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Chapter ( 2 )
Forced Convection Heat Transfer for Laminar Flow in Closed Conditions
The major technical applications of these types of flow are in the analysis and
design of heat exchanges. The main assumptions of the analysis are:
1. Negligible body forces.
2. Steady flow.
3. Constant fluid properties.
4. Fluid is forced through the tube by some external means unrelated to the
temperature filed in the fluid
3. Circular symmetry (
M.E. → .....(2.1) r
R
D=2R
X
E.E. ....(2.2)
Equ. (2.2) is applied for the two B.Cs. (constant heat rate and constant wall temperature).
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
at r = R T = Tw
Equ. (2.3) can be integrated twice to obtain;
T = Tw - ...................... (2.4)
Now:
………………………... (2.5)
Now;
or;
x/D
i.e.;
Nu= constant in fully developed flow
Note: Nu= StPrRe=4.364
St Pr =
H.T. (h) M.Flow (f)
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
......................................... (2.7)
B.Cs. at r = 0
at r = R T = Tw
There are two methods for solving equ. (2.7);
1- Successive Approximation Method:
a. Assume a profile for T=T(r) (use for example equ. (2.4) as a first trial), in the R.H.S.
of equ. (2.7) only (i.e for (Tw-T) term).
b. Solve equ. (2.7) for a new temperature profile T1(r).
c. Using T1(r), calculate Nu1.
d. Use T1(r) into equ. (2.7) and get T2(r). and Nu2.
e. Compare Nu1 and Nu2 until Nu becomes constant. The limit is;
Nu= 3.658 ……………………………………………………………... (2.8)
This value is 16% less than Nu= 4.364 for constant heat flux. This is due to temperature
profile. H=const. heat flux
T=const. wall temp.
H T
2- Asymptotic Method
In this method, we solve the problem of developing flow and find where (Nu)
becomes constant.
Note:
Developing flow solution
Constant Tw case is nothing but variable qw
Fully-developed
case, and constant qw case is nothing but
variable Tw case.
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
E.E. .....................(2.10) 2b x
B.Cs. at y=0
qw
at y=b T=Tw
* Ex. use equ. (2.9) and the constant hart rate B.C. and integrate equ. (2.10) to obtain;
Nu = ............................... (2.11)
Asymmetric Heating
q1
It may be that one plate is heated and
1
y
the other is cooled. This problem can be
x
b
solved by superposition technique (since the 2
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
q1
q1
1
Nu11 insulated
1
1
y
y
2b x T1 2b
+ x
2b
2
2 2
insulated q2
q2
Note: T0 = T1 + T2 Tb = Tb1 + Tb2. The position of the axes must be the same in all
cases.
Nu11 = Nu at plate 1 when plate 1 alone is heated = 5.385
Nu22 = Nu at plate 2 when plate 2 alone is heated = 5.385
Nu1 = Nu at plate 1
Nu1 ≠ Nu2
Nu2 = Nu at plate 2
The following steps may be followed to find Nu1& Nu2;
1. T1& T2 are the temperature distributions for the cases 1&2 respectively. They
contain q1& q2.
2. The temperature profile (T0) for the original case is obtains as (T0 = T1 + T2).
3. Find (Tb) from (T0) (by definition) or (Tb = Tb1 + Tb2).
4. q1 = h1(Tw1 - Tb)
q2 = h2 (Tw2 - Tb)
5. Nu1 = ………………………..(2.13)
6. Nu2 = ………………………....(2.14)
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
Note: if → Nu1→ & h1→ , but this is not true because q is still finite. This
value flow A
x/d
2000K
500K
1500K
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
M.E. →
qo ri
qi
B= ..(2.16) ro
m=1+r*2-B x
r*=
r
E.E. …………..(2.17)
B.Cs. at r = ri
at r = r0
Equ. (2.16) with (2.17) may be integrated to obtain the temperature profile and thus the
Nu can be calculated.
qi = hi (Twi - Tb)
q0 = h0 (Two - Tb)
Table (2-1): Circular Tube Annulus Solutions for Constant Heat Rate and Fully-
Developed Velocity, and Temperature Profile
r* Nuii Nuoo
0 4.364 0
0.05 17.81 4.792 2.18 0.0294
0.1 11.91 4.834 1.383 0.0562
0.2 8.499 4.883 0.905 0.1041
0.4 6.583 4.979 0.603 0.1823
0.6 5.912 5.099 0.473 0.2455
0.8 5.58 5.24 0.401 0.299
1 5.385 5.385 0.346 0.346
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
If we make ri and ro but (ro-ri) still have a finite value, we get two parallel
plates. For this reason, in parallel plates we get (Dh=2*2b=4b), and by letting
(ri, ro) where r*=1 and
When r*=0 (ri 0), we still have u=0 at (ri), i.e, we can't make
u=umax at ri as in the circular tube. Thus we cannot obtain the
circular tube solution from the annuls solution.
E.E. ……………………..(2.20)
y b
The solution of equ. (2.20) to give T=T(x, y, z) requires
acknowledge of the fully developed laminar velocity x a
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
Empirical Relations:
1- Uniform wall temp.
500 …… (2.21)
Pr=0.7
500 …… (2.22)
Pr=0.7
Equations (2.21) & (2.22) were obtained on a square duct (0.18×0.18 in) with
( and a rectangular duct (0.151×0.395 in) with ( . All teats were
made on air. The value of may be obtained from table (2.2) or the figure.
de=
Example (2.1): Laminar fully –developed flow between parallel plates: Couette flow:
Sol.:
V=0,
u =U, T=Tb U
C.E
y b
M.E 0=
X
Thus; u =0, T=To
u= ……………(1)
B.Cs.
at y = 0 u = 0
at y = b u = U
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
Eq. (2) comprise a linear velocity distribution between two plates due to simple
shear flow, superimposed on which is the quadratic distribution caused by the pressure
parameter P =
If u= ……..…….…..……(3)
Energy Equ.
E.E 0=k
……………………………………... (5)
For the case of zero pressure gradient, equ. (3) may be used;
B.Cs. at y = 0 T = T0 T0
at y = b T = Tb
………….………………….. (8)
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
Equ. (8) consists of two relationships, the first is linear temperature profile for (Pr Ec=0)
(that is or U=0), and the second is parabolic distribution due to viscous heating
( (U and
Now, to find q at the upper plate;
1 ……………........ (9)
i.e 1
Or; Pr Ec=2
Pr ……………………. (10)
1
When Tad,b is the adiabatic wall temperature, that
is, the temperature assumed by the top plate
T>Tb
when heat flux through it is zero. Thus;
For cooling the top plate Tb< Tad,b
0
0 1
Thus; h =
Now; =
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
And; = ; hence;
Nu =
B.Cs. at y = 0
at y = b T=
= = h (TB-Tb)
Hence; Nuupper =
Nuupper =
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
where Tw
y
Uc x b
[B.Cs. y = 0 ;
Tw
E.E.: B.Cs. ,
Where; 1-
2.2.1 Introduction
In the previous types of flow, we have fully–developed velocity and temperature
profiles, and (h) is constant with length. If the tube is short (as in heat exchanger) the
flow will be developing. The development of hydrodynamic ( and thermal
( boundary –layers depends on (Pr) value;
Pr=
Diffusivity is defined as the rate at which a particular effect is diffused through the
medium.
If (Pr=1), then heat and momentum are diffused through the fluid at the same
rates, if the velocity and temperature are both uniform at the entrance to a tube, the
velocity and temperature profiles will develop together.
Tw
Tw
U
Laminar
flow
u
T
Pr =1
LH=LT H.B.L=T.B.L.
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
If (Pr < 1), the velocity profile develops more rapidly than the temperature profile.
Actually, if (Pr < 5), the velocity profile leads the temperature profile sufficiently so that
a solution based on an already fully-developed velocity profile will applied quite
accurately even though there is no hydrodynamic starting length (before the section at
which heat transfer begins).We can assume that ( starts to develop right from point
(A) where the velocity profile is fully-developed. Most heat exchangers use fluids with
very high Prandtle number like oil, glycerin, engine oil).
Tw Tw
T∞
Pr < 1 H.B.L.
u
T.B.L.
LH
Pr< LT
If (Pr , the temperature profile develops more rapidly than velocity profile,
and we can use the "Slug" flow model, where we assume that the velocity is uniform
(u= u).
Tw Tw
Pr > 1 u
u=u
u= u
T
Pr LT
LH
10 -2 10 -1 10 0 10 1 10 2 10 3
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
where c=constant
The fluid temperature T=T(x, y). For small values of y, . Also may be
cy …………………………………..(2.21)
B.Cs.
at x = 0 y< T=T
at x < 0 y T = Tw
at x < 0 y T=T
…………………………..…… (2.23)
B.Cs.
X=0 T = Tw
X= T=T
Equ. (2.23) has the following solution;
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
………………………….. (2.24)
X I X I X I X I
0.95 0.7877
1 0.8075
Now; h =
Thus;
h= ……………..…………..….…….. (2.25)
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
Equation (2.25) may be modified to give the Nusselt number in the entrance region of a
circular tube. If it is assumed that velocity distribution in the laminar boundary layer in
the entrance of a circular tube is parabolic, i.e.;
u = 2U …………………………………….…. (2.27)
Since r= -y ; Then
h= ……………………………..…. (2.30)
And;
Where = = Re Pr
avg.net U
R
3- At x=0, the wall temperature changes
T=T∞ for x<0
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
E.E.
= ……………………………………… (2.33)
……………………….. (2.35)
= ………………………… (2.36)
………………………… (2.37)
For (Re Pr)< , the last term may be neglected. Thus; the final form of the E.E. is;
= ………………………… (2.38)
………….…………………….. (2.39)
B.Cs.
1- at x = 0 T = Te (0,
2- at r = R T = Tw ( =0
3-
……………………. (2.40)
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
λ .............. (2.43)
Where Rn = Eigen Function, λn = Eigen value Cn = constants
Now;
λ ... (2.44)
λ
Now;
and;
Nux = 00
x
Thus;
= ……………….. (2.47)
λ
λ
0 7.312 0.749
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
For infinitely long tube ( < . (i.e. fully - developed flow), only
the first term of the series is needed. Thus for (n=0);
λ λ
…………... (2.48)
λ λ
Which is the Nu value for fully developed flow. The thermal entry length must be
approximately ( ;
……………… (2.49)
Nux
or;
x+
0.1
In oil heat exchanger it is very rare indeed that anything approaching a fully
developed temperature profile is attained. In general, for high (Pr) applications, fully
developed solution is of little utility.
The complete results of the constant surface temperature solution are presented in
Table (2.5).
Table (2.5): Constant Temperature Solution
Nu
0 1
0.001 12.8 19.29 0.962
0.004 8.03 12.09 0.908
0.01 6 8.92 0.837
0.04 4.17 5.81 0.627
0.08 3.77 4.86 0.459
0.1 3.71 4.64 0.396
0.2 3.66 4.16 0.19
3.66 3.66 0
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
<
Nu = 12.09
Note the very large error that would have obtained if fully developed solution has
been used (Nu = 3.66). If we use (Nu = 3.66) to rate the heat exchange, we get high exit
temperature than it is designed to because U will be very small (q= UA∆T). For given
(∆T), we get very large area if we use (Nu = 3.66) instead of (12.09)
For constant heat flux case, the solution is (Kays P.P.127);
With =4.364
Am =0.358
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
C.E.
.....................(2.50)
HBL
u T.B.L.
M.E.
......(2.51)
E.E.
………………...... (2.52)
Define
Thus;
M.E.
E.E.
CombinedH.B.LandT.B.L.
the entrance in the case of combined HBL & TBL is to
yield a (Nu) that is always higher than if the velocity were TBL fully developed
3.66 velocity
Kays (p.p. 142) solved the combined entry - length problem for Pr = 0.7,
employing Langhaar's velocity profile (u=u (x, r)) (pp.62 in Kays) he linearized the M.E
and solve it). In this solution v is omitted since it is important only near the pip inlet.
Then Kay solved the E.E. by numerical integration.
Heatonet. al ( Kays p.p. 144 ) solve the E.E by linearizing it and thus obtain a
generalized temperature distribution at the entry region which could be used in the
energy integral equation.
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
Problems
1. Derive the general energy equation in cylindrical polar coordinates; include the effects
of viscous energy dissipation. Show that viscous dissipation is important when the
Eckert number is large.
2. Obtain the value of fully - developed Nusselt number for flow between parallel plates
both of which are at the same;
(i) Constant temperature
(ii) Constant heat flux
3. Show that for a circular tube annulus with radius ratio equal to (0.2) and (0.6), the
fully - developed Nusselt numbers for constant heat flux on the inner tube with the
outer tube insulated are (8.499) and (5.912) respectively.
4. For a parallel plates flow with constant fluxes ( ) and ( ) on plates (1) and (2)
respectively, show that;
with
5. Consider a (0.25 in) inside diameter, (4 ft) long circular tube, wound by an electric
resistance heating element. Let the function of the tube be to heat an organic fuel from
(50 °F) to (150 °F). Let the mass flow rate of the fuel be (10 lbm / hr). The following
average properties may be treated as constant: (Pr = 10, =47 lbm/ft3 ,
C=0.5 Btu/ (lbm °F), K=0.079 5 Btu/ (hr Ft2 °F/ft), =1.6 lbm / (hr Ft) ). Calculate and
plot both tube surface temperature and fluid bulk temperature as a function of tube
length. What is the highest temperature experienced by any of the fluids?
6. Consider fully - developed constant - property laminar flow between parallel planes
with constant heat rate per unit of length and a fully - developed temperature profile.
Suppose heat is transferred "to" the fluid on one side and "out" of the fluid on the
other at the "same" rate. What is the Nusselt number on each side of the passage?
Sketch the temperature profile. Suppose the fluid is an oil for which the viscosity
varies greatly with temperature, but all other properties are relatively unaffected by
temperature. Is the velocity profile affected? is the temperature profile affected? Is the
Nusselt numbers affected? Explain.
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
7. Consider laminar flow for fluid inside a circular tube with walls at constant surface
temperature. Plot the variation of Nusselt number with the parameter [Pe / (x/d)] using
(i) Leveque solution and (ii) Graetz solution.
8. Plot the radial temperature distribution of a cross - section (5 in) from the entrance of
a (1 in) diameter tube in which water at the rate of (200 lb/hr) is flowing. Tube wall
temperature is (200 °F) and the water inlet temperature is (100 °F).
9. Crude oil is to be heated from (65 °F) to (95 °F) in a shell and tube heat exchanger.
The oil flow rate through the tubes is (100,000 lb /hr). The tubes are (0.5 in) inside
diameter and the tube wall is at (200 °F). If the exchanger is to be no longer than (10
ft ), estimate the number of tube passes if there are (i) 20 tubes per pass (ii) 10 tubes
per pass. Use the following properties of oil; specific, gravity = 1.1, specific heat =
0.5, ºF , ºF , k=0.08 Btu / hrft2 °F. Estimate also the power
required to pump the oil through the tubes. State clearly the assumptions you may
need and use in the problem formulation and solution.
10. The viscosity of an oil as a function of temperature is given below:
Temp. (°F) 50 75 100 125 150 200 175
155 75 52 35 24 10 15
Specific gravity = 1.1, k= 0.08 Btu/hr ft 2 °F, specific heat = 0.5. This oil at (50 °F)
flows in (1 in) inside diameter tube at the rate of (6000 lb/hr). After a suitable calming
length the tube wall is maintained at (200°F). Estimate the length of heating required
for the flow to become turbulent.
11. An engine oil flows at (30 m/s) through a (25 mm) tube. The oil is at (160 °C) and the
tube surface is at (150 °C). If the tube is (2m) long, what is the average film
coefficient at the pipe surface? If the tube is (6.5m) long, what is the film coefficient?
(Use values from Table (8.4) of Kays and also empirical relations and compare the
results).
12. Compare the heat transfer results obtained from the Leveque solution and the Graetz
solution. Hence obtain the range of applicability of Leveque solution.
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
13.Engine oil enters a (1.25 cm) diameter tube (3m) long at a temperature of (30 °C). The
tube wall is maintained at (65 °C) and the flow velocity is (30 cm/s). Estimate the total
heat transfer to the oil and the exit temperature of the oil.
14.(0.5 kg/min) of water is heated from (20 °C) to (40 °C) when passed through a tube of
(2.5 cm) diameter steel pipe. The pipe surface temperature is maintained at (110°C) by
condensing steam at its surface. Find out the length of the pipe required. The
properties of water at the mean temperature (110 + /2=70°C) are; = 978
kg/m3, k=0 0.575 kcal/mhr °C), cp = 1 kcal / kg °C, =0.415*10-6 m2/s. State clearly
any assumption you may need and use, and deriver all the relation used in the
solution.
15. A water heater consists of tube (4mm) in diameter which is provided with nichrome
heating wire over the tube which gives constant heat flux on tube surface. Water at the
rate of (3.6 kg/hr) passes through the tube and its temperature is increased from (25
°C) to (75 °C). The power input to the heating element is (200 W) per meter length of
the tube. Take the following properties of water at (50 °C): =984 kg/m3, = 4.76*10-
7
m2/s, C=4187 J/kg °C, k=0.65 W/m °C. Estimate the tube length and the wall
temperature at the tube exit.
16. Consider the steady laminar Poiseuille flow of a constant property fluid between two
large fixed parallel and horizontal plates that are spaced a distance (b) and kept at
uniform temperature ( ). Assume constant pressure gradient in the flow direction
and neglect the edge effect and end effects (except for pressure), and including the
viscous dissipation effects, derive an expression for the temperature distribution and
Nusselt number of the flow.
17. Derive an expression for the fully developed temperature profile when a fluid
generating heat at a constant rate of (q"') per unit volume, flows with laminar flow
18. Consider the steady laminar two - dimensional flow between the two parallel plates
shown in the figure. The velocity profile is made of three straight lines as shown. For
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ME532 Advanced Heat Transfer / II – Convection and Mass Transfer 2016
cross section.
T1
δ
uc
b
δ
T1
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