Shree Spherotech Pvt.Ltd.

Plot No D 31, MIDC Shiroli KOLHAPUR 416122.

From Dt : 01.10.2020 to 31.10.2020

Supervisor Code

Crack in Knockout
Salvage. Qty

Salvage.Wt.
Part Name

Prod. Qty

Prod. Wt.
Part Wt.

Core Crack

Core Sand
Blow hole

Core shift
Fish Eye
Date

Crack
Cold
08.02.2020 Hub 788900 31.15 0.00 35 1090.11 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
01.10.2020 Rear Cover - 11939 4.22 8 33.76 0 0 0 0 0 0 0 0
02.10.2020 Hub 9004 8 0.00 0 0 0 0 0 0 0 0
03.10.2020 Gear Box 8068 4 0.00 0 2 0 0 0 0 0 0 0
03.10.2020 Hub 9004 6 0.00 0 0 0 0 0 0 0 0
04.10.2020 Clutch HSg 493 9 0.00 2 0 0 0 0 0 0 0 0
04.10.2020 Hub Casting - 786105 26.20 20 523.94 0 0 0 0 0 0 0 0
04.10.2020 Hub 788900 31.15 2 62.29 0 0 0 0 0 0 0 0
06.10.2020 Gear Box 8068 3 0.00 0 0 0 0 0 0 0 0
07.10.2020 Cover Bearing Front 330019 3 0.00 0 0 0 0 0 0 0 0
08.10.2020 Gear Box 8068 16 0.00 6 0 0 2 0 0 1 0 0 0 0
08.10.2020 Tg Cover 551105 13.67 42 573.93 0 0 0 0 0 0 0 0
13.10.2020 Tg Cover 551105 13.67 52 710.58 0 1 13.67 0 0 0 0 0 0
13.10.2020 Gear Box 8068 10 0.00 4 0 1 0 0 0 0 0 0 0
13.10.2020 Hub Casting - 786105 26.20 1 26.20 0 0 0 0 0 1 26.2 0 0
14.10.2020 Spider Big 785606 11.13 14 155.75 0 2 22.25 0 0 0 0 0 0
14.10.2020 Hub Casting - 786105 26.20 6 157.18 0 0 0 0 0 0 0 0
15.10.2020 Gear Box 8068 5 0.00 2 0 0 0 0 1 0 0 0 0
17.10.2020 Hub 790352 39.12 20 782.36 0 0 0 0 0 0 0 0
17.10.2020 Gear Box 8068 6 0.00 2 0 0 0 0 1 0 0 0 0
17.10.2020 Seal Plate 1.05 3 3.16 0 0 0 0 0 0 0 0
18.10.2020 Tg Cover 551105 13.67 59 806.24 0 0 0 0 0 0 0 0
18.10.2020 Seal Plate 1.05 3 3.16 0 0 0 0 0 0 0 0
20.10.2020 Gear Box 8068 5 0.00 1 0 0 0 0 0 0 0 0
20.10.2020 Domestic End Cap 1.22 8 9.74 0 0 0 0 0 0 0 0
21.10.2020 Hub 790352 39.12 44 1721.19 0 0 0 0 0 0 0 0
21.10.2020 Tg Cover 551105 13.67 4 54.66 0 0 0 0 0 0 0 0
23.10.2020 Tg Cover 551105 13.67 53 724.25 0 0 0 0 0 0 0 0
23.10.2020 Hub Casting - 786105 26.20 4 104.79 0 0 0 0 0 0 0 0
23.10.2020 coperchio Laterial 7.18 4 28.73 0 0 0 0 0 0 0 0
24.10.2020 Spider Big 785606 11.13 3 33.38 0 1 11.13 0 0 0 0 0 0
24.10.2020 Tg Cover 551105 13.67 56 765.24 0 0 0 0 0 0 0 0
24.10.2020 Gear Box 8068 5 0.00 1 0 0 0 0 0 0 0 0
28.10.2020 Clutch HSg 493 7 0.00 0 0 0 0 0 0 0 0
29.10.2020 Tg Cover 551105 13.67 14 191.31 0 0 0 0 0 0 0 0
29.10.2020 TG Cover 116175 13.19 43 567.26 0 0 0 0 0 0 0 0
29.10.2020 Clutch HSg 493 57 0.00 0 0 0 0 0 0 0 0
29.10.2020 BPW HUB Domestic 7 0.00 0 0 0 0 0 0 0 0
28.02.2020 Gear Control Cover 11937 6.03 0.00 4 24.12 0 0 0 0 0 0 0 0
0.00 0 0.00 0 0 0 0 0 0 0 0

Total 0 0.00 618 8063.18 18 7 2 0 3 1 0 0

Total Prod #DIV/0! 0 47.04 0 0 0 26.2 0 0
Supervisor wise salavage %
Sup. Code Supervisor Name Sal. %
D Deepak Parmit
S Dhananjay Sangaonkar
K Kore
Total 0.00

Defect Wise Salavage Summery :

Defect Sal.Wt Sal.%
Blow hole 0.00 0.00
Fish Eye 47.04 0.58
Cold 0.00 0.00
Core Crack 0.00 0.00
Core Sand 0.00 0.00
Core shift 26.20 0.32
Crack 0.00 0.00
Crack in Knockout 0.00 0.00
Damage 9.74 0.12
Depression Shrinkage 1.05 0.01
Development 0.00 0.00
Excess Fettling 419.15 5.20
Extra metal 0.00 0.00
Fettling Damage 0.00 0.00
Filter Brake 0.00 0.00
High Hardness 0.00 0.00
Mold Crack 18.09 0.22
Ingate Shrinkage 0.00 0.00
Rough Suface 0.00 0.00
RUN OUT 0.00 0.00
Sand Crush 0.00 0.00
Sand Drop 334.74 4.15
Sand Fusion 0.00 0.00
Sand Wash 62.29 0.77
Scab 2844.11 35.27
Core Paste 0.00 0.00
Shrinkage 0.00 0.00
Slag Inclusion 28.03 0.35
Swell 4.21 0.05
BH under chill 0.00 0.00
No letter 0.00 0.00
Shift 0.00 0.00
Pin Hole 89.00 1.10
Sleeve Damage 0.00 0.00
Warp age 4107.91 50.95
Sand Inclusion 44.50 0.55
Gas Trap 0.00 0.00
Ingate Damage 0.00 0.00
RAITTAIL 0.00 0.00
Vent Sand 0.00 0.00
Chill Mark 0.00 0.00
Gas Rough 27.13 0.34
Chill Sand 0.00 0.00
piitting 0.00 0.00
Total 8063.18 100.00

Development
Depression
Shrinkage
Damage
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
1 0 0 0
0 0
0 0
1 0 0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 1 1.052
0 0
0 0
1 0 0 0
8 9.736 0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
11 1 0
9.736 1.052
Excess Fettling
Extra metal
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 16 419.2
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
16
0 419.2
Salvage Defects
Ingate Shrinkage
Fettling Damage
High Hardness
Rough Suface
Sand Fusion
Sand Crush
Sand Wash
Filter Brake
Mold Crack
Sand Drop
RUN OUT
Scab
0 0 0 0 0 0 0 0 0 4 124.6 0 0 31
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 3 12.66 0 0
0 0 0 0 0 0 0 0 0 0 0 0 8
0 0 0 0 0 0 0 0 0 2 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 6
0 0 0 0 0 0 0 0 0 4 0 0 0 3
0 0 0 0 0 0 0 0 0 0 0 0 4
0 0 0 0 0 0 0 0 0 0 0 2 62.29
0 0 0 0 0 0 0 0 0 2 0 0 0
0 0 0 0 0 0 0 0 0 0 0 3 0
0 0 0 0 0 0 0 0 2 0 0 0
0 0 0 0 0 0 0 0 0 4 54.66 0 0
0 0 0 0 0 0 0 0 0 2 27.33 0 0
0 0 0 1 0 0 0 0 0 3 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 1 26.2 0 0 5
0 0 0 0 1 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 20
0 0 0 0 0 0 0 0 0 1 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 2 27.33 0 0
0 0 0 0 0 0 0 0 0 1 1.052 0 0
0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 44
0 0 0 0 0 0 0 0 0 4 54.66 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 4
0 0 0 0 0 0 0 0 0 2 14.36 0 0
0 0 0 0 0 0 0 0 0 2 22.25 0 0
0 0 0 0 0 0 0 0 0 2 27.33 0 0
0 0 0 0 0 0 0 0 0 2 0 0 0
0 0 0 0 0 0 0 0 0 4 0 0 0
0 0 0 0 0 0 0 0 0 2 27.33 0 0
0 0 0 0 0 0 0 0 0 3 39.58 0 0
0 0 0 0 0 0 0 0 0 57 0 0 0
0 0 0 0 0 0 0 0 0 1 0 0 0
0 0 0 0 3 18.09 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 5 0 0 0 0 106 0 5 94
0 0 0 0 18.09 0 0 0 0 334.7 0 62.29 2844
s

Sleeve Damage

Ingate Damage
Sand Inclusion
Slag Inclusion

BH under chill

Mold Crush
Core Paste

Vent Sand
Shrinkage

Chill Mark
RAITTAIL
Warp age

Gas Trap
Pin Hole
Swell

Shift
965.5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
104.8 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 38 519.3 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 49 669.6 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 8 89 0 0 4 44.5 0 0 0 0 0
131 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
782.4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 2 2.104 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 57 778.9 0 0 0 0 0 0
0 0 0 0 2 2.104 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1721 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 53 724.2 0 0 0 0 0 0
104.8 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 2 14.36 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 54 737.9 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 1 13.67 0 0 0 0 0 0 11 150.3 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 40 527.7 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 6 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0 0 6 4 0 0 0 8 0 302 10 1 0 0 3 0
0 0 28.03 4.208 0 0 0 89 0 4108 44.5 0 0 0 0 0
 Densner sand
Gas Rough

0
Chill Sand 0 0
0 0 0
5 21.1 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 1 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 1 0
0 0 0
0 0 2 0
0 0 0
0 0 0
0 0 0
0 0 2 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
3 0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
1 6.029 0 0
0 0 0

9 0 6
27.13 0 0