CONTOH 1

Steel Connection
Calculation for the bolt connection between wales-strut, and weld connection
between wales-steel sheet pile. The picture below is model used to calculate the
weld and bolt connection. Load for this model is dead load and live load. This
calculation using the maximum design with the maximum length of the strut, so
the weld and bolt connection design will be used for other strut that has less length
than this calculation.
Weld design checking
-Design for connection between strut and wales

Steel profile use strength BJ 37 = 3700 kg/cm2 and Weld FE70XX.

Requirement :
Max thickness in connection = 21 mm then amin = 6 mm (SNI 03-1729-2002)
fu 3700
aef max in web = 0.707 x x tw=0.707 x x 13=6.9105 mm (web)
f E 70 xx 70 x 70.3

fu 3700
aef max in flange = 1.41 x x tf =1.41 x x 21=22.263 mm (flange)
f E 70 xx 70 x 70.3

For example use same thickness for web and flange part
te= 1 cm
A = 1 x (2 x (20 + 30)) = 100 cm2
2
1 40
Ix = 2 x [ 12
( 1 ) 30 3+ ( 1 ) 20
2 ( )]
= 20500 cm4
Ix 20500
Sx = = = 1025 cm3
ymax 20
Load :
P1DL = 7850 kg/m3 x 13.5 m (half the length of the strut) x 0.02187 m2
= 2318 kg
P1LL = 100 kg/m2 x 13.5 m x 0.4 m
= 540 kg
e1 = 6.75 m
Pu 1 = 1.2 x 2318 + 1.6 x 540 = 3645.6 kg
Mu = 3645.6 x 6.75 = 24607.8 kgm
= 2460780 kgcm

Pu effect :
Pu 3645.6
fvp= = =36.456 kg/cm2
A 100

Mu effect :
Mu 2460780
fhm= = =2400.760976 kg/cm2
Sx 1025

f total=√ f vp2 +f HM 2

¿ √ 36.4562 +2400.7609762
= 2401.037755 kg/cm2

f total 2401.037755
t eneed = = =1.084259186 cm
∅ f n 0.75 x 0.6 x 70 x 70.3

te 1.084259186
a= = =1.533605638 cm=15.336 mm
0.707 0.707

So will use ause = 6.9105 mm ≈ 7 mm

-Design for connection between wales and steel sheet pile

Section B-B

P1 is the load for the strut

P1DL = 7850 kg/m3 x 13.5 m (half the length/width of excavation) x 0.02187 m2
= 2318 kg
P1LL = 100 kg/m2 x 13.5 m x 0.4 m
= 540 kg
e1 = 7.15 m
P2 is the load at the wales
P2DL = 7850 kg/m3 x 2.5 m (span between struts) x 0.02187 m2
 = 430 kg
P2LL = 100 kg/m2 x 2.5 m x 0.4 m
= 100 kg
e2 = 0.2 m

Design for weld with grade E70XX.

A = 2 x 40 cm = 80 cm2
S = b x d = 40 x 40 = 1600 cm2
Pu 1 = 1.2 x 2318 + 1.6 x 540 = 3645.6 kg
Pu 2 = 1.2 x 430 + 1.6 x 100 = 676 kg
Pu total = 3645.6 + 676 = 4321.6 kg
Mu = 3645.6 x 7.15 + 676 x 0.2
= 26201.24 kg m = 2620124 kg cm
∅ f =∅ . 0.6 . E 70 XX

¿ 0.75 . 0.6 .70 . 70.3

¿ 2214.45 kg /cm2

Pu effect:
Pu 4321.6 f total=√ f vp2 +f HM 2
f vp = = =54.02 kg /cm 2
A 80
¿ √ 54.022+1637.5782
Mu effect:
= 1638.468 kg/cm2
Mu 2620124
f HM = = =1637.578 kg/cm 2
S 1600

f total 1638.468
t e= = x 1 cm=0.739889 cm
∅ fn 2214.45

te 0.739889
a= = =1.046533 cm=10.46533 mm
0.707 0.707
Requirement : amin ≥ 6 mm, so will be use a = 11 mm
-Design for connection of H BEAM 400 x 400 x 13 x 21

Detail profile H-Beam 400 x 400 x 13 x 21 :

Fu = 3700 kg/cm2
B = 400 mm
H = 400 mm
Tf = 21 mm
Tw = 13 mm
I = 66600 cm4

Design load :
PDL = 7850 kg/m3 x 27 m (length of the strut from the width of excavation) x
0.02187 m2
= 4636 kg
PLL = 100 kg/m2 x 27 m x 0.4 m
= 1080 kg
Pu = 1.2 x 4636 + 1.6 x 1080 = 7291.2 kg

Du = 7291.2/2 = 3645.6 kg
Mu = 3645.6 x 12 – (7850 x 0.02187 x 12 x (0.5 x 12)) – (100 x 0.4 x 12 x (0.5 x
12))
= 28506.276 kgm
 = 2850627.6 kgcm

1
Iweb = x 13 x 4003=69333333 mm 4= 6933.3333 cm4
12

Distribution Mu :
I web
Muweb = x Mu=296762.03 kgcm
I profile

Muflange = Mu – Mweb = 2553865.6 kgcm

 Flange Connection:
Plan for plate thickness = 10 mm
a min = 4 mm
a max = 10 – 1.4 mm = 8.4 mm
fu 3700
aef max in flange = 1.41 x x tf =1.41 x x 21=22.263158 mm (flange)
f E 70 xx 70 x 70.3

Muflange 2553865.6
Tu = = =63846.639 kg
d 40
For example use a = 1 cm  te = 0.707 x 1 = 0.707 cm
Tu 63846.639
Lneed ≥ = =40.781 cm
te x ∅ fn 0.707 x 0.75 x 70 x 70.3 x 0.6

Plan :
W = 350 mm
L = 300 mm
L = w + 2l
= 350 + 2x300 = 950 mm = 95 cm
Lneed 40.781
a need = = =0.4293 cm = 4.293 mm > a min = 4 mm
L 95
a use = 6 mm

Control plate
1.5 W > L ≥ W  μ = 0.75
Yield : Pu = 0.9 x 1 x 35 x 2400 = 75600 kg
Snap : Ru = 0.75 x 0.75 x 1 x 35 x 3700 = 72843.75 kg (Decisive)

Tu = 63846.639 kg < Rn = 72843.75 kg

Tu < Rn (OK!)

 Web Connection:
Plan for plate thickness = 10 mm
a min = 4 mm
a max = 10 – 1.4 mm = 8.4 mm
fu 3700
aef max in web = 0.707 x x tw=0.707 x x 13=6.9105263 mm (web)
f E 70 xx 70 x 70.3

a use = 6 mm

te = 0.707 x 0.6 = 4.242 mm = 0.4242 cm

Plan :
b = 200 mm
d = 200 mm
b2
x́= =¿ 66.666667 mm
2 b+d
= 6.666667 cm
e = 20 – 6.666667 = 13.333333 cm

A = te (2b+d)
= 0.4242 x (2 x 20 + 20)
= 50.904 cm2
8 b3 +6 b d2 + d3 b4
Ip = te x [ 12
− ]
2 b+d
2 = 6221.6 cm4

Pu effect:
Pu 3645.6
f vp = = =71.617162 kg/cm 2
A 50.904

Mu effect:
Mu = (Pu x e + Mweb)
= (3645.6 x 13.333333 + 296762.03) = 345370.03 kgcm
Mu . x 345370.03 x 13.333333
f VM = = =740.15266 kg/cm2
Ip 6221.6
Mu . y 345370.03 x 20
f HM = = =555.11449 kg /cm2
Ip 6221.6

f total=√ f v 2+ f H2 =¿ ¿ = 983.42378 kg/cm2

∅ f =∅ . 0.6 . E 70 XX

¿ 0.75 . 0.6 .70 . 70.3

¿ 2214.45 kg /cm2

Ftotal < Øfn (OK!)

CONTOH 2
Steel Connection
Calculation for the bolt connection between wales-strut, and wales-steel sheet pile.
The picture below is model for the weld connection. Load for this model is dead
load and live load. This calculation using the maximum design with the maximum
length of the strut, so the weld connection design will be used for other strut that
has less length than this calculation.
Weld design checking
-Design for connection between strut and wales

Section A-A
Steel profile use strength BJ 37 = 3700 kg/cm2 and Weld FE70XX.
Requirement :
Max thickness in connection = 21 mm then amin = 6 mm (SNI 03-1729-2002)
fu 3700
aef max in web = 0.707 x x tw=0.707 x x 13=6.9105 mm (web)
f E 70 xx 70 x 70.3

fu 3700
aef max in flange = 1.41 x x ts=1.41 x x 21=22.263 mm (flange)
f E 70 xx 70 x 70.3

For example use same thickness for web and flange part
te= 1 cm
A = 1 x (2 x (20 + 25)) = 90 cm2
2
1 30
Ix = 2 x [ 12
( 1 ) 253+ ( 1 ) 20
2 ( )]
= 11604 cm4
 Ix 11604
Sx = = = 773.61 cm3
ymax 15
Load :
P1DL = 7850 kg/m3 x 12 m (half the length/width of excavation) x 0.01198 m2
= 1129 kg
P1LL = 100 kg/m2 x 12 m x 0.300 m
= 360 kg
e1 = 6 m
Pu 1 = 1.2 x 1129 + 1.6 x 360 = 1930.8 kg
Mu = 1930.8 x 6 = 11585 kgm
= 1158500 kgcm

Pu effect :
Pu 1930.8
fvp= = =21.453 kg/cm2
A 90
Mu effect :
Mu 1158500
fhm= = =1497.5 kg/cm2
Sx 773.61

f total=√ f vp2 +f HM 2

¿ √ 21.4532+ 1497.52
= 1497.7 kg/cm2

f total 1497.7
t eneed = = =0.6763 cm
∅ f n 0.75 x 0.6 x 70 x 70.3

te 0.6763
a need = = =0.9566 cm=9.566 mm
0.707 0.707

So will use ause = 9.566 mm ≈ 10 mm

-Design for connection between wales and steel sheet pile

Section B-B

P1 is the load for the strut

P1DL = 7850 kg/m3 x 12 m (half the length/width of excavation) x 0.0119.8 m2
= 1129 kg
P1LL = 100 kg/m2 x 12 m x 0.300 m
= 360 kg
e1 = 6.4 m
P2 is the load at the wales
P2DL = 7850 kg/m3 x 4.8 m (span between struts) x 0.02187 m2
= 825 kg
P2LL = 100 kg/m2 x 4.8 m x 0.4 m
= 192 kg
e2 = 0.2 m

Design for weld with grade E70XX.

A = 2 x 25 cm = 50 cm2
S = b x d = 25 x 40 = 1000 cm2
Pu 1 = 1.2 x 1129 + 1.6 x 360 = 1930.8 kg
Pu 2 = 1.2 x 825 + 1.6 x 192 = 1297.2 kg
Pu total = 1930.8 + 1297.2 = 3228 kg
Mu = 1930.8 x 6.4 + 1297.2 x 0.2
= 12616.56 kg m = 1261656 kg cm
∅ f =∅ . 0.6 . E 70 XX

¿ 0.75 . 0.6 .70 . 70.3

¿ 2214.45 kg /cm2

Pu effect:
Pu 3228 f total=√ f vp2 +f HM 2
f vp = = =64.56 kg /cm2
A 50
¿ √ 64.562 +1261.6562
Mu effect:
= 1263.307 kg/cm2
Mu 1261656
f HM = = =1261.656 kg /cm2
S 1000

f total 1263.307
t e= = x 1 cm=0.570483 cm
∅ fn 2214.45

te 0.570483
a= = =0.806907 cm
0.707 0.707
Requirement : amin ≥ 6 mm, so will be use a = 9 mm
-Design for connection of H BEAM 300 x 300 x 10 x 15

Detail profile H-Beam 300 x 300 x 10 x 15 :

Fu = 3700 kg/cm2
B = 300 mm
H = 300 mm
Tf = 15 mm
Tw = 10 mm
I = 20400 cm4

Design load :
PDL = 7850 kg/m3 x 18 m (width of excavation = 17.3 m ≈ 18 m) x 0.01198 m2
= 1693 kg
PLL = 100 kg/m2 x 18 m x 0.300 m
= 540 kg
Pu = 1.2 x 1693 + 1.6 x 540 = 2895.6 kg

Du = 2895.6/2 = 1447.8 kg
Mu = 1447.8 x 12 – 2895.6 x 3 = 8686.8 kgm
 = 868680 kgcm

1
Iweb = x 10 x 3003 =22500000 mm4= 2250 cm4
12

Distribution Mu :
I web
Muweb = x Mu=95810.294 kgcm
I profile

Muflange = Mu – Mweb = 772869.71 kgcm

Flange Connection:
Plan for plate thickness = 10 mm
a min = 4 mm
a max = 10 – 1.4 mm = 8.4 mm
fu 3700
aef max in flange = 1.41 x x ts=1.41 x x 15=15.9022mm (flange)
f E 70 xx 70 x 70.3

Muflange 772869.71
Tu = = =25762.324 kg
d 30

For example use a = 1 cm  te = 0.707 x 1 = 0.707 cm

Tu 25762.324
Lneed ≥ = =16.455 cm
te x ∅ fn 0.707 x 0.75 x 70 x 70.3 x 0.6

Plan :
W = 200 mm
L = 200 mm
L = w + 2l
= 200 + 2x200 = 600 mm = 60 cm
Lneed 16.455
a need = = =0.2743 cm= 2.743 mm < a min = 4 mm
L 60
a use = 6 mm

Control plate
1.5 W > L ≥ W  μ = 0.75
Yield : Pu = 0.9 x 1 x 20 x 2400 = 43200 kg
Snap : Ru = 0.75 x 0.75 x 1 x 20 x 3700 = 41625 kg (Decisive)
Tu < Rn (OK!)

Web Connection:
Plan for plate thickness = 10 mm
a min = 4 mm
a max = 10 – 1.4 mm = 8.4 mm
fu 3700
aef max in web = 0.707 x x tw=0.707 x x 10=5.315 mm (web)
f E 70 xx 70 x 70.3

a use = 6 mm

te = 0.707 x 0.6 = 4.242 mm = 0.4242 cm

Plan :
b = 100 mm
d = 150 mm
b2
x́= =¿ 28.571429 mm
2 b+d
= 2.85 cm
e = 10 – 2.85 = 7.15 cm

A = te (2b+d)
= 0.4242 x (2 x 10 + 15)
= 29.694 cm2
8 b3 +6 b d2 + d3 b4
Ip = te x [ 12
− ]
2 b+d
2 = 1516.2625 cm4

Pu effect:
Pu 1447.8
f vp = = =48.757 kg/ cm2
A 29.694
Mu effect:
Mu = (Pu x e + Mweb)
= (1447.8 x 7.15 + 95810.294) = 106151.72 kgcm
Mu . x 106151.72 x 7.15
f VM = = =500.06288 kg /cm 2
Ip 1516.2625
 Mu . y 106151.72 x 15 /2
f HM = = =525.06602 kg /cm2
Ip 1516.2625

f total=√ f v 2+ f H2 =¿ ¿ = 759.53798 kg/cm2

∅ f =∅ . 0.6 . E 70 XX

¿ 0.75 . 0.6 .70 . 70.3

¿ 2214.45 kg /cm2

Ftotal < Øfn (OK!)

\
CONTOH 3
Steel Connection
Calculation for the bolt connection between wales-strut, and wales-steel sheet pile.
The picture below is model for the weld connection. Load for this model is dead
load and live load. This calculation using the maximum design with the maximum
length of the strut, so the weld connection design will be used for other strut that
has less length than this calculation.
Weld design checking
-Design for connection between strut and wales

Steel profile use strength BJ 37 = 3700 kg/cm2 and Weld FE70XX.

Requirement :
Max thickness in connection = 21 mm then amin = 6 mm (SNI 03-1729-2002)
fu 3700
aef max in web = 0.707 x x tw=0.707 x x 10=5.315 mm (web)
f E 70 xx 70 x 70.3

fu 3700
aef max in flange = 1.41 x x ts=1.41 x x 15=15.9 mm (flange)
f E 70 xx 70 x 70.3

For example use same thickness for web and flange part
te= 1 cm
A = 1 x (2 x (20 + 25)) = 90 cm2
2
1 40
Ix = 2 x [ 12 ( )]
( 1 ) 253+ ( 1 ) 20
2

= 18604.16667 cm4
 Ix 18604.16667
Sx = = = 930.208 cm3
ymax 20
Load :
P1DL = 7850 kg/m3 x 6 m (length of strut) x 0.01198 m2
= 565 kg
P1LL = 100 kg/m2 x 6 m x 0.300 m
= 240 kg
e1 = 3 m (half of length of strut)
Pu 1 = 1.2 x 565 + 1.6 x 240 = 1062 kg
Mu = 1062 x 3 = 3186 kgm
= 318600 kgcm

Pu effect :
Pu 1062
fvp= = =11.8 kg/cm2
A 90
Mu effect :
Mu 318600
fhm= = =342.5039194 kg/cm2
Sx 930.208

f total=√ f vp2 +f HM 2

¿ √ 11.82 +342.5032
= 342.707 kg/cm2

f total 342.707
t eneed = = =0.1547 cm
∅ f n 0.75 x 0.6 x 70 x 70.3

te 0.1547
a need = = =0.2189 cm=2.189 mm
0.707 0.707

Requirement : amin ≥ 6 mm, so will be use a = 6 mm

-Design for connection between wales and steel sheet pile

Section B-B

P1 is the load for the strut

P1DL = 7850 kg/m3 x 6 m (length of strut) x 0.01198 m2
= 565 kg
P1LL = 100 kg/m2 x 6 m x 0.300 m
= 240 kg
e1 = 3.4 m (half the length of strut + width of waler)
P2 is the load at the wales
P2DL = 7850 kg/m3 x 6 m (span between struts) x 0.02187 m2
= 1031 kg
P2LL = 100 kg/m2 x 6 m x 0.4 m
= 240 kg
e2 = 0.2 m

Design for weld with grade E70XX.

A = 2 x 40 cm = 80 cm2
S = b x d = 40 x 40 = 1600 cm2
Pu 1 = 1.2 x 565 + 1.6 x 240 = 1062 kg
Pu 2 = 1.2 x 1031 + 1.6 x 240 = 1621.2 kg
Pu total = 1062 + 1621.2 = 2683.2 kg
Mu = 1062 x 3.4 + 1621.2 x 0.2
= 3935.04 kg m = 393504 kg cm
∅ f =∅ . 0.6 . E 70 XX

¿ 0.75 . 0.6 .70 . 70.3

¿ 2214.45 kg /cm2

Pu effect:
Pu 2683.2 f total=√ f vp2 +f HM 2
f vp = = =33.54 kg /cm2
A 80
¿ √ 33.542 +245.94 2
Mu effect:
= 248.2165 kg/cm2
Mu 393504
f HM = = =245.94 kg /cm2
S 1600

f total 248.2165
t e= = x 1 cm=0.112089 cm
∅ fn 2214.45

te 0.112089
a= = =0.158542 cm
0.707 0.707
Requirement : amin ≥ 6 mm, so will be use a = 6 mm
-Design for connection of H BEAM 400 x 400 x 13 x 21

Detail profile H-Beam 400 x 400 x 13 x 21 :

Fu = 3700 kg/cm2
B = 400 mm
H = 400 mm
Tf = 21 mm
Tw = 13 mm
I = 66600 cm4

Design load :
PDL = 7850 kg/m3 x 15 m (width of excavation = 14.2 m ≈ 15 m) x 0.02187 m2
= 2576 kg
PLL = 100 kg/m2 x 15 m x 0.400 m
= 600 kg
Pu = 1.2 x 2576 + 1.6 x 600 = 4051.2 kg

Du = 4051.2/2 = 2025.6 kg
Mu = 2025.6 x 12 – 2025.6 x 6 = 12153.6 kgm
= 1215360 kgcm
 1
Iweb = x 13 x 4003=69333333 mm 4= 6933.3333 cm4
12

Distribution Mu :
I web
Muweb = x Mu=126523.96 kgcm
I profile
Muflange = Mu – Mweb = 1088836 kgcm

Flange Connection:
Plan for plate thickness = 10 mm
a min = 4 mm
a max = 10 – 1.4 mm = 8.4 mm
fu 3700
aef max in flange = 1.41 x x tf =1.41 x x 21=22.263 mm (flange)
f E 70 xx 70 x 70.3

Muflange 1088836
Tu = = =27220.901 kg
d 40
For example use a = 1 cm  te = 0.707 x 1 = 0.707 cm
Tu 27220.901
Lneed ≥ = =17.387 cm
te x ∅ fn 0.707 x 0.75 x 70 x 70.3 x 0.6

Plan :
W = 200 mm
L = 100 mm
L = w + 2l
= 200 + 2x100 = 400 mm = 40 cm
Lneed 17.387
a need = = =0.4347 cm= 4.347 mm > a min = 4 mm
L 40
a use = 6 mm

Control plate
2 W > L ≥ 1.5 W  μ = 0.87
Yield : Pu = 0.9 x 1 x 20 x 2400 = 43200 kg (Critical)
Snap : Ru = 0.75 x 0.87 x 1 x 20 x 3700 = 48285 kg
Tu < Rn (OK!)

Web Connection:
Plan for plate thickness = 10 mm
a min = 4 mm
a max = 10 – 1.4 mm = 8.4 mm
fu 3700
aef max in web = 0.707 x x tw=0.707 x x 13=6.9105 mm (web)
f E 70 xx 70 x 70.3

a use = 6 mm

te = 0.707 x 0.6 = 4.242 mm = 0.4242 cm

Plan :
b = 100 mm
d = 200 mm
b2
x́= =¿ 25 mm
2 b+d
= 2.5 cm
e = 10 – 2.5 = 7.5 cm

A = te (2b+d)
= 0.4242 x (2 x 10 + 20)
= 33.936 cm2
8 b3 +6 b d2 + d3 b4
Ip = te x [ 12
− ]
2 b+d
2 = 2615.9 cm4

Pu effect:
Pu 2025.6
f vp = = =59.688 kg /cm2
A 33.936
Mu effect:
Mu = (Pu x e + Mweb)
= (2025.6 x 7.5 + 126523.96) = 141715.96 kgcm
Mu . x 141715.96 x 7.5
f VM = = =406.3113 kg/cm2
Ip 2615.9
Mu . y 141715.96 x 20/2
f HM = = =541.7484 kg /cm2
Ip 2615.9
f total=√ f v 2+ f H2 =¿ ¿ = 714.596 kg/cm2

∅ f =∅ . 0.6 . E 70 XX

¿ 0.75 . 0.6 .70 . 70.3

¿ 2214.45 kg /cm2

Ftotal < Øfn (OK!)