Contract No : Equipment : PRESSURE VESSEL

Contract Date :
Migas App Ltr : KONVERSI
Migas App Ltr date :
inch 0
Report No : 465/SQ/X/2020
Report Date : 116 o
F 46.66666667

Date of Insp'n : June 22, 2020 200 Psi.G 14.06143441

Year of Insp'n : 2020
Ft 0
Owner/User : PT. Alfa Karya Sinergi
Tag No : ST-01
Serial No : 90607D130/02 If any Data --> Please entry this data
Description : Cylindrical Horizontal LPG Transport Tank CaPressure Safety Valve
Manufacturer : PT. Aweco Indosteel Perkasa Tag No :
Service : Gas Set Press : Kg/cm2.G
Type : Horizontal Date Test :
Location : Jl. Raya Cibarusah, Desa Sindangmulia, kec Valid date :

Year Built : 2010 Amount : ea

Year Used : 2010 Size :
Diameter : 2141 mm (ID)
Length : 7286 mm (S/S)
Desgn Press : 17.6 Kg/cm2.G Hydrostatic Press : 22.88 Kg/cm2.G
Desgn Temp : 50 o
C
Op. Press : 7 Kg/cm2.G
Op. Temp : 24 o
C
Radiography : Full Longitudinal Seam E: 1
Corr. Allow : 0 mm Cicrumferential Seam E: 1
Surface Preparation : Painting
Reference Code : ASME VIII Div.1 & API 510 Lat. Ed.
Insulation : No
Note:
If any Previous Data Book --> Please entry this data - Please fill the CDR sheet (Nozzle e
Previous Migas Cetf No. : - Check the calculation sheet
Valid until : 22 Juni 2023
Year of Last Inspection : 2019
By : PT. Sertco Quality
Previous Report No. : 7459/SQ/PV/IV/2016
Date of last Inspection : March 3, 2016

Inspector : Pradito Harlyandi Initial : PH

IBT No : 511/IBT/MIGAS/2016
ONVERSI

0 mm 3048
101.6
46.66666667 oC 3149.6

14.06143441 Kg/cm2.G

0 Inch

894.84

22.88

1
1

the CDR sheet (Nozzle equipment shall be entry one by one)

calculation sheet
SHELL
KONVERSI
Material : SA 516 Gr 70
Tensile Stress : Psi inch 0
Allowable Stress : 1406.14344069239 Kg/cm2.G
Actual T : 14.45 mm 116 F
o
46.66666667
Nominal T : 14.00 mm
Previous T : 10.87 mm 20000 Psi.G 1406.143441
KONVERSI

0 mm

46.66666667 oC

1406.143441 Kg/cm2.G
22.76
HEAD
KONVERSI
Material : SA 516 Gr 70
Tensile Stress : Psi inch 0
Allowable Stress : 1406.1434406924 Kg/cm2.G
Actual T : 9.44 mm F
o
-17.77777778
Nominal T : 9.50 mm
Previous T : 9.49 mm 20000 Psi.G 1406.143441

S E - 0.6 P
ERSI

0 mm
13.58
-17.77777778 oC 14.00
### ###
1406.143441 Kg/cm2.G
 PT. Alfa Karya Sinergi

PRESSURE VESSEL CALCULATION

(ASME SECT. VIII DIV. 1 & API 510 LATEST EDITION)
ITEM NO : ST-01 Sheet No. : 1 of 2
SUBJECT : Cylindrical Horizontal LPG Transport Tank Cap. 15 ton
LOCATION : Jl. Raya Cibarusah, Desa Sindangmulia, kec. Cibarusah Bekasi

PRESSURE VESSEL DATA

Design Press. (P) : 17.60 kg/cm2 Actual Thick. Shell (tact) : 14.45 mm
Inside Diameter (ID) : 2141 mm Nominal Thick. Shell (tnom) : 14.00 mm
Inside Radius (Ri) : 1070.5 mm Prev. Actual Thick. Shell (tprev) : 10.87 mm
Material( Shell ) : SA 516 Gr 70 Actual Thick. Head (tact) : 9.44 mm
Allow. Stress (Shell) (S) : 1406.1 kg/cm2 Nominal Thick.Head (tnom) : 9.50 mm
Material( Head ) : SA 516 Gr 70 Prev. Actual Thick. Head (tprev) : 9.49 mm
Allow. Stress (Head) (S) : 1406.1 kg/cm2 Year Built : 2010
Joint Eff. (Shell) (E) : 1 Last of Inspection : 2016
Joint Eff. (Head) (E) : 1 Date of inspection : 2020
Corrosion Allowance (CA) : 0 mm Year of Recertification (Next Insp.) (T) : 4 years

FORMULA

Shell Calculation
Minimum Thickness of Shell

P IR 17.60 x 1070.5
treq = = = 13.500 mm
S E - 0.6 P ( 1406.1 x 1.0 ) - ( 0.6 x 17.60 )

Minimum Required Thickness of Shell

tmin req = treq + CA = 13.500 + 0 = 13.500 mm

Result : Thickness is Satisfactory

Head Calculation
Minimum Thickness of Head

P Ri 17.60 x 1070.5
treq = = = 6.708 mm
2 S E - 0.2 P 2( 1406.1 x 1.0 ) - ( 0.2 x 17.60 )

Minimum Required Thickness of Head

tmin req = treq + CA = 6.708 + 0 = 6.708 mm

Result : Thickness is Satisfactory

Corrosion Rate Short Term (CR)

Corrosion Rate for Shell

tprev - tact Corrosion Rate can not to
14.00 - 14.45
CR = = = calculated
-0.045 due to actual
mm/year
years between tprev and tact 10 thickness bigger than
previous thickness
 PT. Alfa Karya Sinergi

PRESSURE VESSEL CALCULATION

(ASME SECT. VIII DIV. 1 & API 510 LATEST EDITION)
ITEM NO : ST-01 Sheet No. : 2 of 2
SUBJECT : Cylindrical Horizontal LPG Transport Tank Cap. 15 ton
LOCATION : Jl. Raya Cibarusah, Desa Sindangmulia, kec. Cibarusah Bekasi

Corrosion Rate for Head

tprev - tact 9.50 - 9.44
CR = = = 0.006 mm/year
years between tprev and tact 10

Conclusion
Corrosion rate (CR) = 0.006 mm/year

Maximum Allowable Working Pressure (MAWP)

Maximum Allowable Working Pressure (MAWP) for Shell

S E [ tact - (2 CA)]
MAWP =
(Ri + 2 CA) + 0.6 [tact - (2 CA)]

( 1406.1 x 1.00 ) { 14.45 - [( 2 X 0.000 )]}

=
[ 1070.5 + ( 2 x 0.000 )] + 0.6 { 14.45 - [( 2 x 0.000 )]}

= 18.828 kg/cm2

Maximum Allowable Working Pressure (MAWP) for Head

2 S E [ tact - (CA)]
MAWP =
[Ri + (2 CA)] + 0.2 [tact - (CA)]

2 ( 1406.1 x 1.00 ) { 9.44 - [ ( 0.000 )]}

=
{ 1070.5 + [ 2 x ( 0.000 ) ] + ( 0.2 ) { 9.44 - [ ( 0.000 )]}

= 26.688 kg/cm2

Conclusion
MAWP calc. = 18.828 kg/cm2 ( Satisfactory )
MAWP used = 17.60 kg/cm 3

Remaining Life (RL)

tact - treq 14.45 - 13.500

Remaining Life Shell = = = 158.283 years
CR 0.006

tact - treq 9.44 - 6.708

Remaining Life Head = = = 455.358 years
CR 0.006

Conclusion
Base on above calculation, Remaining life of pressure vessel is 20.0 years
Report No : 465/SQ/X/2020
Equipment : PRESSURE VESSEL
Owner/User : PT. Alfa Karya Sinergi
Location : Jl. Raya Cibarusah, Desa Sindangmulia, kec. Cibarusah Bekasi
Title : Gas
Tag No. : ST-01
Year Built : 2010
 INSPECTION REPORT
OF
PRESSURE VESSEL CERTIFICATION

TAG NO : ST-01
TITLE : Gas
USER : PT. Alfa Karya Sinergi

Prepared by
PT Sertco Quality

Approved by
PT. Alfa Karya Sinergi

Verified by
MIGAS
 CERTIFICATE OF INSPECTION
No. 465/SQ/X/2020

THIS IS TO REPORT that the PRESSURE VESSEL has been inspected and found
satisfactorily in compliance with the applicable Code/Standard, Specification, Drawing,
and Government requirement :

Owner / User : PT. Alfa Karya Sinergi

Name of Equipment : PRESSURE VESSEL
Thickness : 9.44 mm
Size : 2141 mm (ID) x 7286 mm (S/S)
Type : Horizontal
Service : Gas
Tag No. : ST-01
MFG Serial No. : 90607D130/02
Manufacturer : PT. Aweco Indosteel Perkasa
Year Built : 2010
Location of Installation : Jl. Raya Cibarusah, Desa Sindangmulia, kec. Cibarusah Bekasi
Acceptance Date : December 30, 1899
Design Pressure / Design Tem: 17.60 Kg/cm2.G / 50.00 o
C
Reference : ASME VIII Div.1 & API 510 Lat. Ed.

Issued at : Jakarta
Date : December 30, 1899

PT Sertco Quality

Novan Indramawan
Technician & Operation Manager

This Report evidence that the survey reported there in was carried out in compliance with one or more of the rules, standards or other criteria of a government Republic of Indonesia and is issued solely for the Use of the
Company, its commitees, its clients or others authorized entities. The Validity, applicability and interpretation of the Report is Governed by the Rules and standards of PT. Sertco Quality (SQ) who shall remains the sole jugde
.there of. Nothing contained in this report issued in publication shall be deemed to relieve any designer, builder, owner, manufacturer, seller, repairer, operator or other entity of any warranty express or implied
 PT. Alfa Karya Sinergi
HISTORY CARD
PRESSURE VESSEL

Owner / User : PT. Alfa Karya Sinergi

Equipment Name : Cylindrical Horizontal LPG Transport Tank Cap. 15 ton
Tag No. / Serial No. : ST-01 / 90607D130/02
Location : Jl. Raya Cibarusah, Desa Sindangmulia, kec. Cibarusah Bekasi
Type of Vessel : Horizontal
Size : 2141 mm (ID) x 7286 mm (S/S)
Manufacturer Name : PT. Aweco Indosteel Perkasa
Manufacturer Test Pressure : 22.88 Kg/cm2.G
Design Pressure : 17.60 Kg/cm2.G
Design Temperature : 50.00 o
C
MAWP : 17.60 Kg/cm2.G
Year Built : 2010
Year Used : 2010
Insulation : No
Code of Standard : ASME VIII Div.1 & API 510 Lat. Ed.

No. Date Activites

1. March 3, 2016 Re-certified by PT. Sertco Quality
- Report No : 7459/SQ/PV/IV/2016

2. June 22, 2020 Re-certified by PT. Sertco Quality

- Report No : 465/SQ/X/2020
- Scope of Inspection :
- Previous Documents Review
- Verify & Visual Inspection
- Wall Thickness Measurement
- NDE Testing
- Re-calculation Check
- Remaining Life Calculation
 PHOTOGRAPHS

Tag No : ST-01
Description : Cylindrical Horizontal LPG Transport Tank Cap. 15 ton
Location : Jl. Raya Cibarusah, Desa Sindangmulia, kec. Cibarusah Bekasi
 PRESSURE VESSEL
Owner : PT. Alfa Karya Sinergi
Equipment : Cylindrical Horizontal LPG Transport Tank Cap. 15 ton
Tag No./Serial No. : ST-01 / 90607D130/02
RUBBING NAME PLATE
 SKETCH / DRAWING

Tag No. : ST-01 Size : 2141 mm (ID)

Description : Cylindrical Horizontal LPG Transport Length : 7286 mm (S/S)
Location : Jl. Raya Cibarusah, Desa Sindangmulia, kec. Cibarusah Bekasi
Type : Horizontal
 CONSTRUCTION DATA REPORT

1. Manufactured By : PT. Aweco Indosteel Perkasa

2. Owner / User : PT. Alfa Karya Sinergi
3. Item No : ST-01 Serial No. : 90607D130/02
4. Name of Equipment : Cylindrical Horizontal LPG Tr Year Built : 2010 Year Used : 2010
5. Shell Material : SA 516 Gr 70 Nom Thk. : 14.45 mm CA (mm) : 0
6. Head Material : SA 516 Gr 70 Nom Thk. : 9.44 mm CA (mm) : 0
7. Design Pressure : 17.6 Kg/cm 2
Max Temp : 50.00 oC
8. Hydrostatic Test : 22.88 Kg/cm2 MAWP : 17.60 Kg/cm2
9. Safety / Relief Valve : Size : 0 Number : 0
10. Radiography :
Longitudinal Seam Efficiency 1:
Circumferential Seam Efficiency 1:
11. Vessel Diameter : 2141 mm (ID) Service :
Gas
12. Vessel Length : 7286 mm (S/S) Location :
Jl. Raya Cibarusah, Desa Sindangmulia, kec. Ciba
13. Nozzle 0
Mark Qty. Size Flange Class Pad Size (OD)

14. Support : Yes Type : Skirt Attached : Welded on Bott. Head

We hereby that the above datas are correct and all detail material and consruction of this Pressure Vessel
conform to the: ASME SECTION VIII DIV. 1
This pressure vessel safely operate with presure not over than 17.6 kg/cm2.G ( 250.3301 Psig)
( for 20 years next )
Authorized Inspector Owner / User