BOILER LAYOUT

ENGINEERING
In Indian Scenario

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 PRODUCT ENGINEERING (FOSSIL BOILERS)
IMPROVEMENTS DONE IN BOILER LAYOUTS
• REDUCTION OF BOILER COLUMNS IN 500 MW CONTRACTS. 53 COLUMNS PROVIDED IN
RAMAGUNDAM UNIT 7, REDUCED TO 43 Nos IN KAHALGOAN & TO 39 Nos IN BELLARY.
• INTEGRATION OF LIFT STRUCTURE WITH BOILER STRUCTURE AS AGAINST STAND-ALONE
STRUCTURE EARLIER.
• WIDER SPACING OF BOILER MAIN COLUMNS (From Boiler centre line ) FOR BETTER ACCESS
SPACE.
• FIRST 250 MW DESIGNED WITH 7 BOWL MILLS WITH REAR MILL ARRANGEMENT & WITH
UNSYMMETRIC ARRANGEMENT OF MILLS { 4 NOS ON LEFT SIDE & 3 NOS ON RIGHT SIDE
WITH A CENTRE GAP} FOR KORBA 2x 250 MW

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 PRODUCT ENGINEERING (FOSSIL BOILERS IMPROVEMENTS
DONE IN BOILER LAYOUTS
• RETROFIT OF ECONOMISER COIL HANDLING
• IMPROVEMENT OF BRACING PATTERN ON THE REAR SIDE OF THE BOILER
FOR ECONOMISER COIL HANDLING.
• RELOCATION OF GATES IN THE ECONOMISER BYPASS DUCTS FOR
ECONOMISER COIL HANDLING .
• OPTIMIZATION OF DAMPERS IN THE AIR DUCTS TO AIR PREHEATERS.
• LAYOUT FOR THE TWIN REHEATER HEADERS FOR 500 MW NEW CONTRACTS.

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 REGULAR ARRANGEMENT OF BOILER COLUMNS FOR
RAMAGUNDAM 500 MW UNIT 7 (53 NO OF COLUMNS)

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OPTIMIZED BOILER COLUMN LOCATION FOR KAHALGAON 500 MW
(43 NOS OF COLUMNS)

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OPTIMIZED ARRANGEMENT OF BOILER COLUMNS FOR
BELLARY 500 MW UNIT (39 NO OF COLUMNS)

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 DESIGN IMPROVEMENT IN THE BOILER LIFT
STRUCTURE

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 DIMEMSIONAL DETAILS OF BOILER COLUMNS FOR
KAHALGOAN 500 MW

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 SUMMARY OF BOILER COLUMN SPACING IN CURRENT 500
MW UNITS
CONTRACT NAME NO OF SPACING OF BOILER MAIN
COLUMNS COLUMNS FROM BOILER CENTRE
LINE

RAMAGUNDAM 500 53 NOS 13 M

MW UNIT 7

KAHALGOAN 500 MW 43 NOS 15.5 M

BELLARY 500 MW 39 NOS 14.5 M

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 BELLARY TPS 1 x 500 MW BOILER
SALIENT FEATURES OF BOILER LAYOUT

• SIDE MILL LAYOUT.

• 7 NUMBERS OF XRP 1003 BOWL MILLS
• WIDER MAIN BOILER COLUMN PITCHING AT 29 MTRS.
• TRISECTOR REGEN AIRHEATER 31.5 VIM(T) 2000 - USED IN THIS
CONTRACT

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 BELLARY TPS 1 x 500 MW BOILER
SALIENT FEATURES OF BOILER LAYOUT

• LARGE MAN HOLE DOOR(1.8 x 0.9 Mt) ENVISAGED IN PENT HOUSE

FOR MAINTANECE.
• CL ELEVATION OF RING HEADER = 10.25 Mtrs.
• CL ELEVATION OF DRUM = 70.608 Mtrs.
• BOTTOM OF THE CEILING GIRDER = 78.550 Mts.

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 GA OF BOILER
SECTIONAL ELEVATION

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 GA OF BOILER
SECTIONAL PLAN

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 BOILER COLUMN
LOCATION WITH
MAIN
AUXILIRIES

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 BELLARY TPS 1 x 500 MW BOILER
SALIENT FEATURES OF BOILER LAYOUT
KEY PLAN OF BOILER AND ID SYSTEM

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 BELLARY TPS 1 x 500 MW BOILER
SALIENT FEATURES OF BOILER LAYOUT
LAYOUT OF ID SYSTEM - ELEVATION

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 BELLARY TPS 1 x 500 MW BOILER
SALIENT FEATURES OF BOILER LAYOUT
LAYOUT OF ID SYSTEM - PLAN

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 SALIENT FEATURES OF KORBA 2 x 250 MW UNITS

1. FIRST 250 MW UNIT WITH SEVEN BOWL MILLS WITH

REAR MILL LAYOUT.

1. MILLS LOCATED UNSYMMETRICALLY ABOUT THE

BOILER AXIS : 4 NOS ON THE LEFT SIDE & 3 NOS ON THE
RIGHT SIDE WITH AN EMPTY BAY AT THE CENTRE

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 GENERAL ARRANGEMENT DRAWING SIDE ELEVATION: KORBA
2 x 250 MW

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 KORBA 2 X 250 MW SECTIONAL PLAN

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 KORBA 2 x 250 MW : I.D SYSTEM SECTIONAL
ELEVATION

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 KORBA 2 x 250 MW : I.D SYSTEM PLAN

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Structure for handling of Eco. Coils from Zero mtr. to 43.5 mtrs.

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 Replacement work of Eco. Bank in Unit#4

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 Eco. Coil shifting to the position

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Manual handling arrangement for insertion and removal of Eco. Coils from platform to
inside the boiler

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 VINDYACHAL
UNIT Nos. 7 & 8
(NO HANDLING
ENVISAGED)

WITH PERMANENT
BRACING

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 SIMHADRI

WITH REMOVABLE
BRACING

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 TALCHER 4X500MW

WITH POST

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 KAHALGAON 2X500MW
OPEN
WITHOUT POST AND
BRACINGS

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 EARLIER ARRANGEMENT
WITH GATES HINDERING
THE ECONOMISER COIL
WITHDRAWAL

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 MODIFIED ARRANGEMENT
OF GATES TO
FACILITATE THE EASY
WITHDRAWAL OF
ECONOMISER COILS

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B – BIPLANE DAMPER
L – LOUVER DAMPER
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B – BIPLANE DAMPER
L – LOUVER DAMPER
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 LAYOUT OF SINGLE HRH HEADER

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 NEW LAYOUT WITH TWIN HRH HEADER

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 MODIFIED ROUTING OF HRH PIPING

OLD ARRANGEMENT MODIFIED ARRANGEMENT

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