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TECHNICAL MANUAL
for
SPS # 607
Issue No.
PARVEEN TECH MANUAL SPS # 607
Written By Product Engineer Engr. Manager Date Page : Replace Issue No.
Mr. A. HALDER Mr. S. Varghese Mr. N.H. Jeswani September 1996 1 of 16
Subject : Operation and Maintenance of 4.06" SINGLE SHEAR SEAL BLOWOUT PREVENTOR.
INTRODUCTION :
This Single Shear Seal BOP which combines the function of two rams, is designed
primarily for use with coiled tubing operations with Single Shear Cum Blind Ram
configuration.
The most obvious benefit is the reduced height and weight of the BOP. The second
advantage is with Shear Seal Rams. In one operation, Pipe can be cut and the Rams
closed as blind, without the need to move the pipe. After the pipe is cut continued travel
of the Shear blades moves the cut portion up and out of the way of the Seal.
FEATURES :
INTEGRAL EQUALIZING VALVE : Equalizing valve is integral within the Body of the
BOP. It prevents Seal damage when opening the Shear Seal Ram with differential
pressure.
MANUAL LOCKING ACTUATORS : Each ram actuator is equipped with a manual
Locking handle. After Rams are hydraulically closed, they can be locked in the closed
position with a manual Stem/handle. Should hydraulics fail, the rams can be manually
closed. Hydraulics must be re-restablished and used to reopen the Rams.
SHEAR SEAL RAM : Shear Seal Ram cut the coil tubing leaving a clean end for circulating
fluids or easy fishing. It cuts the pipe and Blind the well in one operation.
MATERIALS : Designed and manufactured to the applicable API and NACE specifications,
this equipment is also optionally available with certification to ISO-9001 Standard.
PARVEEN
Written By : Mr. A. HALDER Subject : Issue No. : SPS # 607
Product Engineer : S. Varghese Operation and Maintenance of Date : June 1997
4.06" SINGLE SHEAR SEAL
Engineering Manager : Mr. Jeswani BLOWOUT PREVENTOR. Page 2 of 16
OPERATING PARAMETERS :
Assembly working pressure : 10,000 PSI
Body Test Pressure : 15,000 PSI
Ram Test Pressure : 10,000 PSI from below
Operating Temperature Range : –20F to +250F, with standard seals.
PARVEEN
Written By : Mr. A. HALDER Subject : Issue No. : SPS # 607
Product Engineer : S. Varghese Operation and Maintenance of Date : June 1997
4.06" SINGLE SHEAR SEAL
Engineering Manager : Mr. Jeswani BLOWOUT PREVENTOR. Page 3 of 16
OPERATION :
It is assumed that, all personnel using this equipment and/or manual will be trained
and familiar with BOP equipment and the operation of same. This BOP and related
equipment should be fully function and pressure tested prior to each job. All personnel
should read this operating manual and familiarize themselves with the operation and
maintenance of the equipment before starting any job.
HYDRAULIC CONNECTIONS :
Connect Hydraulic opening and closing lines as indicated in the Assembly drawing.
Required operating pressure and volumes are included in the preceding "OPERATING
PARAMETERS" section of this manual. When first operating an actuator after repair it
should be cycled several times to remove air from the bonnet cylinder.
PARVEEN
Written By : Mr. A. HALDER Subject : Issue No. : SPS # 607
Product Engineer : S. Varghese Operation and Maintenance of Date : June 1997
4.06" SINGLE SHEAR SEAL
Engineering Manager : Mr. Jeswani BLOWOUT PREVENTOR. Page 4 of 16
Normal pre-job functional testing of these rams consists of closing the rams to ascertain
that they operate at the required pressure and observing the operating pressure required
and position of the indicator rods. Actual shearing of tubing can be performed once during
annual major overhauls.
With test flange fitted to bottom of the BOP, close Shear Seal Rams. Observe closing
pressure required and position of the indicator rods. With the equalizing valve open, fill
BOP body below rams with test fluid. Close equalizing valve and pressure to maximum
anticipated wellhead pressure and hold for five minutes. Check for leaks. Bleed pressure
back through pump or use the equalizing valve. Never open rams with differential pressure
across them, as Seal damage will occur. If rams leak, do not look down into BOP to see
where leak is at. Use a mirror and light. Leak sources may be the equalizing valve,
Outer Seals or Shear Seals. Repair as required, and retest. Leave ram open and equalizing
valve closed.
TEST CRITERIA :
Shell Tests - there shall be no leakage or loss of pressure during the stabilized pressure
point.
Ram Test - maximum pressure loss during a pressure point, shall not exceed 100 psi per
3 minutes on a high pressure test. If a low pressure test is conducted (200 psi), the
maximum pressure loss shall not exceed 10 psi per 3 minutes.
FUNCTIONAL TESTS :
Functional tests of the actuators will have been accomplished during ram testing.
Equalizing valve will also has been tested alongwith the ram.
FIELD OPERATIONS :
Connect the Hydraulic controls to the BOP as in assembly drawing. Closing and opening
times will vary according to the hydraulic fluid flow available.
When hydraulic pressure is applied to the 'CLOSE' port connection on the body the ram
will close. They can then be locked closed by turning the manual handle clockwise
approximately 35 turns. Should hydraulic pressure not be available and it becomes
necessary to manually close the rams-disconnect from the 'OPEN' port connection so
that, hydraulic fluid can drain, then manually close the actuators by turning clockwise.
PARVEEN
Written By : Mr. A. HALDER Subject : Issue No. : SPS # 607
Product Engineer : S. Varghese Operation and Maintenance of Date : June 1997
4.06" SINGLE SHEAR SEAL
Engineering Manager : Mr. Jeswani BLOWOUT PREVENTOR. Page 5 of 16
PARVEEN
Written By : Mr. A. HALDER Subject : Issue No. : SPS # 607
Product Engineer : S. Varghese Operation and Maintenance of Date : June 1997
4.06" SINGLE SHEAR SEAL
Engineering Manager : Mr. Jeswani BLOWOUT PREVENTOR. Page 6 of 16
Shear Seal Blades should not have any nicks or chips on the leading edge. Replace if
damaged.
Coat all parts with an inhibited grease and reassemble in reverse order. Reinstall ram(s)
on the guide rod(s) then retract them into the bonnets using hydraulic opening pressure.
Be careful to keep fingers free as rams retract.
Carefully check that no damage to the bonne face seal (43) and hydraulic port face seals
(50) has occurred. Replace as needed. Hold seals in place with a coating of grease.
Insert ram into body bore and push assembly inward until bonnet face makes upto the
body. It may necessary to 'suck up' last inch with the cap screws as the seals enter the
tight bore. Note that the assembly can only be installed correctly, if the two support pins
are aligned with their matching holes in the body.
Tighten the bonnet cap screws in order 1, 3, 2, 4 and repeat. Remove 1/4"NPT pipe
nipples and replace both with 3/8" NPT pipe plugs (45). Connect hydraulic bridle and
function test.
MAINTENANCE :
Frequency of scheduled maintenance will vary with the time and type of service and
frequency of use. we recommend the following minimum routine be adhered to :
(Throughout, it is assumed that all parts and seals will be cleaned, inspected, and coated
with a light grease, inhibitor, oil or hydraulic fluid prior to installation of new seals or re-
assembly of parts.)
PARVEEN
Written By : Mr. R. LEE Subject : Issue No. : SPS # 607
Product Engineer : S. Varghese Operation and Maintenance of Date : June 1997
4.06" SINGLE SHEAR SEAL
Engineering Manager : Mr. Jeswani BLOWOUT PREVENTOR. Page 7 of 16
ANNUALLY
As above, all seals should be replaced, particularly if BOP has been exposed to extreme
temperatures, Additionally, the actuator seals should be replaced. Complete overhaul
follows :
SHEAR SEAL RAM ASSEMBLIES
(refer dwg. #800-601-XXX-1000 / 800-601-XXX-1001
Remove the actuator/ram assemblies and disconnect the rams from the actuators as in
'ram inspection' section above. Use the listed drawing for reference.
With the ram assembly removed from the actuator, remove Socket head Cap Screw (5)
using a 5/16" hex key. The Shear Seal blade (2 & 2A) and blade retainer (3) can bow be
removed by sliding out sideways from ram body (1 & 1A) Outer Seal (4) can then be
carefully pried from the body and "Un-wrapped" to remove. Clean all parts. Inspect all
seals and replace as required. Undue hardening of the elastomer can be checked by
comparing to a new seal.
Inspect the Cutting edge of the Shear blade to assure there is no cracking or chipping.
Replace if required. Note the Blade Retainer (3) is held in place within the slots of the
Shear Seal blade.
Lightly coat all parts with inhibited grease and reassemble.
CAUTION : The Shear blades can be installed wrong !! The right hand Shear blade
must be assembled with the Cap Screw on top. It can be identified by the circulating
slots cut in the lower side and a metal bridge insert molded in to the rubber. The left
hand Shear blade must be assembled with the Cap Screw on the bottom.
PARVEEN
Written By : Mr. A. HALDER Subject : Issue No. : SPS # 607
Product Engineer : S. Varghese Operation and Maintenance of Date : June 1997
4.06" SINGLE SHEAR SEAL
Engineering Manager : Mr. Jeswani BLOWOUT PREVENTOR. Page 8 of 16
Remove socket head cap screws (39) and lock washers (38). Cap (6) can now be removed
by threading two cap screws into the jacking holes until cap is free. As cap is removed
from the actuator be careful to tilt it slightly sideways to disengage the indicator rod (9)
from the piston (4). Indicator rod may now be removed from the cap, and gland (8)
unscrewed from cap. Remove O-ring and backup (27, 28) from gland.
Clean parts and replace seals. Replace O-ring/backup is same order as removed - with
back-up away from the hydraulic pressure. Remove O-ring/backup (35, 36) socket head
cap screw (33) and retaining ring (34) from cap assembly. Stem (10) may now be removed
from cap. Remove O-ring/backup (29, 30) from stem. Inspect thrust washer/thrust bearing
(31, 32) - they should not normally need to be replaced.
Piston (4) and stem (3) sub-assembly can now be removed. Routine maintenance should
not require disconnecting the stem from the piston. Remove O-Ring/Back ups (25, 49)
and wear ring (26). Clean assembly and install new O-ring/ two backup rings. If it shows
signs of wear, replace the wear ring.
Should it be necessary to remove the piston from the stem, the set screws (24) are removed.
Note that, there are four of these, two jam on two. After removing the set screws, the
piston can be unscrewed from the stem. Use the wrench flats - do not mark either the
piston or the stem.
Before reassembling, replace the seals and coat all parts with hdyraulic fluid and/or
light oil/grease. Reassemble in reverse order. Note that, the key (12) must be properly
oriented in the sleeve (11) before installation of the socket head cap screw (33).
As cap is inserted into bonnet, the indicator rod (9) must be hooked into the ring on the
piston. This can best be accomplished by extending the indicator rod outward quite a
distance, hooking it over the piston lip, then inserting the cap into bonnet cylinder.
Note that nut (5) is 'set' on to end of stem (3) as shown, but so that, the nut, not the end
of the stem, takes the load against back of ram body.
Removal of pins (15, 16), cap screws/washers (40, 41) dowel pin (22) and set screws (24)
should not be required.
Pack jacking holes in gland (2) and cap (6) with grease to prevent an accumulation of
wellfluid solids or paint.
Connect temporary hydraulics and cycle open/closed several times to work air from
cylinder. Extend stem and connect ram as in 'ram inspection' section. Reinstall in BOP
body. Remove 1/4" NPT pipe nipples and replace both 3/8" NPT pipe plugs (45).
PARVEEN
Written By : Mr. A. HALDER Subject : Issue No. : SPS # 607
Product Engineer : S. Varghese Operation and Maintenance of Date : June 1997
4.06" SINGLE SHEAR SEAL
Engineering Manager : Mr. Jeswani BLOWOUT PREVENTOR. Page 9 of 16
PARVEEN
Written By : Mr. A. HALDER Subject : Issue No. : SPS # 607
Product Engineer : S. Varghese Operation and Maintenance of Date : June 1997
4.06" SINGLE SHEAR SEAL
Engineering Manager : Mr. Jeswani BLOWOUT PREVENTOR. Page 10 of 16
PART NO : 700-601-406-1000
1 1 700-601-406-2001 Body
2 1 900-601-406-1000-L Assy - Actuator (Left)
3 1 900-601-406-1000-R Assy - Actuator (Right)
4 1 500-100-022-1000 Assy - Equalizer Valve
5 1 800-601-XXX-1000 Assy - Shear Ram, Left Hand
6 1 800-601-XXX-1001 Assy - Shear Ram, Right Hand
To designate the tubing Sizes, substitute the following for 'XXX' in assembly numbers.
Tubing XXX
Num. Dia.
1.25 - 125
1.50 - 150
1.75 - 175
2.00 - 200
PARVEEN
Written By : Mr. A. HALDER Subject : Issue No. : SPS # 607
Product Engineer : S. Varghese Operation and Maintenance of Date : June 1997
4.06" SINGLE SHEAR SEAL
Engineering Manager : Mr. Jeswani BLOWOUT PREVENTOR. Page 11 of 16
PART NO : 900-601-406-1000-L&R
6 1 900-601-406-2006 Cap
7 1 900-100-306-2007 Bearing - Indicator Rod
8 1 900-100-306-2008 Gland - Indicator Rod
9 1 900-601-406-1001 Indicator Rod
10 1 900-601-406-2009 Stem - Threaded
PARVEEN
Written By : Mr. A. HALDER Subject : Issue No. : SPS # 607
Product Engineer : S. Varghese Operation and Maintenance of Date : June 1997
4.06" SINGLE SHEAR SEAL
Engineering Manager : Mr. Jeswani BLOWOUT PREVENTOR. Page 12 of 16
PART NO : 900-601-406-1000-L&R
PARVEEN
Written By : Mr. A. HALDER Subject : Issue No. : SPS # 607
Product Engineer : S. Varghese Operation and Maintenance of Date : June 1997
4.06" SINGLE SHEAR SEAL
Engineering Manager : Mr. Jeswani BLOWOUT PREVENTOR. Page 13 of 16
PART NO : 900-601-406-1000-L&R
PARVEEN
Written By : Mr. A. HALDER Subject : Issue No. : SPS # 607
Product Engineer : S. Varghese Operation and Maintenance of Date : June 1997
4.06" SINGLE SHEAR SEAL
Engineering Manager : Mr. Jeswani BLOWOUT PREVENTOR. Page 14 of 16
PART NO : 800-601-XXX-1000
PARVEEN
Written By : Mr. A. HALDER Subject : Issue No. : SPS # 607
Product Engineer : S. Varghese Operation and Maintenance of Date : June 1997
4.06" SINGLE SHEAR SEAL
Engineering Manager : Mr. Jeswani BLOWOUT PREVENTOR. Page 15 of 16
PART NO : 800-601-XXX-1001
PARVEEN
Written By : Mr. A. HALDER Subject : Issue No. : SPS # 607
Product Engineer : S. Varghese Operation and Maintenance of Date : June 1997
4.06" SINGLE SHEAR SEAL
Engineering Manager : Mr. Jeswani BLOWOUT PREVENTOR. Page 16 of 16
PART NO : 500-100-022-1000
PARVEEN
LTR DESCRIPTION DATE APPD
/ REL F/PRODUCTION
NOTES:
1. FOR CLARITY SOME ITEMS ARE SHOWN ROTATED OUT OF POSITION.
2. SEE OPERATIONS MANUAL, SPS 607, FOR PROPER ASSEMBLY
PROCEDURES AND MAKE-UP TORQUES.
ASSEMBLY – ACTUATOR, 4.06” – 10,000
3. HYDRAULIC CLOSING VOLUMN (PAIR) : 433 CU IN.
SHEAR SEAL B.O.P. L.H. & R.H.
4. HYDRAULIC OPENING VOLUMN (PAIR) : 382 CU IN. SCALE : DRAWN BY
DATE: 8/12/95 REVISED
700-601-406-1000
LTR DESCRIPTION DATE APPD
/ REL F/PRODUCTION
NOTED
LTR DESCRIPTION DATE APPD
/ REL F/PRODUCTION 9-3-93
NOTES:
1. SEE OPERATIONS MANUAL, SPS 600,
FOR PROPER ASSEMBLY PROCEDURES &
MAKE-UP TORQUE. ASSEMBLY – EQUALIZER VALVE
3.06” – 10,000 MAWP QUAD B.O.P.
SCALE : FULL DRAWN BY
DATE: 9/08/93 REVISED
PARVEEN INDUSTRIES INDIA.
500-100-022-1000