Professional Documents
Culture Documents
8. Hycircmeier anei piprng gear tbr lead acici shoulcj not be useci fiii aikaiine battery
arrc ra'ire :,resh
9. Tightness oflterinit:al nuts and applylng petrolerimlelly on connection to prevent
corrnsion.
10 Ceii top shoLrld be clean ar:d ciry.
11. {lale must be taken whrie using hydrometer.
iS Use protective gla.ss, eye goggles, insulated spailner to prevent accidental shorl
circuit as it rna3,' ca.use ireav.v spark. lt may damage the ceii serioLrsly and may
:ause erplosron
i3. First aid equiprnent should keep in battery fooln.
14. Vent hoies of the cap shouid clear.
i5. Teraperature of eleeiroi_vte should not be more than 45'C.
iG. Specific gravity of tiriiy charge battery--) 1.285
Specific gravity of F,rlly discharge battery* 1 .1
i 7. Electrolyte ior iead acid battery Contain - Suiphun'c acid
Electrclr,te for Alkairne battery Contain :) Potassiuil Hydroxide
i8 Alkairne battery rvhen new,the specific gravitl, of eiectroiyte is f .i9 and slowly
about 5io i0 years after will drop down to 1.tr45, then the battery is to be
repiaced. Also if the voitage of cell drops to 1.1 replace the battery.
FASW,---
i Cell tops be kept clean anil clry in order to reduee tire r-isl< of eorc'sion ard
"mr:.qt
otranr-rinal loolr.-o
Z. Tct'iiiiiiai siiaril.llic iigirt,clcuu, lree uf any cieposits, aiid dr-y. Tiie uriuie-t-rs caii
be coated wrth petroleumleliy {not greasei.
3. The cables rn ctrose proximitv to the cells are requireii to be examined fi'om time
to iinre for signs of corrosicn.
4. Electrolyte levels shoulci be checkeci ancl topped up w-ith distiiied water to cover
the electrodes.
5. The gas vents in the cells shouid be kept free iiom biockage by dirt or rn case
alkai ine b atteri es liom crystail ized electro ly te.
b. Pure distilieci water oniy shouici used fbr topping up cells.
i. Suitable FFE should be used while rvorking with battenes.
B. First -aid treatnlent shoulci be urderstood and be available at all tiines.
9. Specific gra'".ity should be measured and temperature correction should be
apphed.
10. A weelcly iog of critical parameters to be maintained.
I l. Voltage reading of each ceil should be taken while the current is actually fton'ing.
The voltage of a bafteq; on an open circuit is how ever rather rnisleading.
oE
r
B-evelSe p+v;el lip.
a Ur:.i*^r'.,'cl:tge ii*:e Cei+5- 3.5 s=,:.
iidi*se! d-ven.
_.!, over curient(i25%of fuii ioaci surreni witjr aiirne, cieiay oi20 sec) i0-i3o?,0,
A
+. Preferential tnp {110 Yo of full loacl curent).
5
Manuai tnpprng device.
A Arc chute {arc catcher inside circuit breaker).
some times over voltage trip to protect the precise electronic device.
o
Minirnum 3 mrn thick nrbber mat 0.6m space behrnd the panel board.
LI
Ventrlation end.
10 Dead front anti insu-lated haadle.
t:
ri Fuses.
I.) Eafih fault indicator.
i5 -breaker
!J If is in on position then top cover cannot be removeci.
What is an A.C.E. ancE what are the safeties providetl on the A.C.B.
.{lLelEtIlIag8Ell.5ER. -- When the current is made broken there is no other mednim
:xcent air i-" nre"ent rs called air clrcr_rit brezk_er.
S;IFETIES:::
I r{{I\: Cr-l\\
l. l\!,1ii\ ^ . ,)rL (i.\i},{f\ 1'^n\-T^-Tt
L \lt\ t ,-lL t J-
Seconciaiv conta.ct ls ca-iied arcing ccntacts. This is provicieci to prevent the dalnaee to tire
nain cc;:tact.
.
I Srlver tungsten plated b'coz it has propeqy of low contact resistance.
2. Contacts are siiver coated as silver fias got very high conductrvitl,.
-1. ARC CH{'ITE: -- So quencir ihe arc and cool tire contact.
nugets
trVhat action will you take, if an elecfrical rnotor hot oo, during yout'
:vgtch?
I
r, /^\L^^l- +1.
LlisLA [rrs^ 4rlrPgr E;_
E!4nBGEIiCY-GENEBATOS+-
1. Sholld stzttato" C.
2. T';"c starting ;.edtun -lr:st be gveilable.
3 Each i:iediuiri shoui,j be capable io give dirce siaits coirsecutiveiy iii 30 liiirutes
wrthout charged.
4 Should corne on load wifhin 45 seconds.
js Fuel flash point should not be less than 43" C.
6. Tank capacity should be for l B hours.
Ifthe running rnotor stop surldenly what can be the possible faults and
h+w y++ vi!! reeti$?
i. itipui si;pply.
2. Overload Trip.
3. Winding bumt.
4. Biow control fuse.
5. Short circuit in transformer.
MULIIMETER:--
1 Cr-rryert - DC-200g-10A
2. R.csista:icc :z+A'*-- 2000K'g)
3. Vui'iage AiV--750
4. Diode
5. HFE
NOTE::
AC curent can not be measure with multimeter.
A.C. can be measured by Tong tester.
Megger is used to test insulation of electric motor and gear. Its minimum value should be
I M'Q.
lV .--
i Keei al! t+rls spa:-es, art'l ir:stnrtnen!s ei stard h1,i:r1i-:'e sta:-rilq rhe..^.'c,rk-..
?. ei;.€** ihc li;:c is .i.caii bcf;rc rc:xci-i;:g ihc c+n;:ccti+:;.
3. fi.eii;or.e iir+ terminai covei ai ihe nrci'or anci rnark the cabies for ideniificar-iorr as
a precaution ary measure.
4. Reinove the connections a;rd promptl,v rnsulate thcse.
5. FJote the caripling clearances before removin-q.
6. Open the coupirng and inspect for abnormality.
7. Loosen aii the founriation bolts, renrove the locating pin and rernove tire bclts.
8. Remcrre the motor fi'orn its place and transfer it to convenient place for overhaui
as safe as possiirle.
FB€ED!BE:--
I Mark ftg positjon and reruove the en<J c$\jers carefir1l'1 Ccve s are ca,sting and arr:
ve{; *agile, d+*': hsmmer di;'ectl;"-:;lth hafirner, :.jse','"++d cr sc*er Tef'!c* rcd
PIJTAII{GfN]I(} S ERYIC a - - :
3. Siari lire motoi'fioiri ihe iosai staiei, obscrve ilie stariiirg currsrli aird tire ruirlirlg
Ioad current.
+. Cireck for any abnormal vibrations, overhauling etc.
F-rotectron.
3 The steering motor will have sequential starting
If a generaiJr o-oerloa,i der'elops ihe prefbrential trip relay operates an alarm and acis to
inp selecied non-essentiai loads. These loaris may irip at set intervals depencling cn how
essential the loads is i.e. first trip-Sseconds. Second trip-i0 secon,js.
\4:'hat is the normal reading on and insulation Test meter?
Infinirv- is a normal reading, but reading should be kept above 5 mega-ohms.
Fescribe how a self excited A C generator would work.
"i Switch off the supply, remove a fuse link, convert probe in series with the load
and tum on the power.
CI-IRRENT CLAMP METER --
-) The *stru*:ent ddves a s*1a11 D.C. curent {mA) thrcush the CioCe rt neasure the
. l' - - |
vurragc uruij iluruss rr.
Tum off the supply, discharge all capacitors connect the
probe across diode read fom'ard voltage drop 500-900 mV for a silicon diode.
-'r Reverse the probe ) indicated "over range".
If over range in both direction ) open circuit fault
-, If less than I V in both direction ) Short circuit fault.
SHQBE SUIPTY {IQN}{ECTIQN : --
Connoctiern hox ) Srrilable teminais ) ear-Jring ferminals E cireutt breaker ane! fi-rses
!4 ,t' !4.t tho cohlc lirlriqtty
.v lrivlvlr rnrn+alror kav
vv/i fn o""i+rh L^o.rl
rv o-riivii uv-iu, Aota alolo
*6i[ ^1"ooo sa^rran^a
ViGiJ, ijii;;t;J{U-iii,;
riiuiiralutJ, :--J:
.--Jl--+^'-- ^^i--lt--^^,-\
tiiuruiiaui \raltlpl utt itriiiil 5wrrulr
^,-,--^|,- ---:L^1- l-^-""J ),^t---1 ^^1-^
uualu ltrl€tluur.s.
12
Et,ECTBtfiCAtst,E:__
fbr 440 V is designed a,s 600/lo00 V
Ca:'1e r:ser:
n nn 4,,
+ 600 to eart-h or 1000 V betr.veen
^+" -^
LU!iUU!lari-..
Cuncirrciurs * Cupper.
lnsuiation * tsutyi mbber" ethylene propylene rLrbber (EpR)
Cross linked poil-ethylene (VLPE), pVC + shore.
Sheath t Neoprene.
Easket r,r/oven * ra.ire braid.
ILE_GGEE
Ea',,,ad*
, utiItV!tr!\/rru!r\,.vrJ, ^^-,-,1,,^r^..
F Contrnurfl,testing.
AZBZ C3 *--*Strip
infinifr).
Pl iRPCISE Ci{ -INS{It,ATIC}N --
The purp+se of ilsulati*n i-q to keep eleet,rr': e.une4l ur the eonrJuetors zuiel to
preveni contact v;.{th live -..,*res. The slectric registance cf i:rsulaticn lnugt be very higl:
(iviG) iLl pteveri cuiterli ieakirrg away iic,irr conduciors. iiisuiaiion resisiaiice is treasuierj
hetrareen
+ Ccnductors and earth.
':. Conciuctcrs.
Snrface deposits can reduce the insulaiiori resistar-lce,
insulatiori is aclversely effected by many factom such as hurnidity, temperature, electric
;:-nd meciranical strsss, vibration, chemicals, oil dir-t and of course old age.
EA egQ,B E I F ECTIN GlNSlrL,A E [QI{ &-E $I SEA N C E - - .
4. Confirm the cirsuits are dead before touchrng conductor and terminais by using a
,,oltage iestef
:3
5' Test should be canied ouf after the machine is still hot
after running on load.
5. Insulatian resista:rce shauld be at least 1 M,e.
7 ' For generafor diseonneet all
AVR equ-ipment instrument eonneetron and heater
supplies.
B' The resistance should be measured between insulated conductor and earth
and
bet.+yeen twc conductors.
9 ' Beftre testing the short the probe
together the pointer should indicate 0'O.
10. After disconnecting motor termrnals marks shoulcl
be grven.
MOTOF. SAFETTES:_:
i, F'uses.
2. Sver cutrgni ;eia5,'.
3. Therrilisier avsr ireaiirrg r.eiay.
4. Heafing element w:hile idling
5. Cooling.
6 l_lnder voltage profeclion.
i4
i. F--'<eitatiol &iltire
: Under excilel:cn.
.i uvrr r:,.,uii.aiiurr.
4' improper cocilng ima.v be cilrry fiiteri for
rvarer cocileci ma,v be clue to heat
exchangcr.
5 For brush excitatron may tre bnrshes wour
out reducing the spring aetion cause
sparking.
{.
Rocker l-rrush spring tension redueed eausing
sparking
7
Wom out earbon pa.dieles fb-lling on the rotor/statcr
insrl:1ian wineling ear_rsins low
s i{eating element which is used to prevent the inoisture from getting
the r'vrnding causing ror.r, insulaJion resistanee collecteci on
fail ure.
9 Pedestal bearing high teinperature poor iubrication.
l0' Too mueh elearanee betr'v'een the pedestal bearing
and the shaft r.r,hieh reduce,q the
alr gap at the bottom betrveen a:mature and
rotor.
tlrgst $eqrreneg: -- B.o phase sequ.ence it is rnea-nt the orcr_er rn wirich ihe 3 phases
atta-rn their m*ximrim and rninrmum va.lues.
15
DIEE_E=BN-C]E:T
I The svnchrontltrs motor runs constant averase at a speed whatever the load wiiile
"q