Application For Drive Technology: Micromaster 4

Application for Drive Technology
MICROMASTER 4
Application description
Asynchronous Servomotors 1PH7 in combination

with MICROMASTER MM440
Warranty, Liability and Support
Asynchronous Servomotors 1PH7 in combination with

MICROMASTER MM440
Warranty, Liability and Support
We do not accept any liability for the information contained in this docu-
ment.
Any claims against us – based on whatever legal reason – resulting form
the use of the examples, information, programs, engineering and perform-
ance data etc., described in this document shall be excluded. Such an ex-
clusion shall not apply in the case of mandatory liability, e.g. under the
German Product Liability Act (“Produkthaftungsgesetz”), in case of intent,
gross negligence, or injury of life, body or health, guarantee for the quality
of a product, fraudulent concealment of a deficiency or breach of a condi-
tion which goes to the root of the contract (“wesentliche Vertragspflichten”).
However, claims arising from a breach of a condition which goes to the root
of the contract shall be limited to the foreseeable damage which is intrinsic
to the contract, unless caused by intent or gross negligence or based on
mandatory liability for injury of life, body or health. The above provisions
Copyright © Siemens AG 2005 All rights reserved
does not imply a change in the burden of proof to your detriment.
The Application Examples are not binding and do not claim to be complete
regarding the circuits shown, equipping and any eventuality. They do not
represent customer-specific solutions. They are only intended to provide
support for typical applications. You are responsible in ensuring that the
described products are correctly used.
These Application Examples do not relieve you of the responsibility in

safely and professionally using, installing, operating and servicing equip-
ment. When using these Application Examples, you recognize that Sie-
mens cannot be made liable for any damage/claims beyond the liability
clause described above. We reserve the right to make changes to these
Application Examples at any time without prior notice. If there are any de-
viations between the recommendations provided in these Application Ex-
amples and other Siemens publications – e.g. Catalogs – then the contents
of the other documents have priority.
Copyright© 2005 Siemens A&D. It is not permissible to transfer or

copy these Application Examples or excerpts of them without first
having prior authorization from Siemens A&D in writing.
For questions about this document please use the following e-mail-address:
mailto:csweb@ad.siemens.de
A&D SD 2/21
Definitions and Warnings

MICROMASTER MM440

Qualified personnel
In the sense of this documentation, qualified personnel are those who are
knowledgeable and qualified to install, mount, commission, operate and
service/maintain the MICROMASTER 4 and SINAMICS G110 products to be
used. He or she must have the appropriate qualifications to carry-out these
activities,
for example:
¾ Trained and authorized to energize and de-energize, ground and tag circuits
and equipment according to applicable safety standards.
¾ Trained or instructed according to the latest safety standards in the care and
use of the appropriate safety equipment.
¾ Trained in rendering first aid.
There is no explicit warning information in this documentation. However,
reference will be made to warning information and instructions in the
Operating Instructions for the particular product.
User group
The application software and the application example were developed to

support Siemens personnel in the generation of user programs for
machines or systems.
This is not intended to be directly passed-on or sold to persons/companies
outside Siemens AG.
Application software may only be passed-on as part of a complete machine
for plant software.
If passed-on to persons/companies outside Siemens AG who are not
involved in a total project integrated application software, then the person or
persons who transferred this information carry full responsibility for an
liability or damage claims.
Only qualified personnel may use the application software and the
application example.
If this is incorrectly used, this can result in the plant or system being
destroyed and/or injury to personnel.
Exclusion of liability
The application examples are provided at no charge. They may be used under the
clear understanding that the party using them does so at his own risk. They may
only be passed-on to third parties, completely unchanged, maintaining all of the
confidential property notices. These application examples may only be
commercially passed-on after prior authorization in writing from Siemens
Aktiengesellschaft.
A&D SD 3/21

MICROMASTER MM440
Siemens does not accept any liability for recommendations which are
provided or implied by the following description. The following description
does not represent any additional guarantee, warranty or liability which
goes beyond Siemens general conditions for supply. Any other claims are
completely excluded. The authors and owners are only liable for deliberate
and gross negligence. It is especially important to note that the authors are
not liable for possible defects and subsequent damage.
Information regarding trademarks

SIMOVERT® is a Siemens registered trademark.
MICROMASTER ® is a Siemens registered trademark
Revisions/author
Version Datum/Änderung Verfasser

1.0 03/04, Erstausgabe Weissenfels
A&D SD 4/21
MICROMASTER MM440
1 Motor description
1.1 Features
Compact 1PH7 three-phase motors are force-ventilated squirrel-cage induction motors. The
motors can only be fed from a frequency inverter. These motors cannot be directly connected to
the line supply. Originally, 1PH7 motors were used for main spindle applications in the machine
tool industry. Later, these were complemented by applications in general machinery construction.
Existing DC drives can be replaced as a result of the type of construction (mechanical design) as
well as the technical data.
These motors are especially suitable for the following requirements:
Wide speed control range
Speed down to zero without torque reduction
Low space requirement
Rotational accuracy, balance quality, low envelope dimensions as well as dynamic performance
are some of the outstanding features.
Three-phase 1PH7 motors are available with rated powers from 3.7 kW to 385 kW at rated speeds
from 400 RPM to 2900 RPM; in conjunction with MICROMASTER 440, the maximum power rating
is limited to 200 kW.
Advantages of 1PH7 motor include:
Rugged, low-maintenance four-pole squirrel-cage induction motor
Compact design (low overall envelope dimensions)
Low moment of inertia
Full torque is continually available even at standstill thanks to the separately-driven fan
Excellent rotational accuracy - even at low speeds
High speeds in the field-weakening range
Motor temperature is monitored using KTY
Bearing design for high cantilever forces for belt out-drives
High stability against vibration
IP54 degree of protection - optionally IP55
A&D SD 5/21
MICROMASTER MM440
1.2 Design
1PH7 compact induction motors have no separate enclosure. The essential components of the
stator include the drive-end bearing endshield, stator core, non-drive end bearing endshield as
well as the modules/assemblies for the fans and terminal boxes. Contrary to force-ventilated
standard induction motors, the cooling air is not blown across the cooling ribs, but through ducts in
the stator core.
View of frame sizes 100, 132, 160
Figure 1-1: 1PH7 motor, frame sizes 100, 132, 160

View of the frame sizes 180, 225, 280
Figure 1-2: 1PH7 motor, frame sizes 180, 225, 280
A&D SD 6/21
MICROMASTER MM440
1.3 Motor design
Winding design
1PH7 motors are exclusively four-pole motors. The winding is used to adapt the motor speed.
Frequency inverter
output voltage
Maximum frequency inverter

output voltage reached
Speed n
400 1000 1500 2000 2500
Figure 1-3: Winding design for 1PH7 motors

The interrelationship between the rated speed and rated frequency is shown in the following table.
Rated speed Rated frequency
in RPM in Hz
400 Approx. 14.3
1000 Approx. 35.6
1500 Approx. 51.6
2000 Approx. 68.9
2500 Approx. 84.1
Table 1-1: Interrelationship between the rated speed / rated frequency
A&D SD 7/21
MICROMASTER MM440
Winding and frequency inverter
Frequency inverter
output voltage
MICROMASTER 440
3-ph. 480 V AC
Maximum frequency inverter
MICROMASTER 440
3-ph. 400 V AC output voltage
Speed n
nN1 nN2
Figure 1-4: Rated speed of 1PH7 motors

1PH7 motors were originally developed and adapted for the SIMODRIVE and MASTERDRIVES
frequency inverter systems. However they can also be used with the MICROMASTER MM440
frequency inverters. For line supply voltages of 400 V and 480 V, data is specified in the selection
tables in Section 3. It has been taken into account that the MICROMASTER MM440 with closed-
loop Vector control can only provide approx. 91% of the output voltage. No motor calculations
have been made for 1PH7 motors fed from MICROMASTER MM440 drive inverters. This is the
reason that the MASTERDRIVES MC power – speed characteristics have been used. The motors
have the same winding for a specific speed range independent of the line supply voltage. This is
the reason that different rated speeds are obtained for the various line supply voltages.
Power (torque) diagram

The speed-power diagram is shown in the overview.
~ 1/n
Stall limit at the maximum frequency
P inverter output voltage and input voltage
S6 25%
V = V line, rated
S 6 40%
Constant
torque range
S6 60%
30% power
margin
P S1
n Constant power range
Field weakening range
Figure 1-5: Speed-power diagram
A&D SD 8/21
MICROMASTER MM440
Constant torque is available from standstill up to the rated operating point. The field and therefore
the torque in the motor remain constant over this base speed range. The power increases linearly
with the speed. This is then followed by a constant-power range that is characterized by the field
weakening. The field-weakening range is limited by the stall limit. Operation should remain
approximately 30% below the stall limit for safety reasons (fluctuations in the line supply and
motor parameters). At a speed n1 there is only a margin of 30% to the stall limit.
In addition to the S1 characteristic (continuous duty), the characteristics for S6 duty (intermittent
duty) for the different relative power-on durations (60%, 40%, 25%) are also shown in the
characteristics. The motors are utilized in accordance with Class F.
A&D SD 9/21
MICROMASTER MM440
2 Engineering
2.1 Drives with a constant torque characteristic
The selection table in Section 3 shows, for each listed 1PH7 motor, the associated frequency
inverter. However, this association only applies if the motor is operated with a constant torque that
is less than/equal to the rated torque and the frequency inverter overload capability is adequate
(200% for 3 seconds, 150% for 60 seconds for a 300 second cycle time). This allows occasional
acceleration operations.
2.2 Drives with a changing torque characteristic

A drive with a fixed load duty cycle, several accelerating/braking phases as well as constant-
torque phases is shown in the following.
Speed
n
n1
n2
Load torque
ML
M2
M1
Motor torque MB1 MB2 MB3 MB1

MM
M2
M1
tB1 t1 tB2 t2 tB3

T
Figure 2-1: Example of a drive with changing load conditions
A&D SD 10/21
MICROMASTER MM440
The torque Mmotor that the motor must provide comprises the frictional torque Mfriction, the load
torque Mload as well as the accelerating torque Maccel.
M motor = M friction + M load + M accel

The accelerating torque Maccel is calculated as follows
J total * Δn
M accel =
9.55 * taccel
Accelerating torque Maccel [Nm]
Moment of inertia J [kgm2]
Speed difference Δn [RPM]
Accelerating time taccel [sec]
For the above example, the RMS torque MRMS and the maximum required torque Mmax can be
calculated from the load cycle.
M B1 * t B1 + M 1 * t1 + M B 2 * t B 2 + M 2 * t2 + M B 3 * t B 3
2 2 2 2 2
M RMS =
T
M max = max( M B1 , M 1 , M B 2 , M 2 , M B 3 )
When dimensioning the motor, the RMS torque should be less than the rated motor torque; the
maximum torque should be less than 200% of the rated motor torque.
The currents that the frequency inverter must supply are calculated as follows:
2 2
M RMS Iμ Iμ
I frequency inverter , rated ≥ I motor , rated * ( ) * (1 −
2
)+
M motor , rated I 2 motor , rated I 2 motor , rated
The maximum frequency inverter current required is calculated as follows:
2 2
M max Iμ Iμ
I frequency inverter , max ≥ I motor , rated * ( ) * (1 −
2
)+
M motor , rated I 2 motor , rated I 2 motor , rated
When dimensioning the frequency inverter for the maximum current, both the overload capability
as well as the time must be taken into account.
0.12 kW to 75 kW Overload current = 150% rated current for 60 seconds for a load duty
cycle of 300 seconds
Overload current = 200% rated current for 3 seconds for a load duty
90 kW to 200 kW Overload current = 136% rated current for 57 seconds for a load duty
Overload current = 160% rated current for 3 seconds for a load duty
If operating situations occur where the motor torque is greater than the rated torque and the time
is longer than the permissible overload time, then the rated drive inverter current must be
dimensioned for the increased motor torque.
A&D SD 11/21
MICROMASTER MM440
Even more complex torque characteristics can be calculated in a user-friendly fashion using the
PATH and SIZER engineering programs.
A&D SD 12/21
MICROMASTER MM440
3 Technical data
Table 3-1: Selection data, 1PH7 motors for a 3-ph. 400 V AC line supply
A&D SD 13/21
MICROMASTER MM440
Table 3-2: Selection table, 1PH7 for a 3-ph. 480 V AC line supply
A&D SD 14/21
MICROMASTER MM440
4 Frequency inverter settings

The motor can be generally set using the motor data identification of the
frequency inverter. It should be noted that 1PH7 compact induction motor data
differs significantly from that of the standard induction motors. This is the reason
that the setting values are listed in Table 4-1 and Table 4-2. From previous
experience it can be stated that the mot ID of the equivalent circuit diagram data
can be quite precisely determined. If control problems occur for a specific motor,
then in addition, at first, the magnetizing current should be entered together with
the mot ID. The determined equivalent circuit diagram data can be checked using
Tables 4-3 and 4-4. It is also possible to directly enter the equivalent circuit
diagram data using Tables 4-5 and 4-6. When directly entering the equivalent
circuit diagram data, the following should be carefully noted:
The value entered for the stator resistance P0350 also includes the
resistance of the feeder cable. For the motor data identification, the feeder
cable resistance is set to 20% of the stator resistance. For short and also for
long feeder cables, the value of the cable resistance should either be
measured or calculated and entered into parameter P0352. The stator
resistance in the motor model is corrected by this factor. This increases the
accuracy of the Vector control.
For quick start-up, parameter P0340 is also indirectly initiated by setting
parameter P3900 at the end. As long as this is at either 1 or 2, then the
equivalent circuit diagram data of the standard motor saved in the drive-
inverter is automatically entered and calculated. This means that the specific
equivalent circuit diagram data must be directly entered after start-up, as
otherwise the values will be again set to default values. The setting
parameters for the Vector control are calculated, without overwriting the
equivalent circuit diagram data, by subsequently setting parameter P0340=3.
A&D SD 15/21
MICROMASTER MM440
Table 4-1: Setting parameters, 1PH7 motors for a 3-ph. 400 V AC line supply
A&D SD 16/21
MICROMASTER MM440
Table 4-2: Setting parameters, 1PH7 motors for a 3-ph. 480 V AC line supply
A&D SD 17/21
MICROMASTER MM440
Table 4-3: Input and display values, equivalent circuit diagram, 3-ph. 400 V AC line supply
voltage
A&D SD 18/21
MICROMASTER MM440
Table 4-4: Input and display values, equivalent circuit diagram, 3-ph. 480 V AC line supply voltage
A&D SD 19/21
MICROMASTER MM440
5 Ordering versions
In the standard version, 1PH7 compact induction motors are supplied with an integrated fan, pulse
encoder as well as temperature monitoring using a KTY 84. Options and ordering versions of the
motors are coded in the Order No. The options that are available as well as the associated key are
listed in Catalog DA 65.3. It should be noted that when connecting the motors to MICROMASTER
MM440, only the following encoder versions can be used - "Pulse encoder with 1024" or "Pulse
encoder with 2048 pulses" per revolution. It is not possible to connect absolute value encoders,
resolvers as well as sinusoidal/cosinusoidal encoders.
A&D SD 20/21
MICROMASTER MM440
6 Documentation
The following documentation is available for 1PH7 compact synchronous motors:
Catalog DA65.3 - Servomotors
Characteristics of 1PH7 motors when fed from MASTERDRIVES frequency

inverters
http://intra1.nbgm.siemens.de/mc/mediadb/c624e205-f66c-11d4-86b6-
080006278927/view/Kennlinien_Asynchron_Servo_am_Masterdrives_V1_0.pdf
Additional information is provided in the INTRANET under

http://intra1.nbgm.siemens.de/mc/mc-all/de/b5fa4d87-9180-4c82-8096-
0d61aca38d8d/index.aspx
A&D SD 21/21

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Application for Drive Technology

Asynchronous Servomotors 1PH7 in combination

Asynchronous Servomotors 1PH7 in combination with

Warranty, Liability and Support

does not imply a change in the burden of proof to your detriment.

These Application Examples do not relieve you of the responsibility in

Copyright© 2005 Siemens A&D. It is not permissible to transfer or

Asynchronous Servomotors 1PH7 in combination with

Definitions and Warnings

The application software and the application example were developed to

Asynchronous Servomotors 1PH7 in combination with

Information regarding trademarks

Version Datum/Änderung Verfasser

1.0 03/04, Erstausgabe Weissenfels

Figure 1-1: 1PH7 motor, frame sizes 100, 132, 160

View of the frame sizes 180, 225, 280

Figure 1-2: 1PH7 motor, frame sizes 180, 225, 280

Maximum frequency inverter

Figure 1-3: Winding design for 1PH7 motors

Table 1-1: Interrelationship between the rated speed / rated frequency

Figure 1-4: Rated speed of 1PH7 motors

Power (torque) diagram

Figure 1-5: Speed-power diagram

2.2 Drives with a changing torque characteristic

Motor torque MB1 MB2 MB3 MB1

tB1 t1 tB2 t2 tB3

Figure 2-1: Example of a drive with changing load conditions

M motor = M friction + M load + M accel

4 Frequency inverter settings

Catalog DA65.3 - Servomotors

Characteristics of 1PH7 motors when fed from MASTERDRIVES frequency

Additional information is provided in the INTRANET under

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