Summary of Gas Engine Articles

Copyright 1991, 2002 Caterpillar Inc. All Rights Reserved.
Page 1 of 36
3XF G3606 GAS ENGINE Engine News

Media Number SEBD9285-00 Publication Date 2000/05/01 Update Date 2001/12/20
Summary Listing of Gas Engine News Articles

SMCS Code: 1000
Engines:
All Gas
This article provides a complete list of the effective Engine News articles that have been published
about Caterpillar Gas Engines from January 1994 through March 2000. A Special Edition Engine
News, SEBD9210, "Product Support Update - All Caterpillar Gas Engines" was published 27 May
1994. Table 1 lists the Engine News articles that have been published since the Special Edition was
released. The articles are listed in order of engine model.
Note: The articles that apply to more than one model group are listed first. Then the articles that
pertain to individual models or individual model groups are listed.
Table 1
Engine SMCS Form No. Page

Date Title
Model Code
"New " 146-4080 Digital Multimeter "

All Gas 0115 036 SEBD9268 January 99
29 Available for Troubleshooting
Electronic Circuits"
"Interactive Self-Paced Computer

All Gas SEBD9282 February Training Course Available for
0314 18
00 Technical Marketing Information
(TMI) System Users"
All Gas SEBD9282 February "Reporting Incidents Through the Cat

0353 18
00 Neutral Net"
All Gas SEBD9262 "Gas Engine Technical Publications"

0374 July 98 10
"Use " 126-7175 Push Puller

All Gas SEBD9258 March 98
0600 1 Assembly " for Various General
Purpose Applications"
All Gas SEBD9278 November 138-8440 Component Cleaner " May

0644 1
99 Damage Electrical Connectors"
file://C:\sis\tmp\sis2291prt.html 8/6/2002
Copyright 1991, 2002 Caterpillar Inc. All Rights Reserved. Page 2 of 36
"Use " 149-5138 Mechanical

All Gas SEBD9268 January 99
0700 31 Push/Puller " for Extra Force in
General Purpose Applications"
All Gas 0766 , SEBD9264 September "Fabricated Spark Plug Gapping Tool"
15
1555 98
All Gas 1000 , SEBD9232 February "New Engine Information Plates

3
7557 96 Require More Information"
All Gas 1000 , SEBD9233 March 96 "Troubleshooting Data Sheet for Gas
9
7565 Engines"
"Use " 131-5050 Dataview Group "

All Gas 1000 038 SEBD9268 January 99 and " 131-5051 Dataview Portable
31
Techstation Group " for Accurate
Diagnostics"
"Use " 153-9630 PWM-Analog Test

All Gas 1000 038 SEBD9268 January 99
36 Group " Sensor Adapter Kit for
Dataview"
All Gas SEBD9258 March 98 8N-4617 Air Cleaner Clamp Kit "
1051 3
Available"
All Gas 1065 , SEBD9217 November "Water Cooled Turbine Housings May
1050 94 Require Larger Core Plugs"
"Use " 156-1060 Gas Engine Analyzer

All Gas 1088 036 SEBD9271 " and " 156-1070 Gas and Diesel
April 99 2
Engine Analyzer " to Check
Emissions"
All Gas SEBD9219 January 95 "Catalytic Converter and Exhaust

1091 1
Conditioning Products Available"
"Woodward Control Assemblies Have

All Gas SEBD9235 Changed Part Numbers to Provide the
1264 May 96 6
" CE " Marking for Electromagnetic
Compatibility (EMC) Directives"

1280 16 "Gas Engine Fuel Specifications"
All Gas SEBD9261 Supplement: January 98, 16, "Gas

June 98 21
Engine Fuel Specifications"
1357 036 ,
All Gas SEBD9268 January 99 "Use " 144-0235 Belt Tension Gauge "
7461 036 38
to Check Belt Tension"
All Gas 1382 , SEBD9242 December "New 14 psi Pressure Cap Eliminates
1
1392 96 Spillover at Shutdown"
"Mixing " Caterpillar " Long Life

Coolant/Antifreeze (LLCA) with
Conventional " Caterpillar " Diesel
1395 1 Engine Antifreeze/Coolant and/or
Other Commercially Available Diesel
Engine Antifreeze/Coolants Is Not
Recommended"
"Proper Welding Procedure on

All Gas SEBD9254 November
1400 19 Machines and Engines with Electronic
97
Controls"
All Gas SEBD9262 "Circuit Breakers Are Changing from

1420 July 98 14
Red to Blue Reset Buttons"
"Improved Breather Vent Helps

All Gas SEBD9240 October 96
1552 1 Prevent Water Entry into " Altronic "
"III " Magnetos"
All Gas SEBD9257 February "New Seal Between Front and Rear
1552 1
98 Stator Housings"
All Gas SEBD9262

1555 July 98 9 "Effects of Corona on Spark Plugs"
All Gas SEBD9272

1559 May 99 7 "New Breakout Harness"
"Two Versions of Customer

1926 18 Communications Module Software
97
Available for Personal Computers"
Special Instruction, REHS0345

4450 28 "Generator Service Literature Index" "
98
Is Available"
All Gas SEBD9267 December "New Maintenance Information for

4450 9
98 Generators"
All Gas SEBD9251 August 97 "Changes to Default Overcurrent

4490 25
Settings for EMCP II+"

4490 17 "Illustration Changes to EMCP II+"
97
All Gas 5050 041 SEBD9268 January 99 "Use " 9U-5968 Hydrostatic Filter
37
Group " to Filter Contaminated Oil"
All Gas SEBD9268 January 99 "Use " 145-9342 Filter Crusher " to
5720 37
Reduce Waste and Collect Oil"
All Gas SEBD9251 August 97 "Guidelines for Electrically Grounding

7423 24
Gas Engines"
"Use " 132-8263 Spanner Wrench " to

G3400, SEBD9270 March 99 Remove and Install Terminal
0712 3
G3500 Assembly in Electronic Ignition
System (EIS) Transformer Group"
Supplement: March 99, 3, "Use " 132-

8263 Spanner Wrench " to Remove
G3400, SEBD9271
April 99 15 and Install Terminal Assembly in
G3500
Electronic Ignition System (EIS)
Transformer Group"
"Use " 152-2067 Pressure Differential

G3500, 1063 036 SEBD9269 February Gauge " to Monitor Aftercooler
5
G3600 99 Pressure Drop in Applications with
Crankcase Fume Recirculation"
G3300, SEBD9278 November "Recommended Repairs After

1101 2
G3400 99 Cylinder Head Gasket Failure"
G3300, "Verification of Connecting Rod Eye

SEBD9217 November
G3400, 1218 Bushing Retention When Overhauling
94
G3500 Engines"
G300, "Pressure Compensated Simple

SEBD9222
G3300, 1264 April 95 Governor (PSG) Changes from
G3400 Aluminum to Cast Iron Housing"
"New Mixer Assembly Provides

G3400, SEBD9239 September
1266 9 Better Startability and Idle Stability"
G3500 96
"The Components of the 7C-5001,

G3400, SEBD9246 March 97 100-8227, and 104-6775 Gas Pressure
1270 6
G3500 Regulator Groups Are Available for
Parts Service"
G3400, SEBD9240 October 96 "Conversion Gas Valve Kits

1278 5
G3500 Available"
G3500, SEBD9231 January 96 "Parts List for Prelube Pump Group

1319 9
G3600 Kits"
G3500, 1330 , SEBD9218 December "New Water and Oil Temperature

G3600 1355 94 Regulators Available"
G3300,
SEBD9231 January 96 "New Jacket Water Heater
G3400, 1355 7
Thermostat"
G3500
G3300,
SEBD9232 February Supplement: January 96, 7, "New
G3400, 16
96 Jacket Water Heater Thermostat"
G3500
"New Improved Jacket Water

G3500, SEBD9259
1355 April 98 5 Temperature Regulator for Landfill
G3600
Applications"
G3300, 1400 , SEBD9246 March 97 "Diode Removed from Junction Box

2
G3400 1417 Group"
"New Terminal-Mounted Resistor

G3400, SEBD9246 March 97
1417 8 Assembly Allows Proper Loading of
G3500
DDT Data Line"
G3500, SEBD9214 August 94 "Improved Air Starter Motor Housings

1451
G3600 and Silencers (Lighter Weight)"
"New " 9U-7511 Spark Plug Seat

G3500, 1555 , SEBD9211
May 94 Cleaner " and " 9U-7516 Spark Plug
G3600 1100
Gauge " Available"
G3300, SEBD9276 September "New Gasket Allows Easier Spark

1555 6
G3400 99 Plug Service"
G3400, SEBD9250 "New Seal Used in Transformer

1558 July 97 3
G3500 Groups"
"Updates Available to Eliminate False

G3500, SEBD9272
1900 May 99 14 Detonation and " No Magneto
G3600
Interface " Nuisance Shutdowns"
G3400, SEBD9224 "New Electronic Sensor Group

1912 June 95
G3500 (Speed/Timing Sensor) Used"
G3400, SEBD9251 August 97 "Pipe Plug Used on Electronic Control

1917 4
G3500 Group (MAPS Sensor)"
G3400,
SEBD9283 March 00 "New Format of PC Software for
G3500, 1926 2
Customer Communication Module"
G3600
G3400, 3000 , SEBD9261 "Chiller Drive Line Serviceable Parts"

June 98 4
G3500 3050
"An Updated " Service Manual

Module, SENR6565 -02 "Generator
G3400, SEBD9279 December
4490 3 Set Load Sensor and Generator Set
G3500 99
Load Sharing Module" " Is Available"
"New Instrument Panel Groups

G3306, 7451 , SEBD9230 December
(Irrigation) Provide Increased
G3406 7462 95
Resistance to Water Damage"
G342, "Improved Indicator Assembly

SEBD9254 November
G3300, 7455 5 Replaces Former Indicator Assembly"
97
G3400
G3400, Caterpillar " Now Has Parts Support

SEBD9239 September
G3500, 7567 16 for Previously Non-Supported Custom
96
G3600 Parts"
G3400, SEBD9266 November "Required Information for Parts

7760 4
G3500 98 Return"
SEBD9215 September "Reworking Diesel and Gas Cylinder

G300 1101
94 Heads on " 6.25 Bore V " " Engines
1150 ,
SEBD9261 "Improved Crankshaft Seals
G300 1160 , June 98 3
Available"
1161
SEBD9232 February "Phosphate Coating Added to

G300 1210 9
96 Camshaft Lobes"
Supplement: February 96, 9,

SEBD9234
G300 April 96 8 "Phosphate Coating Added to
Camshaft Lobes"
1210 , SEBD9233 March 96

G300 11 "New Camshaft Kits Available"
1100
SEBD9258 March 98 Supplement: March 96, 11, "New

G300 23
Camshaft Kits Available"
SEBD9265 October 98 "New Carburetor Assembly for "

G300 1266 3
G300 " Series Engines"
1554 , SEBD9265 October 98 "New Coil Kits Replace Shielded

G300 3
1561 Transformer"
1101 , "New Remanufactured Cylinder Head

SEBD9222
G3306 1104 , April 95 Groups Provide Improved Cooling
1105 Around the Exhaust Valve Guides"
"New 8.0:1 and 10.5:1 Compression

SEBD9230 December Ratio Rod and Piston Groups Include
G3300 1215
95 New Center Piston Ring to Improve
Oil Life"
"Improved " 133-9096 Diaphragm

SEBD9265 October 98
G3300 1266 1 Assembly " Available for Catalyst
Engines"
"New Water Pump Has Stainless Steel

SEBD9219 January 95
G3306 1361 Shaft and New Face Seal Assembly"
SEBD9262 "New Basic Water Pump Groups Used

G3300 1361 July 98 2
in Engine Water Pump Groups"
SEBD9267 December "New Remanufactured Water Pump

G3300 1361 1
98 Groups Available"
SEBD9277 October 99 "New Water Pump Group (Basic)

G3300 1361 1
Includes Many Improvements"
SEBD9254 November "Significant Improvement for Pump

G3300 1364 1
97 Impellers (Water Pumps)"
SEBD9254 November "History of Pump Impeller (Water

G3300 1364 2
97 Pump) Changes"
"New Ignition Groups Meet CSA

SEBD9220 February
G3300 1550 (Canadian Standards Association)
95
Specifications"
"Two New Ignition Groups Meet

SEBD9221 March 95
G3304 1550 Canadian Standards Association
(CSA) Specifications"
"Tube Is Available to Raise the Rain

SEBD9251 August 97
G3406 1051 1 Cap In Order To Avoid Interference
with the Inlet Manifold"
SEBD9215 September "New Turbocharger Increases " G3412

G3412 1052
94 " " Engine " Performance"
"New Basic Exhaust Bypass Groups

SEBD9248
G3400 1057 May 97 2 Include New Valve and New
Diaphragm"
"New More Efficient Turbocharger

1057 , SEBD9258 March 98 and Exhaust Bypass Group for the "
G3406 6
1052 G3406 " Low Compression Ratio Gas
Engines"
SEBD9229 November "Tightening Torque on Water Cooled

G3412 1059
95 Exhaust Manifold Studs Increased"
SEBD9234 "New Gasket for Engines with Water

G3400 1059 April 96 1
Cooled Exhaust Manifolds"
SEBD9217 November "New Aftercooler Seals Have Greater

G3412 1063
94 Heat Resistance"
"New Stainless Steel Aftercooler

SEBD9216 October 94
G3400 1064 Provides Longer Life in Landfill
Applications"
SEBD9268 January 99 "New Gasket Used in Air Lines

G3412 1071 1
Group"
"Longer Exhaust Manifold Mounting

SEBD9217 November
G3406 1100 Studs Used in Cylinder Head Group"
94
SEBD9235 "New Stronger Cylinder Head Bolts

G3406 1100 May 96 2
Used"
"Use " 154-9521 Spark Plug Seat

G3406, 1100 , SEBD9268 January 99
2 Cleaner " to Remove Debris from
G3408 0703
Gasket Seat and Cylinder Heads"
G3408, SEBD9269 February "Improved Cylinder Head Groups for

1100 1
G3412 99 " G3400 " " Engines
"New Inlet Valve Seat Inserts Provide

1103 , SEBD9238 August 96
G3400 3 Improved Serviceability and
1100
Reliability"
SEBD9256 January 98 "New Valve Guides Improve Wear

G3400 1104 7
Resistance"
1151 , "Procedure for Installing Steel Core

SEBD9241 November
G3400 1157 , 3 Gasket at the Front Housing and the
96
1162 Flywheel Housing"
SEBD9270 March 99 "New Flywheel Housing Gasket for "

G3406 1157 3
3406 " " Engines
Supplement: March 99, 3, "New

SEBD9271
G3406 April 99 15 Flywheel Housing Gasket for " 3406 "
" Engines
1202 , SEBD9226 August 95 "Wear Sleeve Removal Tooling May

G3400
1161 Mark the Crankshaft"
SEBD9276 September
G3412 1204 5 "Wider Crankshaft Gear Used"
99
SEBD9278 November Supplement: September 99, 5, "Wider

G3412 15
99 Crankshaft Gear Used"
G3408, SEBD9224 "New Bolts with " Lock-Patch " Used

1206 June 95
G3412 in Front Timing Gear Groups"
"New Valve Lifter Assembly Includes

SEBD9223
G3400 1209 May 95 a Roller Pin with Improved Corrosion
Resistance"
G3408, SEBD9269 February

1214 2 "New Piston and Rod Groups Used"
G3412 99
SEBD9239 September "New Piston Rings Extend Valve

G3400 1215 8
96 Service Life"
SEBD9221 March 95 "New Cylinder Liner Seal Resists

G3400 1216
Deterioration"
1237 , SEBD9219 January 95 "Inspect for Correct Camshaft Idler

G3406 2
1206 Gear Shaft and Bolts"
"New Service Repair Camshaft Idler

SEBD9227 September Gear Shaft Available for Use with
G3406 1237
95 Cylinder Blocks with Damaged Pilot
Bore"
"New "PSG " Governor with

1264 Pneumatic Air Head Control
G3412 94
Available"
1264 , SEBD9236 "New " Woodward " Governor "PSG "

G3406 June 96 8
1265 Groups Improve Engine Stability"
"Carburetor Group Changed to

SEBD9229 November
G3408 1266 Achieve Engine Stability at Catalyst
95
Setting"
"New " IMPCO " "400 " Single "

SEBD9245 February Varifuel " Carburetor Replaces Former
G3406 1266 1
97 " IMPCO " "200D " Double
Carburetor"
Supplement: February 97, 1, "New "

SEBD9247 IMPCO " "400 " Single " Varifuel "
G3406 April 97 8
Carburetor Replaces Former " IMPCO
" "200D " Double Carburetor"
Supplement: February 97, 1, "New "

SEBD9251 August 97 IMPCO " "400 " Single " Varifuel "
G3406 27
Carburetor Replaces Former " IMPCO
" "200D " Double Carburetor"
157-3253 Spring " in " IMPCO " "

SEBD9261 Varifuel " Carburetor Air Body
G3406 1266 June 98 2
Assembly Available for Parts Service"
SEBD9264 September "New Carburetor Improves Engine

G3406 1266 2
98 Performance"
SEBD9266 November "New Engine Oil Reservoir Groups

G3400 1308 2
98 Are Now Available"
"New Auxiliary Oil Filter Groups

G3408B SEBD9245 February Reduce the Amount of Air
1318 9
97 Accumulating in the Auxiliary Oil
Filter Tank"
"New Piston Cooling Jet Tube

SEBD9267 December Assemblies Provide Increased Piston
G3400 1331 2
98 Clearance for Engines with Gallery
Cooled Pistons"
"Be Sure to Use the Correct Piston

SEBD9279 December
G3400 1331 6 Cooling Jet Tube Assembly with
99
Gallery Cooled Pistons"
SEBD9222 "New O-Ring Seals Used in

G3406 1354 April 95
Expansion Tank Group"
SEBD9241 November "Improved Water Pump Groups

G3406 1361 6
96 Available"
"New Pump Group Used in Auxiliary

SEBD9258 March 98 (Fresh Water) Pump Group for
G3406 1371 8
Separate Circuit Aftercooler (SCAC)"
G3408, 1380 , SEBD9259 "New Coolant Hose for Exhaust

April 98 2
G3412 1057 Bypass Valve"
"New Bracket Used in Gas Engine

G3408, 1409 , SEBD9218 December Ignition Groups to Allow Removal of
G3412 1107 94 Valve Covers without Removing
Transformer"
"New Caterpillar Digital Ignition

1550 5 System Provides Improvements over
G3412 99
Magneto Systems"
"New Coupler Kit Provides Correct

SEBD9218 December
G3406 1552 Timing Orientation for " Altronic V "
94
Magneto Group"
"Improved Magneto Group Includes

SEBD9233 March 96
G3406 1552 8 O-Ring Seal Groove on Mounting
Face to Help Prevent Oil Leaks"
SEBD9253 October 97 "Part Numbers for Stator Assemblies

G3400 1552 1
Available"
"Be Sure the " 163-6108 Timing

Control " (" G3412 ") and " 163-6164
G3408, SEBD9283 March 00 Timing Control " (" G3408 ") Is
1901 3
G3412 Correctly Installed on Engines
Equipped with the " CAT " Digital
Ignition System"
"New Electronic Actuator Group ("

SEBD9248
G3406 1907 May 97 4 Flo-Tech " "68 ") Provides Improved
Stability"
0600 , "New Valve Lash Adjusting Tool

SEBD9260
G3500 1105 , May 98 4 Group Released for All " 3500 " "
1121 Engines
0600 , "New Valve Lash Adjusting Tool

SEBD9264 September
G3500 1105 , 4 Group Released for All " 3500 " "
98
1121 Engines
Supplement: September 98, 4, "New

SEBD9268 January 99
G3500 39 Valve Lash Adjusting Tool Group
Released for All " 3500 " " Engines
"The New " 155-1536 Valve

SEBD9266 November
G3500 0701 5 Recession Tool Group " Has Been
98
Released"
SEBD9262 114-2410 Digital Pyrometer " Battery

G3500 0776 July 98 4
Shelf Life Extended"
"Realignment Warning Tag on All "

SEBD9271
G3500 1021 April 99 8 3500 " " Generator Sets " Reminds of
Alignment Required at Installation"
1050 ,
SEBD9261
G3516 1059 , June 98 3 "New Gasket for Exhaust Manifold"
7555
SEBD9260 "Vacuator Valve Removed from Air

G3500 1051 May 98 5
Cleaner Group"
"New Turbocharger Groups and New

G3512, 1052 , SEBD9206 February Turbocharger Cartridge Groups Have
G3516 1053 94 Improved Thrust Bearing and Turbine
Ring Seal"
SEBD9265 October 98 "New Seal Assembly Used in

G3516 1052 4
Turbocharger Group"
Supplement: October 98, 4, "New Seal

G3512, SEBD9281 January 00
1052 16 Assembly Used in Turbocharger
G3516
Group"
"New High Temperature Locknut

SEBD9277 October 99
G3500 1052 8 Used in Engine Exhaust System
Groups"
SEBD9239 September "Replacement Turbocharger Cartridge

G3516 1053 10
96 Part Numbers"
SEBD9253 October 97 "New Exhaust Bypass Group

G3500 1057 2
Available"
SEBD9259 "New Improved Inlet Manifold (Flame

G3500 1058 April 98 3
Arrestor) Gasket"
SEBD9209 "New Water Cooled Exhaust

G3516 1059 April 94
Manifolds Used"
SEBD9220 February "Torque Specification for Exhaust

G3500 1059
95 Manifold Assembly Bolts"
"New Exhaust Manifold Shield Group

1059 , SEBD9273
G3516 June 99 4 for Dry Exhaust Manifold Engines
1067
Has Updated Shield Assemblies"
Supplement: June 99, 4, "New

SEBD9274 Exhaust Manifold Shield Group for
G3500 July 99 23
Dry Exhaust Manifold Engines Has
Updated Shield Assemblies"
1063 , SEBD9209
G3500 April 94 "New Check Valve Available"
1355
1063 , SEBD9222 "New Stainless Steel Aftercooler Core

G3500 April 95
1064 Provides Longer Life"
"New Stainless Steel Plate Prevents

SEBD9234
G3516 1063 April 96 4 Formation of Rust within Air Inlet and
Exhaust System"
SEBD9246 March 97 "New Gasket Used in Aftercooler

G3500 1063 12
Groups"
"Serviceable Components Available

SEBD9247
G3500 1063 April 97 4 for 7C-1193 Temperature Control
Group (Aftercooler)"
"New Compressor Bypass Conversion

SEBD9238 August 96
G3508 1081 5 Arrangement Eliminates Turbocharger
Surge"
Supplement: August 96, 5, "New

SEBD9242 December Compressor Bypass Conversion
G3508 4
96 Arrangement Eliminates Turbocharger
Surge"

SEBD9247 Compressor Bypass Conversion
G3508 April 97 8
Arrangement Eliminates Turbocharger
Surge"
"Improved Water Seal Reduces the

SEBD9256 January 98
G3500 1100 10 Possibility of Cylinder Head Joint
Water Leaks"
1100 , SEBD9262 "Use the Correct Procedure for

G3500 July 98 5
7553 Installation of Cylinder Head Bolts"
"Bolts, Washers, and Spacers Grouped

SEBD9269 February
G3500 1100 5 into Fastener Groups in Engine
99
Cylinder Head Groups"
1103 , SEBD9206 February "Oversize Valve Guides and Valve

G3500
1104 94 Seats Available"
SEBD9266 November "New Valve Seat Inserts for Field

G3500 1103 6
98 Rework"
"Use " 155-1536 Valve Recession

SEBD9268 January 99
G3500 1103 3 Tool Kit " to Determine Valve Wear"
SEBD9222 "Additional Groove on Valve Stem

G3500 1105 April 95
Helps Identify 20° Valves"
"Correction to " Operation and

1105 082 SEBD9279 December Maintenance Manual, SEBU6711 -04
G3500 6
99 G3508 ", " G3512 ", and " G3516 " "
Engines
SEBD9242 December "New Rotocoil Assembly Used in

G3500 1109 2
96 Cylinder Head Groups"
Supplement: December 96, 2, "New

SEBD9248
G3500 May 97 18 Rotocoil Assembly Used in Cylinder
Head Groups"
"New Rocker Arm Cover Base

SEBD9248
G3500 1120 May 97 5 Assembly Has Threaded Inserts for
Increased Durability"
SEBD9259 "New Debris Shield Is Added to the

G3500 1124 April 98 3
Cylinder Head Gasket Kits"
1160 , SEBD9223 "New Front and Rear Crankshaft Seal

G3500 May 95
1161 Groups Used"
"Be Sure to Use the Correct Procedure

SEBD9276 September
G3500 1161 7 to Remove the Rear Crankshaft Seal
99
and Wear Sleeve"
"Information for Ordering

SEBD9224
G3500 1201 June 95 5 Replacement Cylinder Block for
Engine"
Supplement: June 95, 5, "Information

SEBD9225
G3500 July 95 for Ordering Replacement Cylinder
Block for Engine"
"New Liner Seat Inserts Allow

1201 , SEBD9225
G3500 July 95 Cylinder Blocks with Deeper Liner
1217
seat Cracks to Be Salvaged"
"Remanufactured Crankshaft
SEBD9216 October 94 Interchangeability; Remanufactured "
G3500 1202
Upgrade To New " (UTN)
Availability"
1202 , SEBD9228 October 95 "Numbering the Crankshaft to Match

G3500
1231 Counterweights"
"Use " 155-8795 Crankshaft Gauge "

SEBD9268 January 99
G3500 1202 5 to Determine Distortion and Bearing
Alignment"
"Recommended Lubrication and

SEBD9264 September
G3500 1203 6 Torque Procedure for Main Bearing
98
Cap Bolts"
Supplement: September 98, 6,

SEBD9265 October 98 "Recommended Lubrication and
G3500 14
Torque Procedure for Main Bearing
Cap Bolts"
"New Sleeve Bearing Used in

SEBD9229 November
G3500 1206 Camshaft Idler Gear Assembly in Rear
95
Gear Groups"
SEBD9276 September "New Rear Gear Group Available for

G3516 1206 8
99 Use in Landfill Applications"
"Front Gear Group Changed to Help

1206 , SEBD9276 September
G3500 10 Keep Oil Pump Adapter Assembly
1304 99
Bolts Tight"
"New Front Gear Group Includes New

SEBD9223
G3500 1207 May 95 Gear Assembly with New Stronger
Bearing"
"New Sleeve Bearing Provides

SEBD9229 November
G3500 1207 Improved Resistance to Cavitation
95
Damage"
"New Electron Beam (EB) Welded

SEBD9237 Pistons Have Been Introduced for "
G3500 1214 July 96 6
G3500 " " Engines " Operating at or
above 1500 rpm"
SEBD9245 February
G3500 1215 13 "Installation of Piston Pin Retainer"
97
5P-8665 Liner Puller " Changed to

SEBD9227 September
G3500 1216 Accommodate Cylinder Liner with
95
Larger Diameter Top Flange"
SEBD9248 "Improved Cylinder Liner Has Longer

G3500 1216 May 97 6
Service Life"
SEBD9251 August 97 "Reliability and Fatigue Strength

G3500 1218 9
Improved in Connecting Rod"
"Process Changes Result in Improved

SEBD9258 March 98
G3500 1218 10 " 3500 " " Engine " Remanufactured
Connecting Rod Assembly"
"New Remanufactured " 3500 " "

SEBD9262 Engine " Connecting Rod Results
G3500 1218 July 98 6
from Improved Remanufacturing
Process"

SEBD9264 September
G3500 1218 8 Torque Procedure for Connecting Rod
98
Bolts"

G3500 14
Torque Procedure for Connecting Rod
Bolts"
"New Connecting Rod Assembly

SEBD9266 November
G3500 1218 7 Provides Increased Rod Eye Bushing
98
Retention"
SEBD9223 "New Rod Bearings Have Higher

G3500 1219 May 95
Fatigue Strength"
"Improved Spacer Plate Provides

SEBD9223
G3500 1221 May 95 3 Visual Indication of Use of " Wide
Flange " Cylinder Liners"
Supplement: May 95, 3, "Improved

SEBD9225 Spacer Plate Provides Visual
G3500 July 95
Indication of Use of " Wide Flange "
Cylinder Liners"
SEBD9264 September "New Spacer Plate Gasket Provides

G3500 1221 10
98 Improved Sealing"

SEBD9265 October 98
G3500 15 Spacer Plate Gasket Provides
Improved Sealing"
SEBD9262 "New Counterweight Bolt Assembly

G3500 1231 July 98 7
Replaces Bolt and Washer"

SEBD9264 September
G3500 1231 9 Torque Procedure for Crankshaft
98
Counterweight Bolts"

G3500 15
Torque Procedure for Crankshaft
Counterweight Bolts"
"Change in Location and Size of

1231 , SEBD9267 December
G3500 5 Crankshaft Counterweight Sequence
1202 98
Number"
"New Idler Gear Assembly for the

SEBD9266 November
G3500 1234 9 Front Gear Group in " G3500 " "
98
Engines
"New Stub Shaft (Crankshaft)

SEBD9255 December
G3500 1237 4 Replaces the Former Stub Shaft
97
(Crankshaft)"
SEBD9271 "Be Sure to Use the Correct Gas Fuel

G3500 1250 April 99 11
Pressure"
"New Basic Governor Groups ("

SEBD9255 December
G3500 1264 4 Woodward " "3161 ") Have Self-
97
Contained Oil Supply"
Supplement: December 97, 4, "New

SEBD9261 Basic Governor Groups (" Woodward
G3500 June 98 21
" "3161 ") Have Self-Contained Oil
Supply"
SEBD9266 November "Service Instructions for " 7C-3018

G3500 1264 10
98 Governor Orifice
SEBD9276 September "Improved " Woodward " "EG3P "

G3500 1264 10
99 Actuator Assembly Is Available"
1265 , SEBD9260 "New Rod Ends Used in Carburetor

G3500 May 98 6
1266 Control Groups"
SEBD9227 September "New " 124-6325 Bearing Kit "

G3500 1266
95 Available for Carburetor Service"
"Be Sure to Use the Correct Valve

SEBD9255 December
G3500 1266 6 When Replacing the Mixer Assembly
97
in Carburetor Group"
"Conversion Group Components

SEBD9260
G3500 1266 May 98 7 Changed to Allow 400 to 450 Btu Fuel
Usage"
"Addition of Sleeve and Removal of

1266 , SEBD9239 September
G3500 11 Setscrew Prevents Binding of Control
7558 96
Shaft"
"Serviceable Parts Available for "

SEBD9227 September
G3500 1270 5 Sprague " Gas Pressure Regulator
95
Assembly"
SEBD9255 December "New O-Ring Seal Used in Landfill

G3500 1270 8
97 Regulator Groups"
"Changes to High Pressure Gas

SEBD9272
G3500 1270 May 99 9 Regulator Assembly Provide
Improved Response"
SEBD9276 September "Service Repair Kits Available for "

G3500 1270 11
99 Deltec " Gas Pressure Regulators"
"New High Pressure Air/Fuel Ratio

G3512, SEBD9272
1278 May 99 10 Control (AFRC) Actuator Available
G3516
for Operation in Wet Locations"
"Washers Available within the

1283 , SEBD9253 October 97
G3516 4 Conversion Group (Landfill
7553
Carburetor) for Spacing of Valves"
"New Oil Pan Drain Groups Allow

SEBD9248
G3500 1302 May 97 7 More Oil to be Removed from the Oil
Pan"
Supplement: May 97, 7, "New Oil Pan

SEBD9261
G3500 June 98 22 Drain Groups Allow More Oil to be
Removed from the Oil Pan"
SEBD9276 September "Summary of Improvements to Deep

G3500 1302 11
99 Sump Oil Pans"
SEBD9216 October 94 "New Higher Capacity Oil Pump

G3516 1304
Used"
"New Oil Filter Shield and Shield

SEBD9223
G3500 1306 May 95 Mounting Screws Used in Oil Filter
Base Assemblies"
"Oil Filter Groups for All Commercial

SEBD9265 October 98
G3500 1306 8 " 3500 Series " " Engines " Have Been
Improved"
1307 , SEBD9224 "Flexible Braided Steel Hose

G3500 June 95
1380 Maintenance"
"New Components Used in Crankcase

SEBD9259
G3500 1317 April 98 4 Breather Group Help Prevent Oil
Leaks"
SEBD9221 March 95 "New Continuous Prelube Pump and

G3500 1319
Lines Groups Available"
"New Oil Jet Tube Assemblies

SEBD9237
G3500 1331 July 96 7 Replace Oil Cooling Jet Assemblies"
SEBD9259 "New Improved Thermostat Housing

G3500 1355 April 98 5
Seal"
SEBD9254 November "Handling Instructions for Water

G3500 1361 13
97 Pumps"
SEBD9270 March 99 "New Water Pumps with Improved

G3500 1361 4
Resistance to Shock Loads Used"
SEBD9240 October 96 "Improved Oil Cooler Core Assembly"

G3508 1378 5
"New Auxiliary Water Lines Group

1380 , SEBD9233 March 96 (Fresh Water - Aftercooler) Provides
G3508 11
1063 Improved Access for Servicing the
Number Six Cylinder"
"New Integral Seal in Water Lines

SEBD9235
G3500 1380 May 96 4 Groups Helps Prevent Coolant Leaks"
"New Vent Line Groups Prevent Air

SEBD9221 March 95
G3500 1380 8 from Being Trapped Inside Water
Cooled Turbocharger Housings"
Supplement: March 95, 8, "New Vent

SEBD9237 Line Groups Prevent Air from Being
G3500 July 96 19
Trapped Inside Water Cooled
Turbocharger Housings"
SEBD9237 "New Water Lines Group Will Help

G3500 1380 July 96 7
Prevent Exhaust Manifold Cracks"
Supplement: July 96, 7, "New Water

SEBD9240 October 96
G3500 9 Lines Group Will Help Prevent
Exhaust Manifold Cracks"
SEBD9264 September "Turbocharger Vent Lines Important

G3500 1380 13
98 for Engine Reliability"
"Water Lines Group Removed from

1395 , SEBD9278 November
G3500 5 Electronic Ignition System (EIS)
1900 99
Engine Arrangement"
"Wiring Harness Repair Kit for "

SEBD9219 January 95
G3500 1408 G3500 " " Engines " with Electronic
Ignition Systems (EIS)"
SEBD9228 October 95
G3500 1408 "Improved Harness Assembly"
"Selection of Service Harness for

SEBD9236
G3500 1408 June 96 10 Engines with Electronic Ignition
System"
"New Bracket Available to Support

G3512, 1408 , SEBD9239 September
13 Gas Engine Ignition Group Wiring
G3516 1550 96
Harness Assembly"
"The Ignition Bulkhead Connector

SEBD9258 March 98
G3500 1408 11 Reoriented to Help Prevent Moisture
Damage"
"New Extension for Electronic

SEBD9235
G3500 1409 May 96 5 Ignition System (EIS) Transformer
Groups"
"Silicone Lubricant Aids Installation

SEBD9254 November of Transformer Extension and
G3500 1409 15
97 Increased Life of Extension O-Ring
Seal"
SEBD9222 "New Bowl Lubricator Replaces Shot

G3500 1451 April 95
Lubricator"
"Additional Troubleshooting
SEBD9214 August 94
G3500 1550 Information for Electronic Ignition
System (EIS)"
SEBD9228 October 95 "New Gasket Used in Gas Engine

G3500 1550
Ignition Groups"
"New Circuit Board Assembly and

SEBD9239 September
G3500 1550 14 Modules Improve Serviceability and
96
Reliability"
"New Electronic Control Group

1550 , SEBD9251 August 97
G3500 10 Available for Gas Engine Ignition
1559
Groups"
"Procedure for Testing Electronic

SEBD9256 January 98
G3500 1550 14 Ignition System (EIS) Transformer
Groups"
SEBD9252 September "New Spark Plug on " G3500 "

G3500 1555 13
97 Engines Improves Reliability"
"Spark Plug Seat Cleaner

SEBD9253 October 97
G3500 1555 4 Recommended for Use on Cylinder
Heads"
SEBD9259 "New Spark Plug Recommended for "

G3500 1555 April 98 5
G3500 " Engines"
SEBD9264 September "Some Benefits of the New " 146-

G3500 1555 12
98 2588 Spark Plug
SEBD9215 September "Improved Knock (Detonation) Sensor

G3500 1559
94 Group Replaces Detonation Sensor"
"New Variable Timing Control Box

Assemblies Are Used in Detonation
SEBD9237
G3516 1559 July 96 8 Sensitive Timing Ignition Groups to
Provide Improved Detonation
Protection"
"New Service Tool and Procedure to

SEBD9272
G3500 1559 May 99 13 Test Detonation Sensor for Proper
Performance"
"New Terminal Assembly, Spacer, and

SEBD9268 January 99
G3500 1561 5 Extension Used in Transformer
Group"
"New Transformer Group Has New

SEBD9273
G3500 1561 June 99 8 Transformer Assembly for Improved
Reliability"

SEBD9274 Transformer Group Has New
G3500 July 99 23
Transformer Assembly for Improved
Reliability"
"O-Ring Seals Included on the

SEBD9274 Terminal Assembly for the Electronic
G3516 1561 July 99 6
Ignition System (EIS) Transformer
Group"
"Electronic Ignition System (EIS)

SEBD9278 November Transformer Groups Now Have a
G3500 1561 5
99 Serviceable Spring in the Terminal
Assembly"
"A New Connector Retainer Assembly

SEBD9279 December
G3500 1561 4 Is Available for the Electronic Ignition
99
System (EIS)"
"New Solenoid Valve Group (Gas

SEBD9255 December
G3500 1704 8 Shutoff) Provides Improved
97
Reliability"
"Use " FT-2613 Cap Assembly " for

1715 025 SEBD9269 February
G3500 7 Adjusting " 7E-3407 Gas Pressure
99
Regulator
"Orientation of the Oxygen Sensor in

SEBD9261
G3500 1741 June 98 3 the Electronic Sensor Group Has Been
Changed"
SEBD9270 March 99 "New Engine Pressure Sensors

G3500 1900 6
Available"
SEBD9271 Supplement: March 99, 6, "New

G3500 April 99 16
Engine Pressure Sensors Available"
"New Idler Gear Assembly Containing

SEBD9244 January 97
G3500 5138 8 Larger & Stronger Bearing Is Less
Prone to Cavitation Erosion"
Supplement: January 97, 8, "New Idler

SEBD9247 Gear Assembly Containing Larger &
G3500 April 97 8
Stronger Bearing Is Less Prone to
Cavitation Erosion"
SEBD9250 "New Coolant Level Sensor Used in

G3500 7422 July 97 8
Water Tank Groups"
"Manifold Inlet Air Temperature

SEBD9255 December
G3500 7450 9 Indicator Probe Relocated to Improve
97
Gauge Reliability"
"New Electronic Pyrometer and

7451 , SEBD9248
G3500 May 97 7 Instrument Panel Mounting Group
7466
Improves Reliability"
"New Repair Kit for Status Control

SEBD9278 November
G3500 7451 8 Module Helps Prevent False
99
Overcrank Faults"
"New Indicator with Increased Range

SEBD9221 March 95
G3500 7461 Used in the Manifold Air Pressure
Gage Group"
SEBD9259 "New Improvement to the Pyrometer

G3500 7466 April 98 7
Switch Improves Reliability"
SEBD9282 February 114-2410 Pyrometer " Battery Shelf

G3500 7466 23
00 Life Extended"
SEBD9252 September "Self-Locking Bolt Used on Cylinder

G3500 7553 13
97 Block Cover Groups"
SEBD9283 March 00 "The Torque Value Has Changed for

G3500 7553 6
High Temperature Locknut"
"New Oil Tube Clamp Assembly Is

SEBD9219 January 95
G3500 7555 More Durable and More Resistant to
Leakage"
7555 ,
1050 ,
1100 ,
SEBD9234
G3500 1150 , April 96 3 "New Gasket Kits Available"
1200 ,
1300 ,
1350
SEBD9236 Supplement: April 96, 3, "New Gasket

G3500 June 96 19
Kits Available"
SEBD9239 September "Introduction of New Spark Ignited

G3500 7555 15
96 Single-Cylinder Gasket Kits"
SEBD9254 November "New Master Parts Manuals Available

G3600 0374 16
97 for the " 3600 " Family of Engines"
"New Special Instruction Details the

SEBD9268 January 99
G3600 0374 6 Flushing and Pickling Process of
Engine Piping"
"New Service Manual Available for

0374 , SEBD9274 Jacket Water Heater for " G3600 " "
G3600 July 99 7
1383 Engines " and " 3600 " " Diesel
Engines
"New Carbon Monoxide (" CO ")

SEBD9272
G3600 0376 May 99 16 Emission Levels for Natural Gas
Engine Applications"
0600 , SEBD9266 November "New Valve Recession Tool Kit

G3600 12
1105 98 Available"
0600 ,
SEBD9266 November "New Gas Admission Valve (GAV)
G3600 1105 , 12
98 Lash Tool Available"
1121
"Use " 146-2726 Maintenance Tool

SEBD9268 January 99
G3600 0701 7 Group " to Perform Routine
Maintenance"
"New " 4C-9528 Tensioning Group "

Available to Gang Together Four "
SEBD9233 March 96
G3600 0703 12 8T-0895 Hydraulic Cylinder Groups "
for Tensioning Cylinder Head Studs"
"Use " 146-2727 Tool Group " to

1000 036 SEBD9270 March 99
G3600 6 Monitor and Check Engine
Performance on " 3600 " " Engines
"New Grease Prevents Binding in

SEBD9221 March 95
G3600 1050 Linkage of Fuel and Air Control
Groups"
1050 ,
SEBD9246 March 97 "New Electronic Actuator Group
G3600 1250 , 13
Provides Improved Reliability"
1900
"New Rain Shields and Automatic

SEBD9226 August 95
G3600 1051 Draining Precleaner Cup Assembly
Available"
SEBD9250 "Soot Filter (Silencer) Available for

G3600 1051 July 97 9
Silencer Groups"
SEBD9266 November
G3600 1051 13 "New Air Cleaner Parts Available"
98
SEBD9222 "Record Turbocharger Serial Number

G3600 1052 April 95
on Warranty Claims"
SEBD9226 August 95 "New Turbocharger Bearing

G3600 1052
Clearance Specifications"
"New Turbocharger Cleaner Groups

SEBD9261
G3600 1052 June 98 8 (Dry Cleaning) Compatible with
Hydraulic Actuator Systems"

SEBD9263 August 98 Turbocharger Cleaner Groups (Dry
G3600 22
Cleaning) Compatible with Hydraulic
Actuator Systems"
SEBD9268 January 99 "Dry Cleaning of " G3600 "

G3600 1052 8
Turbochargers"
SEBD9274 "Worldwide Listing of " ABB "

G3600 1052 July 99 8
Turbocharger Service Stations"
"Use " 155-3046 10mm Hex Socket "

1056 010 SEBD9268 January 99
G3612 15 to Remove and Install "TPS57D "
Turbocharger Band Clamps"
SEBD9239 September "New Wastegate Shaft and Bushing

G3600 1057 18
96 Provide Better Wear Resistance"
1057 , SEBD9245 February "New Rod Ends Used in Exhaust

G3600 14
1250 97 Bypass Groups"
"Final Adjustment for Hydrax

G3606, SEBD9256 January 98
1057 14 Controlled Exhaust Bypass
G3608
(Wastegate) Group"
"New Rod Ends with Increased

SEBD9276 September
G3600 1057 15 Temperature Rating Used in Exhaust
99
Bypass Groups"
"New Coupling Assembly Used on "

SEBD9278 November
G3600 1057 11 G3600 " " Engine " Hydrax Linkages"
99
G3606, SEBD9271 Heinzmann " Wastegate Actuator

1057 April 99 11
G3608 Relocated"
"New Stainless Steel Air Pressure

1058 , Sensor and Gas Pressure Sensor Tube
G3606, SEBD9237
1285 , July 96 8 Assemblies in Engine Wiring Groups
G3608
1904 Provide Increased Strength and
Corrosion Resistance"
"Improved Tube Assemblies and

1058 , SEBD9245 February
G3600 14 Electronic Control Group (Pressure
1285 97
Module) Improves Reliability"
Supplement: February 97, 14,

SEBD9250 "Improved Tube Assemblies and
G3600 July 97 11
Electronic Control Group (Pressure
Module) Improves Reliability"
"A New Chrome Plated Steel Thrust

1058 12 Washer Is Used in the Air Lines
G3616
Groups"
SEBD9252 September "Stainless Steel Bolts Replace the

G3600 1059 14
97 Former Waspaloy Bolts"
"New Bellows Assembly Has More

SEBD9222
G3600 1061 April 95 Flexibility and Uses a Built-In Liner to
Improve Part Life"
"New Exhaust Fitting Assembly

SEBD9257 February
G3600 1061 7 Improves Reliability for Exhaust
98
Bellows"
"Use Thread Lock on Bolts that Fasten

1063 Aftercooler Housing to Cylinder
G3616 94
Block"
"New Gasket Used in Aftercooler

G3612, 1063 , SEBD9219 January 95
6 Groups, Cover Groups, and Water
G3616 1380
Lines Groups"
Supplement: January 95, 6, "New

G3612, SEBD9222 Gasket Used in Aftercooler Groups,
April 95
G3616 Cover Groups, and Water Lines
Groups"
SEBD9226 August 95 "New Adapters Used in Aftercooler

G3600 1063
Groups"
"Improved Aftercooler Tube

SEBD9226 August 95
G3600 1063 Assemblies Now Stainless Steel to
Increase Corrosion Resistance"
G3612, SEBD9238 August 96 "New Aftercooler Cover Eliminates

1063 13
G3616 Cracking"
G3612, SEBD9248 "New O-Ring Seal Used in

1063 May 97 11
G3616 Aftercooler Groups"
SEBD9252 September "Bellows Replaces Flange and Pipe in

G3600 1063 15
97 Water Aftercooler Groups"
G3612, SEBD9260 "New Aftercooler Groups Help

1063 May 98 10
G3616 Prevent Detonation"
"New Bellows Assembly Replaces

G3612, SEBD9261
1063 June 98 9 Pipes and O-Ring Seals in Aftercooler
G3616
Groups"
1063 036 SEBD9268 January 99 "Use " 130-1449 Puller Group " to
G3600 15
Remove Valve Seat Inserts"
SEBD9233 March 96 "New Aftercooler Core Repair Kit

G3616 1064 13
Available"
"New " Long Core " Aftercooler

SEBD9270 March 99
G3606 1064 7 Provides Improved High Ambient
Temperature Performance"
SEBD9252 September "New Manifold Soft-Wrap Shields

G3600 1067 16
97 Improve Reliability"
"New Exhaust Manifold Shield

SEBD9269 February
G3600 1067 11 Assemblies Provide Increased Heat
99
Protection for Wastegate Area"
"Guidelines for Reusability of

1100 , Cylinder Head Studs, Main Bearing
SEBD9244 January 97
G3600 1218 , 10 Cap Studs, Main Bearing Cap Cross
1230 Tie Bolts, & Connecting Rod Cap
Bolts and Nuts"
SEBD9251 August 97 "Installation Procedure for Cylinder

G3600 1100 19
Head Studs"
"New O-Ring Seals Help Prevent

1100 , SEBD9270 March 99
G3600 7 Coolant Leaks in High Jacket Water
7555
Temperature Applications"
"New Basic Cylinder Head Groups

SEBD9281 January 00
G3600 1100 6 Include Premachined Valve Seat
Inserts for Improved Reliability"
1101 , SEBD9237 "New Technique to Remove Cylinder

G3600 July 96 10
1201 Head from Cylinder Block"
SEBD9240 October 96
G3600 1101 8 "Cylinder Heads Are Serialized"
"Use " 151-8689 Seal Template Tool "

1101 036 SEBD9269 February
G3600 13 for Cylinder Head Combustion
99
Surface Inspection"
SEBD9251 August 97 "New Torque Specification for Some

G3600 1102 21
Bolts in Valve Mechanism Group"
"Gas Admission Valve (GAV)

SEBD9252 September
G3600 1102 17 Changed in order to Provide for the
97
Use of Dial Indicator Settings"
SEBD9258 March 98 "New Exhaust Valve Used in Cylinder

G3600 1105 12
Head Groups"
SEBD9264 September "New Exhaust Valves Have Improved

G3600 1105 13
98 Resistance to Radial Cracking"

SEBD9265 October 98
G3600 15 Exhaust Valves Have Improved
Resistance to Radial Cracking"
"New Exhaust Valve Lash Setting for

SEBD9267 December
G3600 1105 8 " G3600 " " Engines " in Landfill
98
Applications"
"New Prechamber Assembly Used in

SEBD9216 October 94 Prechamber Group; New
G3600 1106
Specifications for Prechamber Group"
"Improvements to Check Valve within

SEBD9236
G3600 1106 June 96 13 Prechamber Group Reduce
Maintenance Schedule"
SEBD9242 December "Stronger Bolt Used in Prechamber

G3600 1106 2
96 Group "
SEBD9259 "New Gaskets in Prechamber Groups

G3600 1106 April 98 8
Help Prevent Coolant Leaks"
"Troubleshooting Combustion
1106 , SEBD9260
G3600 May 98 11 Chamber Coolant Leaks in " G3600 "
1350
" Engines
G3612, SEBD9266 November

1106 22 "New Prechamber Group Used"
G3616 98
G3612, SEBD9267 Deember Supplement: November 98, 22, "New

10
G3616 98 Prechamber Group Used"
"New Prechamber Assembly and

SEBD9269 February
G3600 1106 13 Ignition Body Assembly in
99
Prechamber Groups"
"New Gaskets and Ignition Body

SEBD9272
G3600 1106 May 99 18 Assembly Used in Prechamber Groups
to Improve Sealing"
SEBD9239 September "New Rotocoil Assembly Used in

G3600 1109 19
96 Valve Rocker Arm Groups"
1124 ,
SEBD9224 "New Cylinder Head and Cylinder
G3600 1100 , June 95
Liner Gasket Kits Available"
1216
"Improved Combustion Gasket

SEBD9248 Provides Better Control of
G3600 1124 May 97 12
Combustion Chamber Crevice
Volume"
1160 , SEBD9226 August 95 "Change in Crankshaft Seal Wear

G3600
1161 Sleeve Installation Procedure"
1201 ,
G3612, SEBD9261 "New Cylinder Block Group and New
1206 , June 98 9
G3616 Rear Gear Group Used"
1237
"Improved Thread Repair Insert

SEBD9266 November
G3600 1201 22 Available for Cylinder Blocks with
98
Damaged Stud Threads"
"New Thicker Jacket Water Side

SEBD9269 February
G3600 1201 15 Cover Helps Prevent Coolant Leaks"
99
SEBD9251 August 97
G3600 1202 22 "Crankshaft Oil Passage Plugs"
"Crankshaft Oil Passage Plugs Should

SEBD9269 February
G3600 1202 16 Be Checked for Tightness on Some
99
Crankshafts at Engine Overhauls"
SEBD9278 November "Procedure to Check Crankshaft

G3600 1202 11
99 Deflection"
SEBD9226 August 95 "New Crankshaft Main Bearing

G3600 1203 15
Installation Procedure"

SEBD9251 August 97
G3600 26 Crankshaft Main Bearing Installation
Procedure"
SEBD9263 August 98
G3600 1203 17 "New Main Bearing Used"
"Disassembly and Assembly of Main

SEBD9281 January 00
G3600 1203 4 Bearings for Journals Without Oil
Holes"
"New Components in Accessory Drive

1207 , SEBD9236 Group and Alternator Drive Group
G3600 June 96 14
1425 Provide Improved Serviceability and
Help Prevent Oil Leaks"
SEBD9248 "Improved Camshafts Provide Longer

G3600 1210 May 97 12
Service Life"
"New Field Service Piston Assemblies

SEBD9266 November
G3600 1214 23 and New Production Piston
98
Assemblies"
SEBD9250 "Updated Connecting Rod Bolt

G3600 1218 July 97 9
Tightening Procedure"
Supplement: July 97, 9, "Updated

SEBD9251 August 97
G3600 27 Connecting Rod Bolt Tightening
Procedure"
SEBD9272 "Do Not Reuse Connecting Rod Nuts

G3600 1218 May 99 19
on " G3600 " " Engines
SEBD9276 September "New Connecting Rod Bolt

G3600 1218 16
99 Tightening Procedure"
1219 , SEBD9251 August 97 "Connecting Rod Bearing Part

G3600 22
1203 Numbers"
1224 , SEBD9262 "New Main Bearing Studs with

G3600 July 98 8
7553 Oversize Thread Available"
"Procedure for Disassembly and

SEBD9252 September
G3600 1233 17 Assembly of the Pressure Relief
97
Valve"
SEBD9218 December "New Needle Valve Used in Gas Lines

G3600 1250
94 Groups"
"Limited Number of " 105-4365

SEBD9265 October 98
G3600 1250 11 Electronic Actuator Groups " Remain
in Parts System"
"New Rod End Used in Hydrax Fuel

SEBD9272
G3600 1250 May 99 19 Control Groups to Reduce Linkage
Wear"
SEBD9282 February "Solenoid Available to Service Hydrax

G3600 1259 16
00 Actuators"
SEBD9248 "Increased Oil Flow Rates from Inlet

G3600 1300 May 97 14
Valve Metering Pump"
"New Gasket and Plate Improve

G3606, SEBD9272
1300 May 99 20 Sealing and Assembly of Rear
G3608
Housing and Fuel Bracket"
G3612, SEBD9247 "Improved, Stronger OIl Pan

1302 April 97 5
G3616 Available"
1306 , SEBD9261 "Revised Oil Filter Change Valve

G3600 June 98 12
1308 Provides Improved Sealing"
Supplement: June 98, 12, "Revised Oil

SEBD9270 March 99
G3600 8 Filter Change Valve Provides
Improved Sealing"
SEBD9265 October 98 "New Stronger Oil Filter Base Used in

G3600 1306 11
Oil Filter Groups"
Supplement: October 98, 11, "New

SEBD9269 February
G3600 28 Stronger Oil Filter Base Used in Filter
99
Groups"
"Be Sure to Remove Former Clips and

SEBD9233 March 96 Brackets if New Clamp Assembly and
G3600 1307 13
Retainer Ring Are Used in Engine Oil
Lines Groups"
SEBD9239 September "New Clamp Assembly Used in

G3600 1307 21
96 Engine Oil Lines Groups"
"New Hose Assemblies Replace Tube

SEBD9260
G3600 1307 May 98 13 Assembly in Filter Lines Groups and
Oil Lines Groups"
SEBD9278 November "Changes to Emergency Lube Oil

G3600 1307 13
99 Lines Group"
SEBD9266 November
G3600 1309 26 "New Repair Seal Kit Available"
98
SEBD9236 "New Hose Assembly and Clip

G3600 1318 June 96 15
Replaces Former Tube Assembly"
SEBD9272 "New Cover Ring on " 3600 " "

G3600 1318 May 99 20
Engine " Oil Filter Housing Gauge"
SEBD9234 "Repair Kits Available for Prelube

G3600 1319 April 96 6
Pump Groups"
SEBD9269 February "New Intermittent Prelube Basic Pump

G3600 1319 17
99 Group and Bracket Assembly Used"
Supplement: February 99, 17, "New

SEBD9272
G3600 May 99 27 Intermittent Prelube Basic Pump
Group and Bracket Assembly Used"
"New Cover and Plate Assembly Used

SEBD9271
G3600 1326 April 99 13 in Oil Level Contactor Groups to Help
Resist Vibration Damage"
1326 , SEBD9273 "Improved Oil Level Contactor

G3600 June 99 10
7450 Groups"
"New Oil Temperature Regulator

SEBD9232 February
G3600 1330 16 Lowers Normal Engine Oil Operating
96
Temperature"
"New Oil Temperature Regulator

SEBD9238 August 96
G3600 1330 15 Used in Oil Temperature Regulator
Groups"
SEBD9241 November "Improved Temperature Regulator

G3600 1330 12
96 Used"
Caterpillar " Recommends Installing

SEBD9224 Temporary Strainer to Remove
G3600 1350 June 95
Possible Debris in Cooling System
During New Engine Start-Up"
1350 070 SEBD9268 January 99 "Use " 145-0316 Cleaning Kit " for "
G3600 21
Gas Engine " 2-Stage Aftercoolers"
SEBD9281 January 00 "Cooling System Venting Procedure"

G3600 1350 6
SEBD9241 November "Regulator Groups Provide Lower

G3600 1355 13
96 Temperature Opening"
"New Water Temperature Regulators

SEBD9276 September
G3600 1355 16 Used in Temperature Regulator
99
Groups"
"New High Temperature Resistant

SEBD9235
G3600 1361 May 96 5 Seal Group and O-Ring Seal Used in
Water Pump Groups"
"New Shafts in Water Pump Groups

1361 , SEBD9281 January 00
G3600 5 Provide Increased Torsional Strength"
1389

1380 15 "Remove Unnecessary Clips"
G3616
G3612, SEBD9278 November "Vent Valve Added to Water Lines

1380 14
G3616 99 Group"
SEBD9233 March 96 "New Jacket Water Heater Groups

G3600 1383 15
Available"

SEBD9234
G3600 April 96 8 Jacket Water Heater Groups
Available"

SEBD9272
G3600 May 99 27 Jacket Water Heater Groups
Available"
SEBD9249 "New Heater Element Available for

G3600 1383 June 97 12
Jacket Water Heater"
SEBD9272 "New Jacket Water Heater Groups

G3600 1383 May 99 21
Help Prevent Coolant Leaks"
1400 , SEBD9245 February "New Relay Modules Replace Relay

G3600 15
1408 97 Assembly in Junction Box Groups"
"Removal of Shipping Plug in "

SEBD9228 October 95 G3600 " Alternator Drive Groups, and
G3600 1405
Insertion of Plug in the Alternator
Drive Shaft"
SEBD9221 March 95 "Wiring Harness Connectors

G3600 1408
Available for Parts Service"
"New Engine Wiring Groups Provide

SEBD9237
G3600 1408 July 96 13 Improved Reliability and
Serviceability"
Supplement: July 96, 13, "New Engine

SEBD9239 September
G3600 24 Wiring Groups Provide Improved
96
Reliability and Serviceability"
"New Wiring Harness Allows

SEBD9261
G3600 1408 June 98 12 Detonation Mixing Control System
Retrofits"
"Be Sure that the Steel Braided Engine

SEBD9282 February
G3600 1408 17 Wiring Harnesses Are Correctly
00
Routed and Secured"
G3612, 1450 , SEBD9214 August 94 "Different Sealant Used in Air Start

G3616 1058 Lines Group"
"Air Lines Group (Electrically

G3606, SEBD9255 December
1450 11 Controlled Air Prelube) Improved to
G3608 97
Prevent Vibration Damage"
G3612, 1450 , SEBD9259 "New Air Start Lines Groups for

April 98 9
G3616 1451 Improved Air Flow"
"New Relief Valves Used in Prelube

1451 , SEBD9269 February
G3600 18 Lines Groups and Starting Motor Air
1469 99
Pressure Regulator Groups"
"Replacement " 124-3548 Mini Fuse "

SEBD9261
G3600 1550 June 98 18 Available for Caterpillar Ignition
System"
"New " Caterpillar Ignition System

SEBD9272 " (CIS) Electronic Control Groups
G3600 1550 May 99 22
Include Improved Door Sealing and
Some Serviceable Parts"
"New Variable Timing Control Box

SEBD9261 Assemblies (Magneto Interface Boxes)
G3600 1552 June 98 18
Provide Increased Moisture
Resistance"
SEBD9266 November "New Integral Seal Used for Ignition

G3600 1554 26
98 Coils in Ignition Groups"
SEBD9245 February "New Spark Plug Provides Better Heat

G3600 1555 15
97 Resistance"
SEBD9248 "Improved Spark Plug Has Increased

G3600 1555 May 97 15
Service Life"
SEBD9254 November "New Spark Plug on " G3600 " "

G3600 1555 16
97 Engines " Improves Reliability"
SEBD9265 October 98
G3600 1555 12 "New Combustion Sensor Groups"
SEBD9268 January 99 Supplement: October 98, 12, "New

G3600 39
Combustion Sensor Groups"
SEBD9268 January 99
G3600 1555 23 "New Combustion Sensor Groups"
"Be Sure to Add External Oil Line if

G3606, SEBD9260
1556 May 98 15 Replacing Housing in Magneto Drive
G3608
Group"
SEBD9268 January 99 "Procedures for Checking and

G3600 1716 25
Charging Hydrax Accumulator"
"Special Instructions for Converting to

SEBD9270 March 99
G3600 1716 8 Hydraulic Actuator System (Hydrax)
Now Available"
"Correction to " Special Instruction,

G3612, SEBD9279 December REHS0385 -01 "Installation of the
1716 7
G3616 99 Hydraulic Actuator System (Hydrax)"
"New Fault Code Indicates "

SEBD9233 March 96
G3600 1900 18 Caterpillar " " Communication Link
Two " Problem"
SEBD9237 "Mounting Location of the Engine

G3600 1900 July 96 18
Supervisory System (ESS)"
"Procedure to Install a Protective Fuse

SEBD9239 September for Slave Relay Number 1 in the
G3600 1900 23
96 Engine Supervisory System (ESS)
Panel"
1900 , SEBD9260 "Choke Trim Settings for " G3600 " "
G3600 May 98 15
1058 Engines
1900 , SEBD9269 February "Improvements Made on Gas Engine

G3600 21
1907 99 Wiring Groups"
SEBD9282 February "New Control Strategy Improvements

G3600 1900 15
00 for " G3600 " " Engines
SEBD9252 September "New Diagnostic Logic Used in

G3600 1901 18
97 Personality Modules"
SEBD9261 "Improved Gas and Air Pressure

G3600 1901 June 98 18
Module"
"New Electronic Control (Detonation

SEBD9281 January 00
G3600 1901 7 Mixing Control Module) Eliminates
Erroneous Shutdown Codes"
SEBD9266 November "Personality Module Alarm and

G3600 1902 27
98 Shutdown Settings"
"Electronic Actuator Group [Part of

1908 , SEBD9267 December the Hydraulic Actuator System
G3600 8
1915 98 (Hydrax)] Available for Parts Service"
"Protection from Paint Is Required for

SEBD9271
G3600 1909 April 99 13 the " G3600 " Hydraulic Actuator
(Hydrax) Shaft"
"Removal and Installation of the "

1909 , SEBD9272 156-8489 Piston Assembly " for the "
G3600 May 99 24
7562 G3600 " Hydraulic Actuator
(Hydrax)"
SEBD9262 "New Crankcase Pressure Sensor

G3600 1916 July 98 9
Group"
SEBD9277 October 99 "Identification of Compatible Engine

G3600 1924 14
Oil Differential Pressure Sensors"
"Recommended Customer
SEBD9239 September
G3600 1926 23 Communications Module (CCM)
96
Electrical Power Source"
"Part Number Cross-Reference for "

SEBD9248
G3600 3279 May 97 15 Caterpillar " and " Vulkan " Engine
Output Flexible Coupling Groups"
10W " Hydraulic Oil Recommended

SEBD9270 March 99
G3600 5050 8 for " G3600 " Hydraulic Actuators
(Hydrax)"
"Additional Clamps Added to Air

SEBD9216 October 94
G3600 5502 Cleaner Adapter Group for " G3600 "
" Engines
7150 , SEBD9272 "New Coupling Guard Support Group

G3600 May 99 24
3279 Used"
"Metal Particle Detector Kit Is

SEBD9252 September
G3600 7400 19 Available for Particle Sensor Groups
97
and Particle Detectors"
"Rain Protection Shield Assemblies

7426 , SEBD9273 Available for Engine Junction Box and
G3600 June 99 13
7490 Engine Supervisory System (ESS)
Control Panel"
"An Improved Watertight Junction

7426 , SEBD9274
G3600 July 99 22 Box Assembly and Watertight
7490
Electronic Box Groups are Used"
G3606, SEBD9246 March 97 "Improved Junction Box Group

7451 15
G3608 (Inline)"
"New Status Control Module (SCM)

SEBD9268 January 99
G3600 7451 28 Provides Increased Engine Protection"
"Check the " 163-3266 Time Delay

7451 R7 SEBD9282 February
G3600 14 Relay " if There Is an Unexplained
00
Engine Shutdown"
"New Two-Piece Clamp Assembly

SEBD9247
G3600 7554 April 97 6 Prevents O-Ring Bore Wear and
Leakage"
Copyright 1991, 2002 Caterpillar Inc.
All Rights Reserved.

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Summary of Gas Engine Articles

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Copyright 1991, 2002 Caterpillar Inc. All Rights Reserved.

3XF G3606 GAS ENGINE Engine News

Summary Listing of Gas Engine News Articles

Engine SMCS Form No. Page

"New " 146-4080 Digital Multimeter "

"Interactive Self-Paced Computer

All Gas SEBD9282 February "Reporting Incidents Through the Cat

All Gas SEBD9262 "Gas Engine Technical Publications"

"Use " 126-7175 Push Puller

All Gas SEBD9278 November 138-8440 Component Cleaner " May

"Use " 149-5138 Mechanical

All Gas 1000 , SEBD9232 February "New Engine Information Plates

"Use " 131-5050 Dataview Group "

"Use " 153-9630 PWM-Analog Test

"Use " 156-1060 Gas Engine Analyzer

All Gas SEBD9219 January 95 "Catalytic Converter and Exhaust

"Woodward Control Assemblies Have

All Gas SEBD9256 January 98

All Gas SEBD9261 Supplement: January 98, 16, "Gas

"Mixing " Caterpillar " Long Life

"Proper Welding Procedure on

All Gas SEBD9262 "Circuit Breakers Are Changing from

"Improved Breather Vent Helps

All Gas SEBD9262

All Gas SEBD9272

"Two Versions of Customer

Special Instruction, REHS0345

All Gas SEBD9267 December "New Maintenance Information for

All Gas SEBD9251 August 97 "Changes to Default Overcurrent

All Gas SEBD9254 November

All Gas SEBD9251 August 97 "Guidelines for Electrically Grounding

"Use " 132-8263 Spanner Wrench " to

Supplement: March 99, 3, "Use " 132-

"Use " 152-2067 Pressure Differential

G3300, SEBD9278 November "Recommended Repairs After

G3300, "Verification of Connecting Rod Eye

G300, "Pressure Compensated Simple

"New Mixer Assembly Provides

"The Components of the 7C-5001,

G3400, SEBD9240 October 96 "Conversion Gas Valve Kits

G3500, SEBD9231 January 96 "Parts List for Prelube Pump Group

G3500, 1330 , SEBD9218 December "New Water and Oil Temperature

"New Improved Jacket Water

G3300, 1400 , SEBD9246 March 97 "Diode Removed from Junction Box

"New Terminal-Mounted Resistor

G3500, SEBD9214 August 94 "Improved Air Starter Motor Housings

"New " 9U-7511 Spark Plug Seat

G3300, SEBD9276 September "New Gasket Allows Easier Spark

G3400, SEBD9250 "New Seal Used in Transformer

"Updates Available to Eliminate False

G3400, SEBD9224 "New Electronic Sensor Group

G3400, SEBD9251 August 97 "Pipe Plug Used on Electronic Control

G3400, 3000 , SEBD9261 "Chiller Drive Line Serviceable Parts"

"An Updated " Service Manual

"New Instrument Panel Groups

G342, "Improved Indicator Assembly

G3400, Caterpillar " Now Has Parts Support

G3400, SEBD9266 November "Required Information for Parts

SEBD9215 September "Reworking Diesel and Gas Cylinder

SEBD9232 February "Phosphate Coating Added to

Supplement: February 96, 9,

1210 , SEBD9233 March 96

SEBD9258 March 98 Supplement: March 96, 11, "New