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requirement
the best
milling solution.
The challenges
are growing.
Together, we
convert them into
opportunities.
Feeding a rapidly growing population poses great challenges to all
of us. How do we supply an increasing number of people worldwide
with healthy and safe food in the future?
How do we fight hunger, malnutrition and obesity owned business, we always think in generations
at the same time? How do we minimize large food and place high value on sustainability – when han-
losses between field and plate? And how can we dling valuable resources and maintaining our cus-
reduce energy and water consumption while in- tomer relationships. We are the solution provider
creasing productivity and product quality at the and future partner for the milling industry and sup-
same time? Here at Bühler we have found innova- port you worldwide with comprehensive process
tive answers to these questions together with our solutions and services.
customers for more than 150 years. As family-
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For every requirement
the best milling solution.
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For every requirement
the best milling solution.
We work on five
major topics.
For your success.
We always pursue two objectives with our innovative solutions for the milling
industry – providing our customers with competitive advantage and making
the world a little bit better. In that, we are guided by five central topics.
Digitalization. mechanical drive instead of a common Production does not generate wastewa-
pneumatic drive system. This lowers the ter and allows a higher flour yield with
Digitalization opens new possibilities for energy costs by about 95 %. less energy and steam consumption.
more productivity and efficiency. We are
pressing ahead with automation and Food safety. Nutrition.
data services, as the mill of the future is
10 % of the world population fall ill every Significantly more protein is required to
intelligent. Already today, sensors opti-
year due to contaminated food – and the meet the nutrition requirements of an in-
mize production in real time. And Bühler
majority is children. Highest food safety creasing number of people. Pulses are a
experts support customers worldwide
has always been a central topic for Bühler. valuable alternative with the potential of
with remote monitoring. Bühler is lead-
In every process step and down to the closing this protein gap. Together with
ing in the development of digital solu-
smallest detail. Every employee is a food our customers worldwide, we develop
tions. For example, in predictive mainte-
safety ambassador. In addition, a team new products for processing, e.g., peas,
nance, which can decisively contribute
of acknowledged experts deals with to- beans, and lentils into protein-rich flours,
to increasing system efficiency.
pics, such as mycotoxin reduction, hy- pasta products, snacks, and meat sub-
Energy savings. gienic design, and foreign object sepa- stitute products.
ration, on a daily basis.
Processing grains is energy-intensive.
Thus, we always focus on energy effi- Sustainability.
ciency when developing our products.
Natural resources are valuable. With the
Our new generation of scales deter-
process for producing Nixtamal flour
mines raw material and product weights
(masa flour) for tortillas and tortilla chips,
throughout the entire process precisely
Bühler demonstrates a new technology
and saves energy and costs sustain-
that saves more than 90 % of water.
ably. The scale uses a unique electro-
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For every requirement
the best milling solution.
There is a best
solution for
every of your
requirements.
Made by Bühler.
Our solutions for the milling industry are used around the globe.
About 65 % of the wheat milled worldwide is processed on Bühler
mills. Our customers operate in different markets with different re-
quirements on a mill.
As leading solution provider for the milling industry, we create Bühler stands for highest quality and
sustainable added value for our customers worldwide. This
also means that we are always close to the market and flexibly
reliability worldwide.
adjust to the requirements of our customers. During our con- You can always count on quality without compromises “Made
sultation, we check and clarify, which factors are essential for by Bühler”. Based on our consistent quality management,
the success of your mill – from energy consumption to hy- state-of-the-art production sites, and the daily quality standard
giene standards to degree of automation. Based on this com- of our employees, we can ensure you that your high expecta-
prehensive analysis, we derive our recommendations for new tions on Bühler products and services will be met reliably.
Bühler machines and systems. For this reason, our solutions
are custom-made for your requirements – tailored to existing
resources, employee qualification, and HR costs, the competi-
tive situation and the trends in your market.
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For every requirement
the best milling solution.
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For every requirement
the best milling solution.
We have always offered technologies for One mill instead of 90 % water savings.
processing of classical grains, such as
wheat, durum wheat, corn or oats. In
twenty. The innovative Bühler process for the
addition, we process rye, buckwheat, production of Nixtamal flour (masa flour)
The Bühler Atta process featuring Pesa-
barley, spelt, sorghum, soy, and pulses. for tortillas and tortilla chips combines
Mill™ is the first industrial process tech-
Processes for the same raw material the advantages of traditional processes
nology for the production of authentic
can be different by region. For example, with latest food technologies. This al-
Atta flour. Taste and “mouthfeel” are
for our customers in South Asia, we lows wastewater-free production with
identical to the flour produced on tradi-
process durum wheat to Atta flour, and higher flour yield and significantly less
tional Chakki stone mills. The big differ-
in Middle East to bulgur. Our portfolio energy and steam consumption. En-
ence is the fully integrated overall pro-
also includes process solutions for the abling savings of 90 % of water. The re-
cess with innovative milling technology.
production of grain-based biorefinery sult of this reliable and flexible process
The unique high-compression Pesa-
products, such as ethanol, pellets, is masa flour of the highest quality with
Mill™ can replace up to twenty tradi-
starch or vital gluten. the taste and “mouthfeel” of traditional
tional stone mills – with numerous addi-
production.
tional advantages, such as higher yield,
reduced energy consumption, and the
possibility to produce several flour quali-
ties on the same system.
Image on the left side: We offer technologies for processing of wheat, soy, lentil, barley, sorghum,
chickpeas, corn, oats, spelt, buckwheat, and many other types.
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For every requirement
the best milling solution.
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For every requirement
the best milling solution.
IOT
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For every requirement
the best milling solution.
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For every requirement
the best milling solution.
Weighing Bagging
Dosing & Loading
Mixing
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For every requirement
the best milling solution.
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For every requirement
the best milling solution.
Bühler roller mills set new standards in grain processing again contact with product in stainless steel or PUR ensure excel-
and again. They are the ideal solution for all grain varieties – lent hygiene.
whether corn, wheat, durum wheat, rye, barley or malt. Uni-
Purifiers support separation additionally – with high through-
form product distribution and feed to the grinding rolls in c
on-
put and maximum separation resolution in compact dimen-
nection with a roll pack with self-contained forces create the
sions. The completely enclosed machines satisfy the most
conditions for achieving perfect grinding results. Hygienic de-
rigorous international hygiene regulations.
sign and appropriate materials ensure highest product and
food safety.
The grains are sieved after every roller mill using sifters. Indi-
vidual particles are separated based on their size using a cir- Your Bühler success factors:
cular motion. Efficiency and food safety are of utmost impor-
tance here as well. Bühler plansifters feature high dynamic – Gentle grinding
acceleration for an outstanding sifting efficiency. They enable – High quality of the finished products with
high capacity in the smallest space possible. Thanks to their maximum yield
modular design, the number of modules can be adjusted as – Low energy consumption
required. High-quality insulation and design of all parts in
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For every requirement
the best milling solution.
Precise weighing,
dosing, and mixing.
To exactly
meet customer
requirements.
After the grinding process, the different products are stored
in different finished product silos. Producing flours according
to customer specifications requires proper mixing of different
base flours.
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8% Mehr Energieeinsparung
dank dem TUBEX.
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For every requirement
the best milling solution.
More efficient
bagging and loading.
For consistent
economic viability.
In the last process step, finished products are shipped in of flour, premixes, and granulates. The high level of reli-
bulk or in bags. Efficiency, accurate filling weights, and ability and performance results in a higher bagging ca-
food safety are important here as well. Bühler has de- pacity per hour with consistently accurate filling weights.
veloped a large variety of systems, which combine these Powdered products are optimally compacted and bag-
strengths for your requirements – manually or fully auto ged free from dust by a patented filling screw and inte-
matically for different bag materials and weights ranging grated aspiration. This saves bag material and allows
from 10 to 50 kg. The Maia bagging station is an example optimal bag logistics. At the same time, automation
for extremely operationally safe and efficient bagging relieves of manual routine tasks.
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For every requirement
the best milling solution.
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For every requirement
the best milling solution.
We support you along the entire value chain from grain to perfect finished
products with our innovative solutions. From wheat and spelt to corn, sor-
ghum, and soy. With comprehensive consulting and high engineering compe-
tence, we establish the basis for planning and realization of flexible, efficient,
and reliable mills. We combine machines and systems to optimally aligned
processes with custom automation. Our extensive service portfolio helps you
in operating more effectively and efficiently or in developing new potentials
faster and more specifically. Thanks to digitalization and the Internet of Things,
we are going to create for you even more added value in all areas. Bühler
understands themselves as trustworthy partner for generations.
“Together, we shape
the future for a better
world, and convert your
challenges into sustainable
opportunities for your
company success.“
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Brochure Milling Solutions en 05/18
Bühler AG
CH-9240 Uzwil
Switzerland
T +41 71 955 11 11
F +41 71 955 66 11
milling@buhlergroup.com
buhlergroup.com