Genting Sanyen Power Sdn Bhd

Doc Number: Created by Dept: Action by Dept: REV : 0

1-GSP-82-3-E-005_0 Maintenance Maintenance Derived from:
Dept Dept
Valid for: O&M GSP
Prepared by : Checked by: Approved by:
Wong Kok Loon Chok Yin Thong Sailesh Chander
ECI Engineer Maintenance Manager Senior Manager

Title :

Power House Gen-Set Test Run

Contents

1. Objective

2. Area of Application

3. Reference Document

4. Terminology, Definitions, Abbreviations

5. Responsibilities

6. Tools & Equipments

7. Procedure

8. Enclosures

Title : Power House Gen-Set Test Run Rev 00 Page 1 of 3

File: 505403297.doc
 Genting Sanyen Power Sdn Bhd

Responsible Rev
Function
1. Objective

1. To establish standard engineering preventive maintenance

procedure to determine the health and functionality of the standby
generator set by performing weekly test run.

2. To ensure the condition of the electrical (batteries) and mechanical

(diesel engine) are in working condition and able to automatically
operate during sudden blackout so that all the connected emergency
equipment will be able to run.

2. Area of Application

Maintenance Department

3 Reference Document

None

4 Terminology, Definition, Abbreviations

None

5 Responsibilities

ECI technician is responsible to carry out the job.

ECI Supervisor is responsible to verify the data collected after the

job and highlight to the ECI Engineer if there is discrepancies

ECI Engineer is responsible to validate the collected data and

initiate action if required.

Title : Power House Gen-Set Test Run Rev 00 Page 2 of 3

File: 505403297.doc
 Genting Sanyen Power Sdn Bhd

Responsible Rev
Function

6 Tools & Equipments

Checklist: ref GSP-ECI-PM-005_0, hydrometer, multimeter

7 Procedure
ECI Tech
1. Check Diesel Fuel Tank Level. Record into the checklist.
2. Check Engine Lube Oil Level (DD- 40). Ensure the level is near
the “MAX” indicator.
3. Check Engine Radiator Water Level
4. Switch ‘Off’ gen-set outgoing supply breaker (MCCB) at the
panel.
5. Check Battery Charger condition (DCA & DCV)
6. Battery Terminal and connections (Clean & Tighten)
7. Check Battery Water Level. Top up if necessary (Using distilled
water only).
8. Check battery water acid density with hydrometer.
9. Switch ‘Off” Battery Charger and Load test both batteries with
Battery tester.(Motorad BT100A). Check the indicator of the
tester should be in the GREEN region if healthy
10. Check Main Power Cable / Control condition.
11. Record down all the initial information
12. Make sure that the ‘on’ ‘off’ selector switch always in ‘on’
position, then only start the Gen-Set diesel engine by pushing
the start (green) button .
13. After the gen-set run for 30 minutes, stop the diesel engine by
selecting the selector switch to ‘off’ position.
14. When the diesel engine has completely stopped, switch back the
starter selector switch to ‘on’ position.
15. Switch ‘On’ the battery charger at the end of the testing.
16. Switch ‘On’ the gen. set Outgoing supply breaker (MCCB)
Switch at Panel after finished the test run.
17. Jot down any remarks if any.

8 Enclosures
Checklist ref: GSP-ECI-PM-005_0

Title : Power House Gen-Set Test Run Rev 00 Page 3 of 3

File: 505403297.doc