7

Cause- Requirements
Acid Exists Existence of
Contact
Reactivity of
Acid is High Bad Setting
Every block 2
Effect Chain Are not Causes--
Deal with those
describes a
knob with a bad
Rules when we turn
knobs to high
setting.

Identify knobs and Settings Leading

to the Main Disadvantage Pan Exists Rate of Pan Material Amount of
Corrosion is is Gold Material is
1 High High

Every box
represents a knob V gold
Cubes are placed in .0015 lbs/hr

warm acid to investigate and a setting--No

the effect of various exceptions
acids on the cubes. Be Brief Categorize
5
Material Cost
Unfortunately, the Hours of Use
is High • Increasing levels is High
container that holds the improves structure. Drill
acid and cubes is
corroded. The container
8 Setting down slowly
• Brainstorm knobs and
$ Mat
Draw Pictures 1500 Hrs
$985
is made from a gold and Drawing pictures will make it then categorize into
is very expensive to easier to follow, especially in different categories
replace. Because the group settings
acid is so reactive and
Frequency of Cost per Labor Cost is
the test is performed Quantify Replacement Replacement High
often, the pan must be Include knob settings to is High is High
replaced frequently. 3 give relative importance
of each leg $ $ Lab
5 per year $1000 $15 per

Think Equations 4
• Blocks flowing in are Cost of
Replacement
Acid 6 independent variables. is High
Abandon
• The resultant block is the Ct = F Cp Abandon legs
dependant variable
• Assume the worst on all
$
$5000 / year
with minor
impact
in-flowing blocks
 2
Alternative Existence of
Contact
Reactivity of
Acid is High
Reactivity of
Acid is Low
Rate of
Corrosion of
Cubes is Low
Requirements --Something
Problem Else Gets Worse
Some Knobs cause a problem
Path Rules when turned--- Easy to Spot
Contradiction
Develop alternative problem
Rate of Pan Material Amount of
paths, allowing one to see all Corrosion is is Gold Material is
sides of the problem High High
3
V gold
.0015 lbs/hr Develop Alternate
Problem Paths
---(There may be several)
Material Cost
Hours of Use is High
is High

$ Mat
$985
1500 Hrs

Frequency of Cost per Labor Cost is

Replacement Replacement High
is High is High

1 $ $ Lab
5 per year $1000 $15 per

Try Turning Each

Knob as You Go
Cost of
Consider every box if Replacement
something gets worse, then it is High

is a requirement
$
$5000 / year
 1
Corrosion of Acid Doesn’t Acid Exists Existence of Reactivity of Reactivity of Rate of
???
Cubes is Exist Contact Acid is High Acid is Low Corrosion of
absent Cubes is Low
Look for object knobs Corrodes

caused by a function Cubes

• Not design features
• Not set or constant
• Are changed or
controlled by
something Earth
Force of Pan Doesn’t Pan Exists
Acid
Pan Material Amount of
Gravity is Exist is Gold Material is
• Caused by an High High
Pulls Corrodes
interaction with
something else Acid Pan V gold

Rules for ??? Hours of Use

is High
Rate of
Corrosion is
Material Cost
is High

Linking Positions

Acid
High
$ Mat
$985

Functions 1500 Hrs .0015 lbs/hr

Functions are linked by Location of Frequency of Cost per Labor Cost is

features, properties or Acid is Replacement Replacement High
knobs of the elements and ineffective or is High is High

modifications.
harmful

$ $ Lab
5 per year $1000 $15 per

4
Write the Outputs of Functions: Cost of
function. Be Why are Elements Why are Modifications Replacement
2 careful that it is
3 required-- What required?--Consider is High

described
properly
happens if they do not
exist?
Existence and Non
Existence of the $
$5000 / year
Modification
Corrosion of Corrosion of Acid Doesn’t Acid Exists Existence of No Contact Reactivity of Reactivity of
???
Cubes is Cubes is Exist Contact Acid is High Acid is Low
Present absent
Corrodes

Cubes

Force of Force of Pan Doesn’t Pan Exists Pan Material Pan Material Amount of Amount of
Earth Acid
Gravity is Gravity is Exist is Gold is Glass Material is Material is
High Low Low High
Pulls Corrodes

Acid Pan
Vgold V gold

Material Cost Material Cost

??? Hours of Use Hours of Use Rate of Rate of is Low is High
is Low is High Corrosion is Corrosion is
Positions

Acid
High Low
$ Mat
$ Mat
$985
1500 Hrs .0015 lbs/hr

Location of Location of Frequency of Frequency of Cost per Cost per Labor Cost is
Acid is
effective and
Acid is
ineffective or Rules for Replacement
is High
Replacement
Low
Replacement
is Low
Replacement
is High
High

safe harmful
Turning $ $ $ Lab

Knobs to 5 per year $1000 $15 per

High
Consider Every Cost of Cost of
1 Box (Knob) Replacement Replacement
is High is Low
Consider Both Settings for
Enduring Outcome
2
Only Full Solution Knobs
Consider only knobs that can
completely solve the problem
$
$5000 / year
$