00027634-B RCC Wiring Diagram

0 1 2 3 4 5 6 7 8 9
SAS GOUDA B.V.

TIELWEG 1
2803 PK GOUDA
PHONE: 0182-538800
FAX : 0182-534443
PROJECT:
FLEX LAY SYSTEM

GROUP:
=RCC
REMOTE CONTROL CONSOLE
<- =CC/9900 2 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
LEADER P111463 =RCC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 REMOTE CONTROL CONSOLE 00027634 1
00027634-B
0 1 2 3 4 5 6 7 8 9
SAS Gouda b.v.

TIELWEG 1
2803 PK GOUDA
TEL.:0182-538800
FAX :0182-534443
CUSTOMER : MARITIME CONSTRUCTIONS SERVICES S.A. (MCS)

END CUSTOMER : MCS
PROJECT NAME : FLEX LAY SYSTEM
PROJECT NUMBER : P111463
DRAWING NUMBER : 00027634
PROJECT MANAGER : ERIK HOOGAKKER
SUPPLIER : SAS GOUDA B.V.

TIELWEG 1
2803 PK GOUDA
INSTALL.LOCATION : CUBICLES :
PARTICULARITIES : SUPPLY : 440Vac/60Hz
ENVIROMENTAL ASP. : CONTROL VOLTAGE : 24Vdc
PRESCRIPTIONS : YEAR OF CONSTRUCTION : 2012
SAFETY LEVEL :
STARTING DATE : 2011-12-16 HIGHEST PAGE NUMBER : 9302

BY ENGINEER : SWE NUMBER OF PAGES : 50
LATEST REVISION DATE : 2012-04-03

BY ENGINEER : SWE
<- 1 3 ->
REV. SWE 2012-04-03
GENERAL INFORMATION P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
PART CODE ACCORDING TO NEN 5152 PART CODE:
A:ASSEMBLIES, SUB-ASSEMBLIES (AMPLIFIERS)

110M1
B: CONVERTER FROM NON-ELECTRICAL TO ELECTRICAL QUANTITIES AND VICE VERSA
C: CAPACITORS
1 : PATERNNUMBER (=1)
D: DELAY ELEMENTS M : Type of equipment (= motor)
M : PART CODE (= MOTOR)
E: VARIOUS
110 : PAGE NUMBER
F: PROTECTIVE DEVICES
G: GENERATOR, POWER SUPPLY UNITS
H: SIGNALING EQUIPMENT
I:
J:
K: CONTACTORS, RELAYS
L: INDUCTUANCE (INDUCTORS)
M: MOTORS
N: AMPLIFIERS, REGULATORS TERMINAL DEFINITION:
O:
P: METERS
Q: POWER SWITCHGEAR X0 = TERMINAL MAIN POWER X10 = TERMINAL INTERNAL MAIN POWER
R: RESISTOR (VARIABLE RESISTORS, POTENTIOMETER) X1 = TERMINAL DIGITAL INPUTS X11 = TERMINAL INTERNAL DIGITAL INPUTS
S: SWITCHES, SELECTORS X2 = TERMINAL DIGITAL OUTPUTS X12 = TERMINAL INTERNAL DIGITAL OUTPUTS
T: TRANSFORMERS X3 = TERMINAL ANALOG IN/OUTPUTS X13 = TERMINAL INTERNAL ANALOG IN/OUTPUTS
U:MODULATORS, CONVERTERS OF ELECTRICAL QUANTITIES X4 = TERMINAL VALVES X14 = TERMINAL INTERNAL VALVES
V: SEMICONDUCTORS (LED DIODES) X5 = TERMINAL EMERGENCY STOP X15 = TERMINAL INTERNAL EMERGENCY STOP
W: TRANSMISSION PATHS (CONDUCTORS, ANTENNA) X6 = TERMINAL ? X16 = TERMINAL INTERNAL ?
X: TERMINALS, PLUGS, SOCKETS X7 = TERMINAL ? X17 = TERMINAL INTERNAL ?
Y: ELECTRICALLY OPERATED MECHANICAL EQUIPMENT (BRAKES, CLUTCHES, VALVES) X8 = TERMINAL INTERFACING X18 = TERMINAL INTERNAL INTERFACING
Z: TERMINATORS, HYBRID COILS, FILTERS, EQUALIZERS X9 = TERMINAL AUXILIARY X19 = TERMINAL INTERNAL AUXILIARY
XPV = TERMINAL 24Vdc
XT = TERMINAL AMP METERS
COLOR CODE INTERNAL WIRING:
THREE-PHASE CIRCUIT PHASE 440Vac BLACK 1,5mm²

THREE-PHASE CIRCUIT NEUTRAL 440Vac BLUE 1,5mm²
GROUND GREEN/YELLOW 1,5mm²
ONE-PHASE CIRCUIT PHASE 230Vac BLACK 1,5mm²

ONE-PHASE CIRCUIT NEUTRAL 230Vac BLUE 1,5mm²
CONTROL CURRENT ac (TRANSFORMED) PHASE 24V-230Vac RED 1,5mm²

CONTROL CURRENT ac (TRANSFORMED) NEUTRAL 24V-230Vac RED 1,5mm²
CONTROL-CURRENT dc 24Vdc BLUE (RAL 5010) 0,75mm²
POTENTIAL FREE Unknown ORANGE 1,5mm²
AUXILIARY SUPPLY ORANGE 2,5mm²
<- 2 5 ->
REV. SWE 2012-04-03
STANDARDS P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
VERSION 0.XX => PRELIMINARY

VERSION 1.XX => FOR PRODUCTION
VERSION INDEX VERSION 2.XX => FUNCTIONAL TESTED
VERSION DATE OF ISSUE ENGINEER DESCRIPTION

1.0 2012-01-27 PDG FOR PRODUCTION
2.0 2012-04-03 SWE FUNCTIONAL TESTED
<- 3 6 ->
REV. SWE 2012-04-03
VERSION INDEX P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
LIST OF CHANGES
GROUP PAGE DATE OF ISSUE ENGINEER DESCRIPTION
<- 5 10 ->
REV. SWE 2012-04-03
LIST OF CHANGES P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
TABLE OF CONTENTS
PAGE PAGE DESCRIPTION REVISION DATE EDITED BY
1 LEADER 2.0 2012-04-03 SWE
2 GENERAL INFORMATION 2.0 2012-04-03 SWE
3 STANDARDS 2.0 2012-04-03 SWE
5 VERSION INDEX 2.0 2012-04-03 SWE
6 LIST OF CHANGES 2.0 2012-04-03 SWE
10 TABLE OF CONTENTS 2.0 2012-04-03 SWE
11 TABLE OF CONTENTS 2.0 2012-04-03 SWE
50 NETWORK OVERVIEW GENERAL 2.0 2012-04-03 SWE
100 MAIN POWER SUPPLY 2.0 2012-04-03 SWE
300 AUXILIARY POWER SUPPLY 2.0 2012-04-03 SWE
350 AUXILIARY POWER CABINET LIGHTING + HEATING + COOLING 2.0 2012-04-03 SWE
450 24Vdc CONTROL VOLTAGE POWER SUPPLY/POWER SUPPLIES 2.0 2012-04-03 SWE
451 24Vdc CONTROL VOLTAGE DISTRIBUTION 2.0 2012-04-03 SWE
452 24Vdc CONTROL VOLTAGE DISTRIBUTION 2.0 2012-04-03 SWE
453 24Vdc LED DIMMER 2.0 2012-04-03 SWE
500 EMERGENCY CIRCUIT 2.0 2012-04-03 SWE
4000 NETWORK MODULES 2.0 2012-04-03 SWE
4010 INDUSTRIAL LAN ROUTER 2.0 2012-04-03 SWE
4200 TOUCHSCREEN-1 2.0 2012-04-03 SWE
4201 TOUCHSCREEN-2 2.0 2012-04-03 SWE
5000 PLC CONFIGURATION 2.0 2012-04-03 SWE
5001 PLC CONFIGURATION 2.0 2012-04-03 SWE
5200 PLC IM153-4 2.0 2012-04-03 SWE
5201 PLC IM153-4 2.0 2012-04-03 SWE
5500 PLC ANALOG INPUTS 2.0 2012-04-03 SWE
5501 PLC ANALOG INPUTS 2.0 2012-04-03 SWE
5600 PLC ANALOG OUTPUTS 2.0 2012-04-03 SWE
5700 PLC DIGITAL INPUTS 2.0 2012-04-03 SWE
5800 PLC DIGITAL OUTPUTS 2.0 2012-04-03 SWE
9000 LAYOUT CABINET RCC 2.0 2012-04-03 SWE
9001 LAYOUT MOUNTING PLATE 2.0 2012-04-03 SWE
<- 6 11 ->
REV. SWE 2012-04-03
TABLE OF CONTENTS P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
TABLE OF CONTENTS
PAGE PAGE DESCRIPTION REVISION DATE EDITED BY
9200 TERMINAL DIAGRAM=RCC-X0 2.0 2012-04-03 SWE
9207 TERMINAL DIAGRAM=RCC-XPV 2.0 2012-04-03 SWE
9300 LIST OF MATERIALS 2.0 2012-04-03 SWE
<- 10 50 ->
REV. SWE 2012-04-03
TABLE OF CONTENTS P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
1 1 PPP
WAN MPI WAN
5000A1 5001A1 4200A1 4201A1 4000E1 4010E1

PROFINET PROFINET PROFINET INDUSTRIAL LAN ROUTER
IM 153-4 IM 153-4 GP3600T GP3600T - -
RCC RCC TOUCHSCREEN 1 TOUCHSCREEN 2 RCC
IP-ADDRESS: IP-ADDRESS: IP:10.182.2.150 IP:10.182.2.151 IP WAN:??.?.??.??
10.182.2.3 10.182.2.4 IP LAN:10.182.1.1
PN PN PN PN ETH ETH P P P P P P P P LAN LAN LAN LAN

1 2 1 2 01 01 1 2 3 4 5 6 7 8 1 2 3 4
IE FC TP MARINE (B)
IE FC TP MARINE (B)
CAT7 8x0,5 mm²
CAT7 8x0,5 mm²
CAT7 8x0,5 mm²

2x2x0.34 mm²
2x2x0.34 mm²
ETHERNET
ETHERNET
ETHERNET
PROFINET
PROFINET
50W1
50W2
50W3
50W4
50W7
SEE NETWORK DIAGRAM
FOR CONNECTIONS
<- 11 100 ->

DRAWN SWE 2011-12-16 EP - W10430 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03 EP - P11056R3
NETWORK OVERVIEW GENERAL P111463 =RCC
REV. NR. 2.0 2012-04-03 AS BUILT DRAW. NO. : PAGE :
00027634-B
0 1 2 3 4 5 6 7 8 9
450.0 / 440VAC-L1
450.0 / 440VAC-L2
BK BK
1,5 mm² 1,5 mm²
1 3 5
100Q1
20A 2 4 6
PE
1
X0
BN BK GY BU
L1 L2 L3 PE
=CC-MAIN-RCC
=CC/101.1
MAIN POWER
440Vac/60Hz
RCC
6A FUSE
<- 50 300 ->
REV. SWE 2012-04-03
MAIN POWER SUPPLY P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
350.0 / 230VAC-AUX-L1
350.0 / 230VAC-AUX-N1
OG OG
2,5 mm² 2,5 mm²
X9
BN BU
L N
=CC-AUX-RCC
=CC/301.1
AUXILIARY POWER
230Vac/60Hz
RCC
8A FUSE
<- 100 350 ->
REV. SWE 2012-04-03
AUXILIARY POWER SUPPLY P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
230VAC-AUX-L1 / 300.9
230VAC-AUX-N1 / 300.9
1 3 95
350F1
4A 2 4 98 ATTENTION!!!!!!!!!!!!!
HYGROSTAT
/5700.1
OG OG
350S3 350S5
1,5 mm² 1,5 mm²
THERMOSTAT HYGROSTAT
25°C 70% R.H.
7 6 5 4 3 2 1 3 2 1
PE
PE
PE
1
8
X19
L1 PE N N F
350H1 350M3
M N L
18W 1~ 350E5 PE
PE 250W
CABINET CABINET CABINET

LIGHTING FAN HEATING
<- 300 450 ->

REV. SWE 2012-04-03
AUXILIARY POWER CABINET LIGHTING + HEATING P111463 =RCC
PROJECT : FLEX LAY SYSTEM + COOLING
00027634-B
0 1 2 3 4 5 6 7 8 9
440VAC-L1 / 100.9
440VAC-L2 / 100.9
1 3 5
450Q1
2,2-3,2A
3A
I> I> I>
2 4 6
BK BK BK
1,5 mm² 1,5 mm² 1,5 mm²
L1 L2
450G1
85-264 or 176-550Vac/24Vdc
10A + -
BU BU
1,5 mm² 1,5 mm²
24V / 451.0
0V / 451.0
24Vdc
CONTROL POWER
<- 350 451 ->

REV. SWE 2012-04-03
24Vdc CONTROL VOLTAGE POWER SUPPLY/POWER P111463 =RCC
PROJECT : FLEX LAY SYSTEM SUPPLIES
00027634-B
0 1 2 3 4 5 6 7 8 9
24V / 450.1 452.0 / 24V

0V / 450.1 XPV + XPV + XPV + XPV + XPV + XPV + XPV + XPV + 452.0 / 0V
XPV - XPV - XPV - XPV - XPV - XPV - XPV - XPV -
BU BU BU BU BU BU BU BU BU BU BU BU BU BU
0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm²
452.0 / 0V2
451F1 451F2 451F3 451F4 451F5 451F6 451F7 451F8

4A 4A 4A 4A 4A 4A 4A 4A
(1) (2) (3) (4) (5) (6) (7) (8)
BU BU BU BU BU BU
0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm²
24V-ANA-OUT / 5600.0
0V-ANA-OUT / 5600.0
24V-ANA-IN / 5500.0
0V-ANA-IN / 5500.0
24V-OUTP / 453.0
24V-HMI / 4200.0
24V-INP / 5700.0
0V-OUTP / 453.0
0V-HMI / 4200.0
24V-IM / 5200.0
0V-INP / 5700.0
0V-IM / 5200.0
24Vdc 24Vdc 24Vdc 24Vdc 24Vdc 24Vdc 24Vdc 24Vdc

IM153-4 ANALOG ANALOG DIGITAL DIGITAL HMI EMERGENCY STOP EMERGENCY STOP
INPUT OUTPUT INPUT OUTPUT (N.U.) TIME DELAYED
(N.U.)
<- 450 452 ->
REV. SWE 2012-04-03
24Vdc CONTROL VOLTAGE DISTRIBUTION P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
24V / 451.9
0V / 451.9 XPV + XPV +
XPV - XPV -
BU BU BU BU
0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm²
0V2 / 451.9
452F1 452F2
4A 4A
(9) (10)
BU
0,75 mm²
24V-GEN / 4000.0
0V-GEN / 4000.0
24Vdc 24Vdc
GENERAL EMERGENCY STOP
MODULE
(N.U.)
<- 451 453 ->
REV. SWE 2012-04-03
24Vdc CONTROL VOLTAGE DISTRIBUTION P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
24V-OUTP / 451.5 5800.0 / 24V-OUTP
14 14
5800K3 5800K4
/5800.3 11 /5800.4 11
INCREASE DECREASE
453E1
1 4 5 6
2 3
BTC MD-6102M-N
0V-LED / 5801.0
0V-OUTP / 451.5 5800.0 / 0V-OUTP
LIGHT LIGHT
INCREASE DECREASE
<- 452 500 ->
REV. SWE 2012-04-03
24Vdc LED DIMMER P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
11 21
500S1
/5701.1 12 22
OG OG OG OG
0,75 mm²0,75 mm²0,75 mm²0,75 mm²
1
X5
BN BK GY BU
-EXT-21 / =CC/520.1
-EXT-31 / =CC/520.1
-EXT-22 / =CC/520.1
-EXT-32 / =CC/520.2
EMERGENCY STOP
FROM
CC
<- 453 4000 ->

REV. SWE 2012-04-03
EMERGENCY CIRCUIT P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
24V-GEN / 452.1 4010.0 / 24V-GEN

0V-GEN / 452.1 4010.0 / 0V-GEN
SEE NETWORK DRAWING

FOR CONNECTIONS
4000E1
1 2 3 4
L1+ M1 L2+ M2
24VDC 24VDC
6GK5 108-0BA00-2AA3 =ND/50.13
P:1
/50.5
=ND/50.14
P:2
/50.5
=ND/50.14
P:3
/50.6
=ND/50.14
P:4
/50.6
=ND/50.14
P:5
/50.6
=ND/50.15
P:6
/50.7
=ND/50.15
P:7
/50.7
=ND/50.15
P:8
/50.7
ETHERNET/
PROFINET
SWITCH
<- 500 4010 ->

REV. SWE 2012-04-03
NETWORK MODULES P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
24V-GEN / 4000.9
0V-GEN / 4000.9
SEE NETWORK DRAWING

FOR CONNECTIONS
4010E1 RCC
+ -
2 1 eWON 2005CD
=ND/50.16
LAN:1
/50.8
=ND/50.16
LAN:2
/50.8
=ND/50.16
LAN:3
/50.8
=ND/50.17
LAN:4
/50.9
=ND/50.16
WAN:1
/50.8
SERIAL:1
=ND/50.16
WAN:PPP
/50.8
IP WAN:??.?.??.??
IP LAN:10.182.1.1
INDUSTRIAL
LAN
ROUTER
<- 4000 4200 ->

REV. SWE 2012-04-03
INDUSTRIAL LAN ROUTER P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
24V-HMI / 451.6 4201.0 / 24V-HMI

0V-HMI / 451.6 4201.0 / 0V-HMI
X11
SEE NETWORK DRAWING

FOR CONNECTIONS
4200A1
+ - PE ETHERNET
FG
TOUCHSCREEN
TYPE: 3600T
<- 4010 4201 ->

REV. SWE 2012-04-03
TOUCHSCREEN-1 P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
24V-HMI / 4200.9
0V-HMI / 4200.9
X11
SEE NETWORK DRAWING

FOR CONNECTIONS
4201A1
+ - PE ETHERNET
FG
TOUCHSCREEN
TYPE: 3600T
<- 4200 5000 ->

REV. SWE 2012-04-03
TOUCHSCREEN-2 P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
/5500.0
/5200.0 /5501.0 /5600.0
5000A1 5000A2 5000A3

IP-ADDRESS:
10.182.2.3
SM-331 SM-332
SF SIEMENS AI 8x12 BIT AO 4x12 BIT
BF
SF
MT SF
ON
PUSH
P2 LINK RX/TX
P1 LINK RX/TX
P2
X1
P1
X1 PN (LAN)
MAC-ADD.:
DC 24V
IM-153-4 SM-331 SM-332
RACK 0 RACK 0 RACK 0

SLOT 2 SLOT 4 SLOT 5
<- 4201 5001 ->

REV. SWE 2012-04-03
PLC CONFIGURATION P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
/5700.0 /5701.0 /5703.0 /5801.0 /5803.0

/5201.0 /5800.0 /5702.0 /5704.0 /5802.0 /5804.0
5001A1 5001A2 5001A3 5001A4 5001A5 5001A6

IP-ADDRESS:
10.182.2.4
SM-323 SM 321 SM 321 SM 322 SM 322
SF SIEMENS DI8/DO8xDC24V DI 16xDC24V DI 16xDC24V DO16xDC24V/0,5A DO16xDC24V/0,5A
BF
MT
0 0 0 0 0
1 1 1 1 1
ON
2 2 2 2 2
PUSH
3 3 3 3 3
P2 LINK RX/TX 4 4 4 4 4
P1 LINK RX/TX 5 5 5 5 5
6 6 6 6 6
7 7 7 7 7
0 0 0 0 0
P2
1 1 1 1 1
X1
P1 2 2 2 2 2
3 3 3 3 3
4 4 4 4 4
X1 PN (LAN)
5 5 5 5 5
MAC-ADD.: 6 6 6 6 6
7 7 7 7 7
DC 24V
IM-153-4 SM-323 SM-321 SM-321 SM-322 SM-322
RACK 1 RACK 1 RACK 1 RACK 1 RACK 1 RACK 1

SLOT 2 SLOT 4 SLOT 5 SLOT 6 SLOT 7 SLOT 8
<- 5000 5200 ->

REV. SWE 2012-04-03
PLC CONFIGURATION P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
24V-IM / 451.1 5201.0 / 24V-IM

0V-IM / 451.1 5201.0 / 0V-IM
SEE NETWORK DIAGRAM FOR:

- ADDRESS
PE
X1P1/PROFINET X1P2/PROFINET
L+
PE
COMMUNICATION COMMUNICATION
IM-153-4
5000A1
/5000.0
RACK 0
SLOT 2
<- 5001 5201 ->

REV. SWE 2012-04-03
PLC IM153-4 P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
24V-IM / 5200.9
0V-IM / 5200.9
SEE NETWORK DIAGRAM FOR:

- ADDRESS
PE
X1P1/PROFINET X1P2/PROFINET
L+
PE
COMMUNICATION COMMUNICATION
IM-153-4
5001A1
/5001.0
RACK 1
SLOT 2
<- 5200 5500 ->

REV. SWE 2012-04-03
PLC IM153-4 P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
24V-ANA-IN / 451.2 5501.0 / 24V-ANA-IN

0V-ANA-IN / 451.2 5501.0 /0V-ANA-IN
5500S1 5500S3
/5701.2 10kOhm
10kOhm
S S
E A E A
M M
WH BN GN YE WH BN GN YE
10
11
12
13
14
15
1
9
X13 X13 X13
5501.0 / +10VDC
5501.0 / 0VDC
5501.0 / -10VDC
WH BN ATTENTION !! WH BN ATTENTION !!
ANALOG CABLE'S ANALOG CABLE'S
GROUNDED AT ONE SIDE GROUNDED AT ONE SIDE
1 20 2 3 4 5 6 7 8 9
24V
0V
IW276 IW278 IW280 IW282
MANUAL SPEED AUTOMATIC SPARE SPARE

TENSIONER SETPOINT
TENSIONER
MODULE SETTING : B MODULE SETTING : B

-10V-0-10V = -100%-0-100% -10V-0-10V = -100%-0-100% -10V-0-10V = ?-? -10V-0-10V = ?-?
MEASURING RANGE : -10V-0-10V MEASURING RANGE : -10V-0-10V
SM-331
5000A2
/5000.1
RACK 0
SLOT 4
<- 5201 5501 ->

REV. SWE 2012-04-03
PLC ANALOG INPUTS P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
24V-ANA-IN / 5500.9
0V-ANA-IN / 5500.9
V+ COM
5501U8
2 x 250 mA
+10V COM1 -10V
5501S1 5501S3
/5701.3 10kOhm
10kOhm
S S
E A E A
M M
WH BN GN YE WH BN GN YE
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
X13 X13 X13
+10VDC / 5500.9
0VDC / 5500.9
-10VDC / 5500.9
WH BN ATTENTION !! WH BN ATTENTION !!
ANALOG CABLE'S ANALOG CABLE'S
GROUNDED AT ONE SIDE GROUNDED AT ONE SIDE
10 11 12 13 14 15 16 17 18 19
0V
0V
IW284 IW286 IW288 IW290
MANUAL SPEED AUTOMATIC SPARE SPARE

REEL SETPOINT
REEL
MODULE SETTING : B MODULE SETTING : B

-10V-0-10V = -100%-0-100% -10V-0-10V = -100%-0-100% -10V-0-10V = ?-? -10V-0-10V = ?-?
MEASURING RANGE : -10V-0-10V MEASURING RANGE : -10V-0-10V
SM-331
5000A2
/5000.1
RACK 0
SLOT 4
<- 5500 5600 ->

REV. SWE 2012-04-03
PLC ANALOG INPUTS P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
RACK 0
SLOT 5
/5000.2
5000A3
SM-332
4-20mA = 0-100% 4-20mA = 0-120% 4-20mA = 0-100% 4-20mA = 0-120%
MOTOR rpm MOTOR CURRENT MOTOR rpm MOTOR CURRENT

TENSIONER TENSIONER REEL REEL
24V
0V
QW276 QW278 QW280 QW282
1 20 3 6 7 10 11 14 15 18
WH BN GN YE GY PK BU RD ATTENTION !!
ANALOG CABLE'S
GROUNDED AT ONE SIDE
31
32
33
34
35
36
37
38
X13
WH BN WH BN WH BN WH BN
5600P1 5 4 5600P3 5 4 5600P5 5 4 5600P7 5 4

4-20mA = 4-20mA 4-20mA = 4-20mA
0-100% BARGRAPH 0-120% BARGRAPH 0-100% BARGRAPH 0-120% BARGRAPH
3 1 3 1 3 1 3 1
5
X11
24V-ANA-OUT / 451.3
0V-ANA-OUT / 451.3
<- 5501 5700 ->

REV. SWE 2012-04-03
PLC ANALOG OUTPUTS P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
24V-INP / 451.4 5701.0 / 24V-INP

0V-INP / 451.4 5701.0 / 0V-INP
95
350F1
/350.1 98
AUXILIARY
SUPPLY
RCC
1 10 2 3 4 5 6 7 8 9
24V
0V
I10.0 I10.1 I10.2 I10.3 I10.4 I10.5 I10.6 I10.7
GENERAL CABINET SPARE SPARE SPARE SPARE SPARE SPARE SPARE

ALARM
1 = O.K. 1=? 1=? 1=? 1=? 1=? 1=? 1=?

SM-323
5001A2
/5001.1
RACK 1
SLOT 4
<- 5600 5701 ->

REV. SWE 2012-04-03
PLC DIGITAL INPUTS P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
24V-INP / 5700.9 5702.0 / 24V-INP

0V-INP / 5700.9 5702.0 / 0V-INP
31 1' 1'
500S1 5500S1 5501S1

/500.1 32 /5500.1 2' /5501.1 2'
5701A0
/5702.0
1 10 2 3 4 5 6 7 8 9
PHOENIX
PART 1 OF 2
9. 10. 1. 2. 3. 4. 5. 6. 7. 8.
1 10 2 3 4 5 6 7 8 9
24V
0V
I11.0 I11.1 I11.2 I11.3 I11.4 I11.5 I11.6 I11.7
EM-STOP ZERO POSITION ZERO POSITION SPARE SPARE SPARE SPARE SPARE
ON RCC JOYSTICK JOYSTICK
TENSIONER REEL
0 = STOP 0 = NOT ZERO 0 = NOT ZERO 1=? 1=? 1=? 1=? 1=?
SM-321
5001A3
/5001.2
RACK 1
SLOT 5
<- 5700 5702 ->

REV. SWE 2012-04-03
00027634-B
0 1 2 3 4 5 6 7 8 9
24V-INP / 5701.9 5703.0 / 24V-INP

0V-INP / 5701.9 5703.0 / 0V-INP
13 13 13 13
5702S1 5702S2 5702S3 5702S4

14 14 14 14
5701A0
/5701.0
11 20 12 13 14 15 16 17 18 19
PHOENIX
PART 2 OF 2
9- 10- 1- 2- 3- 4- 5- 6- 7- 8-
11 20 12 13 14 15 16 17 18 19
24V
0V
I12.0 I12.1 I12.2 I12.3 I12.4 I12.5 I12.6 I12.7
CONTROL CONTROL CONTROL CONTROL SPARE SPARE SPARE SPARE

MANUAL AUTOMATIC MANUAL AUTOMATIC
1 = MANUAL 1 = AUTOMATIC 1 = MANUAL 1 = AUTOMATIC 1=? 1=? 1=? 1=?

SM-321
5001A3
/5001.2
RACK 1
SLOT 5
<- 5701 5703 ->

REV. SWE 2012-04-03
00027634-B
0 1 2 3 4 5 6 7 8 9
24V-INP / 5702.9 5704.0 / 24V-INP

0V-INP / 5702.9 5704.0 / 0V-INP
13 13 13 21 13 13
5703S1 5703S2 5703S3 5703S4 5703S5 5703S6

14 14 14 22 14 14
5703A0
/5704.0
1 10 2 3 4 5 6 7 8 9
PHOENIX
PART 1 OF 2
9. 10. 1. 2. 3. 4. 5. 6. 7. 8.
1 10 2 3 4 5 6 7 8 9
24V
0V
I13.0 I13.1 I13.2 I13.3 I13.4 I13.5 I13.6 I13.7
OPERATION LOCAL OPERATION REMOTE DRIVE ON DRIVE OFF CLAMPS CLAMPS SPARE SPARE
TENSIONER TENSIONER TENSIONER TENSIONER CLOSE OPEN
TENSIONER TENSIONER
1 = LOCAL 1 = REMOTE 1 = DRIVE ON 0 = DRIVE OFF 1 = CLOSE 1 = OPEN 1=? 1=?

SM-321
5001A4
/5001.3
RACK 1
SLOT 6
<- 5702 5704 ->

REV. SWE 2012-04-03
00027634-B
0 1 2 3 4 5 6 7 8 9
24V-INP / 5703.9
0V-INP / 5703.9
13 13 13 21
5704S1 5704S2 5704S3 5704S4

14 14 14 22
5703A0
/5703.0
11 20 12 13 14 15 16 17 18 19
PHOENIX
PART 2 OF 2
9- 10- 1- 2- 3- 4- 5- 6- 7- 8-
11 20 12 13 14 15 16 17 18 19
24V
0V
I14.0 I14.1 I14.2 I14.3 I14.4 I14.5 I14.6 I14.7
OPERATION LOCAL OPERATION REMOTE DRIVE ON DRIVE OFF SPARE SPARE SPARE SPARE
REEL REEL REEL REEL
1 = LOCAL 1 = REMOTE 1 = DRIVE ON 0 = DRIVE OFF 1=? 1=? 1=? 1=?

SM-321
5001A4
/5001.3
RACK 1
SLOT 6
<- 5703 5800 ->

REV. SWE 2012-04-03
00027634-B
0 1 2 3 4 5 6 7 8 9
RACK 1
SLOT 4
/5001.1
5001A2
SM-323
SPARE SPARE LIGHT LIGHT SPARE SPARE SPARE SPARE

INCREASE DECREASE
24V
0V
Q10.0 Q10.1 Q10.2 Q10.3 Q10.4 Q10.5 Q10.6 Q10.7
11 20 12 13 14 15 16 17 18 19
A1 A1
5800K3 5800K4
A2 A2
24V-OUTP / 453.9 5801.0 / 24V-OUTP

0V-OUTP / 453.9 5801.0 / 0V-OUTP
14 11 /453.4 14 11 /453.5
<- 5704 5801 ->

REV. SWE 2012-04-03
PLC DIGITAL OUTPUTS P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
RACK 1
SLOT 7
/5001.4
5001A5
SM-322
BUZZER SPARE SPARE SPARE ON SERVICE ON SERVICE SPARE SPARE

TENSIONER REEL
24V
0V
Q11.0 Q11.1 Q11.2 Q11.3 Q11.4 Q11.5 Q11.6 Q11.7
1 10 2 3 4 5 6 7 8 9
5801A0
/5802.0
9. 10. 1. 2. 3. 4. 5. 6. 7. 8.
PHOENIX
PART 1 OF 2
1(+) 10(-) 2 3 4 5 6 7 8 9
5801H1
E F G
X2 X2
5801H5 5801H6
GREEN X1
GREEN X1
0V-LED / 453.3 5802.0 / 0V-LED
24V-OUTP / 5800.9 5802.0 / 24V-OUTP

0V-OUTP / 5800.9 5802.0 / 0V-OUTP
<- 5800 5802 ->

REV. SWE 2012-04-03
00027634-B
0 1 2 3 4 5 6 7 8 9
RACK 1
SLOT 7
/5001.4
5001A5
SM-322
CONTROL MANUAL CONTROL AUTOMATIC CONTROL MANUAL CONTROL AUTOMATIC SPARE SPARE SPARE SPARE
24V
0V
Q12.0 Q12.1 Q12.2 Q12.3 Q12.4 Q12.5 Q12.6 Q12.7
11 20 12 13 14 15 16 17 18 19
5801A0
/5801.0
9- 10- 1- 2- 3- 4- 5- 6- 7- 8-
PHOENIX
PART 2 OF 2
11(+) 20(-) 12 13 14 15 16 17 18 19
X2 X2 X2 X2
5802H1 5802H2 5802H3 5802H4

X1 X1 X1 X1
WHITE WHITE WHITE WHITE
0V-LED / 5801.9 5803.0 / 0V-LED
24V-OUTP / 5801.9 5803.0 / 24V-OUTP

0V-OUTP / 5801.9 5803.0 / 0V-OUTP
<- 5801 5803 ->

REV. SWE 2012-04-03
00027634-B
0 1 2 3 4 5 6 7 8 9
RACK 1
SLOT 8
/5001.5
5001A6
SM-322
OPERATION LOCAL OPERATION REMOTE DRIVE ON DRIVE OFF CLAMPS CLAMPS SPARE SPARE
TENSIONER TENSIONER TENSIONER TENSIONER CLOSE OPEN
TENSIONER TENSIONER
24V
0V
Q13.0 Q13.1 Q13.2 Q13.3 Q13.4 Q13.5 Q13.6 Q13.7
1 10 2 3 4 5 6 7 8 9
5803A0
/5804.0
9. 10. 1. 2. 3. 4. 5. 6. 7. 8.
PHOENIX
PART 1 OF 2
1(+) 10(-) 2 3 4 5 6 7 8 9
X2 X2 X2 X2 x2 x2
5803H1 5803H2 5803H3 5803H4 5803H5 5803H6

X1 X1 X1 X1 x1 x1
WHITE WHITE GREEN RED BLUE YELLOW
0V-LED / 5802.9 5804.0 / 0V-LED
24V-OUTP / 5802.9 5804.0 / 24V-OUTP

0V-OUTP / 5802.9 5804.0 / 0V-OUTP
<- 5802 5804 ->

REV. SWE 2012-04-03
00027634-B
0 1 2 3 4 5 6 7 8 9
RACK 1
SLOT 8
/5001.5
5001A6
SM-322
OPERATION LOCAL OPERATION REMOTE DRIVE ON DRIVE OFF SPARE SPARE SPARE SPARE
REEL REEL REEL REEL
24V
0V
Q14.0 Q14.1 Q14.2 Q14.3 Q14.4 Q14.5 Q14.6 Q14.7
11 20 12 13 14 15 16 17 18 19
5803A0
/5803.0
9- 10- 1- 2- 3- 4- 5- 6- 7- 8-
PHOENIX
PART 2 OF 2
11(+) 20(-) 12 13 14 15 16 17 18 19
X2 X2 X2 X2
5804H1 5804H2 5804H3 5804H4

X1 X1 X1 X1
WHITE WHITE GREEN RED
0V-LED / 5803.9
24V-OUTP / 5803.9
0V-OUTP / 5803.9
<- 5803 9000 ->

REV. SWE 2012-04-03
00027634-B
0 1 2 3 4 5 6 7 8 9
500S1
4200A1 4201A1
MOTOR RPM MOTOR CURRENT CONTROL MOTOR RPM MOTOR CURRENT CONTROL
AUTOMATIC MANUAL AUTOMATIC MANUAL
5702S2 5702S1 5702S4 5702S3

5802H2 5802H1 5802H4 5802H3
% % % %
+/- 1500
5600P1 5600P3 5600P5 5600P7

SETPOINT SETPOINT
ON SERVICE DRIVE ON SERVICE DRIVE
.. ON OFF .. ON OFF
OUT OUT
5801H5 5703S3 5703S4 5801H6 5704S3 5704S4
5803H3 5803H4 5804H3 5804H4
Potmeter
Potmeter
.. 5500S1 .. 5501S1
5500S3 5501S3
OPERATION CLAMPS OPERATION

100
IN IN
REMOTE LOCAL CLOSE OPEN REMOTE LOCAL
400 1200 5703S2 5703S1 5703S5 5703S6 5704S2 5704S1

5803H2 5803H1 5803H5 5803H6 5804H2 5804H1
870
SPOOLING TENSIONER REEL
(( ))
5801H1
Mounted underneath middle section
<- 5804 9001 ->

REV. SWE 2012-04-03
LAYOUT CABINET RCC P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
=RCC
5701A0 5703A0 5801A0 5803A0
350H1
350M3
1099,0
558,0
30mm 30mm
5000A1
5000A2
5000A3
5501U8
450G1
5800K3
5800K4
453E1
350S3 350S5
XPV
93,0 93,0
451F1
451F2
451F3
451F4
451F5
451F6
451F7
451F8
452F1
452F2
24Vdc FUSE
45mm 194,0
220,0 66mm
88mm
X13
X19
287,0
4010E1
4000E1
5001A1
5001A2
5001A3
5001A4
5001A5
5001A6
100Q1 365,0 45mm 365,0
450Q1
350F1
350E5
X11
447,0
X5
X9
X0
66mm
45mm
546,0 546,0
MOUNTED IN THE LEFT SIDE OF PANEL MOUNTED IN THE RIGHT SIDE OF PANEL
<- 9000 9200 ->

REV. SWE 2012-04-03
LAYOUT MOUNTING PLATE P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
=CC-W10
STRIP
CABLE NAME
CABLE NAME
=RCC-X0
TERMINAL MAIN POWER
TFXI 4x2,5 mm²
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
FUNCTION TEXT TARGET DESIGNATION TARGET DESIGNATION PAGE / COLUMN
MAIN POWER 440Vac/60Hz RCC 6A FUSE BN =CC-X0 1 1 -100Q1 2 /100.1

= BK =CC-X0 2 2 -100Q1 4 /100.1
= GY =CC-X0 3 3 -100Q1 6 /100.1
= BU =CC-X0 PE PE -100PE2 /100.2
<- 9001 9201 ->

REV. SWE 2012-04-03
TERMINAL DIAGRAM=RCC-X0 P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
=CC-W12
STRIP
CABLE NAME
CABLE NAME
=RCC-X5
TERMINAL EMERGENCY STOP
TFXI 4x2.5 mm²
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
EMERGENCY STOP FROM CC BN =CC-X5 1 1 -500S1 12 /500.1

= BK =CC-X5 2 2 -500S1 22 /500.1
= GY =CC-X5 3 3 -500S1 11 /500.1
= BU =CC-X5 4 4 -500S1 21 /500.2
<- 9200 9202 ->

REV. SWE 2012-04-03
00027634-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
=CC-W11
STRIP
CABLE NAME
CABLE NAME
=RCC-X9
TERMINAL AUXILIARY
TFXI 2x2,5 mm²
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
AUXILIARY POWER 230Vac/60Hz RCC 8A FUSE BN =CC-X9 3 1 -350F1 1 /300.1

= BU =CC-X9 4 2 -350F1 3 /300.1
<- 9201 9203 ->

REV. SWE 2012-04-03
00027634-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
STRIP
CABLE NAME
CABLE NAME
=RCC-X11
TERMINAL INTERNAL DIGITAL INPUTS
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
24Vdc TOUCH SCREEN 1 -4200A1 + 1 -451F6 /4200.1

-4200A1 - 2 -XPV - /4200.1
24Vdc TOUCH SCREEN 2 -4201A1 + 3 /4201.1
-4201A1 - 4 /4201.1
24Vdc -5600P1 3 5 -5000A3 1 /5600.1
0Vdc -5600P1 1 6 -5000A3 20 /5600.2
<- 9202 9204 ->

REV. SWE 2012-04-03
00027634-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
STRIP
CABLE NAME
CABLE NAME
=RCC-X13
TERMINAL INTERNAL ANALOG IN/OUTPUTS
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
MANUAL SPEED TENSIONER 1 IW276 -5000A2 2 /5500.1

= 2 /5500.2
= 3 -5000A2 3 /5500.2
= 4 /5500.2
= 5 /5500.2
AUTOMATIC SETPOINT TENSIONER 6 IW278 -5000A2 4 /5500.3
= 7 /5500.4
= 8 -5000A2 5 /5500.4
= 9 /5500.4
= 10 /5500.4
SPARE 11 IW280 -5000A2 6 /5500.5
= 12 /5500.6
= 13 -5000A2 7 /5500.6
= 14 /5500.6
= 15 /5500.6
MANUAL SPEED REEL 16 IW284 -5000A2 12 /5501.1
= 17 /5501.2
= 18 -5000A2 13 /5501.2
= 19 /5501.2
= 20 /5501.2
AUTOMATIC SETPOINT REEL 21 IW286 -5000A2 14 /5501.3
= 22 /5501.4
= 23 -5000A2 15 /5501.4
= 24 /5501.4
= 25 /5501.4
SPARE 26 IW288 -5000A2 16 /5501.5
= 27 -5501U8 +10V /5501.6
= 28 -5000A2 17 /5501.6
= 29 -5501U8 COM1 /5501.6
= 30 -5501U8 -10V /5501.6
MOTOR rpm TENSIONER -5000A3 3 31 -5600P1 5 /5600.1
= -5000A3 6 32 -5600P1 4 /5600.2
MOTOR CURRENT TENSIONER -5000A3 7 33 -5600P3 5 /5600.3
= -5000A3 10 34 -5600P3 4 /5600.4
MOTOR rpm REEL -5000A3 11 35 -5600P5 5 /5600.5
<- 9203 9205 ->

REV. SWE 2012-04-03
00027634-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
STRIP
CABLE NAME
CABLE NAME
=RCC-X13
TERMINAL INTERNAL ANALOG IN/OUTPUTS
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
MOTOR rpm REEL -5000A3 14 36 -5600P5 4 /5600.6

MOTOR CURRENT REEL -5000A3 15 37 -5600P7 5 /5600.7
= -5000A3 18 38 -5600P7 4 /5600.8
<- 9204 9206 ->

REV. SWE 2012-04-03
00027634-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
STRIP
CABLE NAME
CABLE NAME
=RCC-X19
TERMINAL INTERNAL AUXILIARY
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
CABINET LIGHTING 1 -350F1;-350H1 2;L1 /350.1

= PE -350PE1;-350H1 PE /350.1
= 2 -350F1;-350H1 4;N /350.1
= 3 -350S3 5 /350.3
CABINET FAN 4 -350M3;-350S3 N;6 /350.3
= 5 -350S3;-350M3 4;F /350.3
= PE -350PE1;-350M3 PE /350.4
= 6 -350S5 3 /350.5
CABINET HEATING 7 -350E5 N /350.5
= 8 -350S5;-350S3;-350E5 1;3;L /350.5
= PE -350PE1;-350E5 PE /350.5
<- 9205 9207 ->

REV. SWE 2012-04-03
00027634-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
STRIP
CABLE NAME
CABLE NAME
=RCC-XPV
TERMINAL 24Vdc
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
24Vdc IM153-4 -450G1;-451F1 + + /451.1

24Vdc ANALOG INPUT -451F2 + /451.2
24Vdc ANALOG OUTPUT -451F3 + /451.3
24Vdc DIGITAL INPUT -451F4 + /451.4
24Vdc DIGITAL OUTPUT -451F5 + /451.5
24Vdc HMI -451F6 + /451.6
24Vdc EMERGENCY STOP (N.U.) -451F7 + /451.7
24Vdc EMERGENCY STOP TIME DELAYED (N.U.) -451F8 + /451.8
24Vdc GENERAL -452F1 + /452.1
24Vdc EMERGENCY STOP MODULE (N.U.) -452F2 + /452.2
24Vdc IM153-4 -450PE2;-5000A1 - /451.1
24Vdc ANALOG INPUT -5000A2 20 - /451.2
24Vdc ANALOG OUTPUT -5000A3 20 - /451.3
24Vdc DIGITAL INPUT -5001A2 10 - /451.4
24Vdc DIGITAL OUTPUT -453E1 2 - /451.5
24Vdc HMI -X11 2 - /451.6
24Vdc EMERGENCY STOP (N.U.) - /451.7
24Vdc EMERGENCY STOP TIME DELAYED (N.U.) - /451.8
24Vdc GENERAL -4000E1 2 - /452.1
24Vdc EMERGENCY STOP MODULE (N.U.) -452F2 - /452.2
<- 9206 9300 ->

REV. SWE 2012-04-03
TERMINAL DIAGRAM=RCC-XPV P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
LIST OF MATERIALS
DEVICE TAG QUANTITY DESCRIPTION TECHNICAL NOTES TYPE NUMBER ORDER NUMBER MANUFACTURER SAS ORDER NUMBER SPARE PART
100Q1 1 Maintenance switch 20A/6,5kW 3-pole T0-2-1/I1/SVB-SW 207148 KLO KLO.Q.DA03.20A0

350E5 1 Cubicle heating with fan 230Vac 50/60Hz 250W SK 3105.180 SK 3105.180 RIT RIT.E.BA01.250W
350F1 1 Automatic fuse 2-phase 4A K- Characteristic 6-10kA S 202-K4 S 202-K4 ABB ABB.F.AE02.4A00.1
350F1 1 Auxiliary contact 1 change over For series S 201/202/203/204 S 2C-S/H6R S 2C-S/H6R ABB ABB.F.AF-1.----.2
350H1 1 Cubicle light 26W Length 345mm PS 4155.100 PS 4155.100 RIT RIT.H.HA03.26W
350H1 1 Connecting-cable for cubicle light 3 metre PS 4315.100 PS 4315.100 RIT RIT.H.HB01.3M
350M3 1 Internal cabinet fan 230Vac 160 m3/hr SK 3108.100 SK 3108.100 RIT RIT.M.EA02.3108.100
350S3 1 Cubicle thermostat 1 changeover contact SK 3110.000 SK 3110.000 RIT RIT.S.JA.--.----
350S5 1 Cubicle hygrostat 1 changeover contact SK 3118.000 SK 3118.000 RIT RIT.S.JB.--.----
450G1 1 Switch mode Powersupply 24Vdc 1 or 2-fase 85-264 or 176-550Vac/24Vdc 10A SITOP MODULAR 10A 6EP1 334-3BA00 SIE SIE.G.BB04.10A0.1
450Q1 1 Manual motorstarter S0 series 2,2-3,2A 3RV10 21-1DA10 3RV10 21-1DA10 SIE SIE.Q.B-03.3A20.S0
451F1 1 Fuse holder with LED 24Vdc 6,3A LED is on when fuse is O.K. KDKS 1 814.645 WEI WEI.F.GC--.6A30
451F1 1 fuse 5x20mm 4A Quick 0179020.4 0179020.4 SIB SIB.F.DA20.4A00
453E1 1 Dimmer-unit 24Vdc Negative switching MD-6102M-N MD-6102M-N BTC BTC.E.BJ12.0K06
500S1 1 Emergency-stop button 37mm not to be manipulated 704.064.2 704.064.2 EAO EAO.S.AG01.----.704.1
500S1 2 N.c. contact with two brakers Stackable with forced contacts 704.910.4 704.910.4 EAO EAO.S.AI8-.----
500S1 1 Yellow protection cover for EM-stop To prevent unnecessary EM-stops 704.927.4 704.927.4 EAO EAO.S.AG08.----
4000E1 1 Scalance Unmanaged switch 8x10/100MBits/s 6GK5 108-0BA00-2AA3 6GK5 108-0BA00-2AA3 SIE SIE.E.BM08.1
4000E1 3 Siemens Profinet connector IE FC RJ45 PLUG 180 2x2 (10/100MBIT/S) 6GK1901-1BB10-2AA0 6GK1901-1BB10-2AA0 SIE SIE.A.CO01
4010E1 1 Industrial LAN router 1x WAN + 4x LAN Ethernet + MPI eWON 2005CD EW26261 EWO EWO.E.BM51
4200A1 1 Touchscreen 24V AGP3600-T1-D24 AGP3600-T1-D24 PRO PRO.A.AB--.GP3600
4201A1 1 Touchscreen 24V AGP3600-T1-D24 AGP3600-T1-D24 PRO PRO.A.AB--.GP3600
5000A1 1 ET 200M extension modul Realtime communication IM-153-4 6ES7 153-4AA01-0XB0 SIE SIE.A.AA--.S7-IM153-4
5000A1 1 Siemens Profinet connector IE FC RJ45 PLUG 180 2x2 (10/100MBIT/S) 6GK1901-1BB10-2AA0 6GK1901-1BB10-2AA0 SIE SIE.A.CO01
5000A1 1 Mountingrail L=160mm Aluminium 6ES7 390-1AB60-0AA0 6ES7 390-1AB60-0AA0 SIE SIE.A.AO01.S7-300
5000A1 1 Micro Memory Card 512 KByte 6ES7 953-8LJ30-0AA0 6ES7 953-8LJ30-0AA0 SIE SIE.A.AR64.S7-300
5000A2 1 Analog Inputcard 8 x 12 Bits SM-331 6ES7 331-7KF02-0AB0 SIE SIE.A.AH08.S7-SM331
5000A2 1 Connector for in-/output card 20-pole screw-type terminal 6ES7 392-1AJ00-0AA0 6ES7 392-1AJ00-0AA0 SIE SIE.A.CA16.S7-300
5000A3 1 Analog Outputcard 4 x 12 Bits SM-332 6ES7 332-5HD01-0AB0 SIE SIE.A.AI04.S7-SM332
5001A1 1 ET 200M extension modul Realtime communication IM-153-4 6ES7 153-4AA01-0XB0 SIE SIE.A.AA--.S7-IM153-4
5001A1 1 Siemens Profinet connector IE FC RJ45 PLUG 180 2x2 (10/100MBIT/S) 6GK1901-1BB10-2AA0 6GK1901-1BB10-2AA0 SIE SIE.A.CO01
5001A1 1 Mountingrail L=482mm Alu 6ES7 390-1AE80-0AA0 6ES7 390-1AE80-0AA0 SIE SIE.A.AO02.S7-300
5001A1 1 Micro Memory Card 512 KByte 6ES7 953-8LJ30-0AA0 6ES7 953-8LJ30-0AA0 SIE SIE.A.AR64.S7-300
5001A2 1 Digital in/outputcard 8 input + 8 output SM-323 6ES7 323-1BH01-0AA0 SIE SIE.A.AM16.S7-SM323
5001A3 1 Digital Inputcard 16x24Vdc SM-321 6ES7 321-1BH02-0AA0 SIE SIE.A.AK16.S7-SM321
5001A3 1 PLC frontadapter for system cables For 16-channel I/O cards 6ES7 921-3AB00-0AA0 6ES7 921-3AB00-0AA0 SIE SIE.A.CE16.S7300
<- 9207 9301 ->

REV. SWE 2012-04-03
LIST OF MATERIALS P111463 =RCC
00027634-B
0 1 2 3 4 5 6 7 8 9
LIST OF MATERIALS
5001A4 1 Digital Inputcard 16x24Vdc SM-321 6ES7 321-1BH02-0AA0 SIE SIE.A.AK16.S7-SM321

5001A5 1 Digital Outputcard 16x24Vdc/0,5A SM-322 6ES7 322-1BH01-0AA0 SIE SIE.A.AL16.S7-SM322
5001A6 1 Digital Outputcard 16x24Vdc/0,5A SM-322 6ES7 322-1BH01-0AA0 SIE SIE.A.AL16.S7-SM322
5500S1 1 Joystick 2 directions 10-0-10k S22 series IP65 S22-3ZP/MSP21-0/10-0-10K 51020306 GES GES.S..IA-3.10-0-10K
5500S3 1 Potentiometer with position indicator 10-0-10kΩ 130-0-130 degrees IP65 N6-0RP-EDG/10-0-10K/SCHAAL BLA
51200059 GES GES.R.BF--.10K0
5501S1 1 Joystick 2 directions 10-0-10k S22 series IP65 S22-3ZP/MSP21-0/10-0-10K 51020306 GES GES.S..IA-3.10-0-10K
5501S3 1 Potentiometer with position indicator 10-0-10kΩ 130-0-130 degrees IP65 N6-0RP-EDG/10-0-10K/SCHAAL BLA
51200059 GES GES.R.BF--.10K0
5501U8 1 Switch mode Powersupply 24Vdc - 10Vdc 2 x 125mA FA-DCDC-1 FA-DCDC-1 RHI RHI.E.BL08
5600P1 1 LED bargraph indicator 4-20mA (Vertical) Scale 0-100% with 41 LED's 96x24mm LS40 vertical LS40 GMW GMW.P.CB01
5600P3 1 LED bargraph indicator 4-20mA (Vertical) Scale 0-120% with 41 LED's 96x24mm LS40 vertical LS40 GMW GMW.P.CB01.1
5600P5 1 LED bargraph indicator 4-20mA (Vertical) Scale 0-100% with 41 LED's 96x24mm LS40 vertical LS40 GMW GMW.P.CB01
5600P7 1 LED bargraph indicator 4-20mA (Vertical) Scale 0-120% with 41 LED's 96x24mm LS40 vertical LS40 GMW GMW.P.CB01.1
5701A0 1 PLC interface modul For 16-channels UM 45-2FLK 14/S7 29 65 14 3 PHO PHO.A.CC16.S7300
5701A0 2 System cable 2,50meter 16-channels between S7-300 en UM 45-2FLK 14/S7 FLK 14/16/EZ-DR/ 250/S7 22 93 85 7 PHO PHO.A.CN16.2M50
5702S1 1 Illuminated button with 1 no 36 x 24mm with internal lampholder 22-211.011 22-211-011 EAO EAO.S.AC10.----
5702S1 1 Black front cover 36 x 24mm 02-967.0 02-967.0 EAO EAO.S.AZ06.----
5702S1 1 Lens white 22-901.9 22-901.9 EAO EAO.H.AA01.----
5702S1 1 LED white 24Vdc 31-967.29 10-2J13.1069 EAO EAO.H.AE01.24V
5703S3 1 Lens green 22-901.5 22-901.5 EAO EAO.H.AA02.----
5703S3 1 LED green 24Vdc 31-967.25 10-2J13.1065 EAO EAO.H.AE02.24V
5703S4 1 Illuminated button with 1 nc 36 x 24mm with internal lampholder 22-212.011 22-212-011 EAO EAO.S.AC01.----
5703S4 1 Lens red 22-901.2 22-901.2 EAO EAO.H.AA03.----
5703S4 1 LED red 24Vdc 31-967.22 10-2J13.1062 EAO EAO.H.AE03.24V
5703S5 1 Lens blue 22-901.6 22-901.6 EAO EAO.H.AA05.----
5703S5 1 LED blue 24Vdc 31-967.26 10-2J13.1066 EAO EAO.H.AE05.24V
<- 9300 9302 ->

REV. SWE 2012-04-03
00027634-B
0 1 2 3 4 5 6 7 8 9
LIST OF MATERIALS

5703S6 1 Lens yellow 22-901.4 22-901.4 EAO EAO.H.AA04.----
5704S3 1 Lens green 22-901.5 22-901.5 EAO EAO.H.AA02.----
5704S3 1 LED green 24Vdc 31-967.25 10-2J13.1065 EAO EAO.H.AE02.24V
5704S4 1 Illuminated button with 1 nc 36 x 24mm with internal lampholder 22-212.011 22-212-011 EAO EAO.S.AC01.----
5704S4 1 Lens red 22-901.2 22-901.2 EAO EAO.H.AA03.----
5704S4 1 LED red 24Vdc 31-967.22 10-2J13.1062 EAO EAO.H.AE03.24V
5800K3 1 Relay 24Vdc 2 Changeover contacts 55.32.9.024.0094 55.32.9.024.0094 FIN FIN.K.BB-2
5800K3 1 Relay Socket For 2 Changeover contacts 94.02 94.02 FIN FIN.K.BG-2
5800K3 1 Clamp Variclip Plastic for series 55 094.91.3 094.91.3 FIN FIN.K.BZ01.2
5800K4 1 Relay 24Vdc 2 Changeover contacts 55.32.9.024.0094 55.32.9.024.0094 FIN FIN.K.BB-2
5800K4 1 Relay Socket For 2 Changeover contacts 94.02 94.02 FIN FIN.K.BG-2
5800K4 1 Clamp Variclip Plastic for series 55 094.91.3 094.91.3 FIN FIN.K.BZ01.2
5801H1 1 Buzzer 24Vdc 02-810.001 02-810.001 EAO EAO.H.DD--.24V
5801H1 1 Black front cover 36 x 24mm 02-967.0 02-967.0 EAO EAO.S.AZ06.----
5801H5 1 Lamp holder 36 x 24mm with internal lampholder 22-040.001 22-040-001 EAO EAO.H.AC00.----
5801H5 1 Lens green 22-901.5 22-901.5 EAO EAO.H.AA02.----
5801H5 1 LED green 24Vdc 31-967.25 10-2J13.1065 EAO EAO.H.AE02.24V
5801H6 1 Lamp holder 36 x 24mm with internal lampholder 22-040.001 22-040-001 EAO EAO.H.AC00.----
5801H6 1 Lens green 22-901.5 22-901.5 EAO EAO.H.AA02.----
5801H6 1 LED green 24Vdc 31-967.25 10-2J13.1065 EAO EAO.H.AE02.24V
1 Steel plated desk upper part (RAL 7035) 1200 x 650 x 240mm 0 TP 6726.500 RIT RIT.-.BC01.6726.500
1 Steel plated desk middle part (RAL 7035) 1200 x 235 x 750mm TP 6716.500 TP 6716.500 RIT RIT.-.BB01.6716.500
1 Steel plated desk lower part (RAL 7035) 1200 x 675 x 400mm TP 6702.500 TP 6702.500 RIT RIT.-.BA01.6702.500
1 Steel plated front and rear for base 1200 x 100mm 0 TS 8601.200 RIT RIT.-.AC03.8601.200
1 Steel plated sides for base 400 x 100mm 0 TS 8601.040 RIT RIT.-.AC03.8601.040
2 Support for grab rail Mounting distance till center of rail 3596 3596 RIT RIT.-.ZA03.0003596
1 Tube 29mm for grab rail system console Lenght 660mm 0 3597 RIT RIT.-.ZM02.0003597
<- 9301 =DRCT1/1 ->

REV. SWE 2012-04-03
00027634-B

00027634-B RCC Wiring Diagram

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00027634-B RCC Wiring Diagram

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0 1 2 3 4 5 6 7 8 9

SAS GOUDA B.V.

FLEX LAY SYSTEM

<- =CC/9900 2 ->

SAS Gouda b.v.

CUSTOMER : MARITIME CONSTRUCTIONS SERVICES S.A. (MCS)

SUPPLIER : SAS GOUDA B.V.

STARTING DATE : 2011-12-16 HIGHEST PAGE NUMBER : 9302

LATEST REVISION DATE : 2012-04-03

PART CODE ACCORDING TO NEN 5152 PART CODE:

A:ASSEMBLIES, SUB-ASSEMBLIES (AMPLIFIERS)

COLOR CODE INTERNAL WIRING:

THREE-PHASE CIRCUIT PHASE 440Vac BLACK 1,5mm²

ONE-PHASE CIRCUIT PHASE 230Vac BLACK 1,5mm²

CONTROL CURRENT ac (TRANSFORMED) PHASE 24V-230Vac RED 1,5mm²

CONTROL-CURRENT dc 24Vdc BLUE (RAL 5010) 0,75mm²

POTENTIAL FREE Unknown ORANGE 1,5mm²

AUXILIARY SUPPLY ORANGE 2,5mm²

VERSION 0.XX => PRELIMINARY

VERSION DATE OF ISSUE ENGINEER DESCRIPTION

5000A1 5001A1 4200A1 4201A1 4000E1 4010E1

PN PN PN PN ETH ETH P P P P P P P P LAN LAN LAN LAN

CAT7 8x0,5 mm²

CAT7 8x0,5 mm²

CAT7 8x0,5 mm²

<- 11 100 ->

25°C 70% R.H.

CABINET CABINET CABINET

<- 300 450 ->

<- 350 451 ->

24V / 450.1 452.0 / 24V

451F1 451F2 451F3 451F4 451F5 451F6 451F7 451F8

24Vdc 24Vdc 24Vdc 24Vdc 24Vdc 24Vdc 24Vdc 24Vdc

24V-OUTP / 451.5 5800.0 / 24V-OUTP

0V-OUTP / 451.5 5800.0 / 0V-OUTP

<- 453 4000 ->

24V-GEN / 452.1 4010.0 / 24V-GEN

SEE NETWORK DRAWING

<- 500 4010 ->

SEE NETWORK DRAWING

<- 4000 4200 ->

24V-HMI / 451.6 4201.0 / 24V-HMI

SEE NETWORK DRAWING

<- 4010 4201 ->

SEE NETWORK DRAWING

<- 4200 5000 ->

5000A1 5000A2 5000A3

IM-153-4 SM-331 SM-332

RACK 0 RACK 0 RACK 0

<- 4201 5001 ->

/5700.0 /5701.0 /5703.0 /5801.0 /5803.0

5001A1 5001A2 5001A3 5001A4 5001A5 5001A6

IM-153-4 SM-323 SM-321 SM-321 SM-322 SM-322

RACK 1 RACK 1 RACK 1 RACK 1 RACK 1 RACK 1

<- 5000 5200 ->

24V-IM / 451.1 5201.0 / 24V-IM

SEE NETWORK DIAGRAM FOR:

<- 5001 5201 ->

SEE NETWORK DIAGRAM FOR:

<- 5200 5500 ->

24V-ANA-IN / 451.2 5501.0 / 24V-ANA-IN

IW276 IW278 IW280 IW282

MANUAL SPEED AUTOMATIC SPARE SPARE

MODULE SETTING : B MODULE SETTING : B