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Scope:: About The Ballparam - Reverse Spreadsheet ..
Scope:: About The Ballparam - Reverse Spreadsheet ..
0
About the BallParam_Reverse Spreadsheet ...
Scope :
The BallParam_Reverse spreadsheet was designed to be used - in conjunction with the BallSim_Reverse
spreadsheet in the "tuning" of such simulator to any specific actual grinding system. The attached spreadsheets
provide an effective algorithm to search for the set of parameter values that best approximate the model response to
the actual experimental measurements obtained from a Pilot or Full Scale Ball Mill, operating in close circuit with
hydrocyclones in a Reverse Circuit Configuration. BallParam_Reverse combines in a single application the
simultaneous closure of the Circuit Mass Balance, plus the evaluation of the corresponding Classifier Constants
(see About ... in CycloSim_Single) and the estimation of the characteristic Ore Grinding Parameters, as an
alternative to the concatenated use of the BallBal_Reverse and BallParam_Open spreadsheets, as originally
proposed in Moly-Cop Tools, Version 1.0.
Theoretical Framework :
The reference ball mill model is described in the About ... worksheet of the BallSim_Reverse spreadsheet.
Similarly, the reference hydrocyclone model is described in the About ... worksheet of the CycloSim_Single
spreadsheet.
On the basis of Pilot or Full Scale Data, like those typically obtained from sampling campaigns around continuous
grinding/classification circuits, the BallParam_Reverse routine allows for the calculation of all a's and b's (including
dcrit) - plus the classification parameters (Bpf, d50c and m; see CycloSim_Single) that minimize the least-squares
Objective Function:
3 n
where the fik's represent the experimental size distribution of the mill product (as % retained on screen 'i', i = 1,n) and
the fik's represent the model response for each corresponding fik, for a given set of model parameters. Also, the
subscript k = 1, 2, 3 represents the cyclone feed, overflow and underflow streams, respectively. The a's and b's
(including dcrit) and the above listed classification parameters that yield the minimum possible value of f are so
considered to be representative of the particular ore and test conditions under analysis.
This evaluation methodology imposes the condition that the hydrocylones perform in good agreement with the Plitt
´s Classification Efficiency Curve (see About ... in CycloSim_Single).
Also in Equation 3, the wik's represent user defined Weighting Factors that quantify the relative quality and
reliability of each particular mesh value with respect to the other screens data. Relatively high values of such
weighting factors indicate more reliable measurements. At the extreme, a wi factor equal to zero means that this
particular measurement is not being included in the Objective Function.
The minimization problem stated above may be readily solved with the aid of the Excel Subroutine Solver.
Most of the data required by the algorithm must be defined in each corresponding unprotected white background
cell - inside the red double-lined border - of the here attached Data_File worksheet. Gray background cells
contain the results of the corresponding formula there defined and are protected to avoid any accidental editing.
The remaining information required to run the program is entered in the Control_Panel worksheet, where the user is
requested to provide initial guesses of the grinding and classification parameters referred above.
To run the program, select the objective function Cell E36 in Control_Panel and then, from the Tools Menu, select
Solver ..., then Min and then By Changing any combination of Cells C19:F19, C21:D21, C25:E25, C27, C32:F32
and E34. The same "parameter reduction hints" provided in About ... of BallParam_Batch apply in this case, but
very importantly, Cell E34 must always be included in the By Changing list. Clicking on the Solve button will
execute the desired calculations.
Important Notice : Solver ... must be run every time any element of input data gets to be modified. Otherwise,
the current outputs are not valid.
New Moly-Cop Tools users are invited to explore the brief comments inserted in each relevant cell, rendering the
whole utilization of the worksheets self-explanatory. Eventually, the user may wish to remove the view of the
comments by selecting Tools / Options / View / Comments / None.
Sample N° 1
100
Weighting Factors :
Streams :
Mill Discharge 1
Cyclone U'flow 1
Cyclone O'flow 1
% Passing
Size Distributions 1
% Solids 1
Obj. Function: 0.001 Note : Current calculations are not valid, if SOLVER has not been run after the last data modification.
Classifier Constants :
a1 a2 a3 a4 l
Mill Dimensions and Operating Conditions 3348 Balls Charge Mill Charge Weight, tons Apparent
Eff. Diam. Eff. Length Speed Charge Balls Interstitial Lift 0 Overfilling Volume, Ball Slurry Density
ft ft % Critical Filling,% Filling,% Slurry Filling,% Angle, (°) 536 Slurry m3 Charge Interstitial Excess ton/m3
18.5 22.0 72.0 38.00 38.00 100.00 35.0 3884 Net Power 63.76 296.48 47.48 0.00 5.395
rpm 12.82 10.0 % Losses
4316 Gross kW Feedrate, ton/hr (dry) 400.0
Cyclone Dimensions (inches) and Operating Pressure (psi) Ore Density, ton/m3 2.80
Number Diameter Height Inlet Vortex Apex psi Balls Density, ton/m3 7.75
10 20.0 75.0 3.50 7.50 3.82 8.52 Make-up Ball Size, mm 77.00
Default Values: 60.0 5.0 7.0 3.5
40.00 % Solids
60.58 % -200 #
148.8 P80 8.52 psi
Bpf 0.394
Bpw 0.415 10 # of Cyclones
7.50 Vortex
3.82 Apex
ton/hr 400.0 76.00 % Solids
F80 9795
Gross kW 4316.0
% Balls 38.00 Circ. Load 336.60
% Critical 72.00 m /hr
3
1649
% Solids 72.00 % Solids 63.01
CLASSIFIERS PERFORMANCE
Size Distributions
Mill Mill
i Mesh Opening Mid-Size Feed Discharge
Number of Cyclones 10
Classifier Dimensions, inches.
DC h DI DO DU
20 75 3.50 7.50 3.82
Classifier Constants
a1 a2 a3 a4 l Cyclone Cyclone Cyclone
9.6796054 1.4013308 54.944724 0.5229776 0.9500000489 Feed U'flow O'flow
Circulating Load, CL 3.3659734146 Solids, tons 174.64 134.64 40
Slurry Split, S 1.2196542865 Water, m3/hr 102.52 42.52 60.00
Cyclone Pressure, ft 11.707603905 Slurry, tons 277.15649 177.15649 100
Cyclone Pressure, lb/in2 8.52 Slurry, m3/hr 164.8886 90.602889 74.285714
Corrected Cut Size, d50c, microns 186.0666091 Solids Density, ton/m3 2.80 2.80 2.80
Water By-Pass 0.4147343848 Slurry Density, ton/m
3
1.6808711 1.9553073 1.3461538
Fines By-Pass 0.3939976859 % Solids (by volume) 37.826173 53.072628 19.230769
Coarse By-Pass 0 % Solids (by weight) 63.01 76.00 40.00
Plitt's Parameter 1.5455077565
% Passing (model) % Passing (exp)
Opening Mid-Size Classifier Cyclone Cyclone Cyclone Cyclone
Efficiency Feed U'flow O'flow Feed
1 25400
2 19050 21997.045 1 100.00 100.00 100.00 100.00
3 12700 15554.26 1 100.00 100.00 100.00 100.00
4 9500 10984.079 1 98.24 97.72 100.00 98.24
5 6700 7978.095 1 93.22 91.20 100.00 93.22
6 4750 5641.3651 1 88.74 85.40 100.00 88.74
7 3350 3989.0475 1 85.18 80.77 100.00 85.18
8 2360 2811.761 1 81.94 76.57 100.00 81.94
9 1700 2002.9978 1 78.75 72.43 100.00 78.75
10 1180 1416.3333 0.9999999292 75.49 68.21 100.00 75.49
11 850 1001.4989 0.9999469117 71.55 63.10 100.00 71.55
12 600 714.14284 0.9976199169 67.24 57.51 100.00 67.24
13 425 504.97525 0.97632372 61.95 50.66 99.94 61.95
14 300 357.07142 0.9091596213 55.67 42.71 99.29 55.67
Page 12
Class
Page 13
Class
Page 14
Class
Page 15
SiE
Selection Function :
Mid-Size Si
E
i Mesh Opening
1 1.05 25400
2 0.742 19050 21997.05 0.279706
3 0.525 12700 15554.26 0.499505
4 0.371 9500 10984.08 0.832367
5 3 6700 7978.095 1.191379
6 4 4750 5641.365 1.487783
7 6 3350 3989.048 1.557154
8 8 2360 2811.761 1.428406
9 10 1700 2002.998 1.221491
10 14 1180 1416.333 1.00391
11 20 850 1001.499 0.811496
12 28 600 714.1428 0.654772
13 35 425 504.9752 0.523899
14 48 300 357.0714 0.41863
15 65 212 252.1904 0.334071
16 100 150 178.3255 0.266734
17 150 106 126.0952 0.212948
18 200 75 89.16277 0.170001
19 270 53 63.0476 0.135714
20 400 38 44.87761 0.108808
21 -400 0 19 0
Page 16
Bij
Breakage Function :
b00 b01 b1 b2
0.2 0 0.25 4.00
Page 17
Bij
1 1.05 25400 0
2 0.742 19050 0.661255 0
3 0.525 12700 0.121199 0.563523 0
4 0.371 9500 0.051286 0.204057 0.618797 0
5 3 6700 0.021839 0.060359 0.163024 0.61438 0
6 4 4750 0.014142 0.024856 0.051689 0.167441 0.618797 0
7 6 3350 0.011436 0.014937 0.022246 0.051787 0.164542 0.619728 0
8 8 2360 0.00948 0.011036 0.013344 0.021131 0.048844 0.158416 0.600351 0
9 10 1700 0.009575 0.010751 0.011978 0.014929 0.023573 0.055463 0.18147 0.631743 0
10 14 1180 0.007865 0.008738 0.009488 0.010764 0.013344 0.021131 0.049779 0.150078 0.600351 0
11 20 850 0.007668 0.008495 0.00916 0.01011 0.011464 0.01433 0.023041 0.051611 0.177284 0.61806
12 28 600 0.00696 0.007705 0.008291 0.009075 0.010001 0.011363 0.014231 0.022022 0.053965 0.16376
13 35 425 0.006446 0.007134 0.007673 0.00838 0.00916 0.01011 0.011497 0.014143 0.023041 0.051611
14 48 300 0.00589 0.006519 0.00701 0.007651 0.008345 0.009135 0.010085 0.011359 0.014316 0.022134
15 65 212 0.005382 0.005956 0.006405 0.006989 0.007619 0.008321 0.009111 0.009992 0.011413 0.01403
16 100 150 0.004953 0.005482 0.005894 0.006432 0.00701 0.007651 0.008359 0.009099 0.010085 0.011359
17 150 106 0.004526 0.005009 0.005386 0.005877 0.006405 0.006989 0.007631 0.00829 0.009111 0.009992
18 200 75 0.004165 0.004609 0.004956 0.005409 0.005894 0.006432 0.007021 0.007623 0.008359 0.009099
19 270 53 0.003666 0.004057 0.004362 0.00476 0.005188 0.005661 0.006179 0.006708 0.007351 0.007985
20 400 38 0.042267 0.046776 0.050297 0.054885 0.059814 0.06527 0.071244 0.077333 0.084725 0.091968
1 1 1 1 1 1 1 1 1 1
Page 18
Bij
1
1 1
0.384872 1 1
0.218179 0.38194 1 1
0.166666 0.217611 0.382875 1 1
0.144546 0.166568 0.218179 0.383928 1 1
0.130443 0.144434 0.166666 0.218179 0.382875 1 1
0.119116 0.130404 0.144546 0.166776 0.218179 0.383928 1 1
0.109083 0.119044 0.130443 0.144546 0.166666 0.218179 0.382875 1 1
0.100345 0.109416 0.119521 0.13096 0.145185 0.16797 0.221458 0.395446 1 1
Page 19
Bij
0
0.615128 0
0.166692 0.61806 0
0.051513 0.164328 0.617125 0
0.02212 0.051043 0.164696 0.616072 0
0.014103 0.022134 0.051513 0.165749 0.617125 0
0.011327 0.01403 0.02212 0.051403 0.164696 0.616072 0
0.010034 0.011359 0.014103 0.02223 0.051513 0.165749 0.617125 0
0.008738 0.009628 0.010922 0.013586 0.021481 0.05021 0.161417 0.604554 0
0.100345 0.109416 0.119521 0.13096 0.145185 0.16797 0.221458 0.395446 1 0
1 1 1 1 1 1 1 1 1 0
Page 20
J&T
Matrix J
1 2 3 4 5 6 7 8 9
1 0.53164308496 0 0 0 0 0 0 0 0
2 0 0.3478692782 0 0 0 0 0 0 0
3 0 0 0.19981642266 0 0 0 0 0 0
4 0 0 0 0.12000066051 0 0 0 0 0
5 0 0 0 0 0.08295649734 0 0 0 0
6 0 0 0 0 0 0.07651670942 0 0 0
7 0 0 0 0 0 0 0.08903875796 0 0
8 0 0 0 0 0 0 0 0.11536157411 0
9 0 0 0 0 0 0 0 0 0.15509247425
10 0 0 0 0 0 0 0 0 0
11 0 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0 0
Page 21
J&T
Matrix T
1 2 3 4 5 6 7 8 9
1 1 0 0 0 0 0 0 0 0
2 0.8414795173 1 0 0 0 0 0 0 0
3 0.48992470633 0.8456462707 1 0 0 0 0 0 0
4 0.38660614877 0.7768630586 1.43467377157 1 0 0 0 0 0
5 0.31532715074 0.7219959784 1.8092605082 2.4694656606 1 0 0 0 0
6 0.31539854821 0.8211298549 2.75237984169 6.76089082214 13.2712574082 1 0 0 0
7 0.36907618241 1.1198145838 5.37887510812 30.3364625953 -219.81180077 -7.4953879886 1 0 0
8 0.46685877322 1.7310257682 14.0579248678 926.112376191 695.29817011 18.4142080481 -4.1444332866 1 0
9 0.70861934277 3.4692455738 73.3281794853 -3857.7270667 -993.53165067 -22.32856376 6.92330630716 -3.5465794738 1
10 1.07231893399 8.1740422437 -2266.6272002 5667.08373291 719.386678998 14.1911994829 -5.6475274688 4.76639086408 -3.1322899533
11 1.95178061543 31.64779806 6321.1375471 -4128.4236616 -265.17843198 -4.5215541182 2.36378617712 -3.2157512889 3.98991189019
12 4.13643400298 579.41232522 -7291.8359131 1637.49365082 52.4404842239 0.75902862377 -0.5367283915 1.18555268313 -2.5935492889
13 11.8690149701 -2368.8074172 4263.56715275 -316.25945693 -3.5633190812 -0.0359290859 0.04690161031 -0.2089606291 0.87542629117
14 65.2746449276 3389.5746162 -1299.6673444 23.5724956686 0.0221184247 0.00057144127 -0.0005481411 0.01337227725 -0.1426753611
15 -1113.1477836 -2364.7548578 179.665247597 0.87956342954 0.05189068105 0.001273712 -0.000394096 0.00072112599 0.00648429706
16 2685.15241914 856.61689721 -5.6587946585 0.56704152304 0.05013452405 0.00123564575 -0.0003583626 0.00044808465 -8.375791E-05
17 -2777.3086268 -149.97724473 -0.227192911 0.5032526962 0.04619333579 0.00113932468 -0.0003279276 0.00039487078 -0.0002475194
18 1467.20224115 8.2654927188 -0.0275168407 0.46332703541 0.04269581162 0.00105307377 -0.0003028229 0.00036313048 -0.0002424183
19 -391.52914101 0.1157263628 -0.0091070593 0.40789360842 0.03761293281 0.00092772098 -0.0002667269 0.000319627 -0.0002150619
20 40.4334072953 -0.7530993905 -0.078171917 4.76003227195 0.43796605177 0.01079787969 -0.0031068707 0.00372872847 -0.0025191176
Vector SiE
1 2 3 4 5 6 7 8 9
1 0.27970585471 0.4995054641 0.83236683045 1.19137925359 1.4877832708 1.55715387363 1.42840647017 1.22149146342 1.00391041376
Matrix bij
1 2 3 4 5 6 7 8 9
Page 22
J&T
1 0 0 0 0 0 0 0 0 0
2 0.66125490792 0 0 0 0 0 0 0 0
3 0.121199143 0.5635233113 0 0 0 0 0 0 0
4 0.05128593263 0.2040574151 0.61879653095 0 0 0 0 0 0
5 0.02183922731 0.06035874 0.163024186 0.61437996334 0 0 0 0 0
6 0.01414152064 0.0248564278 0.05168867811 0.16744075361 0.61879653095 0 0 0 0
7 0.01143632468 0.0149373601 0.02224627899 0.05178663333 0.16454160493 0.61972792657 0 0 0
8 0.00948004778 0.0110361085 0.01334375238 0.02113074414 0.04884415861 0.15841616568 0.6003511321 0 0
9 0.00957496655 0.0107505519 0.01197765314 0.01492897125 0.02357337956 0.05546325803 0.18146958485 0.63174283875 0
10 0.00786455402 0.0087376042 0.0094876432 0.0107637144 0.01334375238 0.02113074414 0.04977946721 0.1500778782 0.6003511321
11 0.00766790244 0.0084953584 0.0091604226 0.01010976152 0.01146447368 0.0143299053 0.02304067618 0.05161136186 0.17728445532
12 0.00695990436 0.0077047306 0.00829103142 0.00907544223 0.01000082266 0.01136278035 0.01423130597 0.02202156496 0.05396459674
13 0.00644605623 0.0071343232 0.00767296576 0.00837999944 0.0091604226 0.01010976152 0.01149749783 0.01414272477 0.02304067618
14 0.00589036776 0.0065189096 0.0070100244 0.0076512389 0.00834521553 0.00913465767 0.01008534172 0.0113594544 0.01431590384
15 0.00538208195 0.0059562892 0.00640475453 0.00698943307 0.00761878166 0.008320784 0.00911087629 0.00999215186 0.01141289997
16 0.00495316038 0.0054815822 0.00589423955 0.00643202048 0.0070100244 0.0076512389 0.00835867454 0.00909880817 0.01008534172
17 0.00452576626 0.005008586 0.0053856194 0.00587692144 0.00640475453 0.00698943307 0.00763091631 0.00828950503 0.00911087629
18 0.00416509301 0.0046094337 0.00495641585 0.00540854554 0.00589423955 0.00643202048 0.00702115114 0.00762282291 0.00835867454
19 0.00366597241 0.0040570655 0.00436246634 0.00476041092 0.00518788445 0.00566114867 0.00617938785 0.00670790195 0.00735078942
20 0.04226707067 0.046776203 0.05029733739 0.05488544639 0.05981395453 0.06527017561 0.07124398801 0.07733298716 0.08472465388
1 1 1 1 1 1 1 1 1
Page 23
J&T
Page 24
J&T
10 11 12 13 14 15 16 17 18
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0.20635178302 0 0 0 0 0 0 0 0
0 0.265526039 0 0 0 0 0 0 0
0 0 0.33292443327 0 0 0 0 0 0
0 0 0 0.4041129495 0 0 0 0 0
0 0 0 0 0.4762474698 0 0 0 0
0 0 0 0 0 0.54608402934 0 0 0
0 0 0 0 0 0 0.61170508862 0 0
0 0 0 0 0 0 0 0.67163593464 0
0 0 0 0 0 0 0 0 0.72506729592
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
Page 25
J&T
10 11 12 13 14 15 16 17 18
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0
-3.2002338623 1 0 0 0 0 0 0 0
4.0197306536 -3.0775485065 1 0 0 0 0 0 0
-2.5305938207 3.75777234736 -3.0759470533 1 0 0 0 0 0
0.83298542875 -2.306165209 3.73271086751 -3.0552420621 1 0 0 0 0
-0.1275643214 0.73025417967 -2.2666493003 3.68580176563 -3.0564259774 1 0 0 0
0.00529218341 -0.1065866027 0.71123421954 -2.2321085966 3.69658232768 -3.0604592105 1 0 0
0.00018445238 0.00394652394 -0.1037045124 0.70033200046 -2.2421193991 3.69655371593 -3.0547356366 1 0
2.9481487E-05 -2.021046E-07 0.00363119118 -0.1009056362 0.70237388473 -2.2403568412 3.69241703392 -3.0597475611 1
1.492215E-05 -0.0001192382 2.014845E-05 0.00356157459 -0.1005558867 0.69252838905 -2.2067841689 3.65397434401 -3.0494002977
0.00015488257 -0.0015532924 -0.0012955607 -0.0014390457 0.00014505075 -0.0882660533 0.56910277157 -1.5942267829 2.04940029768
10 11 12 13 14 15 16 17 18
0.81149567489 0.65477172822 0.52389850501 0.41862982676 0.33407121832 0.26673377811 0.21294834073 0.17000141776 0.13571356965
10 11 12 13 14 15 16 17 18
Page 26
J&T
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0.61806032575 0 0 0 0 0 0 0 0
0.1637603912 0.61512841082 0 0 0 0 0 0 0
0.05161136186 0.16669230613 0.61806032575 0 0 0 0 0 0
0.02213413561 0.05151329528 0.16432833754 0.61712520397 0 0 0 0 0
0.01403015411 0.02211963153 0.05104341552 0.16469551298 0.61607193385 0 0 0 0
0.0113594544 0.01410327806 0.02213413561 0.05151329528 0.1657487831 0.61712520397 0 0 0
0.00999215186 0.01132705418 0.01403015411 0.02211963153 0.05140302447 0.16469551298 0.61607193385 0 0
0.00909880817 0.01003351676 0.0113594544 0.01410327806 0.02222990234 0.05151329528 0.1657487831 0.61712520397 0
0.00798532043 0.00873795652 0.00962797111 0.01092199169 0.01358620001 0.02148053614 0.0502096103 0.1614172211 0.60455449915
0.09196789662 0.10034455072 0.10941620597 0.11952108649 0.13096015623 0.14518545163 0.16796967275 0.22145757493 0.39544550085
1 1 1 1 1 1 1 1 1
10 11 12 13 14 15 16 17 18
-8.967143E-16 -1.360422E-15 -1.425021E-15 -1.192208E-15 -1.819012E-15 -1.688535E-16 -6.362386E-16 -5.812333E-17 -1.630326E-16
1.3238379E-15 2.8535198E-15 2.4860466E-15 2.1756002E-15 4.7987505E-15 -8.746157E-16 1.3115383E-15 -3.501908E-16 3.1703699E-16
-7.436501E-16 -3.272088E-15 -1.921096E-15 -2.59421E-15 -3.456083E-15 7.6680049E-16 -9.243829E-16 2.4508062E-16 -1.882275E-16
7.376062E-16 5.6266818E-15 2.3970089E-15 4.3702572E-15 2.2188648E-15 -6.494273E-16 5.63503E-16 6.2592817E-17 8.6780078E-17
-1.173195E-15 -8.84805E-15 -3.912349E-15 -7.008938E-15 -2.103145E-15 9.4962299E-16 -4.579757E-16 -3.268787E-16 -5.123873E-17
Page 27
J&T
Page 28
J&T
19 20
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0.7709214 0
0 1
Page 29
J&T
19 20 SiE
0 0 1 0.27970585471
0 0 2 0.49950546409
0 0 3 0.83236683045
0 0 4 1.19137925359
0 0 5 1.4877832708
0 0 6 1.55715387363
0 0 7 1.42840647017
0 0 8 1.22149146342
0 0 9 1.00391041376
0 0 10 0.81149567489
0 0 11 0.65477172822
0 0 12 0.52389850501
0 0 13 0.41862982676
0 0 14 0.33407121832
0 0 15 0.26673377811
0 0 16 0.21294834073
0 0 17 0.17000141776
0 0 18 0.13571356965
1 0 19 0.1088078698
-1 1 20 0
19 20
0.1088079 0
19 20
Page 30
J&T
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
1 0
1 0
19 20
-3.511E-17 0
7.54E-17 0
-4.656E-17 0
2.18E-17 0
-1.296E-17 0
Page 31
J&T
1.019E-16 0
-2.567E-15 0
-2.315E-14 0
1.233E-14 0
-8.73E-14 0
-1.792E-14 0
-6.437E-14 0
1.735E-14 0
1.24E-14 0
-2.25E-14 0
-2.297E-15 0
-1.02E-15 0
-8.546E-16 0
1 0
1 1
Page 32
Mill
Matrix J
1 2 3 4 5 6 7 8
1 0.53164308496 0 0 0 0 0 0 0
2 0 0.34786927825 0 0 0 0 0 0
3 0 0 0.19981642266 0 0 0 0 0
4 0 0 0 0.12000066051 0 0 0 0
5 0 0 0 0 0.08295649734 0 0 0
6 0 0 0 0 0 0.07651670942 0 0
7 0 0 0 0 0 0 0.08903875796 0
8 0 0 0 0 0 0 0 0.11536157411
9 0 0 0 0 0 0 0 0
10 0 0 0 0 0 0 0 0
11 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0
Page 33
Mill
Matrix T
1 2 3 4 5 6 7 8
1 1 0 0 0 0 0 0 0
2 0.8414795173 1 0 0 0 0 0 0
3 0.48992470633 0.84564627073 1 0 0 0 0 0
4 0.38660614877 0.77686305856 1.43467377157 1 0 0 0 0
5 0.31532715074 0.72199597842 1.8092605082 2.4694656606 1 0 0 0
6 0.31539854821 0.82112985494 2.75237984169 6.76089082214 13.2712574082 1 0 0
7 0.36907618241 1.11981458381 5.37887510812 30.3364625953 -219.81180077 -7.4953879886 1 0
8 0.46685877322 1.73102576821 14.0579248678 926.112376191 695.29817011 18.4142080481 -4.1444332866 1
9 0.70861934277 3.46924557377 73.3281794853 -3857.7270667 -993.53165067 -22.32856376 6.92330630716 -3.5465794738
10 1.07231893399 8.17404224373 -2266.6272002 5667.08373291 719.386678998 14.1911994829 -5.6475274688 4.76639086408
11 1.95178061543 31.6477980602 6321.1375471 -4128.4236616 -265.17843198 -4.5215541182 2.36378617712 -3.2157512889
12 4.13643400298 579.412325215 -7291.8359131 1637.49365082 52.4404842239 0.75902862377 -0.5367283915 1.18555268313
13 11.8690149701 -2368.8074172 4263.56715275 -316.25945693 -3.5633190812 -0.0359290859 0.04690161031 -0.2089606291
14 65.2746449276 3389.57461625 -1299.6673444 23.5724956686 0.0221184247 0.00057144127 -0.0005481411 0.01337227725
15 -1113.1477836 -2364.7548578 179.665247597 0.87956342954 0.05189068105 0.001273712 -0.000394096 0.00072112599
16 2685.15241914 856.616897212 -5.6587946585 0.56704152304 0.05013452405 0.00123564575 -0.0003583626 0.00044808465
17 -2777.3086268 -149.97724473 -0.227192911 0.5032526962 0.04619333579 0.00113932468 -0.0003279276 0.00039487078
18 1467.20224115 8.26549271876 -0.0275168407 0.46332703541 0.04269581162 0.00105307377 -0.0003028229 0.00036313048
19 -391.52914101 0.11572636284 -0.0091070593 0.40789360842 0.03761293281 0.00092772098 -0.0002667269 0.000319627
20 40.4334072953 -0.7530993905 -0.078171917 4.76003227195 0.43796605177 0.01079787969 -0.0031068707 0.00372872847
Matrix T (inverse)
1 2 3 4 5 6 7 8
Page 34
Mill
Matrix T*J
1 2 3 4 5 6 7 8
1 0.53164308496 0 0 0 0 0 0 0
2 0.44736676651 0.34786927825 0 0 0 0 0 0
3 0.26046508227 0.29417435785 0.19981642266 0 0 0 0 0
4 0.20553648559 0.27024679148 0.28667138072 0.12000066051 0 0 0 0
5 0.16764149919 0.25116021991 0.36151996241 0.29633751039 0.08295649734 0 0 0
Page 35
Mill
Matrix [T*J*T(inv.)]
1 2 3 4 5 6 7 8
1 0.53164308496 2.7951045E-16 1.0309923E-15 4.5496957E-16 9.9562848E-16 7.0931728E-16 -4.182456E-17 2.5162742E-16
2 0.15464189416 0.34786927825 -7.863065E-17 5.4348383E-16 -6.284561E-16 7.9774115E-16 1.4033517E-15 1.1531669E-15
3 0.05721655404 0.1252003452 0.19981642266 -1.893174E-16 -9.575249E-16 -6.0784843E-16 4.4334003E-16 3.8166009E-17
4 0.03556576634 0.0801881116 0.11450958051 0.12000066051 -5.396786E-16 3.0110703E-17 -2.305601E-16 -3.0741731E-16
5 0.02274656355 0.05238915052 0.08018711147 0.09147928889 0.08295649734 6.0061836E-17 -1.76965E-16 -1.3655137E-16
6 0.01775398145 0.04107737958 0.06574954677 0.0829396273 0.08546408316 0.07651670942 -1.716666E-16 -1.4852852E-16
7 0.01555618215 0.03568483484 0.05871865936 0.07914233953 0.09134412887 0.09385761228 0.08903875796 -1.3618514E-16
8 0.01381194033 0.03108830928 0.05180839857 0.07270326719 0.08982073203 0.10239810679 0.10909315544 0.11536157411
9 0.01382220413 0.03012816351 0.04996682636 0.07116173791 0.09091752524 0.10925329473 0.1266769894 0.1409087949
10 0.01202567961 0.02528228219 0.04132166706 0.05876219806 0.07601654935 0.09368390518 0.11349637151 0.13574041666
Page 36
Mill
Page 37
Mill
Page 38
Mill
Page 39
Mill
Circuit Balance
1 2 3 4 5 6 7
Fresh Mill Mill Sump Cyclone Cyclone Cyclone
Feed Feed Discharge Water Feed U'flow O'flow
1 0.000 0.000 0.000 0.000 0.000 0.000 0.000
2 20.000 30.669 10.669 0.000 30.669 30.669 0.000
3 66.400 87.780 21.380 0.000 87.780 87.780 0.000
4 56.280 78.171 21.891 0.000 78.171 78.171 0.000
5 41.320 62.283 20.963 0.000 62.283 62.283 0.000
6 33.360 56.523 23.163 0.000 56.523 56.523 0.000
7 27.360 55.754 28.394 0.000 55.754 55.754 0.000
8 21.640 56.847 35.207 0.000 56.847 56.847 0.000
9 20.400 68.864 48.464 0.000 68.864 68.864 0.000
10 15.600 75.251 59.655 0.000 75.255 75.251 0.004
11 14.160 92.224 78.284 0.000 92.444 92.224 0.220
12 12.040 107.052 97.608 0.000 109.648 107.052 2.596
13 10.360 114.808 115.919 0.000 126.279 114.808 11.471
14 8.840 105.298 122.777 0.000 131.617 105.298 26.319
15 7.520 82.817 113.680 0.000 121.200 82.817 38.383
16 6.480 58.698 93.771 0.000 100.251 58.698 41.553
17 5.520 39.403 71.021 0.000 76.541 39.403 37.138
18 4.720 26.720 52.382 0.000 57.102 26.720 30.382
19 3.400 18.027 37.676 0.000 41.076 18.027 23.049
20 24.600 129.223 293.508 0.000 318.108 129.223 188.885
1 2 3 4 5 6 7
Fresh Mill Mill Sump Cyclone Cyclone Cyclone
Feed Feed Discharge Water Feed U'flow O'flow
1 100.00 100.00 100.00 100.00 100.00 100.00
2 100.00 100.00 100.00 100.00 100.00 100.00
3 95.00 97.72 99.21 98.24 97.72 100.00
Page 40
Mill
Page 41
Mill
9 10 11 12 13 14 15 16 17
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0.15509247425 0 0 0 0 0 0 0 0
0 0.20635178302 0 0 0 0 0 0 0
0 0 0.265526039 0 0 0 0 0 0
0 0 0 0.33292443327 0 0 0 0 0
0 0 0 0 0.4041129495 0 0 0 0
0 0 0 0 0 0.4762474698 0 0 0
0 0 0 0 0 0 0.54608402934 0 0
0 0 0 0 0 0 0 0.61170508862 0
0 0 0 0 0 0 0 0 0.67163593464
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
Page 42
Mill
9 10 11 12 13 14 15 16 17
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0
-3.1322899533 1 0 0 0 0 0 0 0
3.98991189019 -3.2002338623 1 0 0 0 0 0 0
-2.5935492889 4.0197306536 -3.0775485065 1 0 0 0 0 0
0.87542629117 -2.5305938207 3.75777234736 -3.0759470533 1 0 0 0 0
-0.1426753611 0.83298542875 -2.306165209 3.73271086751 -3.0552420621 1 0 0 0
0.00648429706 -0.1275643214 0.73025417967 -2.2666493003 3.68580176563 -3.0564259774 1 0 0
-8.375791E-05 0.00529218341 -0.1065866027 0.71123421954 -2.2321085966 3.69658232768 -3.0604592105 1 0
-0.0002475194 0.00018445238 0.00394652394 -0.1037045124 0.70033200046 -2.2421193991 3.69655371593 -3.0547356366 1
-0.0002424183 2.9481487E-05 -2.021046E-07 0.00363119118 -0.1009056362 0.70237388473 -2.2403568412 3.69241703392 -3.0597475611
-0.0002150619 1.492215E-05 -0.0001192382 2.014845E-05 0.00356157459 -0.1005558867 0.69252838905 -2.2067841689 3.65397434401
-0.0025191176 0.00015488257 -0.0015532924 -0.0012955607 -0.0014390457 0.00014505075 -0.0882660533 0.56910277157 -1.5942267829
9 10 11 12 13 14 15 16 17
Page 43
Mill
9 10 11 12 13 14 15 16 17
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
Page 44
Mill
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0.15509247425 0 0 0 0 0 0 0 0
-0.4857945989 0.20635178302 0 0 0 0 0 0 0
0.61880530708 -0.6603739636 0.265526039 0 0 0 0 0 0
-0.4022399763 0.82947858761 -0.8171692648 0.33292443327 0 0 0 0 0
0.13577202952 -0.522192547 0.99778640686 -1.0240579295 0.4041129495 0 0 0 0
-0.0221278748 0.17188802845 -0.6123469132 1.24271065012 -1.2346628812 0.4762474698 0 0 0
0.00100566567 -0.0263231252 0.19390149979 -0.7546229337 1.48948022278 -1.4556151384 0.54608402934 0 0
-1.299022E-05 0.00109205148 -0.0283015184 0.23678724946 -0.9020239886 1.76048798047 -1.6712678973 0.61170508862 0
-3.838839E-05 3.8062078E-05 0.00104790487 -0.034525766 0.28301323034 -1.0678036908 2.01862894787 -1.8685973333 0.67163593464
-3.759725E-05 6.0835574E-06 -5.366404E-08 0.00120891227 -0.0407772743 0.33450378546 -1.223423091 2.25867028894 -2.055036413
-3.335448E-05 3.0792123E-06 -3.166085E-05 6.7079114E-06 0.00143927841 -0.0478894866 0.37817869313 -1.3499011056 2.4541404737
-0.0003906962 3.1960295E-05 -0.0004124396 -0.0004313238 -0.000581537 6.9080051E-05 -0.0482006821 0.34812306132 -1.0707399954
9 10 11 12 13 14 15 16 17
3.2779572E-16 6.681728E-16 5.4031887E-16 1.073837E-15 5.2365706E-17 5.552805E-16 3.6383964E-16 3.6953526E-16 2.2771856E-16
1.1861682E-15 6.7880013E-16 2.8852762E-16 9.1990131E-17 6.5249152E-16 1.2875021E-16 2.0946933E-16 4.5399252E-17 -1.2701404E-17
2.691527E-17 -1.260388E-16 -1.956393E-16 -4.601505E-16 1.0712673E-16 1.9482918E-17 9.7824375E-18 2.1052174E-17 -7.7401395E-19
-1.683567E-16 -1.451795E-16 -2.304926E-16 -1.553131E-16 -1.267364E-16 -1.5930774E-16 -3.303976E-17 -3.263021E-17 -3.1961513E-18
-1.247197E-16 -1.360455E-16 -1.669329E-16 -1.071117E-16 -8.410285E-17 -1.1236495E-16 -2.699165E-17 -2.616599E-17 -2.4595582E-18
-1.378015E-16 -1.269449E-16 -1.409316E-16 -8.044325E-17 -8.076344E-17 -1.0142731E-16 -2.579445E-17 -2.4668E-17 -2.1325671E-18
-1.347678E-16 -1.251778E-16 -1.286067E-16 -6.677308E-17 -7.81295E-17 -9.5822907E-17 -2.507851E-17 -2.391068E-17 -1.9017619E-18
-1.526204E-16 -1.099802E-16 -1.178352E-16 -5.76614E-17 -7.278371E-17 -8.7067968E-17 -2.300913E-17 -2.200979E-17 -1.6141309E-18
0.15509247425 -1.47149E-16 -1.224366E-16 -5.376979E-17 -6.904608E-17 -8.452328E-17 -2.23502E-17 -2.116893E-17 -1.3355661E-18
0.16055901787 0.20635178302 -1.008386E-16 -6.204011E-17 -5.699636E-17 -7.1649487E-17 -1.778913E-17 -1.699407E-17 -9.684157E-19
Page 45
Mill
9 10 11 12 13 14 15 16 17
2.3243402E-15 -2.327803E-15 9.5311276E-16 -5.724934E-15 1.0685467E-15 -1.5362491E-15 -7.879034E-16 -9.256944E-16 -5.5668161E-16
-1.315325E-14 -5.598411E-15 -2.633699E-15 4.864197E-15 -4.610802E-15 4.1219729E-16 -6.822185E-16 1.6449181E-16 2.3039701E-16
3.6616396E-15 3.587485E-15 -2.559794E-16 6.395489E-15 1.3753106E-15 2.7978812E-17 6.234965E-16 -2.270717E-17 -2.3316189E-17
5.914083E-15 -4.928402E-16 5.2569626E-15 -5.749803E-15 2.7927614E-15 2.6284813E-15 1.6428008E-16 4.1070021E-16 8.2140041E-17
-1.711953E-15 2.9959173E-15 4.2798818E-16 6.4198227E-16 -4.279882E-16 -2.1399409E-16 3.2099114E-16 1.0699705E-16 1.0699705E-16
1.1621011E-15 -4.980433E-16 -2.324202E-15 -4.980433E-16 -4.980433E-16 -1.6601444E-16 -8.300722E-17 -8.300722E-17 -2.4902166E-16
-3.746734E-16 9.3668354E-16 1.8733671E-15 7.4934683E-16 9.3668354E-17 4.6834177E-16 0 0 0
1.6463447E-15 -1.48171E-15 -1.646345E-16 -1.317076E-15 6.5853786E-16 -6.5853786E-16 -8.231723E-17 -1.646345E-16 -1.6463447E-16
6.44776611403 1.8090047E-15 -5.168585E-16 6.460731E-16 -5.168585E-16 2.5842924E-16 0 -6.460731E-17 1.2921462E-16
-5.0169035594 4.84609333335 3.8865557E-16 1.9432778E-16 5.8298335E-16 -9.7163892E-17 -9.716389E-17 1.9432778E-16 3.8865557E-16
-0.1262526754 -3.4562024972 3.76610898038 1.2487998E-14 1.4691762E-16 1.0284234E-15 1.9099291E-15 0 1.4691762E-16
0.1067892399 -0.1030353947 -2.34639795 3.00368462052 4.6013698E-16 0 -2.300685E-16 0 -1.1503425E-16
0.01291297759 0.04314352958 -0.1555702867 -1.6275725639 2.47455569349 -5.5138146E-16 0 -9.189691E-17 9.1896909E-17
-0.0227623173 -0.001340307 0.00407966697 -0.1482158599 -1.1451261276 2.09974868825 1.5074449E-16 -4.522335E-16 0
-0.0300138288 -0.0197609621 -0.0086188814 -0.0133800407 -0.136345564 -0.8207380372 1.83122000694 -2.507643E-16 0
Page 46
Mill
9 10 11 12 13 14 15 16 17
2.3243402E-15 -2.327803E-15 9.5311276E-16 -5.724934E-15 1.0685467E-15 -1.5362491E-15 -7.879034E-16 -9.256944E-16 -5.5668161E-16
-1.315325E-14 -5.598411E-15 -2.633699E-15 4.864197E-15 -4.610802E-15 4.1219729E-16 -6.822185E-16 1.6449181E-16 2.3039701E-16
3.6616396E-15 3.587485E-15 -2.559794E-16 6.395489E-15 1.3753106E-15 2.7978812E-17 6.234965E-16 -2.270717E-17 -2.3316189E-17
6.5712033E-15 0 5.7498029E-15 -6.078363E-15 2.7927614E-15 2.4642012E-15 3.2856017E-16 8.2140041E-16 -8.2140041E-17
-3.423905E-15 2.1399409E-15 -2.139941E-16 8.5597636E-16 -6.419823E-16 1.0699705E-16 -2.139941E-16 0 0
2.656231E-15 1.6601444E-16 -9.960866E-16 -1.660144E-16 2.4902166E-16 -1.6601444E-16 1.6601444E-16 -2.490217E-16 -8.3007219E-17
-9.366835E-16 -1.311357E-15 3.7467342E-16 7.4934683E-16 -7.493468E-16 9.3668354E-17 -1.873367E-16 9.3668354E-17 1.8733671E-16
1.6463447E-15 6.5853786E-16 1.6463447E-16 -6.585379E-16 3.2926893E-16 -8.2317233E-17 3.2926893E-16 2.469517E-16 -2.469517E-16
5.44776657066 1.5505755E-15 0 0 1.2921463E-16 3.8764389E-16 -1.292146E-16 -6.460731E-17 1.2921463E-16
-5.0171699122 3.8463506177 0 5.830143E-16 0 -3.886762E-16 0 -9.716905E-17 0
-0.1265538842 -3.4644481718 2.77509401793 1.1634182E-14 4.418044E-16 5.8907253E-16 1.6199495E-15 0 1.4726813E-16
0.10937892598 -0.1055340483 -2.4032991334 2.07652529498 -7.069433E-16 1.1782388E-16 -2.356478E-16 1.1782388E-16 -3.5347163E-16
0.01420320182 0.04745429578 -0.1711143819 -1.7901945112 1.7218055394 -2.0215792E-16 2.0215792E-16 -2.021579E-16 1.0107896E-16
-0.0284515996 -0.0016753074 0.00509935125 -0.1852613791 -1.4313424067 1.62456621025 1.8842203E-16 -1.88422E-16 1.8842203E-16
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Mill
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Mill
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Mill
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Mill
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Mill
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Fresh Mill
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400 1346.41309505
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