Task to be done (FSSC 22000 V5 Findings)

Major or Documentation or Status

Details of non-conformity
Minor physical
Pit for rice feeding on external section, external storage tanks, reprocess feeding area and utilities are not Document Done(evidence shared)
Minor
covered in existing TACCP study,

Minor they have defined CCTV cameras are installed but still not installed, Physical Faizan Shb

visitor card is defined as control measure but visitors cards were not issued to auditor and consultants on Physical farzan
Minor
audit day

Minor Tanks found without lock and key during site visit Physical Done(evidence shared)

Seal inspection of vehicle and product packing seal integrity at incoming is not being performed though Document Done(evidence shared)
Minor
documented in TACCP study

Food fraud risk assessment has not been performed for enzymes and packaging material. Further existing Document Done(evidence shared)
Minor
risk assessment does not cover likelihood of detection.

Allergens risk assessment has not been performed considering contamination and there is flour mill in Document Done(evidence shared)
Minor
portion 1.

Risk assessment of frequency for environment monitoring program is not justified through risk Document and Farzan(SGS)
Minor
assessment, further they have not performed testing to verify. physical

Minor Scope does not describe rice protein, packaging for site products and location. Document Done(evidence shared)

They have not documented risks and opportunities relevant to organization having impact on FSMS with Document Done(evidence shared)
Minor
their mitigation plans.

Retention time of records and control of electronic documents and records not covered in existing Document Done(document shared)
Minor
procedure.
 Task to be done (FSSC 22000 V5 Findings)

Minor Raw, process aids and packaging material descriptions are not documented. Document Done(evidence shared)

Existing procedure for traceability talks about cold room, chillers and CIP chemicals and parameters of Document Done(evidence shared)
Minor filling machines while these are not being used at size. Further, traceability of rework is not addressed in
procedure. Traceability of reworked product is not being ensured.

Some of the emergencies like public health emergencies, interruption of water and communication ways Document Done(evidence shared)
Minor
are not documented in existing procedure. Drill for emergencies has neither been planned nor conducted.

Minor Ingredients, process aids and rework are not addressed in process flow diagram. Document Done(evidence shared)

Some of the potential hazards have not defined in system like aflatoxins, pesticide residues for rice. Document Done(evidence shared)
Moisture is defined as physical hazard at drying step of rice protein whereas moisture is quality
parameter however fungus and aflatoxins that may be produced by moisture have not been considered.
Same hazard is defined with different severity like metal is defined with 1 severity at few steps i.e. rice,
rice storage and milling/grinding while same is defined with 2 severity at slurry preparation. Salmonella is
defined with 1 severity for enzymes while with 3 at process water. Microbial growth is identified with 2
severities at slurry preparation while with 3 at evaporation. Specific microbes are not identified at these
steps. Severity of any hazard cannot be changed. Conductivity is defined as physical hazard while it is a
Major quality parameter. Some of the steps like sieving/ sifting, stone catcher and sieving after dryer and
stitching of rice protein bags with needle are not considered as step in existing HACCP study. They have
not used decision tree for the categorization of control measures in an effective way. Existing decision
tree does not talk about OPRPs while they have defined OPRPs in system and no CCP is defined. Scale for
likelihood of occurrence is not defined in a measurable way. Hazard identified with 3 severities (maximum
severity) is further considered as non-significant while it is against food safety principles. They have
selected OPRP for magnet at grinding of rice protein where significant hazard identified is metal while
magnet cannot capture SS and their process equipments are made up of SS. Sieve is not considered as
control measure for rice protein.
 Task to be done (FSSC 22000 V5 Findings)

Major Validation of control measure was not properly performed. Document Done(evidence shared)

Major Existing procedure does not cover correction and corrective action. Document Done(evidence shared)

Verification for OPRP is not covering individual OPRP. PRP verification plan is not documented. No Physical Done(evidence shared)
product testing has been performed for aflatoxins, pesticide residues, microbiological analysis and heavy
Minor
metals. Personal hygiene and cleaning process verification through swab testing has also not been
performed.

Minor Magnet gauss strength has not performed. Physical Raees and arif shb

No evidence found that all clauses of FSSC version 5 were covered in internal audit. No evidence found Document Done(document shared)
Minor
that internal auditors have competency on additional requirements of FSSC and ISO 22002-1.

Few agenda points like performance of external providers and incidents/recall/withdrawal etc. were not Document Done(document shared)
Minor
covered in MRM.

Minor They have not performed water testing. Physical Sample delivered to SGS

Flying insects observed in liquid glucose filling hall, bird found in process hall and there was opening in Physical Done(evidence shared)
Major
process hall that was not screened and would probably be the possible entrance for bird in process hall.

Uniforms shirts of the staff members working in process hall were having buttons and pockets above Physical Farzan/Faizan bajwa
Minor
waist line.

Minor Evidence of eating observed in process hall. Physical Done(evidence shared)

 Task to be done (FSSC 22000 V5 Findings)

Few tests have not been covered in health screening of the food handlers contrary to the requirements of Physical Done(evidence shared)
Major
SFA regulations 2018.

Minor Raw material inspection is not being performed for enzymes at incoming. Document Done (evidence shared)