq. km.) in %
1 Agricultural land Crop land 120.18 38
2 Build up land Industry 5.06 1.6
3 Barren land Mix barren land 148.96 47.1
4 Forest land Mixed forest land 6.01 1.9
5 Build up land Residential 23.09 7.3
6 Water body Reservoir 0.51 0.16
7 Water body River 0.13 0.04
8 Build up land Road 12.33 3.9
Total 316.26 100

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 3-28
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 3.14
List of Tree Species found in the study area

Scientific Name Common Name


Acacia Nilotica Babul
Acacia senegal Gum Arabic Tree
Calligonum polygonoides Phog
Calotropis procera Aak
Capparis decidua Kair
Citrullus colocynthis Gavakshi
Crotalaria burhia Saniya
Indigofera cordifolia Gokhru
Leptadenia pyrotechnica Khimp
Maytenus emerginatus Kankera
Prosopis cineraria Kejari
Prosopis juliflora Vilyati Babul
Salvadora persica Arak
Tecomella undulata Rohida
Tephrosia purpurea Sarphonk
Ziziphus nummularia Jharber
Grasses and Hedges
Aristida adscensionis Sixweeks threeawn
Cenchrus bulflorus Bhurat
Cenchrus ciliaris Linn Anjana
Cyperus conglomeratus Flat sedges
Dactyloctenium scindicum Duck Grass
Desmostachya bipinnata Daab
Lasiurus scindicus Sewan grass
Pennisetum glaucum Pearl millet

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San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 3.15
List of Fauna
Mammals
Scientific Name Common Name
Presbytis entellus Langoor
Canis aureus Siyaar/Jackal
Gervus unicolor Sambhar
Herpestes odwardsitotus Nebla
Vulpus bengalensis Indian Fox
Canis lupus Wolf
Pipistrellus mimus Indian Pygmy Pipistrell
Funambulus pennant Five-striped Squirrel
Tatera indica Indian Gerbille
Reptiles
Varanus monitor Goh

List of Avifauna
Scientific Common Name Family Distribution
Name
Anas clypeata Northen Shoveler Anatidae Widespread
winter visitor
Apus apus Common Swift Apodidae Local resident
Ocyceros Indian Grey- Bucerotidae Widespread
birostris Hornbill resident
Himantopus Black-winged Charadriidae Widespread
himantopus Stilt common
resident
Vanellus indicus Red-wattled Charadriidae Widespread
Lapwing common
resident
Ardeola grayii Indian Pond- Ardeidae Widespread
Heron resident
Columba livia Rock Pigeon Columbidae Widespread
common
resident
Alcedo atthis Common widespread Alcedinidae
Kingfisher resident
Merops Little Green Bee- Meropidae Widespread
orientalis eater resident
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Coracias Indian Roller Coraciidae Widespread


benghalensis resident
Centropus Greater Coucal Centropodidae Widespread
sinensis resident
Eudynamys Asian Koel Cuzculidae Widespread
scolopacea resident
Streptopelia Laughing Dove -- Widespread
senegalensis resident
Corvus House Crow -- Widespread
splendens resident
Hirundo Rustica Barn Swallow -- Widespread
resident &
winter resident
Hirundo smithii Wire-tailed -- Widespread
Swallow resident
Passer House Sparrow -- Widespread
domesticus resident
Tyto alba Barn Owl Tytonidae Widespread
resident
Hirundo fluvicola Streak-throated -- Widespread
Swallow resident

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 3-31
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Figure 3.5 Location of AAQM stations

Project Site 5 km

Indicating AAQM station

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Figure-3.6
Wind Rose Diagram

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Figure: 3.7 Water sampling Locations

Project Site
5 km

Indicating Water sampling location

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 3-34
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Figure: 3.8 Locations of Noise monitoring station

Project Site 5 km

Indicating Noise monitoring station

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 3-35
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Figure: 3.9 Locations of soil sampling

5 km
Project Site

Indicating location of soil sampling

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 3-36
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Figure: 3.10 Land use based on satellite imagery

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San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Chapter 4
Anticipated Environmental Impacts &
Mitigation Measures
4.1 GENERAL
Prediction of impacts is an important component in Environmental
Impact Assessment process. Various techniques and methodology
involve for predicting the impact due to proposed development of the
project. Mathematical models are the best tools to quantitatively
describe the cause effect relationship between source of pollution and
different component of the Environment. The predicted impact will be
super imposed on the data of present environmental scenario of
environmental quality, to derive the ultimate scenario of environmental
conditions after the establishment of the proposed project. The
quantitative prediction of impacts led to delineation of suitable
environmental management plan needed for implementation during the
commissioning of proposed activities. Depending on the nature of the
impact, suitable management plans are develop.

With the implementation and commissioning of the proposed project,


different types of impacts of different magnitude will be cause to the
environment in around the project area. The environmental and
ecological aspects are likely to disturb because of change due to the
proposed project operation.

As such it becomes important to estimate the peak incremental


concentrations of gaseous pollutants caused due to the emissions from
the proposed plant. Chapter 2 of this report discusses the pollution
sources from the proposed plant.

There are various types of impacts arise arising due to the proposed
activities. The impact assessment has been addressed for the following
attributes, which may get affected due to the proposed activities of the
project.

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 Impact on Topography
 Impact on Air Environment
 Impact on Water Environment
 Impact on Noise
 Impact due to solid waste generation
 Impact on ecology
 Socio economic aspects
4.2 IMPACT ON TOPOGRAPHY
The project activities include excavation of soil in the plant area and
construction of shed and storage facilities. The area of the proposed
plant is flat terrain. During construction, excavated soil will be restored
to its original shape. Thus the impact during the construction is
reversible, for short term and insignificant.
During the operation phase of the project, no impact is envisaged on the
topography. Topographical changes will not occur during the operational
phase. Thus, topography will remain unchanged after proposed set up of
unit.
4.3 AIR ENVIRONMENT
4.3.1 CONSTRUCTION PHASE
The source of air emission during the construction will include dust from
site cleaning, excavation of the plant area, construction activity etc.
These emissions are expected to result in change in baseline air quality,
primarily in the working area only. Dust and other emissions are not
likely to spread in wider area and not affect homes and other properties.
Dust will generate within working areas and measures will be taken to
protect workers. Some fugitive emission will generate from
transportation of raw material within the plant premises for construction
and vehicular movement.
To mitigate the impact of fugitive emission due to Suspended Particulate
Matter (SPM), regular sprinkling of the water will be done along with the
construction activities and approach road will be made up to complete
construction work.

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San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

4.3.2 OPERATIONAL PHASE


Mathematical model used for predictions of impact includes steady state
Gaussian Plume Dispersion model.
The impacts on air quality from any project depend on various factors
like design capacity, configuration, process technology, raw material,
fuel to be used, air pollution control measures, operation and
maintenance. Apart from the above, other activities associated with any
project, viz., transportation of raw materials and finished products,
storage facilities and material handling within the plant premises may
also contribute to air pollution.

4.3.3 SOURCES OF AIR POLLUTION


Main sources of emissions will be Flue gas emission & process gas
emission. There will be two sources of emission one will be from
common stack attached to Boiler & Hot air generator and second
attached to D.G. Sets, where coal and diesel will be used as fuel
respectively. The most probable emitted pollutants will be SPM, SO 2 and
NOx. Unit will have one process stack attached to Chlorination vessel of
phenol. HCl and Cl2 will be the main pollutants likely to be emitted from
the process vessel.
The unit will provide adequate air pollution control system like cyclone
and bag filter to the stack of boiler & HAG and water and alkali scrubber
to the process gas stack.
Adequate stack height of 30 m and 11 m to the flue gas stack and 15 m
to the process gas stack will be provided for proper dispersion of
pollutants into the atmosphere.
Fugitive Emission
The fugitive emissions of may be from leakage through valves, fittings,
pumps, etc. Excess use of solvent may also results in the fugitive
emission from the process vessels.
Special care is also taken while material handling and storage. To
reduce the pollutant emission during transportation, the unit has
adopted the practice of regular check up and maintenance of vehicular
engines for complete combustion of the fuel. Pakka road make to reduce

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-3
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

the fugitive emission. Water sprinkler will be provided to reduce the


dusting from road transportation.
The unit proposes to adopt following measures, which will be continued
after the production starts.
 Regular maintenance of valves, pumps and other equipments to
prevent leakage and thus minimize the fugitive emissions of
VOCs.
 Entire process will be carried out in the closed reactors with
proper maintenance of pressure and temperature.
 Regular periodic monitoring of work area to check the fugitive
emission.
To mitigate the impact due to Suspended Particulate Matter (SPM),
following control measures will be implemented:
 Pakka road will be developed inside the plant premises.
 Speed of the vehicle will be limited to 20 km/Hr.
 Construction material will be stored separately and covered to
control dust emission due to wind.
 Regular maintenance of vehicles and machinery will be carried
out.
 Ambient air quality monitoring will be done at strategic location.

4.3.4 DISPERSION MODELLING OF EMISSIONS FROM THE PROPOSED


PLANT

The objective of dispersion modeling is to predict the ground level


concentration during the operation of proposed plant and its impact on
ambient air quality of the area. The ground level concentrations of
pollutants have been computed using computer simulation model
Industrial Source Complex Short Term (ISCST-3) of United State
Environmental Protection Agency (USEPA) and considering guidelines
stipulated by CPCB for air pollution dispersion modeling.
The key emitted pollutants from the proposed plant will be Suspended
Particulate Matter (SPM), Sulphur Dioxide (SO2) and Nitrogen Oxide
(NOx).

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-4
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

4.4 MICROMETEOROLOGY
The hourly wind speed, solar insulation and total cloudiness during day
time and wind speed and total cloudiness during night time were used
to determine the hourly atmospheric stability classes (defined by
Pasquill and Gifford as A to F, A being most unstable and F being most
stable). The hourly stability classes were determined based on the
technique suggested by Turner.
Turner’s system used for determining the stability classes is as follows:
 For day or night: If total cloud cover (TC) = 10/10 and ceiling
<7000 ft (2134 m), NR=0
 For night-time (defined as period from one hour before sunset to
one hour after sunrise):
a) If TC<4/10, use NR = -2
b) If TC>4/10, use NR = -1
 For daytime: determine isolation class number (IN)
a) If TC<5/10, use NR=IN
b) If TC>5/10, modify IN by the sum of the following applicable
criteria
If ceiling<7000 ft (2134m), modification = -2
If ceiling>7000 ft but <16000 ft (4877 m), modification = -1
 If TC=10/10 and ceiling>7000 ft, modification= -1, and let
modified value of IN=NR, except for day-time NR cannot be <+1.
During the study period stability calculated based on above-mentioned
Turner method gives average stability as A-B class during Day time and
E class during Night time. The mean mixing height considered for
prediction is 100 m as mean minimum and 1200 m as mean maximum.
Average micro meteorological data of January-13 to March-13 is
used.
4.4.1 AIR QUALITY MODELING AND PREDICTIONS USING THE
GAUSSIAN MODEL (ISCST- 3)
The objective of dispersion modeling is to predict the ground level
concentration during the operation of proposed plant and its impact on
ambient air quality of the area.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-5
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

The impact on air quality due to emissions from single source or group
of sources is evaluated by use of mathematical models. When air
pollutants are emitted into the atmosphere, they are immediately
diffused into surrounding atmosphere, transported and diluted due to
winds. The air quality models are designed to simulate these processes
mathematically and to relate emissions of primary pollutants to the
resulting downwind air quality. The inputs include emissions,
meteorology and surrounding topographic details to predict the impacts
of conservative pollutants.
The impacts of air pollutants were predicted using Gaussian air
dispersion model, which is selected on the basis of existence of multiple
point sources within the industrial complex and the plain terrain at the
project site. This model has been developed to simulate the effect of
emissions from point sources on air quality. Gaussian model is
extensively used for predicting the Ground Level Concentrations (GLCs)
of conservative pollutants from point, area and volume sources. The
impacts of primary air pollutants are predicted using this air quality
model keeping in view the plain terrain at the project site. The
micrometeorological data monitored at project site during study period
have been used in this model.
The Gaussian model provides estimates of pollutant concentrations at
various receptor locations. It is, an hour-by-hour steady state Gaussian
model which takes into account the following:
 Terrain adjustments
 Stack-tip downwash
 Gradual plume rise
 Buoyancy-induced dispersion, and
 Complex terrain treatment and consideration of partial reflection
 Plume reflection off elevated terrain
 Building down wash
 Partial penetration of elevated inversions is accounted for hourly.
 Source emission rates, exit velocity and stack gas temperature.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-6
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

These models were used to estimate the ambient air quality levels at
different monitoring stations due to stack emissions. Only two stability
conditions based on the meteorology aspects were used to calculate the
theoretical maximum ground level concentration. Comparing the actual
data and data generated from mathematical modeling, it highlights that
the stability condition E & A-B were predominant in the region. Using
the estimated stack emission data and wind speed directions, a
mathematical model was prepared to establish the ground level
concentration in the region.
4.4.2 METHODOLOGY
Prediction of GLC values are made by using Industrial Source Complex
Short Term Model Version-3 (ISCST-3) software approved by U.S.
Environmental Protection Agency (USEPA). This model uses a steady
state, sector-averaged Gaussian plume equation for application in
complex terrain (i.e. terrain stack or release height) and is run using
stability classes developed by Pasquill and Gifford.
Following are the assumptions made while using the model:
- No dry and wet depletion of pollutants
- Receptors are on flat terrain with no flag pole
Data Used for Computation
Stack emissions data have been used for prediction of short-term
incremental GLC values of SPM, SO2, NOx, HCl and Cl2 using the one
season meteorological data collected at site during January-13 to
March-13. Details of the data used for computations are given below:
Source Characteristics/Release Characteristics
The details of estimated stack emissions load are given in Table 4.1.
Meteorological Parameters
Hourly meteorological data collected at site for the period of January-
13 to March-13 have been used for computing the meteorological
parameters.
Dispersion Modeling Results
The 24 hourly average ground level concentration (GLC) values from
proposed project have been computed for S SPM, SO2, NOx, HCl and Cl2

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-7
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

considering topographical features around the proposed plant and


applicable stability classes. The maximum 24 hourly average GLC values
for SPM, SO2, NOx, HCl and Cl2 from proposed plant are given in Table
4.2 to Table 4.6. Corresponding isopleths plotted are shown in Figure
4.1 to Figure 4.5.
4.4.3 Predicted GLCs of proposed plant
It is predicted that, the maximum contribution in GLCs, with units
operating at full capacity, is 0.323 g/m3, 0.179 g/m3, 0.095 g/m3,
0.016 g/m3 and 0.011 g/m3 for PM, SO2, NOx, HCl and Cl2
respectively 1 km away from project site (Source) in W direction.
With this marginal contribution due to the project, the levels of
SPM, SO2, NOx, HCl & Cl2 will be below the 24–hourly ambient air quality
standards for SO2 & NOx (80 g/m3), PM (100 g/m3) and HCl & Cl2
(norms not prescribed by CPCB) prescribed by CPCB. The 24-hourly
average GLC Values are reported in Table 4.2 to Table 4.6. The
operation of proposed plant is not likely to cause any significant impact
on the ambient air quality of the study area.

4.5 WATER ENVIRONMENT


4.5.1 Water Demand
Construction phase
During the construction activities, required quantity of water will be met
from Keshvana Industrial Area, Kothputli, Dist.: Jaipur, Rajasthan or
from own bore well. No disposal of construction waste outside the plant
and no leaching are anticipated. Thus the quality and quantity of ground
water will not have any adverse impact during construction phase.
Operational Phase
Water demand during operational phase will be 25.5 KLD, which will be
fulfilled from Keshvana Industrial Area, Kothputli, Dist.: Jaipur,
Rajasthan or own bore well after obtaining required permission from
concern authority.
Water shall be required during operation of the plant for following
purposes:

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-8
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

 Domestic use
 Process
 Scrubber
 Washing
 Utilities i.e. boiler and cooling
 Greenbelt (Recycle water)
4.5.2 Wastewater Generation
Source of effluent generation will be from process, utilities and
equipment & floor washing and scrubber. The generated wastewater will
be 15.45 KLD. Entire quantity of wastewater will be passed through RO
after primary treatment and detoxification treatment. RO Reject will be
evaporated in evaporator and Condensate from the evaporator &
permeate from RO will be reused for gardening purpose within
premises. Hence no wastewater discharges outside the premises.
Generated domestic wastewater will be around 6.0 KLD, which will be
disposed off to soak pit through septic tank.
4.5.3 Impact on Water Environment
The generated wastewater during operational phase will be mainly from
process, utilities and domestic activities. After treatment, industrial
wastewater will be evaporated in evaporator. Hence, insignificant impact
on water environment.
4.6 NOISE LEVEL IMPACT
Any unwanted sound that creates disturbance in hearing is termed as
Noise. Hence, it is important to assess the present noise quality of the
area in order to predict the potential impact of future noise levels due to
the project.
4.6.1 Prediction of Impact during Construction Phase
The noise produced during construction phase may have significant
impact ambient noise levels. Since, the proposed project will be in new
premises; there will be construction activities to be carried out.
Additional noise will be generated due to installation of new machineries
and equipments. However, these impacts will be very minor and
temporary in nature. The noise impact will be relatively more on

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-9
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

construction workers during their duty hours, which will be mitigated by


use of personal protective devices like ear muffs/plugs etc. will further
minimize the noise impacts. All over the impact will be very minor and
temporary in nature.

4.6.2 Prediction of Impact during Operational Phase


The main sources of noise within the plant are boiler, HAG, EMS, D.G.
set, machineries, process plant etc. Suitable noise control systems will
be provided to ensure that noise does not exceed the limits. The noise
level shall, however, exceed the limits for a short period during start-up
of equipments. The other sources of noise are the movement of vehicles
along the road. However, proper noise preventive measures have been
taken to minimize the noise pollution like ear plugs, ear muff, dampers
to the boilers, efficient silencers to the vehicles, etc.
The results of monitoring carried out in the region have been presented
in Chapter-3. The results are below the standards prescribed for
Industrial environment. It can be concluded that, the impact on noise
environment will be long term but insignificant.
The mitigation measures proposed for minimising impacts on noise
quality are provided in Chapter 10.
4.7 LAND/SOIL ENVIRONMENT
The main source of impact on land and soil environment will be due to
construction activities in the project phase.
4.7.1 Prediction of Impacts during Construction Phase
Since, the proposed project will be in the new premises; there will be
construction activities to be carried out and installation of new
machineries and equipments. But all this would not make a huge
damage to the present condition of land. Further the area of the plant is
flat. Leveling would not be required. Thus, topography will also remain
unchanged after execution of the proposal. Thus, the impact on the
land/soil during the construction will for short terms and insignificant.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-10
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

4.7.2 Prediction of Impacts during Operation Phase (Hazardous


Waste)
Hazardous waste generation will be the main source of impact on the
soil environment. Entire quantity of hazardous waste will be handled
and disposed as per Hazardous Waste (Management, Handling and
Trans boundary movement) Rules’2008, amended time to time.
There will be five sources of hazardous waste generation. ETP waste will
be sent to TSDF site. Used oil will be reuse for internal lubrication
purpose, in case of excess, sell to registered re-processors. Drums &
bags will be sold to registered recyclers. Residue will be sent for
incineration at CHWIF approved by concern State Pollution Control
Board. Hydrochloric acid will be captive use and balance will be sold to
actual users.
Thus, after taking adequate steps for the hazardous waste storage,
there will be inadequate impact on the environment due to proposed
project activities.
4.8 SOCIO-ECONOMIC IMPACTS: CONSTRUCTION & OPERATIONAL
PHASE
The plant technology is most modern and will require educated and
trained manpower & unskilled manpower. The surrounding area has got
good educational facilities so; mostly the employment will be from
surrounding area. However, some experts with requisite experience may
come from outside also.
The operation of the proposed plant may require the workforce of about
70 personnel. Thus it will boost up the commercial and economical
status of the locality to some extent. Thus, overall impacts on socio-
economic environment due to the existence of plant will be long term
and positive in nature.
In view of the above the overall impacts on socio-economic environment
due to the proposed plant are long term and positive in nature.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-11
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

4.9 ECOLOGICAL IMPACTS


Impacts of the proposed project on the ecological environment like
natural vegetation, crops, fisheries and aquatic life, species diversity,
are summarized here under:
The area around the premises has dense growth of vegetation. Various
trees, shrubs and herbs are found in and around it. A list of which is
given in Chapter 3. None of the plants are in the list of Endangered
Plant Species.
The high Stomata Index of Azadirachta Indica makes them susceptible
to SO2. However, the emissions from the industry will be within limits
and proper dispersion provision will be provided by adequate stack
height hence no major impact is expected from these plants.
The high SPM levels may harm leaves by blocking stomata and thus
interfering with exchange of gases during photosynthesis and
respiration and also cause abrasion of plant surfaces when the wind
blows. But the site is not subjected to high-speed winds and the plants
can be expected to be free from any major impacts of SPM. Thus, there
will not be any significant impact on ecological environment due to
proposed project activities.
4.10 SOCIO-ECONOMIC IMPACT
The plant will require educated and trained manpower. The surrounding
area has also got good educational facilities at Jaipur, so employment
will be satisfied from surrounding area. However, some persons with
requisite experience will come from outside also. Unit will require total
70 nos. of manpower. Thus, increasing industrial activity will boost up
the commercial and economical status of the locality to some extent.
Thus, overall impacts on socio-economic environment due to the
existence of plant are long term and positive in nature.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-12
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Mitigation Measures for different component

4.11 Mitigation measures during Construction:


In order to mitigate the adverse environment impact due to the
construction phase are given below:
 Regular sprinkling of the water will be recommended along with the
construction activities.
 Regular preventing maintenance of machinery and transportation of
vehicles during construction to reduce noise pollution.
 The domestic sewage generated during the construction activity will
be routed to septic tanks followed by soak pit.
 To protect the workers working in noisy area, personal protective
equipments like earmuffs/earplugs, safety shoes will be provided.
 Tree plantation will be proposed around periphery of plant premises
and along the road side.
4.12 Mitigation measures during the operational phase:
4.12.1 Measures for Air Environment
A) Stack Emission
 Flue gas volume should be checked for amount of air needed for the
complete combustion of the fuel.
 The unit will also provide adequate stack monitoring facilities for the
periodic monitoring of the stack to verify the compliance of the
stipulated norms.
 In order to minimize the air pollution the unit will develop green belt
on and around its premises.
B) Measures for fugitive emissions

The unit will have following measures:

 Pakka/concrete roads will make to reduce the fugitive emission.


Water sprinkler will be provided to reduce the dusting from road
transportation.
 To reduce the pollutant emission during transportation, the unit will
ensure adopting the practice of regular check up and maintenance of

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-13
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

vehicular engines for complete combustion of the fuel by the


transporters.
 Regular periodic monitoring of work area to check the fugitive
emission.
4.12.2 Measures for water environment

 Unit proposed to recharge ground water during the whole year and
especially in monsoon to balance the water table by making a
recharge sump/ structures etc. in own premises.

 Use of high-pressure hoses for cleaning the floor to reduce the


amount of wastewater generated.

4.12.3 Measures for hazardous/solid waste

 Classification of waste
 Collection, storage, transportation & disposal & sell to appropriate
recycler &/or reuse.
 Data Management and Reporting
 Separate storage area
4.12.4 Measures for Noise

To minimize the noise pollution, the unit proposes the following noise
control measures,
 Noise suppression measures such as enclosures, buffers and/or
protective measures should be provided, if required (wherever noise
level is more than 90 dB (A)).
 Employees should be provided with ear protection measures like
earplugs or earmuffs. Earplug should be provided to all workers
where exposure is 85 dB (A) or more.
 Extensive oiling, lubrication and preventive maintenance will be
carried out for the machineries and equipments to reduce noise
generation.

4.12.5 Health & Safety measures


 Provision of periodic medical check up for all the employees.
 The unit will engage a medical officer for the regular medical
examination and treatment of the employee.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-14
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

 Protective equipments will be regularly checked and will be kept


easily accessible and easily workable during emergency.
 Various types of fire extinguishers such as (Foam type, water CO 2
type, CO2 type) will be provided inside the factory premises.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-15
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 4.1
Estimated Stack Emission
Sr. Stack Stack Velocity Stack Dia. of SPM SO2 NOX
No. attached to Temp m/s height Stack mg/ mg/ mg/Nm3
(0c) (m) (m) Nm3 Nm3
Flue Gas Emission
1 Steam Boiler 168 10 30 0.450 75 45 25
& Hot air
Generator
2 D.G. Set 180 15 11 0.150 80 35 30
Process Stack
3 Chlorination 55 6.0 11 0.150 Cl2 = 6.5 HCl = 12.0
vessel of mg/Nm3 mg/Nm3
phenol

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-16
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 4.2
The 24-hourly average GLC Concentration Values for SPM

RANK CONC RECEPTOR (XR,YR) TYPE RANK CONC RECEPTOR (XR,YR) TYPE
1 0.323 ( -1000.00, .00) GC 26 0.196 ( .00, -3000.00) GC
2 0.313 (1000.00, 1000.00) GC 27 0.192 ( -3000.00, .00) GC
3 0.312 ( .00, -1000.00) GC 28 0.191 ( 1000.00, .00) GC
4 0.267 ( 1000.00, .00) GC 29 0.190 ( 1000.00, 1000.00) GC
5 0.263 ( -1000.00, .00) GC 30 0.184 ( 2000.00, .00) GC
6 0.257 ( -2000.00, .00) GC 31 0.183 ( -1000.00, .00) GC
7 0.254 ( .00, -2000.00) GC 32 0.182 ( 1000.00, -1000.00) GC
8 0.247 ( .00, 1000.00) GC 33 0.182 ( 3000.00, .00) GC
9 0.245 ( 1000.00, .00) GC 34 0.181 ( .00, 3000.00) GC
10 0.237 ( -2000.00, .00) GC 35 0.176 ( -3000.00, .00) GC
11 0.234 ( 2000.00, 2000.00) GC 36 0.176 ( 1000.00, .00) GC
12 0.232 (2000.00, .00) GC 37 0.175 ( 2000.00, .00) GC
13 0.231 ( .00, 2000.00) GC 38 0.174 ( 2000.00, .00) GC
14 0.230 ( -1000.00, .00) GC 39 0.171 ( 1000.00, .00) GC
15 0.224 ( 1000.00, .00) GC 40 0.169 ( 3000.00, 3000.00) GC
16 0.221 ( -2000.00, .00) GC 41 0.165 ( 2000.00, 2000.00) GC
17 0.218 ( 1000.00, .00) GC 42 0.162 ( 1000.00, .00) GC
18 0.213 ( 1000.00, .00) GC 43 0.161 ( -1000.00, 1000.00) GC
19 0.211 ( 000.00, 1000.00) GC 44 0.161 ( -2000.00, .00) GC
20 0.204 ( 1000.00, 1000.00) GC 45 0.160 ( 2000.00, 2000.00) GC
21 0.204 ( 2000.00, .00) GC 46 0.159 ( 3000.00, .00) GC
22 0.200 ( 1000.00, 1000.00) GC 47 0.156 ( -4000.00, .00) GC
23 0.198 ( -3000.00, .00) GC 48 0.155 ( -4000.00, .00) GC
24 0.198 ( 1000.00, 1000.00) GC 49 0.154 ( .00, -4000.00) GC
25 0.197 ( 2000.00, .00) GC 50 0.152 ( 2000.00, .00) GC
3
Note: Receptor Types: GC = Grid cart, Concentration in µg/m

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-17
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 4.3
The 24-hourly average GLC Concentration Values for SO2

RANK CONC RECEPTOR (XR,YR) TYPE RANK CONC RECEPTOR (XR,YR) TYPE
1 0.179 ( -1000.00, .00) GC 26 0.110 ( 1000.00, 1000.00) GC
2 0.174 ( 1000.00, 1000.00) GC 27 0.110 ( -3000.00, .00) GC
3 0.173 ( .00, -1000.00) GC 28 0.107 ( 1000.00, 1000.00) GC
4 0.147 ( -2000.00, .00) GC 29 0.105 ( 3000.00, .00) GC
5 0.147 ( 1000.00, .00) GC 30 0.104 ( 2000.00, .00) GC
6 0.145 ( .00, -2000.00) GC 31 0.104 ( .00, 3000.00) GC
7 0.144 ( -1000.00, .00) GC 32 0.103 ( 1000.00, .00) GC
8 0.136 ( 1000.00, .00) GC 33 0.103 ( 1000.00, -1000.00) GC
9 0.134 ( -2000.00, .00) GC 34 0.101 (-3000.00, .00) GC
10 0.134 ( .00, 1000.00) GC 35 0.100 ( -1000.00, .00) GC
11 0.134 (2000.00, 2000.00) GC 36 0.099 ( 2000.00, .00) GC
12 0.132 ( 2000.00, .00) GC 37 0.099 ( 2000.00, .00) GC
13 0.131 ( .00, 2000.00) GC 38 0.098 ( 3000.00, 3000.00) GC
14 0.125 ( -2000.00, .00) GC 39 0.097 ( 1000.00, .00) GC
15 0.124 ( 1000.00, .00) GC 40 0.095 ( 1000.00, .00) GC
16 0.124 ( -1000.00, .00) GC 41 0.095 ( 2000.00, 2000.00) GC
17 0.118 ( 1000.00, .00) GC 42 0.091 ( 2000.00, 2000.00) GC
18 0.117 ( 1000.00, 1000.00) GC 43 0.091 ( 3000.00, .00) GC
19 0.117 ( 1000.00, .00) GC 44 0.091 ( -2000.00, .00) GC
20 0.116 ( 2000.00, .00) GC 45 0.091 ( -1000.00, 1000.00) GC
21 0.114 ( -3000.00, .00) GC 46 0.090 ( -4000.00, .00) GC
22 0.113 ( 1000.00, 1000.00) GC 47 0.089 ( -4000.00, .00) GC
23 0.113 ( .00, -3000.00) GC 48 0.089 ( .00, -4000.00) GC
24 0.113 ( 2000.00, .00) GC 49 0.088 ( 1000.00, .00) GC
25 0.112 ( 1000.00, 1000.00) GC 50 0.086 ( 2000.00, .00) GC
3
Note: Receptor Types: GC = Grid cart, Concentration in µg/m

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-18
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 4.4
The 24-hourly average GLC Concentration Values for NOx

RANK CONC RECEPTOR (XR,YR) TYPE RANK CONC RECEPTOR (XR,YR) TYPE
1 0.095 ( -1000.00, .00) GC 26 0.060 ( -3000.00, .00) GC
2 0.093 ( 1000.00, 1000.00) GC 27 0.059 ( 1000.00, 1000.00) GC
3 0.092 ( .00, -1000.00) GC 28 0.057 ( 1000.00, 1000.00) GC
4 0.079 ( -2000.00, .00) GC 29 0.057 ( 3000.00, .00) GC
5 0.079 ( .00, -2000.00) GC 30 0.057 ( .00, 3000.00) GC
6 0.078 ( 1000.00, .00) GC 31 0.056 (2000.00, .00) GC
7 0.076 ( -1000.00, .00) GC 32 0.055 ( 1000.00, -1000.00) GC
8 0.073 ( 2000.00, 2000.00) GC 33 0.055 ( -3000.00, .00) GC
9 0.073 ( -2000.00, .00) GC 34 0.054 (1000.00, .00) GC
10 0.072 ( 1000.00, .00) GC 35 0.054 ( 2000.00, .00) GC
11 0.071 ( 2000.00, .00) GC 36 0.053 ( 2000.00, .00) GC
12 0.071 ( .00, 2000.00) GC 37 0.053 ( 3000.00, 3000.00) GC
13 0.071 ( .00, 1000.00) GC 38 0.053 ( -1000.00, .00) GC
14 0.067 ( -2000.00, .00) GC 39 0.051 ( 2000.00, 2000.00) GC
15 0.066 ( 1000.00, .00) GC 40 0.051 ( 1000.00, .00) GC
16 0.065 ( -1000.00, .00) GC 41 0.051 ( 1000.00, .00) GC
17 0.063 ( 1000.00, 1000.00) GC 42 0.050 ( 3000.00, .00) GC
18 0.062 ( 2000.00, .00) GC 43 0.049 ( 2000.00, 2000.00) GC
19 0.062 ( 1000.00, .00) GC 44 0.049 ( -2000.00, .00) GC
20 0.062 ( -3000.00, .00) GC 45 0.049 ( -4000.00, .00) GC
21 0.062 ( 1000.00, .00) GC 46 0.049 (-1000.00, 1000.00) GC
22 0.061 ( .00, -3000.00) GC 47 0.049 ( -4000.00, .00) GC
23 0.061 ( 2000.00, .00) GC 48 0.049 ( .00, -4000.00) GC
24 0.060 ( 1000.00, 1000.00) GC 49 0.047 (2000.00, .00) GC
25 0.060 ( 1000.00, 1000.00) GC 50 0.047 (3000.00, .00) GC
3
Note: Receptor Types: GC = Grid cart, Concentration in µg/m

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-19
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 4.5
The 24-hourly average GLC Concentration Values for HCl

RANK CONC RECEPTOR (XR,YR) TYPE RANK CONC RECEPTOR (XR,YR) TYPE
1 0.016 ( -1000.00, .00) GC 26 0.007 ( 2000.00, .00) GC
2 0.016 ( -1000.00, .00) GC 27 0.007 ( 1000.00, .00) GC
3 0.016 ( -1000.00, .00) GC 28 0.007 ( 1000.00, -1000.00) GC
4 0.015 ( .00, -1000.00) GC 29 0.006 ( .00, 2000.00) GC
5 0.015 ( 1000.00, .00) GC 30 0.006 ( 1000.00, .00) GC
6 0.015 ( .00, 1000.00) GC 31 0.006 ( 1000.00, -1000.00) GC
7 0.014 ( 1000.00, .00) GC 32 0.006 ( 1000.00, .00) GC
8 0.013 ( 1000.00, 1000.00) GC 33 0.006 ( 1000.00, -1000.00) GC
9 0.013 ( 1000.00, .00) GC 34 0.006 ( 1000.00, .00) GC
10 0.012 ( 1000.00, .00) GC 35 0.006 ( 1000.00, -1000.00) GC
11 0.011 ( 1000.00, .00) GC 36 0.006 ( 2000.00, .00) GC
12 0.011 ( 1000.00, .00) GC 37 0.006 ( -1000.00, .00) GC
13 0.011 ( -1000.00, .00) GC 38 0.006 ( -1000.00, 1000.00) GC
14 0.011 ( 1000.00, .00) GC 39 0.006 ( 1000.00, -1000.00) GC
15 0.010 ( 1000.00, .00) GC 40 0.006 ( 2000.00, .00) GC
16 0.009 ( 1000.00, 1000.00) GC 41 0.005 ( -1000.00, 1000.00) GC
17 0.009 ( 1000.00, 1000.00) GC 42 0.005 ( .00, 1000.00) GC
18 0.008 ( 1000.00, .00) GC 43 0.005 ( 1000.00, .00) GC
19 0.008 ( 1000.00, 1000.00) GC 44 0.005 ( 2000.00, .00) GC
20 0.007 ( 1000.00, 1000.00) GC 45 0.005 ( .00, 1000.00) GC
21 0.007 ( -2000.00, .00) GC 46 0.005 ( 2000.00, 2000.00) GC
22 0.007 ( -2000.00, .00) GC 47 0.005 ( 1000.00, -1000.00) GC
23 0.007 ( 1000.00, 1000.00) GC 48 0.005 ( 1000.00, .00) GC
24 0.007 ( -2000.00, .00) GC 49 0.005 ( 1000.00, .00) GC
25 0.007 ( .00, -2000.00) GC 50 0.005 ( .00, -1000.00) GC
3
Note: Receptor Types: GC = Grid cart, Concentration in µg/m

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-20
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 4.6
The 24-hourly average GLC Concentration Values for Cl2

RANK CONC RECEPTOR (XR,YR) TYPE RANK CONC RECEPTOR (XR,YR) TYPE
1 0.011 ( -1000.00, .00) GC 26 0.004 ( 2000.00, .00) GC
2 0.011 ( -1000.00, .00) GC 27 0.004 ( 1000.00, .00) GC
3 0.010 ( -1000.00, .00) GC 28 0.004 (1000.00, -1000.00) GC
4 0.010 ( .00, -1000.00) GC 29 0.004 ( .00, 2000.00) GC
5 0.010 ( 1000.00, .00) GC 30 0.004 ( 1000.00, .00) GC
6 0.010 ( .00, 1000.00) GC 31 0.004 (1000.00, -1000.00) GC
7 0.009 ( 1000.00, .00) GC 32 0.004 (1000.00, .00) GC
8 0.009 ( 1000.00, 1000.00) GC 33 0.004 (1000.00, -1000.00) GC
9 0.009 ( 1000.00, .00) GC 34 0.004 (1000.00, .00) GC
10 0.008 ( 1000.00, .00) GC 35 0.004 (1000.00, -1000.00) GC
11 0.008 ( 1000.00, .00) GC 36 0.004 (2000.00, .00) GC
12 0.007 ( 1000.00, .00) GC 37 0.004 ( -1000.00, .00) GC
13 0.007 ( -1000.00, .00) GC 38 0.004 (-1000.00, 1000.00) GC
14 0.007 ( 1000.00, .00) GC 39 0.004 ( 1000.00, -1000.00) GC
15 0.007 ( 1000.00, .00) GC 40 0.004 ( 2000.00, .00) GC
16 0.006 ( 1000.00, 1000.00) GC 41 0.004 ( -1000.00, 1000.00) GC
17 0.006 ( 1000.00, 1000.00) GC 42 0.004 ( .00, 1000.00) GC
18 0.005 ( 1000.00, .00) GC 43 0.004 ( 1000.00, .00) GC
19 0.005 ( 1000.00, 1000.00) GC 44 0.004 ( 2000.00, .00) GC
20 0.005 ( 1000.00, 1000.00) GC 45 0.004 ( .00, 1000.00) GC
21 0.005 ( -2000.00, .00) GC 46 0.004 ( 2000.00, 2000.00) GC
22 0.005 ( -2000.00, .00) GC 47 0.004 ( 1000.00, -1000.00) GC
23 0.005 ( 1000.00, 1000.00) GC 48 0.003 (1000.00, .00) GC
24 0.005 ( -2000.00, .00) GC 49 0.003 ( 1000.00, .00) GC
25 0.004 ( .00, -2000.00) GC 50 0.003 ( .00, -1000.00) GC
3
Note: Receptor Types: GC = Grid cart, Concentration in µg/m

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-21
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Figure 4.1

Isopleths for Ground Level Concentration Values for SPM


10000

8000

6000

4000

2000

-2000

-4000

-6000

-8000

-10000
-10000 -8000 -6000 -4000 -2000 0 2000 4000 6000 8000 10000

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-22
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Figure 4.2

Isopleths for Ground Level Concentration Values for SO2


10000

8000

6000

4000

2000

-2000

-4000

-6000

-8000

-10000
-10000 -8000 -6000 -4000 -2000 0 2000 4000 6000 8000 10000

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-23
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Figure 4.3

Isopleths for Ground Level Concentration values for NOx


10000

8000

6000

4000

2000

-2000

-4000

-6000

-8000

-10000
-10000 -8000 -6000 -4000 -2000 0 2000 4000 6000 8000 10000

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-24
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Figure 4.4

Isopleths for Ground Level Concentration Values for HCl


10000

8000

6000

4000

2000

-2000

-4000

-6000

-8000

-10000
-10000 -8000 -6000 -4000 -2000 0 2000 4000 6000 8000 10000

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-25
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Figure 4.5

Isopleths for Ground Level Concentration Values for Cl2


10000

8000

6000

4000

2000

-2000

-4000

-6000

-8000

-10000
-10000 -8000 -6000 -4000 -2000 0 2000 4000 6000 8000 10000

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 4-26
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Chapter-5
Analysis of Alternatives
5.1 Prologue:
Alternative analysis is the process of analyzing the proposed locating for
suitability for basic necessities to operate the plant safely, this analysis
also covers the environmental aspect of pollution prevention and
improvement in quality of life nearby the project vicinity.
M/s. Agrow Allied Ventures Pvt. Ltd. has proposed to set up agro
technical products manufacturing plant at S.P. 3-7/B, Keshvana
Industrial Estate, Tal: Kothputli, Dist. Jaipur, Rajasthan.
As per the EIA notification, unit is covered under category 'A',
Schedule- 5(b), Pesticides industry and pesticide specific intermediates
(excluding formulations) and therefore prior EC is require.
5.2 Site Alternative:
The proposed unit will be located at S.P. 3-7/B, Keshvana Industrial
Estate, Tal: Kothputli, Dist. Jaipur, Rajasthan.
Nearest Railway station is Marnanoul (Haryana) at 35 Km and nearest
airport is Jaipur which is 120 km away from the project location.
The other supporting factors are briefly summarized here under,
 Availability of raw materials of proper quality and in adequate
quantity;
 Availability of suitable and adequate land;
 Availability of infrastructure facilities such as water supply, power,
roads, social infrastructure and man power;
 Good communication and transportation facilities;
 Proximity of market;
 No R & R will be required;
 The nearest town Kothputli and city Jaipur are 10 km and 120 km
away from the project site, which is very well connected with
other parts of the country by road & rail;

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 5-1
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

 No national park or wildlife habitat falls within 10 km radial


distance from proposed project site.
The location of project is best suited for proposed activities. So no
alternative for site is analyzed.
5.3 Alternative for technologies:
Specifics Proposed Technology Alternatives
Water Effluent treatment plant  Unit already has proposed
consisting of primary adequate technology for the
treatment units and treatment of industrial
detoxification treatment wastewater.
followed by RO and
evaporation facility. There will be no any chance of
Domestic wastewater failure of proposed technology as
will be disposed off it is enough to abate the
through soak pit. proposed pollution load.
Air Unit will be used coal as Unit proposed to provide cyclone
a fuel. and bag filter to flue gas stack
and Two stage water, one stage
alkali scrubber to process stack
as APCM.
Solid Store in storage area  Sludge disposed off to TSDF
 ETP sludge site for land filling.
 Used oil  Used Oil will be reused as
 Discarded drums/ lubricant and excess will be
bags disposed by selling to
 Residue registered re-refiners.
 Hydrochloric Acid  Discarded drums/bags will be
disposed by selling to
authorize recyclers.
 Residue will be disposed off
to CHWIF for incineration.
 HCl will be reused and
balance will be sold to actual

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 5-2
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

end users.
As all above are safe disposal
facilities and also guided by
authority. So no thoughts are
required for switching on other
alternative.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 5-3
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Chapter-6
Environmental Monitoring Program
6.1 Prelude:

Environment monitoring is the sampling and analysis tool to know the


environment conditions at particular time. The record of environmental
monitoring is most important as the environmental changes are slow in
nature and impact appears after many years. Environmental Monitoring
is the technical heart of Assessment of environmental and social impacts
arising due to implementation of the proposed project. An equally
essential element of this process is to develop measures to eliminate,
offset or reduce impacts to acceptable levels during implementation and
operation of projects. The integration of such measures into project
implementation and operation is supported by clearly defining the
environmental requirements within an Environmental Management Plan
(EMP). M/s. Agrow Allied Ventures Pvt. Ltd. proposed to set up Agro
technical products manufacturing plant. It has proposed for adequate
environmental monitoring programme.

Environment Monitoring Program:

The continuous monitoring of Environmental parameters like air, water,


noise, soil and meteorological data and performance of pollution control
facilities and safety measures in the plant are vital for proper
environmental management of any industrial project. Therefore, the
company shall create environmental monitoring facilities by the
environmental and safety department to monitor air and water pollutants
as per the guideline of SPCB and CPCB. Moreover, air, water and soil
shall be monitored by outside agencies authorized by SPCB at regular
frequencies. This department shall also carry out periodical checkup of
fire and safety equipments.

6.2 Monitoring Plan:

The basic objective of implementing a monitoring plan on a regular basis


is as follows:

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 6-1
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

 Know the pollution status within the plant and its vicinity.

 Generate data for corrective action in respect of pollution.

 Correlate the production operations with emission and control


mechanism.

 Examine the performance of pollution control system.

 Assess the Environmental impacts.

 Remedial measures and environment management plant to reverse


the impacts.

6.3 Schedules for Environment Monitoring:


The environmental monitoring will be scheduled on regular interval to
assess the conditions. The record of these monitoring will be compared
with the baseline study to know the changes in environmental
conditions. The post-project environmental monitoring suggested
herewith should be as per the following guideline. The highlights of the
integrated environmental monitoring plan are:
 The stack monitoring facilities like ladder, platform and port – hole
at all the stacks will be maintained in good condition.
 Regular monitoring of all gaseous emissions from stacks/vents.
 The performance of air pollution control equipment evaluated
based on these monitoring results.
 Water consumption will be recorded daily.
 As far as possible, noise curbed at its source, with the help of
acoustic hoods and other such noise reducing equipment. Regular
noise level monitoring carried out.
 Green belt properly maintained and new plantation programmes
undertaken frequently.
 Continuous environmental awareness programmes will be carried
out for the employees and also in the surrounding villages.
6.4 Ambient Air Quality monitoring
Schemes for monitoring of ambient air quality stack emissions and
fugitive emissions are proposed. The ambient air quality monitoring
systems are recommended for monitoring the ground level
concentrations and fugitive emissions around the plant. Unit should

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 6-2
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

install three monitoring stations around its array limit (at 1200 as per
guideline) for monitoring PM, SO2 and NOx. The combined data will
provide overall characteristic and emission from the industry. For this,
the following equipment is recommended to be procured or hire the
services from Environmental consultant by the project proponent for
implementing the above mentioned monitoring schemes:
Respirable Dust Sampler
Blower -1.0-1.5 m3/min capacity with adapter for uniform suction
through filter and a properly calibrated manometer assembly for the
determination of flow rate through filter paper.
Rota meter- For gaseous sampling calibrated Rota meter (0-5 LPM) for
maintaining flow rate should be provided.
Main housing-The main housing should be rectangular with a stand of
about 1.25 m height. Besides this, stack emissions monitoring as per
SPCB guidelines shall be carried out.
6.5 Noise Environment
Monitoring of noise levels is essential to assess the efficacy of
maintenance schedules undertaken to reduce noise levels and noise
protection measures. A good quality digital sound pressure level meter is
essential for this purpose.
6.6 Water Environment
Entire quantity of wastewater will be passed through RO after primary
treatment and detoxification treatment. RO Reject will be evaporated in
evaporator and Condensate from the evaporator & permeate from RO
will be reused for gardening purpose within premises. Hence no
wastewater discharges outside the premises. However wastewater is
being analyzed at the outlet of ETP regularly.
6.7 Transportation
All the necessary precaution will be taken while carrying out transport of
the materials as per the Hazardous rules of transportation, Central Motor
Vehicle Act-1988 & 1989. The vehicle for transportation of raw materials
and products will be parked at specified loading facilities where there will
be a provision of fire extinguishers.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 6-3
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table: 6.1 Environment Monitoring along with Frequency details

Nature of Frequency of analysis with Parameter


Analysis its analyzer
Daily Frequent or Daily Monthly
monthly Analysis
Wastewater By Monthly by pH, TDS, SS, pH, TDS, SS,
Oil & Grease, Oil & Grease,
analysis Industry external agency
etc. etc.
Stack Monitoring -- Monthly by -- PM, SO2, NOX,
of each stack External agency HCl, Cl2
Ambient Air -- Monthly for 24 -- PM10, PM2.5,
Quality hours or as per SO2, NOX
Monitoring statutory
conditions by
external agency
Noise Pollution -- Monthly as per -- Nr. main gate,
the statutory Nr. boiler,
conditions by process area,
external agency packing area
etc.
Work area -- Monthly by -- RPM, HCl, Cl2
monitoring External agency
(including HCl,
Cl2)
Health check up As per the All the workers -- --
of workers statutory
guideline

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 6-4
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table: 6.2 Measurement location, methodologies, with detailed budget &


procurement schedules

Particulars No. of Parameters Methodologies Total


location Method of Method of Budget
Monitoring Analysis (Rs.)
Stack All stacks PM, SO2, NOx Stack PM: IS 11255: 3000/stack
part-1: 1985
Monitoring of monitoring
SO2: IS 11255:
each stack kit part-2: 1985
NOx: IS 11255:
part-7: 2005
HCl: Titrimetric
Cl2: Colorimetric
Ambient Air 3 PM, SO2, NOx RDS PM10: IS 5182: 6000/station
part-23: 2006
Quality locations
PM2.5: IS 5182:
Monitoring part-23: 2006
SO2: IS 5182:
part-2: 2001
NOx: IS 5182:
part-6: 2006
Wastewater 1 sample pH, TDS, SS, -- APHA-AWWA 2500/Sample
Oil & Grease,
Analysis 22nd edition
etc.
Work zone 2 to 3 RPM, HCl, Cl2 Personal Gravimetric, 1000/location
fugitive locations Sampler Titrimetric,
monitoring Colorimetric
(including HCl,
Cl2)
Noise Pollution 6 to 8 -- Sound Sound Level 100/location
locations Level Meter Meter

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 6-5
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Chapter-7
Additional Studies
(A) Risk Assessment
7.1 Introduction
M/s. Agrow Allied Ventures Pvt. Ltd. is one of the major player in the in
the field of agro Industries. It is a leading Indian pesticide Company
holding a strong foothold in the Indian Agrochemical Market. To meet
the requirement of Technical pesticide products with quality criteria M/s.
Agrow allied decided to start own technical pesticide unit at S.P. 3-7/B,
Keshvana Industrial Estate, Tal: Kothputli, Dist. Jaipur, Rajasthan. The
unit proposes to start production with capacity of 6210 TPA Technical
Pesticide.
The risk assessment studies have been conducted for identification of
hazards, to calculate damage distances and to spell out risk mitigation
measures.
7.2 Scope of Study
The scope of work is to carry out risk analysis for the proposed project
of the production facility covering all the hazardous chemicals to be
handled and stored at the plant.
7.3 Study Objective
The objective of the risk analysis includes the following:
• Identification of hazards
• Selection of credible scenarios
• Consequences analysis of selected accidents scenarios
• Risk Mitigation Measures
7.4 The Study Approach
The risk assessment study broadly comprises the following steps:
• System Description
• Identification of Hazards
• Selection of Credible Accident Scenarios
• Consequence Analysis

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-1
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

• Risk Mitigation Measures


7.5 System Description
This step comprises the compilation of the location, design and
operational information needed for the risk analysis.
7.6 Identification of Hazards
Hazards associated with the plant are identified and summary of
relevant accident cases are reviewed.
7.7 Selection of Accident Scenarios
The release sources and potential accidents scenarios in the plant are
listed. For each selected release source several scenarios are developed
depending upon the failure mode causing loss of containment.
7.8 Effects & Consequence Estimation
Effects & consequence estimation are done to determine the potential
for damage or injury from the selected scenarios. The incident outcomes
are analyzed using release rate, dispersion, combustion, and heat
radiation and explosion models from fires.
7.9 Risk Reduction Measures
Based on hazard identification and consequence analysis, risk reduction
measures are suggested to reduce risk and enhance safety at the plant.
7.10 Hazardous Identification
Hazard is defined as those chemical or physical conditions that have the
potential for causing damage to people, property or the environment.
This chapter describes hazards associated with the plant due to handling
and storage of hazardous chemicals. Maximum credible accidents
scenarios involved in release of hazardous materials are selected and
vulnerable zones are computed.
Hazard identification is the first step in the risk analysis and entails the
process of collecting information on the types and quantities of
hazardous substances stored and handled, the location of storage tanks
& other facilities, potential hazards associated with the spillage and
release of hazardous chemicals.
The assessment of vulnerable zones resulting from an accidental release
of hazardous substance into the environment is one of the key elements

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-2
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

of risk analysis. Quantification of the effects of such releases requires,


data of the chemicals stored or handled in the area, quantities stored,
operating parameters, quantity that would be released in case of an
accident, meteorological conditions and physical attributes of the area.
The starting point of risk analysis study is the identification of hazards
and selection of scenarios that are then addressed for further
consequence analysis.
The proposed plant will be engaged in handling and storage of various
flammable and toxic hazardous materials. Important characteristic of
these hazardous materials are described in details.
7.10.1 Hazardous Substances to be handled at Agrow Allied
M/s. Agrow Allied Ventures Pvt. Ltd. will be engaged in handling
and storage of various flammable and toxic hazardous materials.
Important characteristic of these hazardous materials are described
below:

7.10.2 Liquid Chlorine

NFPA Ratings (Scale 0-4): HEALTH=4 FIRE=0 REACTIVITY=0


Potential Health Effects:
Inhalation:
Short Term Exposure: burns, chest pain, difficulty breathing,
headache, dizziness, hyperactivity, emotional disturbances, bluish skin
color, lung damage, death.
Long Term Exposure: burns, skin disorders, lack of sense of smell,
lung damage.
Skin contact:
Short Term Exposure: burns
Long Term Exposure: burns
Eye contact:
Short Term Exposure: burns
Long Term Exposure: burns
Ingestion:
Short Term Exposure: ingestion of harmful amounts is unlikely

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-3
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Long Term Exposure: ingestion of harmful amounts is unlikely


First Aid Measure
INHALATION: If adverse effects occur, remove to uncontaminated
area. Give artificial respiration if not breathing. If breathing is difficult,
oxygen should be administered by qualified personnel. Get immediate
medical attention.
SKIN CONTACT: Wash skin with soap and water for at least 15
minutes while removing contaminated clothing and shoes. Get
immediate medical attention. Thoroughly clean and dry contaminated
clothing and shoes before reuse. Destroy contaminated shoes.
EYE CONTACT: Immediately flush eyes with plenty of water for at least
15 minutes. Then get immediate medical attention.
INGESTION: Contact local poison control center or physician
immediately. Never make an unconscious person vomit or drink fluids.
Give large amounts of water or milk. Allow vomiting to occur. When
vomiting occurs, keep head lower than hips to help prevent aspiration.
If person is unconscious, turn head to side. Get medical attention
immediately.
Mode to physician: For inhalation, consider oxygen. Avoid gastric
lavage or emesis.
Fire Fighting Measures:
Fire and Explosion Hazards: Negligible fire hazard. Oxidizer. May
ignite or explode on contact with combustible materials.
Extinguishing Media: Water
Do not use dry chemicals, carbon dioxide or halogenated extinguishing
agents. Large fires: Flood with fine water spray.
Fire Fighting: Move container from fire area if it can be done without
risk. Cool containers with water spray until well after the fire is out. Stay
away from the ends of tanks. For fires in cargo or storage area. If this is
impossible then take the following precautions. Keep unnecessary
people away, isolate hazard area and deny entry. Let the fire burn. For
small fires, contain and let burn. Use extinguishing agents appropriate
for surrounding fire. Cool containers with water spray until well after the

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-4
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

fire is out. Apply water from a protected location or from a safe


distance. Avoid inhalation of material or combustion by-products.
Handling and Storage:
Storage: Store and handle in accordance with all current regulations
and standards, Protect from physical damage. Keep separated from
incompatible substances. Store outside or in a detached building. Notify
state Emergency Response Commission for storage or use at amounts
greater than or equal to the TPQ (U.S. EPA SARA Section 302).
Physical and Chemical Property:
Physical state : Gas
Color : Yellow or green
Odor : Distinct odor
Molecular Weight : 70.906
Molecular Formula : Cl2
Boiling Point : -31 F (-35 C)
Freezing Point : -150 F (-101 C)
Vapor Pressure : 5168 mmHg@21 C
Vapor Density (air=1) : 2.49
Specific Gravity : Not applicable
Density : 3.214 g/L @ 0 C
Water Solubility : 1.46%@ 0 C
Odor Threshold : 0.01 ppm
Viscosity : 0.01327 cP@ 20C
Soluble : Alkali

7.10.3 Sulphuric Acid


Sulphuric acid is colourless liquid and it is identified as a corrosive
hazard of ‘Class 8’. As a result of spillage on the ground, it evaporates
and forms a toxic vapour cloud. Sulphuric acid is a strong acidic
oxidizer and reacts with many metals to form flammable hydrogen gas,
which forms explosive mixtures with air. It reacts with water to produce
heat and toxic and corrosive fumes. It is miscible in all proportions
water.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-5
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Carbon dioxide and dry chemical power should be used as fire


extinguishing media but water should not be used for this purpose.
Physical and chemical properties of Sulphuric Acid are given below:
Melting point -2oC
Boiling point 327oC
Specific gravity 1.84
Vapour pressure <0.3 mm Hg at 20oC
Vapour density 3.4

It should be avoided from water, most common metals, organic


materials, strong reducing agents, combustible materials, bases and
oxidising agents. It reacts with metals rapidly or violently and
generates hydrogen which is flammable and explosion hazard.

7.10.4 Phenol
It is a Colorless to light pink with distinct, aromatic in odor. Stable at
normal temperatures and pressure. Avoid Heat, ignition sources
(flames, sparks), light, incompatible materials. It is reactive with
oxidizing agents, metals, acids and alkalis. It is extremely corrosive in
presence of copper, slightly corrosive in presence of stainless steel
(304)/stainless steel (316) and Non-corrosive in presence of glass, of
aluminum.
Phenol is Hazardous in case of skin contact (corrosive, irritant), of eye
contact (irritant), of ingestion, of inhalation. It is Hazardous in case of
skin contact (sensitizer, permeator). The amount of tissue damage
depends on length of contact. Eye contact can result in corneal damage
or blindness. Skin contact can produce inflammation and blistering.
Inhalation of dust will produce irritation to gastro-intestinal or
respiratory tract, characterized by burning, sneezing and coughing.
Severe over-exposure can produce lung damage, choking and
unconsciousness.
Eye Contact: Check for and remove any contact lenses. In case of
contact, immediately flush eyes with plenty of water for at least 15
minutes. Cold water may be used. Get medical attention immediately.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-6
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Skin Contact: In case of contact, immediately flush skin with plenty of


water for at least 15 minutes while removing contaminated clothing
and shoes. Cover the irritated skin with an emollient. Cold water may
be used. Wash clothing before reuse. Thoroughly clean shoes before
reuse. Get medical attention immediately.
Serious Skin Contact: Wash with a disinfectant soap and cover the
contaminated skin with an anti-bacterial cream. Seek immediate
medical attention.
Inhalation: If inhaled, remove to fresh air. If not breathing, give
artificial respiration. If breathing is difficult, give oxygen. Get medical
attention immediately.
Serious Inhalation: Evacuate the victim to a safe area as soon as
possible. Loosen tight clothing such as a collar, tie, belt or waistband. If
breathing is difficult, administer oxygen. If the victim is not breathing,
perform mouth-to-mouth resuscitation. WARNING: It may be
hazardous to the person providing aid to give mouth-to-mouth
resuscitation when the inhaled material is toxic, infectious or corrosive.
Seek immediate medical attention.
Ingestion: Do NOT induce vomiting unless directed to do so by medical
personnel. Never give anything by mouth to an unconscious person. If
large quantities of this material are swallowed, call a physician
immediately. Loosen tight clothing such as a collar, tie, belt or
waistband.
Main Physical properties are as follows:
Molecular formula C6H50H
Appearance Colorless to light pink
Boiling point 1820C
Vapour density 3.24 g/ml
Specific gravity 1.057
Odour threshold: 0.048 ppm

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-7
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

7.10.5 Caustic Soda

Sodium hydroxide is white flaked and odourless. It is identified as a


corrosive hazard of ‘Class 8’. On spillage on the ground, it evaporates
and some toxic vapour may be formed but this alkali vapour cloud is
generally vary small and of no consequence.
It is harmful if swallowed or inhaled and causes burns to any area of
contact. It is not considered to be fire hazard. Do not handle without
PPEs. Use safety goggles, Gumboots, PVC hand gloves and rubber
apron, if required.
Main Physical properties are as follows:
Molecular formula NaOH
Appearance Clear Soapy Liquid or white
flakes
Odour Odourless
Boiling point 1480C
Vapour pressure at 400C 3.6 mm Hg
Bulk density 1.5 g/ml
pH Highly alkaline
Specific gravity 2.12

7.10.6 Ethyl Alcohol


Hazards Identification:
Potential Acute Health Effects:
Hazardous in case of skin contact (irritant), of eye contact (irritant),
Slightly hazardous in case of skin contact (permeator), of ingestion.
Non-corrosive for skin. Non-corrosive to the eyes. Non-corrosive for
lungs.
Potential Chronic Health Effects: Slightly hazardous in case of skin
contact (sensitizer) CARCINOGENIC EFFECTS: Classified PROVEN by
State of California Proposition 65 [Ethyl alcohol 200 Proof]. Classified
A4 (Not classifiable for human or animal.) by ACGIH [Ethyl alcohol 200
Proof]. MUTAGENIC EFFECTS: Mutagenic for mammalian somatic cells.
[Ethyl alcohol 200 Proof]. Mutagenic for bacteria and/or yeast. [Ethyl

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-8
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

alcohol 200 Proof]. TERATOGENIC EFFECTS: Classified PROVEN for


human [Ethyl alcohol 200 Proof].
DEVELOPMENTAL TOXICITY: Classified Development toxin [PROVEN]
[Ethyl alcohol 200 Proof]. Classified Reproductive system/toxin/female,
Reproductive system/toxin/male [POSSIBLE] [Ethyl alcohol 200 Proof].
The substance is toxic to blood, the reproductive system, liver, upper
respiratory tract, skin, central nervous.
First Aid Measures:
Eye Contact: Check for and remove any contact lenses. Immediately
flush eyes with running water for at least 15 minutes, keeping eyelids
open. Cold water may be used. Get medical attention.
Skin Contact: In case of contact, immediately flush skin with plenty of
water. Cover the irritated skin with an emollient. Remove contaminated
clothing and shoes. Cold water may be used. Wash clothing before
reuse. Thoroughly clean shoes before reuse. Get medical attention.
Serious Skin Contact: Wash with a disinfectant soap and cover the
contaminated skin with an anti-bacterial cream. Seek medical
attention.
Inhalation: If inhaled, remove to fresh air. If not breathing, give
artificial respiration. If breathing is difficult, give oxygen. Get medical
attention if symptoms appear.
Serious Inhalation: Evacuate the victim to a safe area as soon as
possible. Loosen tight clothing such as a collar, tie, belt or waistband. If
breathing is difficult, administer oxygen. If the victim is not breathing,
perform mouth-to-mouth resuscitation. Seek medical attention.
Ingestion: Do not induce vomiting unless directed to do so by medical
personnel. Never give anything by mouth to an unconscious person.
Loosen tight clothing such as a collar, tie, belt or waistband. Get
medical attention if symptoms appear.
Fire and Explosion Data:
Flammability of the Product: Flammable.
Auto-Ignition Temperature: The lowest known value is 363°C
(685.4°F) (Ethyl alcohol 200 Proof).

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-9
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Flash Points: CLOSED CUP: 18.5°C (65.3°F).


Flammable Limits: The greatest known range is LOWER: 3.3%
UPPER: 19% (Ethyl alcohol 200 Proof)
Products of Combustion: These products are carbon oxides (CO,
CO2).
Fire Hazards in Presence of Various Substances: Highly flammable
in presence of open flames and sparks, of heat. Slightly flammable to
flammable in presence of oxidizing materials. Non-flammable in
presence of shocks, of reducing materials, of combustible materials, of
organic materials, of metals, of acids, of alkalis.
Explosion Hazards in Presence of Various Substances: Slightly
explosive in presence of open flames and sparks, of heat, of oxidizing
materials, of acids. Non-explosive in presence of shocks.
Fire Fighting Media and Instructions: Flammable liquid, soluble or
dispersed in water. SMALL FIRE: Use DRY chemical powder. LARGE
FIRE: Use alcohol foam, water spray or fog.
Handling and Storage:
Precautions: Keep locked up. Keep away from heat. Keep away from
sources of ignition. Ground all equipment containing material. Do not
ingest. Do not breathe gas/fumes/ vapor/ spray. Wear suitable
protective clothing. In case of insufficient ventilation, wear suitable
respiratory equipment. If ingested, seek medical advice immediately
and show the container or the label. Avoid contact with skin and eyes.
Keep away from incompatibles such as oxidizing agents, acids, alkalis,
moisture.
Storage: Store in a segregated and approved area. Keep container in a
cool, well-ventilated area. Keep container tightly closed and sealed until
ready for use. Avoid all possible sources of ignition (spark or flame). Do
not store above 23°C (73.4°F).
Exposure Controls/Personal Protection:
Engineering Controls: Provide exhaust ventilation or other
engineering controls to keep the airborne concentrations of vapors

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-10
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

below their respective threshold limit value. Ensure that eyewash


stations and safety showers are proximal to the work-station location.
Personal Protection: Splash goggles. Lab coat. Vapor respirator. Be
sure to use an approved/certified respirator or equivalent. Gloves.
Personal Protection in Case of a Large Spill:
Splash goggles. Full suit. Vapor respirator. Boots. Gloves. A self
contained breathing apparatus should be used to avoid inhalation of the
product. Suggested protective clothing might not be sufficient; consult
a specialist before handling this product.
Physical and Chemical Properties:
Physical state and appearance : Liquid.
Odor : Alcohol like. Mild to strong.
Like wine or whiskey;
Ethereal, Pleasant.
Taste : Burning, Pungent.
Molecular Weight: Not applicable.
Color: Clear Colorless.
pH (1% soln/water) : Neutral.
Boiling Point : The lowest known value is 78.5°C
(173.3°F) (Ethyl alcohol 200
Proof). Weighted average:
79.58°C (175.2°F)
Melting Point : May start to solidify at -
114.1°C (-173.4°F) based on
data for: Ethyl alcohol 200
Proof.
Critical Temperature : The lowest known value is
243°C (469.4°F) (Ethyl alcohol
200 Proof).
Specific Gravity : Weighted average: 0.8 (Water
= 1)
Vapor Pressure : The highest known value is 5.7
kPa (@ 20°C) (Ethyl alcohol
200 Proof). Weighted average:
5.53 kPa (@ 20°C)

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-11
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Vapor Density : The highest known value is


1.59 (Air = 1) (Ethyl alcohol
200 Proof). Weighted average:
1.54 (Air = 1)
Odor Threshold : 100 ppm
Solubility : Easily soluble in cold water, hot
water, methanol, diethyl ether.
Soluble in acetone.

7.10.7 Pyridine

Hazards Identification:
Potential Health Effects:
Acute Effects
Principle Routes of Exposure
Eyes: May cause irritation.
Skin: Harmful in contact with skin. May cause irritation.
Inhalation: Harmful by inhalation. May cause irritation of respiratory
tract.
Ingestion: Harmful if swallowed. Ingestion may cause gastrointestinal
irritation, nausea, vomiting and diarrhoea.
Aggravated Medical Conditions: Central nervous system disorders.
Gastrointestinal tract. Preexisting eye disorders. Kidney disorders. Liver
disorders. Skin disorders.
First Aid Measures:
Eye Contact: Rinse immediately with plenty of water, also under the
eyelids, for at least 15 minutes. Immediate medical attention is
required.
Skin Contact: Wash off immediately with plenty of water for at least
15 minutes. Immediate medical attention is required.
Inhalation: Move to fresh air. If breathing is difficult, give oxygen. Do
not use mouth-to-mouth resuscitation if victim ingested or inhaled the
substance; induce artificial respiration with a respiratory medical
device. Immediate medical attention is required.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-12
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Ingestion: Do not induce vomiting. Call a physician or Poison Control


Center immediately.
Fire-Fighting Measures:
Flash Point: 17°C/62.6°F
Auto ignition Temperature: 482°C/899.6°F
Explosion Limits:
Upper 12.4 vol%
Lower 1.8 vol%
Suitable Extinguishing Media: Use water spray, alcohol-resistant
foam, dry chemical or carbon dioxide. Cool closed containers exposed
to fire with water spray.
Specific Hazards Arising from the Chemical: Flammable.
Containers may explode when heated. Vapors may form explosive
mixtures with air. Vapors may travel to source of ignition and flash
back.
Protective Equipment and Precautions for Fire fighters: As in any
fire, wear self-contained breathing apparatus pressure demand, MSHA/
NIOSH (approved or equivalent) and full protective gear. Thermal
decomposition can lead to release of irritating gases and vapors.
Handling and Storage:
Handling: Use only under a chemical fume hood. Wear personal
protective equipment. Do not get in eyes, on skin, or on clothing. Avoid
ingestion and inhalation. Keep away from open flames, hot surfaces
and sources of ignition. Use only non-sparking tools. Use explosion-
proof equipment. Take precautionary measures against static
discharges.
Storage: Keep containers tightly closed in a dry, cool and well-
ventilated place. Flammables area. Keep away from heat and sources
of ignition.
Personal Protective Equipment
Eye/face Protection: Wear appropriate protective eyeglasses or
chemical safety goggles.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-13
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Skin and body protection: Wear appropriate protective gloves and


clothing to prevent skin exposure.
Physical and Chemical Properties
Physical State : Liquid
Appearance : Colorless
Odor : Fishy
pH : 8.5 15 g/l aq. solution
Vapor Pressure : 20 mbar @ 20°C
Vapor Density : 2.73 (Air = 1.0)
Viscosity : 0.95 mPa.s at 20°C
Boiling Point/Range : 115 - 116°C / 239 - 240.8°F
Melting Point/Range : -42°C/-43.6°F
Flash Point : 17°C/62.6°F
Specific Gravity : 0.978
Solubility : Soluble in water
Molecular Weight : 79.1
Molecular Formula : C5H5N

7.10.8 NaCN

Hazards Identification
Potential Acute Health Effects:
Very hazardous in case of skin contact (irritant), of eye contact
(irritant), of ingestion, of inhalation. Hazardous in case of skin contact
(permeator). Corrosive to eyes and skin. The amount of tissue damage
depends on length of contact. Eye contact can result in corneal damage
or blindness. Skin contact can produce inflammation and blistering.
Inhalation of dust will produce irritation to gastro-intestinal or
respiratory tract, characterized by burning, sneezing and coughing.
Severe over-exposure can produce lung damage, choking,
unconsciousness or death. Inflammation of the eye is characterized by
redness, watering, and itching. Skin inflammation is characterized by
itching, scaling, reddening, or, occasionally, blistering.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-14
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Potential Chronic Health Effects:


CARCINOGENIC EFFECTS: Not available. MUTAGENIC EFFECTS: Not
available. TERATOGENIC EFFECTS: Not available.
DEVELOPMENTAL TOXICITY: Not available. The substance may be toxic
to skin, eyes, central nervous system (CNS).
Repeated or prolonged exposure to the substance can produce target
organs damage. Repeated exposure of the eyes to a low level of dust
can produce eye irritation. Repeated skin exposure can produce local
skin destruction, or dermatitis.
Repeated inhalation of dust can produce varying degree of respiratory
irritation or lung damage. Repeated exposure to a highly toxic material
may produce general deterioration of health by an accumulation in one
or many human organs.
First Aid Measures
Eye Contact: Check for and remove any contact lenses. In case of
contact, immediately flush eyes with plenty of water for at least 15
minutes. Cold water may be used. Get medical attention immediately.
Skin Contact: In case of contact, immediately flush skin with plenty of
water for at least 15 minutes while removing contaminated clothing
and shoes. Cover the irritated skin with an emollient. Cold water may
be used. Wash clothing before reuse. Thoroughly clean shoes before
reuse. Get medical attention immediately.
Serious Skin Contact: Wash with a disinfectant soap and cover the
contaminated skin with an anti-bacterial cream. Seek immediate
medical attention.
Inhalation: If inhaled, remove to fresh air. If not breathing, give
artificial respiration. If breathing is difficult, give oxygen. Get medical
attention.
Serious Inhalation: Evacuate the victim to a safe area as soon as
possible. Loosen tight clothing such as a collar, tie, belt or waistband. If
breathing is difficult, administer oxygen. If the victim is not breathing,
perform mouth-to-mouth resuscitation. WARNING: It may be
hazardous to the person providing aid to give mouth-to-mouth

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-15
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

resuscitation when the inhaled material is toxic, infectious or corrosive.


Seek immediate medical attention.
Ingestion: If swallowed, do not induce vomiting unless directed to do
so by medical personnel. Never give anything by mouth to an
unconscious person. Loosen tight clothing such as a collar, tie, belt or
waistband. Get medical attention immediately.
Fire and Explosion Data
Flammability of the Product: May be combustible at high
temperature.
Products of Combustion: Some metallic oxides.
Fire Hazards in Presence of Various Substances: Slightly
flammable to flammable in presence of acids, of moisture.
Explosion Hazards in Presence of Various Substances: Risks of
explosion of the product in presence of mechanical impact: Not
available. Risks of explosion of the product in presence of static
discharge: Not available.
Fire Fighting Media and Instructions: SMALL FIRE: Use Dry
chemical powder. LARGE FIRE: Use water spray, fog or foam. Do not
use water jet.
Special Remarks on Fire Hazards: Dangerous on contact with acids,
acid fumes, water or stream. It will produce toxic and flammable
vapors of CN-H and sodium oxide. Contact with acids and acid salts
causes immediate formation of toxic and flammable hydrogen cyanide
gas. When heated to decomposition it emits toxic fumes hydrogen
cyanide and oxides of nitrogen.
Special Remarks on Explosion Hazards: Fusion mixtures of metal
cyanides with metal chlorates, perchlorated or nitrates cause a violent
explosion.
Handling and Storage
Precautions: Keep locked up. Keep container dry. Keep away from
heat. Keep away from sources of ignition. Empty containers pose a fire
risk, evaporate the residue under a fume hood. Ground all equipment
containing material. Do not ingest. Do not breathe dust. Never add

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-16
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

water to this product. In case of insufficient ventilation, wear suitable


respiratory equipment. If ingested, seek medical advice immediately
and show the container or the label. Avoid contact with skin and eyes.
Keep away from incompatibles such as oxidizing agents, acids,
moisture.
Storage: Keep container tightly closed. Keep container in a cool, well-
ventilated area. Do not store above 24°C (75.2°F).
Exposure Controls/Personal Protection
Personal Protection: Splash goggles. Synthetic apron. Vapor and
dust respirator. Be sure to use an approved/certified respirator or
equivalent. Gloves.
Personal Protection in Case of a Large Spill: Splash goggles. Full
suit. Vapor and dust respirator. Boots. Gloves. A self contained
breathing apparatus should be used to avoid inhalation of the product.
Suggested protective clothing might not be sufficient; consult a
specialist before handling this product.
Physical and Chemical Properties
Physical state and appearance : Solid. (Granular solid. Flakes
solid.)
Odor : Faint almond-like odor.
Odorless when perfectly dry.
Emits odor of hydrogen cyanide
when damp
Molecular Weight : 49.01 g/mole
Color : White
Boiling Point : 1496°C (2724.8°F)
Melting Point : 563°C (1045.4°F)
Specific Gravity : 1.595 (Water = 1)
Solubility : Soluble in cold water. Slightly
soluble in Ethanol

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-17
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

7.10.9 IPA-Solvent

Hazards Identification
Potential Acute Health Effects: Hazardous in case of eye contact
(irritant), of ingestion, of inhalation. Slightly hazardous in case of skin
contact (irritant, sensitizer, permeator).
Potential Chronic Health Effects: Slightly hazardous in case of skin
contact (sensitizer). CARCINOGENIC EFFECTS: A4 (Not classifiable for
human or animal.) by ACGIH, 3 (Not classifiable for human.) by IARC.
MUTAGENIC EFFECTS: Not available. TERATOGENIC EFFECTS: Not
available. DEVELOPMENTAL TOXICITY: Classified Reproductive system/
toxin/female. The substance may be toxic to kidneys, liver, skin,
central nervous system (CNS). Repeated or prolonged exposure to the
substance can produce target organs damage.
First Aid Measures
Eye Contact: Check for and remove any contact lenses. In case of
contact, immediately flush eyes with plenty of water for at least 15
minutes. Cold water may be used. Get medical attention.
Skin Contact: Wash with soap and water. Cover the irritated skin with
an emollient. Get medical attention if irritation develops. Cold water
may be used.
Inhalation: If inhaled, remove to fresh air. If not breathing, give
artificial respiration. If breathing is difficult, give oxygen. Get medical
attention if symptoms appear.
Serious Inhalation: Evacuate the victim to a safe area as soon as
possible. Loosen tight clothing such as a collar, tie, belt or waistband.
If breathing is difficult, administer oxygen. If the victim is not
breathing, perform mouth-to-mouth resuscitation. Seek medical
attention.
Ingestion: Do not induce vomiting unless directed to do so by medical
personnel. Never give anything by mouth to an unconscious person.
Loosen tight clothing such as a collar, tie, belt or waistband. Get
medical attention if symptoms appear.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-18
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Fire and Explosion Data


Flammability of the Product: Flammable.
Auto-Ignition Temperature: 399°C (750.2°F)
Flash Points: CLOSED CUP: 11.667°C (53°F) - 12.7780C (550F) (TAG)
Flammable Limits: LOWER: 2% UPPER: 12.7%
Products of Combustion: These products are carbon oxides (CO,
CO2).
Fire Hazards in Presence of Various Substances:
Highly flammable in presence of open flames and sparks, of heat.
Flammable in presence of oxidizing materials. Non flammable in
presence of shocks.
Explosion Hazards in Presence of Various Substances:
Risks of explosion of the product in presence of mechanical impact: Not
available. Explosive in presence of open flames and sparks, of heat.
Fire Fighting Media and Instructions:
Flammable liquid, soluble or dispersed in water. SMALL FIRE: Use DRY
chemical powder. LARGE FIRE: Use alcohol foam, water spray or fog.
Handling and Storage
Precautions: Keep away from heat. Keep away from sources of
ignition. Ground all equipment containing material. Do not ingest. Do
not breathe gas/fumes/ vapor/spray. Avoid contact with eyes. Wear
suitable protective clothing. In case of insufficient ventilation, wear
suitable respiratory equipment. If ingested, seek medical advice
immediately and show the container or the label. Keep away from
incompatibles such as oxidizing agents, acids.
Storage: Store in a segregated and approved area. Keep container in
a cool, well-ventilated area. Keep container tightly closed and sealed
until ready for use. Avoid all possible sources of ignition (spark or
flame).
Exposure Controls/Personal Protection
Engineering Controls: Provide exhaust ventilation or other
engineering controls to keep the airborne concentrations of vapors

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-19
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

below their respective threshold limit value. Ensure that eyewash


stations and safety showers are proximal to the work-station location.
Personal Protection: Splash goggles. Lab coat. Vapor respirator. Be
sure to use an approved/certified respirator or equivalent. Gloves.
Personal Protection in Case of a Large Spill: Splash goggles. Full
suit. Vapor respirator. Boots. Gloves. A self contained breathing
apparatus should be used to avoid inhalation of the product. Suggested
protective clothing might not be sufficient; consult a specialist before
handling this product.
Physical and Chemical Properties
Physical state and appearance : Liquid
Odor : Pleasant. Odor resembling that
of a mixture of ethanol and
acetone.
Taste : Bitter (Slight)
Molecular Weight : 60.1 g/mole
Color : Colorless
Boiling Point : 82.5°C (180.5°F)
Melting Point : -88.5°C (-127.3°F)
Critical Temperature : 235°C (455°F)
Specific Gravity : 0.78505 (Water = 1)
Vapor Pressure : 4.4 kPa (@ 20°C)
Vapor Density : 2.07 (Air = 1)
Dispersion Properties : See solubility in water,
methanol, diethyl ether, n-
octanol, acetone.
Solubility : Easily soluble in cold water, hot
water, methanol, diethyl ether, n-
octanol, acetone. Insoluble in salt
solution. Soluble in benzene.
Miscible with most organic
solvents including alcohol, ethyl
alcohol, chloroform.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-20
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

7.10.10 Hydrochloric Acid


Hydrochloric acid is a slightly yellow colour liquid with a pungent,
irritating odour and it is identified as a corrosive hazard of ‘Class 8’. As
a result of spillage on the ground, it evaporates and forms a toxic
vapour cloud but this acidic vapour cloud is generally vary small and of
no consequence.
7.11 QUANTITIES OF HAZARDOUS MATERIALS
Many chemicals will be stored at the plant in small to large quantities as
per requirement. Majority of chemicals are stored in small quantities. As
per Manufacture, storage and Import of Hazardous Chemicals rules
1989 and amendment subsequently, there will be only few hazardous
chemicals, which have potential for creating risk to life and property in
an unlikely event of leakage or spillage followed by fire.
The bulk quantities of hazardous chemicals are stored at the plant in
tank farm area with adequate dyke. Other chemicals will be stored in
cylindrical tanks, barrels and carboys. Details of storage of hazardous
materials are given in Table 7.1.
Table 7.1: Facilities for storage of chemicals
Sr. Name of Chemicals State Storage capacity
No. (MT)
1 Chlorine Liquid 27 (0.9 t tonner)
2 HCl Liquid 20 (Tank)
3 Dimethyl Amine (40%) Liquid 15 (Drum)
4 Ethyl Alcohol Liquid 3.0 (Drum)
5 Sulphuric Acid Liquid 5.0 (Tank)
6 DMF (Di Methyl Formamide) Liquid 0.2 (Drum)
7 Pyridine Liquid 0.2 (Drum)
8 NaCN Solid 0.2 (Drum)
9 n-Hexane Liquid 2.0 (Drum)
10 IPA-Solvent Liquid 2.0 (Drum)

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-21
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

7.11.1 Precautions to be taken during storage and transportation of


hazardous chemicals
Proper consideration of safety in handling and transportation of
chemicals should be taken.
The following points must be taking into account for this purpose:
• All hazardous and toxic chemicals (acids, alkalis and organics) must
be identified. Material information sheets must be acquired and
specific warning sign must be shown for potentially dangerous
chemicals.
• In transport and transfer of chemicals, proper handling precautions
provided by manufacturer must be observed. All containers for
storage should be chemical resistant, leak free, and with good caps
of stoppers.
• Gloves and goggles should be used while handling chemical of toxic
nature. It is preferred that at least two persons should be present at
all time while working with chemicals.
• Heating flammable solvent may cause fire. Such work must be
carried out in a well-ventilation fume-cupboard.
• Keep away from incompatibles such as oxidizing agents, organic
materials, metals, alkali and moisture.
• Avoid all possible sources of ignition (spark or flame).
• In case of ethyl alcohol, keep away from source of ignition.
• Ideally, sulphuric acid should be stored in isolated from all other
chemicals in corrosive safety cabinets.
• Driver should be carry TREM card, instruction sheet with him during
transportation.
• The driver shall have knowledge of emergency actions required in
case of accident and aware of the parking places, which are safe
from fire, explosion and any other risk to person.
7.12 HAZARDS DUE TO LEAKAGE OR CONTAINMENT
Hazardous chemicals to be handled and stored at the plant are in mostly
liquids form. In the event of leakage or accidental release of these
chemicals, it will create only localized effects within the short distances
EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-22
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

from fixed or spread pool in case of fire. There is possibility that release
of some hazardous chemicals may form vapour cloud which can move
towards wind direction and may explode in the event of fire if mass and
concentration of air and vapour mixture is within the LEL and UEL limits.
However, mass of vapour and air mixture may not be adequate to
generate explosive mass.
Storage and handling of hazardous chemicals will not pose any
hazardous situation if these are handled or stored correctly with
adequate safety provisions and fire fighting facilities. Therefore, suitable
safety measures including fire fighting facilities will be provided at the
plant to attend any emergency due to accidental release of these
hazardous chemicals.
Among the hazardous inventories, there are few potential toxic
materials that can form toxic vapour cloud in unlikely event of release.
7.13 MAXIMUM CREDIBLE ACCIDENT SCENARIOS
The plant will be dealing with many hazardous substances described in
details. Most of hazardous chemicals are in the form of liquid and
considered as flammable and provided with dyke for loss of
containment. Subsequently, their consequence due to thermal radiation
will be confined within short distances. If released quantities are not
ignited, therefore, vapour formation can result in vapour and air mixture
and may generate explosive mass which can explode if it gets the
source of ignition. Toxic cloud of hazardous chemicals may also be
formed and moved towards wind direction.

7.13.1 Methodology for Selection of Accident Scenarios


In this study, following steps are followed for scenario selection for risk
analysis study:
• The hazardous materials to be handled at the plant and the
associated hazards have been identified and assessed.
• Operating and storage conditions of handling and storage of
hazardous materials are studied.
• An assessment is made of what inventories can get released
accidentally.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-23
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

• Release rates are calculated considering deferent cases. For


further analysis of selected release sources, representative
failure modes and failure sizes are identified.

7.13.2 Maximum Credible Accident Scenarios


Following maximum credible scenarios have been selected for
consequence analysis as a result of accidental releases:
Sr. Type of Release Outcome Cases Considered
No.
1. Release of IPA from Tank Formation of pool and thermal
radiation due to fire
Vapour cloud explosion
Dispersion of toxic cloud of
vapours
2. Release of Ethyl Alcohol Formation of pool and thermal
from Tank radiation due to fire
Vapour cloud explosion
Dispersion of toxic cloud of
vapours
3. Leakage of Chlorine Dispersion of toxic vapor cloud
Cylinder of chlorine gas

7.14 CONSEQUENCE ANALYSIS


Consequence analysis for the selected accident scenarios has been
carried to estimate the vulnerable zones. Thermal radiation distances
have been computed based on various heat flux values vulnerable to
men and materials at the plant, while modelling of dispersion cloud is
based on IDLH (Immediately Dangerous for Life and Health) values. On
identification of vulnerable zones for failure cases, measures can be
taken for risk mitigation and to eliminate or minimize damage to the
plant and injury to personal.

7.14.1 Probable Hazards & Risk

From the preliminary risk assessment study carried out for Agrow Allied
Ventures Pvt. Ltd. some of the possible hazards have been identified.
The likely accident scenarios considered are given below:

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Sr. Scenario Vulnerability Remarks


No. Zone
1. Spill of Acids Area close to Isolate the area immediately.
spill area Reclaim the material if possible or
cover the spill with sand/mud
/foam (to be safely disposed off
later)
2. Toxic Liquid Confined Area Spillage to be mopped up,
Leakage/ decontaminated (if required) and
Spillage in disposed of as per norms.
Confined Fresh Air inlet/Ventilation System
Space to be fully opened. Ventilation
Exhaust will carry harmful vapors.
Personnel to avoid contact with
exhaust vapors. Exhaust to be
released at safe elevation.
3. Flammable Area adjoining Deluge all adjoining tanks till fire
liquid tank in to tank stops and heat is dissipated.
tank farm on periphery/ other Transfer/neutralize the spillage (if
fire tanks in tank any).
farm
4. Chlorine Periphery of Dispersion of toxic vapor cloud of
Release storage area chlorine gas

The above-mentioned hazards scenarios can further aggravate into


much more serious incidents if not intercepted in time. The fire in one
tank of tank farm can spread to adjoining tanks and may result in
explosions. The vulnerability zone will be considerably enlarged. The
vapors of toxic fluids/dust if carried away by wind above TLV
concentrations may further enlarge the vulnerability zone. Similarly,
toxic fluid spillage and all wastes leaving the live processing zone if not
decontaminated properly can cause serious health hazard to plant
personnel and persons in nearby area.
7.15 Maximum Credible Accident Scenarios
Following maximum credible scenarios have been selected for
consequence analysis as a result of accidental releases:

7.15.1 Consequence Analysis


Consequence analysis for the selected accident scenarios has been
carried to estimate the vulnerable zones. On identification of vulnerable
zones for failure cases, measures can be taken for risk mitigation and to
eliminate or minimize damage to the plant and injury to personal.

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7.15.2 Release of Chlorine


In the event of release of chlorine from 900 kg cylinders, cloud of toxic
gas will be formed and moved towards wind direction. The IDLH
(Immediately Dangerous to Life and Health) concentration value for 10
minutes exposure has been taken as the criteria for the ‘wounded’
category.

7.15.3 Effect & Consequence Analysis


As a part of risk assessment study maximum credible accident analysis
(MCA) is carried out to determine the maximum loss scenario from this
analysis. It is an eventuality which is possible and will have maximum
consequential distances for the particular hazardous chemicals under
evaluation.
The selection of the accident scenarios is based on the engineering and
professional judgment, accident descriptions of the past in similar type
of plants & the expertise in risk analysis studies.

7.15.4 Consequence Analysis for Chlorine Release Scenarios


Scenario Description
Catastrophic failure of the chlorine cylinder from valve will result in a
release of chlorine gas. The released chlorine gas will flash vigorously.
Toxic vapour cloud of chlorine gas will be formed which will be dispersed
in the prevailing wind direction. For atmospheric dispersion of chlorine
“heavy gas dispersion model” has been used.
Outcome: Toxic Vapour Cloud of Chlorine
Results of dispersion modelling of chlorine gas and atmospheric
conditions using Heavy Gas Instantaneous Gas Release Model for 10
ppm (IDLH) concentration at cloud boundary are given below, for day
time atmospheric stability conditions B & D and for night time stability
condition E.
I. Chlorine Gas Cloud Size and Location for 10 PPM (IDLH)
Concentration in Unstable Atmospheric Conditions
Catastrophic failure of the chlorine cylinder will result in a release of Cl2
and toxic vapour cloud will be formed which will be dispersed towards

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prevailing wind direction. For atmospheric dispersion of chlorine “heavy


gas dispersion-Instantaneous gas release” has been used.
Atmospheric Conditions
Temperature : 35oC
Average Wind speed : 2 m/s
Stability Conditions :B
Model Output Information
Size of chlorine gas cloud and its location with Cl2 concentration of 10
PPM (IDLH) at cloud boundary.
Time t after Start of Cl2 Release (s) : 120
Maximum Width of Vapour Cloud (m) : 92
Maximum Length of Vapour Cloud (m) : 239
Minimum Distance to Threshold Concentration (m) : 116
Maximum Distance to Threshold Concentration (m) : 355
II. Chlorine Cloud Size and Location for 10-PPM (IDLH)
Concentration in Neutral Atmospheric Conditions
Catastrophic failure of the chlorine cylinder results in a release of Cl2 and
toxic vapour cloud will be formed which will be dispersed in the
prevailing wind direction. For atmospheric dispersion of chlorine “heavy
gas dispersion-Instantaneous gas release” has been used.
Atmospheric Conditions
Temperature : 35oC
Average Wind speed : 1 m/s
Stability Conditions :D
Model Output Information
Size of Chlorine cloud and its location with Cl2 concentration of 10 PPM
(IDLH) at cloud boundary.
Time t after Start of Cl2 Release (s) : 480
Maximum Width of Vapour Cloud (m) : 148
Maximum Length of Vapour Cloud (m) : 434
Minimum Distance to Threshold Concentration (m) : 150
Maximum Distance to Threshold Concentration (m) : 584

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III. Chlorine Cloud Size and Location for 10-PPM (IDLH)


Concentration in Stable Atmospheric Conditions
Catastrophic failure of the chlorine cylinder results in a release of Cl2 and
toxic vapour cloud will be formed which will be dispersed in the
prevailing wind direction. For atmospheric dispersion of chlorine “heavy
gas dispersion-Instantaneous gas release” has been used.
Atmospheric Conditions
Temperature : 20oC
Average Wind speed : 1 m/s
Stability Conditions :E
Model Output Information
Size of chlorine cloud and its location with Cl2 concentration of 10 PPM
(IDLH) at cloud boundary.
Time t after Start of Cl2 Release (s) : 480
Maximum Width of Vapour Cloud (m) : 139
Maximum Length of Vapour Cloud (m) : 564
Minimum Distance to Threshold Concentration (m) : 233
Maximum Distance to Threshold Concentration (m) : 797
7.16 METHODOLOGY, APPROACH AND DAMAGE CRITERIA FOR RISK
ASSESSMENT
Consequence analysis is that part of risk analysis, which considers
individual failure cases and the damage, caused by each failure case. It
is done to predict the outcome of potentially serious hazardous
accidents to man and material in and around the plant boundary limits.
The advantages of carrying out consequence analysis are given below:
• To improve plant layout (for new projects and for expansion of
existing one)
• To meet statutory requirements
• Protection of public in the nearby areas (no residential/ inhabited
near by)
• Disaster management planning
• Training tool

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The findings of a consequence analysis provide information about


hazardous effects resulting from an accident scenario. In addition,
Methods for dealing with possible catastrophic events are also provided.

7.16.1 Hazards Evaluation: Exposure to Toxic Dusts/Vapors

Leakage in process plant from failure of nozzles, joints (flange joint),


welding failures or dripping from non-holding valves/glands or dusts
generation during charging of solids at times goes unnoticed. If the
leaky dust or fluids being toxic and odorless it is a potential source of
risk, which may cause fatal/serious hazards.
Liquids with high saturation vapor pressures evaporate faster because
the evaporation rate (mass/time) is essentially proportional to the
saturation vapor pressure. In the case of vaporization into stagnant air,
the vaporization rate is proportional to the difference between the
saturation vapor pressure and the partial pressure in the stagnant air.

7.16.2 Liquid Pool Evaporation or Boiling

The pool boiling cases may be encountered during heavy leakage in


enclosed area (dyke wall of tanks) and with heat source nearby
(ambient or fire) the vapor can explode or catch fire (in case the
material is flammable and sparks/flame contact is made).

7.16.3 Plant Leakage in Confined Space

A chemical fluid spill is a common type of process incident and can lead
to potentially serious accident. If the spilled material gives rise to
hazardous vapor or aerosol these may interact with plant environment
resulting in explosion or harm to plant’s personnel/ damage to plant
equipment/machinery (if vapors are toxic/ corrosive/inflammable). Most
chemical spills do not have such dramatic sequences but they must all
be handled carefully and correctly. Plant of Agrow allied will open with
natural ventilation.

7.16.4 Damage Criteria

In order to appreciate the extent of damage produced by various


accident scenarios, it is appropriate to discuss the physiological/
physical effects of toxic fluid exposure/thermal radiation intensities due

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to spillage causing subsequent fire. The thermal radiation usually results


in burn on the human body and damage to plantation. Furthermore,
inanimate objects like equipment, piping, cables, etc. may be affected
and may aggravate the situation further.
Consequence analysis has been carried out for selected failure cases.
Consequence analysis quantifies vulnerable zones for a likely incident
and once the vulnerable zone is identified for an incident, measures are
proposed to eliminate damage to plant and potential injury to personnel.
7.17 RISK MITIGATION MEASURES
For risk mitigation/reduction, attempts should be made either to reduce
inventories that could get released in the event of loss of containment
or failure likelihoods or both as feasible. Risk analysis identifies the
major risk contributors, which enables prioritization of the plant that
deserve special attention in terms of inspection and maintenance in
particular and over all safety management as a whole.
For the risk reduction at the plant, the following salient suggestions and
recommendations are made:
• On site and off site emergency response plan should be prepared
and circulated to concern persons.
• Personnel at the proposed plant and public in surrounding area
should be made aware about the hazardous substance stored at
the plant and risk associated with them.
• A written process safety information document should be compiled
for general use.
• The document compilation should include an assessment of the
hazards presented including (i) toxicity information (ii) permissible
exposure limits. (iii) Physical data (iv) thermal and chemical
stability data (v) reactivity data (vi) corrosivity data (vii)
information on process and mechanical design.
• The process design information in the process safety information
compilation must include P & IDs/PFDs; process chemistry;
maximum intended inventory; acceptable upper and lower limits,

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pressures, flows and compositions and process design and energy


balances.
• The adequate numbers of heat and smoke detectors should be
provided at strategic locations in the plant and indication of
detectors/sensors should be provided in main control room.
• Predictive and preventive maintenance schedule should be
prepared for equipment, piping, etc. and thickness survey should
be done periodically as per standard practices.
• A written procedure (Management of Change) must be developed
to manage changes to process chemicals, technology, equipment
and procedures that affect a covered process.
• Safe work practices should be developed to provide for the control
of hazards during operation and maintenance such as: (i)
lockout/tag out (ii) Confined space entry (iii) Opening process
equipment or piping (iv) Control over entrance into a facility by
maintenance, contractor, laboratory, or other support personnel.
• Personnel engaged in handling of hazardous chemicals should be
trained to respond in an unlikely event of emergencies.
• The plant should check and ensure that all instruments provided in
the plant are in good condition and documented.
• Safety measures in the form of “DO” and “Don’t do” should be
displayed at strategic locations especially in local language and
English.
• Regular mock drills should be carried out once in every 3 months
and shortcomings should be recorded and rectified. Records
should be maintained for the response of Mock Drills and
corrective actions should listed and taken accordingly.
7.18 Personal Protective Equipment
Personal protective equipments are devices that are fitted and issued to
each worker personally for his or her exclusive use. They are intended
for temporary use and emergency response action only. If a worker has
to enter in a contaminated area, he must wear adequate protective
equipment. Employees should be taught when and how to use

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respiratory apparatus provided, and how to recognize defects in the


equipment. Full dress escape drills should be conducted at least once a
year. If such safety equipment is not available, entry into the
contaminated area should not be attempted.
• Personal protective equipment should be easily accessible outside
the hazardous material storage area and away from areas of likely
contamination.
• Employees who work near RM storage Tank must be issued a
properly fitting cartridge type or canister type escape respirator.
• Facial hair should not be permitted for those who are issued
escape-type or self-contained respirators because it prevents a
proper seal.
• Each employee should maintain his/her personal protective
equipment clean and in working condition at all times.
• All equipments should be used and maintained in accordance with
the manufacturer’s instructions.
7.19 Handling of Hazards
• Personal protective equipment used by the person during handling
of hazardous chemicals, should be replaced after certain time.
• Any spillage of hazardous chemicals should be cleaned and
disposed off as per standard practice.
• Empty drums of hazardous chemicals should be neutralized
immediately.
• Personnel engaged in handling of hazardous chemicals should be
made aware of properties of hazardous chemicals.
7.20 General Working Conditions
(a) House Keeping
• All the passages, floors and stairways should be maintained in
good condition. The system should be available to deal with any
spillage of dry or liquid chemical at the plant.
• Sufficient disposable bins should be clearly marked and these
should be suitably located in the plant.
• Walkways should be clearly marked and free from obstructions.

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• In the plant, precaution and instructions should be displayed at


strategic locations.
• Roads/walkway within the plant should be maintained neat and
clean.
(b) Ventilation
• Adequate ventilation should be provided in the work floor
environment.
• The work environment should be assessed and monitored
regularly.
• Local ventilation is most effective method for controlling dust and
gaseous emissions at work floor.
7.21 Safe Operating Procedures
• Safe operating procedures should be available for almost all
operations and equipments.
• Workers should be informed of the consequences of failure to
observe the safe operating procedures.
7.21.1 Work Permit System
Work permit system should be followed at the plant. Hazardous work
permit should be used for hot work, electrical works, etc.
7.21.2 Fire Protection
• Adequate fire fighting facilities should be available at the plant,
including, dry chemical powder type, water CO2 type, mechanical
foam type, CO2 type and sand buckets.
• The fire fighting system and equipment should be tested and
maintained as per relevant standards.
• The fire drills should be conducted once in six months.
7.21.3 Emergency Preparedness
• On-site emergency plan should be prepared and readily available
for an unlikely event of emergency.
• Emergency telephone numbers should be available and displayed
properly at strategic locations.

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7.21.4 Static Electricity


• All equipments and storage tanks/containers of flammable
chemicals should be bounded and earthed.
• Electrical resistance for earthing circuits should be maintained.
Periodic inspections should be done for earth pit and record should
be maintained.

7.21.5 Material Handling


• Material handling areas should be clearly defined.
• The workers should be made aware about the hazards associated
with manual material handling.

7.21.6 Communication System


• Adequate communication facilities should be available at the plant
and supported with uninterrupted power supply.
• Communication facilities should be checked periodically for its
proper functioning.

7.21.7 Accident Reporting, Investigation And Analysis


A system should be initiated for accident reporting, investigation and
analysis. To motivate and to increase awareness among the personnel
at the plant about safety, total accident (lost time injury) free days can
be displayed on the board prominently at strategic location.

7.21.8 Safety Inspections


The system should be initiated for checklist based routine safety
inspection and internal audit of the plant periodically. Safety inspection
team should be formed from various disciplines and departments.

7.21.9 Safe Operating Procedures


Safe operating procedures should be formulated and updated, specific
to process & equipment and distributed to concerned plant personnel.
7.22 Onsite and offsite emergency plan during chemical disaster
On-site Emergency: If an accident/incident takes place in a factory, its
effects is confined to the factory premises, involving only the persons
working in the factory and the property inside the factory it is called as
On-site Emergency.

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Off-site Emergency: If the accident is such that its affects inside the
factory are uncontrollable and it may spread outside the factory
premises, it is called as Off-site Emergency.
The main objectives of an emergency plan are-
• To control and contain the incident/accident and if possible,
eliminate it; and
• To minimize the effects of the incident on persons, property and
environment.
Each factory or industrial unit should prepare an emergency plan
incorporating
• Details of action to be taken in case of any major
accident/disaster occurring inside the factory. The plan should
cover all types of major accident/occurrences and identify the risk
involved in the plant. Mock drills on the plan should be carried out
periodically to make the plan foolproof and persons are made fully
prepared to fight against any incident in the plant. The plan will
vary according to the type of industry and emergency.

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(B) Social Impact Assessment:


No any negative Social Impact envisaged from the proposed project
activities. In fact Positive Social impact was prevail during the study of
Sociological data because, necessity for unskilled and skilled person will
increase for proposed activities and unit will accord opportunity first
prior to the local people. There will be no R & R due to proposed
activities.

(C) Public Consultation:


The Committee recommended conducting the Public Hearing /public
consultation as per the provisions of EIA notification, 2006 & Ministry’s
OM No. J-11013/36/2014-IA-I dated 16th May, 2014, after final
presentation and recommendation of EC to authority. Based on the
same, public hearing was held on 24/09/2014. Minutes of Public Hearing
is attached as Annexure-VI with the final EIA/EMP report.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 7-36
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Chapter-8
Project Benefits
8.1 Introduction
All industrial projects have positive and negative effects around nearby
locations due to its operational activities. This chapter is introduced to
highlight and focused on those points which will become beneficial to
the surrounding area or community in terms of infrastructural
development, social development, boosting employment and other
tangible benefits due to upcoming or proposed activities. The proposed
project has a potential for employment of skilled, semi-skilled and
unskilled employees during construction phase as well as operational
phase.
Followings are the benefits that surrounding area will get due to the
proposed project:

8.2 Improvements in the physical infrastructure including technical


facility aspects:
Physical infrastructure includes infrastructural & technological facilities
of the project, necessary for the operation of the unit. Agrow Allied
Ventures Pvt. Ltd. has proposed to set up Agro technical product
manufacturing plant. The project will use modernized technologies and
infrastructural facilities. So that, nearby public or workers will become
aware to new technology launched or running in the present market and
thereby it will also helpful in increasing knowledge of employ and
surrounding people.
Followings will be other improvements in the physical infrastructure:
¾ Adoption of new technology
¾ Awareness in local educated people for new technology
¾ Improvement in local amenities facilities
¾ Improvement in road link facilities as transportation through truck
and other vehicles will increased due to new project

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 8-1
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¾ Improvement in local civilization


¾ Increase income of local population
¾ Nearby town will developed due to requirement of new project
8.3 Improvement in Social Infrastructure:
Due to proposed project activity, Social Infrastructure will improve by
means of Civilization, Vocational Training and Basic Amenities.
Civilization:
Due to the project, new technology, employment and other
infrastructural facilities will boost up income of surrounding people and
improve quality of life. This will indirectly boost up the civilization of the
surrounding people.
Vocational Training:
Moreover, unit will provide vocational training opportunity to the
surrounding people and greed for employment will motivate the
education activities that will leads the change in life style of the
surrounding and affected people hence social infrastructure will
improved due to the proposed project activities.
Basic Amenities:
Better education facilities, proper health care, road, infrastructure and
drinking water facilities are basic social amenities for better living
standard of any human being which will further augment the above
amenities either by providing or by improving the facilities in the area,
which will help in uplifting the living standards of local communities.
8.4 Employment potential
Due to the proposed project, infrastructure will get improved and
enhance the employment opportunity for both skilled and unskilled
person from nearby area. Direct employment as well as indirect
employment due to ancillary services will be given to the local people.
Therefore, the socio-economic status of the local people will get
improved.
The details of employment opportunity during Construction and
Operation phase are discussed underneath:

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 8-2
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Increased employment opportunity at Construction phase:


In the construction phase, involvement of manpower will be directly and
indirectly. Thus temporary and permanent employment will be
generated during construction phase.
Unit will require around 20-25 workers during the construction phase.
Moreover, unit will offer first priority to local workers for the
employment.
Increased employment opportunity at Operation phase:

During the operation phase of project, 70 nos. of skilled and unskilled


manpower will require for routine operation of the project.

8.5 Other tangible benefits:

Give identical value to the surrounding villages or area:

Surrounding villages and area will get unique identity due to the
development of the project as the outside people come here will focus
to surrounding village to reach there.

The other ancillary facility and local house hold business will also
increase due to new settlement in nearby villages.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 8-3
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Chapter-9
Environmental Cost Benefit Analysis
9.1 Introduction:

Environmental Cost Benefit Analysis works on theory of prices and values,


for priceless as it calculates the worth of life, nature and natural
resources.
Cost-benefit analysis offers a way of achieving superior environmental
results at a lower overall cost to society than other available approaches.
The costs and the benefits of regulation often will be realized in the
future; in such cases the numeric estimates of costs and benefits are
“discounted,” i.e. treated as equivalent to smaller amounts of money
today. Proponents of cost-benefit analysis make one basic arguments in
its favor that is use of cost-benefit analysis ostensibly leads to more
“efficient” allocation of society’s resources by better identifying which
potential regulatory actions are worth undertaking and in what manner.

9.2 Proposed Project:

Environmental Cost Benefit Analysis produces more efficient decision by


increasing monetary values of the life, health and natural resources.
The proposed project of M/s. Agrow Allied Venture Pvt. Ltd. is
proposed to set up Agro technical products manufacturing plant, which
has limited impacts on environment and has good potential for profitable
business leading to improvement of quality of life around the project
location.

In order to assess the pros and cons of any particular regulatory standard
for proposed activity, cost-benefit analysis seeks to translate all relevant
considerations into monetary terms.

Here the Environmental Cost Benefit Analysis was calculated in terms of


saving life, storing up of natural resources by applying adequate
measures such as APCM like bag filter and cyclone to the common stack
attached to steam boiler & hot air generator and scrubber to process gas

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 9-1
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stack, Effluent Treatment Plant, Evaporator, greenbelt development and


rain water harvesting.

This pollution prevention measures will minimize effect of pollutants on


environment. These will lead to the saving of human lives and the
prevention of diseases.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 9-2
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Chapter-10
Environment Management Plan
10.1 INTRODUCTION
Assessment of environmental and social impacts arising due to
implementation of the proposed project activities is the technical heart
of EIA process. An equally essential element of this process is to
develop measures to eliminate, off set or reduce impacts to acceptable
levels during implementation and operation of projects. The integration
of such measures in to project implementation and operation is
supported by clearly defining the environmental requirements within an
Environmental Management Plan (EMP).
From the previous chapter it can be said that the proposed project of
Agrow Allied Ventures Pvt. Ltd. has less pollution potential. For
abatement of environmental pollution, the unit would adopt several
measures, which are summarized in this chapter.
It is a new unit and has done the homework to develop the efficient
Environmental Management Plan. This will be put into existence as per
the requirement after the execution of the proposal.
10.2 OBJECTIVES OF ENVIRONMENTAL MANAGEMENT PLAN
The objectives of the Environmental Management Plan are summarized
here under,
 To limit/reduce the degree, extent, magnitude or duration of
adverse impacts.
 To treat all the pollutants i.e. liquid effluent, air emissions and
hazardous waste with adoption of adequate and efficient
technology.
 To comply with all the norms and standards stipulated by State
Pollution Control Board/Central Pollution Control Board.
 To create good working conditions.
 To reduce any risk hazards and design the disaster management
plan.

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 Continuous development and search for innovative technologies


for a cleaner and better environment.
10.3 COMPONENTS OF EMP
EMP for the proposed project of Agrow Allied Ventures Pvt. Ltd.
covers following aspects:
 Description of proposed mitigation measures for proposed
operation phase only
 Description of monitoring program
 Institutional arrangements
 Implementation schedule and reporting procedures
All above aspects and objectives are kept in the view and considering
the same EMP is prepared for two major fields.
10.3.1 Environmental Management systems
M/s. Agrow Allied Ventures Pvt. Ltd. is well aware of environmental
requirements for planning and implementation of the project and set up
a department with trained personnel headed under the qualified
environmental manager. As indicated in the impact and mitigation
chapter of this report, the environmental impact due to the proposed
project is very marginal release of pollutants.
10.3.2 Environmental, Health and Safety Management System
Chemical Industries prefer an integrated approach and make
environmental management a part of overall Environment, Health and
Safety (EHS) Management system. This model EHS system suggests
and addresses EMS issues such as:
 Management system expectation
 Management leadership, responsibilities and accountability
 Risk assessment and management
 Compliance and other requirements
 Personnel, training and contractor services
 Documentation and communications
 Facilities design and construction
 Operation, maintenance and management
 Community awareness and emergency response
 EHS performance monitoring and measurement

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 Incident investigation reporting and analysis


 EHS management system audit
 Management review and audit
With this type of EHS management approach, proposed project would
be able to integrate the requirements of ISO-14001 into the overall
management system.
10.4 ENVIRONMENTAL MANAGEMENT DURING CONSTRUCTION PHASE
Since Agrow Allied Ventures Pvt. Ltd. is proposed to manufacture
pesticides Technical in the Keshvana Industrial Estate, Tal: Kothputli,
Dist. Jaipur, Rajasthan. Since the proposed project will need new
premises, there will be construction activities to be carried out hence,
there will be some adverse impacts on the quality of air and water but,
this will not cause adverse effects on the surrounding atmosphere. No
disposal of construction waste outside the plant and no leaching are
anticipated. The activities for installation of new machineries and
equipments will be carried out. Thus, impact will be temporary and
negligible. The construction activities for installation work shall generate
noise and dust within working areas. Therefore, measures will be taken
to protect workers. In order to mitigate the adverse environment
impacts during the construction phase, regular sprinkling of the water
will be done.
10.5 ENVIRONMENTAL MANAGEMENT DURING OPERATIONAL PHASE
10.5.1 AIR ENVIRONMENT
The main point sources will be flue gas emission from the common stack
attached to boiler and Hot air Generator and D.G. Set due to
combustion of fuel and process gas emissions from the stack attached
to Chlorination vessel of phenol. The major air pollutants identified from
this industry will be; SPM, SO2 and NOx due to flue gas emission and
HCl & Cl2 from process vent.
However, in order to achieve the reduction, it is suggested that during
operational phase regular maintenance and periodic tuning of the burner
system should be done to ensure proper atomization and subsequent
minimization of any unburned combustibles. It reduces particulate

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 10-3
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

emissions. For this, combustion process may be further improved by


adopting following measures.
 Optimization of combustion aerodynamics should be done using a
flame retention device.
 Re-circulation of flue gas may be considered to achieve the triple
goals of low PM emissions, low NOX emissions and high thermal
efficiency.
 Primary flame zone O2 level should be decreased by decreasing
overall O2 level, controlling (delaying) mixing of fuel and air, and
use of fuel-rich primary flame zone.
Flue gas volume should be checked for amount of air needed for the
complete combustion of the fuel.
During operation phase, the unit will operate boiler and hot air
generator with high fuel efficiency to reduce the CO emission in
atmosphere. This would reduce the fuel consumption and in turn the
emissions. cyclone and bag filter will be installed on flue gas stack and
Two stage water and one stage Alkali scrubber will be installed to
control HCl + Cl2 process gas. This will be adequate to meet the
stipulated gaseous emission norms.
The unit will also provide adequate stack monitoring facilities for the
periodic monitoring of the stack to verify the compliance of the
stipulated norms.
In order to minimize the air pollution, the unit proposes to create the
green belt area considering the following guidelines:
 Green cover should be created at all the available open spaces.
 To make green belt dense more trees are to be planted at all
patches where plantations already exists.
 Strict surveillance will be made to increase the survival rate of the
trees.
 Plants with higher height, medium and low height should be
planted to ensure thick belt for attenuation of fugitive emission.
This activity demands expert advice and guidance.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 10-4
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

10.5.2 Measures for fugitive emissions


The fugitive emissions of may be from leakage through valves, fittings,
pumps, etc. Excess use of solvent may also results in the fugitive
emission from the process vessels.
Good house-keeping, proper maintenance and continuous observation
will prevent the chances of any fugitive emission from the process plant
however; the unit will adopt adequate measures for the
minimization/prevention of the fugitive emission. The unit proposes to
adopt following measures, which will be continued after the production
starts.
 Regular maintenance of valves, pumps and other equipments to
prevent leakage and thus minimize the fugitive emissions of
VOCs.
 Entire process will be carried out in the closed reactors with
proper maintenance of pressure and temperature.
 Regular periodic monitoring of work area to check the fugitive
emission.
Design features suggested and consider at the time of equipment
purchase as per the Table 10.1.
10.5.3 Water Environment
The fresh water requirement of the unit will be 25.5 KLD, which will be
satisfied through water supply of Industrial estate or groundwater
source. Effluent generation will be around 15.45 KLD during the
operational phase including all streams. Entire quantity of wastewater
will be passed through RO after primary treatment and detoxification
treatment. RO Reject will be evaporated in evaporator and condensate
from the evaporator & permeate from RO will be reused for gardening
purpose within premises.
Cleaner production technologies will also be adopted to reduce the
quantity of fresh water requirement and industrial wastewater
generation.
The mitigation measures for minimizing the impacts on water
environment in general includes following:
 Minimization of water use

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 10-5
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

 Segregation and collection philosophy for effluent to minimize


waste generation and facilitate treatment as well as recycle.
 Treatment philosophy to achieve mandated standards.
 Reuse/recycle and disposal
Some of the measures, which are to be implemented, include:
 Use of high-pressure hoses for cleaning the floor to reduce the
amount of wastewater generated.
 Reducing the actual process water consumption by way of
improvement in operation of processing units.
 Ensuring proper operation and maintenance schedule for the
ETP.
 Reuse ejector water from vacuum ejectors.
10.5.4 Hazardous/Solid Waste Management
Hazardous/Solid Waste management includes following:
 Measures to minimize waste generation.
 Operation of waste handling, treatment and disposal facilities.
The Waste Management plan includes:
 Waste Inventory
 Classification of waste
 Packaging, Storing and Transporting Wastes to Disposal site
 Data Management and Reporting
 Personnel Training
 Waste Minimization
The unit has also proposed adequate hazardous waste management
system, which will be continued after the start of production. The ETP
sludge will be sent to TSDF site approved by SPCB/MoEF. Whereas,
discarded drums/barrels/bags will be decontaminated and sold to
authorized end users, used oil will be reused as lubricant/sold to MoEF
approved recyclers, residue will be sent to CHWIF for incineration and
hydrochloric acid will be Captive use and balance will be sold to actual
end users. The unit has also provided isolated area for the storage of
hazardous waste with roof cover and impervious floor. The unit will also
maintain the records for the hazardous waste storage and disposal.
Entire quantity of hazardous waste will be handled as per Hazardous

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 10-6
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Waste (Management, Handling and Trans boundary movement)


Rules’2008.
10.5.5 Noise Control Technique
The main sources of noise within the plant are: Boiler, HAG, process
plant, machineries, transferring pumps and material handling systems.
Additional noise will be generated due to installation of new machineries
and equipments however, these impacts will be very minor and
temporary in nature. The impact on the environment during the
operational phase will be long term but, of insignificant quantity.
To minimize the noise pollution, the unit proposes the following noise
control measures:
 Noise suppression measures such as enclosures, buffers and/or
protective measures should be provided (wherever noise level is
more than 90 dB(A)).
 Employees should be provided with ear protection measures like
earplugs or earmuffs working in high noise area.
 The transportation contractor shall be informed to avoid
unnecessary speeding of the vehicles inside the premises.
 Extensive oiling, lubrication and preventive maintenance will be
carried out for the machineries and equipments to reduce noise
generation.
 The selection of any new plant equipment will be made with
specification of low noise levels.
 Areas with high noise levels will be identified and segregated
where possible and will include prominently displayed caution
boards.
 The green belt area will be developed within industrial premises
and around the periphery to prevent the noise pollution in
surrounding area.
Monitoring of noise levels is essential to assess the efficacy of
maintenance schedules undertaken to reduce noise levels and noise
protection measures. A good quality digital sound pressure level meter
is essential for this purpose.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 10-7
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

10.5.6 Green Belt Development


Tree plantation is one of the effective remedial measures to control the
air pollution and noise pollution. It also causes aesthetics improvement
of the area as well as sustains and supports the biosphere.
Plantation around the pollution sources control the air pollution by
filtering the air particulate and interacting with gaseous pollutant before
it reaches the ground.
Each plant shows different air pollution tolerance level depending upon
number of factors. In green belt area about 1000 trees per acre of land
as prescribed by Central Pollution Control Board shall be planted. The
selection of tree species suitable for plantation at the industry shall be
governed by following factors,
 The trees should be tolerant to air pollutants present in the area
 The trees should be able to grow and thrive on soil of the area, be
evergreen, inhabitant and having minimum of leaf fall.
 The trees should be tall in peripheral curtain plantation and with
large and spreading canopy in primary and secondary attenuation
zone.
 It is also recommended to plant few trees, which are sensitive to
air pollution as air pollution indicator.
The unit proposes to develop the green belt on 13332 m2 area.
10.6 RESOURCE CONSERVATION/WASTE MINIMIZATION
The unit shall also implement the concept of waste minimization
including recovery and use of by-products. Good Housekeeping or
proper housekeeping practice makes the system easier and less costly.
Some of these are as follows:
 Solid wastes e.g. powders, spills, etc. in process, and packaging
are to be separately collected and disposed off instead of allowing
these to effluent streams. This will reduce load and increase the
efficiency of treatment system.
 Liquid wastes from various sections should be collected and treat
with effluents.
 Rain water harvesting system shall be adopted to reduce the fresh
water requirement.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 10-8
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

 Cleaner production technology shall be adopted for the resource


conservation and pollution control.
10.7 HEALTH & SAFETY
M/s. Agrow Allied Ventures Pvt. Ltd. will follow occupational health
program right from the start of production. Health hazards associated
with occupation are called occupational hazards. The following check-
ups shall be carried out regularly to avoid occupational hazards:
 Pre-employment medical check-up at the time of employment.
 Provision of periodic medical check up for all the employees.
 To provide necessary first aid facilities, the first aid training shall
also be given to the employees.
 Monitoring of occupational hazards like noise, ventilation, chemical
exposure shall be carried out at frequent intervals.
 The unit will appoint the medical officer for the regular medical
examination and treatment of the employee.
 Our unit is an active member of Industries Association, where the
state of art facilities for training for Occupational risk and safety
are provided to the members of the unit. It has also provided
health care centre with required infrastructures.
The following precautions shall be taken to avoid foreseeable accident
like spillage, fire and explosion hazards and to minimize the effect of any
such accident and to combat the emergency at site level in case of
emergency.
 Various emergency spots in plant area will be identified and kept
in sharp and alert watch.
 Use of protective equipments will be regularly checked and will be
kept easily accessible and easily workable during emergency.
 Safety installations like available quantity of running water will be
regularly watched.
 Fire bucket and hose reels will be provided to withstand the fire or
explosion conditions.
 Various types of fire extinguishers such as (Foam type, water
type, CO2 type) will be providing inside the factory premises.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 10-9
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

 Every pressure vessel will be provided with minimum one or more


pressure relief devices. The design of the valve is made in such a
way that the breakage of any part will not obstruct force discharge
of the liquid under pressure. Moreover, relief valves are tested
and a periodic schedule for their testing shall be maintained. The
defective valves will be removed if found unsafe for the operation.

10.7.1 Possibility of occupational health hazard & its control

An occupational hazard is a thing or situation with the potential to harm


workers. Occupational hazards can be divided into two categories:
safety hazards that cause accidents that physically injure workers, and
health hazards which result in the development of disease. Hazards can
be rated according to the severity of the harm they cause - a significant
hazard being one with the potential to cause a critical injury or death.
In case of Agrow allied, different types of solvents will be used which
can enter in the human body by way of inhalation of vapour or spray
and skin absorption-these are the commonest method of entry. Skin
absorption usually arises from direct contact of the liquid solvent with
the hands and arms of workers who are cleaning objects manually or
handling objects recently dipped in or coated with solvents.

10.7.2 Preventive Measures

The methods of protecting the work force from exposure to toxic agents
in the workplace apply to the use of solvents:-
 Segregation of processes using solvents;
 Enclosures or special ventilator control of processes;
 Good general ventilation - particularly important if the solvent is
used in a confined space;
 Personal protection - Protective clothing should be worn, including
gloves, where there is a possibility of absorption through the skin.
Suitable respiratory protection is necessary like Panorama gas
mask with cartridge suitable for the chemicals we will be handling,
Breathing air apparatus and Air Hood with instrument air
connection.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 10-10
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

10.8 OCCUPATIONAL HEALTH PROGRAMME


Some of the philosophies underlining the occupational health
programme are discussed below:
M/s. Agrow Allied Ventures Pvt. Ltd. will employ well qualified and
experienced safety Manager and make arrangement for part time doctor
for regular checking of health of the employees. Also, plans to become
member of any local hospital for emergency need. Annual health check
for employees will be carried out and record will be maintained. Regular
training to plant personnel in safety fire fighting and first aid will be
provided.
Unit will maintain a healthy work environment. This will be accomplished
through the identification, evaluation and control of workplace
environmental factors which may cause sickness, impaired health or
significant discomfort and inefficiency among workers. Environmental
factors such as noise, physical hazards toxicity/ chemical hazard and
ergonomic hazards will be monitored on a periodic basis to assist in
maintaining a healthy work environment. Workers exposed to noise and
toxic materials will be evaluated against applicable recognised exposure
levels in the Factories Act. Hearing protection aid will be provided to
workers who work in the high noise areas, during construction of the
proposed facilities and also to those who will continue through the life of
the facility.

10.8.1 Hazard Communication and Chemical Safety


The information on the hazards of the materials to be used will be
provided to the workers for the proposed project of Agrow allied, a
hazardous chemical directory is being developed to maintain information
on the hazards associated with each chemical used. Copies of Material
Safety Data Sheets for all hazardous materials at the proposed facility
will be kept at the unit and will be available for employee review.
Specific programs and procedures for the control of health hazards
associated with potentially harmful materials such as Acids, Alkali and
volatile chemicals etc. will follow the guiding principles established for
Occupational Health. The hazard communication program will serve as

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 10-11
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

the basis for selection of personal protective equipment such as gloves,


goggles, face shields, etc. A selected group of employees at the
proposed facility will receive first aid training to provide an immediate
response and medical care for injuries.

10.8.2 List of chemicals, their threshold limit and measures


Namely Chlorine, Sulphuric Acid, Phenol, Ethyl Alcohol, Pyridine & NaCN
chemicals are directly or indirectly exposed in work area. Details of
hazardous chemicals characteristics are summarized in chapter-7 of RA
report.
Unit will handle above chemicals with proper handling process
suggested in MSDS. Estimated work area quality with TLV limit
prescribed/standardized by OSHA is summarized in table no. 2.10 of
chapter-2.
Measures:
Entire materials will be transfer either pneumatically or closed manner
and charging the raw materials in reactor with deep charges so that
chances of un-reacted materials are minimized.

10.8.3 Methods how workers are for exposed to chemicals during


pre-placement and periodical medical monitoring
 Medical evaluation immediately before deployment is optimal.
 Workers who will be performing their usual work and are currently in
work-related medical screening programs may not require an
immediate pre-exposure medical evaluation. However, the evaluation
may have additional benefits, and attempts should be made, prior to
or as soon after the deployment date as practicable, to assess for
changes in health status that may have occurred in these individuals
since their last screening.
 For those already deployed and not in any existing work-related
medical screening program, the evaluation should be done as soon as
practicable.
 Further evaluation may be necessary during deployment - for
example, depending on results obtained during initial evaluation or if
unanticipated hazards are identified during response operations.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 10-12
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

10.9 SOCIO-ECONOMIC ACTIVITIES:


Socio economy development activities will be a part of CSR activities to
be carried by the unit. We proposed following activities to be carried out
as a part of socio-economic development to considering local social
need.
Agrow allied addresses variety of social concerns such as water
harvesting, environmental concerns, education, sanitation and other
such fundamental issues in the social change process. Agrow has
believed that besides growing their business, it is also vital to build
trustworthy and sustainable relationships with the community.
Agriculture Training
Considering surrounding social needs, we proposed to organize some
training programs with the help of nearby agriculture specialists to
develop their crops and productivities. Unit also proposed to help farmer
to organize periodical soil testing.
Medical Camp
Unit also proposed to organize periodical medical camps and eye check-
up camps etc.
Cattle camp
Unit may also donate some funds for cattle feed.
Women Development activities
Unit may also organize some women development programs like
stitching, cooking, knitting, handicraft, etc. to develop skill of women
which will be helpful to them for self sustainable and source of earning
which finally help for healthy growth of family.
Children’s Development
Unit will take part in some children development programs and
contribute some funds by distributing school kits (school bags, books,
note books, etc.) to nearby schools.
Budgetary provisions for the next five years (Every Year)
Activity Budgetary provision
(Lakhs)
Agriculture Training 0.8
Medical Camp 0.4

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 10-13
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Cattle camp 0.5


Women Development activities 0.9
Children’s Development 1.2

10.10 POST-PROJECT ENVIRONMENTAL MONITORING


The post – project environmental monitoring suggested herewith should
be as per the following guideline. The highlights of the integrated
environmental monitoring plan are:
 The stack monitoring facilities like ladder, platform and port –
hole of all the stacks maintained in good condition.
 Regular monitoring of all gaseous emissions from stacks / vents
and all fugitive emissions in the process areas.
 The performance of air pollution control equipment evaluated
based on these monitoring results.
 Water consumption in the complex recorded daily.
 Analysis of untreated and treated effluent, before discharge into
the final disposal pipeline carried out regularly.
 Performance of effluent treatment plant units evaluated based
on these analysis results.
 As far as possible, noise curbed at its source, with the help of
acoustic hood and other such noise reducing equipments.
 Regular noise level monitoring to be carried out.
 Green belt properly maintained and new plantation programmes
undertaken frequently.
 Continued environmental awareness programmes carried out
within the employees and also in the surrounding villages.
 Rain water harvesting ponds will be developed within the
industrial premises and encouraged in the surrounding villages
too. All possible back–up and support provided to them.
10.11 REPORTING SYSTEM OF NON COMPLIANCES/VIOLATIONS OF
ENVIRONMENTAL NORMS
Company will develop reporting systems of non compliances/ violations
of environmental norms to the Board of Directors. The mechanism is
summarized below:

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 10-14
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

1. Identify deviation/ non-compliance/ violation of environmental


norms as lay down in Consent to operate and letter of
Environmental clearance. Record to communication/complain
received from plausible stake holder.
2. The EHS manager will identify deviation/non-compliance/ violation
from failure to comply with statutory requirements.
3. Respond from EHS manager within reasonable time limit to concern
authorities with c/c mark to Technical Director.
4. Technical Director will take it in action and give necessary guideline
to comply this deviation/ non-compliance/ violation of
environmental norms. Parallel arrange budget for necessary action
to comply the condition.
5. Director will put to the meeting of Board of Direction to
communication received from the EHS manager and brief about the
action taken for compliance of non-compliance condition.
6. Board discussion, Decision and Action.
 The Chairperson/Board of Director will review the information
available and take a decision depending on the seriousness of
the violation.
 The decision will be taken to ensure the compliance of non-
compliance/violation of environmental norms and it’s
safeguarded. The decision will be taken by consensus and if no
consensus is arrived at, voting will be conducted.
 Enlist measures that would undertake to ensure that deviations/
noncompliance /violations of Environmental norms and take care
do not occur same violation in future.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 10-15
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Table 10.1:
Design features for minimization of fugitive emissions
Sr. Equipment Design Features Control Efficiency
No. %
1 Pumps Seal less design 100
Dual Mechanical Seal 100
2 Valves Seal less Design 100
3 Compressor Dual Mechanical Seal 100
4 Connectors Weld together 100
5 Pressure Relief Rupture Disc
100
Devices
6 Sampling Closed loop sampling
100
Connection

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 10-16
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Figure-10.1: EHS Management

Environment management cell

Chairman & Managing Director

Environment Management
Cell

Officer - Officer-
Safety
Environment

Chemist-
Environment
al

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 10-17
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Chapter-11
Summary & Conclusion
11.1 BACKGROUND

Since India is a developing country and industries have always played


major role in the economic development of the country. Rajasthan is one
of the well developed industrialized state, has a significant contribution in
industrial as well as economic growth of the country.
M/s. Agrow Allied Ventures Pvt. Ltd. is a new unit proposed to set up at
S.P. 3-7/B, Keshvana Industrial Estate, Tal: Kothputli, Dist. Jaipur,
Rajasthan. Agrow allied envisages producing Agro technical products with
production capacity of 517.4 MT/Month or 6210 MT/Annum.

The total area of the premises is 40,400 sqm.

11.2 PROJECT DESCRIPTION

Location of Project
M/s. Agrow Allied Ventures Pvt. Ltd. is a new unit proposed to set up at
S.P. 3-7/B, Keshvana Industrial Estate, Tal: Kothputli, Dist. Jaipur,
Rajasthan. The location of the project site is given here under in terms of
longitude and latitude.
Latitude: 27042’53.64” N
Longitude: 72026’43.08” E
Site Selection
The selection of the project site at this location was considered on the
availability of the following amenities.
 Availability of raw materials of proper quality and in adequate
quantity;
 Availability of suitable and adequate land;
 Availability of infrastructure facilities such as water supply, power,
roads, social infrastructure and man power;
 Good communication and transportation facilities;
 Proximity of market;

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 11-1
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

 No R & R will be required;


 The nearest town Kothputli and city Jaipur are 10 km and 120 km
away from the project site, which is very well connected with
other parts of the country by road & rail;
 No national park or wildlife habitat falls within 10 km radial
distance from proposed project site.
The location of project is best suited for proposed activities. So no
alternative for site is analyzed.

11.3 PROPOSED PRODUCTION CAPACITIES OF PLANT


M/s. Agrow Allied Ventures Pvt. Ltd. will be involved in manufacturing of
agro technical products. The details of products along with its production
capacity is summarized hereunder,
Detail of the products
Sr. Name of Products Quantity Quantity
No. (MT/Month) (TPA)
1. 2,4-D Sodium Salt 173 2080
2. 2,4-D Acid Technical 141 1690
3. 2,4-D Amine Salt 150 1800
4. 2,4-D Ethyl Ester Technical 50 600
5. Clodinfaop- Propargyl Chloride 1.7 20
Technical
6. Lambda Cyhalothrin Technical 1.7 20
Total 517.4 6210
By Products
1. HCl (28 to 30%) 100 1200
2. Recovered Di Chloro Phenol 60 720
(30%)

Investment of the project


Total cost of projects will be 40.00 crores for proposed Project. Out of
which, around 1.0 crores will be used for development of EMS
(Environmental management systems) as capital investment and around
50 lacks as recurring cost per annum.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 11-2
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

11.4 DESCRIPTION OF ENVIRONMENT


To predict the impact of the proposed activities on the surrounding
environment, the current baseline environmental status was studied by
collecting the data and carrying out monitoring for the period of January-
13 to March-13.
The environmental quality has been analyzed with respect to ambient air
quality, water quality, noise levels, soil characteristics, flora & fauna and
parameters concerning human interest. Based on the data, the relevant
impacts on various environmental components were also predicted by
using appropriate mathematical models as well as impact assessment
techniques. An appropriate environmental management plan was also
delineated to minimize the adverse impacts.

11.5 AIR ENVIRONMENT


The ambient air quality monitoring was carried out at six AAQM locations,
to assess existing sub regional air quality status during winter season in
the month of January-13 to March-13.
Respirable dust sampler along with the analytical methods prescribed by
CPCB was used for carrying out air quality monitoring. At all these
sampling locations; PM10, SO2, NOx, HCl, Cl2 including HC and VOCs were
monitored on 24-hourly basis to enable the comparison with ambient air
quality standards prescribed by the Central Pollution Control Board.

The data on concentrations of various pollutants were processed for


different statistical parameters like arithmetic mean, standard deviation,
minimum and maximum concentration and various percentile values.
Particulate Matter (PM10)
An average and 98th percentile value of 24-hourly PM10 values at all -the
locations ranged between 58.0-73.0 g/m3 and 62.0-82.0 g/m3, which
are well within the stipulated standard of CPCB i.e. 100 g/m3.
Sulphur Dioxide (SO2)
An average and 98th percentile value of 24-hourly SO2 value of arithmetic
mean at all the locations ranged between 14.3-17.1 g/m3 and 16.4-20.0
g/m3 respectively, which are well within the stipulated standards of 80
g/m3.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 11-3
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Oxides of Nitrogen (NOx)


An average and 98th percentile value of 24 hourly NOx value of arithmetic
mean at all the locations ranged between 16.3-20.5 g/m3 and 18.6-24.3
g/m3 respectively, which are much lower than the standards i.e. 80
g/m3, stipulated by CPCB.

11.6 WATER ENVIRONMENT


Ground water quality (Primary data)
Color: All the samples were found color less meeting desirable norms.
pH: All the samples meet the desirable standards (pH ranges from 7.1 to
7.6).
Total Dissolved Solids (TDS): TDS in samples ranges from 926 mg/L
(Malpura) to 1205 mg/L (Puniyala). All the samples were meet the
permissible limit of 2000 mg/L, (If alternate sources of potable water are
not available).
Calcium: Calcium contents in the water ranges from 45 mg/L (Project
site) to 63 mg/L (Puniyala), all the samples were meet the permissible
limit of 200 mg/L, (If alternate sources of potable water is not available).
Magnesium: Magnesium content in the water ranges from 26 mg/L
(Project site) to 38 mg/L (Puniyala). All the samples meet even the
permissible limit of 100 mg/L (if alternate source of potable water in not
available).
Sulfate: Sulfate content in the water ranges from 45 mg/L (Malpura) to
63 mg/L (Gonera). All the samples meet the permissible limit of 400 mg/L
for drinking water (if alternate source of potable water in not available).
Total Alkalinity: Total alkalinity in the water samples ranges from 292
mg/L (Gonera) to 346 mg/L (Puniyala). All the samples are within the
permissible limit of drinking water (600 mg/L) (if alternate source of
portable water is not available).
Other Parameters: Potassium (ranges from 37 mg/L to 72 mg/L),
Sodium (ranges from 283 mg/L to 345 mg/L) and Chloride (ranges from
362 mg/L to 463 mg/L).
Heavy metals like copper, lead, chromium and zinc are well below to
limit in all samples.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 11-4
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Conclusions: Ground water samples from villages meet the permissible


set by the authority (BIS). Indian Standard specification for drinking water
is given in Table 3.9.

11.7 NOISE ENVIRONMENT


The Leq values of noise levels during daytime (Ld) varied between 49.4 to
60.0 dB (A). Highest Ld value was recorded near project site (60.0 dB
(A)), while the Leq values of noise levels during night time (Ln) varied
between 39.8 to 52.3 dB (A). Highest Ln value was recorded near project
site (52.3 dB (A)).

11.8 ENVIRONMENTAL IMPACTS AND MITIGATION MEASURES


Air Environment
Source of Air Pollution
There will be two sources of emissions from the proposed activities i.e.
Flue gas emission & process gas emission.
One flue gas stack will be attached to Boiler and Hot Air Generator and
second attached to D.G. Sets, where Coal and Diesel will be used as fuel.
The probable emitted pollutants will be SPM, SO2 and NOX. However, it will
be almost within the emission norms. Unit will proposed to install Cyclone
and Bag filter to control the PM (Particulates matter) generated from fuel
burning. Low sulphur containing coal will be used to reduce the emission
of SO2. The adequate stack height provided to boiler & Hot Air Generator
for proper dispersion will be 30.0 m.
Process stacks/vents:
There will be one process stack in the proposed unit, two stage water; one
stage alkali scrubber will be used to capture pollutants from the gas
streams emitted from each process plant. Probable emitted pollutant will
be HCl, Cl2.
Air Quality Modelling and Predictions
It is predicted that, the maximum contribution in GLCs, with units
operating at full capacity, is 0.323 g/m3, 0.179 g/m3, 0.095 g/m3,
0.016 g/m3 and 0.011 g/m3 for PM, SO2, NOx, HCl and Cl2 respectively
1 km away from project site (Source) in W direction.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 11-5
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

With this marginal contribution due to the project, the levels of SPM, SO 2,
NOx, HCl & Cl2 will be below the 24–hourly ambient air quality standards
for SO2 & NOx (80 g/m3), PM (100 g/m3) and HCl & Cl2 (norms not
prescribed by CPCB) prescribed by CPCB.
Water Environment
The total fresh water requirement for the proposed project is 25.5 KLD.
This requirement is being met from Keshvana Industrial Area, Kothputli or
Own bore well after obtaining necessary permission from concern
authorities. Water consumption is primarily for process, washing (Floor
and equipments), utilities, scrubber, domestic purpose and gardening
purpose.
Source of Effluent generation will be from process, utilities, equipment &
floor washing, scrubber. Wastewater generation from the proposed
activities will be 15.45 KLD, which will be sent to ETP; then passed
through RO after primary treatment and detoxification treatment. RO
Reject will be evaporated in evaporator and Condensate from the
evaporator & permeate from RO will be reused for gardening purpose
within premises. Domestic wastewater i.e. 6.0 KLD will be generated
which will be disposed to soak pit through septic tank. Thus, there will not
be any major impact on the water environment due to proposed project.

Solid Waste Management


The entire quantity of hazardous waste will be handled and disposed as
per Hazardous Waste (Management, Handling and Trans boundary
Movement) Rules’2008 (amended time to time). There will be five sources
of hazardous waste generation.
ETP waste will be send to TSDF site for land filling. Used oil will be reuse
for internal lubrication purpose and in case of excess, sell to registered re-
processors; Drums & bags will be sold to registered recyclers. Residue will
be sent for incineration at CHWIF approved by concern State Pollution
Control Board. Hydrochloric acid will be captive use and balance will be
sold to actual users.
The unit will provide isolated area for the storage of hazardous waste.
Thus, hazardous waste management system provided by the unit will be

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 11-6
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

adequate and there will not be any major impact on the environment due
to hazardous waste management.
Green Belt Development
The unit will do extensive plantation in 13332 sqm areas out of total
40400 sqm. So greenbelt will be in 33% of total area.

11.9 ENVIRONMENT MONITORING PROGRAM


The details of monitoring are as below:
Nature of Analysis Frequency of Analysis Number of Sample
Stack monitoring of Monthly At all stacks
each stack
Wastewater analysis Monthly 1 sample
Ambient Air Quality Monthly for 24 hours or as 3 Locations
Monitoring per the statutory
conditions
Work area monitoring As per the statutory 2 to 3 Locations
including (including guideline
HCl, Cl2)
Noise Pollution Monthly for 24 hours or as 6 to 8 Locations
per the statutory
conditions
Heath check up of As per the statutory All the workers
workers guideline

11.10 ADDITIONAL STUDIES


Qualitative Risk Analysis
Risk analysis and study have been carried out for identification of hazards,
selection of credible scenarios, Risk Mitigation measures etc. All the
hazardous chemicals will be stored and handled as per MSDS guidelines.

11.11 PROJECT BENEFITS


The proposed project will become beneficial to the surrounding area or
community in terms of infrastructural development, Social development,
employment and other tangible benefits.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 11-7
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

The proposed project has a potential for employment of skilled, semi-


skilled and unskilled employees during construction phase as well as
operational phase.

11.12 ENVIRONMENTAL MANAGEMENT PLAN


Overall objective of EMP
Prevention: Measures aimed at impeding the occurrence of negative
environmental impacts and/or preventing such an occurrence having
harmful environmental impacts.
Preservation: Preventing any future actions that might adversely affect
an environmental resource or attribute.
Minimization: Limiting or reducing the degree, extent, magnitude, or
duration of adverse impacts.
EMP for proposed new project of Agrow Allied Venture Pvt. Ltd. covers
following aspects:
 Description of mitigation measures
 Description of monitoring program
 Institutional arrangements
 Implementation schedule

11.13 CONCLUSION
Based on the study
 There will be no major impact on water environment as there is no
industrial wastewater discharge. Entire quantity of wastewater will
be sent to ETP and finally evaporated in evaporator after primary
treatment and detoxification treatment. Domestic effluent will be
disposed through soak pit.
 The air pollution potential of the project will be mitigated by
providing Cyclone and Bag filter to flue gas stack and two stage
water, one stage Alkali scrubber to process stack.
 To prevent Fugitive emission various step will taken like regular
sprinkling of water and pucca road.
 Adequate arrangement for handling and disposal of Hazardous solid
waste will be made.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 11-8
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

 Fire protection and safety measures will be provided to take care of


fire and explosion hazard.
 Suggestions of qualitative risk analysis study will be followed to
minimize accidents and for safe operations.
 Recommendations suggested in Environmental Management Plan
will be followed to minimize the impact of proposed project.

Overall, direct and indirect employment opportunities, improvement in


basic infrastructures by development of industry etc. will be observed
with negligible impact on environment.

It can be concluded that on positive implementation of mitigation


measures and environmental management plan during the construction
and operational phase, there will be negligible impact on the
environment.

EIA study for M/s. Agrow Allied Ventures Pvt. Ltd. 11-9
San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

CHAPTER-12
Disclosure of Consultant engaged
Introduction
The profile of the consultant is given below:
About San Envirotech Private Limited
San Envirotech Pvt. Ltd. is a leading multi-disciplinary testing laboratory in
Gujarat. SEPL provides testing services in the areas of environmental
assessment and analytical testing.
San Envirotech Pvt. Ltd. has started work in 1990 to serve the environment
as a trustee of a next generation with a small infrastructure.
During last two decade, San has been taking care of client’s unique problems
and concerns in order to develop cost effective strategies to meet their
regulatory obligations. We focus on strategic planning and comprehensive
solutions to address both the short and long term needs of the clients.
Consequently we have developed long – term relationship with our clients to
provide them with the services necessary to meet their changing needs.

To protect and preserve the natural resources on earth for future generation,
it offers extensive consultancy services in the field of environment. With its
rich experience, multidisciplinary expertise and with the support of its state-
of the-art analytical equipment, the services offered by the division are vide
ranging and encompasses entire scope of environment management and
monitoring services. With its emphasis on quality services over the years, it
has evolved itself into a single reference point in India for comprehensive
environmental services.

The quality Policy


SAN Envirotech Pvt. Ltd. is functioning as leading environmental
consultant to fulfill the aim as to serve environment as a trustee of next
generation with small infrastructure.
We conduct analytical works pertaining to various Environmental
Parameters. We perform Effluent treatability studies also. To conduct the

EIA study for Agrow Allied Ventures Pvt. Ltd. 12-1


San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

analysis work, we follow National & International Quality Standard and


update our process regularly.
“Quality Assurance Team” always welcomes any suggestion and
feedback, to improve the Quality, Performance and Standards of the
services. These suggestion and feedback are considered for reviewing of the
services and complied immediately.
Major Milestones and Accreditation

1997-Auditors for schedule-II Industries approved by the committee of Hon.


High Court of Gujarat.
2007-Recognized laboratory under Environment Protection (EP) Act by
Government of India (GOI), currently under renewal with MoEF.
2011-Accredited by QCI/NABET, Govt. of India for EIA report preparation.
2012-Certified company under ISO 9001:2008, 14001:2004 and OHSAS
18001:2007
The list of persons involved in the preparation of present EIA/EMP report is
presented below:
Sr. Name Qualification Position Contribution Signature
No.
1. Dr. Mahendra Ph.D. Director Coordinator &
Sadaria expert for WP,
AQ, AP
2. S. K. Jain M. Tech -- Support and
review
coordinator
3. Rajesh Solanki B.E. In-house Associate
Environment expert Coordinator &
Expert (WP, AP,
RH & SHW)
4. Mr. Satish Borad B.E. Civil Empanel Land Use (LU)
expert expert
5. Mr. Ashwin B.Tech Empanel Expert (SC)
Sadaria (Agriculture expert
Engineering)
6. Mr. Mehul B.E. Chemical In-house Expert (AP)
Panchal expert
7. Dr. Khyati Ph.D In-house Expert (HW,EB)
Thacker expert
8. Mr. P.K. B. Tech Empanel Expert (RH)
Shrivastava (Chemical) expert
9. Mr. Hardik Patel M.Sc. Empanel Expert (HG &
(Geology) expert GEO)
10. Dr. Rupabhai Ph.D. Empanel Expert (SE)

EIA study for Agrow Allied Ventures Pvt. Ltd. 12-2


San Envirotech Pvt. Ltd. in association with EQMS India Pvt. Ltd.

Malakiya expert
11. Arun Kumar AMIE (Mining) Empanel Expert (NV)
Yadav expert
12. Diti Patel M.Sc. Associate Expert
(Env. Sci.) FAE (AP & WP)
13. Shreya Bhatt M.Sc. (Micro) Associate Expert (WP)
FAE

EIA study for Agrow Allied Ventures Pvt. Ltd. 12-3


 
 
 
Annexure-IV

Charter on Corporate Responsibility for Environmental Protection (CREP) for


Pesticide Industry
Name of the Industry (Unit): For M/s Agro Allied Ventures Pvt. Ltd.
Scale of operation: - MSI
Sr. No. Action point Compliance status
1 Segregation of waste streams:
Waste streams should be segregated As this is proposed project, presently
into high COD waste, low COD waste, no wastewater generation. We will do
Inorganic waste etc. for the purpose of proper segregation as per
providing appropriate treatment. appropriateness of treatment.
2 Detoxification and treatment of High COD
Streams should be detoxified and As this is proposed project, presently
treated in CTP or thermally destroyed in no wastewater generation.
incinerator, as per CPCB guidelines. The
waste streams should be treated
suitably before taking to evaporation
ponds. Implementation by June 2004
and action plan to be submitted to SPCB
by June 2003.
3 Improvement in solvent recovery
a) Solvent recovery should be improved We have planned to recover solvents
and attempts be made to achieve at and HCl potentially at possible extent.
least 90% recovery wherever possible-
Implementation by Dec. 2003 and action The Industry also has planned to
plan to be submitted to SPCB by June provide the facility for Segregation,
2003. and Incineration or treatment (to
b) Rest of the solvents which can not be general ETP) of waste as high COD
recovered shall be incinerated. stream, highly acidic stream to treat
the effluent potentially.
4 Hazardous air pollutant control
(a) For air pollution control from Proper APC system will provide with
processes, scrubber efficiency will be adequate stack height as per
improved and maintained as per the mandatory norms of Gov. authority
best practicable technology for control of and planned to installed closed
HCI, CI. Methyl Chloride, Phosphorus handling system.
Pentoxide, Ammonia, H2S and volatile
organic carbons (VOCs)-
Implementation by December 2003 and
action plan to be submitted to SPCB by
June 2003.
(b) An incinerator will be installed, We are not going to install own
where necessary – Implementation by incinerator and send organic waste to
December 2004 and action plan to be CHWIF approved by SPCB.
submitted to SPCB by June 2003.
5 Control of fugitive emissions/ VOCs
For control of fugitive emissions Industry has appropriate action plan
(particularly) for hazardous air to control fugitive emission includes
pollutions). The industries will adopt closed handling system to transfer of
standard engineering practices. System low boil solvents and All liquid
of Leak Detection And Repair (LDAR) material will be pneumatically
Programme especially for solvents, transfer; joint will be 100% leak
should be developed industries- proof.
implementation by March-2004 and Planning to arrange periodical (LDAR)
action plan to be submitted to SPCB by Programme to ensure zero leakages.
June 2003.

6 Up- gradation of incinerators


Incinerators will be upgraded to This is We are not going to install own
necessary for Halogenated compound incinerator and send organic waste to
and POPs– Implementation target will be CHWIF approved by SPCB.
decided on the basis of action plan
submitted by individual industries by
June 2003.
7 Replacement of Bio Assay test by toxicity Factor
The present bio-assay test will be Follow the Guideline
replaced by Toxicity Factor test method
developed by CPCB. Toxicity factor of
four (TF-4) will be achieved by
December 2003 and industries will
improve their system to achieve TF-2
by, July 2006. TF test method will be
implemented by SPCBs/ CPCB/ MoEF
submission of action plan by June 2003.
The Central Pollution Board will organize
workshops on “Toxicity Factor” for
industry.
8 Minimum scale of production to afford cost of pollution load.
To be decided, as industries view point By viewing present product demand,
is that this can not be done as few Industry has planned to Provide full-
products are costly and made in small fledged ETP and adequate APC system
volume. The matter will be studied in to mitigate high pollution load instead
detail by MoEF/ CPCB. of accepting minimum scale of
production.
9 Non- complying Units (as identified by SPCB) should meet the notified
standards by December 2003- Bank guarantee to be submitted to SPCB
by Non- complying units by June 2003.
The submissions from pesticides N/A
industry regarding speedy clearance and
other will be considered by MoEF/ CPCB
for examination.

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